Komatsuengine(no series)

Komatsu S4D155-4(S/N 10287-50040)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu S4D155-4 is a four-cylinder, turbocharged diesel engine designed for heavy-duty applications. It powers the D155 series crawler dozers, including the D155A, D155S, D155W, and D155C models. The engine is rated at 354 net horsepower (264 kW) at 1900 rpm. It is used in machines with operating weights ranging from approximately 89,300 lb (40,506 kg) for the D155AX-8 to heavier configurations. Production years for the D155 series span from the late 1990s through the 2010s. The S4D155-4 succeeded earlier S4D155 variants and was later replaced by emissions-compliant engines in the D155AX-8 generation. Configurations offered include standard and wide-track undercarriage options, with the engine adapted for various regional emissions standards.

Across generations, the S4D155-4 evolved to meet stricter emissions regulations, transitioning from Tier 2/3 to Tier 4 Final standards. The -4 designation indicates the fourth generation of the S4D155 series, featuring updated fuel injection and turbocharging systems. This engine matters in the used and parts market because it is a high-horsepower unit found in large dozers that are still active in mining and heavy earthmoving. Its four-cylinder design offers a balance of power and compactness, making it a common target for rebuilds and component swaps. The S4D155-4 is distinct from the S4D102E series, which powers smaller dozers, and shares some architecture with the S6D155-4 six-cylinder variant but has unique four-cylinder components.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu S4D155-4(S/N 10287-50040) specifications

Engine

ModelS4D155-4
Series155-4 Series
Displacement12.840 L (783.5 cu in)
Cylinders4
ArrangementIn-line, turbocharged
Bore155.0 mm (6.10 in)
Stroke170.0 mm (6.69 in)
Power156–178 kW (210–240 hp) @ 1850 rpm
Emissions TierTier 4 Final / Stage V

Weights

Engine Weightapprox. 2050 kg (4519 lb)

Dimensions

Engine Lengthapprox. 1456 mm (57.3 in)
Engine Widthapprox. 1125 mm (44.3 in)
Engine Heightapprox. 1910 mm (75.2 in)

Performance

NoteMachine performance figures (travel speed, lift capacity, etc.) are not documented for the S4D155-4 engine in the provided sources; these values depend on the host machine configuration.

Service capacities (summary)

NoteSpecific fluid capacities for the S4D155-4 engine are not provided in the source text; refer to the Komatsu shop manual SEBE6120A05 or the host machine's O&M manual for first-fill and refill capacities.

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu S4D155-4(S/N 10287-50040) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level
  • Check hydraulic fluid level
  • Check coolant level
  • Drain water from fuel separator
  • Check air filter restriction indicator
Every 250 h
  • Change engine oil and filter
  • Grease all points
  • Check fluid levels
  • Check air filter
  • Inspect belts and hoses
Every 500 h
  • Replace fuel filter
  • Replace hydraulic return filter
  • Test battery and alternator
  • Test coolant SCA
  • Collect KOWA oil sample
Every 1,000 h
  • Replace hydraulic oil
  • Replace final drive oil
  • Inspect turbocharger
  • Check valve adjustment
  • Inspect structural components
Every 2,000 h
  • Flush and replace coolant
  • Service transmission
  • Comprehensive component evaluation
  • Inspect KDPF
  • Inspect undercarriage wear

Servicing the S4D155-4(S/N 10287-50040) beyond the schedule

Predictive Maintenance & Fluid Analysis

Monitor KOWA oil samples at every 500-hour interval to track wear metals and contamination. Check coolant SCA levels at 500 hours to ensure corrosion protection. Inspect the air filter restriction indicator daily; replace the outer element at 1,000 hours or when indicated. Verify hydraulic oil cleanliness via particle count during 1,000-hour services. Use Komatsu Genuine Lubricants to maintain viscosity and additive packages. Track fuel dilution and soot levels in engine oil to predict injector or turbocharger issues early.

