Komatsuengine(no series)

Komatsu S6D125E-2G(S/N 60863-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu S6D125E-2G (S/N 60863-UP) is a turbocharged, mechanically governed inline-six diesel engine built on the 125-series platform. It powers the D65EX-12 and D65PX-12 crawler dozers, a mid-size class machine with an operating weight ranging from 14,870 to 19,125 kg (32,780 to 42,160 lb) depending on blade and ripper configuration. Produced through the 1990s into the early 2000s, this engine succeeded the naturally aspirated 6D125E-2A found on the base D65E/P chassis and preceded the electronically controlled, turbo-aftercooled engines introduced with the D65EX-15/D65PX-15 generation. Komatsu offered the host dozer in standard-gauge E/EX straight-tilt-blade form and wide-gauge, low-ground-pressure P/PX swamp configurations, with the S6D125E-2 fitted to the higher-output EX/PX siblings.

Across its generation, the primary change was the shift from mechanical fuel systems and flyweight governors to electronically controlled, turbo-aftercooled engines with redesigned cabs. The S6D125E-2G retains the mechanical simplicity of its predecessors, which is why it remains valuable in the used and parts market today. Buyers prioritize undercarriage and torque converter condition over the engine itself, as these wear items typically decide a used machine's price. The lack of an ECM or complex wiring harness allows for straightforward diagnosis using warning lamps instead of fault codes, and the mechanically durable block is a straightforward rebuild candidate compared to later electronic engines.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu S6D125E-2G(S/N 60863-UP) specifications

Engine

ModelS6D125E-2
Gross/Net Power205 kW (275 hp) / 202 kW (272 hp)
Displacement11 L
Cylinders6
Emissions TierTier 3 / Stage IIIA

Weights

Operating Weight24,000 kg (52,910 lb)

Dimensions

Transport Length12.5 m (41 ft 0 in)
Transport Width3.0 m (9 ft 10 in)
Transport Height3.25 m (10 ft 8 in)

Performance

Travel SpeedNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Fuel TankNot documented for this exact serial range — verify with your dealer
Hydraulic SystemNot documented for this exact serial range — verify with your dealer
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

S6D125E-2G(S/N 60863-UP) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)38 L (10.0 US gal)Komatsu Genuine diesel engine oil, EO10W30 or EO15W40 grade selected by ambient air temperature at startup per the OMM viscosity chart (roughly -30 deg C to +50 deg C range, 10W30 for colder end, 15W40 for warmer end); meets Komatsu EO engine-oil classification comparable to API CD/CF-4 duty.
Cooling system52 L (13.7 US gal)Komatsu Genuine Supercoolant / Antifreeze Coolant AF-NAC, ethylene-glycol based, factory pre-mixed to a 50/50 ratio; change interval per OMM is 2 years or 4,000 hours, whichever comes first.
Fuel tank406 L (107.3 US gal)Diesel fuel meeting Komatsu specifications for the engine's emissions tier.
Transmission/powertrain compartmentsNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Final drives (each)Not documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Hydraulic system AND tank55 L (14.5 US gal)Komatsu Genuine hydraulic oil, HO grade, meeting Komatsu specifications for hydraulic systems.
Axles/differentialsNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
GreaseN/AKomatsu Genuine lithium-based grease or equivalent meeting Komatsu specifications for general lubrication.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu S6D125E-2G(S/N 60863-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level in the pan and add oil to the correct mark before starting.
  • Check coolant level in the radiator and top up with the correct antifreeze mix.
  • Drain water and sediment from the fuel tank through the bottom valve.
  • Check the air cleaner dust indicator and service the element if restricted.
  • Walk around the machine and check for fuel, oil, and coolant leaks before starting.
Every 250 h
  • Grease the equalizer bar side pins and lift-cylinder ball-joint fittings.
  • Check the final drive case oil level at the lower edge of the plug hole and add oil as needed.
  • Check hydraulic tank oil level between the H and L marks on the sight gauge.
  • Check battery electrolyte level and add distilled water as needed.
  • Clean the fuel strainer and drain sediment from the fuel filter housing.
  • Test brake holding capacity during the operational check.
Every 500 h
  • Change engine oil and replace the engine oil filter cartridge.
  • Replace the fuel filter cartridge and bleed the fuel system.
  • Replace the power train oil filter element and bleed air from the circuit.
  • Check track tension and shoe bolt torque; adjust or retighten as needed.
Every 1,000 h
  • Change the power train (transmission) oil and clean the strainers.
  • Change the final drive case oil.
  • Grease the universal joint fittings.
  • Clean the power train case breather.
  • Inspect ROPS and cab mounting bolts for looseness or damage.
Every 2,000 h
  • Check the crankshaft vibration damper for damage or oil leakage.
  • Check and clean the alternator and starting motor.
  • Replace the hydraulic tank breather element.
  • Check torque converter oil condition and top up or change if contaminated.
Every 4,000 h
  • Change engine coolant system-wide, flush and refill with Komatsu Supercoolant/AF-NAC to the correct concentration.
  • Check the water pump for shaft play, bearing noise, and coolant seepage; replace if worn.
  • Check alternator and starting motor brushes; replace if worn below the service limit.
  • Check torque converter oil for contamination; change if discolored or metallic.

