Komatsuhydraulic shovels(no series)

Komatsu H95(S/N G86026)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu (Demag) H95 is a hydraulic mining face shovel in the roughly 93,000-100,000 kg operating weight class, built under the Komatsu/Demag joint venture that folded Demag's mining-shovel engineering into Komatsu roughly between 1996 and 2000. Komatsu offered the H95 with a choice of two engine options: a Cat 3408 DI-TA turbocharged diesel rated around 375 kW, or a Cummins KTA19-C600 turbocharged diesel applying roughly 373 kW. The shovel front carries a 6.0-6.5 m3 face-shovel bucket with breakout force in the range of 51,000 kg, riding on roughly 500 mm track shoes. Standard equipment included quick-change couplings, an air-conditioned cab, and particulate filtration. It sits in the lineage between earlier Demag-branded mechanical and hydraulic shovels and the later Komatsu-designed hydraulic mining shovel range that grew out of the same Demag engineering base.

Across the H95 production run, including sibling serials in the G86000 range, Komatsu kept the dual-engine option in place so operators could match a new shovel's drivetrain to existing fleet parts commonality rather than being locked to one engine brand. This is a mechanical-era machine with no ECM or electronic fault codes, so instrumentation is limited to gauges and warning lamps, and condition monitoring depends on physical inspection and oil sampling rather than diagnostic downloads. In today's used and parts market, the H95 matters as a bridge-era mining shovel: it is old enough that major components (engine, swing drive, final drives) are commonly rebuilt rather than replaced given the cost of new mining-class shovels, and buyers need to confirm which engine option a given serial carries before sourcing filters, injectors, or turbo parts, since the Cat and Cummins option sets do not interchange.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu H95(S/N G86026) specifications

Engine

Engine modelFactory option of either a Cat 3408 DI-TA turbocharged diesel or a Cummins KTA19-C600 turbocharged diesel; not documented which option this exact serial carries
Displacement / cylindersCummins KTA19-C600 option: approximately 19 L, 6 cylinders. Cat 3408 DI-TA option: V8 configuration
PowerApproximately 373-375 kW (500-503 hp) applied output on either engine option
Emissions tierNot documented — this shovel predates published emissions-tier ratings (production window roughly 1996-2000)

Weights

Operating weightApproximately 93,000-100,000 kg (205,000-220,500 lb); reported figures vary by source/configuration

Dimensions

Transport length7.29 m (23 ft 11 in)
Transport width4.65 m (15 ft 3 in)
Transport height5.37 m (17 ft 7 in)
Track shoe width500 mm (19.7 in)

Performance

Bucket capacity6.0-6.5 m³ (7.8-8.5 cu yd)
Breakout forceApproximately 51,000 kg (112,500 lb) per a single spec listing — treat as approximate, not cross-verified
Travel speedNot documented in available spec sources — verify with dealer or shop manual for this serial range
GradeabilityNot published for this model

Service capacities (summary)

Fuel, hydraulic, engine oil, cooling capacitiesNot documented in available spec sources for this serial range — verify with a Komatsu (Demag) dealer or the factory shop manual

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

H95(S/N G86026) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Not documented for this exact serial range — verify with your dealer. This shovel shipped with a choice of two engine options, so crankcase fill volume depends on which engine this unit carries.Engine oil matched to the installed engine's OEM spec. Viscosity grade by climate not documented for this unit.
Cooling systemNot documented for this exact serial range — verify with your dealer.Extended-life ethylene-glycol coolant per the shop manual for this range. Concentration/climate mix not documented for this unit.
Fuel tankNot documented for this exact serial range — verify with your dealer.Diesel fuel per the specification for the installed engine.
Swing drive (powertrain compartment)Not documented for this exact serial range — verify with your dealer.Gear/powertrain oil (TO-class) per the shop manual for this range.
Travel/final drive (each side)Not documented for this exact serial range — verify with your dealer.Final-drive gear oil (TO/GO-class) per the shop manual for this range.
Hydraulic system and tankNot documented for this exact serial range — verify with your dealer.Hydraulic oil (HO-class) per the shop manual for this range. Viscosity-by-climate split not documented for this unit.
Grease points (spec only)Per-point quantities not documented for this exact serial range.Multipurpose lithium-based EP grease per the shop manual for this range.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu H95(S/N G86026) maintenance schedule

