Komatsuengine(no series)

Komatsu S6D95L-1D(S/N 15060-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu S6D95L-1D engine is a 6-cylinder, water-cooled diesel powerplant belonging to the 95 Series family, specifically designed for the FD60H, FD70H, and FD80H-5 forklift loader configurations. It delivers 110 HP at 2,000 rpm with a maximum torque of 41.5 kgm at 1,500 rpm. The engine features a 95 mm bore and 115 mm stroke, resulting in a total displacement of 4,890 cm³. It utilizes a Bosch VE distributor-type fuel pump and a mechanical all-speed governor. The S6D95L-1D is part of the broader S6D95L lineage, which includes variants with in-line pumps or turbochargers, but the S/N 15060-UP range specifically references the non-turbocharged distributor pump configuration for these heavy-duty forklift applications.

Across the 95 Series generations, the primary evolution involved the transition from naturally aspirated to turbocharged variants and the integration of more precise Bosch fuel injection systems to meet emissions standards. The S6D95L-1D remains significant in the used and parts market because it powers the robust FD series forklifts, which are known for high durability in mining and heavy construction environments. As these machines age, the availability of accurate service data and the reliability of the 95 Series block make it a staple for fleet maintenance. The engine's simple mechanical governor and distributor pump design allow for straightforward field repairs, keeping it relevant for operators managing older Komatsu material handling equipment.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu S6D95L-1D(S/N 15060-UP) specifications

Engine

Engine ModelS6D95L-1 (per factory spec sheet for this serial range)
Configuration6-cylinder in-line, water-cooled, 4-stroke, turbocharged diesel
Bore x Stroke95 mm x 115 mm (3.74 in x 4.53 in)
Displacement4.89 L (4,890 cm³ / 298 cu in)
Firing Order1-5-3-6-2-4
Gross Power101 HP (75 kW) @ 2,200 rpm (SAE J1995)
Net Power95 kW (127 HP) @ 2,200 rpm (SAE J1349)
Maximum Torque454 N·m (335 lb-ft) @ 1,600 rpm
Emissions TierPre-EPA Tier 1 / Pre-EU Stage I

Weights

Dry Engine Weight850–950 kg (1,874–2,094 lb) (varies by configuration/accessories)

Dimensions

Engine Length1,520 mm (59.8 in)
Engine Width880 mm (34.6 in)
Engine Height1,050 mm (41.3 in)

Performance

High Idle Speed2,350 ± 50 rpm
Low Idle Speed700 ± 25 rpm
Minimum Fuel Consumption≤ 220 g/kW·h (at rated power)

Service capacities (summary)

Lubricating Oil Capacity22 L (5.8 US gal) including oil filter
Cooling System CapacityNot documented for this exact serial range — verify with your dealer
Fuel Tank CapacityNot documented for this exact serial range — verify with your dealer
Hydraulic System CapacityNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

S6D95L-1D(S/N 15060-UP) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)11 L (2.9 US gal)Komatsu EO or equivalent; viscosity varies by climate
Cooling system7.5 L (2.0 US gal) to 8.5 L (2.2 US gal)Komatsu Super Coolant AF-NAC or equivalent
Fuel tank
Transmission/powertrain
Final drives
Hydraulic system and tank
Axles/differentials
GreaseKomatsu grease or equivalent

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu S6D95L-1D(S/N 15060-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level at sight glass.
  • Check coolant level and ensure cap is secure.
  • Drain water from fuel separator.
  • Check air filter restriction indicator.
  • Inspect hydraulic hoses for cracks or leaks.
Every 250 h
  • Change engine oil and replace oil filter.
  • Grease all pivot points on boom, stick, and bucket.
  • Check and top off all fluid levels.
  • Inspect belts and hoses for wear.
  • Clean debris from radiator and oil cooler fins.
  • Check track tension and shoe condition.
Every 500 h
  • Replace engine oil and oil filter.
  • Replace fuel filter and drain water separator.
  • Replace hydraulic return filter.
  • Test battery load and clean terminals.
  • Test coolant SCA concentration.
  • Collect KOWA oil sample for analysis.
Every 1,000 h
  • Replace engine oil and oil filter.
  • Clean or replace air filter outer element.
  • Replace hydraulic return filter.
  • Change final drive oil on both sides.
  • Inspect turbocharger for wear.
  • Check valve clearance and adjust if necessary.
Every 2,000 h
  • Replace engine oil and oil filter.
  • Replace fuel filter and drain water separator.
  • Flush and replace coolant.
  • Change hydraulic system oil.
  • Inspect structural welds on boom and stick.
  • Measure undercarriage wear and replace worn components.

