Komatsuengine(no series)

Komatsu SA6D108-1A-T(S/N 10001-UP)

Maintenance schedule, common problems & OEM parts breakdown

The SA6D108-1A-T is a bare industrial diesel engine, not a complete machine: a mechanically governed, turbocharged and aftercooled inline-six built on Komatsu's 108-series block, sharing the 7.15-liter displacement, 108 x 130 mm bore and stroke, and the S/N 10001-UP serial block with the base SA6D108-1A generation and its other arrangement variants. Komatsu supplied this engine across two unrelated machine families of the 1990s and early 2000s: the PC300-5/PC300LC-5/PC300HD-5/PC310-5 hydraulic excavator range, roughly a 30-33 tonne class built through the decade, and the WA320-3/WA380-3/WA420-3 wheel loader range, roughly a 14-20 tonne class built into the early 2000s, plus stationary engine and generator-set packages sold outside any Komatsu machine chassis. Rated output sits in the approximately 154 kW (207 HP) class at a governed speed near 1,950 rpm, delivered through a jerk-type mechanical injection pump with no engine control module. It replaced larger-displacement, non-aftercooled Komatsu diesels used on the preceding excavator and wheel loader generations, including the S6D125 block on the PC300-3, trading displacement for a lighter turbocharged-and-aftercooled design at a similar power class.

Within the 108-series block, Komatsu's early-1990s update moved from larger, simpler mechanical diesels to this smaller, turbocharged-and-aftercooled arrangement, the SA6D108-1A generation on the 10001-UP serial block, cataloged with several trailing arrangement suffixes, including this T build, for different host and accessory-drive configurations sharing the same core casting. Komatsu then carried the same cylinder block forward into its next generation as the electronically controlled SAA6D108E, fitted to the following PC300-6/PC350-6 excavators and later WA-series loaders, adding an engine control module and electronic governing this mechanical generation never had. In the used and parts market today, that mechanical simplicity is the draw: no control module to fault, injection-pump and governor work follows straightforward mechanical procedures, and because arrangement variants share a cylinder block, liners, and core machining with the wider 1A family, rebuild kits and core components stay easier to source than for many single-application industrial blocks. Buyers sourcing one of these engines, whether pulled from an excavator, a wheel loader, or a genset package, should confirm the exact arrangement suffix and serial number against the engine data plate before ordering parts, since arrangement-specific components do not always cross over.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu SA6D108-1A-T(S/N 10001-UP) specifications

Engine

Engine familyKomatsu 108-series diesel, SA6D108-1A base block, T arrangement build, S/N 10001-UP. Inline 6-cylinder, 4-stroke, water-cooled, turbocharged with air-to-air aftercooling (the S = supercharged/turbo, A = aftercooled prefix in Komatsu's own naming convention). The trailing arrangement letter identifies a specific application/calibration package built on this same serial block, not a different generation or displacement.
Displacement7.15 L (7,150 cc / 436 cu in)
Bore x stroke108 mm x 130 mm (4.25 in x 5.12 in)
Cylinders6, inline
Fuel systemMechanical (non-electronic) direct injection with jerk-type injection pump. No engine control module, consistent with this block's early-1990s design.
Rated powerApproximately 154 kW (207 HP) class rating for the SA6D108-1A base block, established on its primary host family (Komatsu PC300-5/PC300LC-5/PC310-5/PC310LC-5 hydraulic excavators). The exact output for this specific T arrangement is not separately published in available factory or dealer literature; treat as a flywheel-class figure in line with the base block and confirm against the engine data plate or host machine nameplate.
Governed/rated speedApproximately 1,950 rpm; published factory data for the base block places peak torque at this same speed.
EmissionsPredates EPA Nonroad and EU Stage emissions-tier certification. Mechanical fuel injection, no exhaust aftertreatment, consistent with its early-1990s production era.

Weights

Engine dry weightNot published as a standalone figure for this arrangement. No corroborating source gives a reliable dry-weight number for this exact build; confirm against the installer's or dealer's engine data sheet.
Operating/shipping weightNot applicable to the engine itself. This is a bare power unit built on the SA6D108-1A serial block; complete-machine operating weight belongs to the host chassis, not the engine, and falls outside this engine's own spec sheet.