Corrective & Common Repairs

Address fuel filter clogging by replacing the primary filter at 500 hours to prevent injector damage. Inspect turbocharger shaft play and housing for cracks during 1,000-hour services. Check belt tension and hose condition at 250 hours to prevent overheating or loss of drive. Replace worn piston rings and cylinder liners if compression drops or oil consumption increases. Inspect the fuel injection pump for leaks and adjust valve clearances as specified. Replace worn turbocharger seals to prevent oil leakage into the intake or exhaust.

Overhaul & Rebuild Points

Plan major overhaul at 10,000 to 15,000 hours depending on duty cycle. Replace cylinder head gaskets and inspect the cylinder head for warpage. Rebuild the turbocharger if boost pressure is inconsistent or oil consumption is high. Replace the fuel injection pump and injectors if performance drops below spec. Inspect the crankshaft for wear and replace bearings if clearances exceed limits. Rebuild the water pump if leaks or bearing noise are detected. Ensure all gaskets and seals are replaced during overhaul to prevent future leaks.

Seasonal & Environment Servicing

In cold climates, use low-temperature coolant and check battery health frequently. Drain the fuel water separator daily to prevent freezing and injector issues. In dusty environments, check the air filter more frequently and replace the inner element as needed. In high-temperature environments, clean the radiator and oil cooler fins daily to prevent overheating. Inspect hoses and belts for UV damage and cracking. Use Komatsu Super Coolant AF-NAC for extended life and corrosion protection in all seasons.

S4D155-4(S/N 10287-50040) common service parts

Part numberPart
6110-73-6101Fuel Filter Ass'YCheck fitment →
6127-71-6100Fuel Filter Ass'YCheck fitment →
6124-71-6510Damper,Fuel FilterCheck fitment →
6127-21-6521Gasket,Oil FilterCheck fitment →
6120-51-5180Gasket,Oil FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

S4D155-4(S/N 10287-50040) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor and backup speed sensor failureFaulty speed sensor, damaged wiring harness, or corroded connector at the sensor pinInspect sensor wiring and connectors; replace the speed sensor if voltage is abnormal at the pin connector
CA111Internal engine controller (ECM) faultCritical internal failure of the Electronic Control ModuleReplace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunctioning rail pressure sensor or actual overpressure condition in the fuel systemDiagnose the fuel rail pressure sensor and check pump lines for blockage or leakage
CA452Common rail pressure sensor feedback value too lowMalfunctioning rail pressure sensor or low fuel pressureDiagnose the fuel rail pressure sensor and check pump lines
CA122Intake air pressure sensor feedback voltage too highFaulty intake pressure sensor or wiring issueVerify the intake pressure sensor operation and inspect wiring integrity
CA123Intake air pressure sensor feedback voltage too lowSensor short circuit or airflow restriction upstream of the sensorCheck for a sensor short or inspect for airflow restrictions
CA153Intake air temperature sensor feedback voltage too highFaulty Intake Air Temperature (IAT) sensorReplace or test the IAT sensor
CA154Intake air temperature sensor feedback voltage too lowFaulty Intake Air Temperature (IAT) sensorReplace or test the IAT sensor
CA441Battery voltage too lowWeak battery, failing alternator, or loose connectionsReplace the alternator or battery; check the voltage regulator and connections
CA442Battery voltage too highFailing voltage regulator or alternator overchargingReplace the alternator or battery; check the voltage regulator

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

S4D155-4(S/N 10287-50040) attachments & work tools

Bulldozer Blade Systems

The S4D155-4 engine powers the D155 series crawler dozers, which utilize large capacity blade configurations. Factory specifications for the D155AX-8 include a SIGMA Douser blade with a capacity of 11.9 m³ (15.6 yd³) and a Full-U blade capacity of 9.4 m³ (12.3 yd³). These attachments are mounted via a standard dozer frame interface and require high-flow hydraulic circuits for tilt and angle control.

Industrial & Marine Engine Applications

The S4D155-4 is a four-cylinder industrial engine variant within the 155-4 series, distinct from the six-cylinder S6D155-4 used in larger excavators and dozers. It is typically configured for stationary power generation sets (such as the EG300 series) or marine propulsion, where it is mounted to engine cradles or transmission housings rather than earthmoving work tools. No standard hydraulic work tool couplers are applied to this engine platform.

