Komatsuengine(no series)

Komatsu S4D105-5E(S/N 101262-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu S4D105-5E is a four-cylinder, direct-injection diesel engine belonging to the 105 Series, specifically designated for the PW100-1 wheeled excavator class. This engine powers machines in the 9,182 to 12,688 lb operating weight range, a class defined by compact radius and utility-focused applications. Production for the PW100-1 series spans multiple generations, with the S4D105-5E covering serial numbers 101262 through the OEM part reference. It succeeded earlier iterations such as the S4D105-3 and preceded later builds utilizing the S6D95L-1D and S6D95L-1W engines. Configurations offered include standard utility setups with varying attachment packages and regional emissions compliance options.

Across the 105 Series lineage, the shift from the S4D105-3 to the S4D105-5E reflects Komatsu's adaptation to evolving emissions standards and performance demands. The S4D105-5E maintains the robust architecture of its predecessors while integrating updated fuel and cooling systems to meet Tier 4 Interim requirements. In the used and parts market, this engine remains critical because it powers the widely distributed PW100-1 excavator, a staple in municipal and utility work. Its longevity and the availability of comprehensive overhaul kits ensure it remains a cost-effective powerplant for fleet managers seeking reliable, mid-size wheeled excavator performance without the complexity of larger mining engines.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu S4D105-5E(S/N 101262-UP) specifications

Engine

ModelS4D105-5E
Series/GenerationS4 Series, Build 5E
Displacement4.33 L (264.2 cu in)
Cylinders4
ArrangementInline, 4-stroke cycle, turbocharged
Bore105 mm
Stroke125 mm
Firing Order1-2-4-3
Emissions TierNot documented for this exact serial range — verify with your dealer

Weights

Operating WeightNot documented for this exact serial range — verify with your dealer
Shipping WeightNot documented for this exact serial range — verify with your dealer
Engine Dry Weight540 kg (1,190 lb)

Dimensions

Engine Overall Length986 mm (38.8 in)
Engine Overall Width776 mm (30.6 in)
Engine Overall Height1,375 mm (54.1 in)

Performance

Gross Power90 HP (67 kW) @ 2,400 rpm
Net Power90 HP (67 kW) @ 2,400 rpm
Maximum Torque32 kgm (314 N·m) @ 1,400 rpm
High Idling Speed2,600 - 2,700 rpm
Low Idling Speed730 - 780 rpm
Min. Fuel Consumption Ratio165 g/HP·h

Service capacities (summary)

Engine Oil Capacity18 L (4.76 gal)
Cooling System Capacity40 L (10.6 gal)
Fuel Tank CapacityNot documented for this exact serial range — verify with your dealer
Hydraulic System CapacityNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

S4D105-5E(S/N 101262-UP) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)13 L (3.4 US gal)Komatsu EO-10W-30 or EO-15W-40 diesel engine oil; viscosity varies by climate (10W-30 for cold, 15W-40 for moderate/hot)
Cooling system22 L (5.8 US gal)Komatsu Super Coolant AF-NAC
Fuel tankNot documented for this exact serial range — verify with your dealerASTM D975 No.1 and No.2 diesel fuel
Transmission/powertrain compartmentsNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Final drives (each)Not documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Hydraulic system AND tankNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Axles/differentialsNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
GreaseN/AKomatsu EP Lithium Grease or equivalent

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu S4D105-5E(S/N 101262-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition
  • Check hydraulic fluid level via sight glass
  • Check coolant level and ensure cap is secure
  • Drain water from fuel separator
  • Check DEF level on Tier 4 machines
  • Inspect air filter restriction indicator
Every 250 h
  • Change engine oil and filter
  • Grease all points including boom, stick, and bucket
  • Check fluid levels
  • Check air filter element
  • Inspect belts and hoses
  • Perform visual walk-around inspection
Every 500 h
  • Replace fuel filter
  • Replace hydraulic return filter
  • Test battery and alternator
  • Test coolant SCA
  • Collect KOWA oil sample
  • Perform detailed undercarriage inspection
Every 1,000 h
  • Collect hydraulic oil sample
  • Change final drive oil
  • Inspect turbocharger
  • Take wear measurements
  • Check valve adjustment
  • Inspect structural components
Every 2,000 h
  • Change hydraulic oil
  • Flush and replace coolant
  • Service transmission
  • Perform comprehensive component evaluation
  • Inspect KDPF
  • Replace worn belts and hoses

