Komatsuengine(no series)

Komatsu SAA6D125E-3B-8W(S/N 310001-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu SAA6D125E-3B-8W is a turbocharged, aftercooled, electronically controlled diesel engine used in the 125-series platform. It powers heavy-duty crawler excavators (PC400-7/PC450-7), wheel loaders (WA450-6/WA470-6/WA480-6), and rigid dump trucks (HM350-2/HM400-2). The engine features a 6-cylinder inline configuration with a 11.04 L (673.8 cu in) displacement. Operating weights for the host machines vary by configuration/series, typically ranging from 35,000 to 80,000 lb (15,876 to 36,287 kg). This generation succeeded the mechanically governed 6D125E-2A and preceded the electronically managed SAA6D125E-5 series.

Across generations, the shift from the 6D125E-2A to the SAA6D125E-3B-8W introduced electronic engine management (ECM), common rail direct injection, and turbocharging, replacing the earlier naturally aspirated, mechanically governed designs. This transition increased power density and emissions control but added complexity to diagnostics. In the used and parts market, the SAA6D125E-3B-8W remains highly relevant because its robust block architecture allows for cost-effective inframe overhauls, and its widespread use in the PC400/450-7 and WA400-series platforms ensures a steady supply of aftermarket components and rebuild kits.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu SAA6D125E-3B-8W(S/N 310001-UP) specifications

Engine

ModelSAA6D125E-3B-8W (S/N 310001-UP)
GenerationSAA6D125E-3 Series
Cylinders6
Displacement11.04 L (674 in³)
Bore x Stroke114 mm x 144 mm (4.49 in x 5.69 in)
AspirationVariable geometry turbocharged, air-to-air aftercooled
Net Power259 kW (347 hp) @ 1850 rpm
Emissions TierEU Stage IIIA / EPA Tier III

Weights

NoteOperating weight and shipping weight are machine-level specifications, not engine-level. The SAA6D125E-3B-8W engine is used in the Komatsu PC400-7, PC450-7, and WA480-5. Specific weights for these machines vary by configuration (counterweight, track shoe, boom/stick length). Not documented for the exact engine serial range.

Dimensions

NoteTransport dimensions are machine-level specifications. The engine itself is a power unit component. Dimensions for the host machines (PC400-7, PC450-7, WA480-5) vary by configuration. Not documented for the exact engine serial range.

Performance

NoteTravel speed, lift capacity, dig depth, and drawbar pull are machine-level performance figures. These vary significantly by host machine model (excavator vs. wheel loader) and attachment configuration. Not documented for the exact engine serial range.

Service capacities (summary)

NoteFluid capacities (fuel, hydraulic, oil, cooling) are machine-level specifications. Engine oil capacity is specific to the engine sump, but total system capacity depends on the host machine. Not documented for the exact engine serial range.

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu SAA6D125E-3B-8W(S/N 310001-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level in the sump and add oil to the correct mark before starting.
  • Check coolant level in the radiator and top up with the correct antifreeze mix.
  • Drain water and sediment from the fuel tank through the bottom drain valve.
  • Check the air cleaner dust indicator and service the element if restricted.
  • Walk around the machine and check for fuel, oil, and coolant leaks.
  • Check fan belt deflection (6-10 mm / 0.24-0.39 in) and adjust tension if loose.
Every 250 h
  • Grease the equalizer bar side pins and lift-cylinder ball-joint fittings.
  • Check the final drive case oil level at the lower edge of the plug hole and add oil as needed.
  • Check hydraulic tank oil level between the H and L marks on the sight gauge.
  • Check battery electrolyte level and add distilled water as needed.
  • Clean the fuel strainer and drain sediment from the fuel filter housing.
  • Test brake holding capacity during the operational check.
Every 500 h
  • Change engine oil and replace the engine oil filter cartridge.
  • Replace the fuel filter cartridge and bleed the fuel system.
  • Replace the power train oil filter element and bleed air from the circuit.
  • Check track tension and shoe bolt torque; adjust or retighten as needed.
Every 1,000 h
  • Change the power train (transmission) oil and clean the strainers.
  • Change the final drive case oil.
  • Grease the universal joint fittings.
  • Clean the power train case breather.
  • Inspect ROPS and cab mounting bolts for looseness or damage.
Every 2,000 h
  • Check the crankshaft vibration damper for damage or oil leakage.
  • Check and clean the alternator and starting motor.
  • Replace the hydraulic tank breather element.
  • Check torque converter oil condition and top up or change if contaminated.
Every 4,000 h
  • Change engine coolant system-wide, flush and refill with Komatsu Supercoolant/AF-NAC to the correct concentration.
  • Check the water pump for shaft play, bearing noise, and coolant seepage; replace if worn.
  • Check alternator and starting motor brushes; replace if worn below the service limit.
  • Check torque converter oil for contamination; change if discolored or metallic.

