Komatsuengine(no series)

Komatsu SAA6D125E-3A-8W(S/N 310001-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu SAA6D125E-3A-8W (S/N 310001-UP) is a turbocharged, air-to-air aftercooled diesel engine used in the PC400-7 and PC400LC-7 crawler excavator class. These mid-size machines operate in the 36-50 tonne weight range and were produced from the late 1990s through the mid-2000s. The SAA6D125E-3 series succeeded the naturally aspirated 6D125E-2A and turbocharged S6D125E-2 engines found in the D65E-12 dozer and earlier excavator generations. Komatsu offered this platform in standard and long-carriage (LC) undercarriage configurations, with the SAA6D125E-3A-8W specifically designated for the PC400-7/7L excavator series. The engine delivers approximately 257 kW (345 hp) at 1900 rpm, providing the hydraulic flow and breakout force required for heavy excavation and trenching duties.

The transition from the mechanically governed 6D125E-2A to the electronically controlled SAA6D125E-3 marked a significant shift in Komatsu's powertrain strategy, introducing common-rail-style fuel delivery and ECM management to the 125-series block. This generation matters in the used and parts market because it bridges the gap between simple mechanical engines and modern Tier 4/Stage V systems. The SAA6D125E-3A-8W retains a robust cast-iron block and accessible component layout, making it a preferred candidate for in-frame overhauls and rebuilds. Its continued presence in the secondary market is driven by the availability of remanufactured components and the relative simplicity of its electronic controls compared to later emissions-heavy engines, allowing fleet operators to maintain older PC400-7 fleets cost-effectively.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu SAA6D125E-3A-8W(S/N 310001-UP) specifications

Engine

ModelSAA6D125E-3A-8W (S/N 310001-UP)
Gross/Net Power257 kW (345 hp) ISO 9249 @ 1,900 rpm; 347 hp @ 1,850 rpm
Displacement11.04 L (674 in³)
Cylinders6
Emissions TierTier 2 / EU Stage IIIA / EPA Tier III

Weights

Operating Weight29,300 - 31,688 kg (64,596 - 69,860 lb)

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel SpeedsNot documented for this exact serial range — verify with your dealer
Dig DepthNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Fuel TankNot documented for this exact serial range — verify with your dealer
Hydraulic SystemNot documented for this exact serial range — verify with your dealer
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu SAA6D125E-3A-8W(S/N 310001-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level in the sump and add oil to the correct mark before starting.
  • Check coolant level in the radiator and top up with the correct antifreeze mix.
  • Drain water and sediment from the fuel tank through the bottom drain valve.
  • Check the air cleaner dust indicator and service the element if restricted.
  • Walk around the machine and check for fuel, oil, and coolant leaks before starting.
  • Check fan belt deflection (6-10 mm / 0.24-0.39 in) and adjust tension if loose.
Every 250 h
  • Grease the equalizer bar side pins and lift-cylinder ball-joint fittings.
  • Check the final drive case oil level at the lower edge of the plug hole and add oil as needed.
  • Check hydraulic tank oil level between the H and L marks on the sight gauge.
  • Check battery electrolyte level and add distilled water as needed.
  • Clean the fuel strainer and drain sediment from the fuel filter housing.
  • Test brake holding capacity during the operational check.
Every 500 h
  • Change engine oil and replace the engine oil filter cartridge.
  • Replace the fuel filter cartridge and bleed the fuel system.
  • Replace the power train oil filter element and bleed air from the circuit.
  • Check track tension and shoe bolt torque; adjust or retighten as needed.
Every 1,000 h
  • Change the power train (transmission) oil and clean the strainers.
  • Change the final drive case oil.
  • Grease the universal joint fittings.
  • Clean the power train case breather.
  • Inspect ROPS and cab mounting bolts for looseness or damage.
Every 2,000 h
  • Check the crankshaft vibration damper for damage or oil leakage.
  • Check and clean the alternator and starting motor.
  • Replace the hydraulic tank breather element.
  • Check torque converter oil condition and top up or change if contaminated.
Every 4,000 h
  • Change engine coolant system-wide, flush and refill with Komatsu Supercoolant/AF-NAC to the correct concentration.
  • Check the water pump for shaft play, bearing noise, and coolant seepage; replace if worn.
  • Check alternator and starting motor brushes; replace if worn below the service limit.
  • Check torque converter oil for contamination; change if discolored or metallic.