Dimensions

Outline dimensionsNot published for this engine build in available factory or dealer literature. Overall length/width/height depend on the installation package (bare industrial block vs. a genset or pump-drive package with added accessories) and are not documented at the base-engine level for this serial range.

Performance

Peak torque speedApproximately 1,950 rpm, coinciding with the rated power point on the base block. A specific peak torque figure in Nm is not consistently documented across available sources for this exact arrangement; confirm against the host machine's own spec sheet or engine data plate.
Machine-level performanceTravel speed, drawbar pull, digging force, and similar figures belong to the host machine this engine powers, not the engine itself, and are not part of its own specification.

Service capacities (summary)

Engine oil (crankcase, with filter)Exact refill quantity not published for this specific arrangement. Engines built on this 108-series block typically fill in the high-teens to low-20s liters range (roughly 5-6 US gal) with a filter change; confirm the exact fill against the unit's dipstick markings before servicing. Use Komatsu genuine heavy-duty diesel engine oil, SAE 10W-30 for cold-ambient starts or SAE 15W-40 for standard to warm climates, per the ambient-temperature chart in the operation and maintenance manual.
Cooling systemExact coolant fill not published for this specific arrangement; it depends on the radiator/jacket combination of the installation this engine is built into. Check level at the radiator or reservoir per the operation and maintenance manual rather than a generic figure. Use Komatsu genuine ethylene-glycol engine coolant mixed to the freeze-protection ratio called out for the operating region, with supplemental coolant additive maintained on the service interval to protect the wet cylinder liners.
Fuel systemNot applicable as an engine-supplied capacity. This engine is sold as a bare industrial/OEM power unit with no integral fuel tank; tank sizing is set by the pump, generator, or vehicle builder that installs it. Use clean, water-free diesel fuel meeting the cetane and sulfur limits in the operation and maintenance manual, with a fuel/water separator and filter changes on the specified interval.
Hydraulic systemNot applicable. This engine has no integral hydraulic system; any hydraulic capacity belongs to the host machine it powers.