Servicing the SAA6D125E-3B-8W(S/N 310001-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Pull engine oil and coolant samples on schedule rather than by feel. This 125-series block has a known weep point between coolant and oil circuits, so cross-contamination shows up in lab analysis before it shows on a dipstick. Watch torque converter temperature under load; a slow climb with no external leak points to an internal forward-clutch bypass, not a cooling-system fault. Track undercarriage wear (bushing, sprocket segment, shoe height) against OEM minimums each service interval, since undercarriage cost typically outpaces engine cost over the machine's life.

Corrective & Common Repairs

Oil showing up in coolant on this block usually traces to the oil cooler core, not a cracked head; pressure-test before committing to a gasket job. Torque converter overheating without an external leak is commonly a forward-clutch internal seal letting oil bypass the cooler, not a radiator fault. Weeping around the belly pan is typically a steering clutch or brake seal, hydraulic line, or pump gasket, not the engine itself. Dash and gauge dropouts trace to blown fuses, corroded connectors, or weak grounds behind the panel, not a failed sensor.

Overhaul & Rebuild Points

This electronically controlled 125-series block is a straightforward rebuild candidate compared to later Tier 4 engines. Resurface the head if a coolant weep has been running long enough to erode the surface; check the block for warpage after any overheating event. Match piston rings and liners to factory spec; mismatched aftermarket sets are a common cause of wear inside months, not years. On the undercarriage, segment-style sprockets let a shop renew worn tooth sections without pulling the whole final drive.

Seasonal & Environment Servicing

Select engine oil viscosity by ambient startup temperature per the OMM chart; run the lighter grade through cold snaps and the heavier grade once temperatures climb. Confirm the intake air heater and preheat lamp work before winter; an electronically governed engine with no electronic cold-start assist depends on that circuit for starts. Keep coolant at the factory antifreeze concentration for freeze protection, not just topped with water. In hot, dusty conditions, clean radiator fins often and check track tension more frequently, since heat and abrasive ground both accelerate undercarriage wear.

SAA6D125E-3B-8W(S/N 310001-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
6217-71-6210Head,Fuel FilterCheck fitment →
6217-71-6211Head, Fuel FilterCheck fitment →
ND092220-0040Filter,FuelCheck fitment →
6152-62-2210Element, Oil CoolerCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

SAA6D125E-3B-8W(S/N 310001-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor and backup speed sensor failureFaulty speed sensor, broken wiring harness, or corroded connector at the pin interfaceReplace the speed sensor and verify voltage at the pin connector
CA111Internal engine controller fault (ECM critical internal failure)Malfunction within the Electronic Control Module (ECM) or engine controllerReplace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail pressure sensor or actual overpressure condition in the fuel systemDiagnose the fuel rail pressure sensor and check pump lines
CA122Intake air pressure sensor feedback voltage too highFaulty intake pressure sensor or wiring issueVerify the intake pressure sensor and wiring integrity
CA123Intake air pressure sensor feedback voltage too lowSensor short circuit or airflow restriction in the intake systemCheck for sensor short or airflow restriction
CA441Battery voltage too lowWeak battery, failing alternator, or poor connectionsReplace the alternator or battery; check the voltage regulator
CA442Battery voltage too highFaulty voltage regulator or alternator overchargingReplace the alternator or battery; check the voltage regulator
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration and engine load cycle
AA10NXAir cleaner cloggingDirty or blocked air filter elementReplace the air filter
B@BCNSEngine coolant overheatingLow coolant level, blocked radiator fins, or fan belt failureCheck radiator fins, fan belt, and coolant level

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

SAA6D125E-3B-8W(S/N 310001-UP) attachments & work tools

Excavator Attachments

The SAA6D125E-3B-8W engine powers the PC400-7 and PC400LC-7 series hydraulic excavators. These machines utilize standard quick coupler systems compatible with Komatsu bucket mounting pins. Typical bucket capacities for this class range from 1.5 to 2.5 cubic meters (1.96 to 3.27 cubic yards), depending on material density and stick length configuration.

