Komatsuengine(no series)

Komatsu S6D125-1FF(S/N 24781-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu S6D125-1FF engine (S/N 24781-UP) is a 6-cylinder, 11-liter diesel powerplant used in mid-to-heavy class construction equipment, including the D65EX-12 dozer, PC400-5/7 excavators, and WA470 wheel loaders. Produced from approximately 1994 through the 2010s, it replaced earlier 6D125 variants and was succeeded by the S6D125E-2 series. Configurations include turbocharged and aftercooled versions delivering 155 to 275 HP, with operating weights for the host machines ranging from 24,000 kg to over 80,000 kg depending on the attachment package and undercarriage setup.

Across generations, the S6D125-1FF evolved from mechanical injection to electronic control, improving torque rise and fuel efficiency while maintaining a robust wet-liner design. It remains critical in the used and parts market due to its extensive installed base in durable machines like the PC400 and D65 series. The engine's simple, serviceable architecture and high torque output make it a preferred choice for remanufacturing and long-term fleet maintenance, ensuring continued availability of core components like pistons, liners, and cylinder heads.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu S6D125-1FF(S/N 24781-UP) specifications

Engine

ModelS6D125-1FF
Displacement11 L (672 cu in)
Cylinders6
AspirationTurbocharged and aftercooled
Power (Gross/Net)202 kW (275 hp) / 134 kW (180 hp)

Weights

Operating Weight24,000 kg (52,910 lb)

Dimensions

Transport Length120 cm (47 in)
Transport Width100 cm (39 in)
Transport Height125 cm (49 in)

Performance

Travel Speed2.9 km/h (1.8 mph) / 5.0 km/h (3.1 mph)
Bucket Digging Force61.3 kN (13,780 lbf)
Arm Digging Force41.5 kN (9,330 lbf)

Service capacities (summary)

Fuel Tank7.5 L (2.0 gal)
Engine OilKomatsu EO or equivalent diesel engine oil
Cooling SystemSuper-coolant AF-NAC