Servicing the S6D95L-1D(S/N 15060-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine wear metals and coolant contamination. Check the SCA concentration in the coolant at 500 hours to prevent liner cavitation. Monitor the air filter restriction indicator daily; replace the outer element at 1,000 hours or when indicated. Inspect the turbocharger intake and exhaust paths for carbon buildup during the 1,000-hour service. Verify the boost compensator diaphragm and spring tension if equipped, ensuring fuel delivery matches air supply under load. Track fuel consumption trends to detect injector wear or governor drift early.

Corrective & Common Repairs

Address fuel system issues by inspecting the Bosch VE distributor pump for internal wear or leakage. Replace the fuel filter and drain the water separator if water contamination is suspected. Check the mechanical governor linkage for binding or excessive play. Inspect the injection lines for cracks or leaks at the pump connection. Replace worn piston rings or cylinder liners if compression drops or oil consumption increases. Verify the starting motor and alternator brushes and bearings if electrical performance degrades. Check the flywheel housing and ring gear for damage during clutch or transmission service.

Overhaul & Rebuild Points

Perform a major engine overhaul when compression loss exceeds specifications or oil pressure drops below the minimum threshold. Replace cylinder liners, pistons, and connecting rods if bore wear or scoring is detected. Inspect the crankshaft journals and camshaft lobes for wear; replace if out of tolerance. Rebuild the fuel injection pump if fuel delivery timing or pressure is inconsistent. Replace the water pump and thermostat if coolant circulation fails. Inspect the timing gear case for gear wear or oil leaks. Ensure all gaskets and seals are replaced during reassembly to prevent leaks.

Seasonal & Environment Servicing

In cold climates, use the correct grade of engine oil and coolant to prevent freezing and ensure easy starting. Check the battery charge and insulation regularly to prevent power loss. In dusty environments, clean the radiator and oil cooler fins daily to prevent overheating. Inspect the air filter more frequently and replace the element as needed. Check all hoses and clamps for UV damage or cracking. Grease all pivot points more often if operating in wet or muddy conditions. Drain the fuel water separator daily to prevent microbial growth and injector damage.

S6D95L-1D(S/N 15060-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
600-311-1190Plate? Caution,Fuel FilterCheck fitment →
600-311-6220Cartridge,Fuel FilterCheck fitment →
600-311-9600Fuel Filter Ass'YCheck fitment →
09637-02161Plate? Instruction,Air Cleaner (Double Element)Check fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

S6D95L-1D(S/N 15060-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify the voltage at the pin connector
CA111Internal engine controller faultECM internal abnormalityReplace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail sensor or actual overpressure conditionDiagnose the fuel rail pressure sensor or pump lines
CA452Common rail pressure sensor feedback value too lowSensor malfunction or low pressure conditionDiagnose the fuel rail pressure sensor or pump lines
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration and engine load cycle
CA122Intake air pressure sensor feedback voltage too highSensor malfunction or wiring issueVerify the intake pressure sensor and wiring
CA123Intake air pressure sensor feedback voltage too lowSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA153Intake air temperature sensor feedback voltage too highSensor malfunctionReplace or test the IAT sensor
CA154Intake air temperature sensor feedback voltage too lowSensor malfunctionReplace or test the IAT sensor
CA441Battery voltage too lowAlternator or battery failure, or voltage regulator issueReplace the alternator or battery; check the voltage regulator

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

S6D95L-1D(S/N 15060-UP) attachments & work tools

Excavator Attachments

The S6D95L-1D engine (S/N 15060-Up) powers the PC200-5 and PC220-5 crawler excavators. Standard work tools include bucket sizes ranging from 0.8 to 1.2 cubic meters (0.6 to 0.9 cubic yards), with optional quick couplers and hydraulic breaker lines available for demolition configurations.

Wheel Loader Attachments

This engine class supports the WA180-1 wheel loader, typically equipped with buckets between 2.5 and 3.5 cubic meters (3.3 to 4.6 cubic yards). Factory options include side-pull buckets and heavy-duty rock buckets, with hydraulic connections for grapples or forks.

Dozer Attachments

The S6D95L-1D is not listed as a primary engine for the D31E or D37E dozer series in the provided serial data; those models utilize the 6D95L-1AA or 6D95L-1BB variants. Consequently, specific blade or ripper configurations for the S6D95L-1D are not documented in the source text.

