Komatsuengine(no series)

Komatsu S6D105-1F(S/N 18302-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu S6D105-1F engine (S/N 18302-UP) is a 6-cylinder, turbocharged, direct-injection diesel powerplant used in mid-size Komatsu construction equipment, including the PC200-3, PC220-1, PC220-2, PC220-3, GD500R-2, GD505A-2, GD505R-2, LW160-1, LW200-1, and WA300-1 series. This engine delivers approximately 170 horsepower and 550 lb-ft of torque, fitting into the 100-250 HP class for machines with operating weights ranging from roughly 20,000 to 45,000 lbs depending on the host chassis. Production years for these specific engine applications span the late 1990s through the mid-2000s, serving as the successor to earlier 6D105 variants and preceding the SAA6D107E-1 in later Tier 3/4 models. Configurations offered include mechanical fuel systems and various turbocharger setups tailored for excavators, motor graders, and wheel loaders.

Across the S6D105 series generations, changes primarily involved emissions compliance updates, fuel system refinements from mechanical to electronic control in later sub-variants, and minor turbocharger adjustments for power density. The S6D105-1F remains critical in the used and parts market because it powers a massive volume of legacy Komatsu PC200 and GD500 series machines still in active service. Its widespread use means high demand for reliable rebuild kits, cylinder liners, and fuel injectors, while the mechanical nature of many 1F variants makes it a favorite for independent repair shops seeking cost-effective overhauls compared to newer electronic-heavy engines.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu S6D105-1F(S/N 18302-UP) specifications

Engine

ModelS6D105-1F
Series/GenerationS6D105 Series
Cylinders6
Displacement6.5 L (396 cu. in.)
AspirationTurbocharged
Fuel SystemDirect injection
Gross Power170 hp (127 kW) @ 2200 min-1
Net Power170 hp (127 kW) @ 2200 min-1
Torque550 lb-ft (745 N·m)
Torque Speed1400 min-1

Weights

Operating WeightNot documented for this exact serial range — verify with your dealer
Shipping WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel SpeedNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Engine Oil Refill Capacity60 L (16 gal)
Cooling System Fluid CapacityNot documented for this exact serial range — verify with your dealer
Fuel Tank CapacityNot documented for this exact serial range — verify with your dealer
Hydraulic System CapacityNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu S6D105-1F(S/N 18302-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level at sight glass.
  • Check coolant level and ensure cap is secure.
  • Drain water from fuel separator.
  • Check DEF level on Tier 4 machines.
  • Check air filter restriction indicator.
Every 250 h
  • Change engine oil and filter.
  • Grease all points including boom, stick, bucket, and swing bearing.
  • Check fluid levels for engine, hydraulics, and cooling system.
  • Inspect air cleaner outer element.
  • Inspect belts and hoses for wear or cracks.
  • Perform visual walk-around for leaks.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Test battery and alternator load.
  • Test coolant SCA concentration.
  • Collect KOWA oil sample for analysis.
  • Perform detailed undercarriage visual inspection.
Every 1,000 h
  • Change hydraulic oil.
  • Change final drive oil on both sides.
  • Inspect turbocharger.
  • Check valve adjustment clearances.
  • Inspect structural components for wear.
  • Replace air filter outer element if dirty.
Every 2,000 h
  • Flush and replace coolant.
  • Change transmission oil and filter.
  • Perform comprehensive component evaluation.
  • Check KDPF status (typically at 4,500 hours).
  • Inspect hydraulic hoses and replace worn lines.
  • Torque ROPS and cutting edge bolts.

Servicing the S6D105-1F(S/N 18302-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize Komatsu Oil Wear Analysis (KOWA) at every 500-hour interval to monitor wear metals like iron, copper, and lead in the engine oil. Check coolant pH, SCA concentration, and glycol content every 500 hours to prevent corrosion in the S6D105-1F cooling passages. Monitor hydraulic fluid particle count and water content to protect the main pump and valve block. Track fuel dilution and soot levels in the oil to assess combustion efficiency and filter loading. Use KOMTRAX telematics data to correlate load frequency with oil degradation rates for accurate interval adjustments.

Corrective & Common Repairs

Address frequent S6D105-1F issues by inspecting the turbocharger shaft play and housing for oil leaks during 1,000-hour services. Replace worn fuel injector nozzles if black smoke or hard starting occurs, ensuring proper seat sealing. Check the water pump impeller for erosion if coolant flow drops. Inspect the oil cooler core for external debris blockage that causes overheating. Verify the condition of the crankcase breather to prevent excessive oil consumption. Tighten exhaust manifold bolts to prevent leakage that can damage nearby sensors and hoses.

