Komatsuhydraulic shovels(no series)

Komatsu H255S-1(S/N G06171)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu H255S-1 (S/N G06171) is a large hydraulic mining face shovel in the roughly 240-tonne operating class, built on Demag hydraulic-shovel engineering. It runs a Cummins K1500E, a V12 turbocharged diesel on the K38 platform, rated around 900 kW (1,207 hp) at 1,800 rpm - exact rating varies by configuration. Operating weight sits at approximately 240,000 kg (about 529,000 lb) depending on front attachment and counterweight setup, with a bucket in the roughly 14 m3 (18 yd3) class. The model dates to the Demag/Mannesmann-Komatsu hydraulic-shovel joint venture formed in 1996 and continued after Komatsu's full acquisition of the operation in 1999. It follows earlier Demag H-series shovels developed from the 1970s onward and is offered as a dedicated shovel (face-loading) front, with standard and reinforced dipper options for different dig conditions.

Across this era, Komatsu progressively folded the Demag-heritage H-series letter-and-number badges into its own PC-series naming - PC3000, PC4000, PC5500, and later PC8000 - as the German-engineered chassis picked up Komatsu's electronics and support network. This serial range documents under both the H255S-1 and PC3000-1 designations, placing it right at that badge transition; the core structure, undercarriage, and hydraulic architecture carried over largely unchanged, with running changes concentrated in engine emissions tier and monitoring electronics layered onto the same K38 engine platform. In the used and parts market, this matters because these shovels routinely run tens of thousands of hours across multiple rebuild cycles, and structural and hydraulic components interchange broadly across the H255S/PC3000-era serial range - though engine and control-system parts should always be checked against the specific serial's build spec before ordering.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu H255S-1(S/N G06171) specifications

Engine

ModelCummins K1500E (K38 platform), V12 diesel, turbocharged
Power (as installed)approx. 900 kW (1207 hp) net at 1800 rpm per equipment spec databases
Power (engine family range)K38/K1500E family spans roughly 690 to 1082 kW (925 to 1450 hp) across mining/genset ratings; exact installed rating varies by configuration
Displacement38 L (2288 cu in)
Cylinders12, V-configuration
Emissions tierNot published for this mining-shovel application - verify with dealer

Weights

Operating weightapprox. 240,000 kg (529,100 lb / approx. 240 t) in standard front-shovel configuration
Shipping weightNot published for this model - large mining shovels of this class ship disassembled in sections; verify with dealer
Ground pressureapprox. 221 kPa (32 psi)

Dimensions

Transport length (shovel front)approx. 13.35 m (43 ft 10 in)
Width across tracksapprox. 5.60 m (18 ft 5 in)
Overall height (upper structure/cab)approx. 7.93 m (26 ft)
Track length on groundapprox. 6.00 m (19 ft 8 in)
Track gaugeapprox. 4.80 m (15 ft 9 in)
Tail swing radiusapprox. 6.48 m (21 ft 3 in)
Ground clearanceapprox. 0.89 m (35.2 in)
Track shoe width800 mm (31.5 in) standard

Performance

Max digging depthapprox. 3.7 m (12 ft 2 in)
Max cutting heightapprox. 14.5 m (47 ft 7 in)
Max dumping heightapprox. 9.4 m (30 ft 10 in)
Max dig/dump reachapprox. 13.4 m (44 ft)
Travel speedapprox. 2.4 km/h (1.5 mph)
Swing speedapprox. 4.6 rpm
Bucket capacity (heaped, standard front shovel)approx. 14.1 m3 (18.4 yd3); varies by bucket and configuration

Service capacities (summary)

Fuel tankapprox. 3,700 L (977 gal)
Hydraulic systemapprox. 2,900 L (766 gal)
Engine oilNot published in reviewed sources - refer to Cummins K38/K1500E service literature
Cooling systemNot published in reviewed sources - refer to the OEM shop manual for this range

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

H255S-1(S/N G06171) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (incl. filter)approx. 135 L (35.7 US gal)API CI-4/CH-4 diesel engine oil for the Cummins K1500E V12; 15W-40 for normal ambient range, drop to 10W-30 in sustained sub-zero cold-start conditions per standard mining-shovel practice
Cooling systemapprox. 118 L (31.2 US gal)heavy-duty extended-life ethylene-glycol antifreeze/coolant, 50/50 mix for standard climates, richer glycol ratio for extreme cold
Fuel tank3,700-4,500 L (977-1,189 US gal) - figure varies by source/configuration, verify against the machine dataplateultra-low-sulfur diesel fuel meeting Cummins mining-engine fuel spec
Hydraulic system and tank2,900-4,400 L (766-1,162 US gal) - figure varies by source/configuration, verify against the machine dataplateanti-wear mining-grade hydraulic oil, ISO VG 46 for normal ambient, ISO VG 68 for hot climates/high-load duty, lower-viscosity arctic-grade hydraulic oil for sustained cold
Final drives (each, left and right)not documented for this exact serial range - verify with your dealerEP gear oil, GL-5, viscosity selected by ambient temperature per standard final-drive practice
Swing drive gearboxnot documented for this exact serial range - verify with your dealerEP gear oil, GL-5
Grease (all pins, bushings, slew ring)spec only - no fill volume applicablelithium-complex EP2 multipurpose grease; low-temperature EP grease for cold climates

