Komatsuengine(no series)

Komatsu S6D105-1TT(S/N 86423-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu S6D105-1TT (S/N 86423-UP) is a turbocharged, six-cylinder diesel engine belonging to the 6D105 series family. It powers mid-size Komatsu wheel loaders such as the WA250-1LC and WA250-3, as well as various excavator and dozer models from the 1990s and early 2000s. This engine delivers approximately 170 horsepower and 550 lb-ft of torque, designed for heavy-duty construction and mining applications. The S6D105-1TT configuration is distinct from the naturally aspirated S6D105-1 and the later S6D105E-1 series, featuring specific turbo and fuel system components tailored for its era of production.

Across the 6D105 series generations, the primary changes involved the transition from mechanical fuel injection to electronic control systems in the E-series variants, along with updates to emissions compliance for Tier 2 and Tier 3 standards. The S6D105-1TT remains significant in the used and parts market due to its widespread installation in the durable WA250 wheel loader and PC200/PC220 excavator lines. Its mechanical simplicity compared to modern Tier 4 engines makes it a preferred choice for independent rebuilds and long-term fleet maintenance where electronic dependency is a liability.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu S6D105-1TT(S/N 86423-UP) specifications

Engine

ModelS6D105-1TT
SeriesS6D105-1
Displacement6.5 l (396 cu. inch)
Cylinders6
AspirationTurbocharged
Fuel SystemDirect injection, mechanical fuel system
Power170 hp (127 kW)
Torque550 lb-ft (745 N·m)
Emissions TierNot documented for this exact serial range — verify with your dealer

Weights

Operating WeightNot documented for this exact serial range — verify with your dealer
Shipping WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel SpeedNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer
Dig DepthNot documented for this exact serial range — verify with your dealer
Swing SpeedNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Engine Oil Refill CapacityVaries by configuration/series (refer to engine model specific table in Operation and Maintenance Manual)
Cooling System CapacityNot documented for this exact serial range — verify with your dealer
Fuel Tank CapacityNot documented for this exact serial range — verify with your dealer
Hydraulic System CapacityNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu S6D105-1TT(S/N 86423-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition
  • Check hydraulic fluid level via sight glass
  • Check coolant level and ensure cap is secure
  • Drain water from fuel separator
  • Check air filter restriction indicator
  • Inspect hydraulic hoses for cracks or leaks
Every 250 h
  • Change engine oil and replace filter
  • Grease all pivot points including boom, stick, and bucket
  • Inspect air cleaner outer element
  • Check belt and hose condition
  • Inspect undercarriage rollers and sprockets
  • Check track tension and shoe condition
Every 500 h
  • Replace fuel filter and water separator element
  • Replace hydraulic return filter
  • Test battery load and clean terminals
  • Test coolant SCA concentration
  • Collect KOWA engine oil sample
  • Perform detailed undercarriage visual inspection
Every 1,000 h
  • Collect KOWA hydraulic oil sample
  • Change final drive oil on both sides
  • Inspect turbocharger condition
  • Check valve clearance and adjust if necessary
  • Inspect structural welds on boom and stick
  • Measure undercarriage wear dimensions
Every 2,000 h
  • Change hydraulic system oil
  • Flush and replace coolant
  • Replace worn belts and hoses
  • Comprehensive structural inspection
  • Inspect swing machinery oil and change if needed
  • Check transmission and torque converter oil levels
Every 4,000 h
  • Inspect swing circle for wear
  • Replace hydraulic hoses showing wear
  • Thoroughly inspect pump system
  • Check final drive gear wear
  • Inspect undercarriage components for replacement
  • Verify all electrical connections and wiring

Servicing the S6D105-1TT(S/N 86423-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine wear metals and hydraulic contamination. Check coolant SCA levels at 500 hours to prevent cavitation in the S6D105-1TT cylinder liners. Monitor hydraulic oil particle count to protect the high-pressure pump. Track fuel dilution in the engine oil to detect injector or piston ring wear early. Use KOMTRAX telematics to correlate load frequency with fluid degradation rates for optimized change intervals.

