Komatsuengine(no series)

Komatsu SAA6D125E-2D-8(S/N 60721-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu SAA6D125E-2D-8 engine (S/N 60721-UP) is a turbocharged, aftercooled inline-six diesel belonging to the 125-series family, primarily fitted to the PC600-6A-KJ and PC600-6A-W1 crawler excavators. This mid-to-heavy class machine operates in the 52,300-80,000 lb weight range, serving mass excavation and mining applications. The engine succeeded the naturally aspirated 6D125E-2A and preceded the electronically controlled SAA6D125E-3 and -5 generations. Configurations included standard-gauge E/EX straight-tilt-blade dozer variants and wide-gauge, low-ground-pressure P/PX swamp configurations, sharing the same 11.04 L displacement block across the platform.

Across the 125-series lineage, the primary shift was from mechanical fuel systems and flyweight governors in the 6D125E-2A to the electronically managed, turbo-aftercooled designs of the SAA6D125E-3 and -5. The SAA6D125E-2D-8 remains significant in the used and parts market because its mechanical simplicity allows for straightforward diagnosis and overhaul without reliance on complex ECMs or wiring harnesses. Its robust block design and shared drivetrain lineage with contemporary Komatsu excavators keep parts and service support active, making it a cost-effective rebuild candidate compared to later electronic engines.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu SAA6D125E-2D-8(S/N 60721-UP) specifications

Engine

ModelSAA6D125E-2D-8
Series/Generation125 Series
Cylinders6
Displacement11.04 L (674 in³)
Bore x Stroke114 mm x 144.5 mm (4.49 in x 5.69 in)
AspirationVariable geometry turbocharged, air-to-air aftercooled
CoolingWater-cooled
Emissions TierTier 4 Final / EU Stage V (varies by configuration/series)

Weights

Operating Weight29,300 - 31,688 kg (64,596 - 69,860 lb) (varies by configuration/series)
Shipping WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel SpeedNot documented for this exact serial range — verify with your dealer
Dig DepthNot documented for this exact serial range — verify with your dealer
Bucket Capacity5.9 - 14.1 m³ (7.7 - 18.4 cu yd) (varies by configuration/series)
GradeabilityNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Fuel TankNot documented for this exact serial range — verify with your dealer
Hydraulic SystemNot documented for this exact serial range — verify with your dealer
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

SAA6D125E-2D-8(S/N 60721-UP) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)38 L (10.0 US gal)Komatsu Genuine diesel engine oil, EO10W30 or EO15W40 grade selected by ambient air temperature at startup per the OMM viscosity chart (roughly -30 deg C to +50 deg C range, 10W30 for colder end, 15W40 for warmer end); meets Komatsu EO engine-oil classification comparable to API CD/CF-4 duty.
Cooling system52 L (13.7 US gal)Komatsu Genuine Supercoolant / Antifreeze Coolant AF-NAC, ethylene-glycol based, factory pre-mixed to a 50/50 ratio; change interval per OMM is 2 years or 4,000 hours, whichever comes first.
Fuel tank406 L (107.3 US gal)Not specified in source text.
Transmission/powertrain compartmentsNot specified in source text.Not specified in source text.
Final drives (each)Not specified in source text.Not specified in source text.
Hydraulic system AND tank55 L (14.5 US gal)Not specified in source text.
Axles/differentialsNot specified in source text.Not specified in source text.
GreaseNot applicable.Not specified in source text.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu SAA6D125E-2D-8(S/N 60721-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level in the pan before starting; add oil to the correct mark.
  • Check coolant level in the radiator; top up with the correct antifreeze mix.
  • Drain water and sediment from the fuel tank through the bottom valve.
  • Check the air cleaner dust indicator and service the element if restricted.
  • Walk around the machine and check for fuel, oil, and coolant leaks before starting.
  • Check fan belt deflection (6-10 mm / 0.24-0.39 in) and adjust tension if loose.
Every 250 h
  • Grease the equalizer bar side pins and lift-cylinder ball-joint fittings.
  • Check the final drive case oil level at the lower edge of the plug hole; add oil as needed.
  • Check hydraulic tank oil level between the H and L marks on the sight gauge.
  • Check battery electrolyte level and add distilled water as needed.
  • Clean the fuel strainer and drain sediment from the fuel filter housing.
  • Test brake holding capacity during the operational check.
Every 500 h
  • Change engine oil and replace the engine oil filter cartridge.
  • Replace the fuel filter cartridge and bleed the fuel system.
  • Replace the power train oil filter element and bleed air from the circuit.
  • Check track tension and shoe bolt torque; adjust or retighten as needed.
Every 1,000 h
  • Change the power train (transmission) oil and clean the strainers.
  • Change the final drive case oil.
  • Grease the universal joint fittings.
  • Clean the power train case breather.
  • Inspect ROPS and cab mounting bolts for looseness or damage.
Every 2,000 h
  • Check the crankshaft vibration damper for damage or oil leakage.
  • Check and clean the alternator and starting motor.
  • Replace the hydraulic tank breather element.
  • Check torque converter oil condition and top up or change if contaminated.
Every 4,000 h
  • Change engine coolant system-wide, flush and refill with Komatsu Supercoolant/AF-NAC to the correct concentration.
  • Check the water pump for shaft play, bearing noise, and coolant seepage; replace if worn.
  • Check alternator and starting motor brushes; replace if worn below the service limit.
  • Check torque converter oil for contamination; change if discolored or metallic.