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu H255S-1(S/N G06171) maintenance schedule

Service intervalTasks
Every 50 h
  • Check engine oil and coolant level before start-up and top off to the Komatsu EO / coolant spec.
  • Check hydraulic tank sight gauge, top off if low, and walk-inspect hoses and fittings for weeping or damage.
  • Grease boom, stick, and bucket linkage pins, plus the swing gear and roller circle.
  • Walk the undercarriage, check track tension and pad wear by eye, and clear packed material from rollers and idlers.
  • Drain the fuel/water separator and check for water or sediment in the fuel.
  • Check the air cleaner restriction indicator and service the primary element if flagged.
Every 250 h
  • Change engine oil and full-flow/bypass filters on the Cummins K1500E.
  • Pull engine oil, hydraulic oil, and coolant samples for scheduled fluid analysis.
  • Measure track pad wear with a depth gauge and check track shoe bolt torque.
  • Check swing bearing bolt torque and gear backlash.
  • Inspect or replace cab and A/C filters.
Every 500 h
  • Replace hydraulic return-line filter elements.
  • Check final drive (travel motor) gear oil level and top off with the specified gear oil.
  • Check swing drive oil level and condition.
  • Check engine valve lash and inspect the turbocharger shaft for play and leaks.
  • Wipe down and re-grease boom/stick cylinder rod ends and inspect rod seals for weeping.
  • Check battery terminals and major harness connectors for corrosion.
Every 1,000 h
  • Replace hydraulic suction, return, and pilot filter elements system-wide.
  • Change final drive and swing drive gear oil.
  • Test coolant condition and corrosion-inhibitor level, top off or replace as needed.
  • Check main pump and swing motor case-drain flow against spec.
  • Check boom foot, stick, and bucket linkage pin/bushing play with a pry bar and shim or flag worn bushings.
  • Clean radiator and hydraulic oil cooler cores of packed debris.
Every 2,000 h
  • Change hydraulic system oil and replace suction strainers and the pulsation damper element.
  • Service the fuel system - injector condition and PT pump timing check on mechanically-fueled builds.
  • Re-torque undercarriage frame, counterweight, and major structural mounting bolts.
  • Measure track pad and pin/bushing wear against factory service limits and rotate or replace shoes as needed.
  • Flow/pressure test the main hydraulic pump and swing/travel motors for internal wear.
  • Inspect boom, stick, and revolving frame welds for cracking.
Every 4,000 h
  • Evaluate main hydraulic pumps and swing/travel motors for overhaul or exchange based on condition data.
  • Reseal boom and stick cylinders and inspect rod chrome and barrel bore.
  • Run a full undercarriage wear-limit evaluation on pins, bushings, sprockets, idlers, and rollers.
  • Evaluate the engine for top-end or full overhaul based on oil-analysis and compression trends.
  • Inspect the swing bearing raceway and gear teeth for pitting and reshim or replace as needed.

Servicing the H255S-1(S/N G06171) beyond the schedule

Predictive Maintenance & Fluid Analysis

Run engine, hydraulic, and final-drive oil through scheduled sampling tied to the 250h and 1000h service points. The K1500E's PT-mechanical fuel system and V12 bearing sets show wear-metal trends well before a hard failure develops. Watch hydraulic oil cleanliness closely - this shovel's large-volume tank can mask contamination for a long stretch between changes. Pair oil-trend data with pump and motor teardown findings to set a realistic overhaul window for this serial's actual duty cycle.

Corrective & Common Repairs

Hydraulic hose failures and cylinder rod-seal leaks are the most common complaints, driven by constant boom and stick cycling under load. Swing gear backlash and travel motor case-drain flow show up next on higher-hour units. On the K38-platform engine, injector and PT pump adjustment drift surfaces as rough idle or power loss before a full teardown is warranted. Undercarriage pin and bushing play, checked with a pry bar, remains the most frequent structural repair driver on this class of shovel.

