Komatsu S6D140-1M(S/N 13869-UP)
Maintenance schedule, common problems & OEM parts breakdown
The Komatsu S6D140-1M engine powers mid-to-heavy class construction machinery, including WA-series wheel loaders and D-series dozers, with operating weights typically ranging from 34,000 to 87,000 lb (15,400 to 39,500 kg). Produced from the late 1980s through the 2010s, this six-cylinder, turbocharged, aftercooled diesel engine replaced earlier S6D102 variants in heavier applications. Configurations varied by machine type, with industrial and construction variants offering different power outputs and emissions packages. The engine served as a workhorse for the WA500 wheel loader and D155A dozer, bridging the gap between compact and ultra-heavy mining engines.
Across its production life, the S6D140-1M evolved through multiple serial breaks, adapting to stricter emissions standards while maintaining a robust, serviceable design. The S/N 13869-UP range represents later production units with refined fuel injection and cooling systems. In the used and parts market, this engine remains critical due to its widespread use in high-hour fleets and the availability of comprehensive overhaul kits. Its modular architecture allows for cost-effective in-frame and out-of-frame rebuildS, keeping older WA and D-series machines economically viable compared to newer, more complex Tier 4/Stage V engines.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Komatsu S6D140-1M(S/N 13869-UP) specifications
Engine
| Model | S6D140-1M |
| Series | 6D140-1 Series |
| Configuration | 6-cylinder, turbocharged, aftercooled diesel |
| Displacement | 14.0 L (854 cu in) |
| Bore | 140 mm |
| Emissions Tier | Not documented for this exact serial range — verify with your dealer |
Weights
| Operating Weight | Not documented for this exact serial range — verify with your dealer |
| Shipping Weight | Not documented for this exact serial range — verify with your dealer |
| Ground Pressure | Not documented for this exact serial range — verify with your dealer |
Dimensions
| Transport Length | Not documented for this exact serial range — verify with your dealer |
| Transport Width | Not documented for this exact serial range — verify with your dealer |
| Transport Height | Not documented for this exact serial range — verify with your dealer |
| Track Gauge | Not documented for this exact serial range — verify with your dealer |
| Ground Clearance | Not documented for this exact serial range — verify with your dealer |
Performance
| Travel Speed | Not documented for this exact serial range — verify with your dealer |
| Gradeability | Not documented for this exact serial range — verify with your dealer |
| Gross Power | Not documented for this exact serial range — verify with your dealer |
| Net Power | Not documented for this exact serial range — verify with your dealer |
Service capacities (summary)
| Fuel Tank | Not documented for this exact serial range — verify with your dealer |
| Hydraulic System | Not documented for this exact serial range — verify with your dealer |
| Engine Oil | Not documented for this exact serial range — verify with your dealer |
| Cooling System | Not documented for this exact serial range — verify with your dealer |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Komatsu S6D140-1M(S/N 13869-UP) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the S6D140-1M(S/N 13869-UP) beyond the schedule
Predictive Maintenance & Fluid Analysis
Utilize KOWA fluid analysis at every 500-hour interval to monitor wear metals and contaminants in the S6D140-1M. Track iron, copper, and lead levels to detect early bearing or liner wear. Analyze coolant pH and SCA concentration to prevent scaling and corrosion in the 15.2-liter cooling system. Monitor hydraulic oil particle count and viscosity to protect the main pump and valve bank. Use KOMTRAX telematics to correlate load frequency with fluid degradation rates, allowing for optimized change intervals based on actual operating conditions rather than fixed hours.
Corrective & Common Repairs
Address common S6D140-1M issues by inspecting the turbocharger housing for oil leaks at 1,000-hour intervals. Check fuel injector nozzles for carbon buildup and spray pattern degradation, which can cause black smoke and increased fuel consumption. Inspect the water pump impeller for erosion if coolant levels drop unexpectedly. Verify the condition of the oil cooler cores for external debris blockage, which leads to overheating. Replace worn turbocharger shaft seals if blue smoke is observed during acceleration. Ensure the air filter restriction indicator is cleared or replaced to prevent unfiltered air ingestion.