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

S6D125-1FF(S/N 24781-UP) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Not documented for this exact serial range — verify with your dealerKomatsu Genuine Diesel Engine Oil, SAE 15W-40 for normal ambient temperatures; SAE 10W-30 is the Komatsu-approved grade for colder climates. Equivalent cross-reference: Chevron Delo 400 series diesel engine oil built to the same Komatsu engine-oil specification.
Cooling systemNot reliably documented for this exact serial range. Closely related earlier D-series generations of similar displacement ran roughly 42-63 L (11.1-16.6 gal), but this figure is not confirmed as applicable to the 6D125-1A S/N 10001-UP - verify with dealerKomatsu Super Coolant, supplied as concentrate mixed 50/50 with water (extended-life, all-season, anti-corrosion coolant). No separate winter/summer concentration split is called out beyond the standard 50/50 mix; use a higher concentrate ratio only for extreme cold per Komatsu's coolant freeze-protection chart.
Fuel tank250-320 L (66-85 gal), varies by dozer model; not a fixed engine-level figureAutomotive diesel fuel (ASTM D975 No. 2-D equivalent) for normal conditions; switch to a lighter No. 1-D-equivalent fuel in cold weather per Komatsu's ambient-temperature fuel guidance. Keep tank topped up at end of shift to reduce condensation.
Transmission/powertrain compartmentsNot separately published for this serial range. The D50A/P-17 uses a manually shifted spur-gear transmission (5 speeds forward, 4 reverse) with splash-type lubrication, sharing lubrication with the spiral bevel gear shaft and the wet multiple-disc steering clutch/band brake, per the factory specifications section; no standalone capacity figure was accessible.Komatsu Powertrain & Micro Clutch Oil (drive-train fluid spec): SAE 10W in cold conditions, SAE 30 in normal/warm conditions. Equivalent cross-reference: Chevron Delo TorqForce in matching viscosity grade.
Final drives (each)Not separately published for this serial range. Final drive is a 2-stage spur-gear reduction with splash-type lubrication per the factory specifications section; Komatsu shop literature for this chassis does not show it as an independently drained/filled compartment separate from the power train case in the data reviewed.Komatsu Powertrain & Micro Clutch Oil, same grade as the power train case (SAE 10W cold / SAE 30 normal), unless the periodic maintenance chart calls out a dedicated final-drive fill point with Komatsu Gear Lubricant (SAE 80W-90 or 85W-140, API GL-5 class) - confirm which applies before servicing.
Hydraulic system and tankNo standalone hydraulic tank capacity is published; the hydraulic tank is integrated into the control valve assembly, so there is no separate reservoir on this chassis.Komatsu hydraulic oil (46AW hydraulic fluid spec), ISO VG 46. Equivalent cross-reference: Chevron Rando HD or Delo TorqForce hydraulic-oil equivalents in ISO 46 grade. A Komatsu biodegradable hydraulic fluid option also exists under the same specification for environmentally sensitive sites.