Overhaul & Rebuild Points

Main hydraulic pumps, swing motors, and travel motors are the primary exchange components on this shovel class, typically pulled on condition rather than a fixed hour trigger. Boom and stick cylinders need reseal and bore inspection once rod weeping or drift appears. Undercarriage rebuild - pins, bushings, and track shoes - tracks on its own wear curve separate from the hydraulic system and is usually the single largest overhaul cost on a high-hour H255S-1/PC3000-1 unit.

Seasonal & Environment Servicing

In cold climates, use block heating and verify coolant concentration before start-up to protect the K1500E V12, and confirm winter-blended fuel to avoid gelling in the PT fuel system. In hot, dusty pit sites, clean radiator and hydraulic oil cooler cores more often than the standard interval and shorten air filter inspection cycles. Wet-season operations need more frequent undercarriage cleanout and pin/bushing lubrication checks to keep abrasive slurry out of wear points.

H255S-1(S/N G06171) common service parts

Part numberPart
693 587Fuel Filter Cartridge With SeparatorCheck fitment →
694 402Element, Generator Set Air Conditioning Equipment Pilot Oil PumpCheck fitment →
768 440 73Lube Oil Filter (Diesel Engine)Check fitment →
899 366 40Harness - Oil FilterCheck fitment →
694 400Element, Return Oil Filter - Oil TankCheck fitment →

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H255S-1(S/N G06171) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
111ECM critical internal failureInternal control-module fault (memory or processor error) inside the engine electronic control on the Cummins K1500E (K38-platform) engineCycle key off/on; if code returns, connect a Cummins reader at the engine ECM and plan for control-module replacement
122Boost (intake manifold) pressure sensor circuit reading above normal / shorted highDamaged sensor wiring, corroded connector, or failed boost-pressure sensor on the turbocharged V12Inspect sensor harness and connector for damage or corrosion; test sensor signal against spec and replace if out of range
143Engine oil pressure low (moderate severity)Low oil level, dirty filter, worn oil pump, or degraded oil viscosity from heat/contaminationStop and check oil level and filter condition first; verify sender/sensor wiring before condemning the oil pump
415Engine oil pressure critical lowSame root causes as the moderate low-pressure warning but at a level that risks bearing/engine damage; may follow an unaddressed 143 eventShut engine down immediately, do not restart until oil level, filter, and pressure sender are checked and pressure is confirmed at spec
234Engine overspeedGovernor/fuel-control malfunction, sudden loss of load, or a faulty speed/timing sensor sending an erratic signalReduce throttle and inspect governor and speed-sensor wiring; check for mechanical binding in the linkage before returning to service
441System/battery voltage lowWeak or failing battery, loose or corroded charging-circuit connections, or alternator output below specLoad-test the battery, check charging-circuit connections for corrosion, and verify alternator output

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

H255S-1(S/N G06171) attachments & work tools

Face-shovel bucket (dipper)

Standard front on this class of Demag-heritage mining shovel is a shovel-front crowd bucket, typically around 14-18 m3 (18-24 yd3) for this size range, though exact capacity for this specific serial is not documented and varies by wear-package selection. Bucket is pinned directly to the stick/crowd arm; there is no quick-coupler on a shovel this size.

Backhoe (dipper-stick) front option

Machines in this Demag/Komatsu large-shovel range are commonly offered from the factory as either a shovel front or a backhoe front, with the backhoe bucket usually sized somewhat larger than the shovel bucket on the same base machine. No source ties this specific serial to a backhoe conversion, so treat backhoe availability as a class-level option to verify with your dealer.

Ground engaging tools (GET)

Bucket lip is fitted with bolt-on or weld-on tooth/adapter systems in standard, long-reach, tiger, and rock-chisel profiles sized for this shovel class, plus matching cutting edges and side-cutter/lip-shroud protection. Tip and edge hardness is graded for high-abrasion rock and ore work rather than light digging.

Wear-protection packages

Bucket and front-end wear parts are offered in graduated protection tiers (standard, heavy-duty, and extreme) selected to match ore/rock abrasiveness and density at the mine site. Liners, lip shrouds, and side guards are the main upgrade path rather than a different bucket body.

Mounting and coupling system

Front tool attaches by pin-on connection at the stick/arm and bucket linkage; mining shovels in this weight class do not use a hydraulic quick-coupler. Changing buckets or converting front configuration is a shop-level pin-and-linkage job, not a field quick-swap.

Secondary/auxiliary tools

No factory hydraulic-breaker, thumb, or grapple kit is documented for this shovel class; these machines are built and equipped as dedicated single-purpose loading tools. Any auxiliary hydraulic circuit for a secondary tool would be a special-order arrangement, not a standard catalog option.