Corrective & Common Repairs

Address intermittent starting issues by inspecting the starter motor and battery cables common in this serial range. Replace worn turbocharger seals if blue smoke appears under load. Fix hydraulic hose leaks promptly to prevent pump cavitation damage. Inspect the fuel injection pump for wear if power drops or fuel consumption rises. Check the air filter restriction indicator daily to prevent turbocharger damage from dust ingestion. Replace worn piston rings if compression drops below specification.

Overhaul & Rebuild Points

Plan an inframe overhaul around 10,000 to 12,000 hours for the S6D105-1TT. Replace pistons, rings, and liners during the overhaul to restore compression. Inspect the crankshaft for journal wear and replace if out of tolerance. Check the cylinder head for warpage and replace valves if seats are damaged. Rebuild the fuel injection pump and injectors to ensure proper spray pattern and pressure. Replace all gaskets and seals during disassembly to prevent leaks.

Seasonal & Environment Servicing

In cold climates, use lower viscosity engine oil and ensure the coolant mixture provides adequate freeze protection. Check the battery charge frequently in cold weather as capacity drops. In hot environments, clean the radiator and oil cooler fins daily to prevent overheating. Inspect the thermostat operation to ensure it opens at the correct temperature. Use high-temperature hydraulic fluid in extreme heat to maintain viscosity. Drain and clean the fuel water separator more frequently in humid conditions.

S6D105-1TT(S/N 86423-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
600-311-9100Fuel Filter Ass'YCheck fitment →
600-311-8221Cartridge,Engine Fuel FilterCheck fitment →
6136-71-6120Cartridge,Engine Fuel FilterCheck fitment →
6136-72-6100Fuel Filter Ass'YCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

S6D105-1TT(S/N 86423-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify the voltage at the pin connector
CA111Internal engine controller faultECM internal abnormalityReplace or reprogram the ECM
CA441Battery voltage too lowWeak battery or charging system issueReplace the battery or alternator; check the voltage regulator
CA442Battery voltage too highAlternator overcharging or regulator failureReplace the alternator or battery; check the voltage regulator
CA122Intake air pressure high voltageSensor malfunction or actual overpressure conditionVerify the intake pressure sensor and wiring
CA123Intake air pressure low voltageSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA451Common rail pressure sensor feedback value too highFuel rail sensor malfunction or actual overpressureDiagnose the fuel rail pressure sensor or pump lines
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration, engine load cycle, or operator misuse
CA153Intake air temperature sensor high errorSensor failure or high intake temperatureReplace or test the IAT sensor
CA154Intake air temperature sensor low errorSensor failure or low intake temperatureReplace or test the IAT sensor

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

S6D105-1TT(S/N 86423-UP) attachments & work tools

Bucket

Standard and heavy-duty buckets are the primary work tool for the WA250-1LC wheel loader equipped with this engine. Typical capacities for this class range from 2.0 to 3.0 cubic meters (2.6 to 3.9 cubic yards), varying by configuration/series based on material density and application requirements.

Pallet Forks

Hydraulic-operated pallet forks are a common attachment for material handling tasks. They mount to the standard loader linkage and utilize the machine's auxiliary hydraulic circuits for tilt and spread functions.

Quick Coupler

A hydraulic quick coupler system is typically installed to allow rapid tool changes. It connects to the loader's hydraulic lines to operate the locking mechanism, enabling the operator to switch between buckets and forks without leaving the cab.

Hydraulic Piping

Auxiliary hydraulic piping kits are required for attachments that need additional flow, such as pallet forks or specialized grapples. These kits route high-pressure lines from the main valve to the quick coupler or remote ports on the loader arms.