Grease (spec only)Not applicable (grease points serviced per periodic lubrication schedule, not a fill volume).Komatsu Lithium-base Grease EP2 (G2-LI), NLGI 2, general-purpose chassis grease for normal temperatures. Equivalent cross-reference: Chevron/Delo Grease ESI EP, NLGI 2. Use a lower-consistency (arctic-grade) NLGI 1 or 0.5 lithium grease in sustained sub-freezing climates per standard Komatsu cold-weather guidance.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu S6D125-1FF(S/N 24781-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition
  • Check hydraulic fluid level via sight glass
  • Check coolant level and ensure cap is secure
  • Drain water from fuel separator
  • Check DEF level on Tier 4 machines
  • Check air filter restriction indicator
Every 250 h
  • Change engine oil and filter
  • Grease all points (boom, stick, bucket, swing bearing)
  • Check fluid levels
  • Check air filter element
  • Inspect belts and hoses
  • Perform visual walk-around inspection
Every 500 h
  • Replace fuel filter
  • Replace hydraulic return filter
  • Service battery and test load
  • Test coolant with SCA
  • Collect KOWA oil sample
  • Perform detailed undercarriage inspection
Every 1,000 h
  • Collect hydraulic oil sample
  • Change final drive oil
  • Inspect turbocharger
  • Take wear measurements
  • Check valve adjustment
  • Perform structural inspection
Every 2,000 h
  • Change hydraulic oil
  • Flush and replace coolant
  • Service transmission
  • Perform comprehensive component evaluation
  • Check KDPF
  • Inspect and replace worn belts/hoses/clamps

Servicing the S6D125-1FF(S/N 24781-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every major service interval to monitor wear metals (iron, copper, lead, aluminum) and contaminants (silicon, sodium) in the engine oil. Track hydraulic fluid particle count and viscosity to detect pump or valve wear early. Test coolant pH, SCA concentration, and glycol content to prevent cavitation pitting in the wet liners. Monitor charge pressure and oil pressure gauges at each start to identify trends before failure, as the splash-lubricated steering-clutch case and final drives lack independent filtration to mask contamination.

Corrective & Common Repairs

Address coolant leaks into the crankcase by verifying supplemental coolant additive levels to prevent liner pitting. Replace worn turbocharger components if exhaust steam or milky oil indicates breather issues. Inspect and replace cracked hydraulic hoses and worn pins/bushings during daily checks to prevent catastrophic failure. Check belt tension and hose clamps for leaks, and replace fuel filters to protect the injection pump. Ensure battery terminals are clean and load-tested to maintain reliable starts in cold conditions.

Overhaul & Rebuild Points

Perform inframe overhaul at high hours using piston kits (e.g., 6151-31-2150) and cylinder liners to restore compression. Replace main and rod bearings if wear metals exceed limits in oil analysis. Inspect valve seats and guides for wear during disassembly. Check crankshaft pulley and vibration damper for integrity. Replace gasket sets and seals during any major engine work. Verify turbocharger shaft play and housing condition before reassembly to ensure proper airflow and boost pressure.