All H255S-1(S/N G06171) assemblies by section

Every catalogued assembly group for the Komatsu H255S-1(S/N G06171). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

* = Variations From Page:
Komatsu : H255s-1(S/N G06171) : * = Variations From Page : : Accumulator
00***98Test Socket2
15***40Test - Screw Coupling4
25***40Suction Line Dn 60 Bulk Ware, State Length Required2
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Komatsu : H255s-1(S/N G06171) : * = Variations From Page : : Backhoe Tooth
65***40Shroud2
65***40Shroud2
66***40Tooth Adapter3
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Komatsu : H255s-1(S/N G06171) : * = Variations From Page : : Diaphragm-Type Accumulator
00***98Test Socket2
15***40Test - Screw Coupling4
25***40Suction Line Dn 60 Bulk Ware, State Length Required2
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Komatsu : H255s-1(S/N G06171) : * = Variations From Page : : Grease
27***40Grease T3 Hs -40/-10? C / 50 Kg1
32***40Grease T2 Hs -20/+10? C /50 Kg1
50***98Adhesive Lubrication Spray1
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Air Conditioning System, Heater
Komatsu : H255s-1(S/N G06171) : Air Conditioning System, Heater : -Air Conditioning Unit
63***40Air Conditioning Unit Assembly. Fig-Nos. 02-491
69***73Housing2
69***73D.C.-Motor 243
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Komatsu : H255s-1(S/N G06171) : Air Conditioning System, Heater : -Compressor
65***40Compressor1
76***73Feather Key1
76***73Valve Plate With Seal1
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Komatsu : H255s-1(S/N G06171) : Air Conditioning System, Heater : -Heater
46***40Heat Exchanger1
51***40Heater Consist. Of Fig-Nos: 02-081
69***73Tab 4-Pole1
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Komatsu : H255s-1(S/N G06171) : Air Conditioning System, Heater : Air Conditioning System Arr.
00***98Hose Clip1
16***40Profiled Joint Ca. 6000 Lg. Bulk Ware, State Length Required0
30***99Screw10
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Komatsu : H255s-1(S/N G06171) : Air Conditioning System, Heater : Cab Heater Arr.
25***40Hose Fittings 90?1
25***40Moulding Material Bulk Ware, State Length Required0
26***40Hose Coupling, Heater2
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Komatsu : H255s-1(S/N G06171) : Air Conditioning System, Heater : Compr. Drive, Air Conditioning
03***99V-Belt - Set1
25***40Solenoid Clutch1
30***99Screw4
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Annex
Komatsu : H255s-1(S/N G06171) : Annex : Backhoe Equipment
Komatsu : H255s-1(S/N G06171) : Annex : Colour Basic Machine :
Komatsu : H255s-1(S/N G06171) : Annex : Display Schematic :
Komatsu : H255s-1(S/N G06171) : Annex : Electric Schematics :
Komatsu : H255s-1(S/N G06171) : Annex : Hydraulic Schematics :
Komatsu : H255s-1(S/N G06171) : Annex : Tools And Accessories
Backhoe Equipment
Komatsu : H255s-1(S/N G06171) : Backhoe Equipment
Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Backhoe 14 Cbm
65***40Shroud2
65***40Shroud2
66***40Tooth Adapter3
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Backhoe Boom 8,15 M
17***40Union1
30***99Bolt1
30***99Bolt Pin Lock From S/No: 06 12016
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Backhoe Cylinder
00***98Grease Nipple3
25***40Piston Guide Ring5
25***40O-Ring1
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Backhoe Stick 4,25 M
30***99Bolt6
30***99Bolt Pin Lock From S/No: 06 12020
34***99Washer Pin Lock From S/No: 06 12020
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Boom Cylinder
00***98Grease Nipple3
25***40Piston Guide Ring5
25***40O-Ring1
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Pipes Backhoe Cylinder
00***98Seal Ring1
30***99Bolt8
31***99Bolt4
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Pipes Boom Cylinder
30***99Screw8
31***99Bolt (Standard)8
33***99Nut8
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Pipes Stick Cylinder
00***98Flange Seal1
30***99Bolt (Standard)4
30***99Bolt To Fig-Nos. 03, 04 + 054
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Stick Cylinder
00***98Grease Nipple3
25***40Sealing Element1
27***40Support Ring2
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Komatsu : H255s-1(S/N G06171) : Backhoe Equipment : Wishbone And Rod
00***98Grease Nipple5
21***40Bolt Lock6
33***99Pin, Up To 06 1192
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Drive
Komatsu : H255s-1(S/N G06171) : Drive
Komatsu : H255s-1(S/N G06171) : Drive : --Cold Start System
30***99Screw4
69***03Valve1
69***04Union1
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Komatsu : H255s-1(S/N G06171) : Drive : -Air Cleaner
30***99Bolt20
30***99Lock Washer22
33***99Nut22
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Komatsu : H255s-1(S/N G06171) : Drive : -Coupling
30***99Bolt10
30***99Screw26
34***99Dowel Sleeve24