Service intervalTasks
Every 50 h
  • Check engine oil and coolant level before start-up
  • Inspect hydraulic oil level and tank breather condition
  • Drain fuel/water separator and air-tank moisture traps
  • Grease boom, stick, bucket, and swing-circle pin points
  • Inspect track shoes, chain tension, and undercarriage for visible damage
  • Confirm all gauges and warning lamps (oil pressure, coolant temp, hydraulic temp, air filter restriction) respond at start-up
Every 250 h
  • Change engine oil and filter for the engine option fitted
  • Replace fuel filter and water-separator elements
  • Pull oil samples from engine, hydraulic, and final-drive systems for lab analysis
  • Inspect turbocharger for shaft play, boost-hose leaks, and oil seepage
  • Check battery terminals, electrolyte, and charging output
  • Inspect and re-torque bucket, stick, and boom pin retainers and GET wear parts
Every 500 h
  • Replace hydraulic return-line filter elements
  • Check and adjust engine valve lash per the fitted engine's service spec
  • Inspect swing-drive and final-drive oil condition, top off or change per sample results
  • Inspect air-conditioning system and cab air filtration
  • Inspect hydraulic hoses and cylinder rods for leaks or wear
  • Perform structural inspection of boom, stick, and bucket welds and pin bores
Every 1,000 h
  • Change hydraulic tank breather and suction strainers
  • Change final-drive and swing-drive gear oil
  • Test engine coolant condition and replenish corrosion-inhibitor additive
  • Perform in-depth inspection of turbocharger, injectors, and exhaust system
  • Check track chain wear, idlers, and rollers for replacement need
  • Re-torque undercarriage and upperstructure mounting fasteners
Every 2,000 h
  • Flush and refill engine coolant system
  • Change hydraulic system oil in full
  • Inspect swing bearing and swing-gear teeth for wear pattern
  • Re-shim or adjust track chain and roller wear
  • Conduct comprehensive engine top-end inspection (injectors, turbo, valve train)
  • Inspect main hydraulic pump and motor case-drain flow rates
Every 4,000 h
  • Inspect main hydraulic pumps and swing motors for rebuild need based on condition
  • Review long-term oil-analysis trends to plan engine bottom-end work
  • Conduct full undercarriage teardown inspection; replace track chains as worn
  • Reseal or rebuild boom and stick cylinders showing drift or leakage
Every 6,000 h
  • Plan engine top-end or full overhaul based on running hours and oil-analysis trend
  • Rebuild final drives and swing-drive gearbox
  • Exchange or rebuild main pump and motor wear components
  • Perform full structural NDT inspection of boom, stick, and revolving frame

Servicing the H95(S/N G86026) beyond the schedule

Predictive Maintenance & Fluid Analysis

G86026 carries either a Cat 3408 DI-TA or Cummins KTA19-C600 - confirm which before ordering filters or scheduling oil work. Route every scheduled sample (engine, hydraulic, final drive, swing drive) through lab analysis rather than relying on calendar intervals alone. With no ECM on this mechanical-era shovel, wear-metal trending is the only early warning for turbo, injector, and swing-drive wear. Log GET consumption and sample trends against hours to flag problems before they become structural or drivetrain failures.

Corrective & Common Repairs

Expect recurring wear at the boom, stick, and bucket pin-bushing joints and in the GET package on the 6.0-6.5 m3 face-shovel front; replace teeth, adapters, and shrouds on a wear cycle rather than a fixed hour count. Hydraulic cylinder reseals and hose replacement are the next most common corrective jobs on a machine this age. Always confirm engine identity before sourcing turbo, injector, or filter parts, since the two option sets share no common components.

Overhaul & Rebuild Points

Major rebuild points on G86026 center on the swing drive, final drives, and main hydraulic pumps and motors - wear items on a shovel this age regardless of which engine option is fitted. Track chains, rollers, and idlers on the roughly 500 mm shoes typically need replacement well before the engine reaches overhaul hours. Time an engine top-end or full rebuild to oil-analysis trends rather than a fixed schedule, since face-shovel duty cycles vary rebuild timing considerably.

Seasonal & Environment Servicing

In cold-start conditions, pre-heat whichever engine is fitted and verify coolant additive concentration before winter operation. In hot, dusty pit environments, shorten air- and fuel-filter change intervals and inspect the particulate filter and air-conditioning system more often. Grease exposed pin points more frequently in wet or abrasive ground conditions, and check track tension and undercarriage seals after any extended period of standing idle.

H95(S/N G86026) common service parts

Part numberPart
1R0 712Fuel Filter CartridgeCheck fitment →
490 381 40Air FilterCheck fitment →
761 415 73Main Insert For Air FilterCheck fitment →
761 416 73Safety Insert For Air FilterCheck fitment →
1R0 716Oil Filter CartridgeCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

H95(S/N G86026) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
OIL PRESSURE (engine oil pressure warning lamp)Engine lubrication oil pressure has dropped below the safe minimum thresholdLow oil level, worn oil pump, clogged suction screen, or failed pressure sender/switchStop engine immediately, check oil level and for leaks, inspect sender before restarting
COOLANT TEMP (engine water temperature warning lamp)Engine coolant temperature has exceeded the normal operating rangeLow coolant level, blocked radiator core, failed water pump, or slipping/broken fan driveIdle down, check coolant level and radiator for debris once safe to approach, inspect fan drive belt
HYD OIL TEMP (hydraulic oil temperature warning lamp)Hydraulic tank oil temperature has exceeded the safe operating limitBlocked hydraulic oil cooler, low oil level, failing cooler fan, or sustained high-load digging in hot ambient conditionsReduce load, idle to allow cooling, check cooler core and fan operation, verify oil level
HYD OIL LEVEL (hydraulic tank level warning lamp)Hydraulic reservoir oil level has dropped below the minimum sight-gauge or float-switch markExternal leak at hose, cylinder seal, or fitting; oil cooler leakStop operation, inspect for visible leaks at rams, hoses and cooler, top up only after leak is found and fixed
CHARGE (alternator/battery charge warning lamp)Charging circuit is not supplying current to the battery systemBroken or slipping alternator belt, failed alternator, or loose/corroded battery cableCheck belt tension and condition, inspect battery terminals, test alternator output
AIR FILTER (air cleaner restriction indicator)Engine air intake filter has reached its maximum allowable restrictionClogged primary or secondary air filter element from dust ingestionService or replace the air filter element, check intake ducting for damage
FUEL FILTER (fuel filter restriction indicator)Fuel filter restriction has exceeded normal limits, reducing fuel deliveryClogged primary or secondary fuel filter, water/contamination in fuelReplace fuel filter elements, drain water separator, check fuel tank for contamination