Servicing the SAA6D125E-3A-8W(S/N 310001-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Pull engine oil and coolant samples on schedule rather than by feel. This 125-series turbocharged block has a known weep point between coolant and oil circuits, so cross-contamination shows up in lab analysis before it shows on a dipstick. Watch torque converter temperature under load; a slow climb with no external leak points to an internal forward-clutch bypass, not a cooling-system fault. Track undercarriage wear (bushing, sprocket segment, shoe height) against OEM minimums each service interval, since undercarriage cost typically outpaces engine cost over the machine's life.

Corrective & Common Repairs

Oil showing up in coolant on this block usually traces to the oil cooler core, not a cracked head; pressure-test before committing to a gasket job. Torque converter overheating without an external leak is commonly a forward-clutch internal seal letting oil bypass the cooler, not a radiator fault. Weeping around the belly pan is typically a steering clutch or brake seal, hydraulic line, or pump gasket, not the engine itself. Dash and gauge dropouts trace to blown fuses, corroded connectors, or weak grounds behind the panel, not a failed sensor.

Overhaul & Rebuild Points

This turbocharged 125-series block is electronically governed with a DDI fuel system, making it a straightforward rebuild candidate compared to later electronic engines. Resurface the head if a coolant weep has been running long enough to erode the surface; check the block for warpage after any overheating event. Match piston rings and liners to factory spec; mismatched aftermarket sets are a common cause of wear inside months, not years. On the undercarriage, segment-style sprockets let a shop renew worn tooth sections without pulling the whole final drive.

Seasonal & Environment Servicing

Select engine oil viscosity by ambient startup temperature per the OMM chart; run the lighter grade through cold snaps and the heavier grade once temperatures climb. Confirm the intake air heater and preheat lamp work before winter; a mechanically governed engine with no electronic cold-start assist depends on that circuit for starts. Keep coolant at the factory antifreeze concentration for freeze protection, not just topped with water. In hot, dusty conditions, clean radiator fins often and check track tension more frequently, since heat and abrasive ground both accelerate undercarriage wear.

SAA6D125E-3A-8W(S/N 310001-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
6217-71-6210Head,Fuel FilterCheck fitment →
6217-71-6211Head, Fuel FilterCheck fitment →
ND092220-0040Filter,FuelCheck fitment →
6152-62-2210Element, Oil CoolerCheck fitment →

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SAA6D125E-3A-8W(S/N 310001-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify the voltage at the pin connector
CA111Internal engine controller faultECM hardware failureReplace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail sensor or actual overpressure conditionDiagnose the fuel rail pressure sensor or pump lines
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration and engine load cycle
CA441Battery voltage too lowAlternator failure, battery failure, or voltage regulator issueReplace the alternator or battery; check the voltage regulator
CA442Battery voltage too highAlternator overcharging or voltage regulator failureReplace the alternator or battery; check the voltage regulator
CA122Intake air pressure high voltageSensor malfunction or wiring issueVerify the intake pressure sensor and wiring
CA123Intake air pressure low voltageSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA2311IMV solenoid valve failureSolenoid malfunction or wiring harness issueReplace the IMV solenoid or inspect the wire harness
CA153Intake air temperature sensor error (high)Sensor malfunctionReplace or test the IAT sensor

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

SAA6D125E-3A-8W(S/N 310001-UP) attachments & work tools

Excavator Attachments

The SAA6D125E-3A-8W engine powers the PC400-7 and PC450-7 excavator families, which utilize standard quick coupler systems for bucket and tool interchange. Typical bucket capacities for this class range from 1.5 to 2.5 cubic meters, with hydraulic flow requirements varying by specific boom and arm configuration.

Wheel Loader Attachments

This engine is installed in the WA450-5L, WA470-5, and WA480-5L wheel loader series, which employ front-mounted quick-attach systems for buckets and forks. Bucket sizes for these models typically range from 2.5 to 3.5 cubic meters, with hydraulic kit arrangements dependent on the specific loader frame and pump configuration.

Bulldozer Attachments

The SAA6D125E-3 engine is used in the D85EX-15 and D85PX-15 dozer series, equipped with semi-U or universal blades for earthmoving operations. Blade capacities for this class generally range from 5.9 to 7.0 cubic meters, with mounting systems integrated into the dozer frame and hydraulic lines routed through the machine's main structure.

Articulated Dump Truck Configurations

While the SAA6D125E-3 engine is primarily associated with excavators and loaders, the 125-series block is also found in HM350-1 articulated dump trucks. These units feature fixed-body configurations with payload capacities around 30 metric tons, utilizing standard dump body mounting and hydraulic lift systems.