Servicing the S6D125E-2G(S/N 60863-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Pull engine oil and coolant samples on schedule rather than by feel. This 125-series block has a known weep point between coolant and oil circuits, so cross-contamination shows up in lab analysis before it shows on a dipstick. Watch torque converter temperature under load; a slow climb with no external leak points to an internal forward-clutch bypass, not a cooling-system fault. Track undercarriage wear (bushing, sprocket segment, shoe height) against OEM minimums each service interval, since undercarriage cost typically outpaces engine cost over the machine's life.

Corrective & Common Repairs

Oil showing up in coolant on this block usually traces to the oil cooler core, not a cracked head; pressure-test before committing to a gasket job. Torque converter overheating without an external leak is commonly a forward-clutch internal seal letting oil bypass the cooler, not a radiator fault. Weeping around the belly pan is typically a steering clutch or brake seal, hydraulic line, or pump gasket, not the engine itself. Dash and gauge dropouts trace to blown fuses, corroded connectors, or weak grounds behind the panel, not a failed sensor.

Overhaul & Rebuild Points

This naturally aspirated 125-series block is mechanically governed with no turbo or electronic controls, making it a straightforward rebuild candidate compared to later electronic engines. Resurface the head if a coolant weep has been running long enough to erode the surface; check the block for warpage after any overheating event. Match piston rings and liners to factory spec; mismatched aftermarket sets are a common cause of wear inside months, not years. On the undercarriage, segment-style sprockets let a shop renew worn tooth sections without pulling the whole final drive.

Seasonal & Environment Servicing

Select engine oil viscosity by ambient startup temperature per the OMM chart; run the lighter grade through cold snaps and the heavier grade once temperatures climb. Confirm the intake air heater and preheat lamp work before winter; a mechanically governed engine with no electronic cold-start assist depends on that circuit for starts. Keep coolant at the factory antifreeze concentration for freeze protection, not just topped with water. In hot, dusty conditions, clean radiator fins often and check track tension more frequently, since heat and abrasive ground both accelerate undercarriage wear.

S6D125E-2G(S/N 60863-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
600-311-8293Cartridge, Fuel FilterCheck fitment →
600-311-8321Cartridge,Fuel FilterCheck fitment →
6221-71-6201Fuel Filter Ass'YCheck fitment →
6221-71-6202Fuel Filter AssemblyCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