All S6D105-1TT(S/N 86423-UP) assemblies by section

Every catalogued assembly group for the Komatsu S6D105-1TT(S/N 86423-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Accessory
Komatsu : S6d105-1tt(S/N 86423-Up) : Accessory : Air Compressor
61***12Air Compressor Ass'Y1
DK***00Cylinder1
DK***90Washer,Air Compressor2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Accessory : Air Compressor And Piping
07***16Gasket,Air Compressor Piping1
07***89Clamp,(For Japan)2
61***30Elbow,(For Pc200)1
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Cooling System
Komatsu : S6d105-1tt(S/N 86423-Up) : Cooling System : Corrosion Resistor And Piping
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)4
01***29Washer,Spring (Cold Weather Spec.)4
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cooling System : Water Pump And Cooling Fan
01***16Bolt,(For Slag Handling)2
01***30Bolt,(Cold Terrain Spec.)3
01***55Bolt,(For Suction? Reversible Fan)2
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Cylinder Block
Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Camshaft And Tappet
01***25Bolt,(Without Auto Priming System)2
01***20Bolt,(Forwarded Individually Parts)2
01***25Washer,Spring?(Sandy And Dusty Spec.)2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Crankshaft (With Air Conditioner)
01***70Bolt, Heater Hose Clip6
01***45Bolt,Nylock1
01***70Bolt,(For 75a Alternator)6
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Crankshaft (Without Air Conditioner)
Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Cylinder Block
01***30Bolt,(For France Noise Suppression)3
01***45Bolt,(For Suction? Reversible Fan)1
01***20Bolt,(Used When Towing Winch)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Flywheel And Flywheel Housing(#86423-92027)
01***40Bolt,(Dust And Dirt Protection)9
01***45Bolt,(Cold Terrain Spec.)8
01***55Bolt,(For France Noise Suppression)4
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Flywheel And Flywheel Housing(#92028-)
01***35Bolt - Torque Converter Totransmission Mounting2
01***40Bolt,(Dust And Dirt Protection)9
01***45Bolt,(Cold Terrain Spec.)2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Front Cover And Gear
01***22Bolt,(Cold Terrain Spec.)4
01***25Bolt,(Without Auto Priming System)4
01***60Bolt,(Without Alternator Bracket)10
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Oil Pan (Cold Terrain Spec.) (With Oil Level Sensor)
01***22Bolt,(Cold Terrain Spec.)29
01***25Bolt,(Without Auto Priming System)8
01***30Bolt,(Cold Terrain Spec.)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Oil Pan (Cold Terrain Spec.) (Without Oil Level Sensor)
01***22Bolt,(Cold Terrain Spec.)29
01***25Bolt,(Without Auto Priming System)8
01***30Bolt,(Cold Terrain Spec.)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Oil Pan (With Oil Level Sensor)
01***22Bolt,(Cold Terrain Spec.)29
01***25Bolt,(Without Auto Priming System)8
01***30Bolt,(Cold Terrain Spec.)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Oil Pan (Without Oil Level Sensor)
01***22Bolt,(Cold Terrain Spec.)29
01***25Bolt,(Without Auto Priming System)8
01***30Bolt,(Cold Terrain Spec.)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Block : Piston And Connecting Rod
04***18Ring, Retaining2
61***40Crank Pin Metal A6
61***01Connecting Rod Ass'Y,(B)6
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Cylinder Head
Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Head : Air Cleaner And Mounting
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***50Bolt2
01***55Bolt,(For Suction? Reversible Fan)4
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Head : Air Intake Manifold And Connection
01***16Bolt (Welded)2
01***20Bolt2
01***50Bolt,(For Trimming Dozer)2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Head : Cylinder Head
01***30Bolt,(For France Noise Suppression)2
01***25Bolt, Mount Engine Oil Drain To Fuel Tank2
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Head : Cylinder Head Cover
07***23Clamp - Hose1
07***00Clip1
07***30Clip1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Head : Exhaust Manifold And Turbocharger
01***60Bolt (M10-1.50x60)1
01***00Bolt (M10-1.50x100)9
01***15Bolt2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Head : Muffler And Mounting
01***40Bolt,(Dust And Dirt Protection)4
01***45Bolt,(For Suction? Reversible Fan)4
01***95Bolt,(For Reversible Fan)2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Head : Rocker Arm
01***80Bolt,(Shim 5 Pieces Over)2
01***06Nut, Regular Hexagon (M8-1.25)12
01***36Washer,Radio Controlled Slag Handling6
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Komatsu : S6d105-1tt(S/N 86423-Up) : Cylinder Head : Turbocharger
61***00Turbocharger Ass'Y,(T04b-59)1
GA***00Clamp3
GA***01Bolt6
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Electrical System
Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Alternator (25a)
60***30Alternator A. (25a),(With Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***80Collar1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Alternator (35a)
60***20Alternator A. (35a),(With Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***80Collar1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Alternator (50a)
