Komatsu S6D125E-2G(S/N 60863-UP)
Maintenance schedule, common problems & OEM parts breakdown
The Komatsu S6D125E-2G (S/N 60863-UP) is a turbocharged, mechanically governed inline-six diesel engine built on the 125-series platform. It powers the D65EX-12 and D65PX-12 crawler dozers, a mid-size class machine with an operating weight ranging from 14,870 to 19,125 kg (32,780 to 42,160 lb) depending on blade and ripper configuration. Produced through the 1990s into the early 2000s, this engine succeeded the naturally aspirated 6D125E-2A found on the base D65E/P chassis and preceded the electronically controlled, turbo-aftercooled engines introduced with the D65EX-15/D65PX-15 generation. Komatsu offered the host dozer in standard-gauge E/EX straight-tilt-blade form and wide-gauge, low-ground-pressure P/PX swamp configurations, with the S6D125E-2 fitted to the higher-output EX/PX siblings.
Across its generation, the primary change was the shift from mechanical fuel systems and flyweight governors to electronically controlled, turbo-aftercooled engines with redesigned cabs. The S6D125E-2G retains the mechanical simplicity of its predecessors, which is why it remains valuable in the used and parts market today. Buyers prioritize undercarriage and torque converter condition over the engine itself, as these wear items typically decide a used machine's price. The lack of an ECM or complex wiring harness allows for straightforward diagnosis using warning lamps instead of fault codes, and the mechanically durable block is a straightforward rebuild candidate compared to later electronic engines.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Komatsu S6D125E-2G(S/N 60863-UP) specifications
Engine
| Model | S6D125E-2 |
| Gross/Net Power | 205 kW (275 hp) / 202 kW (272 hp) |
| Displacement | 11 L |
| Cylinders | 6 |
| Emissions Tier | Tier 3 / Stage IIIA |
Weights
| Operating Weight | 24,000 kg (52,910 lb) |
Dimensions
| Transport Length | 12.5 m (41 ft 0 in) |
| Transport Width | 3.0 m (9 ft 10 in) |
| Transport Height | 3.25 m (10 ft 8 in) |
Performance
| Travel Speed | Not documented for this exact serial range — verify with your dealer |
| Gradeability | Not documented for this exact serial range — verify with your dealer |
Service capacities (summary)
| Fuel Tank | Not documented for this exact serial range — verify with your dealer |
| Hydraulic System | Not documented for this exact serial range — verify with your dealer |
| Engine Oil | Not documented for this exact serial range — verify with your dealer |
| Cooling System | Not documented for this exact serial range — verify with your dealer |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
S6D125E-2G(S/N 60863-UP) fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | 38 L (10.0 US gal) | Komatsu Genuine diesel engine oil, EO10W30 or EO15W40 grade selected by ambient air temperature at startup per the OMM viscosity chart (roughly -30 deg C to +50 deg C range, 10W30 for colder end, 15W40 for warmer end); meets Komatsu EO engine-oil classification comparable to API CD/CF-4 duty. |
| Cooling system | 52 L (13.7 US gal) | Komatsu Genuine Supercoolant / Antifreeze Coolant AF-NAC, ethylene-glycol based, factory pre-mixed to a 50/50 ratio; change interval per OMM is 2 years or 4,000 hours, whichever comes first. |
| Fuel tank | 406 L (107.3 US gal) | Diesel fuel meeting Komatsu specifications for the engine's emissions tier. |
| Transmission/powertrain compartments | Not documented for this exact serial range — verify with your dealer | Not documented for this exact serial range — verify with your dealer |
| Final drives (each) | Not documented for this exact serial range — verify with your dealer | Not documented for this exact serial range — verify with your dealer |
| Hydraulic system AND tank | 55 L (14.5 US gal) | Komatsu Genuine hydraulic oil, HO grade, meeting Komatsu specifications for hydraulic systems. |
| Axles/differentials | Not documented for this exact serial range — verify with your dealer | Not documented for this exact serial range — verify with your dealer |
| Grease | N/A | Komatsu Genuine lithium-based grease or equivalent meeting Komatsu specifications for general lubrication. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Komatsu S6D125E-2G(S/N 60863-UP) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 4,000 h |
|
Servicing the S6D125E-2G(S/N 60863-UP) beyond the schedule
Predictive Maintenance & Fluid Analysis
Pull engine oil and coolant samples on schedule rather than by feel. This 125-series block has a known weep point between coolant and oil circuits, so cross-contamination shows up in lab analysis before it shows on a dipstick. Watch torque converter temperature under load; a slow climb with no external leak points to an internal forward-clutch bypass, not a cooling-system fault. Track undercarriage wear (bushing, sprocket segment, shoe height) against OEM minimums each service interval, since undercarriage cost typically outpaces engine cost over the machine's life.
