Komatsuengine(no series)

Komatsu S6D140-1M(S/N 13869-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu S6D140-1M engine powers mid-to-heavy class construction machinery, including WA-series wheel loaders and D-series dozers, with operating weights typically ranging from 34,000 to 87,000 lb (15,400 to 39,500 kg). Produced from the late 1980s through the 2010s, this six-cylinder, turbocharged, aftercooled diesel engine replaced earlier S6D102 variants in heavier applications. Configurations varied by machine type, with industrial and construction variants offering different power outputs and emissions packages. The engine served as a workhorse for the WA500 wheel loader and D155A dozer, bridging the gap between compact and ultra-heavy mining engines.

Across its production life, the S6D140-1M evolved through multiple serial breaks, adapting to stricter emissions standards while maintaining a robust, serviceable design. The S/N 13869-UP range represents later production units with refined fuel injection and cooling systems. In the used and parts market, this engine remains critical due to its widespread use in high-hour fleets and the availability of comprehensive overhaul kits. Its modular architecture allows for cost-effective in-frame and out-of-frame rebuildS, keeping older WA and D-series machines economically viable compared to newer, more complex Tier 4/Stage V engines.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu S6D140-1M(S/N 13869-UP) specifications

Engine

ModelS6D140-1M
Series6D140-1 Series
Configuration6-cylinder, turbocharged, aftercooled diesel
Displacement14.0 L (854 cu in)
Bore140 mm
Emissions TierNot documented for this exact serial range — verify with your dealer

Weights

Operating WeightNot documented for this exact serial range — verify with your dealer
Shipping WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel SpeedNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer
Gross PowerNot documented for this exact serial range — verify with your dealer
Net PowerNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Fuel TankNot documented for this exact serial range — verify with your dealer
Hydraulic SystemNot documented for this exact serial range — verify with your dealer
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu S6D140-1M(S/N 13869-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level.
  • Check hydraulic fluid level.
  • Check coolant level.
  • Drain water from fuel separator.
  • Check air filter restriction indicator.
  • Inspect track tension and undercarriage.
Every 250 h
  • Change engine oil and filter.
  • Grease all points (boom, stick, bucket, swing bearing).
  • Inspect air filter outer element.
  • Inspect belts and hoses.
  • Check fluid levels.
  • Visual walk-around inspection.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Test coolant SCA.
  • Take KOWA oil sample.
  • Inspect undercarriage wear.
  • Load test battery.
Every 1,000 h
  • Change hydraulic oil.
  • Change final drive oil.
  • Inspect turbocharger.
  • Check valve adjustment.
  • Inspect structural welds.
  • Measure undercarriage wear.
Every 2,000 h
  • Flush and replace coolant.
  • Change transmission oil.
  • Comprehensive component evaluation.
  • Replace worn belts and hoses.
  • Torque ROPS bolts.
  • Inspect swing machinery oil.

Servicing the S6D140-1M(S/N 13869-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor wear metals and contaminants in the S6D140-1M. Track iron, copper, and lead levels to detect early bearing or liner wear. Analyze coolant pH and SCA concentration to prevent scaling and corrosion in the 15.2-liter cooling system. Monitor hydraulic oil particle count and viscosity to protect the main pump and valve bank. Use KOMTRAX telematics to correlate load frequency with fluid degradation rates, allowing for optimized change intervals based on actual operating conditions rather than fixed hours.

Corrective & Common Repairs

Address common S6D140-1M issues by inspecting the turbocharger housing for oil leaks at 1,000-hour intervals. Check fuel injector nozzles for carbon buildup and spray pattern degradation, which can cause black smoke and increased fuel consumption. Inspect the water pump impeller for erosion if coolant levels drop unexpectedly. Verify the condition of the oil cooler cores for external debris blockage, which leads to overheating. Replace worn turbocharger shaft seals if blue smoke is observed during acceleration. Ensure the air filter restriction indicator is cleared or replaced to prevent unfiltered air ingestion.