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

SA6D108-1A-T(S/N 10001-UP) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (oil pan, with filter change)Not documented for this exact serial-number build. General references for the 108-series 6-cylinder block cite roughly 19 L (5.0 US gal) for the oil pan including filter change; confirm against the engine data plate or the host machine's O&M manual before service.Komatsu Genuine EO diesel engine oil, a diesel-rated oil meeting API CD/CE service (or later CF-4/CI-4, which Komatsu states also covers earlier requirements). Grade follows ambient temperature per the O&M manual's viscosity chart: SAE10W or 10W30 in cold climates, SAE30 or 15W40 in moderate climates, SAE40 in hot climates.
Cooling system (radiator + engine water jacket)Not documented at the bare-engine level in available sources. Installed cooling-system volume is set by the host machine's radiator, hoses, and header tank, and is published in that machine's own O&M manual rather than the engine's parts/service book.Komatsu Genuine Supercoolant AF-NAC, an ethylene-glycol all-season antifreeze and anti-corrosion coolant (also offered pre-diluted 50/50). Concentrate-to-water mix ratio is set from the coldest expected ambient temperature per the climate table in the O&M manual.
Fuel systemNo integral fuel tank on the bare engine; tank size is set by the host machine and published in that machine's own O&M manual.ASTM D975 No. 2-D diesel fuel for normal service; switch to a No. 1-D or winter-blend fuel in cold weather to prevent gelling. Low-sulfur diesel is required on emissions-regulated builds.
External grease points (accessory/fan drive, if equipped)No grease-point data documented independent of the host installation; most external lubrication on this block is sealed or oil-fed rather than grease-fed.Where fittings are present, Komatsu Genuine multipurpose lithium-based grease, NLGI No. 2 for normal climates, No. 1 or 0 for cold-weather service. Chassis and driveline grease points belong to the host machine and fall outside the bare engine's own service chart.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu SA6D108-1A-T(S/N 10001-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level before starting and top up if below the low mark.
  • Check coolant level at the radiator or sub-tank and inspect hoses for seepage.
  • Drain water and sediment from the fuel pre-filter/water separator.
  • Walk around the block, turbocharger, and injection pump checking for new fuel, oil, or coolant leaks.
  • Check the air cleaner restriction indicator and clean the outer element if it has tripped.
  • Weekly, check fan belt tension and condition and check battery electrolyte level and terminals.
Every 250 h
  • Drain and replace engine oil with the correct-viscosity oil for the season and replace the full-flow oil filter.
  • Replace the fuel filter cartridge and bleed the fuel system afterward.
  • Clean the air cleaner outer element and replace the inner safety element if contaminated.
  • Check turbocharger mounting bolts and intake/exhaust piping for leaks or looseness.
  • Inspect and grease the fuel control and governor linkage pivot points.
Every 500 h
  • Check coolant additive concentration and replace the corrosion-resistor cartridge if the system uses one.
  • Check and adjust fan belt tension and replace if cracked or glazed.
  • Check the fuel tank breather and drain sediment from the base of the tank.
  • Check battery electrolyte level, terminal corrosion, and hold-down security.
  • Inspect alternator and starter motor mounting bolts and wiring connections.
Every 1,000 h
  • Check the turbocharger shaft for excess end play and inspect for exhaust leaks at the manifold joint.
  • Check engine mounting bolts and the vibration damper for cracking or oil seepage.
  • Inspect the exhaust manifold and turbocharger housing for cracks.
  • Check intake manifold gasket surfaces for boost leaks.
  • Retorque cylinder head bolts if called for at this point in the service chart.
Every 2,000 h
  • Check and adjust valve clearance on the intake and exhaust valves.
  • Check and adjust fuel injection pump timing against factory spec.
  • Drain, flush, and refill the cooling system with fresh coolant mixed to the correct freeze-protection ratio.
  • Inspect the turbocharger rotor for wear and clean the compressor and turbine wheels.
  • Check cylinder head bolt torque and retorque as needed.
Every 4,000 h
  • Pull the injectors for nozzle opening-pressure testing and recondition or replace any that are out of spec.
  • Exchange or overhaul the turbocharger cartridge as a preventive measure.
  • Pressure-test the cooling system and inspect the water pump for shaft play and seal seepage.
  • Review oil-consumption and compression trends to flag liner and ring wear before it forces an unplanned teardown.
Every 8,000 h
  • Plan for an inframe overhaul: inspect cylinder liners, pistons, rings, and main and rod bearings against factory wear limits.
  • Recondition the cylinder head, including valves, guides, seats, and injector sleeves.
  • Replace the water pump and vibration damper as part of the overhaul rather than waiting for failure.
  • Reassess the turbocharger and injection pump together rather than servicing one in isolation.

Servicing the SA6D108-1A-T(S/N 10001-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

With no ECM on the SA6D108-1A-T, oil analysis is the primary early-warning tool: sample at every filter change and trend for coolant intrusion, fuel dilution, and wear metal from the cast-iron liners and bearings. Watch startup smoke color and turbocharger spool sound as manual proxies for injection timing and boost health, since no scan tool exists for this mechanical fuel system. Track coolant condition and supplemental additive strength on schedule, since the wet cylinder liners depend on corrosion inhibitor level to avoid pitting.

Corrective & Common Repairs

Typical fixes on this mechanically governed engine center on the injection pump, turbocharger, and cooling system rather than electronics. Expect injection pump overflow-valve wear and priming-line air ingestion on higher-hour units, turbocharger shaft play from delayed oil-filter service, and wet cylinder liner O-ring seepage showing up as coolant-in-oil before a head gasket ever fails. Black smoke with power loss traces first to injection pump timing drift, worn injector nozzles, or a restricted air intake, in that order, not the turbocharger itself.

Overhaul & Rebuild Points

Inframe work on the SA6D108-1A-T centers on the cylinder liners, piston-and-ring sets, and main and rod bearings once compression and oil consumption drift out of tolerance. Because parts are cataloged to this specific arrangement on the 10001-UP serial block, confirm the T suffix and serial before ordering liner, gasket, or injection-pump-drive components; mixing arrangement-specific parts, or crossing into the later electronically controlled SAA6D108E generation, causes fitment problems. Recondition injectors and exchange the turbocharger cartridge alongside liner work, since both wear at a similar pace.