Corrective & Common Repairs
Oil showing up in coolant on this block usually traces to the oil cooler core, not a cracked head; pressure-test before committing to a gasket job. Torque converter overheating without an external leak is commonly a forward-clutch internal seal letting oil bypass the cooler, not a radiator fault. Weeping around the belly pan is typically a steering clutch or brake seal, hydraulic line, or pump gasket, not the engine itself. Dash and gauge dropouts trace to blown fuses, corroded connectors, or weak grounds behind the panel, not a failed sensor.
Overhaul & Rebuild Points
This naturally aspirated 125-series block is mechanically governed with no turbo or electronic controls, making it a straightforward rebuild candidate compared to later electronic engines. Resurface the head if a coolant weep has been running long enough to erode the surface; check the block for warpage after any overheating event. Match piston rings and liners to factory spec; mismatched aftermarket sets are a common cause of wear inside months, not years. On the undercarriage, segment-style sprockets let a shop renew worn tooth sections without pulling the whole final drive.
Seasonal & Environment Servicing
Select engine oil viscosity by ambient startup temperature per the OMM chart; run the lighter grade through cold snaps and the heavier grade once temperatures climb. Confirm the intake air heater and preheat lamp work before winter; a mechanically governed engine with no electronic cold-start assist depends on that circuit for starts. Keep coolant at the factory antifreeze concentration for freeze protection, not just topped with water. In hot, dusty conditions, clean radiator fins often and check track tension more frequently, since heat and abrasive ground both accelerate undercarriage wear.
S6D125E-2G(S/N 60863-UP) common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 07281-00197 | Clamp,(With Pre-Fuel Filter) | Fuel system service | Check fitment → |
| 600-311-8293 | Cartridge, Fuel Filter | Fuel system service | Check fitment → |
| 600-311-8321 | Cartridge,Fuel Filter | Fuel system service | Check fitment → |
| 6221-71-6201 | Fuel Filter Ass'Y | Fuel system service | Check fitment → |
| 6221-71-6202 | Fuel Filter Assembly | Fuel system service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
S6D125E-2G(S/N 60863-UP) fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| CA115 | Engine speed sensor and backup speed sensor failure | Faulty speed sensor, damaged wiring harness, or corroded connector at the sensor pin. | Inspect the sensor wiring and connector for damage or corrosion; replace the speed sensor if voltage readings are out of spec. |
| CA441 | Battery voltage is too low | Weak or discharged battery, loose battery cables, or failing alternator. | Check battery terminal tightness and charge state; test alternator output voltage under load. |
| CA442 | Battery voltage is too high | Faulty voltage regulator in the alternator or poor battery connection causing erratic readings. | Test alternator output; if voltage exceeds specification with a good battery, replace the alternator or regulator. |
| CA144 | Coolant temperature sensor feedback voltage is too high | Open circuit in the coolant temperature sensor wiring or a failed sensor element. | Check the sensor wiring for breaks or disconnection; replace the coolant temperature sensor if the circuit is intact. |
| CA145 | Coolant temperature sensor feedback voltage is too low | Short circuit in the coolant temperature sensor wiring or internal sensor failure. | Inspect the sensor harness for chafing or shorting to ground; replace the sensor if the wiring is sound. |
| CA451 | Common rail pressure sensor feedback value is too high | Faulty rail pressure sensor, actual overpressure condition, or sensor signal line short. | Verify actual rail pressure with a mechanical gauge; if pressure is normal, replace the pressure sensor. |
| CA452 | Common rail pressure sensor feedback value is too low | Faulty rail pressure sensor, low fuel supply pressure, or sensor signal line open. | Check fuel supply lines and filter for restrictions; test sensor wiring continuity; replace sensor if necessary. |
| CA234 | Engine overspeed | Throttle calibration error, operator misuse, or failure of the engine control system to limit fuel. | Verify throttle pedal calibration and operation; inspect the engine controller and fuel control linkage. |
| AA10NX | Air cleaner clogging | Dirty or blocked air filter element restricting airflow. | Inspect the air filter indicator or element; replace the air filter if clogged. |
| B@BCNS | Engine coolant overheating | Low coolant level, failed thermostat, clogged radiator, or broken fan belt. | Check coolant level and condition; inspect the radiator fins and fan drive for obstructions or damage. |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
S6D125E-2G(S/N 60863-UP) attachments & work tools
Excavator Buckets
Standard and heavy-duty rock buckets are the primary work tools for the PC400-6 and PC400-7 excavators powered by this engine. Factory specifications for these machines typically specify bucket capacities in the range of 1.5 to 2.0 cubic meters (1.96 to 2.62 cubic yards), varying by configuration and series.