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

H95(S/N G86026) attachments & work tools

Face/front shovel bucket (primary work tool)

This machine is fitted from the factory as a front-shovel loading tool, not a backhoe conversion. Standard bucket capacity for this size class runs about 6.0 to 6.5 m3 (7.8 to 8.5 cu yd), matched to the roughly 93 to 100 tonne operating weight class, with a breakout force rating around 51,000 kg (about 112,500 lbf).

Backhoe / mass-excavation front

Some machines in this size range of Demag-heritage shovels were offered with an alternate backhoe or mass-excavation front, but no source ties a backhoe front specifically to this serial range. Treat as unconfirmed for this unit and verify with a dealer before ordering a backhoe boom/arm set.

Coupler / mounting arrangement

The bucket mounts via pin-on hardware sized to the face-shovel front rather than a hydraulic quick-hitch. Quick-change couplings are standard equipment, used to speed swapping the bucket or front-end tooling without a full pin-and-bushing rebuild.

Ground engaging tools (GET) / wear package

The bucket wear package for this class covers teeth, adapters, lip shrouds, and heel or side-wear shrouds sized to the roughly 6 to 6.5 m3 face-shovel bucket. These are sold as a matched set for the bucket edge and are class-specific rather than tied to a single serial.

Undercarriage / track shoe options

Crawler undercarriage with a base track (shoe) width commonly cited around 500 mm for this configuration. Wider shoe options are typically offered across this weight class to reduce ground pressure on soft mining floors, but no serial-specific shoe-width option list is documented for this unit.

Hydraulic breaker / pulveriser attachments

Published hydraulic breaker and pulveriser/crusher attachment lines are matched mainly up to roughly the 70 tonne carrier class. At its ~93 to 100 tonne operating weight, this shovel sits above that standard published compatibility range, so any factory-matched impact or demolition attachment should be confirmed directly with a dealer for this serial rather than assumed from the general attachment catalog.

Power package for attachment hydraulics

This unit runs on a turbocharged diesel in the mid-370 kW class (engine option not confirmed for this exact serial). That engine and pump package covers the bucket curl/crowd circuit; a separate high-flow auxiliary circuit for non-bucket tools (grapple, ripper, breaker) is not documented for this specific serial and should be verified before adding such tooling.

Cab and guarding options

Documented factory options for this model include air conditioning and a particulate filter. Heavy-duty front guarding (screens over glass, reinforced canopy) is typical practice for face-shovel mining fronts in this class but is not separately itemized for this serial and should be confirmed with the dealer if required.

All H95(S/N G86026) assemblies by section

Every catalogued assembly group for the Komatsu H95(S/N G86026). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