Hydraulic & Coupler Systems

Excavator models PC200-5 and PC220-5 utilize standard hydraulic quick couplers for bucket interchange. Breaker kits require specific high-flow hydraulic lines and pressure relief valves, which are factory-configured options for demolition work.

Engine Guarding & Options

Factory guarding includes heavy-duty radiator screens and debris guards for the S6D95L-1D engine. Options include cold-start aids and exhaust silencers (mufflers) to meet noise regulations, with oil capacity specified at 16.5 liters (4.4 gallons).

All S6D95L-1D(S/N 15060-UP) assemblies by section

Every catalogued assembly group for the Komatsu S6D95L-1D(S/N 15060-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Accessory
Komatsu : S6d95l-1d(S/N 15060-Up) : Accessory : Air Compressor
62***00Air Compressor Ass'Y1
DK***21Cylinder Head Ass'Y1
DK***00Bearing2
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Komatsu : S6d95l-1d(S/N 15060-Up) : Accessory : Air Compressor And Piping
07***16Gasket,Air Compressor Piping1
07***89Clamp,(For Japan)2
08***36Band,(For 2nd Travel Speed) (Op)1
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Cooling System
Komatsu : S6d95l-1d(S/N 15060-Up) : Cooling System : Water Pump And Cooling Fan
01***35Bolt,(For Quick Shift) (Mitsubishi)6
01***16Screw5
01***20Screw2
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Cylinder Block
Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Camshaft And Tappet
01***20Screw2
04***16Fitting Wedge1
62***10Tappet12
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Crankshaft
01***45Bolt,Nylock1
01***16Bolt,(With Alternator Cover Type)6
61***11Bolt,Nylock (K2)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Cylinder Block
01***16Screw5
01***06Nut1
01***10Washer,See Fig. K4010-12a01
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Flywheel And Flywheel Housing(#15060-31463)
01***30Bolt6
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
07***15Plug1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Flywheel And Flywheel Housing(#31464-)
01***30Bolt6
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
07***15Plug1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Front Cover And Gear
01***70Bolt,(For 75a Alternator)1
01***20Bolt,(With Tachometer Outlet)2
01***16Screw2
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Oil Pan(#15060-42686)
01***14Bolt32
07***30O-Ring,Case? Magnet Ass'Y1
62***80Plug,Drain1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Oil Pan(#42687-)
01***14Bolt,(W/Joy Stick Str.)(W/O Heater)30
01***14Bolt2
07***30O-Ring,Case? Magnet Ass'Y1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Piston And Connecting Rod
04***12Ring, Snap12
62***10Bolt2
62***20Piston (S)6
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Block : Power Take Off
(0***5)Ring,Snap1
(0***5)Bolt,(With Water Separator)3
(2***0)Coupling1
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Cylinder Head
Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Air Cleaner
04***10Ring,See Fig. K4010-65a01
09***61Plate? Instruction,(Japanese-English) (Not Shown)1
09***61Plate? Instruction,Air Cleaner (Double Element)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Air Intake Manifold And Connection(#15060-42686)
01***12Bolt2
01***20Bolt,(For Japan Pc200)2
01***25Bolt,(With Corrosion Resistor)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Air Intake Manifold And Connection(#42687-)
01***12Bolt2
01***20Bolt,(For Japan Pc200)2
01***25Bolt,(With Corrosion Resistor)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Cylinder Head
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)4
01***32Washer, (Without Emergency Steering)25
02***04Plug, Pipe1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Cylinder Head Cover
01***20Bolt,(For Japan Pc200)1
04***50Screw4
07***80Clamp, Drain Hose3
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Exhaust Manifold And Turbocharger
01***25Grub Screw4
01***90Bolt,(For Large Fan)11
01***95Bolt,(For Shipping)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Muffler(#15060-42686)
01***80Bolt, Mount Strainer Flange1
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)7
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Muffler(#42687-)
01***80Bolt, Mount Strainer Flange1
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)3
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Rocker Arm
01***12Bolt,(Without R.P.C.U.)1
01***65Bolt,(For Alternator Bracket Mount)8
61***30Nut12
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Komatsu : S6d95l-1d(S/N 15060-Up) : Cylinder Head : Turbocharger
62***20Turbocharger Ass'Y,(Ta3103)1
GA***16Bolt6
GA***63Housing,Turbine1
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Electrical System
Komatsu : S6d95l-1d(S/N 15060-Up) : Electrical System : Alternator (25a)(#15060-19952)
60***40Alternator A. (25a),(See Fig.0641)1
KD***52Bolt,Through3
KD***70Rear Bracket Ass'Y1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Electrical System : Alternator (25a)(#19953-)
60***30Alternator A. (25a),(With Non Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***11Rear Bracket Ass'Y1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Electrical System : Alternator And Mouting (25a)
01***30Bolt,(For Trimming Dozer)1
01***55Bolt,(With Engine Stop Motor Type)1
01***11Nut,(For Center Guard)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Electrical System : Starting Motor (5.5kw)
60***20Starting Motor Ass'Y,(5.5kw)1