Excavator Couplers
The PC400-6 and PC400-7 models utilize a standard hydraulic quick coupler system for rapid tool changes. This system allows for the attachment of various buckets and breakers without leaving the cab, with hydraulic flow requirements dependent on the specific coupler model installed.
Hydraulic Breakers
Hydraulic breakers are a common attachment for the PC400 series, requiring a dedicated pilot-operated auxiliary hydraulic circuit. The engine's hydraulic pump output must support the breaker's flow and pressure demands, with specific kit configurations available for the PC400-6 and PC400-7 frames.
Wheel Loader Buckets
For the WA450-3 and WA470-3 wheel loaders, standard and rock buckets are the primary work tools. Bucket capacities for this class typically range from 3.0 to 4.0 cubic meters (3.92 to 5.23 cubic yards), with specific sizing dependent on the loader's lift arm configuration and operating weight.
Loader Couplers
The WA450-3 and WA470-3 wheel loaders are equipped with a standard pin-on or quick-attach bucket coupling system. This allows for the interchange of buckets and forks, with hydraulic lines routed through the loader boom to support quick-attach functionality.
Bulldozer Blades
The D85ESS-2 and D87E-2 dozers utilize a semi-universal (SU) or straight (S) blade depending on the specific model variant. Blade capacities and cut widths are sized to match the dozer's track frame and engine power output, with factory configurations specifying standard or heavy-duty blade options.
Bulldozer Rippers
Single-shank or multi-shank rippers are available for the D85ESS-2 and D87E-2 dozers to break hard ground. These attachments require a reinforced rear frame and hydraulic system to handle the high drawbar pull and impact forces generated during operation.
Guarding Options
Factory guarding options include rock shields for the undercarriage and engine compartment to protect against debris impact. These guards are typically specified for operation in rocky or abrasive environments, with specific mounting points integrated into the machine frame.
All S6D125E-2G(S/N 60863-UP) assemblies by section
Every catalogued assembly group for the Komatsu S6D125E-2G(S/N 60863-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Engine
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Cleaner Cap(#61659-80454)
| 08***10 | Tie, Cable | 1 |
| 56***00 | Cap,(With Weather Cap Type) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Cleaner Cap(#80455-)
| 08***10 | Tie, Cable | 1 |
| 56***00 | Cap,(With Weather Cap Type) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Cleaner Mounting(#61582-)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 4 |
| 01***30 | Bolt,(With Body Positioner) | 4 |
| 01***40 | Capscrew | 4 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Intake Manifold (For German Connector)(#85753-)
| 01***30 | Bolt,(With Body Positioner) | 10 |
| 01***55 | Bolt,(See Service News) | 3 |
| 01***60 | Bolt,(F4320-52a0 -5- ) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Intake Manifold(#61582-)
| 01***30 | Bolt,(With Body Positioner) | 11 |
| 01***55 | Bolt,(See Service News) | 4 |
| 01***05 | Capscrew | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Vent(#61582-75016)
| 07***12 | Gasket,(Without Air Compressor Type) (K2) | 12 |
| 07***10 | Screw, Banjo Connector (M10-1.25x20) | 6 |
| 61***60 | Tube,Air Vent | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Vent(#75017-)
| 07***12 | Gasket,(Without Air Compressor Type) (K2) | 12 |
| 07***10 | Screw, Banjo Connector (M10-1.25x20) | 6 |
| 61***60 | Tube,Air Vent | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Alternater (35a) (With Non Hardening Pulley) (Inner Parts)(#64065-)
| 60***50 | Alternator A. (35a) | 1 |
| 60***51 | Alternator A. (35a) | 1 |
| KD***50 | Bracket,Rear | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Alternater Mounting (35a) (With Non Hardening Pulley)(#64065-)
| 01***45 | Bolt,(With Water Separator Type) | 2 |
| 01***55 | Bolt - Mount Cage To Transmission Case | 1 |
| 01***55 | Bolt | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Camfollower Cover(#61582-)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 2 |