Overhaul & Rebuild Points

Plan inframe overhauls for the S6D105-1F when compression drops below specification or oil consumption exceeds limits. Replace piston rings, liners, and bearings using early-series rebuild kits for S/N 18302-UP. Inspect the cylinder head for warpage and valve seat integrity during major service. Check the crankshaft journal wear and main bearing clearances. Replace the timing gear set if chain stretch or gear tooth wear is detected. Ensure proper torque sequence for head bolts to maintain cylinder seal integrity during reassembly.

Seasonal & Environment Servicing

In cold climates, verify the coolant freeze protection level before winter to prevent block cracking. Use lower viscosity diesel engine oil (e.g., SAE 5W-30) for cold starts to ensure proper lubrication. In hot environments, clean radiator and oil cooler fins frequently to maintain heat rejection. Check the thermostat operation to ensure it opens fully and prevents overheating under heavy load. Inspect air intake hoses for cracks that could allow dust ingestion in dry conditions. Verify the fuel water separator drains properly to prevent ice formation in fuel lines during winter.

S6D105-1F(S/N 18302-UP) common service parts

Part numberPart
600-311-9100Fuel Filter Ass'YCheck fitment →

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S6D105-1F(S/N 18302-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureFaulty speed sensor, broken wiring harness, or corroded connector at the pin connectorReplace the speed sensor and verify voltage at the pin connector
CA111Internal engine controller faultCritical internal failure of the Electronic Control Module (ECM)Replace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail pressure sensor or actual overpressure condition in the fuel systemDiagnose the fuel rail pressure sensor and check pump lines
CA234Engine overspeedIncorrect throttle calibration, engine load cycle issues, or operator misuseVerify throttle calibration and engine load cycle
CA441Battery voltage too lowWeak battery, failing alternator, or voltage regulator issueReplace the alternator or battery; check the voltage regulator
CA442Battery voltage too highFailing alternator or voltage regulator causing overchargingReplace the alternator or battery; check the voltage regulator
CA122Intake air pressure sensor feedback voltage too highFaulty intake pressure sensor or wiring issueVerify the intake pressure sensor and wiring
CA123Intake air pressure sensor feedback voltage too lowSensor short circuit or airflow restrictionCheck for a sensor short or an airflow restriction
CA153Intake air temperature sensor feedback voltage too highFaulty Intake Air Temperature (IAT) sensorReplace or test the IAT sensor
CA154Intake air temperature sensor feedback voltage too lowFaulty Intake Air Temperature (IAT) sensor or short circuitReplace or test the IAT sensor

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

S6D105-1F(S/N 18302-UP) attachments & work tools

Crawler Excavator Attachments

The S6D105-1F engine powers the PC200-3 and PC200LC-3 excavator series, as documented in the Komatsu 6D105 Series Diesel Engine Shop Manual (SEBE61360109). Typical bucket capacities for this class range from 0.8 to 1.2 cubic meters, varying by configuration/series. These machines utilize a standard quick coupler system for bucket interchangeability. Hydraulic kit arrangements are integrated into the main boom and arm structure, requiring specific flow rates for high-digging-force configurations.

Motor Grader Attachments

The S6D105-1 engine is specified for the GD500R-2, GD505A-2, GD505R-2, GD521A-1, GD523A-1, and GD525A-1 motor grader models per the factory service manual. Blade widths for this class typically range from 3.0 to 3.7 meters. The mounting system uses a rigid frame with a central pivot point for the moldboard. Factory guarding options include heavy-duty side cutters and adjustable angle blades for specific grading configurations.

Wheel Loader Attachments

The S6D105-1 engine is listed for the WA300-1 and WA320-1 wheel loaders in the Komatsu 6D105 Series Diesel Engine Shop Manual. Bucket capacities for these models generally range from 2.0 to 3.0 cubic meters. The attachment interface uses a standard pin-on coupler system for bucket and grapple interchange. Hydraulic arrangements support high-lift and high-breakout-force configurations typical of the 20-ton class.