Seasonal & Environment Servicing

Cold starts rely entirely on mechanical aids since this engine has no electronic cold-start assist: correct-viscosity oil for the season, a fully charged battery, and a working intake air heater or ether system. Verify coolant freeze-point protection before winter and check the air-to-air aftercooler core for ice or debris packing. In hot, dusty operation, whether on an excavator, wheel loader, or genset installation, shorten air cleaner and turbocharger inlet inspection intervals, since this single-turbo charge-air path is more sensitive to dust ingestion than staged-intake designs.

SA6D108-1A-T(S/N 10001-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
6221-71-6201Fuel Filter Ass'YCheck fitment →
(6221-71-6200)Fuel Filter Ass'YCheck fitment →
6127-71-6204Fuel Filter Ass'Y,(For Slag Handling)Check fitment →
(6127-71-6203)Fuel Filter Ass'YCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

SA6D108-1A-T(S/N 10001-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
Oil pressure warning lamp (oil can pictograph)Engine oil pressure has dropped below the minimum safe operating levelLow oil level, clogged oil filter, worn oil pump, or worn main/rod bearingsStop the engine immediately, check oil level and filter condition before restarting
Coolant temperature warning lamp (thermometer pictograph)Engine coolant temperature has exceeded the safe operating threshold, roughly 100-105°C (212-221°F), varies by configuration/seriesLow coolant level, clogged radiator core, slipping or broken fan belt, faulty thermostatReduce load and idle to cool down, shut down if lamp stays on, check coolant level and radiator/belt condition
Charge warning lamp (battery pictograph)Alternator is not charging the batteryBroken or loose fan/alternator belt, faulty alternator, loose or corroded wiring connectionCheck belt tension and condition, inspect alternator wiring and connections
Air cleaner restriction indicatorIntake air filter element is clogged, restricting airflow to the turbo/intakeDirty or clogged air filter element, saturated pre-cleanerInspect and clean or replace the air filter element, check intake ducting for damage
Hydraulic oil temperature warning lampHydraulic system oil temperature is above the safe operating rangeLow hydraulic oil level, clogged oil cooler, sustained high-load operationReduce load, idle to allow cooling, check hydraulic oil level and cooler for blockage