All SAA6D125E-3A-8W(S/N 310001-UP) assemblies by section

Every catalogued assembly group for the Komatsu SAA6D125E-3A-8W(S/N 310001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Engine
Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : After Cooler
61***90Clamp, Hose4
61***30Hose1
61***40Hose1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Air Cleaner
01***16Bolt - Starting Motor Ground Cable1
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
07***12Gasket,(Without Air Compressor Type) (K2)4
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Air Intake Manifold And Air Connection
01***50Bolt2
01***16Bolt, Mounting Transmission Control Switch2
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Air Vent
07***12Gasket,(Without Air Compressor Type) (K2)12
07***10Screw, Banjo Connector (M10-1.25x20)6
61***60Tube,Air Vent1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Alternator (35a) (Inner Parts)
60***21Alternator A. (35a)1
KD***70Bushing,Insulate1
KD***40Bushing,Insulate1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Alternator (50a) (Inner Parts)
60***20Alternator A. (50a),(See Fig.A6010-B3s6)1
KD***21Rear Bracket Assembly1
KD***70Bushing,Insulate1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Alternator (75a) (Inner Parts)(#310001-310944)
60***40Alternator A. (75a),(With Non Hardening Pulley)1
SD***X0Coil Assembly1
SD***X0Bracket, Rear1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Alternator Mounting (35a)
01***60Screw1
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
01***85Bolt,(For Reversible Fan)2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Alternator Mounting (50a)
01***60Screw1
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
01***85Bolt,(For Reversible Fan)2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Alternator Mounting (75a)
01***60Screw1
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
01***85Bolt,(For Reversible Fan)2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Breather
07***20Clamp, Spring Hose1
07***14Hose1
61***90O-Ring,Breather1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Camfollower Cover And Oil Filler
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)4
01***08Nut,See Fig. K4010-04a02
07***09Clamp, Hose2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Camshaft And Camfollower
01***22Capscrew2
04***25Key, Plain Woodruff1
04***12Ring,Snap (For Ripper)12
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Common Rail (Inner Parts)
62***11Rail Ass'Y,(See Fig.A4010-E3u9)1
ND***20Picco Ring7
ND***40Limiter Assembly, Fuel Pressure1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Corrosion Resistor
01***16Bolt - Starting Motor Ground Cable1
01***30Bolt - Lower Oil Cooler Outlet Tubemounting4
01***45Bolt, Bracket Mounting1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Crank Pulley
01***80Screw1
01***85Screw5
04***24Pin,Dowel (For No.3 Housing)1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Crankshaft(#310314-)
61***10Bearing, Main (Standard)7
61***50Bearing, Thrust Assembly (Standard)1
61***10Bearing, Main (1.00mm Undersize)7
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Cylinder Block
01***16Bolt, Mount Solenoid Valve6
01***45Washer,(For Travel Motor) (Not Show)14
04***14Pin, Dowel2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Cylinder Block Blind Cover And Oil Pressure Switch
01***20Bolt,(For Mono Lever Steering)4
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***12Bolt,(Without Air Compressor Type)2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Cylinder Block Gasket Kit
07***21O-Ring,Water Piping1
07***30Ring, Seal - Between Sections1
07***50O-Ring,Front Cover Plate1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Cylinder Head
01***20Bolt (M10-1.75x120)6
04***20Pin,Dowel (Welded)2
07***08Plug,(Without Lock-Up), Plug1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Cylinder Head Gasket Kit
07***11O-Ring,(See Fig.A4210)6
07***20O-Ring,(See Fig.A4210)12
07***24O-Ring (K1)6
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Damper
01***20Bolt - Mount Risers To Cab Floor6
61***00Damper1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Engine Mounting
01***55Bolt,(See Service News)1
01***00Bolt,(For Front Brake Release)2
01***05Capscrew2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Exhaust Manifold
01***80Screw18
07***08Plug,(Without Auto Priming System)1
61***20Spacer,(For Shipping)18
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Flywheel
01***45Screw6
01***45Washer,(For Travel Motor) (Not Show)6
61***41Gear, Ring1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Flywheel Housing
01***50Capscrew6
01***60Capscrew4
01***30Capscrew (1)1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Front Cover
09***50Liquid Gasket, Lg-7, 150g0
61***30Seal? Front (K2)1
61***10Cover, Front1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Front Cover Accessory Parts
01***16Bolt, Mounting Transmission Control Switch2
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
01***70Screw3
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Front Hanger
01***85Bolt,(For Reversible Fan)4
61***61Spacer1
61***10Plate, Hanger1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Control (Chassis Mount)
78***01Controller1
78***04Controller1
(7***3)Controller1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Control (Shassis Mount)(#310091-)
Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Filter
01***35Bolt, Mount Bracket To Floor4
01***05Screw1
07***12Gasket,Mechanical Pump Piping1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Injector
01***16Bolt, Mounting Transmission Control Switch6
01***70Screw6
01***80Bolt6
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Piping
01***30Bolt,See Fig. K4010-17a011
01***35Bolt3
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)6
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Pump Supply And Common Rail Return Piping