Overhaul & Rebuild Points
Plan in-frame overhauls for the S6D140-1M when compression drops below specification or oil consumption exceeds 0.5 liters per 10 hours. Replace piston rings, liners, and bearings using OEM-spec kits to restore cylinder pressure. For out-of-frame rebuilds, inspect the crankshaft journals for scoring and the camshaft lobes for wear. Replace the timing chain tensioners and guides if excessive slack is detected. Rebuild the fuel injection pump if erratic idle or power loss persists after injector replacement. Ensure all gaskets and seals are replaced to prevent coolant and oil mixing during reassembly.
Seasonal & Environment Servicing
In cold climates, verify the coolant freeze point before winter to prevent block cracking in the S6D140-1M. Use lower viscosity engine oil (e.g., SAE 5W-30) for cold starts to ensure proper lubrication. In dusty environments, inspect the air filter pre-cleaner and outer element more frequently, cleaning or replacing them as needed. Check the radiator and oil cooler fins for insect and debris buildup, which reduces heat exchange efficiency. In high-temperature operations, monitor coolant temperature gauges closely and ensure the fan belt tension is correct to maintain adequate airflow.
S6D140-1M(S/N 13869-UP) common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 600-311-7130 | Cartridge,Fuel Filter | Fuel system service | Check fitment → |
| 6210-71-6200 | Fuel Filter Ass'Y | Fuel system service | Check fitment → |
| 09019-08035 | Wrench,Filter (For Add. Fuel Filter) | Fuel system service | Check fitment → |
| 09637-30161 | Plate? Instruction,Air Cleaner (Single Element) | Air intake service | Check fitment → |
| 600-211-1230 | Cartridge,Oil Filter | Lubrication service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
S6D140-1M(S/N 13869-UP) fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| CA115 | Engine crankshaft speed sensor and backup speed sensor failure | Faulty crankshaft speed sensor, broken wiring harness, or corroded connector at the sensor pin | Inspect the speed sensor wiring and connector; replace the sensor if voltage is absent or erratic |
| CA451 | Common rail pressure sensor feedback value too high | Malfunctioning rail pressure sensor, actual overpressure condition, or shorted signal wire | Diagnose the fuel rail pressure sensor circuit and check for physical blockages in pump lines |
| CA452 | Common rail pressure sensor feedback value too low | Failed rail pressure sensor, open circuit in the sensor wiring, or low fuel supply pressure | Check the sensor supply voltage and inspect the harness for damage or disconnection |
| CA111 | Engine controller internal fault | Critical failure within the Electronic Control Module (ECM) or corrupted internal data | Replace or reprogram the ECM; verify power and ground connections to the controller first |
| CA234 | Engine overspeed | Throttle calibration error, excessive engine load cycle, or operator misuse | Verify throttle calibration and inspect the engine load cycle for mechanical binding |
| CA441 | Battery voltage too low | Weak battery, failing alternator, or loose/corroded battery cables | Replace the battery or alternator; check the voltage regulator and cable connections |
| CA442 | Battery voltage too high | Faulty voltage regulator, failing alternator, or open ground connection | Replace the alternator or battery; inspect the voltage regulator and charging circuit |
| CA122 | Intake air pressure sensor feedback voltage too high | Faulty intake pressure sensor, shorted wiring, or actual high boost pressure | Verify the intake pressure sensor operation and inspect the wiring harness for shorts |
| CA123 | Intake air pressure sensor feedback voltage too low | Sensor short to ground, disconnected harness, or severe airflow restriction | Check for a sensor short or inspect the air intake system for restrictions |
| CA153 | Intake air temperature sensor feedback voltage too high | Faulty Intake Air Temperature (IAT) sensor or open circuit in the sensor wiring | Replace or test the IAT sensor and verify the connector integrity |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
S6D140-1M(S/N 13869-UP) attachments & work tools
Wheel Loader Attachments
The Komatsu WA500-1L wheel loader, equipped with the S6D140-1M engine (serial A20854-Up), utilizes standard wheel loader bucket families. Typical bucket capacities for this class range from 3.0 to 4.5 cubic meters, varying by material density and specific configuration.