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

All SA6D108-1A-T(S/N 10001-UP) assemblies by section

Every catalogued assembly group for the Komatsu SA6D108-1A-T(S/N 10001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Cooling System
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cooling System : Cooling Fan And Tension Pulley
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)1
01***30Bolt - Lower Oil Cooler Outlet Tubemounting18
01***40Bolt,(Shim 3-Piece)1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cooling System : Corrosion Resistor And Piping
01***35Bolt2
01***12Washer,(With Body Positioner)1
07***12Gasket,(Without Air Compressor Type) (K1)10
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cooling System : Corrosion Resistor And Piping (Fuel Filter Duplex Cartridge Type)
01***35Bolt2
01***12Washer,(With Body Positioner)1
07***12Gasket,(Without Air Compressor Type) (K1)12
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cooling System : Water Pump And Mounting
01***20Screw2
01***35Bolt, Cover1
01***45Bolt, Bracket Mounting1
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Cylinder Block
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Block : Camshaft And Tappet
01***20Bolt,(Forwarded Individually Parts)2
04***16Fitting Wedge1
62***31Thrust Washer1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Block : Crankshaft
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Block : Cylinder Block
01***65Bolt, Mount Radiator To Frame (Bottom)8
01***16Bolt - Starting Motor Ground Cable1
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)4
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing
01***40Bolt,(With Service Valve R.H.)8
01***45Bolt, Mounting Bracket To Radiator (Top)8
01***40Bolt8
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Block : Front Cover And Gear
01***80Bolt, Cushion Mounting1
01***20Bolt,(Forwarded Individually Parts)4
01***55Screw8
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Block : Oil Pan
01***10Bolt, Mount Flasher3
01***16Screw38
01***08Washer,(For 1 Attachment And Pat)3
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Block : Piston And Connecting Rod
02***13Pin,Dowel2
04***18Ring,Snap (Itl)12
62***00Piston Ring Ass'Y6
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Cylinder Head
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Head : Air Cleaner
08***01Indicator,Dust (Japanese-English)1
09***61Plate? Instruction,(Japanese-English) (Not Shown)1
09***61Plate? Instruction,Air Cleaner (Double Element)1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And After Cooler
01***75Screw5
01***90Screw1
01***08Bolt2
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Head : Cylinder Head
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)6
01***35Bolt, Mount Bracket To Floor1
07***08Plug,(Without Lock-Up), Plug7
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Head : Cylinder Head Cover
01***16Bolt - Starting Motor Ground Cable1
07***20Clamp, Spring Hose3
07***06Hose1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Head : Exhaust Manifold And Turbocharger
01***25Grub Screw4
01***60Bolt - Upper Cooler Inlet Tubemounting1
01***80Bolt (M10-1.50x80)11
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Head : Muffler And Mounting
01***30Bolt, Mount Pump2
01***45Capscrew2
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Head : Rocker Arm
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Cylinder Head : Turbocharger
62***10Turbocharger Ass'Y,(T04e08)1
GA***01Bolt6
GA***03Bolt6
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Electrical System
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Alternator (25a)
60***60Alternator A. (25a)1
KD***57Bearing,Ball? Front1
KD***70Bracket,Front1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Alternator (50a)
60***10Alternator A. (50a)1
SD***X0Washer1
SD***X0Pulley,Non Hardening1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Alternator And Mounting (25a)
01***25Bolt1
01***75Bolt (M10-1.50x75)1
01***10Nut,(Dust?Drip Proof? Trimming S.)1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Alternator And Mounting (50a)
01***25Bolt1
01***90Bolt,(For Large Fan)1
01***10Nut,(Dust?Drip Proof? Trimming S.)1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Electrical Wiring(#10058-)
01***14Bolt1
01***20Screw1
01***16Bolt,(With Alternator Cover Type)3
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Starting Motor (11kw)(#10058-)
60***10Starting Motor Ass'Y,(11kw)1
SD***X0Case,Gear1
SD***X0Bearing,Ball1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Starting Motor (7.5kw) (Inner Parts)(#10001-27709)
60***10Starting Motor Ass'Y,(7.5kw)1
SD***X0Bracket1
SD***X0Screw1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Starting Motor (7.5kw) (Inner Parts)(#27710-)
60***10Starting Motor Ass'Y,(7.5kw)1
KD***02Washer,Spring4
KD***40Spring,Spring4
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Electrical System : Starting Motor And Mounting (7.5kw? 11kw)
01***40Bolt,(With Center Guard)3
62***10Gasket,(See Fig.A6210)1
66***10Gasket,Starting Motor1
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Engine Kit
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Engine Kit : Gasket Kit
07***18O-Ring,(See Fig.1601-29?1602-17)1
07***22O-Ring,(See Fig.Y1852-01a0)1
07***28O-Ring, Strainer To Control Pump Line1
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Fuel System
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Filter And Piping
01***30Screw2
07***12Gasket,Mechanical Pump Piping1
07***12Gasket,(Without Air Compressor Type) (K1)5
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Filter And Piping (Duplex Cartride Type)
01***30Screw4
07***12Gasket,Mechanical Pump Piping3
07***12Gasket,(Without Air Compressor Type) (K1)4
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Feed Pump)
ND***61Feed Pump Ass'Y1
ND***40Washer? 1mm,Plate1
ND***70Washer,Union4
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)
ND***20Washer? 1.0mm,Cover Plate2
ND***10Adapter1
ND***90Seal,Oil1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)
62***20Injection Pump A1
ND***80Bearing,Center1
ND***50Ring,Adjust1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)
ND***60Element,Pump6
ND***70O-Ring6
ND***60Seat,Upper Spring6
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Injection Pump And Piping
01***22Screw4
01***35Stud4
01***14Bolt - Fuel Sensor Mounting2
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Fuel Nozzle And Spill Pipe
01***40Bolt,(Shim 3-Piece)6
07***80Clip11
07***00Clip11
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Pre-Fuel Filter
07***12Gasket,Mechanical Pump Piping2
60***00Fuel Filter Ass'Y1
60***20Cartridge,Pref1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Pre-Fuel Filter Mounting
01***25Bolt, Mount Engine Oil Drain To Fuel Tank2
07***12Gasket,(Without Air Compressor Type) (K1)4
07***14Bolt,Joint1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Water Separator
07***12Gasket,Mechanical Pump Piping1
60***31Separator Assembly, Water1
60***60Plug,Drain (4d105-5h? 4d105-5t)1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Water Separator And Pre-Fuel Filter Mounting
01***25Bolt, Mount Engine Oil Drain To Fuel Tank8
07***12Gasket,(Without Air Compressor Type) (K1)10
07***14Bolt,Joint3
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Fuel System : Water Separator Mounting
01***25Bolt, Mount Engine Oil Drain To Fuel Tank2
07***12Gasket,(Without Air Compressor Type) (K1)4
07***14Bolt,Joint1
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Lubricating Oil System
Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Cooler
01***20Screw4
01***25Bolt,(With Corrosion Resistor)4
01***30Bolt,(Water Separator Spec.)15
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Filter
01***85Screw1
01***30Bolt - Lower Oil Cooler Outlet Tubemounting1
01***20Bolt1
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
01***20Screw1
01***20Bolt,(Forwarded Individually Parts)6
01***20Screw2
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Komatsu : Sa6d108-1a-T(S/N 10001-Up) : Lubricating Oil System : Turbocharger Lubricating Oil Piping
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
01***30Bolt,(Water Separator Spec.)2
01***20Bolt,(For Japan Pc200)2
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SA6D108-1A-T(S/N 10001-UP) serial number reference