* = Variations From Page:
Komatsu : H95(S/N G86026) : * = Variations From Page : : Fig-Nos : 01-13 Not Applicable
00***98Bolt4
00***98Bolt4
00***98Bolt1
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Komatsu : H95(S/N G86026) : * = Variations From Page : : V-Belt Pulley
00***98Hose Clamp2
26***40Cover Tube For Sensor1
26***40Hose Dn 32x2450 Lg. Bulk Ware, State Length Required0
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Annex
Komatsu : H95(S/N G86026) : Annex : Colour : Chrome Yellow
Komatsu : H95(S/N G86026) : Annex : Electric Schematic
Komatsu : H95(S/N G86026) : Annex : Hydr. Schematic Superstructure
Komatsu : H95(S/N G86026) : Annex : Tools And Accessories
Backhoe-Attachment, Digging Depth 7,5 M
Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : Backhoe 5,00m?
21***40Bolt Lock2
28***40Key5
28***40Counter Block5
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Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : Boom 7,50 M
00***98Grease Nipple8
00***98Clamp 15/1514
00***98O-Ring33
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Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : Bucket Cylinder With Pipes
00***98O-Ring2
30***99Cover Plate4
31***99Bolt8
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Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : General View
Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : Hydraulic Cylinder
00***98Grease Nipple3
20***40Turcon-Glyd-Ring1
26***40Support Ring2
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Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : Stick 3,30 M
00***98Grease Nipple5
00***98Clamp 15/1512
00***98Union4
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Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : Stick Cylinder With Pipes, L.H.
00***98O-Ring1
00***98O-Ring1
30***99Screw2
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Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : Stick Cylinder With Pipes, R.H.
00***98O-Ring1
00***98O-Ring1
30***99Screw2
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Komatsu : H95(S/N G86026) : Backhoe-Attachment, Digging Depth 7,5 M : Wishbone And Rod
00***98Grease Nipple5
21***40Bolt Lock4
26***40Stripper6
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Drive
Komatsu : H95(S/N G86026) : Drive
Komatsu : H95(S/N G86026) : Drive : -Front
Komatsu : H95(S/N G86026) : Drive : -Rear
Komatsu : H95(S/N G86026) : Drive : -Top
Komatsu : H95(S/N G86026) : Drive : Adjusting Cylinder
00***98O-Ring2
33***99Nut M82
33***99Groove Nut2
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Komatsu : H95(S/N G86026) : Drive : Air Filter
49***40Air Filter1
69***87Valve1
76***73Main Insert For Air Filter1
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Komatsu : H95(S/N G86026) : Drive : Air Filter System, Cat
00***98Clamp Clip0
00***98Hose Clip9
22***40Elbow2
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Komatsu : H95(S/N G86026) : Drive : Cat-Engine Support
30***99Bolt (Standard)6
30***99Bolt (Standard)8
40***40Resilient Sleeve8
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Komatsu : H95(S/N G86026) : Drive : Cold-Start System
30***99Screw8
33***99Nut M88
34***99Lock Washer8
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Komatsu : H95(S/N G86026) : Drive : Combined Cooler
30***99Bolt 20 mm Lg12
30***99Screw20
33***99Nut M812
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Komatsu : H95(S/N G86026) : Drive : Compressor Mounts Air Con- Ditioning Equipment
00***98Bolt4
00***98Bolt4
00***98Bolt1
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Komatsu : H95(S/N G86026) : Drive : Coupling
30***99Screw1
49***40Coupling1
50***98Bolt32
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Komatsu : H95(S/N G86026) : Drive : Diesel Engine
1R***12Fuel Filter Cartridge1
1R***16Oil Filter Cartridge2
3T***67Starter1
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Komatsu : H95(S/N G86026) : Drive : Distributor Gear
17***40Union2
30***99Bolt6
30***99Bolt2
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Komatsu : H95(S/N G86026) : Drive : Drive, Cat
31***99Washer8
50***98Bolt (Standard)8
50***98Bolt (Standard)12
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Komatsu : H95(S/N G86026) : Drive : Engine : Caterpillar / Type
Komatsu : H95(S/N G86026) : Drive : Exhaust System, Cat
26***40Compensator L=230mm1
26***40Muffler1
28***40Clamp2
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Komatsu : H95(S/N G86026) : Drive : Fan Mounting
03***99B-Belt, Fan5
30***99Bolt1
30***40Disc2
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Komatsu : H95(S/N G86026) : Drive : Filter
33***99Nut1
44***40Aeration Filter, Assembly1
69***89Socket Housing1
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Komatsu : H95(S/N G86026) : Drive : Fuel Line
25***40Hose Dn 12 X Ca. 4000 Lg. Bulk Ware, State Length Required1
25***40Hose Fittings1
25***40Screwed Fittings1
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Komatsu : H95(S/N G86026) : Drive : Fuel Tank
08***40Quick Disconnect Coupling1
08***40Protection Cap1
20***40Filler Cap Lockable1
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Komatsu : H95(S/N G86026) : Drive : Main Pump
20***40Screw Plug1
25***40Plug2
25***40Plug1
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Komatsu : H95(S/N G86026) : Drive : Mountings, Cat Power
00***98Hose Clamp2
26***40Cover Tube For Sensor1
26***40Hose Dn 32x2450 Lg. Bulk Ware, State Length Required0
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Komatsu : H95(S/N G86026) : Drive : Oil Tank
00***98O-Ring1
00***98O-Ring4
08***40Quick Disconnect Coupling1
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Komatsu : H95(S/N G86026) : Drive : Output :