S6D125E-2G(S/N 60863-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine speed sensor and backup speed sensor failureFaulty speed sensor, damaged wiring harness, or corroded connector at the sensor pin.Inspect the sensor wiring and connector for damage or corrosion; replace the speed sensor if voltage readings are out of spec.
CA441Battery voltage is too lowWeak or discharged battery, loose battery cables, or failing alternator.Check battery terminal tightness and charge state; test alternator output voltage under load.
CA442Battery voltage is too highFaulty voltage regulator in the alternator or poor battery connection causing erratic readings.Test alternator output; if voltage exceeds specification with a good battery, replace the alternator or regulator.
CA144Coolant temperature sensor feedback voltage is too highOpen circuit in the coolant temperature sensor wiring or a failed sensor element.Check the sensor wiring for breaks or disconnection; replace the coolant temperature sensor if the circuit is intact.
CA145Coolant temperature sensor feedback voltage is too lowShort circuit in the coolant temperature sensor wiring or internal sensor failure.Inspect the sensor harness for chafing or shorting to ground; replace the sensor if the wiring is sound.
CA451Common rail pressure sensor feedback value is too highFaulty rail pressure sensor, actual overpressure condition, or sensor signal line short.Verify actual rail pressure with a mechanical gauge; if pressure is normal, replace the pressure sensor.
CA452Common rail pressure sensor feedback value is too lowFaulty rail pressure sensor, low fuel supply pressure, or sensor signal line open.Check fuel supply lines and filter for restrictions; test sensor wiring continuity; replace sensor if necessary.
CA234Engine overspeedThrottle calibration error, operator misuse, or failure of the engine control system to limit fuel.Verify throttle pedal calibration and operation; inspect the engine controller and fuel control linkage.
AA10NXAir cleaner cloggingDirty or blocked air filter element restricting airflow.Inspect the air filter indicator or element; replace the air filter if clogged.
B@BCNSEngine coolant overheatingLow coolant level, failed thermostat, clogged radiator, or broken fan belt.Check coolant level and condition; inspect the radiator fins and fan drive for obstructions or damage.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

S6D125E-2G(S/N 60863-UP) attachments & work tools

Excavator Buckets

Standard and heavy-duty rock buckets are the primary work tools for the PC400-6 and PC400-7 excavators powered by this engine. Factory specifications for these machines typically specify bucket capacities in the range of 1.5 to 2.0 cubic meters (1.96 to 2.62 cubic yards), varying by configuration and series.

Excavator Couplers

The PC400-6 and PC400-7 models utilize a standard hydraulic quick coupler system for rapid tool changes. This system allows for the attachment of various buckets and breakers without leaving the cab, with hydraulic flow requirements dependent on the specific coupler model installed.

Hydraulic Breakers

Hydraulic breakers are a common attachment for the PC400 series, requiring a dedicated pilot-operated auxiliary hydraulic circuit. The engine's hydraulic pump output must support the breaker's flow and pressure demands, with specific kit configurations available for the PC400-6 and PC400-7 frames.

Wheel Loader Buckets

For the WA450-3 and WA470-3 wheel loaders, standard and rock buckets are the primary work tools. Bucket capacities for this class typically range from 3.0 to 4.0 cubic meters (3.92 to 5.23 cubic yards), with specific sizing dependent on the loader's lift arm configuration and operating weight.

Loader Couplers

The WA450-3 and WA470-3 wheel loaders are equipped with a standard pin-on or quick-attach bucket coupling system. This allows for the interchange of buckets and forks, with hydraulic lines routed through the loader boom to support quick-attach functionality.

Bulldozer Blades

The D85ESS-2 and D87E-2 dozers utilize a semi-universal (SU) or straight (S) blade depending on the specific model variant. Blade capacities and cut widths are sized to match the dozer's track frame and engine power output, with factory configurations specifying standard or heavy-duty blade options.

Bulldozer Rippers

Single-shank or multi-shank rippers are available for the D85ESS-2 and D87E-2 dozers to break hard ground. These attachments require a reinforced rear frame and hydraulic system to handle the high drawbar pull and impact forces generated during operation.

Guarding Options

Factory guarding options include rock shields for the undercarriage and engine compartment to protect against debris impact. These guards are typically specified for operation in rocky or abrasive environments, with specific mounting points integrated into the machine frame.