The engine data plate is riveted to the cylinder block, typically on the left-hand (fuel injection pump) side or stamped into a block boss near the front of the engine; it is separate from the machine's own PIN plate in the cab or on the frame. The plate reads the full model code followed by the serial number, e.g. SA6D108-1A, S/N 10001-UP. In the code, S=supercharged/turbo, A=aftercooled, 6D=six-cylinder diesel, 108=bore in mm, and the digits after the hyphen (1A) are the generation; any further trailing letter/number (e.g. -7T) marks an injection or turbo arrangement variant within that same generation, not a new serial block.

PrefixIdentifies
SA6D108-1ABase generation 1A engine, S/N 10001-UP
-7TArrangement suffix appended to the 1A generation (SA6D108-1A-7T), same S/N 10001-UP block
-7CArrangement suffix appended to the 1A generation (SA6D108-1A-7C) - confirm with dealer

Frequently asked questions

What engine is the SA6D108-1A-T (S/N 10001-UP)?

It is a Komatsu 108-series diesel: a mechanically governed, turbocharged and air-to-air aftercooled inline-six, 7.15 liters displacement over a 108 x 130 mm bore and stroke, rated in the approximately 154 kW (207 HP) class at a governed speed near 1,950 rpm. Fuel delivery runs through a jerk-type mechanical injection pump with no engine control module, so this generation predates scan-tool diagnostics entirely.

What is the operating weight?

The SA6D108-1A-T has no published operating weight of its own; it is sold as a bare engine, and operating weight belongs to the finished machine it powers, not the power unit. As fitted, this engine appears in excavators in the roughly 30-33 tonne class (PC300-5/PC300LC-5/PC300HD-5/PC310-5) and wheel loaders in the roughly 14-20 tonne class (WA320-3/WA380-3/WA420-3), plus generator-set packages with their own separate weight. Confirm actual dry engine weight against the data plate or the installer's spec sheet.

What replaced the SA6D108-1A-T?

Komatsu carried the same 108-series cylinder block forward into an electronically controlled generation, the SAA6D108E, fitted to the following PC300-6/PC350-6 excavators and later WA-series wheel loaders. That generation added an engine control module and electronic governing that this mechanical SA6D108-1A-T never had, making it part of the last mechanically governed 108-series build before Komatsu's move to electronic engine controls.