| 01***00 | Bolt,(For Front Brake Release) | 2 |
| 01***08 | Nut,(For Canvas Canopy?Head Guard) | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Camshaft(#61582-76475)
| 01***22 | Capscrew | 2 |
| 04***25 | Key, Plain Woodruff | 1 |
| 04***12 | Ring,Snap (For Ripper) | 12 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Camshaft(#76476-)
| 01***22 | Capscrew | 2 |
| 04***25 | Key, Plain Woodruff | 1 |
| 04***12 | Ring,Snap (For Ripper) | 12 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Caution Plate (English)(#80455-)
| 09***63 | Plate? Instruction,Air Cleaner (Single Element) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Caution Plate (Indonesian)(#80455-)
| 09***63 | Plate? Instruction,(For Indonesia) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cooling Fan(#61582-)
| 01***30 | Bolt,(With Body Positioner) | 6 |
| 01***40 | Bolt (Op) | 6 |
| 60***50 | Fan, Cooling | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Corrosion Resister(#61582-)
| 01***16 | Bolt, Battery To Frame Ground Wire Attaching | 2 |
| 01***20 | Bolt,(For Mono Lever Steering) | 3 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Crank Pulley (Non Hardening Pulley)(#61582-)
| 01***30 | Screw | 1 |
| 01***35 | Screw | 5 |
| 04***28 | Pin, Dowel - Transmission Case, Pin-Dowel | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Crankshaft
| 61***10 | Bearing, Main (Standard) | 7 |
| 61***50 | Bearing, Thrust Assembly (Standard) | 1 |
| 61***10 | Bearing, Main (1.00mm Undersize) | 7 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block (1/2)(#61659-76693)
| 01***12 | Bolt,(Without Air Compressor Type) | 2 |
| 01***20 | Bolt,(For Shipping) | 1 |
| 01***45 | Washer,(For Travel Motor) (Not Show) | 14 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block (2/2)(#61659-76693)
| 01***20 | Bolt,(For Mono Lever Steering) | 5 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 5 |
| 01***16 | Bolt, Mount Solenoid Valve | 6 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block Blind Cover And Plug(#76694-)
| 01***20 | Bolt,(For Mono Lever Steering) | 5 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 5 |
| 07***21 | O-Ring,Water Piping | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block Gasket Kit
| 07***20 | O-Ring,Relief Valve | 2 |
| 07***21 | O-Ring,Water Piping | 1 |
| 07***30 | Ring, Seal - Between Sections | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block Gasket Kit(#62922-)
| 07***21 | O-Ring,Water Piping | 1 |
| 07***30 | Ring, Seal - Between Sections | 2 |
| 07***15 | O-Ring,Relief Valve | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block(#76694-)
| 01***12 | Bolt,(Without Air Compressor Type) | 2 |
| 01***20 | Bolt,(For Shipping) | 1 |
| 01***16 | Bolt, Mount Solenoid Valve | 6 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Head Gasket Kit(#62922-)
| 07***65 | O-Ring,Cylinder Block | 6 |
| 07***12 | Gasket,Mechanical Pump Piping | 15 |
| 07***12 | Gasket,(Without Air Compressor Type) (K2) | 24 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Head(#61582-68140)
| 01***20 | Bolt (M10-1.75x120) | 6 |
| 04***20 | Pin,Dowel (Welded) | 2 |
| 07***08 | Plug,(Without Lock-Up), Plug | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Head(#68141-)
| 01***20 | Bolt (M10-1.75x120) | 6 |
| 04***20 | Pin,Dowel (Welded) | 2 |
| 07***08 | Plug,(Without Lock-Up), Plug | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Damper(#61582-)
| 01***25 | Bolt,(Without Rops Guard? Canopy) | 6 |
| 61***00 | Damper Assembly | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Engine Mounting(#62922-)
| 14***10 | Support,Front | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Exhaust Manifold(#61582-)
| 01***00 | Screw | 18 |
| 01***45 | Screw | 2 |
| 01***30 | Stud | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Exhaust Pipe (Black Exhaust Pipe? 660mm)(#80455-)
| 61***40 | Pipe,Exhaust | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fan Drive(#61582-)
| 01***65 | Bolt - Return Line And Suction Linehose Clamps | 4 |
| 01***14 | Nut,(For Slag Handling) | 1 |