Overhaul & Rebuild Points

Plan in-frame overhauls for the S6D140-1M when compression drops below specification or oil consumption exceeds 0.5 liters per 10 hours. Replace piston rings, liners, and bearings using OEM-spec kits to restore cylinder pressure. For out-of-frame rebuilds, inspect the crankshaft journals for scoring and the camshaft lobes for wear. Replace the timing chain tensioners and guides if excessive slack is detected. Rebuild the fuel injection pump if erratic idle or power loss persists after injector replacement. Ensure all gaskets and seals are replaced to prevent coolant and oil mixing during reassembly.

Seasonal & Environment Servicing

In cold climates, verify the coolant freeze point before winter to prevent block cracking in the S6D140-1M. Use lower viscosity engine oil (e.g., SAE 5W-30) for cold starts to ensure proper lubrication. In dusty environments, inspect the air filter pre-cleaner and outer element more frequently, cleaning or replacing them as needed. Check the radiator and oil cooler fins for insect and debris buildup, which reduces heat exchange efficiency. In high-temperature operations, monitor coolant temperature gauges closely and ensure the fan belt tension is correct to maintain adequate airflow.

S6D140-1M(S/N 13869-UP) common service parts

Part numberPart
600-311-7130Cartridge,Fuel FilterCheck fitment →
6210-71-6200Fuel Filter Ass'YCheck fitment →
09019-08035Wrench,Filter (For Add. Fuel Filter)Check fitment →
09637-30161Plate? Instruction,Air Cleaner (Single Element)Check fitment →
600-211-1230Cartridge,Oil FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

S6D140-1M(S/N 13869-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor and backup speed sensor failureFaulty crankshaft speed sensor, broken wiring harness, or corroded connector at the sensor pinInspect the speed sensor wiring and connector; replace the sensor if voltage is absent or erratic
CA451Common rail pressure sensor feedback value too highMalfunctioning rail pressure sensor, actual overpressure condition, or shorted signal wireDiagnose the fuel rail pressure sensor circuit and check for physical blockages in pump lines
CA452Common rail pressure sensor feedback value too lowFailed rail pressure sensor, open circuit in the sensor wiring, or low fuel supply pressureCheck the sensor supply voltage and inspect the harness for damage or disconnection
CA111Engine controller internal faultCritical failure within the Electronic Control Module (ECM) or corrupted internal dataReplace or reprogram the ECM; verify power and ground connections to the controller first
CA234Engine overspeedThrottle calibration error, excessive engine load cycle, or operator misuseVerify throttle calibration and inspect the engine load cycle for mechanical binding
CA441Battery voltage too lowWeak battery, failing alternator, or loose/corroded battery cablesReplace the battery or alternator; check the voltage regulator and cable connections
CA442Battery voltage too highFaulty voltage regulator, failing alternator, or open ground connectionReplace the alternator or battery; inspect the voltage regulator and charging circuit
CA122Intake air pressure sensor feedback voltage too highFaulty intake pressure sensor, shorted wiring, or actual high boost pressureVerify the intake pressure sensor operation and inspect the wiring harness for shorts
CA123Intake air pressure sensor feedback voltage too lowSensor short to ground, disconnected harness, or severe airflow restrictionCheck for a sensor short or inspect the air intake system for restrictions
CA153Intake air temperature sensor feedback voltage too highFaulty Intake Air Temperature (IAT) sensor or open circuit in the sensor wiringReplace or test the IAT sensor and verify the connector integrity

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

S6D140-1M(S/N 13869-UP) attachments & work tools

Wheel Loader Attachments

The Komatsu WA500-1L wheel loader, equipped with the S6D140-1M engine (serial A20854-Up), utilizes standard wheel loader bucket families. Typical bucket capacities for this class range from 3.0 to 4.5 cubic meters, varying by material density and specific configuration.