What SA6D108-1A-T(S/N 10001-UP) owners discuss

Why does this engine sometimes lose prime and get hard to start after sitting overnight?
On the mechanical inline-pump fuel system used on this engine generation, a worn overflow valve on the injection pump outlet stops holding return-line pressure, and the fuel banjo bolt at the priming pump has a small filter screen that clogs with debris over time. Either fault lets air work into the supply side while the machine sits, so the next start needs repeated priming or longer cranking than normal. Mechanics generally pull and blow out the banjo screen and check the overflow valve before condemning the lift pump or the injection pump itself. Keep fuel filters and the water separator on schedule, since fine debris in the tank is usually what plugs that screen in the first place.
Owners mention coolant showing up in the oil on these engines. What's actually failing?
Three usual suspects get named, roughly in this order: the water pump seal, the wet cylinder liner O-ring seals, and the cylinder head gasket. Liner O-rings harden and lose their seal well before the head gasket typically fails, so a coolant-in-oil complaint on a higher-hour engine points there first. A field check some mechanics use is to pull the radiator cap on a cold start and watch for bubbling, which suggests combustion gas pushing into the cooling system rather than a liner leak. Because a liner reseal means pulling the block down, have your dealer verify the actual source before committing to a full inframe job.
What turbo symptoms come up in discussions of this engine, and what do they mean?
A healthy turbo on this engine holds a steady, even whine as it spools up under load. A loud whistle or shriek points to a boost leak in the charge piping or clamps, while grinding or rattling means the shaft bearings have let go and the wheel is contacting the housing. Black smoke under load with no unusual noise more often traces back to a dirty air intake or a fuel-side issue than the turbo itself, so check the air filter and fuel delivery before condemning the turbocharger. Because a failed turbo can send metal debris downstream into the intake tract, have your dealer verify the internals before returning the engine to service.
What causes black smoke and power loss complaints on this engine, and how do people sort out the cause?
Community troubleshooting on this engine generation narrows black smoke and lost power down to a short list: injection pump timing drifted off spec, worn or dripping injector nozzles giving poor atomization, a plugged air intake starving the turbo, or carbon buildup inside the turbocharger. Hard starting plus black smoke plus a knock under load is called out as the classic pump-timing symptom set on mechanically-governed engines like this one. Because pump timing and injector work affects both power output and emissions, have your dealer verify timing against the factory spec sheet rather than adjusting by ear.
Are there any nuisance sensor or electrical issues people run into on machines running this engine?
The coolant temperature sender and the oil pressure switch are the two sensors most often replaced on this engine family, and owners report both can fail in a way that throws a false overheat or low-oil-pressure warning even when the engine itself is fine. Because a genuine low oil pressure or overheat condition is far more serious than a bad sender, don't assume the sensor is at fault first: confirm with a mechanical gauge, and have your dealer verify true pressure and temperature if the warning keeps coming back after a sensor swap.
How does this mechanical-injection SA6D108-1A-T compare to the later 108-series engines people mention online?
This serial range (10001-up) is the mechanically-governed, inline-injection-pump generation of the 108 engine block, fitted across machines like mid-size hydraulic excavators, wheel loaders, and various generator-set and marine packages of that era. Later 108-series blocks carry an added electronic designation and moved to common-rail injection with different controls and diagnostic requirements. Parts, timing procedures, and troubleshooting written for the electronic-injection engines don't carry over to this mechanical generation, so confirm which family a given part or tip is written for before applying it here.
What should I check before buying a used SA6D108-1A-T engine or a machine running one?
Ask for full service records first, since an undocumented hour meter is a common red flag across every type of host this engine was fitted to. Run a compression or leak-down check rather than trusting a smooth idle alone, and pull the radiator cap cold to look for combustion gas bubbling before deciding the cooling system is clean. Check the oil for a milky or coolant-tinged look, watch startup smoke color and turbo spool sound, and confirm the injection pump holds fuel prime without repeated cranking. Given how many different machines and generator sets this block was fitted to, always confirm the exact engine serial and injection pump match the host's data plate before buying parts or a rebuild kit. Have your dealer verify compression and injection timing numbers before finalizing a purchase.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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