Servicing the SAA6D125E-2D-8(S/N 60721-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Pull engine oil and coolant samples on schedule rather than by feel. This 125-series turbo block has a known weep point between coolant and oil circuits, so cross-contamination shows up in lab analysis before it shows on a dipstick. Watch torque converter temperature under load; a slow climb with no external leak points to an internal forward-clutch bypass, not a cooling-system fault. Track undercarriage wear (bushing, sprocket segment, shoe height) against OEM minimums each service interval, since undercarriage cost typically outpaces engine cost over the machine's life.

Corrective & Common Repairs

Oil showing up in coolant on this block usually traces to the oil cooler core, not a cracked head; pressure-test before committing to a gasket job. Torque converter overheating without an external leak is commonly a forward-clutch internal seal letting oil bypass the cooler, not a radiator fault. Weeping around the belly pan is typically a steering clutch or brake seal, hydraulic line, or pump gasket, not the engine itself. Dash and gauge dropouts trace to blown fuses, corroded connectors, or weak grounds behind the panel, not a failed sensor.

Overhaul & Rebuild Points

This turbocharged 125-series block is mechanically governed with no electronic controls, making it a straightforward rebuild candidate compared to later electronic engines. Resurface the head if a coolant weep has been running long enough to erode the surface; check the block for warpage after any overheating event. Match piston rings and liners to factory spec; mismatched aftermarket sets are a common cause of wear inside months, not years. On the undercarriage, segment-style sprockets let a shop renew worn tooth sections without pulling the whole final drive.

Seasonal & Environment Servicing

Select engine oil viscosity by ambient startup temperature per the OMM chart; run the lighter grade through cold snaps and the heavier grade once temperatures climb. Confirm the intake air heater and preheat lamp work before winter; a mechanically governed engine with no electronic cold-start assist depends on that circuit for starts. Keep coolant at the factory antifreeze concentration for freeze protection, not just topped with water. In hot, dusty conditions, clean radiator fins often and check track tension more frequently, since heat and abrasive ground both accelerate undercarriage wear.

SAA6D125E-2D-8(S/N 60721-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
600-311-8293Cartridge, Fuel FilterCheck fitment →
6114-71-6202Fuel Filter Ass'YCheck fitment →
6114-71-6210Head, Fuel FilterCheck fitment →
6125-81-7032Element Ass'Y,Air CleanerCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