Wheel Loader Attachments

This engine is installed in the WA450-5L, WA470-5, and WA480-5L wheel loaders. These machines use a standard Z-bar or parallel-lift linkage with a quick attach system for bucket mounting. Bucket capacities typically range from 2.5 to 3.5 cubic meters (3.27 to 4.58 cubic yards) for general earthmoving applications.

Bulldozer Attachments

The SAA6D125E-3B-8W is associated with the D85EX-15E0 and D85PX-15E0 bulldozer models. These machines are equipped with straight tilt (ST) or semi-universal (SU) dozer blades. Blade capacities for this size class generally range from 5.9 to 7.0 cubic meters (7.72 to 9.16 cubic yards), with options for ripper configurations at the rear.

Hydraulic Kit Requirements

Attachments requiring auxiliary hydraulics, such as hydraulic breakers or hammers, require specific factory-installed auxiliary hydraulic lines and control valves. The PC400-7 and WA480-5L configurations support high-flow auxiliary circuits to operate heavy-duty work tools, with flow rates varying by specific machine serial number and pump configuration.

Factory Guarding Options

Factory guarding options include falling object protective structures (FOPS) and rolling over protective structures (ROPS) for operator safety. Additional guarding such as stone guards, rock guards, and extended radiator screens are available for the WA480-5L and PC400-7 series to protect against debris in heavy mining or quarry environments.