KD***30Bracket,Center1
KD***20Cneter Bracket A1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Electrical System : Starting Motor And Mounting
01***30Bolt2
07***05O-Ring,(Not Used With Emergency Str.) (K2)1
(6***0)Starting Motor Ass'Y,(5.5kw) (See Fig.A6210-B0c2)1
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Engine Kit
Komatsu : S6d95l-1d(S/N 15060-Up) : Engine Kit : Gasket Kit
01***16Washer,Lock? Injection Gear1
07***85O-Ring,(Without Fuel Level Gauge)1
07***05O-Ring,(Not Used With Emergency Str.) (K2)1
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Fuel System
Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Filter And Piping
01***12Bolt1
01***16Screw1
01***20Bolt2
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Coupling)(#15060-28977)
DK***20Plate1
DK***00Bolt2
DK***00Bolt1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Coupling)(#28978-42686)
DK***20Plate1
DK***00Bolt2
DK***00Bolt1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Coupling)(#42687-42687)
DK***20Plate1
DK***00Bolt2
DK***00Bolt1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Coupling)(#42688-)
DK***20Plate1
DK***00Bolt2
DK***00Bolt1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#15060-28977)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***20Pump,Priming1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#28978-42686)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***20Pump,Priming1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#42687-42687)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***20Pump,Priming1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#42688-)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***10Feed Pump Ass'Y,(Not Shown)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#15060-28977)
DK***00Adapter1
DK***00Nut,Lock1
DK***00Housing1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#28978-42686)
DK***00Adapter1
DK***00Nut,Lock1
DK***00Housing1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#42687-42687)
DK***00Adapter1
DK***00Nut,Lock1
DK***00Housing1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#42688-)
DK***00Shim? 2.00mm,(High Altitude Spec.)0
DK***00Adapter1
DK***00Nut,Lock1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#15060-28977)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***40Bolt2
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#28978-42686)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***40Bolt2
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#42687-42687)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***20Cover1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#42688-)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***20Cover1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#15060-28977)
62***40Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing0
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#28978-42686)
62***41Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing0
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#42687-42687)
62***42Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing0
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#42688-)
62***43Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing0
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#15060-28977)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#28978-42686)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#42687-42687)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#42688-)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump And Piping(#15060-42686)
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
01***25Screw4
01***65Bolt,(For 35a? 25a Alternator)4
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Injection Pump And Piping(#42687-)
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
01***25Screw4
01***65Bolt,(For 35a? 25a Alternator)4
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Komatsu : S6d95l-1d(S/N 15060-Up) : Fuel System : Fuel Nozzle And Spill Pipe
01***35Bolt, Mount Bracket To Floor6
07***10Tube,(See Fig.0421-14)5
07***35Tube,Spill1
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Lubricating Oil System
Komatsu : S6d95l-1d(S/N 15060-Up) : Lubricating Oil System : Lubricating Oil Cooler(#15060-52245)
01***25Bolt,(With Corrosion Resistor)18
01***06Nut4
01***06Nut4
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Komatsu : S6d95l-1d(S/N 15060-Up) : Lubricating Oil System : Lubricating Oil Cooler(#52246-)
01***25Bolt,(With Corrosion Resistor)18
01***06Nut4
07***12T/Plug, Plug,(For Power Tilt Mech Angle)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Lubricating Oil System : Lubricating Oil Filter
60***40Cartridge,Engine Oil Filter (D31s)1
60***41Cartridge,Engine Oil Filter (D31s)1
60***60Plate? Caution,(Arabic-English)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
01***12Bolt,(See Fig.0501)1
01***16Screw6
01***25Bolt,(With Corrosion Resistor)1
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Komatsu : S6d95l-1d(S/N 15060-Up) : Lubricating Oil System : Turbocharger Lubricating Oil Piping
01***16Screw1
01***20Screw4
01***06Nut1
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S6D95L-1D(S/N 15060-UP) serial number reference

The engine serial plate is stamped on the engine block, typically on the left side near the injection pump. Locate the model code (e.g., S6D95L-1) followed by the serial number; the prefix is the alphanumeric model code preceding the serial digits.