SAA6D125E-2D-8(S/N 60721-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor and backup speed sensor failureFaulty crankshaft speed sensor, damaged wiring harness, or corroded connector at the sensor pinInspect the sensor wiring and connector for corrosion or damage; verify voltage at the pin connector; replace the speed sensor if faulty
CA451Common rail pressure sensor feedback value too highMalfunctioning rail pressure sensor, actual overpressure condition, or sensor wiring issueDiagnose the fuel rail pressure sensor circuit; check for actual overpressure; replace sensor if defective
CA122Intake air pressure sensor feedback voltage too highFaulty intake pressure sensor, shorted wiring, or sensor calibration errorVerify the intake pressure sensor operation and wiring integrity; check for airflow restrictions
CA123Intake air pressure sensor feedback voltage too lowSensor short circuit, open circuit, or significant airflow restriction upstreamCheck for a sensor short or open circuit; inspect for airflow restrictions in the intake system
CA441Battery voltage too lowWeak or discharged battery, faulty alternator, or loose charging connectionsReplace the battery or alternator; check the voltage regulator and charging belt tension
CA442Battery voltage too highFaulty voltage regulator, failing alternator, or open ground connectionReplace the alternator or battery; check the voltage regulator and ground connections
CA234Engine overspeedThrottle calibration error, engine load cycle anomaly, or operator misuseVerify throttle calibration; inspect the engine load cycle and operator controls
CA271IMV/PCV1 solenoid valve short circuitElectrical short in the IMV or PCV1 solenoid valve circuitInspect the solenoid valve wiring for chafing or shorting; replace the IMV solenoid if defective
CA322Injector #1 (L#1) open or short circuit faultOpen or shorted circuit in the injector #1 wiring harness or connectorInspect the injector #1 wiring harness and connector for damage; test injector resistance
CA111Internal engine controller faultCritical internal failure of the Electronic Control Module (ECM)Replace or reprogram the ECM; verify power and ground connections to the controller

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

SAA6D125E-2D-8(S/N 60721-UP) attachments & work tools

Bulldozer Attachments

The Komatsu D85 series utilizes the SAA6D125E engine family and is equipped with a blade capacity ranging from 5.9 to 7.0 cubic meters (6.1 to 7.3 cubic yards). Operating weight for this configuration is listed between 29,300 and 31,000 kg (64,600 to 68,300 lbs). The engine specification for the D85 includes a bore of 4.49 inches (114 mm) and a stroke of 5.69 inches (144.5 mm), with a total piston displacement of 674 cubic inches (11.0 liters).

Excavator Engine Applications

The SAA6D125E-3 engine variant is explicitly identified for use in the Komatsu PC450-7 crawler excavator, delivering an installed power of 257 kW (345 hp) at 1,900 rpm. The PC450-7 references a specific damper part number 207-01-61311 associated with this engine application. Other models in the 125-series engine family include the PC400-8 and PC450-8, which utilize the SAA6D125E-5 variant.

Wheel Loader Engine Applications

The WA470-5H and WA480-5 wheel loaders are equipped with the SA6D125E-3B-7 or SA6D125E-3B-8 engine variants for serial numbers starting from 50,051. These engines are turbocharged and air-to-air aftercooled, consistent with the SAA6D125E-3 family specifications found in the WA700-8 series.

Engine Specifications & Dimensions

The 125-series engine block features a displacement of 11 liters (674 cubic inches) with six cylinders. The bore and stroke dimensions are 4.49 inches (114 mm) by 5.69 inches (144.5 mm). The engine is water-cooled and operates on a four-stroke cycle, with physical dimensions listed as 1,053 mm by 758 mm by 1,032 mm (41.5 in by 29.8 in by 40.6 in).