All SAA6D125E-3B-8W(S/N 310001-UP) assemblies by section

Every catalogued assembly group for the Komatsu SAA6D125E-3B-8W(S/N 310001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Engine
Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : After Cooler
Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Air Cleaner
01***16Bolt - Starting Motor Ground Cable1
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
07***12Gasket,(Without Air Compressor Type) (K2)4
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Air Intake Manifold And Air Connection
01***50Bolt2
01***16Bolt, Mounting Transmission Control Switch2
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Air Vent
07***12Gasket,(Without Air Compressor Type) (K2)12
07***10Screw, Banjo Connector (M10-1.25x20)6
61***60Tube,Air Vent1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Alternator (35a) (Inner Parts)
60***21Alternator A. (35a)1
KD***70Bushing,Insulate1
KD***40Bushing,Insulate1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Alternator (50a) (Inner Parts)
60***20Alternator A. (50a),(See Fig.A6010-B3s6)1
KD***21Rear Bracket Assembly1
KD***70Bushing,Insulate1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Alternator (75a) (Inner Parts)(#310001-310944)
60***40Alternator A. (75a),(With Non Hardening Pulley)1
SD***X0Coil Assembly1
SD***X0Bracket, Rear1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Alternator Mounting (35a)
01***60Screw1
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
01***85Bolt,(For Reversible Fan)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Alternator Mounting (50a)
01***60Screw1
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
01***85Bolt,(For Reversible Fan)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Alternator Mounting (75a)
01***60Screw1
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
01***85Bolt,(For Reversible Fan)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Breather
07***20Clamp, Spring Hose1
07***14Hose1
61***90O-Ring,Breather1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Camfollower Cover And Oil Filler
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)4
01***08Nut,See Fig. K4010-04a02
07***09Clamp, Hose2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Camshaft And Camfollower
01***22Capscrew2
04***25Key, Plain Woodruff1
04***12Ring,Snap (For Ripper)12
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Common Rail (Inner Parts)
62***11Rail Ass'Y,(See Fig.A4010-E3u9)1
ND***20Picco Ring7
ND***40Limiter Assembly, Fuel Pressure1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Corrosion Resistor
01***16Bolt - Starting Motor Ground Cable1
01***30Bolt - Lower Oil Cooler Outlet Tubemounting4
01***45Bolt, Bracket Mounting1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Crank Pulley
01***80Screw1
01***85Screw5
04***24Pin,Dowel (For No.3 Housing)1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Crankshaft(#310314-)
61***10Bearing, Main (Standard)7
61***50Bearing, Thrust Assembly (Standard)1
61***10Bearing, Main (1.00mm Undersize)7
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Cylinder Block
01***16Bolt, Mount Solenoid Valve6
01***45Washer,(For Travel Motor) (Not Show)14
04***14Pin, Dowel2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Cylinder Block Blind Cover And Oil Pressure Switch
01***20Bolt,(For Mono Lever Steering)4
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***12Bolt,(Without Air Compressor Type)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Cylinder Block Gasket Kit
07***21O-Ring,Water Piping1
07***30Ring, Seal - Between Sections1
07***50O-Ring,Front Cover Plate1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Cylinder Head
01***20Bolt (M10-1.75x120)6
04***20Pin,Dowel (Welded)2
07***08Plug,(Without Lock-Up), Plug1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Cylinder Head Gasket Kit
07***11O-Ring,(See Fig.A4210)6
07***20O-Ring,(See Fig.A4210)12
07***24O-Ring (K1)6
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Damper
01***20Bolt - Mount Risers To Cab Floor6
61***00Damper1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Engine Mounting
01***55Bolt,(See Service News)1
01***00Bolt,(For Front Brake Release)2
01***05Capscrew2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Exhaust Manifold
01***80Screw18
07***08Plug,(Without Auto Priming System)1
61***20Spacer,(For Shipping)18
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Flywheel
01***45Screw6
01***45Washer,(For Travel Motor) (Not Show)6
61***41Gear, Ring1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Flywheel Housing
01***50Capscrew6
01***60Capscrew4
01***30Capscrew (1)1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Front Cover
09***50Liquid Gasket, Lg-7, 150g0
61***30Seal? Front (K2)1
61***10Cover, Front1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Front Cover Accessory Parts
01***16Bolt, Mounting Transmission Control Switch2
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
01***70Screw3
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Front Hanger
01***85Bolt,(For Reversible Fan)4
61***61Spacer1
61***10Plate, Hanger1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Control (Chassis Mount)
78***01Controller1
78***04Controller1
(7***3)Controller1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Control (Shassis Mount)(#310091-)
Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Filter
01***35Bolt, Mount Bracket To Floor4
01***05Screw1
07***12Gasket,Mechanical Pump Piping1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Injector
01***16Bolt, Mounting Transmission Control Switch6
01***70Screw6
01***80Bolt6
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Piping
01***30Bolt,See Fig. K4010-17a011
01***35Bolt3
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)6
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Pump Supply And Common Rail Return Piping
01***30Bolt,See Fig. K4010-17a02