All S6D125E-2G(S/N 60863-UP) assemblies by section

Every catalogued assembly group for the Komatsu S6D125E-2G(S/N 60863-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Engine
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Cleaner Cap(#61659-80454)
08***10Tie, Cable1
56***00Cap,(With Weather Cap Type)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Cleaner Cap(#80455-)
08***10Tie, Cable1
56***00Cap,(With Weather Cap Type)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Cleaner Mounting(#61582-)
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***30Bolt,(With Body Positioner)4
01***40Capscrew4
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Intake Manifold (For German Connector)(#85753-)
01***30Bolt,(With Body Positioner)10
01***55Bolt,(See Service News)3
01***60Bolt,(F4320-52a0 -5- )1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Intake Manifold(#61582-)
01***30Bolt,(With Body Positioner)11
01***55Bolt,(See Service News)4
01***05Capscrew1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Vent(#61582-75016)
07***12Gasket,(Without Air Compressor Type) (K2)12
07***10Screw, Banjo Connector (M10-1.25x20)6
61***60Tube,Air Vent1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Air Vent(#75017-)
07***12Gasket,(Without Air Compressor Type) (K2)12
07***10Screw, Banjo Connector (M10-1.25x20)6
61***60Tube,Air Vent1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Alternater (35a) (With Non Hardening Pulley) (Inner Parts)(#64065-)
60***50Alternator A. (35a)1
60***51Alternator A. (35a)1
KD***50Bracket,Rear1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Alternater Mounting (35a) (With Non Hardening Pulley)(#64065-)
01***45Bolt,(With Water Separator Type)2
01***55Bolt - Mount Cage To Transmission Case1
01***55Bolt1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Camfollower Cover(#61582-)
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***00Bolt,(For Front Brake Release)2
01***08Nut,(For Canvas Canopy?Head Guard)2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Camshaft(#61582-76475)
01***22Capscrew2
04***25Key, Plain Woodruff1
04***12Ring,Snap (For Ripper)12
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Camshaft(#76476-)
01***22Capscrew2
04***25Key, Plain Woodruff1
04***12Ring,Snap (For Ripper)12
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Caution Plate (English)(#80455-)
09***63Plate? Instruction,Air Cleaner (Single Element)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Caution Plate (Indonesian)(#80455-)
09***63Plate? Instruction,(For Indonesia)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cooling Fan(#61582-)
01***30Bolt,(With Body Positioner)6
01***40Bolt (Op)6
60***50Fan, Cooling1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Corrosion Resister(#61582-)
01***16Bolt, Battery To Frame Ground Wire Attaching2
01***20Bolt,(For Mono Lever Steering)3
01***25Bolt,(For Canvas Canopy?Head Guard)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Crank Pulley (Non Hardening Pulley)(#61582-)
01***30Screw1
01***35Screw5
04***28Pin, Dowel - Transmission Case, Pin-Dowel1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Crankshaft
61***10Bearing, Main (Standard)7
61***50Bearing, Thrust Assembly (Standard)1
61***10Bearing, Main (1.00mm Undersize)7
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block (1/2)(#61659-76693)
01***12Bolt,(Without Air Compressor Type)2
01***20Bolt,(For Shipping)1
01***45Washer,(For Travel Motor) (Not Show)14
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block (2/2)(#61659-76693)
01***20Bolt,(For Mono Lever Steering)5
01***25Bolt,(For Canvas Canopy?Head Guard)5
01***16Bolt, Mount Solenoid Valve6
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block Blind Cover And Plug(#76694-)
01***20Bolt,(For Mono Lever Steering)5
01***25Bolt,(For Canvas Canopy?Head Guard)5
07***21O-Ring,Water Piping1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block Gasket Kit
07***20O-Ring,Relief Valve2
07***21O-Ring,Water Piping1
07***30Ring, Seal - Between Sections2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block Gasket Kit(#62922-)
07***21O-Ring,Water Piping1
07***30Ring, Seal - Between Sections2
07***15O-Ring,Relief Valve1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Block(#76694-)
01***12Bolt,(Without Air Compressor Type)2
01***20Bolt,(For Shipping)1
01***16Bolt, Mount Solenoid Valve6
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Head Gasket Kit(#62922-)
07***65O-Ring,Cylinder Block6
07***12Gasket,Mechanical Pump Piping15