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Komatsu : H255s-1(S/N G06171) : Drive : -Diesel Engine
51***40Generator 24 V / 100 A1
65***40Diesel Engine Assembly1
65***40Hose Assembly. Dn 08 X 15501
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Komatsu : H255s-1(S/N G06171) : Drive : -Main Pump
17***40Screw Plug2
17***40Union3
18***40O-Ring2
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Komatsu : H255s-1(S/N G06171) : Drive : -Mounting
26***40Rail (Cold Weather Design)2
30***99Bolt4
30***99Bolt4
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Komatsu : H255s-1(S/N G06171) : Drive : -Pump (Fan)
17***40Plug2
20***40Screw Plug2
27***40Plug2
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Komatsu : H255s-1(S/N G06171) : Drive : -Pump Distributor Gear
00***98O-Ring2
08***54O-Ring2
08***21O-Ring2
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Komatsu : H255s-1(S/N G06171) : Drive : -Radiator
00***98Screw6
34***99Washer6
34***99Lock Washer12
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Komatsu : H255s-1(S/N G06171) : Drive : Air Intake Lines
22***40Suction Hose4
30***99Screw1
50***98Nut1
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Komatsu : H255s-1(S/N G06171) : Drive : Alternator Mounting
00***98Bolt1
50***98Bolt1
50***40Bushing1
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Komatsu : H255s-1(S/N G06171) : Drive : Coolant Water Lines
25***40Radiator Hose Dn 55x300 Lg. Bulk Ware, State Length Required0
30***99Bolt 25 mm Lg8
30***99Bolt2
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Komatsu : H255s-1(S/N G06171) : Drive : Cooling Distrib. Gear (Pump)
37***99Union1
37***99Socket With O-Ring1
37***99Hose Fittings1
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Komatsu : H255s-1(S/N G06171) : Drive : Cooling Distributor Gear (Oilcooler 55?)
00***98Union8
37***99Union4
37***99Union1
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Komatsu : H255s-1(S/N G06171) : Drive : Drive Assembly
08***40Quick Disconnect Coupling1
08***40Protection Cap1
31***99Washer12
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Komatsu : H255s-1(S/N G06171) : Drive : Drive Assembly, Mounting
30***99Bolt (Standard)4
30***99Bolt (Standard)6
30***99Bolt2
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Komatsu : H255s-1(S/N G06171) : Drive : Engine : Cummins-Diesel
Komatsu : H255s-1(S/N G06171) : Drive : Exhaust System
23***40Half Clamp4
23***40Half Clamp4
28***40Holding Strap4
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Komatsu : H255s-1(S/N G06171) : Drive : Fan Cage
00***98Bolt1
30***99Lock Washer2
30***99Bolt1
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Komatsu : H255s-1(S/N G06171) : Drive : Fan Drive
Komatsu : H255s-1(S/N G06171) : Drive : Fuel Lines
00***98Union1
30***99Screw6
31***99Screw12
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Komatsu : H255s-1(S/N G06171) : Drive : Fuel Tank
08***40Quick Disconnect Coupling1
08***40Protection Cap1
17***40Screw Plug1
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Komatsu : H255s-1(S/N G06171) : Drive : Installation - Air Cleaner
33***99Nut Standard12
37***99Twin Nipple2
50***98Bolt12
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Komatsu : H255s-1(S/N G06171) : Drive : Output :
Komatsu : H255s-1(S/N G06171) : Drive : Pump Mounting
30***99Bolt2
30***99Bolt4
30***99Bolt24
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Komatsu : H255s-1(S/N G06171) : Drive : Radiator Arr.
16***40Profiled Joint Ca. 6000 Lg. Bulk Ware, State Length Required0
30***99Bolt40
30***99Screw38
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Komatsu : H255s-1(S/N G06171) : Drive : Serial-No. :
Komatsu : H255s-1(S/N G06171) : Drive : Series :
Komatsu : H255s-1(S/N G06171) : Drive : Type :
Electric
Komatsu : H255s-1(S/N G06171) : Electric
Komatsu : H255s-1(S/N G06171) : Electric : Batteries With Cables
00***79Plug1
00***79Plug1
00***79Rear Holder 2-Poles2
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Komatsu : H255s-1(S/N G06171) : Electric : Cables Control And Filterplate
Komatsu : H255s-1(S/N G06171) : Electric : Cables Engine, Cu, Ktta
00***98Clamp 15/150
00***79Plug1
00***79Plug1
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Komatsu : H255s-1(S/N G06171) : Electric : Cables Oil Tank And Switch
00***98Clamp 15/150
00***79Plug1
00***79Plug1
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Komatsu : H255s-1(S/N G06171) : Electric : Electric Equipment
00***79Clip0
00***79Plug2
00***79Plug2
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Komatsu : H255s-1(S/N G06171) : Electric : Electric, Cab Support
00***98Clamp 15/1510
00***79Plug1
00***79Plug1
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Komatsu : H255s-1(S/N G06171) : Electric : Horn, Illumination
25***40Compressor-Single Ton-Horn Consist. Of Fig.-No: 03-051
27***40Compressor-Two Ton-Horn Consist. Of Fig.-No: 05-081
30***99Bolt 20 mm Lg4