Crawler Dozer Attachments

The Komatsu D155A-3 and D155AX-3 dozers, powered by the S6D140-1M engine (serial 60001-Up), employ standard dozer blade families. Blade widths typically span 4.0 to 5.0 meters, with capacities varying by configuration and series.

Coupler and Mounting Systems

Wheel loaders utilize quick coupler systems compatible with standard bucket mounting pins and bushings. Dozers use fixed mounting frames for blade attachment, with guard options varying by configuration and series.

Hydraulic Kit Requirements

Work tools require standard high-pressure hydraulic lines and control valves integrated into the machine's frame. Specific kit arrangements vary by configuration and series.

Factory Guarding Options

Dozer models offer factory-installed guarding options for ROPS/FOPS and undercarriage protection. Guarding specifications vary by configuration and series.

All S6D140-1M(S/N 13869-UP) assemblies by section

Every catalogued assembly group for the Komatsu S6D140-1M(S/N 13869-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Cooling System
Komatsu : S6d140-1m(S/N 13869-Up) : Cooling System : Cooling Fan And Tension Pulley
01***16Bolt,(For Slag Handling)6
01***85Bolt, Mount Solenoid Valve Body6
01***50Bolt - Torque Converter Totransmission Mounting3
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Komatsu : S6d140-1m(S/N 13869-Up) : Cooling System : Corrosion Resistor And Piping
01***20Bolt,(For Quick Shift) (Mitsubishi)2
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***40Bolt, Mount Master Brake Cylinder2
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Komatsu : S6d140-1m(S/N 13869-Up) : Cooling System : Radiator And Piping
01***20Bolt,(Large Capacity Type) (Std)2
01***08Nut, Regular Hexagon (M10-1.50)2
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
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Komatsu : S6d140-1m(S/N 13869-Up) : Cooling System : Water Pump
01***20Bolt,(Sandy? Dusty Terrain Spec.)6
01***20Bolt,(Large Capacity Type) (Std)3
01***30Bolt,(For France Noise Suppression)2
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Cylinder Block
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Camshaft
04***25Key, Plain Woodruff1
04***12Ring, Retaining24
61***20Ball1
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Crankshaft
01***30Bolt,(Not Used With Emergency Str.)6
01***23Washer,(With Car Heater)6
01***32Washer,(Not Used With Emergency Str.)6
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Cylinder Block
01***25Bolt,(For Canvas Canopy?Head Guard)7
01***25Bolt,(Without Rops Guard? Canopy)2
01***16Washer,(With Water Separator)6
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Cylinder Block Cover
01***30Bolt,(For Quick Shift) (Mitsubishi)5
01***70Bolt, Mount Bracket And Oil Inlet Tube, Bolt1
01***25Bolt,(Without Rops Guard? Canopy)2
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Flywheel And Flywheel Housing
01***55Bolt,(For Long Track)8
01***45Bolt,(For Travel Motor) (Not Show)8
01***45Washer,(For Travel Motor) (Not Show)8
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Front Cover
01***10Bolt,(With Auto Emergency Steering)2
01***16Bolt, Mount Washer Tank To Bracket, Bolt2
01***20Bolt,(For Quick Shift) (Mitsubishi)5
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Idler Gear
01***30Bolt,(Cold Terrain Spec.)6
01***80Bolt1
01***45Washer,(Without R.O.P.S.)1
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Oil Pan
01***25Bolt,(For Canvas Canopy?Head Guard)12
01***30Bolt,(For Quick Shift) (Mitsubishi)26
01***16Washer,Radio Controlled Slag Handling38
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Piston And Connecting Rod
02***13Pin, Dowel2
04***20Ring, Retaining12
62***40Metal Ass'Y6
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Cylinder Head
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Air Cleaner (Except Japan)
01***30Bolt,(For France Noise Suppression)2
01***40Bolt,(Dust And Dirt Protection)2
01***25Bolt - Rear Guard Mounting4
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Air Intake Manifold And Connection
01***10Bolt,(With Auto Emergency Steering)2
01***16Bolt, Battery To Frame Ground Wire Attaching1
01***25Bolt,(For Canvas Canopy?Head Guard)2
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Cylinder Head
04***20Pin,Dowel (Welded)2
07***25O-Ring,Lubrication Valve1
07***08Plug (Kit)1
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Exhaust Manifold And Turbocharger
01***45Bolt,(For Suction? Reversible Fan)4
01***55Screw2
01***00Bolt22
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Rocker Arm And Housing
01***08Nut,R.H. Thread12
01***32Washer, (Without Emergency Steering)16
01***32Washer, (Without Emergency Steering)6
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Rocker Arm Housing Cover
01***65Bolt,R.H18
62***10Cover,Rocker Arm Housing6
62***20Washer18