Komatsu : H95(S/N G86026) : Drive : Pump Arr.
30***99Bolt 25 mm Lg12
30***99Bolt (Standard)12
31***99Washer12
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Komatsu : H95(S/N G86026) : Drive : Radiator Arr.
00***98Clamp8
00***98Union1
24***40Hose ? 22 X 1500 Lg Bulk Ware, State Length Required1
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Komatsu : H95(S/N G86026) : Drive : Return Oil Filter, Drain Oil
00***98O-Ring1
41***40Return Oil Filter (H65, H135) (H65, H135) A = 3751
49***40Return Oil Filter (H55, H65) (H55, H65) A = 5701
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Komatsu : H95(S/N G86026) : Drive : Serial-No. :
Komatsu : H95(S/N G86026) : Drive : Speed Control Cable
13***40Plug-In Sleeve0
15***40Clamping Ring0
21***99Plastic Pipe ? 12 Bulk Ware, State Length Required0
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Komatsu : H95(S/N G86026) : Drive : Suction Lines
30***99Bolt 35 Lg12
39***40Hose Connection Diesel Engine3
39***40Seal3
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Komatsu : H95(S/N G86026) : Drive : Suction Tank
30***99Bolt ? 16 mm4
31***99Washer8
33***99Nut4
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Electric
Komatsu : H95(S/N G86026) : Electric : Battery Arr. With Cables
05***40Battery Switch1
14***40Cable Shoe4
25***40Rubber Grommet4
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Komatsu : H95(S/N G86026) : Electric : Electric Equipment
05***40Slip-On Pipe1
08***40Ventilator (Optional Equipment)1
23***40Turn Switch1
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Komatsu : H95(S/N G86026) : Electric : Instruments At Control Box
05***40Tongue Terminal 1,5-2,51
05***40Ground Wire - Series Terminal4
27***40Cable Channel 40x40 Ca. 1200 mm Bulk Ware, State Length Required0
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Komatsu : H95(S/N G86026) : Electric : Lighting Equipment
00***98Clamp 15/1512
05***40Bulb 35 W2
25***40Housing, Empty1
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Komatsu : H95(S/N G86026) : Electric : Lighting Spotlamp
05***40Plug To Fig-No: 172
05***40Slip-On Pipe1
05***40Socket2
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Komatsu : H95(S/N G86026) : Electric : Switch Box - Electronic
05***40Socket 2-Polig1
05***40Ground Wire - Series Terminal10
08***40Double-Bit Key ? 3.21
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Komatsu : H95(S/N G86026) : Electric : Switch Cabinet At Fuel Tank
05***40Ground Wire - Series Terminal40
16***40Double-Bit Key ? 5.20
26***40Retainer0
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Komatsu : H95(S/N G86026) : Electric : Warning System
44***40Horn Assembly. Consist. Of Fig-Nos: 01,03-161
44***40Compressor1
51***40Air Hose0
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Komatsu : H95(S/N G86026) : Electric : Wire Layout - Control Plate
05***40Ground Wire - Series Terminal6
25***40Housing, Empty1
32***99Screw2
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Komatsu : H95(S/N G86026) : Electric : Wire Layout - Oil Tank - Control Blocks
00***98Clamp 15/1510
00***98Clamp 22/1510
00***98Clamp 18/1510
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General View
Komatsu : H95(S/N G86026) : General View : General View Shovel
Komatsu : H95(S/N G86026) : General View : Machine-Maintenance Parts
03***99B-Belt, Fan5
1R***12Fuel Filter Cartridge1
1R***16Oil Filter Cartridge2
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Komatsu : H95(S/N G86026) : General View : Painting/Decals/Stop Pads
00***98Name Plate2
11***40Step Pad7
12***40Plate, Spain2
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Hydraulic
Komatsu : H95(S/N G86026) : Hydraulic : Anticavitation Valve
25***40Anticavitation Valve Assembly. Ng 201
36***99O-Ring2
50***98O-Ring1
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Komatsu : H95(S/N G86026) : Hydraulic : Aux. Parts, Backhoe
00***98Union4
15***40Clamping Ring8
15***40Support Ring8
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Komatsu : H95(S/N G86026) : Hydraulic : Bleed-Off Valve
00***98O-Ring2
32***40Valve, Pre-Controlled Assembly. 125 Bar0
35***40Pressure Valve For Bullclam Bucket Equipment0
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Komatsu : H95(S/N G86026) : Hydraulic : Collector
08***40Quick Disconnect Coupling2
15***40Test - Screw Coupling1
16***40Screw Plug2
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Komatsu : H95(S/N G86026) : Hydraulic : Control Block Arr.
15***40Clamping Ring40
15***40Support Ring40
21***99Plastic Pipe ? 12 Bulk Ware, State Length Required0
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Komatsu : H95(S/N G86026) : Hydraulic : Control Block, Center + R.H.
31***99Screw M8 X 2012
31***99Screw24
33***99Seal Ring3
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Komatsu : H95(S/N G86026) : Hydraulic : Control Block, L.H.
31***99Screw M8 X 2012
31***99Screw24
33***99Seal Ring3
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Komatsu : H95(S/N G86026) : Hydraulic : Control- And Filter Plate
14***40Pressure Relief Valve For Control Pressure, 35 Bar1
25***40Solenoid Valve, Parking Brake (Y5) Zur Feststellbremse, Drehgetriebe3
30***99Bolt2
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Komatsu : H95(S/N G86026) : Hydraulic : H.P. Filter
31***99Screw4
34***99Lock Washer4
46***40H.P. Filter Assembly1
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Komatsu : H95(S/N G86026) : Hydraulic : Hydr. Control
15***40Clamping Ring0
15***40Support Ring0
18***40Screw Plug3
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Komatsu : H95(S/N G86026) : Hydraulic : Hydr. Control, Brake
00***98Test Socket1
00***98Union1
15***40Clamping Ring0
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Komatsu : H95(S/N G86026) : Hydraulic : Hydr. Lines For Boom With Hose Clamp