| 01***60 | Washer,(Without Rops Guard? Canopy) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fan Guard (1/2)(#61582-)
| 01***30 | Bolt,(With Body Positioner) | 2 |
| 01***40 | Bolt (Op) | 2 |
| 01***70 | Bolt - Bracket And Oil Inlet Tubemounting | 4 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fan Guard (2/2)(#61582-)
| 01***30 | Bolt,(With Body Positioner) | 1 |
| 01***35 | Bolt,(F4320-52a0 -5 ) | 5 |
| 01***45 | Bolt,(With Water Separator Type) | 7 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fan Pulley (Non Hardening Pulley)(#61582-)
| 04***71 | V-Belt Set,(Sandy And Dusty Spec.) | 1 |
| 61***20 | Pulley?Non Hardening | 1 |
| 61***21 | Pulley?Non Hardening,Non Hardening | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Flywheel (Noise Suppression Spec.)(#61582-)
| 01***55 | Bolt | 6 |
| 01***45 | Washer,(For Travel Motor) (Not Show) | 6 |
| 06***08 | Bearing, Ball | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Flywheel Housing(#62922-)
| 01***50 | Capscrew | 6 |
| 01***60 | Capscrew | 4 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Front Cover Mounting(#76694-)
| 01***65 | Bolt - Return Line And Suction Linehose Clamps | 8 |
| 01***70 | Bolt - Bracket And Oil Inlet Tubemounting | 4 |
| 01***75 | Bolt (M10-1.50x75) | 6 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Front Cover(#62922-76693)
| 01***65 | Bolt - Return Line And Suction Linehose Clamps | 8 |
| 01***70 | Bolt - Bracket And Oil Inlet Tubemounting | 4 |
| 01***75 | Bolt (M10-1.50x75) | 6 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Front Cover(#76694-)
| 09***50 | Liquid Gasket, Lg-7, 150g | 0 |
| 61***30 | Seal? Front (K2) | 1 |
| 61***40 | Cover,Front | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Filter (For Slag Handling) (With Heat Resisting Hose)(#61659-)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 7 |
| 01***05 | Capscrew | 1 |
| 01***20 | Capscrew | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Filter(#61582-)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 7 |
| 01***05 | Capscrew | 1 |
| 01***20 | Capscrew | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Coupling) (Inner Parts)(#61659-)
| ND***10 | Flange,Coupling | 1 |
| ND***50 | Bolt | 1 |
| ND***40 | Bolt | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Feed Pump) (Inner Parts)(#61659-)
| ND***40 | Washer? 1mm,Plate | 1 |
| ND***70 | Washer,Union | 4 |
| ND***10 | Spring, Check Valve | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Governor) (1/2) (Inner Parts)(#61659-)
| ND***40 | Plate,Thrust | 1 |
| ND***40 | Plug,Screw | 1 |
| ND***10 | Adapter | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Governor) (2/2) (Inner Parts)(#61659-)
| ND***80 | Pin,Stop | 1 |
| ND***70 | Arm,Spring | 1 |
| ND***20 | Washer? 1.0mm,Cover Plate | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Pump) (1/2) (Inner Parts)(#61659-)
| 61***80 | Injection Pump A | 1 |
| 61***81 | Injection Pump A | 1 |
| ND***20 | Body Ass'Y | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Pump) (2/2) (Inner Parts)(#61659-)
| ND***81 | Cover | 1 |
| ND***60 | Element,Pump | 6 |
| ND***11 | Shim? 1.7mm | 0 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump Drive(#61582-)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 4 |
| 01***14 | Nut (Itl) | 1 |
| 01***60 | Washer,(Without Rops Guard? Canopy) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump Mounting(#61659-)
| 01***75 | Capscrew | 4 |
| 61***10 | Washer,Spring | 4 |
| (6***0) | Injection Pump A.,(See Fig.A4010-B3l3z) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump Piping(#61582-)
| 01***30 | Screw | 5 |
| 01***55 | Bolt,(See Service News) | 4 |
| 01***70 | Bolt - Bracket And Oil Inlet Tubemounting | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Return (For German Connector)(#85753-)
| 01***16 | Bolt, Battery To Frame Ground Wire Attaching | 1 |
| 01***70 | Bolt - Bracket And Oil Inlet Tubemounting | 1 |
| 01***16 | Washer,Radio Controlled Slag Handling | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Return(#61582-)
| 01***16 | Bolt, Battery To Frame Ground Wire Attaching | 1 |
| 01***70 | Bolt - Bracket And Oil Inlet Tubemounting | 1 |