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Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Turbocharger (Except Japan)
01***16Bolt,(For Slag Handling)4
01***16Bolt8
04***08Pin, Dowel1
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Electrical System
Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Alternator (25a)
60***90Alternator A. (25a)1
KD***57Bearing,Ball? Front1
KD***80Collar1
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Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Alternator And Mounting
01***20Bolt,(With Auto Emergency Steering)3
01***00Bolt, Mount Back-Up Alarm1
01***30Bolt1
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Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Heater Signal And Switch
08***20Connector1
08***00Horn Switch,Ether Starting1
60***52Relay,Emergency1
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Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Starting Motor (7.5kw)
60***30Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
KD***40Spring,Spring4
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Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Starting Motor And Mounting
01***40Bolt,(For Center Guard)3
66***10Gasket,Starting Motor1
(6***0)Starting Motor Ass'Y,(7.5kw) (See Fig.0661a)1
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Fuel System
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Filter And Piping
01***35Bolt,(For Quick Shift) (Mitsubishi)1
01***75Bolt,(For Adjusting)1
01***10Bolt, Fan Mounting2
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Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Coupling)
DK***00Coupling,Cross1
DK***00Nut2
DK***00Bolt1
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Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Feed Pump)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***20Tappet1
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Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)
DK***00Gear1
DK***20Flyweight Ass'Y1
DK***00Connector1
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Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)
DK***00Bushing1
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
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Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Pump)
62***60Injection Pump Ass'Y1
DK***30Bearing,Roller2
DK***00Coupling1
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Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump And Piping
01***16Bolt,(For Slag Handling)3
01***25Bolt,(For Automatic)4
01***35Bolt4
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Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Nozzle And Spill Pipe
01***20Bolt, Mount Main Relief Valve6
01***10Nut,(Service Only)1
07***21O-Ring,Oil Cooler Pipe12
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Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Solenoid And Mounting
01***12Bolt,(Without R.P.C.U.)4
01***30Bolt,(For France Noise Suppression)2
01***35Bolt, Mounting - Flywheel Housing End2
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Lubricating Oil System
Komatsu : S6d140-1m(S/N 13869-Up) : Lubricating Oil System : Lubricating Oil Cooler
01***25Bolt,Without Revolution Sensor2
01***30Bolt,(For Quick Shift) (Mitsubishi)13
01***35Bolt,(For Quick Shift) (Mitsubishi)3
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Komatsu : S6d140-1m(S/N 13869-Up) : Lubricating Oil System : Lubricating Oil Filter
01***16Bolt,(For Slag Handling)3
01***30Bolt,(For Quick Shift) (Mitsubishi)3
01***60Bolt, Mount Tube To Switch Pump5
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Komatsu : S6d140-1m(S/N 13869-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
01***25Bolt,(Without Auto Priming System)4
01***20Bolt,(Large Capacity Type) (Std)2
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
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Komatsu : S6d140-1m(S/N 13869-Up) : Lubricating Oil System : Turbocharger Lubricating Oil Piping
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***35Bolt,(For Quick Shift) (Mitsubishi)1
01***16Washer,Radio Controlled Slag Handling1
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Tool And Kit
Komatsu : S6d140-1m(S/N 13869-Up) : Tool And Kit : Gasket Kit
02***37O-Ring,(For Pc750?1800) (A5010)2
02***75O-Ring,(For Japan) (K1)4
02***81O-Ring,Air Connector2
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Komatsu : S6d140-1m(S/N 13869-Up) : Tool And Kit : Marks And Plates (Except Japan)
09***03Plate? Instruction,Radiator Water Level1
09***00Plate? Safety,Cap Of Radiator Tank1
09***00Plate? Mark,Komatsu2
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Komatsu : S6d140-1m(S/N 13869-Up) : Tool And Kit : Tool
09***06Wrench Set,8x10? 12x14? 13x17?1
09***35Wrench,Filter (For Add. Fuel Filter)1
09***90Driver,Screw (+)1
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Frequently asked questions