60***90Alternator A. (50a),(With Hardening Pulley)1
SD***X0Washer1
SD***X0Fan1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Alternator And Mounting (25a? 35a) (Bracket Less Type)(#92938-)
01***45Bolt,(For Suction? Reversible Fan)1
01***35Bolt,(Cold Weather Spec.)1
01***40Bolt,(Shim 3-Piece)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Alternator And Mounting (25a? 35a) (Bracket Mounting Type)(#86423-92937)
01***40Bolt,(Dust And Dirt Protection)1
01***70Bolt,(With Wear Guard)1
01***35Bolt,(Cold Weather Spec.)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Alternator And Mounting (50a) (Bracket Mounting Type)
01***30Bolt,(For France Noise Suppression)1
01***70Bolt,(With Wear Guard)1
01***35Bolt,(Cold Weather Spec.)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Starting Motor (5.5kw)
60***90Starting Motor Ass'Y,(5.5kw)1
KD***30Bracket,Center1
KD***50Clutch Ass'Y,Over Running1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Starting Motor (7.5kw)
60***50Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
KD***40Spring,Spring4
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Komatsu : S6d105-1tt(S/N 86423-Up) : Electrical System : Starting Motor And Mounting (5.5kw?7.5kw)
01***35Bolt - Torque Converter Totransmission Mounting3
01***30Bolt, Mounting - Front Hand Rails3
01***36Washer,Radio Controlled Slag Handling3
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Engine Kit
Komatsu : S6d105-1tt(S/N 86423-Up) : Engine Kit : Gasket Kit
07***18O-Ring,(See Fig.1601-29?1602-17)1
07***70O-Ring,(For Intake Air Cover)1
07***00O-Ring,(F4350-65a1 -5 )1
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Fuel System
Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Additionl Fuel Filer
07***12Gasket,Mechanical Pump Piping2
60***00Fuel Filter Ass'Y1
60***20Cartridge,Pref1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Filter And Piping
01***30Bolt,(For France Noise Suppression)2
01***25Bolt, Mount Engine Oil Drain To Fuel Tank2
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Injection Pump (Coupling)
DK***00Bolt1
DK***00Washer,Lock2
DK***00Coupling,Cross1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Injection Pump (Feed Pump)
DK***20Bolt, Joint1
DK***20Pump,Priming1
DK***20Housing1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)
DK***00Spring,Governor1
DK***20Guide Lever Ass'Y1
DK***00Adapter1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)
DK***80Shim? 0.5mm0
DK***00Washer,Spring1
DK***40Gasket,Air Compressor2
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Injection Pump (Pump)
61***60Injection Pump Ass'Y1
61***60Injection Pump Ass'Y,(Farming Spec.)1
DK***10Washer,Spring1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Injection Pump And Piping (With Air Compressor)
01***70Bolt4
01***20Bolt,(Large Capacity Type) (Std)1
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Injection Pump And Piping (Without Air Compressor) (Farming Spec.)
01***70Bolt4
01***20Bolt,(Large Capacity Type) (Std)1
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Fuel Nozzle And Spill Pipe
01***55Bolt,(For Trimming Dozer)12
01***55Screw12
01***25Washer,Spring?(Sandy And Dusty Spec.)12
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Solenoid And Mounting
01***20Bolt4
01***50Bolt - Torque Converter Totransmission Mounting2
01***20Bolt,See Fig. K4010-11a04
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Komatsu : S6d105-1tt(S/N 86423-Up) : Fuel System : Water Separator
07***60O-Ring,(For Pc750?800?1800) (A2610)1
60***00Water Separator A.,(4d105-5h? 4d105-5t)1
60***60Plug,Drain (4d105-5h? 4d105-5t)1
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Lubricating Oil System
Komatsu : S6d105-1tt(S/N 86423-Up) : Lubricating Oil System : Lubricating Oil Cooler
01***25Bolt,(Without Auto Priming System)5
01***30Bolt,(Cold Terrain Spec.)2
01***35Bolt,(Without Auto Priming System)16
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Komatsu : S6d105-1tt(S/N 86423-Up) : Lubricating Oil System : Lubricating Oil Cooler (Cold Terrain Spec.)
01***25Bolt,(Without Auto Priming System)7
01***30Bolt,(Cold Terrain Spec.)2
01***35Bolt,(Without Auto Priming System)12
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Komatsu : S6d105-1tt(S/N 86423-Up) : Lubricating Oil System : Lubricating Oil Filter And Mounting
01***70Bolt1
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
01***35Bolt, Mounting - Flywheel Housing End1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Lubricating Oil System : Lubricating Oil Piping
01***16Bolt,(For Slag Handling)2
01***30Bolt,(Cold Terrain Spec.)1
01***40Bolt,(For Position Fixing)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
01***25Bolt,(Without Auto Priming System)3
01***30Bolt,(Cold Terrain Spec.)1
01***45Bolt,(S6d155-4b)1
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Komatsu : S6d105-1tt(S/N 86423-Up) : Lubricating Oil System : Turbocharger Lubricating Oil Piping
01***22Bolt,(Cold Terrain Spec.)2
01***35Bolt, Mounting - Flywheel Housing End2
01***20Bolt,(Forwarded Individually Parts)2
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S6D105-1TT(S/N 86423-UP) serial number reference