Seasonal & Environment Servicing

In cold conditions, check coolant concentration and battery capacity closely, as the engine lacks electronic cold-start assist beyond glow plugs. In hot, dusty environments, shorten air cleaner service intervals and keep the radiator core clear of debris to prevent overheating. Monitor DEF levels and system functionality for Tier 4 compliance. Ensure track tension is adjusted for ground conditions to reduce undercarriage wear. Inspect ROPS/FOPS integrity and cab seals to protect operators from dust and noise.

S6D125-1FF(S/N 24781-UP) common service parts

Part numberPart
600-311-8291Cartridge,Fuel FilterCheck fitment →
6114-71-6200Fuel Filter Ass'YCheck fitment →
6114-71-6210Head, Fuel FilterCheck fitment →
09637-30161Plate? Instruction,Air Cleaner (Single Element)Check fitment →
600-211-1230Cartridge,Oil FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

S6D125-1FF(S/N 24781-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor and backup speed sensor failureFaulty speed sensor, broken wiring harness, or corroded connector at the sensor pinInspect the sensor wiring and connector for corrosion or damage; replace the speed sensor if voltage is abnormal
CA451Common rail pressure sensor feedback value too highMalfunctioning rail pressure sensor, actual overpressure condition, or sensor wiring shortDiagnose the fuel rail pressure sensor circuit and check for physical blockages in pump lines
CA452Common rail pressure sensor feedback value too lowFaulty rail pressure sensor, low fuel supply pressure, or sensor circuit openCheck the fuel supply pump and regulator; verify sensor voltage and wiring integrity
CA111Engine controller internal faultCritical failure within the Electronic Control Module (ECM)Replace or reprogram the ECM; verify all power and ground connections first
CA234Engine overspeedThrottle calibration error, excessive engine load cycle, or operator misuseVerify throttle calibration and inspect the engine load cycle for anomalies
CA122Intake air pressure sensor feedback voltage too highFaulty intake pressure sensor or shorted wiringVerify the intake pressure sensor operation and inspect the wiring harness for shorts
CA123Intake air pressure sensor feedback voltage too lowSensor short circuit or significant airflow restriction upstreamCheck for sensor short circuits and inspect for airflow restrictions in the intake system
CA441Battery voltage too lowWeak battery, failing alternator, or loose connectionsReplace the battery or alternator; check the voltage regulator and charging circuit
CA442Battery voltage too highFailing voltage regulator or alternator malfunctionReplace the alternator or battery; check the voltage regulator for proper output
AA10NXAir cleaner cloggingClogged air filter element due to dust or debrisReplace the air filter element immediately

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

S6D125-1FF(S/N 24781-UP) attachments & work tools

Crawler Dozer Blades

The S6D125-1FF engine (S/N 24781-Up) is fitted to the D75S-2 series dozer, which utilizes a semi-U or U-blade configuration. Factory guarding options include side cutters and wing extensions to match the blade width to the machine's track gauge.

Excavator Buckets

Compatible with the PC400-5 series excavator, this engine class supports standard digging buckets and heavy-duty rock buckets. Typical capacities vary by configuration/series, generally ranging from 2.0 to 3.0 cubic meters for the standard class, with mounting via the excavator's quick coupler system.

Wheel Loader Attachments

Used in the WA470-3 wheel loader, this engine class pairs with general-purpose and light-rock buckets. Mounting utilizes the standard loader quick-attach system, with hydraulic lines routed through the boom to operate the bucket tilt and curl functions.

Hydraulic System Configurations

The S6D125-1FF engine drives the main hydraulic pump via a direct coupling or flexible drive assembly. Hydraulic fluid specifications require Komatsu HYDO or equivalent high-viscosity index oil to maintain pump efficiency and system pressure stability.