Crawler Dozer Attachments
The Komatsu D155A-3 and D155AX-3 dozers, powered by the S6D140-1M engine (serial 60001-Up), employ standard dozer blade families. Blade widths typically span 4.0 to 5.0 meters, with capacities varying by configuration and series.
Coupler and Mounting Systems
Wheel loaders utilize quick coupler systems compatible with standard bucket mounting pins and bushings. Dozers use fixed mounting frames for blade attachment, with guard options varying by configuration and series.
Hydraulic Kit Requirements
Work tools require standard high-pressure hydraulic lines and control valves integrated into the machine's frame. Specific kit arrangements vary by configuration and series.
Factory Guarding Options
Dozer models offer factory-installed guarding options for ROPS/FOPS and undercarriage protection. Guarding specifications vary by configuration and series.
All S6D140-1M(S/N 13869-UP) assemblies by section
Every catalogued assembly group for the Komatsu S6D140-1M(S/N 13869-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Cooling System
Komatsu : S6d140-1m(S/N 13869-Up) : Cooling System : Cooling Fan And Tension Pulley
| 01***16 | Bolt,(For Slag Handling) | 6 |
| 01***85 | Bolt, Mount Solenoid Valve Body | 6 |
| 01***50 | Bolt - Torque Converter Totransmission Mounting | 3 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cooling System : Corrosion Resistor And Piping
| 01***20 | Bolt,(For Quick Shift) (Mitsubishi) | 2 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 4 |
| 01***40 | Bolt, Mount Master Brake Cylinder | 2 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cooling System : Radiator And Piping
| 01***20 | Bolt,(Large Capacity Type) (Std) | 2 |
| 01***08 | Nut, Regular Hexagon (M10-1.50) | 2 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 2 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cooling System : Water Pump
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 6 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 3 |
| 01***30 | Bolt,(For France Noise Suppression) | 2 |
Cylinder Block
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Camshaft
| 04***25 | Key, Plain Woodruff | 1 |
| 04***12 | Ring, Retaining | 24 |
| 61***20 | Ball | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Crankshaft
| 01***30 | Bolt,(Not Used With Emergency Str.) | 6 |
| 01***23 | Washer,(With Car Heater) | 6 |
| 01***32 | Washer,(Not Used With Emergency Str.) | 6 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Cylinder Block
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 7 |
| 01***25 | Bolt,(Without Rops Guard? Canopy) | 2 |
| 01***16 | Washer,(With Water Separator) | 6 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Cylinder Block Cover
| 01***30 | Bolt,(For Quick Shift) (Mitsubishi) | 5 |
| 01***70 | Bolt, Mount Bracket And Oil Inlet Tube, Bolt | 1 |
| 01***25 | Bolt,(Without Rops Guard? Canopy) | 2 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Flywheel And Flywheel Housing
| 01***55 | Bolt,(For Long Track) | 8 |
| 01***45 | Bolt,(For Travel Motor) (Not Show) | 8 |
| 01***45 | Washer,(For Travel Motor) (Not Show) | 8 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Front Cover
| 01***10 | Bolt,(With Auto Emergency Steering) | 2 |
| 01***16 | Bolt, Mount Washer Tank To Bracket, Bolt | 2 |
| 01***20 | Bolt,(For Quick Shift) (Mitsubishi) | 5 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Idler Gear
| 01***30 | Bolt,(Cold Terrain Spec.) | 6 |
| 01***80 | Bolt | 1 |