Wheeled Excavator Attachments

The S6D105-1E engine variant is specified for the W90-2 and W90-3 wheeled excavators per the Komatsu 6D105 Series Diesel Engine Shop Manual. Bucket capacities for this smaller class typically range from 0.3 to 0.5 cubic meters. The mounting system utilizes a standard quick-attach coupler for rapid tool changes. Hydraulic kit notes indicate a focus on travel and swing power distribution suitable for wheeled chassis stability.

Engine Fluid Specifications

Komatsu Genuine Diesel Engine Oil (TO series) is recommended for the S6D105-1F engine, meeting Komatsu Engineering Standards. Super-coolant AF-NAC is specified for the cooling system to prevent corrosion and scaling. Hydraulic oil specifications include HO56 or equivalent ISO VG46 hydraulic fluid for the machine's hydraulic system. Axle oil requirements specify AXO80 or equivalent SAE 80WZF API GL-4.

All S6D105-1F(S/N 18302-UP) assemblies by section

Every catalogued assembly group for the Komatsu S6D105-1F(S/N 18302-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Accessory
Komatsu : S6d105-1f(S/N 18302-Up) : Accessory : Air Compressor
61***11Air Compressor Ass'Y,(See Fig.621)1
61***12Air Compressor Ass'Y1
DK***00Cylinder1
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Komatsu : S6d105-1f(S/N 18302-Up) : Accessory : Air Compressor And Piping
04***16Key, Lever Mounting1
07***12Gasket,(Without Air Compressor Type) (K2)4
07***16Gasket,Air Compressor Piping1
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Cooling And Electrical Systems
Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Alternator (25a)(#18302-76825)
60***51Alternator A. (25a)1
KD***30Holder,Brush1
KD***60Pulley1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Alternator (25a)(#76826-)
60***30Alternator A. (25a),(With Non Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***70Bracket,Front1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Alternator And Mounting
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***30Bolt1
01***30Bolt,(For Trimming Dozer)1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Corrosion Resistor
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
01***30Bolt,(For France Noise Suppression)1
01***29Washer,Spring (Cold Weather Spec.)4
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Heater Signal And Regulator
60***70Switch,Air Intake Heater1
60***60Switch,Heater Relay1
60***70Signal,Heater1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Starting Motor (1/2) (5.5kw) (Tropical Sandy? Dusty Spec.)(#18302-81469)
60***51Starting Motor Ass'Y,(5.5kw)1
KD***10Clutch Ass'Y,Over Running1
KD***01O-Ring1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Starting Motor (1/2) (5.5kw)(#18302-81469)
60***43Starting Motor A.,(5.5kw) (See Fig.0661)1
KD***10Clutch Ass'Y,Over Running1
KD***01O-Ring1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Starting Motor (1/2) (5.5kw)(#81470-)
60***80Starting Motor Ass'Y,(5.5kw)1
KD***30Bracket,Center1
KD***50O-Ring1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Starting Motor (2/2) (5.5kw) (Tropical Sandy? Dusty Spec.)(#18302-81469)
KD***01Washer,Seal2
KD***80Shift Lever Ass'Y1
KD***30Contactor,Moving1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Starting Motor (2/2) (5.5kw)(#18302-81469)
KD***01Washer,Seal2
KD***80Shift Lever Ass'Y1
KD***30Contactor,Moving1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Starting Motor (2/2) (5.5kw)(#81470-)
KD***50O-Ring1
KD***30Cap, Gum1
KD***10Ring,Clip2
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Starting Motor And Mounting
01***35Bolt - Torque Converter Totransmission Mounting3
01***36Washer,Radio Controlled Slag Handling3
07***00O-Ring,(F4350-65a1 -5 )1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cooling And Electrical Systems : Water Pump And Cooling Fan
01***16Bolt,(For Slag Handling)2
01***30Bolt,(Cold Terrain Spec.)3
01***30Bolt,(For France Noise Suppression)6
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Cylinder Block
Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Block : Camshaft And Tappet
01***25Bolt,(Without Auto Priming System)2
01***25Washer,Spring?(Sandy And Dusty Spec.)2
01***16Washer,(For Shipping)2
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Block : Crankshaft
01***25Bolt - Rear Guard Mounting6
01***36Washer,Radio Controlled Slag Handling6
61***11Bolt,Nylock (K2)1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Block : Cylinder Block(#18302-49999)
01***30Bolt,(For France Noise Suppression)4
01***75Bolt,(For 75a Alternator)1
01***30Washer,Spring(Sandy?Dusty Terrain S.)4
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Block : Cylinder Block(#50001-)
01***30Bolt,(For France Noise Suppression)4
01***75Bolt,(For 75a Alternator)1
01***30Washer,Spring(Sandy?Dusty Terrain S.)4
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Block : Flywheel And Flywheel Housing
01***40Bolt,(Dust And Dirt Protection)9
01***60Bolt, Trunnion Cap2
01***30Bolt,(Not Used With Emergency Str.)8
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Block : Front Cover
01***22Bolt,(Cold Terrain Spec.)4
01***25Bolt,(Without Auto Priming System)4
01***60Bolt,(Without Alternator Bracket)8
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Block : Oil Pan
01***22Bolt,(Cold Terrain Spec.)29
01***25Bolt,(Without Auto Priming System)8
01***30Bolt,(Cold Terrain Spec.)1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Block : Piston And Connecting Rod
04***18Ring, Retaining2
61***40Crank Pin Metal A6
61***00Connecting Rod Ass'Y6
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Cylinder Head
Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Air Cleaner
01***08Nut,R.H. Thread8
01***30Washer,Spring(Sandy?Dusty Terrain S.)8
01***16Washer,Radio Controlled Slag Handling8
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Air Cleaner Oil Bath Type And Pre-Cleaner(#60844-)
01***35Bolt,(Not Shown)1
01***70Nut,Wing1