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Komatsu : H255s-1(S/N G06171) : Electric : Main Switch Box X2
05***40Socket 2-Polig1
26***40Pulsing Relay (Movement Signal)1
27***40Cable Channel Ca. 1400 Lg. Bulk Ware, State Length Required2
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Komatsu : H255s-1(S/N G06171) : Electric : Standard Lighting Equipment
00***98Clamp 15/150
05***40Plug To Fig-No: 178
05***40Socket 2-Polig8
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Fire Extinguishing Equipment
Komatsu : H255s-1(S/N G06171) : Fire Extinguishing Equipment : Fuel Lock-Up Valve
30***99Bolt2
32***40Socket (11-Pol.)1
32***40Spring Retainer1
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General View
Komatsu : H255s-1(S/N G06171) : General View
Komatsu : H255s-1(S/N G06171) : General View : General View Equipment Backhoe Equipment
Komatsu : H255s-1(S/N G06171) : General View : General View Shovel Backhoe Equipment
Komatsu : H255s-1(S/N G06171) : General View : General View Superstructure
Komatsu : H255s-1(S/N G06171) : General View : General View Undercarriage
Komatsu : H255s-1(S/N G06171) : General View : Machine-Maintenance Parts
26***40Drive Belt, Fan - Radiator1
50***98Adhesive Lubrication Spray0
69***87Fuel Filter Cartridge With Separator2
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Hydraulic
Komatsu : H255s-1(S/N G06171) : Hydraulic : --Pressure Relief Valve
10***65O-Ring1
32***40Pressure Relief Valve, Assembly. Without Pressure Adjustment1
50***98O-Ring1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Aeration Filter
33***99Nut1
44***40Aeration Filter, Assembly1
69***89Socket Housing1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Anti Cavitation Valve
00***98O-Ring1
13***40O-Ring1
46***40Anticavitation Valve Assembly1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Anticavitation Valve
25***40Anticavitation Valve Assembly. Ng 201
36***99O-Ring2
50***98O-Ring1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Control Block
25***40Valve Disk4
25***40Compression Spring4
28***40O-Ring4
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Fan Motor
31***99Screw2
31***99Screw4
34***99Shim Washer 85x105x0,31
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Filter
59***40Hydraulic. Filter, Assembly1
60***40Plug1
60***40Seal1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -H.P. Filter
59***40Hydraulic. Filter Assembly1
60***40Plug1
60***40Seal1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Hp-Filter
31***99Screw4
34***99Lock Washer4
50***98O-Ring1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Non-Return Valve
00***98O-Ring2
25***40Valve Disk1
25***40Compression Spring1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Pressure Relief Valve
10***65O-Ring1
32***40Pressure Relief Valve, Assembly. Without Pressure Adjustment1
50***98O-Ring1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Pressure Valve
00***98O-Ring2
32***40Valve, Pre-Controlled Assembly. 125 Bar0
35***40Pressure Valve For Bullclam Bucket Equipment0
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Return Oil Filter
10***65O-Ring1
33***99Nut2
33***99Nut1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Throttle Check Valve
18***40O-Ring1
31***99Bolt4
33***99Nut1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Valve
08***40Pressure Relief Valve (10 Bar)1
76***73Spring1
99***83Gasket Kit Fig.-Nos : 02,04 And 060
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Komatsu : H255s-1(S/N G06171) : Hydraulic : -Valve Block
15***40Test - Screw Coupling1
25***40Screw Plug2
31***99Plug1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Control Lines - Control Block Control And Filterplate (Be)
00***98Union19
37***99Socket With O-Ring3
51***98Hose Assembly. Dn 12x125001
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Control Lines Pilot Control Plate To Pilot Oil Units (Be)
00***98Union2
30***99Bolt4
37***99Union4
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Control Slew Gear
15***40Test - Screw Coupling2
37***99Socket1
37***99Union1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Control- And Filterplate
18***40Connection Plate4
30***99Bolt4
30***99Screw To Valve Y11d+Y1202
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Control- And Filterplate Piping
00***98Test Socket3
00***98Test Socket1
00***98Union4
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Hose Lines Manifold-Boom
31***99Socket Head Cap Screw88
31***99Screw24
33***99Nut12
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Lines Oil Cooler 55?
Komatsu : H255s-1(S/N G06171) : Hydraulic : Lines Rotary Joint (St,T,L)
00***98Union1
37***99Pipe Connection1
37***99Screwed Socket2
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Load Sensing (T1, M3)
21***99Pipe ? 10x270 Lg. Bulk Ware, State Length Required0
37***99Thrust Collar3
37***99Union Nut3