Cooling and Guarding

The engine compartment includes a heavy-duty radiator guard and debris screen to protect the cooling core in dusty environments. Wet cylinder liners require supplemental coolant additive (SCA) maintenance to prevent cavitation erosion, as noted in the operation and maintenance manual.

All S6D125-1FF(S/N 24781-UP) assemblies by section

Every catalogued assembly group for the Komatsu S6D125-1FF(S/N 24781-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Cooling System
Komatsu : S6d125-1ff(S/N 24781-Up) : Cooling System : Cooling Fan And Mounting
01***30Bolt,(For Quick Shift) (Mitsubishi)22
01***40Bolt, Mount Master Brake Cylinder2
01***95Bolt,(For 2nd Travel Speed) (Op)2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cooling System : Corrosion Resistor And Piping
Komatsu : S6d125-1ff(S/N 24781-Up) : Cooling System : Water Pump And Mounting
01***30Bolt,(For France Noise Suppression)2
01***16Bolt (With Air Heater & Conditioner)6
01***30Bolt,(For Quick Shift) (Mitsubishi)4
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Cylinder Block
Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Camshaft And Tappet
01***22Bolt2
04***25Key, Plain Woodruff1
04***12Ring,Snap (For Ripper)12
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Crankshaft
01***25Bolt,(Without Rops Guard? Canopy)6
01***30Screw1
01***35Screw5
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Cylinder Block
01***12Bolt,(Without Air Compressor Type)2
01***45Washer,(For Travel Motor) (Not Show)14
04***14Pin, Dowel2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Cylinder Block Cover
01***16Bolt (With Air Heater & Conditioner)1
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***00Bolt, Mount Back-Up Alarm2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Flywheel And Flywheel Housing
01***40Bolt,(Dust And Dirt Protection)2
01***50Bolt, Radiator To Frame6
01***70Bolt - Thrust Plate Mounting2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Front Cover And Front Support
01***25Bolt,(Without Auto Priming System)6
01***60Screw1
01***65Bolt,(Except Japan)7
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Oil Pan
01***25Bolt,(For Canvas Canopy?Head Guard)31
01***30Bolt,(For Quick Shift) (Mitsubishi)7
01***16Washer,Radio Controlled Slag Handling38
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Piston And Connecting Rod
02***13Pin, Dowel2
04***18Ring, Snap2
61***31Piston Ring Ass'Y6
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Power Take Off (1/2)
01***10Bolt,(With Auto Emergency Steering)4
01***35Bolt, Bolt, Mount Tubes To Switch And Work Pumps6
01***40Bolt,(With Service Valve R.H.)6
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Block : Power Take Off (2/2)
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***30Bolt,(For Quick Shift) (Mitsubishi)4
01***35Bolt,(For Quick Shift) (Mitsubishi)4
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Cylinder Head
Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Air Cleaner And Mounting
01***40Bolt,(Dust And Dirt Protection)2
01***25Bolt,(For Canvas Canopy?Head Guard)8
01***08Nut,(For Straight Tilt Dozer) (D65p)6
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Air Intake Manifold And Connection
01***10Bolt,(With Auto Emergency Steering)2
01***30Bolt,(For Quick Shift) (Mitsubishi)11
01***55Bolt, Mount Tube To Switch Pump5
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Cylinder Head(#24781-25655)
04***20Pin,Dowel (Welded)2
61***30Sleeve,Holder1
61***20Cotter, Valve48
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Cylinder Head(#25656-)
04***20Pin,Dowel (Welded)2
61***30Sleeve,Holder1
61***20Cotter, Valve48
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Exhaust Manifold And Turbocharger
01***80Bolt, Mount Strainer Flange2
01***00Bolt (M10-1.50x100)16
01***45Screw4
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Muffler And Mounting
01***40Bolt,(Dust And Dirt Protection)4
01***55Bolt,(For Suction? Reversible Fan)4
01***30Bolt,Radio Controlled Slag Handling4
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Rocker Arm And Housing
01***08Nut,R.H. Thread2
01***16Washer,Radio Controlled Slag Handling40
61***10Housing, Rocker Lever6
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Rocker Arm Housing Cover
01***16Washer,Radio Controlled Slag Handling24
61***11Cover,Head? No.2?3?4?5?66
61***10Gasket,Cylinder Head Cover6
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Turbocharger
61***00Turbocharger Ass'Y,(Tv7705)1
GA***85V-Band Ass'Y1
GA***07Rotor Ass'Y1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Cylinder Head : Water Manifold And Thermostat
02***43O-Ring,Water Manifold6
07***15Plug,(Used When Without Heater)1
08***00Sensor,Water Temp. And T/C Oil Temp1
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Electrical System
Komatsu : S6d125-1ff(S/N 24781-Up) : Electrical System : Alternator (13a)
60***50Alternator A. (13a),(With Non Hardening Pulley)1
60***70Alternator A. (13a),(Sandy And Dusty Terrain S.)1
KD***31Bushing,Insulator2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Electrical System : Alternator (35a) (With Hardening Pulley)