01***08Nut,R.H. Thread1
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Air Intake Manifold And Connection(#18302-18810)
01***20Bolt2
01***50Bolt,(For Trimming Dozer)2
01***65Bolt,(For Alternator Bracket Mount)10
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Air Intake Manifold And Connection(#18811-)
01***20Bolt2
01***50Bolt,(For Trimming Dozer)2
01***65Bolt,(For Alternator Bracket Mount)10
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Cylinder Head Cover(#18302-49999)
01***25Washer,Spring?(Sandy And Dusty Spec.)2
02***22Bolt3
02***22Bolt3
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Cylinder Head Cover(#50001-)
01***25Washer,Spring?(Sandy And Dusty Spec.)2
02***22Bolt3
02***22Bolt2
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Cylinder Head(#10001-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
07***08Plug,(Without Oil Pressure Switch)7
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Exhaust Manifold And Turbocharger
01***00Bolt (M10-1.50x100)12
01***05Bolt (M10-1.50x105)12
01***32Washer,(With Auto Emergency Steering)13
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Muffler
01***40Bolt, Mount Retainer4
01***50Bolt4
01***08Nut8
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Rocker Arm
01***80Bolt,(Shim 5 Pieces Over)2
01***06Nut, Regular Hexagon (M8-1.25)12
01***36Washer,Radio Controlled Slag Handling6
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Komatsu : S6d105-1f(S/N 18302-Up) : Cylinder Head : Turbocharger (Except Japan)
61***01Turbocharger Ass'Y1
61***00Turbocharger Ass'Y,(T04b-59)1
GA***04Rotor Ass'Y1
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Engine Kit
Komatsu : S6d105-1f(S/N 18302-Up) : Engine Kit : Gasket Kit
07***70O-Ring,(For Intake Air Cover)1
07***00O-Ring,(F4350-65a1 -5 )1
07***45O-Ring,(F4320-61a0 -16 ), O-Ring; Was 07000-021451
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Fuel System
Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Additional Fuel Filter
07***12Gasket,Mechanical Pump Piping2
60***00Fuel Filter Ass'Y1
60***20Cartridge,Pref1
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Filter(#18302-49999)
01***35Bolt, Mounting - Flywheel Housing End2
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
01***16Washer,Radio Controlled Slag Handling2
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Filter(#50001-)
01***35Bolt, Mounting - Flywheel Housing End2
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
01***16Washer,Radio Controlled Slag Handling2
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Coupling)(#18302-49999)
DK***00Bolt6
DK***00Bolt1
DK***30Coupling Ass'Y1
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Coupling)(#50001-)
DK***70Coupling Ass'Y1
DK***00Bolt1
DK***00Nut2
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Feed Pump)
DK***20Bolt, Joint1
DK***20Pump,Priming1
DK***00Spring,Piston1
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#18302-49999)
DK***40Gasket,Air Compressor2
DK***20Capsule,Spring1
DK***00Nut,Cap1
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#50001-)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***40Bolt2
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#18302-49999)
DK***00Adapter1
DK***80Nut1
DK***00Spring1
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#50001-)
DK***00Adapter1
DK***80Nut1
DK***00Nut,Lock1
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Pump)(#18302-49999)
61***00Injection Pump Ass'Y1
DK***10Washer,Spring1
DK***00Shim Ass'Y2
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump (Pump)(#50001-)
61***00Injection Pump Ass'Y1
DK***10Washer,Spring1
DK***00Shim Ass'Y2
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Fuel Injection Pump And Piping
01***70Bolt4
01***35Bolt, Mounting - Flywheel Housing End4
01***20Bolt,(For Quick Shift) (Mitsubishi)1
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Nozzle Holder
01***55Bolt,(For Trimming Dozer)12
01***25Washer,Spring?(Sandy And Dusty Spec.)12
07***12Gasket,Mechanical Pump Piping2
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Komatsu : S6d105-1f(S/N 18302-Up) : Fuel System : Water Separator
07***60O-Ring,(For Pc750?800?1800) (A2610)1
60***60Plug,Drain (4d105-5h? 4d105-5t)1
60***00Water Separator A.,(See Fig.2415)1
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Lubricating Oil System
Komatsu : S6d105-1f(S/N 18302-Up) : Lubricating Oil System : Lubricating Oil Cooler(#18302-49999)
01***25Bolt,(Without Auto Priming System)5
01***30Bolt,(Cold Terrain Spec.)3
01***35Bolt,(Without Auto Priming System)16
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Komatsu : S6d105-1f(S/N 18302-Up) : Lubricating Oil System : Lubricating Oil Cooler(#50001-)
01***25Bolt,(Without Auto Priming System)5
01***30Bolt,(Cold Terrain Spec.)3
01***35Bolt,(Without Auto Priming System)16
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Komatsu : S6d105-1f(S/N 18302-Up) : Lubricating Oil System : Lubricating Oil Filter
01***85Bolt1
01***35Bolt, Mounting - Flywheel Housing End2
01***25Washer,Spring?(Sandy And Dusty Spec.)1
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Komatsu : S6d105-1f(S/N 18302-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe(#18302-49999)
01***25Bolt,(Without Auto Priming System)3
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***50Bolt (Kit)4
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Komatsu : S6d105-1f(S/N 18302-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe(#50001-)
01***25Bolt,(Without Auto Priming System)3
01***30Bolt,(Cold Terrain Spec.)1
01***45Bolt,(S6d155-4b)1
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Komatsu : S6d105-1f(S/N 18302-Up) : Lubricating Oil System : Turbocharger Lubricating Oil Piping
01***22Bolt,(Cold Terrain Spec.)2
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***35Bolt, Mounting - Flywheel Housing End2
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S6D105-1F(S/N 18302-UP) serial number reference