All SAA6D125E-2D-8(S/N 60721-UP) assemblies by section

Every catalogued assembly group for the Komatsu SAA6D125E-2D-8(S/N 60721-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Engine
Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : After Cooler (Ordering Transferdrd Parts)(#210001-)
61***90Clamp, Hose8
61***10Hose1
61***20Tube1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Air Cleaner
01***60Capscrew2
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***35Bolt,(F4320-52a0 -5 )2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Air Intke Manifold(#210001-)
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***30Bolt,(With Body Positioner)16
01***70Bolt - Bracket And Oil Inlet Tubemounting5
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Air Vent(#75526-)
07***12Gasket,(Without Air Compressor Type) (K2)12
07***10Screw, Banjo Connector (M10-1.25x20)6
61***60Tube,Air Vent1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Alternator (35a) (With Non Hardening Pulley) (Inner Parts)
60***50Alternator A. (35a)1
60***51Alternator A. (35a)1
KD***50Bracket,Rear1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Alternator (50a) (With Non Hadening Pulley) (Inner Parts)(#63014-)
60***80Alternator A. (50a),(With Non Hardening Pulley)1
SD***X0Pulley,Non Hardening1
SD***X0Washer1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Alternator Mounting (35a) (With Non Hadening Pulley)
01***65Bolt - Return Line And Suction Linehose Clamps2
01***55Bolt - Mount Cage To Transmission Case1
01***55Bolt1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Alternator Mounting (50a) (With Non Hadening Pulley)(#63014-)
01***65Bolt - Return Line And Suction Linehose Clamps2
01***55Bolt - Mount Cage To Transmission Case1
01***55Screw1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Camfollower Cover
07***20Clamp, Spring Hose1
07***85Hose1
61***90O-Ring,Breather1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Camshaft(#210001-)
01***22Capscrew2
04***25Key, Plain Woodruff1
04***12Ring,Snap (For Ripper)12
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Cooling Fan(#210001-)
01***30Bolt,(With Body Positioner)12
60***70Fan,Cooling1
61***70Spacer1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Corrosion Resistor(#210001-)
01***16Bolt, Battery To Frame Ground Wire Attaching1
01***80Bolt,(With Corrosion Resistor)1
02***25Bolt,(Cold Weather Spec.)4
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Crank Pulley
01***30Screw1
01***35Screw5
04***28Pin, Dowel - Transmission Case, Pin-Dowel1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Crankshaft
61***10Bearing, Main (Standard)7
61***50Bearing, Thrust Assembly (Standard)1
61***10Bearing, Main (1.00mm Undersize)7
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Cylinder Block Blind Cover And Plug(#210001-)
01***20Bolt,(For Mono Lever Steering)6
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***85Bolt, Divider Valve Mounting2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Cylinder Block Gasket Kit(#210001-)
07***20O-Ring,Relief Valve1
07***21O-Ring,Water Piping1
07***30Ring, Seal - Between Sections1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Cylinder Block(#75758-)
01***12Bolt,(Without Air Compressor Type)2
01***20Bolt,(For Shipping)1
01***16Bolt, Mount Solenoid Valve6
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Cylinder Head Gasket Kit(#210001-)
07***65O-Ring,Cylinder Block6
07***12Gasket,Mechanical Pump Piping12
07***12Gasket,(Without Air Compressor Type) (K2)12
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Cylinder Head(#67604-)
01***20Bolt (M10-1.75x120)6
04***20Pin,Dowel (Welded)2
07***08Plug,(Without Lock-Up), Plug1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Damper
01***25Bolt,(Without Rops Guard? Canopy)6
61***00Damper Assembly1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Electrical Wiring(#210001-)
01***10Bolt,(With Auto Emergency Steering)2
01***16Bolt, Battery To Frame Ground Wire Attaching2
01***20Bolt,(For Mono Lever Steering)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Exhaust Manifold
01***00Bolt (M10-1.50x100)16
01***80Bolt2
01***00Screw16
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fan Drive (Pulley Dia 212mm)(#73270-)
01***30Bolt,(With Body Positioner)4
01***15Bolt, Fan Mounting6