Hydraulic System Configurations

Work tool compatibility for the S4D155-4 is defined by its application in industrial or marine settings rather than mobile construction equipment. For generator applications, the engine is coupled to an alternator via a flexible coupling or direct drive shaft. Hydraulic requirements are limited to engine-mounted accessories such as the oil pump and fuel injection pump, which utilize Komatsu standard hydraulic oil (HO) and diesel engine oil (TO) specifications.

All S4D155-4(S/N 10287-50040) assemblies by section

Every catalogued assembly group for the Komatsu S4D155-4(S/N 10287-50040). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Cooling System
Komatsu : S4d155-4(S/N 10287-50040) : Cooling System : Cooling Fan And Fan Drive(#10287-)
01***20Bolt,(Sandy? Dusty Terrain Spec.)7
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***30Bolt,Radio Controlled Slag Handling3
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Komatsu : S4d155-4(S/N 10287-50040) : Cooling System : Corrosion Resistor(#50279-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***25Bolt - Rear Guard Mounting2
01***08Nut, Regular Hexagon (M10-1.50)1
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Komatsu : S4d155-4(S/N 10287-50040) : Cooling System : Dynamo And Mounting(#10287-)
01***11Nut1
01***36Washer,Radio Controlled Slag Handling3
01***54Washer,(For Slag Handling)1
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Komatsu : S4d155-4(S/N 10287-50040) : Cooling System : Dynamo(#10287-)
60***10Dynamo Ass'Y (20a)1
KD***40Rear Bracket Ass'Y1
KD***50Washer1
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Komatsu : S4d155-4(S/N 10287-50040) : Cooling System : Regulator And Safety Relay(#10287-)
60***02Safety Relay Ass'Y1
60***10Regulator Ass'Y,(For 800w Alternator)1
60***20Safety Relay Ass'Y1
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Komatsu : S4d155-4(S/N 10287-50040) : Cooling System : Starting Motor And Mounting(#10287-)
01***25Bolt - Rear Guard Mounting2
01***45Bolt,(For Slag Handling)3
01***25Bolt2
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Komatsu : S4d155-4(S/N 10287-50040) : Cooling System : Starting Motor(#10287-)
60***51Starting Motor A.,(11kw)1
60***52Starting Motor Ass'Y,(11kw)1
60***53Starting Motor Ass'Y,(11kw)1
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Komatsu : S4d155-4(S/N 10287-50040) : Cooling System : Water Pump And Piping(#10287-)
01***15Bolt6
01***20Bolt,(Sandy? Dusty Terrain Spec.)4
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
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Cylinder Block
Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Balancer(#10287-)
04***19Key,(Dk025805-1910)2
61***30Plug, No. 44
61***41Bushing10
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Camshaft And Tappet(#10287-)
04***35Key1
61***30Plug, No. 41
61***10Camshaft Ass'Y1
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Crankshaft And Vibration Damper(#10287-)
01***30Bolt6
01***36Washer,Radio Controlled Slag Handling6
02***04Plug,(For Shipping)4
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Cylinder Block(#10287-)
01***25Bolt8
01***18Bolt4
01***20Bolt,(Large Capacity Type) (Std)1
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Flywheel And Housing(#10287-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)8
01***30Bolt,(For France Noise Suppression)12
01***45Bolt, Mount Bracket4
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Gear Case And Front Suppor(#10287-)
01***12Bolt,(Without R.P.C.U.)2
01***25Bolt,(Sandy? Dusty Terrain Spec.)10
01***90Bolt (M10-1.50x90)8
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Oil Pan(#10287-)
01***20Bolt,(Sandy? Dusty Terrain Spec.)1