| 01***16 | Washer,Radio Controlled Slag Handling | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Head Cover(#61582-)
| 01***16 | Washer,Radio Controlled Slag Handling | 24 |
| 61***11 | Cover,Head? No.2?3?4?5?6 | 6 |
| 61***10 | Gasket,Cylinder Head Cover | 6 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Heater Switch (For German Connector)(#85753-)
| 01***16 | Bolt - Box Mounting | 2 |
| 01***60 | Bolt,(F4320-52a0 -5- ) | 1 |
| 01***10 | Washer,(For 35a Alternator) | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Heater Switch(#61582-)
| 01***16 | Bolt - Box Mounting | 2 |
| 01***55 | Bolt,(See Service News) | 1 |
| 01***10 | Washer,(For 35a Alternator) | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Idler Gear
| 01***60 | Capscrew | 1 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 6 |
| 61***60 | Pin, Dowel | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Injection Nozzle(#61582-81642)
| 01***45 | Bolt, Mount Divider Valve | 12 |
| 07***65 | O-Ring,Cylinder Block | 6 |
| 07***12 | Gasket,Mechanical Pump Piping | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Injection Nozzle(#81643-)
| 01***45 | Bolt, Mount Divider Valve | 12 |
| 07***65 | O-Ring,Cylinder Block | 6 |
| 07***12 | Gasket,Mechanical Pump Piping | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Muffler (Black Exhaust Pipe? 660mm)(#66620-81642)
| 01***20 | Bolt,(For Mono Lever Steering) | 1 |
| 01***40 | Bolt (Op) | 4 |
| 01***45 | Bolt,(With Water Separator Type) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Muffler (Black Exhaust Pipe? 860mm) (Without Cover)(#61582-81642)
| 01***20 | Bolt,(For Mono Lever Steering) | 1 |
| 01***40 | Bolt (Op) | 4 |
| 01***45 | Bolt,(With Water Separator Type) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Muffler (Without Cover)(#81643-)
| 01***20 | Bolt,(For Mono Lever Steering) | 1 |
| 01***40 | Bolt (Op) | 4 |
| 01***45 | Bolt,(With Water Separator Type) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Name Plate And Caution (English)(#62922-81509)
| 09***61 | Plate? Instruction,Air Cleaner (Single Element) | 1 |
| 09***63 | Plate? Instruction,Air Cleaner (Single Element) | 1 |
| 61***20 | Plate? Name,Engine (Limited Supply) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Name Plate And Caution (Indonesian)(#62922-81509)
| 09***61 | Plate? Instruction,(Indonesian-English)(Not Shown | 1 |
| 09***63 | Plate? Instruction,(For Indonesia) | 1 |
| 61***20 | Plate? Name,Engine (Limited Supply) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Name Plate And Caution(#80915-)
| 60***40 | Plate? Name,Engine (Limited Supply) | 1 |
| 61***20 | Plate? Name,Engine (Limited Supply) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Adapter(#61582-)
| 01***30 | Bolt,(With Body Positioner) | 1 |
| 01***35 | Bolt,(F4320-52a0 -5 ) | 1 |
| 01***50 | Bolt,(Spark Arrester Spec.) | 4 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Cooler Mounting Parts(#76476-)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 12 |
| 01***65 | Bolt - Return Line And Suction Linehose Clamps | 2 |
| 01***80 | Bolt,(With Corrosion Resistor) | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Cooler(#60863-76475)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 12 |
| 01***65 | Bolt - Return Line And Suction Linehose Clamps | 2 |
| 01***80 | Bolt,(With Corrosion Resistor) | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Cooler(#76476-)
| 01***25 | Bolt - Relay Mounting | 2 |
| 07***42 | O-Ring,(See Fig.A3310) | 1 |
| 61***25 | Cover | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Filter(#61582-)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 3 |
| 01***30 | Capscrew (1) | 4 |
| 02***16 | Plug | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Level Gauge (For German Connector)(#85753-)
| 01***16 | Bolt - Seat And Tether Belt Mounting | 1 |
| 01***06 | Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-10806 | 1 |
| 01***10 | Washer,See Fig. K4010-12a0 | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Level Gauge(#61582-)
| 01***16 | Bolt - Seat And Tether Belt Mounting | 1 |