01***14Nut,(For Slag Handling)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fan Pulley (Pulley Dia 212mm)(#73270-)
01***30Bolt,(With Body Positioner)6
04***62V-Belt Set,(For 35a? 50a Alternator)1
61***10Pulley?Non Hardening1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Flywheel Housing
01***50Capscrew6
01***60Capscrew2
01***50Bolt,(Spark Arrester Spec.)2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Flywheel(#210001-)
01***55Bolt6
01***45Washer,(For Travel Motor) (Not Show)6
61***51Gear, Ring1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Front Cover Mounting(#75758-)
01***65Bolt - Return Line And Suction Linehose Clamps7
01***70Bolt - Bracket And Oil Inlet Tubemounting4
01***75Bolt (M10-1.50x75)5
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Front Cover(#75758-)
09***50Liquid Gasket, Lg-7, 150g0
61***30Seal? Front (K2)1
61***40Cover, Front1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Filter(#210001-)
01***25Bolt,(For Canvas Canopy?Head Guard)3
01***30Bolt,(With Body Positioner)1
01***50Bolt,(Spark Arrester Spec.)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump (Coupling) (Inner Parts)(#210001-)
DK***00Nut2
DK***00Bolt2
DK***20Coupling Ass'Y1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump (Feed Pump) (Inner Parts)(#210001-)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***30Feed Pump Assembly1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump (Governor) (1/2) (Inner Parts)(#210001-)
DK***00Gasket1
DK***20Flyweight Ass'Y1
DK***00Shim? 2.00mm,(High Altitude Spec.)0
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump (Governor) (2/2) (Inner Parts)(#210001-)
DK***80Shim? 0.5mm0
DK***00Washer,Spring1
DK***80Bolt,Eye1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump (Pump) (1/2) (Inner Parts)(#210001-)
61***80Injection Pump Ass'Y1
DK***30Bearing,Roller2
DK***20Housing1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump (Pump) (2/2) (Inner Parts)(#210001-)
DK***00Shim? 0.875mm0
DK***00Shim? 0.500mm0
DK***00Shim? 1.575mm0
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump (Timer) (Inner Parts)(#210001-)
DK***00O-Ring1
DK***00Gasket1
DK***00Plug1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump Drive(#61766-)
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***14Nut (Itl)1
01***60Washer,(Without Rops Guard? Canopy)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump Mounting(#210001-)
01***90Bolt,(For No?1 And No?3 Housing)4
01***16Washer,(With Water Separator)4
07***10Connector, Grease Fitting1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Injection Pump Piping(#210001-)
01***30Screw4
01***45Bolt,(With Water Separator Type)2
01***55Bolt,(See Service News)4
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Pre Filter(#210085-)
01***25Bolt,(Rear Attachment Less)2
01***30Bolt,(With Body Positioner)2
01***23Washer, Wiring Harness Mounting Bracket2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Fuel Return(#210001-)
01***20Bolt,(For Mono Lever Steering)1
01***16Washer,Radio Controlled Slag Handling2
04***10Clip,(With Accumulator)2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Head Cover Related Parts (Cap)(#75758-)
Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Head Cover(#75758-)
01***16Washer,Radio Controlled Slag Handling24
61***11Cover,Head? No.2?3?4?5?65
61***51Cover,Head? No.61
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Hose And Clip (Ordering Transferded Parts)(#210001-)
Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Idler Gear(#210001-)
01***60Capscrew1
01***25Bolt,(For Canvas Canopy?Head Guard)6
61***60Pin, Dowel1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Injection Nozzle(#210001-)
01***45Bolt, Mount Divider Valve12
07***65O-Ring,Cylinder Block6
07***12Gasket,(Without Air Compressor Type) (K2)12
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Muffler(#210001-)
01***20Bolt,(For Mono Lever Steering)1
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***40Bolt (Op)4
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Name Plate And Caution Plate(#210001-)
04***50Screw4
09***63Plate? Instruction,Air Cleaner (Single Element)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Nozzle Holder (Inner Parts)(#210001-)
07***12Gasket,Mechanical Pump Piping2
61***52Bolt, Joint1