01***25Bolt,(Without Auto Priming System)2
01***20Bolt,(Large Capacity Type) (Std)10
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Piston And Connecting Rod(#10287-)
61***20Ring,Snap1
61***10Piston Ass'Y4
61***21Piston Ring Ass'Y1
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Block : Power Take Off(#10287-)
01***20Bolt,(Large Capacity Type) (Std)6
01***30Bolt,(For France Noise Suppression)6
01***30Bolt,Radio Controlled Slag Handling6
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Cylinder Head
Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Air Cleaner And Pre-Cleaner(#10287-)
01***35Bolt, Mounting - Flywheel Housing End2
01***08Nut, Regular Hexagon (M10-1.50)1
01***30Washer,Spring(Sandy?Dusty Terrain S.)8
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Air Intake Manifold And Connection(#10287-)
01***30Bolt,(Cold Terrain Spec.)4
01***20Bolt,(Large Capacity Type) (Std)2
01***25Bolt,(Sandy? Dusty Terrain Spec.)12
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Compression Release(#10287-)
01***30Bolt,(Cold Terrain Spec.)1
01***25Washer,Spring?(Sandy And Dusty Spec.)3
04***20Key1
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Cylinder Head(#10287-)
01***30Bolt,(For France Noise Suppression)4
01***30Washer,Spring(Sandy?Dusty Terrain S.)4
07***20Plug13
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Exhaust Manifold And Muffler(#10287-10310)
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***10Bolt12
01***20Bolt1
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Exhaust Manifold And Muffler(#10311-10311)
01***10Bolt12
01***20Bolt1
01***11Nut (M14-1.50 Thd), Nut; Was 01582-014112
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Exhaust Manifold And Muffler(#10312-10312)
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***10Bolt12
01***20Bolt1
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Exhaust Manifold And Muffler(#10313-10313)
01***10Bolt12
01***20Bolt1
01***11Nut (M14-1.50 Thd), Nut; Was 01582-014112
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Exhaust Manifold And Muffler(#10314-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***50Bolt1
01***10Bolt12
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Rocker Arm And Housing(#10287-)
01***05Bolt (Kit)14
01***10Bolt, Mount Filler Tube3
01***25Washer,Spring?(Sandy And Dusty Spec.)1
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Rocker Arm Housing Cover(#10287-)
01***22Bolt,(Cold Terrain Spec.)3
01***40Bolt,(For Position Fixing)2
01***75Bolt,(For D57sr)10
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Turbocharger(#10287-10310)
01***30Bolt4
01***18Bolt6
01***08Washer,Lock (Kit)8
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Turbocharger(#10312-10312)
01***30Bolt4
01***18Bolt6
01***08Washer,Lock (Kit)8
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Turbocharger(#10314-)
01***30Bolt4
01***18Bolt6
01***08Washer,Lock (Kit)8
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Komatsu : S4d155-4(S/N 10287-50040) : Cylinder Head : Water Manifold And Thermostat(#10287-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***30Bolt,(For France Noise Suppression)12
01***35Bolt, Mounting - Flywheel Housing End8
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Fuel System
Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Feed Pump(#10287-)
02***04Plug,(Not Shown)1
61***31Joint1
DK***20Case,Filter1
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Fuel Filter(#10287-50156)
07***13Gasket (K2)1
07***12Gasket,Mechanical Pump Piping2
07***12Washer, Gasket,(Without Thermo Sensor) (K1)1
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Fuel Filter(#50157-)
04***12Wire,Lock2
07***12Gasket,Mechanical Pump Piping4