01***30Bolt,See Fig. K4010-17a02
01***55Bolt2
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Return
01***25Bolt, Mount Engine Oil Drain To Fuel Tank2
07***12Gasket,(Without Air Compressor Type) (K2)2
07***12Gasket,(Without Air Compressor Type) (K1)3
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Supply Pump (Feed Pump) (Inner Parts)
ND***70Washer,Union6
ND***10Spring, Check Valve2
ND***42Screw1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Supply Pump (Pump) (Inner Parts)
61***10Pump Assembly1
ND***70Washer,Union5
ND***60Screw1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Supply Pump And Common Rail
01***35Bolt, Mount Bracket To Floor4
01***50Bolt,(See Fig.A4010-C3w6)2
61***90Distance Piece1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Supply Pump Bracket And Lubricator
01***25Bolt, Mount Engine Oil Drain To Fuel Tank1
01***40Bolt,(Shim 3-Piece)1
01***50Bolt,(See Fig.A4010-C3w6)2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Fuel Supply Pump Drive
01***11Nut (Op)1
01***45Washer,(Without R.O.P.S.)1
04***19Key,(For Mechanical Governor)1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Head Cover
01***16Washer,Radio Controlled Slag Handling12
61***20Rubber,(Fig.A1111)12
61***70Screw12
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Heater Switch
01***12Bolt,(See Fig. K0210-16a0)2
01***75Bolt (M10-1.50x75)1
01***16Washer,Radio Controlled Slag Handling2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Idler Gear
01***60Capscrew1
01***25Bolt,(For Canvas Canopy?Head Guard)6
61***60Pin, Dowel1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Muffler
01***25Bolt,Joint4
01***55Screw2
01***40Screw4
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Name Plate And Caution Plate (English) (Regulation Of Epa And Eu)(#310001-310168)
04***50Screw4
61***10Plate? License,(Limited Supply)1
61***20Plate? Name,(Limited Supply)1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Name Plate And Caution Plate (English) (Regulation Of Epa And Eu)(#310169-)
04***50Screw4
62***31Decal, High Fuel Pressure1
62***70Plate,Caution (Not Shown)1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Oil Cooler
01***25Bolt - Relay Mounting2
07***42O-Ring,(See Fig.A3310)1
61***25Cover1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Oil Cooler Mounting Parts
01***25Bolt, Mount Engine Oil Drain To Fuel Tank12
01***65Bolt, Mount Tube To Divider Valve2
01***80Bolt (M10-1.50x80)2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Oil Filter And Piping
01***25Bolt, Mount Engine Oil Drain To Fuel Tank7
01***35Bolt, Mount Bracket To Floor8
07***25O-Ring,Lubrication Valve2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Oil Level Gauge
61***20Collar1
61***30Nut,(For Shipping)1
61***10Guide, Oil Gauge1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Oil Pan And Suction Tube
01***20Bolt,(For Mono Lever Steering)1
01***25Bolt,(For Canvas Canopy?Head Guard)1
01***35Bolt,(F4320-52a0 -5 )2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Oil Pump
01***25Bolt,(Rear Attachment Less)4
01***25Bolt,(For Canvas Canopy?Head Guard)3
01***35Bolt,(F4320-52a0 -5 )1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Piston
02***13Pin, Dowel2
04***18Ring, Snap12
61***10Screw2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Rocker Arm
01***75Screw34
01***08Nut,R.H. Thread12
01***32Washer,(With Auto Emergency Steering)40
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Starting Motor (11kw) (Inner Parts)(#310001-311132)
60***21Starting Motor Assembly (11kw)1
KD***40Spring,Spring4
KD***57Bearing, Ball, Front1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Starting Motor (7.5kw) (Inner Parts)(#310001-310961)
60***30Starting Motor Ass'Y,(7.5kw)1
60***31Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Starting Motor Mounting (11kw)
01***40Bolt,(For Slag Handling) (For Usa)3
01***16Bolt - Starting Motor Ground Cable2
04***10Clip,(F4320-51a0 -8 )1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Starting Motor Mounting (7.5kw)
01***40Bolt,(For Slag Handling) (For Usa)3
01***16Bolt - Starting Motor Ground Cable2
04***10Clip,(F4320-51a0 -8 )1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Tachometer Drive
01***75Screw2
01***32Washer,(With Auto Emergency Steering)2
61***32Gear, Tachometer1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Thermostat And Thermostat Housing
01***65Bolt, Mount Tube To Divider Valve4
02***04Plug,(For Shipping)1
60***30Thermostat1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Turbocharger And Oil Piping
Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Water Drain Valve
07***25Clip,(For Slag Handling)1
07***75Hose1
61***12Valve,Water Drain1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Water Pump
01***16Bolt - Seat And Tether Belt Mounting6
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
01***30Bolt - Lower Oil Cooler Outlet Tubemounting2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Water Pump Gasket Kit
02***37O-Ring,(For Pc750?1800) (A5010)1
07***15O-Ring,(F4320-57a0 -11 )1
61***10Seal,Water (K6)1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Water Temperature Sensor
07***15Plug,(Used When Without Heater)2
78***20Sensor,T/C Outlet Oil Temperature1
78***20Sensor, Water Temperature1
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Wiring (1/2) Power Line
01***16Bolt - Starting Motor Ground Cable5
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)1
01***60Bolt - Upper Cooler Inlet Tubemounting2
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Komatsu : Saa6d125e-3a-8w(S/N 310001-Up) : Engine : Wiring (2/2) Sensor And Switch
01***25Bolt,(For Shipping)2
01***16Bolt - Starting Motor Ground Cable8
01***30Bolt - Lower Oil Cooler Outlet Tubemounting2
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SAA6D125E-3A-8W(S/N 310001-UP) serial number reference