The engine serial number plate is located on the left side of the engine block or near the valve cover. The prefix is the engine model code (S6D105-1TT) stamped on the plate, followed by the serial number starting at 86423 for this specific variant.

PrefixIdentifies
S6D105-1TTTurbocharged, aftercooled, inline-6 diesel engine

Frequently asked questions

What engine does the Komatsu S6D105-1TT (S/N 86423-UP) use?

It uses the Komatsu S6D105-1TT, a 6-cylinder, turbocharged, direct-injection diesel engine from the 6D105 series, delivering approximately 170 horsepower.

What is the operating weight of the machine powered by this engine?

Operating weight varies by configuration and series. For the WA250-1LC wheel loader, it is approximately 34,000 to 35,000 lb. For excavators like the PC200-3, it ranges from 40,000 to 45,000 lb depending on the boom and stick configuration.

What replaced the S6D105-1TT engine?

The S6D105-1TT was succeeded by the S6D105E-1 series and later the SAA6D107E-1 series, which feature electronic fuel injection and higher emissions compliance for Tier 3 and Tier 4 standards.

What S6D105-1TT(S/N 86423-UP) owners discuss

What are the known powertrain and hydraulic behaviors for the Komatsu S6D105-1TT engine series?
The S6D105-1TT is a turbocharged, direct-injection diesel engine delivering approximately 170 horsepower and 550 lb-ft of torque. It is widely noted for smooth operation and high fuel efficiency compared to earlier generation engines. The engine is paired with Komatsu’s hydraulic system, which relies on precise pump and valve coordination. Community consensus indicates that Komatsu hydraulic systems are generally robust but sensitive to oil condition and filter maintenance. If all hydraulic functions become slow simultaneously, the issue typically stems from shared components such as the main pump, engine speed, or hydraulic oil temperature rather than individual cylinders. When the machine is weak only when hot, internal leakage in the pump, main control valve, or motors is a common cause due to decreased oil viscosity at operating temperature. The engine and hydraulic system must be diagnosed together; if engine RPM drops heavily under load, the hydraulic system may be overloading the engine or the engine may be unable to produce expected power. The S6D105-1TT is often found in WA250-1LC wheel loaders (serial 86423-Up) and other mid-size construction equipment. Note that Dash 6 machines in the broader Komatsu line had known valve problems, particularly on PC150 and PC120 models, which can affect resale value and reliability perceptions. The line is generally designed to wear out complete machines all at once, meaning if a hydraulic pump fails, the engine may not be far behind in terms of wear. Have your dealer verify the specific hydraulic pressure settings for your machine's configuration/series as they vary by application. (170 hp, 550 lb-ft; 125 kW, 745 N·m)
What undercarriage or wear patterns are typical for machines equipped with this engine type?
Machines with the S6D105-1TT engine, such as the WA250-1LC wheel loader, experience significant wear on components like bushings, bearings, and track pads due to continuous load and environmental exposure. Worn-out bushings can lead to noise and vibration, while worn bearings may cause premature failure of the tracks. Track tension and undercarriage wear are critical maintenance areas; a machine that drifts or pulls while travelling should not immediately be diagnosed as having a failed travel motor. Check mechanical conditions first, including track tension on both sides, mud or debris packed into one undercarriage, roller condition, and track-chain condition. If mechanical resistance is similar but one track consistently runs slower, hydraulic or final-drive diagnosis becomes more relevant. Test the symptom in both forward and reverse to gather useful diagnostic information. Components like pins and bushings are subjected to significant wear and tear in used Komatsu equipment. Inspect for damage that may require specialized tools for repair. Have your dealer verify the undercarriage wear limits for your specific machine model. (Varies by configuration/series)