The engine serial number plate is located on the left side of the engine block, typically near the injection pump or on a metal plate affixed to the valve cover. The prefix is the first three characters of the engine model code stamped on this plate, which identifies the engine family and generation rather than the machine chassis PIN.

PrefixIdentifies
S6D105-1FEngine Model

Frequently asked questions

What engine does the Komatsu S6D105-1F use?

The Komatsu S6D105-1F is a 6-cylinder, turbocharged, direct-injection diesel engine delivering approximately 170 horsepower and 550 lb-ft of torque. It features a mechanical fuel system in many configurations and is used in PC200-3, PC220 series excavators, GD500 series motor graders, and WA300 wheel loaders.

What is the operating weight of machines using this engine?

Operating weight varies by configuration and series. Machines equipped with the S6D105-1F, such as the PC200-3 and GD500R-2, typically fall in the 20,000 to 45,000 lb range. Exact weights depend on the specific chassis, attachment package, counterweight, and regional emissions configuration.

What replaced the Komatsu S6D105-1F engine?

The S6D105-1F was largely replaced by the Komatsu SAA6D107E-1 engine in later PC200 and GD500 series models to meet stricter Tier 3 and Tier 4 emissions standards. The SAA6D107E-1 features electronic fuel injection and advanced aftertreatment systems compared to the mechanical system of the S6D105-1F.