PrefixIdentifies
S6D95L-1S6D95L-1D

Frequently asked questions

What is the engine type and configuration?

The Komatsu S6D95L-1D is a 6-cylinder, water-cooled, naturally aspirated diesel engine with a 95 mm bore and 115 mm stroke, displacing 4,890 cm³. It uses a Bosch VE distributor-type fuel pump and a mechanical all-speed governor.

What is the operating weight of the machine this engine powers?

The operating weight varies by configuration and series. The S6D95L-1D powers the FD60H, FD70H, and FD80H-5 forklift loaders, which have operating weights ranging from approximately 34,000 to 35,000 lb depending on the specific model and attachment package.

What replaced the S6D95L-1D engine?

The S6D95L-1D is part of the 95 Series family. It was succeeded by later Komatsu engine generations such as the SAA6D107E series for heavier applications and the S6D102E series for mid-range applications, which incorporate turbocharging and electronic controls to meet modern emissions standards.

What S6D95L-1D(S/N 15060-UP) owners discuss

What are the typical power and torque specifications for the S6D95L-1 engine when used in the FD60H/70H/80H-5 machine series?
For the FD60H/70H/80H-5 application, the S6D95L-1 engine produces 110 HP at 2,000 rpm with a maximum torque of 41.5 kgm (300 ft·lb) at 1,500 rpm. The high idle speed is set to 2,500 ± 50 rpm. These values vary by configuration/series compared to non-turbocharged variants which produce 82 HP at 2,150 rpm.
What are the fluid capacities for the S6D95L-1 engine?
The lubricating oil capacity is 11 liters (2.9 US gal). The coolant capacity is 7.5 liters (2.0 US gal) for the base 6D95L-1 configuration and 8.5 liters (2.2 US gal) for the S6D95L-1 configuration. These figures are based on factory specifications for the engine block and cooling system.
What are the key mechanical differences between the 6D95L-1 and S6D95L-1 engine variants?
The S6D95L-1 is the turbocharged version of the naturally aspirated 6D95L-1. Key differences include the addition of a turbocharger (weighing 7.0 kg or 15.4 lb), a higher flywheel horsepower rating (110 HP vs 82 HP), and a higher maximum torque output (41.5 kgm vs 28 kgm). The S6D95L-1 also has a larger coolant capacity (8.5 L vs 7.5 L) and a higher high-idle speed (2,500 rpm vs 2,350 rpm).
What are the common electrical and starting system specifications for this engine?
The engine uses a 24 V, 4.5 kW starting motor (with a 2.8 kW variant available for specific applications) and a 24 V, 15 A alternator (25 A variant available). The battery requirement is two 12 V, 70 Ah batteries connected in series. These specifications are consistent across the 6D95L-1 and S6D95L-1 models in the provided documentation.
What is the function of the boost compensator on the S6D95L-1 engine?
The boost compensator is actuated by turbocharger air supply pressure to increase fuel injection during high-speed, high-load conditions. It corrects the timing lag between fuel delivery and air intake caused by turbocharger inertia, preventing poor exhaust color during acceleration and allowing the turbocharger to display full performance. It is particularly useful for engines operating in tunnels or on ships.
What are the critical wear points and maintenance items for the S6D95L-1 engine?
Critical maintenance items include the fuel injection pump (Bosch type VE for the S6D95L-1), the mechanical all-speed governor (Bosch RSV), and the turbocharger. The engine uses a dry weight of 425 kg (937 lb) for the S6D95L-1. Regular inspection of the boost compensator spring tension and adjustment screw is required to maintain proper fuel-air mixture. The firing order is 1-5-3-6-2-4.
What should be checked when buying a used S6D95L-1 engine?
Verify the specific machine model application (e.g., FD60H/70H/80H-5) to confirm the correct horsepower and torque ratings. Check the condition of the turbocharger and its associated piping for leaks. Inspect the fuel injection pump for wear and ensure the mechanical governor is functioning correctly. Verify the engine's dry weight and dimensions (986 mm length, 586 mm width, 876 mm height) to ensure compatibility with the host machine. Have your dealer verify the exact serial range specifications and installed emission package.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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