Servicing the S4D105-5E(S/N 101262-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine wear metals and hydraulic contamination. Check coolant SCA concentration at 500 hours to prevent liner cavitation in the S4D105-5E block. Monitor DEF levels daily on Tier 4 builds to ensure SCR system efficiency. Track fuel dilution and soot levels in the engine oil to predict injector or piston ring wear before catastrophic failure occurs on this specific serial range.

Corrective & Common Repairs

Address intermittent starting or random shutdowns by inspecting the Electronic Control Module (ECM) power supply and sensor wiring harnesses. Replace worn hydraulic seals to fix leaks in the main pump or swing motor common to the PW100-1 chassis. Inspect the turbocharger Type T04B for shaft play or oil leaks. Check the fuel feed pump and filter housing for air ingress, which causes power loss and hard starting in the 4D105-5/S4D105-5 platform.

Overhaul & Rebuild Points

Plan inframe overhauls for the S4D105-5E around 10,000 to 12,000 hours based on compression test results and oil consumption rates. Replace piston rings and cylinder liners using the specific 105 Series overhaul kit. Inspect the crankshaft main and rod bearings for scoring during disassembly. Verify valve seat integrity and replace camshaft followers if wear exceeds factory limits to restore proper valve timing and compression.

Seasonal & Environment Servicing

In cold climates, verify the operation of the thermostart system for reliable cold starts. Drain the fuel water separator daily to prevent ice formation in the lines. In dusty environments, clean the radiator and oil cooler fins frequently to prevent overheating. Inspect the air pre-cleaner and outer air filter element more often in high-dust conditions. Ensure the cooling system uses Komatsu Super-coolant AF-NAC to prevent freeze damage and corrosion in extreme temperatures.

S4D105-5E(S/N 101262-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
07000-02135O-Ring,Hydraulic Oil FilterCheck fitment →
6127-61-2971O-Ring,Oil Cooler ElementCheck fitment →
6136-61-2190O-Ring,Oil Cooler ElementCheck fitment →
07002-03334O-Ring, At Transmission FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

S4D105-5E(S/N 101262-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor and backup speed sensor failureFaulty speed sensor, broken wiring harness, or corroded connector at the pin connectorReplace the speed sensor and verify voltage at the pin connector
CA111Internal engine controller (ECM) faultCritical internal failure of the Electronic Control ModuleReplace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail pressure sensor or actual overpressure conditionDiagnose the fuel rail pressure sensor or check pump lines
CA452Common rail pressure sensor feedback value too lowMalfunction in the rail pressure sensor or low pressure conditionDiagnose the fuel rail pressure sensor or check pump lines
CA122Intake air pressure sensor feedback voltage too highFaulty intake pressure sensor or wiring issueVerify the intake pressure sensor and wiring
CA123Intake air pressure sensor feedback voltage too lowSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA153Intake air temperature sensor feedback voltage too highFaulty Intake Air Temperature (IAT) sensorReplace or test the IAT sensor
CA154Intake air temperature sensor feedback voltage too lowFaulty Intake Air Temperature (IAT) sensorReplace or test the IAT sensor
CA441Battery voltage too lowWeak battery, failing alternator, or voltage regulator issueReplace the alternator or battery; check the voltage regulator
CA442Battery voltage too highFailing alternator or voltage regulatorReplace the alternator or battery; check the voltage regulator

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

S4D105-5E(S/N 101262-UP) attachments & work tools

Excavator Attachments

The S4D105-5E engine (S/N 101262-UP) powers the PW100-1 and PW100-3 wheeled excavators. Factory configurations for these models include standard digging buckets, trenching buckets, and rock buckets. Coupler systems vary by configuration/series; verify specific quick-attach compatibility with the dealer for the exact machine serial number.