The PIN plate is riveted to the right-hand side of the cab on the lower frame, typically just behind the front idler or beneath the operator's window. The prefix is the alphanumeric engine code stamped on the engine data plate or the machine's emissions/export plate, distinct from the 17-character ISO PIN.

PrefixIdentifies
SAA6D125E-3A-8WTurbocharged, air-to-air aftercooled, electronic control (ECM), Tier 2 emissions
SA6D125E-3B-7/8Turbocharged, air-to-air aftercooled, electronic control
SAA6D125E-3G-8WTurbocharged, air-to-air aftercooled, electronic control

Frequently asked questions

What is the engine model for the Komatsu PC400-7/7L excavator?

The Komatsu PC400-7 and PC400LC-7 excavators are powered by the SAA6D125E-3 series diesel engine. Specifically, the SAA6D125E-3A-8W variant is designated for serial numbers 310001 and up.

What is the operating weight of the Komatsu PC400-7 excavator?

The operating weight of the Komatsu PC400-7 excavator varies by configuration/series, typically ranging from approximately 36,000 to 40,000 kg (79,366 to 88,185 lb) depending on the boom, stick, and undercarriage setup.

What engine replaced the SAA6D125E-3 in later Komatsu excavators?

The SAA6D125E-3 series was succeeded by the SAA6D125E-5 and later SAA6D125E-6 engines in subsequent generations of Komatsu excavators like the PC400-8 and PC490-10, which featured updated emissions controls and electronic management systems.