07***12Washer, Gasket,(Without Thermo Sensor) (K1)1
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Fuel Injection Pump And Piping(#10287-)
01***12Bolt (M8-1.25x12)1
01***20Bolt,(Sandy? Dusty Terrain Spec.)3
01***25Bolt,(Without Auto Priming System)4
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Fuel Injection Pump Drive(#10287-)
01***30Bolt,Radio Controlled Slag Handling6
01***35Bolt - Torque Converter Totransmission Mounting1
01***30Bolt,(Cold Weather Spec.)6
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Fuel Injection Pump(#10287-)
61***23Injection Pump Ass'Y1
61***24Injection Pump Ass'Y1
DK***12Block Ass'Y4
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Fuel Nozzle And Spill Pipe(#10287-)
07***12Gasket,Mechanical Pump Piping16
61***11Pipe4
61***03Nozzle Holder Ass'Y4
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Governor(#10287-)
DK***30Spring,Torque1
DK***19Shim? 0.40mm0
DK***64Gasket1
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Thermostart And Piping(#10311-10311)
01***25Bolt1
01***12Bolt2
01***16Bolt3
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Thermostart And Piping(#10313-10313)
01***25Bolt1
01***12Bolt2
01***16Bolt3
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Komatsu : S4d155-4(S/N 10287-50040) : Fuel System : Timer(#10287-)
DK***07Shim? 1.0mm0
DK***00Nut1
DK***04Shim0
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Lubricating Oil System
Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Camshaft Lubricating Oil Piping(#10287-)
07***10Connector,Pipe3
07***10Elbow1
61***50Nozzle2
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Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Lubricating Bypass Filter(#50279-)
02***32Bolt2
02***20Washer,Spring2
02***01O-Ring (Kit)1
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Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Lubricating Oil Cooler(#10287-)
01***12Bolt (M8-1.25x12)2
01***30Bolt,(For France Noise Suppression)8
01***35Bolt, Mounting - Flywheel Housing End24
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Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Lubricating Oil Filter(#10287-)
01***30Bolt,(For France Noise Suppression)4
01***35Bolt - Torque Converter Totransmission Mounting6
01***04Nut2
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Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Lubricating Oil Pump(#10287-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***55Bolt,(For Suction? Reversible Fan)2
01***50Bolt - Torque Converter Totransmission Mounting2
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Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Lubricating Oil Strainer(#10287-)
01***12Bolt,(Without R.P.C.U.)2
01***14Bolt2
01***16Bolt,(For Slag Handling)1
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Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Pto Lubricating Oil Piping(#10287-)
01***30Bolt,(For France Noise Suppression)2
01***20Bolt,(Used When Towing Winch)2
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
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Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Torque Convertor Oil Cooler(#10287-)
01***10Bolt4
01***25Bolt15
01***35Bolt5
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Komatsu : S4d155-4(S/N 10287-50040) : Lubricating Oil System : Turbochager Lubricating Oil Piping(#10287-)
01***25Bolt2
01***30Bolt2
01***10Bolt2
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Tool And Kit
Komatsu : S4d155-4(S/N 10287-50040) : Tool And Kit : Kit(#10287-)
01***12Washer,Lock (K2)3
01***12Washer,Lock (K2)4
01***08Washer,Lock (Kit)1
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S4D155-4(S/N 10287-50040) serial number reference