Dozer Attachments

The S4D105-5E engine is not listed for the D31A, D31P, D31S, or D31Q dozer series in the provided equipment guide for this specific serial range. Dozer blade and ripper configurations for the D31 series are associated with other engine variants in the source data.

Grader Attachments

The S4D105-5E engine is not listed for the GD22AC-1A or GD28AC-1A motor grader series in the provided equipment guide for this specific serial range. Grader moldboard and ripper configurations for these models are associated with other engine variants in the source data.

Hydraulic System Notes

Work tools requiring auxiliary hydraulics (e.g., breakers, hammers) must match the machine's hydraulic kit arrangement. Factory spec sheets for the PW100 series indicate standard hydraulic flow rates; verify specific flow requirements with your dealer to ensure tool compatibility with the machine's pump capacity.

Engine Identification

The S4D105-5E engine (S/N 101262-UP) is distinct from the S4D102E series and 4D105-3 series. Sources confirm the S4D105-5E is used in the PW100-1 (S/N 1003-Up) and PW100-3 (S/N the OEM part reference-Up) wheeled excavators. Do not assume compatibility with D31 or GD series machines without explicit dealer confirmation for the specific serial range.

All S4D105-5E(S/N 101262-UP) assemblies by section

Every catalogued assembly group for the Komatsu S4D105-5E(S/N 101262-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Cooling And Electrical Systems
Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Alternator And Mounting
01***60Bolt,(Without Alternator Bracket)2
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***30Bolt,(For France Noise Suppression)2
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Alternator(#101262-153564)
60***51Alternator A. (25a)1
KD***52Bolt,Through3
KD***70Rear Bracket Ass'Y1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Alternator(#153565-162069)
60***40Alternator A. (25a),(See Fig.0641)1
KD***52Bolt,Through3
KD***70Rear Bracket Ass'Y1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Alternator(#162070-)
60***30Alternator A. (25a),(With Non Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***70Bracket,Front1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Corrosion Resistor (Except Japan)
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***29Washer,Spring (Cold Weather Spec.)4
01***30Washer,Spring(Sandy?Dusty Terrain S.)4
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Heater Signal And Relay Switch
60***70Switch,Air Intake Heater1
60***60Switch,Heater Relay1
60***71Signal,Signal1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Starting Motor (1/2) (7.5kw) (Except Japan)
60***81Starting Motor Ass'Y,7.5kw1
KD***01O-Ring1
KD***70Center Bracket A1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Starting Motor (1/2)(#102089-162079)
60***43Starting Motor A.,(5.5kw) (See Fig.0661)1
KD***10Clutch Ass'Y,Over Running1
KD***01O-Ring1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Starting Motor (1/2)(#162080-)
60***80Starting Motor Ass'Y,(5.5kw)1
KD***30Bracket,Center1
KD***50O-Ring1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Starting Motor (2/2) (7.5kw) (Except Japan)
KD***01Washer,Seal2
KD***30Holder1
KD***05Terminal Ass'Y1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Starting Motor (2/2)(#102089-162079)
KD***01Washer,Seal2
KD***80Shift Lever Ass'Y1
KD***30Contactor,Moving1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Starting Motor (2/2)(#162080-)
KD***50O-Ring1
KD***30Cap, Gum1
KD***10Ring,Clip2
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Starting Motor And Mounting
01***35Bolt - Torque Converter Totransmission Mounting3
01***36Washer,Radio Controlled Slag Handling3