| 01***06 | Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-10806 | 1 |
| 01***10 | Washer,See Fig. K4010-12a0 | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Pan And Suction Tube (For German Connector)(#85753-)
| 01***20 | Bolt,(For Mono Lever Steering) | 1 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 30 |
| 01***30 | Bolt,(With Body Positioner) | 7 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Pan And Suction Tube(#61582-)
| 01***20 | Bolt,(For Mono Lever Steering) | 1 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 31 |
| 01***30 | Bolt,(With Body Positioner) | 6 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Pump
| 01***25 | Bolt,(Rear Attachment Less) | 4 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 3 |
| 01***35 | Bolt,(F4320-52a0 -5 ) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Piston(#61582-)
| 02***13 | Pin, Dowel | 2 |
| 04***18 | Ring, Snap | 12 |
| 61***40 | Bearing, Connecting Rod (Standard) | 6 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Pre-Cleaner(#61582-80454)
| 01***35 | Bolt,(Not Shown) | 1 |
| 01***08 | Nut,R.H. Thread | 1 |
| 01***30 | Washer, Spring (Supplied W/Spider Assembly), Washer-Spring | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Pre-Cleaner(#80455-)
| 01***35 | Bolt,(Not Shown) | 1 |
| 01***08 | Nut,R.H. Thread | 1 |
| 01***30 | Washer, Spring (Supplied W/Spider Assembly), Washer-Spring | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Rocker Arm(#61582-76475)
| 01***75 | Screw | 40 |
| 01***08 | Nut,R.H. Thread | 12 |
| 01***32 | Washer,(With Auto Emergency Steering) | 40 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Rocker Arm(#76476-)
| 01***75 | Screw | 40 |
| 01***08 | Nut,R.H. Thread | 2 |
| 01***32 | Washer,(With Auto Emergency Steering) | 40 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Spare Parts(#61659-80454)
| 04***71 | V-Belt Set,(Sandy And Dusty Spec.) | 1 |
| 07***34 | O-Ring,Transmission And Steering Case | 1 |
| 60***31 | Cartridge, Oil Filter | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Spare Parts(#80455-)
| 04***71 | V-Belt Set,(Sandy And Dusty Spec.) | 1 |
| 07***34 | O-Ring,Transmission And Steering Case | 1 |
| 60***31 | Cartridge, Oil Filter | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor (7.5kw) (For German Connector) (Inner Parts)(#85753-)
| 60***30 | Starting Motor Ass'Y,(7.5kw) | 1 |
| 60***31 | Starting Motor Ass'Y,(7.5kw) | 1 |
| KD***60 | Shift Lever Assembly | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor (7.5kw) (Inner Parts)(#61659-)
| 60***11 | Starting Motor Ass'Y,(7.5kw) | 1 |
| KD***60 | Shift Lever Assembly | 1 |
| KD***40 | Spring,Spring | 4 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor (7.5kw) (Inner Parts)(#62922-)
| 60***11 | Starting Motor Ass'Y,(7.5kw) | 1 |
| KD***60 | Shift Lever Assembly | 1 |
| KD***40 | Spring,Spring | 4 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor Mounting (11kw)(#85686-)
| 01***40 | Bolt (Kit) | 3 |
| 08***19 | Band,(Without Air Conditioner) | 1 |
| 08***10 | Connector, Clip | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor Mounting (7.5kw) (For German Connector)(#85753-)
| 01***40 | Bolt (Kit) | 3 |
| 08***19 | Band,(Without Air Conditioner) | 1 |
| 62***10 | Gasket,(See Fig.A6210) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor Mounting (7.5kw)(#62922-)
| 01***40 | Bolt (Kit) | 3 |
| 08***19 | Band,(Without Air Conditioner) | 1 |
| 62***10 | Gasket,(See Fig.A6210) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Thermostat Housing(#61582-)
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 2 |
| 01***65 | Screw | 4 |
| 02***04 | Plug,(For Shipping) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Turbocharger (Inner Parts)(#61659-)
| 61***00 | Turbocharger Ass'Y | 1 |
| GA***22 | Housing Ass'Y,Center Housing | 1 |
| GA***01 | Bolt | 6 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Turbocharger Oil Piping(#61582-)
| 01***30 | Bolt - M8 X 30lg | 2 |
| 01***16 | Bolt, Battery To Frame Ground Wire Attaching | 2 |
| 01***20 | Bolt,(For Mono Lever Steering) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Drain Valve