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Main Oil Tank
00***98Union2
00***98Union1
08***40Protection Cap1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Main Pumps Control (X1)
37***99Socket2
37***99Union1
37***99Hose Fittings1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Main Pumps Control (X2)
00***98Socket1
37***99Screwed Socket2
50***98Union2
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Manifold (Be)
00***98Union1
15***40Test - Screw Coupling11
21***99Pipe ? 10x270 Lg. Bulk Ware, State Length Required0
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Oil Cooler - Fan Drive
00***98Pipe Clamp7
00***98Union4
30***99Bolt8
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Oil Cooler System 55?
17***40Screw Plug4
25***40Hv-Washer0
30***99Bolt (Standard)0
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pilot Control Plate (Tle)
18***40Connection Plate6
30***99Screw To Valve Y11d+Y1204
30***99Bolt 25 mm Lg2
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pipes - Pilot Control Plate(Be)
00***98Test Coupling1
00***98Union1
21***99Pipe ? 12 Ca 300mm Bulk Ware, State Length Required0
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Preesure Lines - Main Pumps/ Hd-Filter
31***99Socket Head Cap Screw36
31***99Screw12
35***40Flange Seal9
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pressure Lines - Control Blocks/ Rotary Joint
31***99Socket Head Cap Screw16
31***99Bolt (Standard)16
31***99Bolt (Standard)16
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pressure Lines - Gear Oil Pump
00***98Union1
37***99Socket1
37***99Screwed Socket1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pressure Lines - Pilot Oil Pump
00***98Half Flange2
00***98Union1
31***99Bolt4
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pressure Lines - Fan Motor, Fan Pump
00***98Half Flange2
31***99Bolt4
32***40Flange Seal1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pressure Lines - Slew Gear
31***99Socket Head Cap Screw8
31***99Bolt (Standard)16
31***99Bolt (Standard)8
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pressure Lines Control Blocks Manifold
31***99Bolt (Standard)128
35***40Flange Seal32
50***98Flange32
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Pumps Lube Lines
00***98Half Flange2
31***99Bolt4
35***40Flange Seal1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Return Lines - Control Block
00***98Half Flange20
00***98Flange Seal10
08***40Quick Disconnect Coupling1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Return Lines - Fan Motor Fan Pump
00***98Union1
37***99Union1
37***99Pipe Connection4
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Return Lines - Manifold (Be)
00***98Union2
37***99Union4
37***99Socket16
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Return Lines Slew Gear
00***98Union1
37***99Socket1
37***99Screwed Socket1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Suction Lines
00***98Half Flange2
00***98Half Flange2
00***98Flange Seal1
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Suction Tank
08***40Quick Disconnect Coupling1
08***40Protection Cap1
17***40Screw Plug2
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Support, Control Unit
15***40Test - Screw Coupling3
30***99Srew8
30***99Bolt3
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Tank Lines - Pilot Control Plate
00***98Union1
00***98Union1
51***98Hose Assembly. Dn 12x135001
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Tank Lines - Contr.-Filter Plate
00***98Union2
37***99Union2
37***99Screwed Socket2
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Komatsu : H255s-1(S/N G06171) : Hydraulic : Valve Control Block (Be)
00***98Union3
31***99Bolt48
37***99Union1
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Lubrication- And Refueling Equipment
Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment
Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : --Lube Pump
00***98O-Ring To Fig-Nos. 61,622
69***14Pin1
69***16Bush With Thread1
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : -Lube Pump Sation
00***98Union1
19***73Union Nut1
20***40Coupling Sleeve Nw 12.51
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : -Metering Valve
26***40Metering Valve, Assembly1
26***40Metering Valve, Assembly1
27***40Metering Valve, Assembly1
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : -Pressure Filter
63***40Pressure Filter1
76***73Element (Greasing)1
76***73Repair Kit Consist. Of Fig-Nos. 03-050
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : Boom - Central Lubrication (Be)
00***98Pipe Clamp5
00***98Clamp 12/152
00***98Clamp 15/152
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : Electr. Parts
00***79Plug1
00***79Plug1
00***79Plug1
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : Gear Greasing By Pinion
21***99Pipe ? 12 Ca 300mm Bulk Ware, State Length Required0
30***99Bolt5
32***99Bolt4