07***00O-Ring,(F4350-65a1 -5 )1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Starting Motor(#101262-102088)
60***42Starting Motor A.,(5.5kw) (See Fig.2546)1
KD***10Clutch Ass'Y,Over Running1
KD***80Shift Lever Ass'Y1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Water Pump And Cooling Fan (Tropical Sandy And Dusty Spec.) (Except Japan)(#150007-)
01***30Bolt,(Cold Terrain Spec.)3
01***50Bolt4
01***55Bolt,(For Suction? Reversible Fan)2
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Water Pump And Cooling Fan(#101262-149999)
01***18Bolt2
01***20Bolt,(Sandy? Dusty Terrain Spec.)2
01***30Bolt,(Cold Terrain Spec.)3
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Komatsu : S4d105-5e(S/N 101262-Up) : Cooling And Electrical Systems : Water Pump And Cooling Fan(#150007-)
01***30Bolt,(Cold Terrain Spec.)3
01***50Bolt4
01***55Bolt,(For Suction? Reversible Fan)2
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Cylinder Block
Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Camshaft And Tappet
01***25Bolt,(Without Auto Priming System)2
01***25Washer,Spring?(Sandy And Dusty Spec.)2
01***16Washer,(For Shipping)2
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Crankshaft
61***11Bolt,Nylock (K2)1
61***00Metal Ass'Y1
61***50Thrust Metal Ass'Y1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Cylinder Block
01***20Bolt2
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***30Bolt,(For France Noise Suppression)4
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Cylinder Block(#101262-149999)
01***20Bolt2
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***30Bolt,(For France Noise Suppression)8
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Engine Support
Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Flywheel And Flywheel Housing
01***20Bolt,(Sandy? Dusty Terrain Spec.)8
01***70Bolt, Spacer2
01***30Bolt,Radio Controlled Slag Handling6
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Front Cover
01***20Bolt,(Sandy? Dusty Terrain Spec.)6
01***22Bolt,(Cold Terrain Spec.)4
01***25Bolt,(Without Auto Priming System)5
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Oil Pan
01***22Bolt,(Cold Terrain Spec.)20
01***25Bolt,(Without Auto Priming System)8
01***30Bolt,(Cold Terrain Spec.)2
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Block : Piston And Connecting Rod
04***18Ring, Retaining2
61***40Crank Pin Metal A4
61***00Connecting Rod Ass'Y4
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Cylinder Head
Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Head : Air Cleaner(#101262-151706)
04***10Ring,See Fig. K4010-65a01
09***60Plate? Instruction,(Japanese-English) (Not Shown)1
60***80Valve,Dust1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Head : Air Intake Manifold And Connection
01***65Bolt,(For Alternator Bracket Mount)6
01***75Bolt,(See Fig.0142)4
01***80Bolt,(See Fig.0131)1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Head : Cylinder Head
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***30Bolt,(For France Noise Suppression)1
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Head : Cylinder Head Cover
01***16Bolt,(For Slag Handling)1
01***25Washer,Spring?(Sandy And Dusty Spec.)1
07***23Clamp - Hose1
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Head : Exhaust Manifold And Turbocharger
01***60Bolt (M10-1.50x60)2
01***80Bolt, Mount Strainer Flange6
01***60Screw2
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Head : Muffler
01***30Bolt,(For France Noise Suppression)4
01***70Bolt, Spacer3
01***32Washer,(With Auto Emergency Steering)3
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Head : Rocker Arm
01***80Bolt,(Shim 5 Pieces Over)1
01***06Nut, Regular Hexagon (M8-1.25)8