04***40Half Flange28
31***99Screw56
31***99Bolt (Standard)4
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Komatsu : H95(S/N G86026) : Hydraulic : Hydr. Lines For Control- And Filter Plate
00***98Test Socket1
00***98Test Coupling1
00***98Union1
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Komatsu : H95(S/N G86026) : Hydraulic : Hydr. Lines For Pumps
14***40Half Flange6
14***40Half Flange6
30***99Screw6
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Komatsu : H95(S/N G86026) : Hydraulic : Hydr. Lines For Rotary Joint
00***98Plug-In Sleeve2
04***40Half Flange16
18***40Clamping Ring2
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Komatsu : H95(S/N G86026) : Hydraulic : Hydr. Lines For Slew Gear Motor
04***40Half Flange8
25***40Test-Screw Coupling2
31***99Screw16
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Komatsu : H95(S/N G86026) : Hydraulic : Hydr. Lines Oil Cooler And Trans- Mission Oil Lube
00***98Socket2
15***40Clamping Ring2
15***40Clamping Ring2
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Komatsu : H95(S/N G86026) : Hydraulic : Lube Oil Lines For Pump Distributor Gear
00***98Union2
26***40Socket1
26***40Hose Dn 32x2450 Lg. Bulk Ware, State Length Required1
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Komatsu : H95(S/N G86026) : Hydraulic : Pilot Oil Unit, L.H.
13***40Plug-In Sleeve0
15***40Clamping Ring0
21***99Plastic Pipe ? 12 Bulk Ware, State Length Required0
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Komatsu : H95(S/N G86026) : Hydraulic : Pilot Oil Unit, L.H. Lower
15***40Clamping Ring0
15***40Support Ring0
21***99Plastic Pipe ? 12 Bulk Ware, State Length Required0
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Komatsu : H95(S/N G86026) : Hydraulic : Pilot Oil Unit, R.H.
15***40Clamping Ring0
15***40Support Ring0
21***99Plastic Pipe ? 12 Bulk Ware, State Length Required0
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Komatsu : H95(S/N G86026) : Hydraulic : Pressure Relief Valve
10***65O-Ring1
32***40Pressure Relief Valve, Assembly. Without Pressure Adjustment1
50***98O-Ring1
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Komatsu : H95(S/N G86026) : Hydraulic : Pressure Relief Valve Assy.
15***40Test - Screw Coupling1
17***40Union2
18***40Screw Plug2
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Komatsu : H95(S/N G86026) : Hydraulic : Pressure Valve
00***98O-Ring2
32***40Valve, Pre-Controlled Assembly. 125 Bar0
35***40Pressure Valve For Bullclam Bucket Equipment0
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Komatsu : H95(S/N G86026) : Hydraulic : Return Lines - Pumps - Oil Tank
00***98Union1
37***99Union2
37***99Screwed Socket3
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Operator'S Cab
Komatsu : H95(S/N G86026) : Operator'S Cab : Boom, Stick, Slew Gear
34***99Pin2
41***40Pilot Oil Unit Assembly1
50***98O-Ring1
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Komatsu : H95(S/N G86026) : Operator'S Cab : Bullclam Bucket
Komatsu : H95(S/N G86026) : Operator'S Cab : Cab Fixation With Pedestal 590 Mm
Komatsu : H95(S/N G86026) : Operator'S Cab : Catwalks
30***99Bolt4
31***40Wing Nut, Plastic8
31***40Threaded Block8
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Komatsu : H95(S/N G86026) : Operator'S Cab : Colour : Light Grey
Komatsu : H95(S/N G86026) : Operator'S Cab : Control Boxes And Cover
25***40Breather Up To 06 1221
26***40Cam2
30***99Screw4
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Komatsu : H95(S/N G86026) : Operator'S Cab : Covering
05***40Dowels4
08***40Rubber Hood Retainer2
16***40Profiled Joint Ca. 6000 Lg. Bulk Ware, State Length Required0
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Komatsu : H95(S/N G86026) : Operator'S Cab : Glazing
08***40Filler Section 3000 Lg. Bulk Ware, State Length Required11
16***40Profiled Joint Ca. 6000 Lg. Bulk Ware, State Length Required0
25***40Clamping Section 2840 Lg. (To Fig-Nos. 03,05) Bulk Ware, State Length Required2
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Komatsu : H95(S/N G86026) : Operator'S Cab : Heater Assy.
26***40Water Heater1
69***73Heat Exchanger1
96***07Double-Radial Blower1
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Komatsu : H95(S/N G86026) : Operator'S Cab : Heater Assy. Mounting
05***40Cable Sleeve1
08***40Seal 340 Lg. Bulk Ware, State Length Required4
26***40Air Cleaner Mounting1
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Komatsu : H95(S/N G86026) : Operator'S Cab : Ladder For Tank - Catwalk
30***99Bolt 100 Lg12
31***99Washer12
31***40Wing Nut, Plastic12
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Komatsu : H95(S/N G86026) : Operator'S Cab : Lining
25***40Insulation Board 15x190x1310 Bulk Ware, State Length Required20
26***40Insulation 30x450x1320 Bulk Ware, State Length Required34
48***40Strip1
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Komatsu : H95(S/N G86026) : Operator'S Cab : Operator'S Cab With -
00***98Es-Pin1
05***40Tongue Terminal 1,5-2,57
05***40Tab 0,5 - 1,51
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Komatsu : H95(S/N G86026) : Operator'S Cab : Operator'S Seat
49***40Operator'S Seat1
69***78Micro Switch1
69***73Cushion Assembly1
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Komatsu : H95(S/N G86026) : Operator'S Cab : Operator'S Stand
Komatsu : H95(S/N G86026) : Operator'S Cab : Pilot Oil Units : Foot Controlled
Komatsu : H95(S/N G86026) : Operator'S Cab : Pilot Oil Units : Hand Controlled
Komatsu : H95(S/N G86026) : Operator'S Cab : Protection Roof
30***99Bolt4
31***99Washer4
53***40Protection Roof1
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Komatsu : H95(S/N G86026) : Operator'S Cab : Slew Gear Brake