| 01***45 | Washer,(Without R.O.P.S.) | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Oil Pan
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 12 |
| 01***30 | Bolt,(For Quick Shift) (Mitsubishi) | 26 |
| 01***16 | Washer,Radio Controlled Slag Handling | 38 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Block : Piston And Connecting Rod
| 02***13 | Pin, Dowel | 2 |
| 04***20 | Ring, Retaining | 12 |
| 62***40 | Metal Ass'Y | 6 |
Cylinder Head
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Air Cleaner (Except Japan)
| 01***30 | Bolt,(For France Noise Suppression) | 2 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 2 |
| 01***25 | Bolt - Rear Guard Mounting | 4 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Air Intake Manifold And Connection
| 01***10 | Bolt,(With Auto Emergency Steering) | 2 |
| 01***16 | Bolt, Battery To Frame Ground Wire Attaching | 1 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 2 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Cylinder Head
| 04***20 | Pin,Dowel (Welded) | 2 |
| 07***25 | O-Ring,Lubrication Valve | 1 |
| 07***08 | Plug (Kit) | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Exhaust Manifold And Turbocharger
| 01***45 | Bolt,(For Suction? Reversible Fan) | 4 |
| 01***55 | Screw | 2 |
| 01***00 | Bolt | 22 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Rocker Arm And Housing
| 01***08 | Nut,R.H. Thread | 12 |
| 01***32 | Washer, (Without Emergency Steering) | 16 |
| 01***32 | Washer, (Without Emergency Steering) | 6 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Rocker Arm Housing Cover
| 01***65 | Bolt,R.H | 18 |
| 62***10 | Cover,Rocker Arm Housing | 6 |
| 62***20 | Washer | 18 |
Komatsu : S6d140-1m(S/N 13869-Up) : Cylinder Head : Turbocharger (Except Japan)
| 01***16 | Bolt,(For Slag Handling) | 4 |
| 01***16 | Bolt | 8 |
| 04***08 | Pin, Dowel | 1 |
Electrical System
Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Alternator (25a)
| 60***90 | Alternator A. (25a) | 1 |
| KD***57 | Bearing,Ball? Front | 1 |
| KD***80 | Collar | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Alternator And Mounting
| 01***20 | Bolt,(With Auto Emergency Steering) | 3 |
| 01***00 | Bolt, Mount Back-Up Alarm | 1 |
| 01***30 | Bolt | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Heater Signal And Switch
| 08***20 | Connector | 1 |
| 08***00 | Horn Switch,Ether Starting | 1 |
| 60***52 | Relay,Emergency | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Starting Motor (7.5kw)
| 60***30 | Starting Motor Ass'Y,(7.5kw) | 1 |
| KD***60 | Shift Lever Assembly | 1 |
| KD***40 | Spring,Spring | 4 |
Komatsu : S6d140-1m(S/N 13869-Up) : Electrical System : Starting Motor And Mounting
| 01***40 | Bolt,(For Center Guard) | 3 |
| 66***10 | Gasket,Starting Motor | 1 |
| (6***0) | Starting Motor Ass'Y,(7.5kw) (See Fig.0661a) | 1 |
Fuel System
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Filter And Piping
| 01***35 | Bolt,(For Quick Shift) (Mitsubishi) | 1 |
| 01***75 | Bolt,(For Adjusting) | 1 |
| 01***10 | Bolt, Fan Mounting | 2 |
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Coupling)
| DK***00 | Coupling,Cross | 1 |
| DK***00 | Nut | 2 |
| DK***00 | Bolt | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Feed Pump)
| DK***20 | Bolt, Joint | 1 |
| DK***00 | Valve,Check | 2 |
| DK***20 | Tappet | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)
| DK***00 | Gear | 1 |
| DK***20 | Flyweight Ass'Y | 1 |
| DK***00 | Connector | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)