07***12Gasket,(Without Air Compressor Type) (K2)24
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Head(#61582-68140)
01***20Bolt (M10-1.75x120)6
04***20Pin,Dowel (Welded)2
07***08Plug,(Without Lock-Up), Plug1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Cylinder Head(#68141-)
01***20Bolt (M10-1.75x120)6
04***20Pin,Dowel (Welded)2
07***08Plug,(Without Lock-Up), Plug1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Damper(#61582-)
01***25Bolt,(Without Rops Guard? Canopy)6
61***00Damper Assembly1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Engine Mounting(#62922-)
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Exhaust Manifold(#61582-)
01***00Screw18
01***45Screw2
01***30Stud2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Exhaust Pipe (Black Exhaust Pipe? 660mm)(#80455-)
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fan Drive(#61582-)
01***65Bolt - Return Line And Suction Linehose Clamps4
01***14Nut,(For Slag Handling)1
01***60Washer,(Without Rops Guard? Canopy)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fan Guard (1/2)(#61582-)
01***30Bolt,(With Body Positioner)2
01***40Bolt (Op)2
01***70Bolt - Bracket And Oil Inlet Tubemounting4
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fan Guard (2/2)(#61582-)
01***30Bolt,(With Body Positioner)1
01***35Bolt,(F4320-52a0 -5 )5
01***45Bolt,(With Water Separator Type)7
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fan Pulley (Non Hardening Pulley)(#61582-)
04***71V-Belt Set,(Sandy And Dusty Spec.)1
61***20Pulley?Non Hardening1
61***21Pulley?Non Hardening,Non Hardening1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Flywheel (Noise Suppression Spec.)(#61582-)
01***55Bolt6
01***45Washer,(For Travel Motor) (Not Show)6
06***08Bearing, Ball1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Flywheel Housing(#62922-)
01***50Capscrew6
01***60Capscrew4
01***25Bolt,(For Canvas Canopy?Head Guard)2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Front Cover Mounting(#76694-)
01***65Bolt - Return Line And Suction Linehose Clamps8
01***70Bolt - Bracket And Oil Inlet Tubemounting4
01***75Bolt (M10-1.50x75)6
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Front Cover(#62922-76693)
01***65Bolt - Return Line And Suction Linehose Clamps8
01***70Bolt - Bracket And Oil Inlet Tubemounting4
01***75Bolt (M10-1.50x75)6
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Front Cover(#76694-)
09***50Liquid Gasket, Lg-7, 150g0
61***30Seal? Front (K2)1
61***40Cover,Front1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Filter (For Slag Handling) (With Heat Resisting Hose)(#61659-)
01***25Bolt,(For Canvas Canopy?Head Guard)7
01***05Capscrew1
01***20Capscrew2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Filter(#61582-)
01***25Bolt,(For Canvas Canopy?Head Guard)7
01***05Capscrew1
01***20Capscrew2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Coupling) (Inner Parts)(#61659-)
ND***10Flange,Coupling1
ND***50Bolt1
ND***40Bolt2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Feed Pump) (Inner Parts)(#61659-)
ND***40Washer? 1mm,Plate1
ND***70Washer,Union4
ND***10Spring, Check Valve2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Governor) (1/2) (Inner Parts)(#61659-)
ND***40Plate,Thrust1
ND***40Plug,Screw1
ND***10Adapter1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Governor) (2/2) (Inner Parts)(#61659-)
ND***80Pin,Stop1
ND***70Arm,Spring1
ND***20Washer? 1.0mm,Cover Plate2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Pump) (1/2) (Inner Parts)(#61659-)
61***80Injection Pump A1
61***81Injection Pump A1
ND***20Body Ass'Y1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump (Pump) (2/2) (Inner Parts)(#61659-)
ND***81Cover1
ND***60Element,Pump6
ND***11Shim? 1.7mm0
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump Drive(#61582-)
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***14Nut (Itl)1
01***60Washer,(Without Rops Guard? Canopy)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump Mounting(#61659-)
01***75Capscrew4
61***10Washer,Spring4
(6***0)Injection Pump A.,(See Fig.A4010-B3l3z)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Injection Pump Piping(#61582-)
01***30Screw5
01***55Bolt,(See Service News)4
01***70Bolt - Bracket And Oil Inlet Tubemounting2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Return (For German Connector)(#85753-)
01***16Bolt, Battery To Frame Ground Wire Attaching1
01***70Bolt - Bracket And Oil Inlet Tubemounting1