34***40Pilot Oil Unit Assembly1
69***22Return Spring1
75***73Base Assembly. Consist. Of Fig-Nos: 04-121
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Komatsu : H95(S/N G86026) : Operator'S Cab : Travelling Gear
33***99Nut1
34***99Pin2
36***40Pilot Oil Unit, Assembly1
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Refueling And Lube Arr.
Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : -Grease Gun
69***73Coupling With Pipe1
69***73Coupling1
69***73Adapter1
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Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : -Hose Reel
69***68Hose Reel Fig-Nos. 01-391
69***73Washer1
69***73Washer4
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Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : -Lube Pump
00***98O-Ring To Fig-Nos. 61,622
69***14Pin1
69***16Bush With Thread1
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Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : -Lube Pump Station
21***99Pipe ? 10 Bulk Ware, State Length Required0
37***99Union1
55***40Lube Pump Station Consist. Of Fig-Nos: 02-391
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Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : -Metering Valve
26***40Metering Valve, Assembly1
26***40Metering Valve, Assembly1
27***40Metering Valve, Assembly1
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Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : Gear Greasing By Pinion
00***98Locking Spring1
00***98Test Coupling1
00***98Clamp 15/154
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Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : Grease Lines Slew Ring
00***98Grease Nipple24
00***98Union24
15***40Clamping Ring48
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Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : Pressure Lubrication System
00***98Test Coupling1
25***40Hose Fittings3
25***40Hose Fittings1
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Komatsu : H95(S/N G86026) : Refueling And Lube Arr. : Refueling Equipment
05***40Battery Switch1
25***40Hose Nw 20x Ca. 1500 mm Bulk Ware, State Length Required1
27***40Socket2
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Slew Gear Assy.
Komatsu : H95(S/N G86026) : Slew Gear Assy. : Slew Gearbox
08***39Shaft Seal1
21***99Precision Tubing 18x1,5, Lg 0,13 M Bulk Ware, State Length Required2
30***99Bolt3
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Komatsu : H95(S/N G86026) : Slew Gear Assy. : Slew Gearbox Arr.
30***99Bolt16
30***99Screw6
30***99Bolt4
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Komatsu : H95(S/N G86026) : Slew Gear Assy. : Slew Gearbox Motor
31***99Screw6
34***99Snap-Ring1
34***99Spring Washer6
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Komatsu : H95(S/N G86026) : Slew Gear Assy. : Slew-Brake Valve
00***98O-Ring2
10***65O-Ring1
49***40Slew-Brake Valve Assembly1
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Slew Ring Assy.
Komatsu : H95(S/N G86026) : Slew Ring Assy. : Slew Ring
12***40Dowel Pin4
22***40Lip Type Seal Ng 25 X 9.200 mm Bulk Ware, State Length Required1
24***40Lip Type Seal Ng 20 X 9.200 mm Bulk Ware, State Length Required1
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Superstructure
Komatsu : H95(S/N G86026) : Superstructure : Platform With Counterweight
16***40Profiled Joint Ca. 6000 Lg. Bulk Ware, State Length Required1
28***40Hinge2
30***99Bolt8
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Undercarriage
Komatsu : H95(S/N G86026) : Undercarriage : -L.H.
Komatsu : H95(S/N G86026) : Undercarriage : -R.H.
Komatsu : H95(S/N G86026) : Undercarriage : Bumper
30***99Bolt 40mm Lenght4
30***99Bolt24
31***99Washer24
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Komatsu : H95(S/N G86026) : Undercarriage : Hydr. Lines Final Drive
04***40Half Flange8
14***40Half Flange8
30***99Screw16
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Komatsu : H95(S/N G86026) : Undercarriage : Hydr. Lines Track Adjuster
00***98Socket2
00***98Union1
08***40Rubber Hood Retainer2
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Komatsu : H95(S/N G86026) : Undercarriage : Hydr. Tensioner
25***40Seal Ring1
32***40Rod Guide Ring6
44***40Stripper1
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Komatsu : H95(S/N G86026) : Undercarriage : Hydraulic Motor
31***99Bolt6
34***99Snap-Ring1
34***99Spring Washer6
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Komatsu : H95(S/N G86026) : Undercarriage : Idler Assy.
00***98O-Ring2
18***40Lifetime Seal2
18***40Axle1
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Komatsu : H95(S/N G86026) : Undercarriage : Rotary Joint
Komatsu : H95(S/N G86026) : Undercarriage : Top Roller
18***40Sliding Ring Seal1
25***40Top Roller Assembly1
30***99Bolt 35 Lg5
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Komatsu : H95(S/N G86026) : Undercarriage : Track Group
25***40Track (H85/95-49 Links)1
26***40Track (H121-51 Links)1
69***66Track Link0
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Komatsu : H95(S/N G86026) : Undercarriage : Track Roller
00***98O-Ring1
11***40Bottom Roller Assembly1
14***40Lifetime Seal2
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Komatsu : H95(S/N G86026) : Undercarriage : Travelling Gear
27***40Face Seal1
30***99Bolt24
30***99Bolt2
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Komatsu : H95(S/N G86026) : Undercarriage : Undercarriage Assy.
26***40Bolt392
26***40Nut392
50***40Undercarriage Assembly1
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Komatsu : H95(S/N G86026) : Undercarriage : Undercarriage With Double Track Pad 700 Wide
18***40Screw Plug1
25***40Track Guide4
25***40Hv-Washer108
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Frequently asked questions