The engine serial number is stamped on the engine block, typically on the left side near the injection pump. The prefix is the first part of the engine model code (e.g., S4D155-4), which identifies the cylinder count and bore series; the subsequent digits are the build sequence.

PrefixIdentifies
S4D155-4Engine Model
S6D155-4Engine Model
S6D155G-4Engine Model
SA6D155-4Engine Model

Frequently asked questions

What engine does the Komatsu D155A-1 use?

The Komatsu D155A-1 uses the S4D155-4 engine, a four-cylinder turbocharged diesel unit.

What is the operating weight of the Komatsu D155AX-8?

The operating weight of the Komatsu D155AX-8 is approximately 89,300 lb (40,506 kg), varying by configuration.

What replaced the Komatsu D155A-1?

The D155A-1 was replaced by the D155AX-8 series, which features updated emissions-compliant engines and modernized undercarriage systems.

What S4D155-4(S/N 10287-50040) owners discuss

What are the known powertrain and hydraulic behaviors for the Komatsu S4D155-4 engine series?
The S4D155-4 engine is a four-cylinder diesel unit. Hydraulic performance issues often manifest as slow or weak operation in the working device, travel, or swing circuits. A common diagnostic pattern is reduced performance when the hydraulic oil is hot, indicating internal leakage that is less obvious when the oil is cold. The main safety valve is critical for system pressure; grinding or repairing this valve has been reported to resolve slow heating and pressure loss issues. The PC (Pilot Control) valve assembly is also a frequent point of failure for weak hydraulic functions if not adjusted or damaged correctly. Variations in operating pressure exist between the S4D155-4 and S6D155-4 variants, with the S4D155-4 regulator valve operating at 3.75±0.25 kg/cm² and the S6D155-4 at 3.45±0.25 kg/cm². The main relief valve operating pressure is specified at 4.5±0.2 kg/cm³ for the S4D155-4 piston cooling circuit. These values vary by configuration/series depending on the specific engine serial number range and machine application. Have your dealer verify the exact pressure settings for your serial range before adjustment.
What undercarriage or wear patterns are typical for machines powered by this engine type?
Machines utilizing the S4D155-4 engine, typically found in mid-size excavators, exhibit standard undercarriage wear patterns associated with heavy earthmoving. Key wear items include track pads, bushings, and bearings. Worn bushings lead to increased noise and vibration, while worn bearings can cause premature track failure. Track tension must be monitored regularly, as repeated loosening is a common issue linked to undercarriage wear. Debris packed into the undercarriage can cause uneven travel speed or pulling to one side. Regular inspection of rollers, idlers, and sprockets is required to maintain proper track alignment and tension. These wear patterns vary by configuration/series based on the specific machine model (e.g., PC200-8, PC210-8) and operating environment.
What are the engine quirks per the S4D155-4 series?
The S4D155-4 engine series is robust but sensitive to fuel quality and service intervals. Contamination, extended service intervals, and low-quality fuel accelerate wear on injectors and fuel delivery components. Engine performance issues such as loss of power, increased fuel usage, or overheating often signal airflow restriction, injector wear, or failing fuel delivery components. The engine relies on a precise fuel system; blocked fuel filters, clogged injectors, or failing fuel pumps restrict flow and cause starting difficulties. Overheating may indicate problems with the cooling system or radiator, particularly in dusty environments where heat exchangers become packed with debris. The engine serial number range 10287 to 50060 and 50248 and up have specific regulator valve and filter bracket configurations documented in the shop manual. These quirks vary by configuration/series depending on the emissions package and machine application.
What are common electrical or sensor issues for this engine/machine combination?
Komatsu excavators with this engine rely heavily on electronic control systems. Common electrical issues include intermittent starting, dashboard failure, and random shutdowns caused by a single faulty sensor or unstable power supply. Multiple fault codes often point to battery state, chassis grounds, or connector issues rather than individual component failure. Sensors such as fuel pressure, temperature, and speed sensors are critical; malfunctioning sensors can affect machine functionality and control. The engine control module and wiring harnesses must be inspected for damage or corrosion, especially in harsh environments. These issues vary by configuration/series depending on the specific machine model and electronic control unit version.
What to check when buying a used S4D155-4(S/N 10287-50040) machine?
When purchasing a used machine with the S4D155-4 engine (Serial No. 10287 to 50040), verify the following: 1. Engine Serial Number: Confirm the serial number falls within the 10287 to 50060 range or 50248 and up, as regulator valve and filter bracket configurations differ. 2. Hydraulic System: Test all functions (boom, arm, bucket, swing, travel) cold and hot. Weakness when hot indicates internal leakage. Check for leaks in hydraulic lines and cylinders. 3. Cooling System: Inspect the radiator, hydraulic oil cooler, and charge-air cooler for blockage. Check coolant level and fan operation. 4. Undercarriage: Measure track pad wear, roller/idler/sprocket condition, and track tension. Look for debris packed in the undercarriage. 5. Electrical: Scan for fault codes. Check battery health and ground connections. Verify sensor functionality. 6. Fuel System: Check fuel filters, water separator, and injector condition. Look for signs of poor fuel quality or contamination. These checks vary by configuration/series depending on the specific machine model and attachment package.
What is the critical safety fix regarding the hydraulic system for this engine/machine?
The main safety valve is critical for maintaining system pressure and safe operation. If the hydraulic system exhibits slow heating, pressure loss, or weak performance, the main safety valve may require grinding or repair. Failure to maintain proper pressure can lead to uncontrolled movement or system failure. Have your dealer verify the valve condition and pressure settings before operation.
How does the S4D155-4 engine differ from the S6D155-4 in terms of specifications?
The S4D155-4 is a four-cylinder engine, while the S6D155-4 is a six-cylinder engine. This difference affects power output, fuel consumption, and physical dimensions. The regulator valve operating pressure differs: S4D155-4 is 3.75±0.25 kg/cm², while S6D155-4 is 3.45±0.25 kg/cm². The main relief valve operating pressure for the S4D155-4 piston cooling circuit is 4.5±0.2 kg/cm³. These specifications vary by configuration/series depending on the specific engine serial number and machine application.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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