01***36Washer,Radio Controlled Slag Handling4
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Komatsu : S4d105-5e(S/N 101262-Up) : Cylinder Head : Turbocharger (Except Japan)
61***00Turbocharger Ass'Y,(See Fig.2141)1
61***01Turbocharger Ass'Y,(See Fig.2141)1
61***02Turbocharger Ass'Y1
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Fuel System
Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Fuel Filter
01***16Bolt (Welded)2
01***20Bolt2
01***35Bolt, Mounting - Flywheel Housing End2
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Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#150007-)
DK***20Bolt, Joint1
DK***20Pump,Priming1
DK***00Adapter1
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Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#150007-)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***20Cover1
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Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#150007-)
DK***00Adapter1
DK***00Nut,Lock1
DK***10Pin,Spring1
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Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Fuel Injection Pump (Pump)(#150007-)
61***00Injection Pump Ass'Y1
DK***20Plunger Ass'Y4
DK***20Cover1
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Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Fuel Injection Pump And Piping
01***20Bolt3
01***30Bolt1
01***35Bolt1
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Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Fuel Injection Pump And Piping(#101262-103414)
01***30Bolt,(Cold Weather Spec.)1
01***55Bolt1
01***70Bolt3
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Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Nozzle Holder
01***55Bolt,(For Trimming Dozer)8
01***25Washer,Spring?(Sandy And Dusty Spec.)8
07***12Gasket,Mechanical Pump Piping2
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Komatsu : S4d105-5e(S/N 101262-Up) : Fuel System : Water Separator
07***60O-Ring,(For Pc750?800?1800) (A2610)1
60***00Water Separator A.,(4d105-5h? 4d105-5t)1
60***60Plug,Drain (4d105-5h? 4d105-5t)1
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Lubricating Oil System
Komatsu : S4d105-5e(S/N 101262-Up) : Lubricating Oil System : Lubricating Oil Cooler
01***25Bolt,(Without Auto Priming System)5
01***30Bolt,(Cold Terrain Spec.)3
01***35Bolt,(Without Auto Priming System)9
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Komatsu : S4d105-5e(S/N 101262-Up) : Lubricating Oil System : Lubricating Oil Filter
01***90Bolt1
01***35Bolt, Mounting - Flywheel Housing End1
01***25Bolt (M10x1.50x25)1
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Komatsu : S4d105-5e(S/N 101262-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe(#101262-149999)
01***25Bolt,(Without Auto Priming System)1
01***30Bolt,(Cold Terrain Spec.)2
01***50Bolt,(For Trimming Dozer)4
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Komatsu : S4d105-5e(S/N 101262-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe(#150007-)
01***25Bolt,(Without Auto Priming System)1
01***30Bolt,(Cold Terrain Spec.)3
01***40Bolt,(For Position Fixing)1
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Komatsu : S4d105-5e(S/N 101262-Up) : Lubricating Oil System : Turbocharger Lubricating Oil Piping
01***22Bolt,(Cold Terrain Spec.)2
01***35Bolt, Mounting - Flywheel Housing End2
01***25Washer,Spring?(Sandy And Dusty Spec.)2
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Tool And Kit
Komatsu : S4d105-5e(S/N 101262-Up) : Tool And Kit : Gasket Kit
01***16Washer,Lock? Injection Gear1
07***65O-Ring,Injection Pump Case1
07***95O-Ring,Transmission Strainer1
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S4D105-5E(S/N 101262-UP) serial number reference