What is the engine type for the Komatsu S6D140-1M?

The Komatsu S6D140-1M is a six-cylinder, turbocharged, aftercooled diesel engine with a displacement of approximately 15.2 liters (928 cubic inches).

What is the operating weight range for machines using this engine?

Machines equipped with the S6D140-1M engine, such as the WA500 wheel loader and D155A dozer, typically have operating weights ranging from 34,000 to 87,000 lb (15,400 to 39,500 kg), varying by configuration and attachment.

What engine replaced the S6D140-1M in newer Komatsu models?

Newer Komatsu models have transitioned to Tier 4 Final/Stage V compliant engines, such as the S6D140E-2 series and later SAA6D140E-3 variants, which incorporate advanced emissions control systems like DPF and SCR.

What S6D140-1M(S/N 13869-UP) owners discuss

What are the known powertrain and hydraulic behaviors associated with the Komatsu S6D140-1M engine series?
The S6D140-1M is a 6-cylinder, turbocharged, and aftercooled diesel engine with a displacement of approximately 14.0 liters (854 cubic inches). It is commonly found in Komatsu WA500-1 wheel loaders and D150A-1 dozers. The engine is noted for smooth operation and high fuel efficiency compared to earlier generation competitors. However, community consensus indicates that Komatsu hydraulic systems are tightly coupled to engine performance; if the hydraulic pump fails or loses pressure, the engine load changes significantly, often leading to rapid engine wear if not addressed immediately. The machine is designed to wear out complete powertrain components simultaneously rather than individually, which impacts long-term resale value and repair economics. The fuel injection system operates at high pressure (approximately 3,200 PSI for related 140-series designs), requiring precise injector function to maintain power under load. Loss of power during heavy digging or loading typically points to airflow restriction, fuel filter blockage, or turbocharger issues rather than internal engine failure initially. Hydraulic weakness that occurs only when hot suggests internal pump or valve leakage that becomes apparent as oil viscosity drops, whereas cold weakness points to supply or control issues. The engine relies on Komatsu EO or equivalent high-quality diesel engine oil and Komatsu TO or HO hydraulic fluid for proper system function. Overheating is often caused by debris packed between the radiator, hydraulic oil cooler, and charge-air cooler, requiring regular cleaning of the stacked heat exchangers. The cooling system capacity varies by configuration; verify specific liter/gallon requirements with the machine's operation and maintenance manual. Electrical faults, including intermittent starting or random shutdowns, are frequently traced to unstable power supplies or faulty sensors rather than the engine block itself. Undercarriage wear patterns, such as track loosening or pulling to one side, are often mechanical or hydraulic in origin (travel motor or final drive leakage) rather than engine-related, but engine derating can exacerbate travel speed discrepancies. When buying a used machine with this engine, check the engine data plate on the left side of the block for the serial number to confirm the exact S6D140-1M variant, inspect the cooling package for packed debris, verify hydraulic oil condition for metal particulate indicating pump wear, and test all hydraulic functions both cold and hot to identify viscosity-related leakage. Have your dealer verify the exact serial range specifications and fluid capacities before purchase or service.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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