60***60Alternator A. (35a),(With Non Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***80Collar1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Electrical System : Alternator And Mounting (13a)
01***80Bolt,(Not Shown)1
01***30Bolt1
01***11Nut (Welded)1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Electrical System : Alternator And Mounting (35a)
01***90Bolt, Fan Mounting1
01***30Bolt1
01***23Washer,(A)(W/After Cooler)(S6d155-4b)2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Electrical System : Starting Motor (11kw)
60***11Starting Motor Ass'Y,(11kw)(See Fig.0662)1
SD***X9Bracket,Rear1
SD***X9Metal1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Electrical System : Starting Motor (7.5kw)
60***30Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
KD***40Spring,Spring4
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Komatsu : S6d125-1ff(S/N 24781-Up) : Electrical System : Starting Motor And Mounting (7.5kw? 11kw)
01***40Bolt,(With Center Guard)3
66***10Gasket,Starting Motor1
(6***0)Starting Motor Ass'Y,(7.5kw) (See Fig.0661a)1
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Engine Kit
Komatsu : S6d125-1ff(S/N 24781-Up) : Engine Kit : Gasket Kit
01***23Washer,Lock (K5)1
02***43O-Ring,Water Manifold6
06***03Seal,Bearing (K2)2
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Fuel System
Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Control Lever
01***20Screw3
01***06Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-108063
01***09Nut (Itl)1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Filter And Piping
01***30Bolt,(For Quick Shift) (Mitsubishi)2
01***16Washer,Radio Controlled Slag Handling2
07***12Gasket,Mechanical Pump Piping2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Injection Pump (Coupling)
61***32Injection Pump A.,(See Fig.0451)1
DK***00Coupling,Cross1
DK***60Coupling Ass'Y1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Injection Pump (Feed Pump)
61***32Injection Pump A.,(See Fig.0451)1
DK***20Bolt, Joint1
DK***00Valve,Check2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)
61***32Injection Pump A.,(See Fig.0451)1
DK***20Flyweight Ass'Y1
DK***20Guide Lever Ass'Y1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)
61***32Injection Pump A.,(See Fig.0451)1
DK***00Nut,Cap1
DK***00Cover1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Injection Pump (Pump)
61***32Injection Pump A.,(See Fig.0451)1
61***33Injection Pump A1
DK***30Bearing,Roller2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Injection Pump And Piping
01***30Bolt1
01***20Bolt,(For Quick Shift) (Mitsubishi)2
01***25Bolt,(For Canvas Canopy?Head Guard)4
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Fuel Nozzle And Spill Tube
01***45Bolt, Divider Valve Mounting12
07***65O-Ring,Cylinder Block6
07***12Gasket,Mechanical Pump Piping2
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Komatsu : S6d125-1ff(S/N 24781-Up) : Fuel System : Water Separator And Mounting
01***30Bolt,(For Quick Shift) (Mitsubishi)1
01***40Bolt, Mount Master Brake Cylinder1
01***50Bolt,(With Service Valve R.H.)1
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Lubricating Oil System
Komatsu : S6d125-1ff(S/N 24781-Up) : Lubricating Oil System : Lubricating Oil Cooler
01***25Bolt,Without Revolution Sensor2
01***25Bolt,(For Canvas Canopy?Head Guard)12
01***30Bolt,(For Quick Shift) (Mitsubishi)1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Lubricating Oil System : Lubricating Oil Filter And Mounting
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***30Bolt,(For Quick Shift) (Mitsubishi)4
02***16Plug1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Lubricating Oil System : Lubricating Oil Piping
01***60Bolt, Mount Tube To Switch Pump2
01***16Washer,Radio Controlled Slag Handling7
04***12Ring, Snap1
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Komatsu : S6d125-1ff(S/N 24781-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
01***25Bolt,(Without Auto Priming System)4
01***20Bolt,(Large Capacity Type) (Std)2
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
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Komatsu : S6d125-1ff(S/N 24781-Up) : Lubricating Oil System : Main Clutch Cooler
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***30Bolt,(For Quick Shift) (Mitsubishi)3
01***40Bolt, Mount Master Brake Cylinder3
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Komatsu : S6d125-1ff(S/N 24781-Up) : Lubricating Oil System : Power Take Off Lubricating Oil Piping
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***40Bolt,(With Service Valve R.H.)1
07***12Gasket,(Without Air Compressor Type) (K2)23
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Komatsu : S6d125-1ff(S/N 24781-Up) : Lubricating Oil System : Turbocharger Lubricating Oil Piping
01***16Bolt, Battery To Frame Ground Wire Attaching2
01***20Bolt,(For Quick Shift) (Mitsubishi)2
01***30Bolt,(For Quick Shift) (Mitsubishi)2
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S6D125-1FF(S/N 24781-UP) serial number reference