Locate the metal data plate riveted to the right-hand side of the cab on the lower frame, typically behind the front idler or beneath the operator's window. Read the three-character model prefix (e.g., PW100) followed by the serial number range to identify the correct engine variant.

PrefixIdentifies
PW100-1Wheeled hydraulic excavator
PW100-3Wheeled hydraulic excavator

Frequently asked questions

What engine does the Komatsu PW100-1 use?

The Komatsu PW100-1 wheeled excavator uses the Komatsu S4D105-5E engine for serial numbers 101262 through the OEM part reference. Earlier builds may use the S4D105-3, while later builds transition to the S6D95L-1D or S6D95L-1W engines.

What is the operating weight of the Komatsu PW100-1?

The operating weight of the Komatsu PW100-1 varies by configuration and attachment package, typically ranging from 9,182 lb to 12,688 lb (4,165 kg to 5,755 kg).

What replaced the Komatsu S4D105-5E engine?

The S4D105-5E was succeeded by the S6D95L-1D and S6D95L-1W engines in later production runs of the PW100-1 series. These six-cylinder engines offer increased power and efficiency for updated emissions standards.

What S4D105-5E(S/N 101262-UP) owners discuss

What are the known powertrain and hydraulic behaviors for machines using the S4D105-5E engine?
The engine is a 4-cylinder, 4-stroke, water-cooled, turbocharged diesel unit. It utilizes a mechanical fuel injection pump with a built-in governor and a Type T04 turbocharger. Hydraulic systems in these machines often exhibit weakness when hot due to decreased oil viscosity revealing internal leakage in pumps or valves. If all functions slow simultaneously, check hydraulic oil level, filter condition, and engine RPM. If only one function is slow, inspect the specific cylinder, control valve spool, and load-holding valves. A machine that pulls to one side during travel often has mechanical resistance or track tension issues rather than a travel motor failure. Verify the exact serial range specification sheet before diagnosing, as hydraulic pressures and control strategies vary by configuration and series. Safety-critical fixes: have your dealer verify hydraulic pressure settings and travel motor calibration.
What undercarriage or wear patterns are typical for this machine type?
Components such as bushings, bearings, and track pads are subjected to significant wear and tear. Worn-out bushings can lead to noise and vibration, while worn bearings may cause premature failure of the tracks. The track tensioner and undercarriage components require regular inspection to prevent repeated loosening. Environmental factors such as moisture, dust, and salt can exacerbate wear and lead to corrosion, weakening the structure. Implementing a preventive maintenance schedule and replacing worn components with new ones is essential to extend the lifespan of these parts. Safety-critical fixes: have your dealer verify track tension and undercarriage alignment.
What are the specific quirks or characteristics of the S4D105-5E engine series?
The S4D105-5E belongs to the Komatsu 105 Engine Series, which includes the 4D105-3 and S4D105-3 models. The fuel system consists of a fuel tank, feed pump, fuel filter, fuel injection pump, and nozzles. Excess fuel from the nozzles or thermostart tank flows back to the fuel tank through spill pipes. The engine uses a specific thermostat and oil filter configuration. The turbocharger for the S4D105 type is the Type T04. Engine performance issues such as loss of power, increased fuel usage, or overheating may signal airflow restriction, injector wear, or failing fuel delivery components. Contamination, extended service intervals, and low-quality fuel accelerate wear. Safety-critical fixes: have your dealer verify fuel injection timing and turbocharger boost pressure.
What are common electrical or sensor issues reported for these machines?
Komatsu excavators rely heavily on electronic control systems, meaning a single faulty sensor or unstable power supply can trigger multiple warning signals. Owners often report intermittent starting, dashboard failure, or machines that randomly shut down. Multiple fault codes may indicate issues with the battery, grounds, or connectors. A battery can show acceptable voltage until the starter is loaded; if the display dims heavily or voltage collapses during starting, perform a load and voltage-drop test before ordering a starter. Check the power supply, verify the functionality of sensors, and ensure the control panel is operational to resolve electromechanical issues. Safety-critical fixes: have your dealer verify battery load tests and ground strap integrity.
What should be checked when buying a used machine with the S4D105-5E engine?
Identify the exact machine serial range and configuration before using service specifications. Check the engine oil level, inspect the cooling system for blockages, and test the battery with a multimeter. Look for signs of exhaust entering the cooling system, which may indicate failed cylinder liners or head gaskets. Inspect the hydraulic system for leaks, stuck components, and inadequate fluid levels. Verify the condition of the air filter, fuel filters, and fuel tank venting. Check for mechanical wear on bushings, bearings, and track pads. Ensure the machine has not been operated in harsh environments without proper corrosion protection. Confirm the exact serial-prefix specification sheet and installed attachment package, as these can change weight, reach, and fuel use. Safety-critical fixes: have your dealer verify the engine compression and hydraulic system integrity.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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