What S6D105-1F(S/N 18302-UP) owners discuss

What are the known powertrain and hydraulic behaviors for the Komatsu S6D105-1F engine series?
The S6D105-1F is a six-cylinder, turbocharged diesel engine delivering 170 horsepower and 550 lb-ft of torque. It utilizes a direct injection fuel system. The engine is paired with Komatsu’s hydraulic system, which is generally described as smooth and fuel-efficient. However, older dash-6 generation machines equipped with similar engines are noted for valve problems, particularly on PC150 and PC120 models. A common industry observation is that hydraulic pump failure often precedes engine failure in this line, contributing to lower resale values. The engine is designed to operate efficiently but requires strict adherence to hydraulic oil specifications to prevent internal leakage that becomes apparent when the system warms up. (170 hp, 550 lb-ft)
What undercarriage or wear patterns are typical for machines powered by this engine series?
Machines using the S6D105-1F series, such as the PC200 and PC220 excavators, are subject to significant wear on bushings, bearings, and track pads due to continuous load and dust exposure. Worn bushings lead to noise and vibration, while worn bearings can cause premature track failure. The undercarriage components are subjected to high stress, and improper maintenance can compromise efficiency. Track tension must be monitored regularly, as tracks that repeatedly loosen indicate issues with the tensioner or undercarriage wear. The machine is designed for heavy earthmoving, and the powertrain is engineered to handle these loads; however, the hydraulic system's health directly impacts engine longevity. (170 hp class)
What are the specific engine quirks per the S6D105-1F series?
The S6D105-1F engine is part of the 105 Series, which includes variants like the 6D105-1 and S6D105-1. A key characteristic is its reliance on a robust hydraulic system; if the hydraulic pump fails, the engine is often not far behind due to the interconnected nature of the powertrain. The engine is known for being smooth to run and fuel-efficient compared to early series competitors. However, it is sensitive to fuel quality and air intake restrictions. Loss of power under load is often traced to air filters, fuel filters, or fuel tank venting rather than internal engine failure. The engine requires specific Komatsu lubricants to maintain performance, and using incorrect fluids can lead to accelerated wear. (170 hp, 550 lb-ft)
What are the common electrical or sensor issues associated with this engine?
Komatsu excavators with this engine series rely heavily on electronic control systems. Common issues include intermittent starting, dashboard failures, and random shutdowns triggered by faulty sensors or unstable power supplies. Multiple fault codes can indicate battery issues, poor grounds, or connector problems. Owners report that a single faulty sensor can trigger multiple warning signals. Intermittent starting is often linked to battery state of charge, terminal corrosion, or starter relay issues rather than the engine itself. The electronic control unit requires stable voltage; voltage collapse during cranking can mimic engine faults. (170 hp class)
What should be checked when buying a used machine with the S6D105-1F engine (S/N 18302-UP)?
When inspecting a used machine with the S6D105-1F engine (Serial Number 18302-UP), verify the exact serial prefix to confirm the engine variant, as specifications vary by configuration. Check the hydraulic system for leaks and test performance when cold versus when hot to identify internal leakage. Inspect the cooling package for debris between heat exchangers. Verify the engine oil level and condition, ensuring the refill capacity is met with the correct Komatsu diesel engine oil. Check for fault codes and ensure the battery and grounds are secure. Inspect the undercarriage for worn bushings and bearings. Test all hydraulic functions for speed and strength, noting any slowness in specific circuits. Verify the fuel filters and air filter condition. (170 hp, 550 lb-ft)
What are the fluid specifications for the S6D105-1F engine?
The engine requires Komatsu Genuine Diesel Engine Oil. The specific grade depends on ambient temperature, selected according to the Komatsu lubricant table. The hydraulic system uses Komatsu Hydraulic Oil HO or equivalent ISO VG46. The cooling system uses Super Coolant AF-NAC. The powertrain uses Komatsu Powertrain Oil TO10 or TO30. Axle oil is Komatsu Axle Oil AXO80. The engine oil refill capacity varies by engine model within the series; for example, the 4095L-1 and 6096L-1 models have specific refill capacities listed in the operation and maintenance manual. Always verify the exact capacity for the specific engine model installed. (170 hp class)
What safety-critical fixes are associated with the S6D105-1F engine?
Safety-critical fixes include ensuring the cooling system is free of corrosion and debris to prevent overheating, which can lead to catastrophic engine failure. Verify the integrity of the fuel system to prevent leaks and fire hazards. Ensure all electrical connections are secure to prevent random shutdowns that could cause loss of control. Check the swing brake and mechanical play to ensure the upper structure holds position. Inspect the track tension and undercarriage to prevent derailment. Have your dealer verify the exact serial range specifications and fluid capacities before performing any maintenance. (170 hp, 550 lb-ft)

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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