01***16Washer,Radio Controlled Slag Handling2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Fuel Return(#61582-)
01***16Bolt, Battery To Frame Ground Wire Attaching1
01***70Bolt - Bracket And Oil Inlet Tubemounting1
01***16Washer,Radio Controlled Slag Handling2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Head Cover(#61582-)
01***16Washer,Radio Controlled Slag Handling24
61***11Cover,Head? No.2?3?4?5?66
61***10Gasket,Cylinder Head Cover6
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Heater Switch (For German Connector)(#85753-)
01***16Bolt - Box Mounting2
01***60Bolt,(F4320-52a0 -5- )1
01***10Washer,(For 35a Alternator)2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Heater Switch(#61582-)
01***16Bolt - Box Mounting2
01***55Bolt,(See Service News)1
01***10Washer,(For 35a Alternator)2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Idler Gear
01***60Capscrew1
01***25Bolt,(For Canvas Canopy?Head Guard)6
61***60Pin, Dowel1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Injection Nozzle(#61582-81642)
01***45Bolt, Mount Divider Valve12
07***65O-Ring,Cylinder Block6
07***12Gasket,Mechanical Pump Piping2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Injection Nozzle(#81643-)
01***45Bolt, Mount Divider Valve12
07***65O-Ring,Cylinder Block6
07***12Gasket,Mechanical Pump Piping2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Muffler (Black Exhaust Pipe? 660mm)(#66620-81642)
01***20Bolt,(For Mono Lever Steering)1
01***40Bolt (Op)4
01***45Bolt,(With Water Separator Type)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Muffler (Black Exhaust Pipe? 860mm) (Without Cover)(#61582-81642)
01***20Bolt,(For Mono Lever Steering)1
01***40Bolt (Op)4
01***45Bolt,(With Water Separator Type)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Muffler (Without Cover)(#81643-)
01***20Bolt,(For Mono Lever Steering)1
01***40Bolt (Op)4
01***45Bolt,(With Water Separator Type)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Name Plate And Caution (English)(#62922-81509)
09***61Plate? Instruction,Air Cleaner (Single Element)1
09***63Plate? Instruction,Air Cleaner (Single Element)1
61***20Plate? Name,Engine (Limited Supply)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Name Plate And Caution (Indonesian)(#62922-81509)
09***61Plate? Instruction,(Indonesian-English)(Not Shown1
09***63Plate? Instruction,(For Indonesia)1
61***20Plate? Name,Engine (Limited Supply)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Name Plate And Caution(#80915-)
60***40Plate? Name,Engine (Limited Supply)1
61***20Plate? Name,Engine (Limited Supply)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Adapter(#61582-)
01***30Bolt,(With Body Positioner)1
01***35Bolt,(F4320-52a0 -5 )1
01***50Bolt,(Spark Arrester Spec.)4
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Cooler Mounting Parts(#76476-)
01***25Bolt,(For Canvas Canopy?Head Guard)12
01***65Bolt - Return Line And Suction Linehose Clamps2
01***80Bolt,(With Corrosion Resistor)2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Cooler(#60863-76475)
01***25Bolt,(For Canvas Canopy?Head Guard)12
01***65Bolt - Return Line And Suction Linehose Clamps2
01***80Bolt,(With Corrosion Resistor)2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Cooler(#76476-)
01***25Bolt - Relay Mounting2
07***42O-Ring,(See Fig.A3310)1
61***25Cover1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Filter(#61582-)
01***25Bolt,(For Canvas Canopy?Head Guard)3
01***30Capscrew (1)4
02***16Plug1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Level Gauge (For German Connector)(#85753-)
01***16Bolt - Seat And Tether Belt Mounting1
01***06Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-108061
01***10Washer,See Fig. K4010-12a01
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Level Gauge(#61582-)
01***16Bolt - Seat And Tether Belt Mounting1
01***06Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-108061
01***10Washer,See Fig. K4010-12a01
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Pan And Suction Tube (For German Connector)(#85753-)
01***20Bolt,(For Mono Lever Steering)1
01***25Bolt,(For Canvas Canopy?Head Guard)30
01***30Bolt,(With Body Positioner)7
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Pan And Suction Tube(#61582-)
01***20Bolt,(For Mono Lever Steering)1
01***25Bolt,(For Canvas Canopy?Head Guard)31
01***30Bolt,(With Body Positioner)6
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Oil Pump
01***25Bolt,(Rear Attachment Less)4
01***25Bolt,(For Canvas Canopy?Head Guard)3