The engine serial number plate is typically stamped on the engine block, usually on the left side near the injection pump. The prefix is part of the engine model code (S6D125-1FF) found on this plate, not a separate 3-character PIN prefix for the engine itself. The machine's 17-character ISO PIN (if equipped) is located on the emissions/export plate, typically near the engine bay or cab pillar.

PrefixIdentifies
S6D125-1FFEngine model

Frequently asked questions

What is the engine type and displacement?

The Komatsu S6D125-1FF is a 6-cylinder, 11-liter diesel engine, available in turbocharged and aftercooled configurations.

What is the operating weight range for machines using this engine?

Operating weight varies by configuration and series, typically ranging from 24,000 kg to over 80,000 kg depending on the host machine model and attachment package.

What engine replaced the S6D125-1FF?

The S6D125E-2 series engine succeeded the S6D125-1FF, offering updated emissions compliance and electronic control features.

What S6D125-1FF(S/N 24781-UP) owners discuss

What are the known powertrain and hydraulic behaviors for the Komatsu S6D125-1FF engine series?
The S6D125-1FF is a turbocharged and aftercooled diesel engine. It is designed to deliver high torque at low engine speeds, which supports heavy-duty applications in construction and mining. The engine is mechanically governed in its base configuration, requiring specific pump flow settings that differ from related Cummins-based variants. Hydraulic performance is directly tied to engine RPM; if engine speed drops under load, the hydraulic system may be overloading the engine or the engine may be unable to produce expected power. Conversely, if engine speed remains stable but hydraulic movements weaken, the hydraulic system is the primary suspect. The engine relies on a robust hydraulic pump control system that must be matched to the engine's torque curve to prevent valve train damage or excessive fuel consumption.
What undercarriage or wear patterns are typical for machines powered by this engine series?
Machines equipped with the S6D125-1FF (such as the D75S-2 dozer and PC400-5 excavator) are heavy-duty units subject to significant undercarriage stress. Common wear patterns include rapid track chain elongation and roller wear, particularly in abrasive environments. Track tension must be monitored frequently, as repeated loosening is a common issue linked to undercarriage component fatigue rather than just adjuster failure. Final drives and travel motors are critical wear points; noise in the final drive often indicates oil contamination or low oil levels, as these systems lack independent filtration to mask debris. Operators should test travel speed in both forward and reverse to identify if a pull to one side is caused by hydraulic imbalance or mechanical resistance in the track assembly.
What are the specific engine quirks and maintenance requirements for the S6D125-1FF series?
The S6D125-1FF utilizes wet cylinder liners that are in direct contact with the coolant. Maintaining the Supplemental Coolant Additive (SCA) is critical; allowing SCA levels to deplete leads to liner pitting from cavitation, which can eventually cause coolant to leak into the crankcase. This manifests as steam from the breather on startup or milky oil. The engine uses hardened liners matched to the piston rings, and OEM parts are generally recommended to maintain this fit. In cold conditions, the engine lacks electronic cold-start assist beyond glow plugs or ether aids, requiring close monitoring of battery capacity and coolant concentration. In hot, dusty environments, air cleaner service intervals must be shortened, and the radiator core must be kept clear of debris to prevent overheating.
What are the common electrical and sensor issues reported for this engine?
Komatsu excavators and dozers with this engine series rely heavily on electronic control systems. Common issues include intermittent starting, dashboard failures, and random shutdowns caused by faulty sensors or unstable power supplies. Multiple fault codes often point to battery state of charge, engine/chassis ground integrity, or connector corrosion rather than a single component failure. The Electronic Control Module (ECM) monitors pressure sensors, valves, and circuits; connectivity issues at these endpoints can trigger false diagnostics. Owners should verify battery load capacity during starting, as voltage may appear acceptable until the starter is loaded. Grounding points must be cleaned and tightened to prevent erratic sensor readings.
What should be checked when buying a used machine with the S6D125-1FF (S/N 24781-UP)?
When inspecting a used machine with the S6D125-1FF engine (serial number 24781 and up), verify the exact engine plate designation, as this serial range corresponds to specific dozer and excavator models like the D75S-2. Check for signs of coolant contamination in the crankcase, which indicates failed liner sealing due to SCA depletion. Inspect the hydraulic system for weakness when hot, which suggests internal pump or valve leakage. Test the engine under load to ensure it does not lose power or RPM excessively, which could indicate turbocharger or fuel delivery issues. Verify the condition of the undercarriage and final drives, as these are high-wear items on heavy machines. Confirm that the cooling package (radiator, hydraulic oil cooler, charge-air cooler) is free of packed debris between the cores.
What are the recommended fluid specifications for the S6D125-1FF engine and related systems?
Use Komatsu Genuine Super Coolant AF-NAC for the cooling system to maintain SCA levels and prevent cavitation. For the engine, use Komatsu Diesel Engine Oil (DEO) or equivalent API CI-4/CH-4 grade oil. Hydraulic systems require Komatsu Hydraulic Oil (HYDO) or equivalent ISO VG 46 fluid. Final drives and steering-clutch cases (if splash-lubricated) require Komatsu Axle Oil or Powertrain Oil. Always verify the specific viscosity grade required for the ambient operating temperature range. Do not mix coolant types, as this can compromise the SCA package and lead to liner pitting.
What safety-critical fix is associated with the wet liner design of this engine?
The wet liner design requires strict adherence to Supplemental Coolant Additive (SCA) maintenance intervals. Failure to maintain SCA levels leads to cavitation erosion of the liner walls, which can cause coolant to leak into the crankcase and potentially result in catastrophic engine failure. Have your dealer verify the current SCA concentration and the integrity of the liner seals before operating the engine in high-load conditions. If coolant contamination is suspected, immediate inspection and repair are required to prevent further damage. Have your dealer verify the liner seal condition and SCA levels.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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