What are the common engine quirks per the S6D105-1TT series?
The S6D105-1TT engine is known for reliability but can suffer from power loss under heavy digging or loading loads if airflow or fuel delivery is restricted. Common causes include clogged air filters, fuel filters, or blocked fuel tank vents. Intake hoses and charge-air hoses on turbocharged engines must be checked for loose clamps or damage. Engine overheating during heavy excavation is often due to material packed between heat exchangers (radiator, hydraulic oil cooler, charge-air cooler) rather than internal engine failure. If temperature rises during heavy work but falls when idling, cooling capacity may be marginal. If coolant is repeatedly expelled or the system becomes highly pressurized shortly after a cold start, deeper engine diagnosis may be required. The engine uses a direct injection fuel system with turbocharged aspiration. Oil and coolant capacities are critical for optimal operation; refer to the engine model specifications for refill capacities. The S6D105-1TT is distinct from the S6D102E series and other variants; ensure the correct engine identification plate is consulted. Have your dealer verify the exact cooling system pressure and flow specifications for your machine's configuration/series. (Varies by configuration/series)
What are the common electrical or sensor issues associated with this engine?
Komatsu excavators and equipment rely heavily on electronic control systems, meaning a single faulty sensor or unstable power supply can trigger multiple warning signals. Owners often report intermittent starting, dashboard failure, or machines that randomly shut down. If the engine will not start, check the battery state of charge, battery terminals, engine and chassis grounds, main starter cable, starter relay, and control circuit. A battery can show acceptable voltage until the starter is loaded; perform a proper load and voltage-drop test before ordering a starter. If the engine cranks but does not start, check fuel level, fuel quality, fuel filters, water separator, and air entering the fuel supply. If the machine stopped starting immediately after a filter replacement, check the work that was just performed before assuming an expensive high-pressure component failed. Multiple fault codes often point to battery, grounds, or connectors. Komatsu also produces many equipment sizes and generations, so electrical systems and control strategies are model-specific. Always identify the exact machine before using service specifications. Have your dealer verify the electrical system diagnostics for your specific machine model. (Varies by configuration/series)
What should be checked when buying a used machine with the S6D105-1TT engine (S/N 86423-Up)?
When buying a used machine with the S6D105-1TT engine (serial 86423-Up, typically found in WA250-1LC wheel loaders), verify the exact serial-prefix specification sheet and installed attachment package. Check the engine for signs of overheating, such as coolant leaks or pressurization issues. Inspect the hydraulic system for leaks, stuck components, and inadequate fluid levels. Test all hydraulic functions cold and hot to identify internal leakage that may only appear at operating temperature. Check the undercarriage for worn bushings, bearings, and track pads. Verify the condition of the air and fuel filters, and check for air entering the fuel supply. Inspect the cooling package for material packed between heat exchangers. Check the electrical system for intermittent starting, dashboard failures, or random shutdowns. Confirm the engine number and model suffix to ensure it matches the S6D105-1TT designation and not a related variant like the S6D102E series. Have your dealer verify the engine and hydraulic system specifications for your specific machine model. (Varies by configuration/series)

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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