01***55Bolt2
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Return
01***25Bolt, Mount Engine Oil Drain To Fuel Tank2
07***12Gasket,(Without Air Compressor Type) (K2)2
07***12Gasket,(Without Air Compressor Type) (K1)3
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Supply Pump (Feed Pump) (Inner Parts)
ND***70Washer,Union6
ND***10Spring, Check Valve2
ND***42Screw1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Supply Pump (Pump) (Inner Parts)
61***10Pump Assembly1
ND***70Washer,Union5
ND***60Screw1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Supply Pump And Common Rail
01***35Bolt, Mount Bracket To Floor4
01***50Bolt,(See Fig.A4010-C3w6)2
61***90Distance Piece1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Supply Pump Bracket And Lubricator
01***25Bolt, Mount Engine Oil Drain To Fuel Tank1
01***40Bolt,(Shim 3-Piece)1
01***50Bolt,(See Fig.A4010-C3w6)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Fuel Supply Pump Drive
01***11Nut (Op)1
01***45Washer,(Without R.O.P.S.)1
04***19Key,(For Mechanical Governor)1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Head Cover
01***16Washer,Radio Controlled Slag Handling12
61***20Rubber,(Fig.A1111)12
61***70Screw12
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Heater Switch
01***12Bolt,(See Fig. K0210-16a0)2
01***75Bolt (M10-1.50x75)1
01***16Washer,Radio Controlled Slag Handling2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Idler Gear
01***60Capscrew1
01***25Bolt,(For Canvas Canopy?Head Guard)6
61***60Pin, Dowel1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Muffler
01***25Bolt,Joint4
01***55Screw2
01***40Screw4
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Name Plate And Caution Plate (English) (Regulation Of Epa And Eu)(#310001-310168)
04***50Screw4
61***10Plate? License,(Limited Supply)1
61***20Plate? Name,(Limited Supply)1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Name Plate And Caution Plate (English) (Regulation Of Epa And Eu)(#310169-)
04***50Screw4
62***31Decal, High Fuel Pressure1
62***70Plate,Caution (Not Shown)1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Oil Cooler
01***25Bolt - Relay Mounting2
07***42O-Ring,(See Fig.A3310)1
61***25Cover1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Oil Cooler Mounting Parts
01***25Bolt, Mount Engine Oil Drain To Fuel Tank12
01***65Bolt, Mount Tube To Divider Valve2
01***80Bolt (M10-1.50x80)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Oil Filter And Piping
01***25Bolt, Mount Engine Oil Drain To Fuel Tank7
01***35Bolt, Mount Bracket To Floor8
07***25O-Ring,Lubrication Valve2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Oil Level Gauge
61***20Collar1
61***30Nut,(For Shipping)1
61***10Guide, Oil Gauge1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Oil Pan And Suction Tube
01***20Bolt,(For Mono Lever Steering)1
01***25Bolt,(For Canvas Canopy?Head Guard)1
01***35Bolt,(F4320-52a0 -5 )2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Oil Pump
01***25Bolt,(Rear Attachment Less)4
01***25Bolt,(For Canvas Canopy?Head Guard)3
01***35Bolt,(F4320-52a0 -5 )1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Piston
02***13Pin, Dowel2
04***18Ring, Snap12
61***10Screw2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Rocker Arm
01***75Screw34
01***08Nut,R.H. Thread12
01***32Washer,(With Auto Emergency Steering)40
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Starting Motor (11kw) (Inner Parts)(#310001-311132)
60***21Starting Motor Assembly (11kw)1
KD***40Spring,Spring4
KD***57Bearing, Ball, Front1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Starting Motor (7.5kw) (Inner Parts)(#310001-310961)
60***30Starting Motor Ass'Y,(7.5kw)1
60***31Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Starting Motor Mounting (11kw)
01***40Bolt,(For Slag Handling) (For Usa)3
01***16Bolt - Starting Motor Ground Cable2
04***10Clip,(F4320-51a0 -8 )1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Starting Motor Mounting (7.5kw)
01***40Bolt,(For Slag Handling) (For Usa)3
01***16Bolt - Starting Motor Ground Cable2
04***10Clip,(F4320-51a0 -8 )1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Tachometer Drive
01***75Screw2
01***32Washer,(With Auto Emergency Steering)2
61***32Gear, Tachometer1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Thermostat And Thermostat Housing
01***65Bolt, Mount Tube To Divider Valve4
02***04Plug,(For Shipping)1
60***30Thermostat1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Turbocharger And Oil Piping
01***45Screw4
01***20Bolt,(Forwarded Individually Parts)2
01***30Bolt,(Water Separator Spec.)2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Water Drain Valve
07***25Clip,(For Slag Handling)1
07***75Hose1
61***12Valve,Water Drain1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Water Pump
01***16Bolt - Seat And Tether Belt Mounting6
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
01***30Bolt - Lower Oil Cooler Outlet Tubemounting2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Water Pump Gasket Kit
02***37O-Ring,(For Pc750?1800) (A5010)1
07***15O-Ring,(F4320-57a0 -11 )1
61***10Seal,Water (K6)1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Water Temperature Sensor
07***15Plug,(Used When Without Heater)2
78***20Sensor,T/C Outlet Oil Temperature1
78***20Sensor, Water Temperature1
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Wiring (1/2) Power Line
01***16Bolt - Starting Motor Ground Cable5
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)1
01***60Bolt - Upper Cooler Inlet Tubemounting2
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Komatsu : Saa6d125e-3b-8w(S/N 310001-Up) : Engine : Wiring (2/2) Sensor And Switch
01***25Bolt,(For Shipping)2
01***16Bolt - Starting Motor Ground Cable8
01***30Bolt - Lower Oil Cooler Outlet Tubemounting2
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SAA6D125E-3B-8W(S/N 310001-UP) serial number reference