What engine does the Komatsu H95 (S/N G86026) use?

This serial was built with one of two factory engine options: a Cat 3408 DI-TA turbocharged diesel rated around 375 kW, or a Cummins KTA19-C600 turbocharged diesel applying roughly 373 kW. Documentation does not tie this specific serial to one engine over the other, so confirm which is fitted before ordering engine parts.

What is the operating weight of the Komatsu H95 (S/N G86026)?

The H95 falls in the roughly 93,000-100,000 kg operating weight class. Exact weight varies with bucket size, counterweight, and which engine option is fitted.

What replaced the Komatsu H95 hydraulic shovel?

The H95 belongs to the Komatsu/Demag joint-venture generation of hydraulic mining shovels built roughly 1996-2000. As Komatsu integrated Demag's mining-shovel engineering into its own lineup, later Komatsu-branded hydraulic mining shovels carried the same design heritage forward. No single direct successor model is documented specifically for this serial range.

What H95(S/N G86026) owners discuss

What engine does the H95(S/N G86026) actually run?
This machine range shipped with either a Caterpillar 3408 DI-TA turbocharged V8 or a Cummins KTA19-C inline-six, both in the mid-370 kW class. No documentation ties one specific engine to this serial number range, so treat the powerplant as unconfirmed until you read the tag on the actual unit. Both engines show up in service on same-era front shovels depending on region and original order, so don't assume one over the other from the model number alone.
Is the hydraulic system on this shovel finicky compared to a standard excavator?
No, it runs a conventional load-sensing pump and valve arrangement typical of mid-1990s hydraulic mining shovels, and it's considered a rugged, straightforward system for this class of machine. The usual complaints apply: fluid overheating above roughly 80 C signals a cooler or fan drive issue, not a design flaw, and slow or jerky boom/stick response is almost always contamination or a worn main relief valve rather than pump failure. Keep the tank clean and the coolers unobstructed and the system holds up well.
What undercarriage wear should I expect on a shovel this size?
Face shovels in the 90-100 tonne class put heavy digging and swing loads through the undercarriage, so track links, sprockets, idlers, and rollers wear faster than on a comparable-size excavator doing trenching work. Track tension needs regular checking, since both over-tight and slack track accelerate pin and bushing wear. Sprocket teeth going from sharp to hooked or rounded is the sign to watch for as the trigger to replace before it starts chewing up the chain.
What are the common quirks for the two engine options in this application?
On the mechanical 3408 DI-TA, the unit injectors are the wear item to watch: hard starting, white smoke, and a knock under load usually point to injectors rather than the block. The KTA19-C is reported as durable overall, but turbo wear and injector replacement show up around the ten-to-twelve-thousand-hour mark, and worn governor linkage or a sticking fuel actuator is the usual cause if the engine hunts or surges at idle. Both are mechanical-injection, non-electronic engines for this era, so diagnosis is mostly mechanical troubleshooting rather than fault codes.
Does this machine have much in the way of electronics or sensor faults to worry about?
Not really — this is a mechanical-era machine with minimal electronics: gauges, senders, a basic charging circuit, and starter/relay wiring rather than an engine control module or diagnostic fault-code system. Reported issues are the mundane kind that show up on any 25-plus-year-old machine: corroded connectors, tired gauge senders giving false readings, and worn starter relays. There's no onboard diagnostic layer to lean on, so electrical troubleshooting is done with a meter and the wiring diagram, not a laptop.
The boom and bucket linkage pins feel loose on a machine like this — is that normal wear?
Some play is expected given the digging cycles a face shovel sees, but excessive movement in the boom, stick, or bucket pins and bushings signals wear that will only get worse. Elongated pin holes or visibly bent pins mean the machine worked hard in its prior life and those joints need attention before heavy return to service. Have your dealer or a qualified mining-equipment mechanic verify pin and bushing clearances against factory tolerances before you put the machine back into full digging duty.
What should I check before buying a used H95(S/N G86026)?
Start with the engine tag to confirm whether it's the Cat or Cummins option, since parts and service support differ between the two. Walk the undercarriage for track, sprocket, idler, and roller wear, and cycle the boom, stick, and bucket while watching for delayed or jerky movement that points to hydraulic contamination or a tired relief valve. Check every hydraulic line and cylinder for weeping seals under load, and inspect the digging linkage pins and bushings for play. Because service history and engine identity on machines this age are often incomplete, have your dealer verify engine configuration, hydraulic pressures, and structural wear points before you commit to a purchase.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Komatsu H95(S/N G86026). Related factory variants of the same model family:

H95(S/N G86050)H95(S/N G86051)

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