01***35Bolt,(F4320-52a0 -5 )1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Piston(#61582-)
02***13Pin, Dowel2
04***18Ring, Snap12
61***40Bearing, Connecting Rod (Standard)6
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Pre-Cleaner(#61582-80454)
01***35Bolt,(Not Shown)1
01***08Nut,R.H. Thread1
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Pre-Cleaner(#80455-)
01***35Bolt,(Not Shown)1
01***08Nut,R.H. Thread1
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Rocker Arm(#61582-76475)
01***75Screw40
01***08Nut,R.H. Thread12
01***32Washer,(With Auto Emergency Steering)40
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Rocker Arm(#76476-)
01***75Screw40
01***08Nut,R.H. Thread2
01***32Washer,(With Auto Emergency Steering)40
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Spare Parts(#61659-80454)
04***71V-Belt Set,(Sandy And Dusty Spec.)1
07***34O-Ring,Transmission And Steering Case1
60***31Cartridge, Oil Filter1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Spare Parts(#80455-)
04***71V-Belt Set,(Sandy And Dusty Spec.)1
07***34O-Ring,Transmission And Steering Case1
60***31Cartridge, Oil Filter1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor (7.5kw) (For German Connector) (Inner Parts)(#85753-)
60***30Starting Motor Ass'Y,(7.5kw)1
60***31Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor (7.5kw) (Inner Parts)(#61659-)
60***11Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
KD***40Spring,Spring4
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor (7.5kw) (Inner Parts)(#62922-)
60***11Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
KD***40Spring,Spring4
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor Mounting (11kw)(#85686-)
01***40Bolt (Kit)3
08***19Band,(Without Air Conditioner)1
08***10Connector, Clip1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor Mounting (7.5kw) (For German Connector)(#85753-)
01***40Bolt (Kit)3
08***19Band,(Without Air Conditioner)1
62***10Gasket,(See Fig.A6210)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Starting Motor Mounting (7.5kw)(#62922-)
01***40Bolt (Kit)3
08***19Band,(Without Air Conditioner)1
62***10Gasket,(See Fig.A6210)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Thermostat Housing(#61582-)
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***65Screw4
02***04Plug,(For Shipping)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Turbocharger (Inner Parts)(#61659-)
61***00Turbocharger Ass'Y1
GA***22Housing Ass'Y,Center Housing1
GA***01Bolt6
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Turbocharger Oil Piping(#61582-)
01***30Bolt - M8 X 30lg2
01***16Bolt, Battery To Frame Ground Wire Attaching2
01***20Bolt,(For Mono Lever Steering)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Drain Valve
Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Pump Gasket Kit
02***37O-Ring,(For Pc750?1800) (A5010)1
07***15O-Ring,(For Low Speed) (D40pf)1
07***15O-Ring,Scavenge Pump1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Pump Gasket Kit(#62922-)
02***37O-Ring,(For Pc750?1800) (A5010)1
07***15O-Ring,Scavenge Pump1
61***90Gasket (K2?K6)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Pump(#61582-75016)
01***16Bolt - Seat And Tether Belt Mounting6
01***20Bolt,(For Mono Lever Steering)2
01***30Bolt,(With Body Positioner)2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Pump(#75017-)
01***16Bolt - Seat And Tether Belt Mounting6
01***20Bolt,(For Mono Lever Steering)2
01***30Bolt,(With Body Positioner)2
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Separator Mounting(#61659-)
01***16Bolt, Battery To Frame Ground Wire Attaching1
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***08Nut,(For Canvas Canopy?Head Guard)1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Temperature Sensor (For German Connector) (Gauge Panel Type)(#85753-)
07***15Plug,(Used When Without Heater)1
11***81Thermo Sensor,Water Temperature1
14***70Sensor,Water Temperature1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Temperature Sensor (Gauge Panel Type)(#61582-71593)
07***15Plug,(Used When Without Heater)1
14***80Sensor,Thermo (Only For Gauge Panel)1
14***60Bracket1
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Komatsu : S6d125e-2g(S/N 60863-Up) : Engine : Water Temperature Sensor (Gauge Panel Type)(#71594-)
07***15Plug,(Used When Without Heater)1
14***70Sensor,T/M Oil (For Gauge Panel)1
14***60Bracket1
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S6D125E-2G(S/N 60863-UP) serial number reference