61***10Fuel Injector Assembly6
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Oil Adapter(#210001-)
01***35Bolt,(F4320-52a0 -5 )2
01***50Bolt,(Spark Arrester Spec.)4
01***08Nut,(For Canvas Canopy?Head Guard)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Oil Cooler Mounting Parts(#75758-)
01***25Bolt,(For Canvas Canopy?Head Guard)12
01***65Bolt - Return Line And Suction Linehose Clamps2
01***80Bolt,(With Corrosion Resistor)2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Oil Cooler(#75758-)
01***25Bolt - Relay Mounting2
07***42O-Ring,(See Fig.A3310)1
61***25Cover1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Oil Filter(#210001-)
01***30Bolt,(With Body Positioner)3
01***80Bolt,(With Corrosion Resistor)4
07***35O-Ring,Transmission Valve Mount1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Oil Level Gauge(#210001-)
01***20Bolt,(For Mono Lever Steering)1
01***08Nut, Regular Hexagon (M10-1.50)1
01***16Washer,Radio Controlled Slag Handling2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Oil Pan And Suction Tube(#210001-)
01***20Bolt,(For Mono Lever Steering)1
01***25Bolt,(For Canvas Canopy?Head Guard)27
01***30Bolt,(With Body Positioner)8
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Oil Pump
01***25Bolt,(Rear Attachment Less)4
01***25Bolt,(For Canvas Canopy?Head Guard)3
01***35Bolt,(F4320-52a0 -5 )1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Piston
02***13Pin, Dowel2
04***18Ring, Snap12
61***30Bushing,(Service Part)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Rocker Arm(#210001-)
01***75Screw37
01***90Bolt,(For No?1 And No?3 Housing)2
01***08Nut,R.H. Thread12
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Safety Guard (For Fuel Injection Pump Drive)(#77094-)
01***20Bolt,(For Mono Lever Steering)2
61***51Cover,Safety1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Starting Motor (11kw) (Inner Parts)(#210001-)
60***11Starting Motor Ass'Y,(11kw)1
KD***40Spring,Spring4
KD***57Bearing, Ball, Front1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Starting Motor Mounting (11kw)(#210001-)
01***40Bolt,(For Slag Handling) (For Usa)3
01***35Bolt, Mount Bracket To Floor1
01***32Washer,(With Auto Emergency Steering)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Tachometer Drive(#75758-)
01***75Screw2
01***32Washer,(With Auto Emergency Steering)2
61***31Gear,(With Air Compressor Type)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Turbocharger (Inner Parts)(#210001-)
61***20Turbocharger Ass'Y1
SP***49V-Clamp1
SP***65Nut, Lock2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Turbocharger Oil Piping(#210001-)
01***20Bolt, Wiring Harness Mounting Bracket2
01***30Bolt - M8 X 30lg2
01***20Bolt,(For Mono Lever Steering)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Water Drain Valve
07***80Clamp, Drain Hose1
07***25Hose,Drain1
20***30Valve,Heat Water Inlet1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Water Pump Gasket Kit(#210001-)
02***37O-Ring,(For Pc750?1800) (A5010)1
07***15O-Ring,(F4320-57a0 -11 )1
61***90Gasket (K2?K6)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Water Pump(#75526-)
01***16Bolt - Seat And Tether Belt Mounting6
01***20Bolt,(For Mono Lever Steering)2
01***25Bolt,(For Canvas Canopy?Head Guard)2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Water Separator And Piping(#210083-)
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***30Bolt,(With Body Positioner)2
01***16Washer,Radio Controlled Slag Handling2
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Water Separator And Piping(#63385-)
01***30Bolt,(With Body Positioner)2
01***16Washer,Radio Controlled Slag Handling2
04***10Clip,(Without Cab)1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Water Separator(#210083-)
07***12Gasket,Mechanical Pump Piping1
60***90O-Ring1
60***90Plug,Drain1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Water Separator(#63385-)
07***12Gasket,Mechanical Pump Piping1
60***90O-Ring1
60***90Plug,Drain1
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Komatsu : Saa6d125e-2d-8(S/N 60721-Up) : Engine : Water Temperature Sensor
07***12Washer, Gasket,(Without Thermo Sensor) (K1)1
78***20Sensor, Trans. Control Valve Oil Temperature1
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SAA6D125E-2D-8(S/N 60721-UP) serial number reference