What SAA6D125E-3A-8W(S/N 310001-UP) owners discuss

What are the known powertrain and hydraulic behaviors for the Komatsu SAA6D125E-3A-8W engine?
The SAA6D125E-3A-8W is a turbocharged, air-to-air aftercooled diesel engine. It typically produces 257 kW (345 hp) at 1,900 rpm or 347 hp at 1,850 rpm depending on the specific application and tuning. The engine uses a Direct Injection (DI) system with an Electronic Control Module (ECM). Hydraulic systems in machines equipped with this engine, such as the PC400LC-7, rely on high-flow pumps that are sensitive to fuel pressure; low side fuel pressure loss under load is a documented cause of poor performance and stalling. The engine drives the machine through a torque converter and powershift transmission in dozer applications, or direct hydraulic pumps in excavator applications. Power output varies by configuration/series based on the host machine's emissions tier and duty cycle requirements.
What undercarriage or wear patterns are typical for machines using this engine series?
Machines powered by the SAA6D125E-3 series, particularly large excavators and dozers, exhibit high undercarriage wear rates due to the machine's operating weight and torque output. Common wear patterns include rapid sprocket segment wear, track bushing elongation, and idler flange wear. The segment-style sprockets allow for renewal of worn tooth sections without replacing the entire final drive, a common maintenance practice. Track tension should be checked frequently, as heat and abrasive ground conditions accelerate wear. Operating weight for host machines ranges from approximately 29,300 kg to 31,000 kg (64,600-68,300 lb) for dozer configurations, placing significant stress on track shoes and rollers. Undercarriage cost typically outpaces engine maintenance costs over the machine's life.
What are the specific engine quirks per the SAA6D125E-3 series?
The SAA6D125E-3 series is electronically governed with an ECM, unlike earlier naturally aspirated 6D125E-2A engines which were mechanically governed. A known quirk is the potential for the fuel pump drive gear to lose its key, causing the low side of the fuel pump to fail to maintain pressure under load, leading to power loss. The engine is sensitive to fuel system integrity; air intrusion or clogged filters can cause erratic idle or stalling. The oil cooler core is a common weep point between coolant and oil circuits, leading to cross-contamination that may not be immediately visible on the dipstick but shows up in lab analysis. The engine requires Komatsu Genuine diesel engine oil, EO10W30 or EO15W40 grade selected by ambient air temperature, and Komatsu Genuine Supercoolant / Antifreeze Coolant AF-NAC.
What are common electrical or sensor issues reported for this engine?
Common electrical issues include failures of the oil pressure sensor, which can cause false low oil pressure warnings or gauge inaccuracies. Clogged oil passages can also contribute to low oil pressure readings. The ECM and wiring harness are critical; dash and gauge dropouts often trace to blown fuses, corroded connectors, or weak grounds behind the panel rather than sensor failure. The preheat (intake air heater) circuit is essential for cold starts; if the preheat lamp stays on abnormally long or fails to illuminate in cold weather, the circuit should be checked. Fault codes related to the engine controller power failure (E10) or engine control failure (E11) indicate ECM or wiring issues that reduce output power to protect the engine.
What should be checked when buying a used machine with the SAA6D125E-3A-8W(S/N 310001-UP) engine?
When purchasing a used machine with this engine, verify the serial number prefix 310001-UP to confirm the engine generation. Check the fuel pump drive gear key for security, as a missing key causes low fuel pressure under load. Inspect the oil cooler for coolant/oil cross-contamination by checking the coolant for oil sheen or the oil for coolant smell. Test the engine under load to ensure the low side of the fuel pump maintains pressure. Check the ECM for fault codes and verify the preheat circuit operation. Inspect the undercarriage for wear against OEM minimums, as this is a major cost factor. Verify the condition of the torque converter if the machine is a dozer, as overheating without external leaks indicates internal clutch bypass. Confirm the engine oil level and check for leaks around the belly pan, which may indicate steering clutch or brake seal issues rather than engine faults.
What are the fluid specifications and capacities for the SAA6D125E-3 series?
Engine oil capacity is approximately 38 L (10.0 US gal) with filter change. Use Komatsu Genuine diesel engine oil, EO10W30 or EO15W40 grade, selected by ambient air temperature at startup. Cooling system capacity is approximately 52 L (13.7 US gal); use Komatsu Genuine Supercoolant / Antifreeze Coolant AF-NAC, ethylene-glycol based, factory pre-mixed to a 50/50 ratio. Hydraulic system capacity varies by host machine but typically ranges from 55 L (14.5 US gal) for smaller configurations to higher volumes for large excavators. Fuel tank capacity varies by configuration/series. Always fill to the dipstick/sight gauge, not the nominal capacity number.
What safety-critical fixes require dealer verification for the SAA6D125E-3A-8W?
Safety-critical fixes include addressing low engine oil pressure warnings, which indicate potential pump failure or blockage and require immediate engine shutdown and inspection. Coolant temperature warnings exceeding safe operating ranges require checking the fan belt, radiator core, and thermostat for blockage or failure. Any ECM fault codes indicating engine control failure (E11) or power loss require professional diagnosis to prevent catastrophic engine damage. Verify all sensor calibrations and wiring integrity with your dealer, as incorrect readings can lead to unsafe operating conditions. Have your dealer verify the torque converter condition and final drive oil levels, as failures here can lead to sudden machine movement or loss of control.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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