The PIN plate is typically located on the right-hand side of the cab on the lower frame, near the front idler or beneath the operator's window. The prefix is the first three characters of the 17-character ISO PIN, identifying the manufacturer (KMT) and model family.

PrefixIdentifies
S6D125E-2Base engine model
SA6D125E-2Turbocharged/Aftercooled variant

Frequently asked questions

What is the engine model for the Komatsu S6D125E-2G (S/N 60863-UP)?

The engine model is the Komatsu S6D125E-2, a turbocharged, mechanically governed inline-six diesel built on the 125-series platform.

What is the operating weight of the host machine?

The operating weight varies by configuration/series: approx. 14,870-19,125 kg (32,780-42,160 lb) depending on blade, ripper, and dash-suffix variant fitted to the host dozer.

What replaced the S6D125E-2G engine?

This naturally aspirated 125-series application was superseded by the turbocharged, electronically controlled engines Komatsu introduced with the D65EX-15/D65PX-15 generation dozer in the early-to-mid 2000s.

What S6D125E-2G(S/N 60863-UP) owners discuss

What is the general reputation of the S6D125E-2 among owners and mechanics compared to contemporaneous Cummins engines?
The S6D125E-2 is widely regarded as superior to the Cummins M11 engines used in earlier PC400LC-6 models. Mechanics report that the Cummins units suffered from piston ring failure around 4,000 hours. The S6D125E-2 features hardened liners, high-alloy rings, and a Bosch-style fuel system with injector pressures of 3,200 PSI, making it more durable and suitable for Komatsu's advanced hydraulic systems which previously overwhelmed the Cummins units.
What are the known powertrain and hydraulic behaviors for machines using this engine series?
The engine is mechanically governed with no electronic controls or turbocharger in the naturally aspirated 6D125E-2A variant. It drives the machine through a TORQFLOW torque converter and powershift transmission. Hydraulic performance is closely tied to engine RPM; if engine speed drops under load, the hydraulic system may be placing excessive load on the engine. Conversely, if engine speed remains normal but hydraulic movements weaken, the hydraulic pump or valve is the likely culprit. Weakness that appears only when hot often indicates internal leakage in the pump, main control valve, or cylinders due to decreased oil viscosity.
What undercarriage or wear patterns are typical for machines equipped with this engine family?
Undercarriage wear is a primary cost driver, often outpacing engine maintenance costs. Segment-style sprockets allow for renewal of worn tooth sections without replacing the entire final drive. Track tension should be checked frequently, especially in hot, dusty conditions, as abrasive ground accelerates wear on bushings, sprocket segments, and shoe height. Weeping around the belly pan is typically traced to steering clutch or brake seals, hydraulic lines, or pump gaskets rather than the engine itself.
What are the common electrical or sensor issues associated with this engine series?
Dash and gauge dropouts are commonly caused by blown fuses, corroded connectors, or weak grounds behind the panel rather than failed sensors. Owners often report intermittent starting, dashboard failure, or random shutdowns triggered by a single faulty sensor or unstable power supply. The preheat circuit is critical for cold starts; if the preheat lamp fails to illuminate in cold weather, the intake air heater circuit should be checked.
What specific engine quirks or maintenance points are noted for the S6D125E-2 series?
The naturally aspirated 125-series block has a known weep point between coolant and oil circuits. Oil in coolant usually traces to the oil cooler core, not a cracked head. Predictive maintenance via fluid analysis is recommended to detect cross-contamination before it appears on the dipstick. Torque converter overheating without external leaks often indicates an internal forward-clutch bypass rather than a cooling system fault. The engine relies on a mechanically governed system with warning lamps instead of fault codes, requiring diagnosis via analog gauges.
What fluids and capacities are specified for the S6D125E-2 series?
Engine crankcase capacity is 38 L (10.0 US gal) with filter. Recommended fluid is Komatsu Genuine diesel engine oil, EO10W30 or EO15W40 grade selected by ambient air temperature. Cooling system capacity is 52 L (13.7 US gal) using Komatsu Genuine Supercoolant / Antifreeze Coolant AF-NAC. Hydraulic system capacity is 55 L (14.5 US gal). Fuel tank capacity is 406 L (107.3 US gal). Coolant change interval is 2 years or 4,000 hours.
What should be checked when buying a used machine with the S6D125E-2 engine?
Buyers should weigh undercarriage and torque converter condition heavily, as these wear items usually decide the price of a used machine. Check the crankshaft vibration damper for damage or oil leakage. Inspect the torque converter oil for contamination; change if discolored or metallic. Verify the intake air heater and preheat lamp function. Check the water pump for shaft play, bearing noise, and coolant seepage. Ensure the fan belt deflection is within 6-10 mm (0.24-0.39 in). Have your dealer verify the exact serial-prefix specification sheet and installed attachment package, as configurations vary.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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