The engine serial number is stamped on the engine block, typically on the left side near the injection pump, and also appears on the metal data plate affixed to the engine. The prefix is the initial alphanumeric code (e.g., SAA6D125E-2D) found on this plate, identifying the engine family and generation before the specific serial digits.

PrefixIdentifies
SAA6D125E-2DEngine Model
SA6D125E-2A-CEngine Model

Frequently asked questions

What is the engine model?

Komatsu SAA6D125E-2D-8 (S/N 60721-UP)

What is the operating weight?

Varies by configuration/series: approx. 52,300-80,000 lb

What replaced it?

Electronically controlled SAA6D125E-3 and SAA6D125E-5 generations

What SAA6D125E-2D-8(S/N 60721-UP) owners discuss

What are the known powertrain and hydraulic behaviors for the Komatsu SAA6D125E-2D-8 engine?
The SAA6D125E-2D-8 is a turbocharged, aftercooled diesel engine. It is typically paired with Komatsu’s hydraulic systems that are sensitive to oil viscosity and temperature. A common diagnostic pattern is that hydraulic functions work normally when cold but become weak or sluggish as the oil warms up, indicating internal leakage in the main pump, control valve, or cylinders. The engine is designed for high torque at low RPM, but power loss under heavy digging load often points to restricted airflow or fuel delivery rather than engine failure. The hydraulic system requires specific Komatsu hydraulic oil to maintain proper viscosity and prevent cavitation or pump wear.
What undercarriage or wear patterns are typical for machines equipped with this engine series?
Machines with this engine series, such as the PC450-6K and PC600-6A, often exhibit wear patterns where the undercarriage components (track chains, rollers, and idlers) wear out simultaneously with the hydraulic pumps. This synchronized wear is a known characteristic of the design lifecycle. Operators should monitor track tension and roller condition closely, as mud or debris packed into the undercarriage can cause uneven wear and pulling to one side. The final drives are robust but require regular inspection for noise and oil leaks, which can indicate internal gear wear or seal failure.
What are the specific quirks of the SAA6D125E-2D-8 engine compared to related variants?
The SAA6D125E-2D-8 (S/N 60721-Up) is part of the 125-series block, distinct from the naturally aspirated 6D125E-2A and the later SAA6D125E-3 series. It features hardened cylinder liners matched to high-alloy piston rings, which are generally more durable than the soft liners found in some competing engines. The engine uses a Bosch-style fuel system with high injection pressure (approximately 3,200 PSI). A specific quirk is the sensitivity of the fuel pump drive gear; if the key securing the gear to the shaft fails, the low side of the fuel pump loses pressure under load, causing power loss. The engine is also known for reliable performance in heavy-duty applications, with a displacement of approximately 11 liters.
What are the common electrical or sensor issues associated with this engine?
Common electrical issues include intermittent starting, dashboard failures, and random shutdowns, often caused by unstable power supplies or faulty sensors. The oil pressure sensor is a frequent point of failure, leading to incorrect low-pressure readings even when the oil level and condition are correct. Clogged oil passages can also contribute to low oil pressure readings. Operators should check battery state of charge, ground connections, and starter relay circuits before diagnosing engine faults. Multiple fault codes often point to battery or ground issues rather than individual component failures.
What should be checked when buying a used machine with the SAA6D125E-2D-8 engine?
When purchasing a used machine with this engine, verify the exact serial number to confirm the engine model and configuration. Check the fuel pump drive gear key for wear or missing keys, as this is a known failure point. Inspect the cooling package (radiator, hydraulic oil cooler, charge-air cooler) for packed debris between the heat exchangers. Test the hydraulic system for performance differences between cold and hot operating temperatures. Check for aluminum traces in the transmission oil, which may indicate hydraulic pump wear. Verify the condition of the undercarriage and final drives, as these components often wear out in tandem with the hydraulic system.
What are the recommended fluid specifications for this engine?
Use Komatsu Genuine Diesel Engine Oil that meets Komatsu Engineering Standards. For the hydraulic system, use Komatsu Genuine Hydraulic Oil. The cooling system requires Super Coolant AF-NAC. Always verify the specific fluid grades and capacities in the Operation and Maintenance Manual for the exact machine model, as specifications can vary by configuration and series.
What is a safety-critical fix related to the fuel system on this engine?
If the fuel pump drive gear key fails, the low side of the fuel pump will not maintain sufficient pressure under load, causing severe power loss and potential engine damage. Have your dealer verify the integrity of the fuel pump drive gear key and the condition of the fuel pump shaft before operation. This is a critical safety and reliability fix that must be addressed immediately if suspected.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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