The engine serial number plate is riveted to the left side of the engine block, typically near the injection pump or on the valve cover. The prefix is the first character of the 6-digit engine serial number (e.g., 'A' in A86001). The machine PIN plate is located on the right side of the cab lower frame or front frame, but engine-specific parts require the engine serial prefix.

PrefixIdentifies
HWA480-5 / WA470-5H
APC400LC-7L

Frequently asked questions

What is the engine model for the Komatsu SAA6D125E-3B-8W(S/N 310001-UP)?

The engine model is the Komatsu SAA6D125E-3B-8W, a 6-cylinder, turbocharged, aftercooled, electronically controlled diesel engine with 11.04 L (673.8 cu in) displacement.

What is the operating weight of the machine powered by this engine?

Operating weight varies by configuration/series depending on the host machine (excavator, loader, or dozer) and attached components.

What engine replaced the SAA6D125E-3B-8W?

The SAA6D125E-5 series succeeded the SAA6D125E-3 series in Komatsu's 125-series platform lineup.

What SAA6D125E-3B-8W(S/N 310001-UP) owners discuss

What are the known powertrain and hydraulic behaviors for the Komatsu SAA6D125E-3B-8W engine?
The SAA6D125E-3B-8W is a 6-cylinder, 11.0-liter (11.04 L) diesel engine producing 345 hp (257 kW) at 1,900 rpm or 347 hp (259 kW) at 1,850 rpm depending on the specific application. It utilizes a Bosch-style fuel system with injectors operating at 3,200 PSI. The engine is turbocharged and aftercooled. Community consensus indicates that Komatsu engines of this series are generally preferred over Cummins alternatives for durability, specifically noting the use of hardened liners and high-alloy piston rings compared to softer liners found in competing designs. The hydraulic system is tuned specifically for this engine; pump flows must be set up completely differently than on Cummins-powered units to maintain proper pressure and flow characteristics under load.
What undercarriage or wear patterns are typical for machines powered by this engine series?
Machines equipped with the SAA6D125E-3B-8W engine, such as the PC400 and PC450 excavator series, are heavy-duty units that place significant stress on the undercarriage. Typical wear patterns include accelerated wear on track shoes and idlers due to the high operating weight class (approximately 40 metric tonnes). Operators report that the engine's torque curve supports heavy digging forces, which can lead to faster undercarriage fatigue if the machine is frequently used in high-resistance materials. Regular inspection of track tension and sprocket engagement is critical to prevent premature wear. The engine itself is noted for robust construction, but the surrounding machine components require diligent maintenance to match the engine's longevity.
What are the specific quirks of the SAA6D125E-3B-8W engine per its series?
A known quirk for the SAA6D125E-3 series is the potential for the fuel pump drive gear key to fail or become dislodged, leading to a loss of low-side fuel pressure under load. This results in poor engine performance when the machine is working hard. Additionally, the engine is sensitive to fuel system integrity; air leaks or clogged fuel filters can cause significant power loss. The engine requires specific Komatsu diesel engine oil and Komatsu Super Coolant AF-NAC for proper thermal management. Operators note that the engine runs cooler and more efficiently than older naturally aspirated versions, but it demands high-quality fuel to prevent injector issues.
What are common electrical or sensor issues associated with this engine?
Common electrical issues include failures in the oil pressure sensor, which can cause the gauge to read incorrectly or fail to increase pressure readings even when the engine is running. The engine control module (ECM) and associated wiring harnesses are prone to damage from vibration and heat, leading to intermittent fault codes. Specific fault codes related to the engine controller power failure (E10) or engine sensor malfunction (E15) are reported. The NOx sensor and other emissions-related sensors can also fail, triggering derate modes. Operators should regularly check sensor connections and wiring for chafing or corrosion.
What should be checked when buying a used machine with the SAA6D125E-3B-8W engine?
When purchasing a used machine with this engine, verify the engine serial number matches the 310001-Up range to ensure correct parts compatibility. Check the fuel pump drive gear key for wear or dislodgement, as this is a known failure point. Inspect the oil pressure sensor and gauge for accuracy. Review the Komtrax history if available to verify engine hours and check for past fault codes. Look for signs of aluminum in the transmission oil, which may indicate hydraulic system issues. Ensure the engine has been maintained with the correct Komatsu fluids and filters. Check the turbocharger and aftercooler for leaks or damage. Verify the condition of the piston rings and liners, as excessive blow-by can indicate internal wear.
What is the recommended maintenance interval for the engine oil and filter?
The Komatsu shop manual for this engine series recommends checking the oil level daily. Oil and filter change intervals vary by operating conditions but are typically every 500 hours for standard service. Use Komatsu EO or equivalent high-quality diesel engine oil. The fuel filter should be replaced every 500 hours. The air filter element should be inspected regularly and replaced as needed, typically every 1,000 hours in dusty conditions. Always consult the specific operation and maintenance manual for the machine model for precise intervals.
How does the SAA6D125E-3B-8W compare to the Cummins L10 in terms of durability?
The SAA6D125E-3B-8W is generally considered more durable than the Cummins L10 in heavy-duty applications. The Komatsu engine features hardened liners and high-alloy piston rings, whereas the Cummins L10 uses softer liners and a PT fuel system with lower injection pressure (2,100 PSI vs 3,200 PSI). Operators report that Cummins units in this class often develop piston ring issues around 4,000 hours, while Komatsu engines are preferred for their longevity and reliability. The Komatsu engine's Bosch-style fuel system provides better fuel atomization and efficiency.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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