| 61***12 | Valve,Water Drain | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Pump Gasket Kit
| 02***37 | O-Ring,(For Pc750?1800) (A5010) | 1 |
| 07***15 | O-Ring,(For Low Speed) (D40pf) | 1 |
| 07***15 | O-Ring,Scavenge Pump | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Pump Gasket Kit(#62922-)
| 02***37 | O-Ring,(For Pc750?1800) (A5010) | 1 |
| 07***15 | O-Ring,Scavenge Pump | 1 |
| 61***90 | Gasket (K2?K6) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Pump(#61582-75016)
| 01***16 | Bolt - Seat And Tether Belt Mounting | 6 |
| 01***20 | Bolt,(For Mono Lever Steering) | 2 |
| 01***30 | Bolt,(With Body Positioner) | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Pump(#75017-)
| 01***16 | Bolt - Seat And Tether Belt Mounting | 6 |
| 01***20 | Bolt,(For Mono Lever Steering) | 2 |
| 01***30 | Bolt,(With Body Positioner) | 2 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Separator Mounting(#61659-)
| 01***16 | Bolt, Battery To Frame Ground Wire Attaching | 1 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 4 |
| 01***08 | Nut,(For Canvas Canopy?Head Guard) | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Temperature Sensor (For German Connector) (Gauge Panel Type)(#85753-)
| 07***15 | Plug,(Used When Without Heater) | 1 |
| 11***81 | Thermo Sensor,Water Temperature | 1 |
| 14***70 | Sensor,Water Temperature | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Temperature Sensor (Gauge Panel Type)(#61582-71593)
| 07***15 | Plug,(Used When Without Heater) | 1 |
| 14***80 | Sensor,Thermo (Only For Gauge Panel) | 1 |
| 14***60 | Bracket | 1 |
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Temperature Sensor (Gauge Panel Type)(#71594-)
| 07***15 | Plug,(Used When Without Heater) | 1 |
| 14***70 | Sensor,T/M Oil (For Gauge Panel) | 1 |
| 14***60 | Bracket | 1 |
S6D125E-2G(S/N 60863-UP) serial number reference
The PIN plate is typically located on the right-hand side of the cab on the lower frame, near the front idler or beneath the operator's window. The prefix is the first three characters of the 17-character ISO PIN, identifying the manufacturer (KMT) and model family.
| Prefix | Identifies | Notes |
|---|---|---|
| S6D125E-2 | Base engine model | Factory spec sheet and parts catalog for S6D125E-2G (S/N 60863-UP) identify this as the applicable engine family. Serial break for the engine is 60863-UP. Data applies to the S6D125E-2G variant per shared catalog structure. |
| SA6D125E-2 | Turbocharged/Aftercooled variant | Listed alongside S6D125E-2 in engine kit documentation for the same serial range (61779-Up for inframe kit, 60863-Up for base engine). Identified as a distinct model code within the S6D125E-2 family. Confirm with dealer. |
Frequently asked questions
What is the engine model for the Komatsu S6D125E-2G (S/N 60863-UP)?
The engine model is the Komatsu S6D125E-2, a turbocharged, mechanically governed inline-six diesel built on the 125-series platform.
What is the operating weight of the host machine?
The operating weight varies by configuration/series: approx. 14,870-19,125 kg (32,780-42,160 lb) depending on blade, ripper, and dash-suffix variant fitted to the host dozer.
What replaced the S6D125E-2G engine?
This naturally aspirated 125-series application was superseded by the turbocharged, electronically controlled engines Komatsu introduced with the D65EX-15/D65PX-15 generation dozer in the early-to-mid 2000s.
What S6D125E-2G(S/N 60863-UP) owners discuss
What is the general reputation of the S6D125E-2 among owners and mechanics compared to contemporaneous Cummins engines?
What are the known powertrain and hydraulic behaviors for machines using this engine series?
What undercarriage or wear patterns are typical for machines equipped with this engine family?
What are the common electrical or sensor issues associated with this engine series?
What specific engine quirks or maintenance points are noted for the S6D125E-2 series?
What fluids and capacities are specified for the S6D125E-2 series?
What should be checked when buying a used machine with the S6D125E-2 engine?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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