| DK***00 | Bushing | 1 |
| DK***40 | Gasket,Air Compressor | 2 |
| DK***00 | Nut,Cap | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump (Pump)
| 62***60 | Injection Pump Ass'Y | 1 |
| DK***30 | Bearing,Roller | 2 |
| DK***00 | Coupling | 1 |
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Injection Pump And Piping
| 01***16 | Bolt,(For Slag Handling) | 3 |
| 01***25 | Bolt,(For Automatic) | 4 |
| 01***35 | Bolt | 4 |
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Fuel Nozzle And Spill Pipe
| 01***20 | Bolt, Mount Main Relief Valve | 6 |
| 01***10 | Nut,(Service Only) | 1 |
| 07***21 | O-Ring,Oil Cooler Pipe | 12 |
Komatsu : S6d140-1m(S/N 13869-Up) : Fuel System : Solenoid And Mounting
| 01***12 | Bolt,(Without R.P.C.U.) | 4 |
| 01***30 | Bolt,(For France Noise Suppression) | 2 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
Lubricating Oil System
Komatsu : S6d140-1m(S/N 13869-Up) : Lubricating Oil System : Lubricating Oil Cooler
| 01***25 | Bolt,Without Revolution Sensor | 2 |
| 01***30 | Bolt,(For Quick Shift) (Mitsubishi) | 13 |
| 01***35 | Bolt,(For Quick Shift) (Mitsubishi) | 3 |
Komatsu : S6d140-1m(S/N 13869-Up) : Lubricating Oil System : Lubricating Oil Filter
| 01***16 | Bolt,(For Slag Handling) | 3 |
| 01***30 | Bolt,(For Quick Shift) (Mitsubishi) | 3 |
| 01***60 | Bolt, Mount Tube To Switch Pump | 5 |
Komatsu : S6d140-1m(S/N 13869-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 2 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
Komatsu : S6d140-1m(S/N 13869-Up) : Lubricating Oil System : Turbocharger Lubricating Oil Piping
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 2 |
| 01***35 | Bolt,(For Quick Shift) (Mitsubishi) | 1 |
| 01***16 | Washer,Radio Controlled Slag Handling | 1 |
Tool And Kit
Komatsu : S6d140-1m(S/N 13869-Up) : Tool And Kit : Gasket Kit
| 02***37 | O-Ring,(For Pc750?1800) (A5010) | 2 |
| 02***75 | O-Ring,(For Japan) (K1) | 4 |
| 02***81 | O-Ring,Air Connector | 2 |
Komatsu : S6d140-1m(S/N 13869-Up) : Tool And Kit : Marks And Plates (Except Japan)
| 09***03 | Plate? Instruction,Radiator Water Level | 1 |
| 09***00 | Plate? Safety,Cap Of Radiator Tank | 1 |
| 09***00 | Plate? Mark,Komatsu | 2 |
Komatsu : S6d140-1m(S/N 13869-Up) : Tool And Kit : Tool
| 09***06 | Wrench Set,8x10? 12x14? 13x17? | 1 |
| 09***35 | Wrench,Filter (For Add. Fuel Filter) | 1 |
| 09***90 | Driver,Screw (+) | 1 |
Frequently asked questions
What is the engine type for the Komatsu S6D140-1M?
The Komatsu S6D140-1M is a six-cylinder, turbocharged, aftercooled diesel engine with a displacement of approximately 15.2 liters (928 cubic inches).
What is the operating weight range for machines using this engine?
Machines equipped with the S6D140-1M engine, such as the WA500 wheel loader and D155A dozer, typically have operating weights ranging from 34,000 to 87,000 lb (15,400 to 39,500 kg), varying by configuration and attachment.
What engine replaced the S6D140-1M in newer Komatsu models?
Newer Komatsu models have transitioned to Tier 4 Final/Stage V compliant engines, such as the S6D140E-2 series and later SAA6D140E-3 variants, which incorporate advanced emissions control systems like DPF and SCR.
What S6D140-1M(S/N 13869-UP) owners discuss
What are the known powertrain and hydraulic behaviors associated with the Komatsu S6D140-1M engine series?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Need a specific S6D140-1M(S/N 13869-UP) part?
Search live OEM part data, check fitment, and cross-reference alternatives with Heavy Parts AI.