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : Greases
27***40Grease T3 Hs -40/-10? C / 50 Kg1
32***40Grease T2 Hs -20/+10? C /50 Kg1
50***98Adhesive Lubrication Spray1
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : Lube Distributor Slew Ring
21***99Pipe ? 12 Ca 300mm Bulk Ware, State Length Required1
30***99Bolt4
30***99Screw14
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : Lube Pump Arr. With Hydr. Drive
00***98Union2
20***40Coupler Plug Nw 12.52
20***40Protection Cap2
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : Refueling Equipment With Supporting Beam
00***98Union1
08***40Rubber Hood Retainer2
25***40Circuit Element1
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Komatsu : H255s-1(S/N G06171) : Lubrication- And Refueling Equipment : Stick 4,25m-Central Lubrication (Be)
00***98Test Coupling1
00***98Clamp 15/1520
00***98Clamp 22/1510
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Operator'S Cab
Komatsu : H255s-1(S/N G06171) : Operator'S Cab : --Air Suspension
76***73Level Control, Assembly1
76***73Suspension, Upper Section1
76***73Cap1
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : -Operator'S Seat
76***73Tilt Adjustment Arr1
76***73Safety Belt Assembly., Retractor1
76***73Seat Plate Assembly1
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : -Pilot Oil Unit
51***40Pilot Oil Unit Consist. Of Fig-Nos: 02-371
69***73Housing Consist. Of Fig-Nos: 03-101
69***73Housing1
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : -Sliding Window
49***40Sliding Window, Assembly, L.H1
51***98Screw16
51***98Screw2
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Add. Parts Protection Roof For Air Conditioning System
30***99Bolt8
39***40Hinge, Assembly. Concist. Of Fig. No 28, 29 30, 31, 32, 332
51***98Resilient Sleeve 17/30x508
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Cab Support
Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Colour :
Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Front Protection Motor Operated
11***99Cable Clamp14
18***40Plug1
30***99Clevis2
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Glazing
08***40Clamping Section 2800 Lg. (To Fig-Nos. 02,04) Bulk Ware, State Length Required0
08***40Filler Section 3000 Lg. Bulk Ware, State Length Required0
30***40Rear Window 803x4581
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Operation Panel Etm
05***40Tab To Fig-No: 43 1,5 - 2,52
05***40Grommet8
05***40Grommet1
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Operator'S Cab
00***98Es-Pin2
00***98Es-Pin1
05***40Socket 2-Polig1
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Operator'S Cab Arr.
08***40Mirror2
14***40Sealing 20x4 Bulk Ware, State Length Required0
16***40Profiled Joint Ca. 6000 Lg. Bulk Ware, State Length Required1
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Operator'S Stand
00***79Plug1
00***79Rear Holder 2-Poles1
00***79Pin2
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Protection Roof
30***99Bolt8
50***98Bolt8
51***98Resilient Sleeve 17/30x508
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Komatsu : H255s-1(S/N G06171) : Operator'S Cab : Windscreen Washing Assy.
19***40Diaphragm Pump1
19***40Water Reservoir1
19***40Non-Return Valve1
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Slew Gear
Komatsu : H255s-1(S/N G06171) : Slew Gear : --Brake
31***99Plug3
33***99Seal Ring5
34***99Circlip1
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Komatsu : H255s-1(S/N G06171) : Slew Gear : --Pressure Connecting Stage
34***99Washer1
50***98O-Ring1
51***98O-Ring1
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Komatsu : H255s-1(S/N G06171) : Slew Gear : -Hydr. Motor
31***99Screw14
31***99Bolt8
34***99Shim Ring1
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Komatsu : H255s-1(S/N G06171) : Slew Gear : -Slew Gear
21***99Precision Tubing 18x1,5, Lg 0,13 M Bulk Ware, State Length Required0
21***99Precision Tubing 35x2 Bulk Ware, State Length Required0
31***99Screw Plug1
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Komatsu : H255s-1(S/N G06171) : Slew Gear : -Turnable Brake Valve
00***98O-Ring2
25***40Valve Disk4
25***40Compression Spring4
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Komatsu : H255s-1(S/N G06171) : Slew Gear : Slew Gear Arr.
30***99Bolt8
31***99Washer8
31***99Washer24
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Komatsu : H255s-1(S/N G06171) : Slew Gear : Slew Ring Protection
30***99Srew26
50***40Cover6
51***98Resilient Sleeve 13/25x5026
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Komatsu : H255s-1(S/N G06171) : Slew Gear : Slew Ring Arr.
18***40Bolt (Standard)88
25***40Hv-Washer96
30***40Test Bolt (Standard)8
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Superstructure
Komatsu : H255s-1(S/N G06171) : Superstructure : Covering, Engine Housing
08***40Silent Block1
16***40Flex. Header Ca. 1400 Lg. Bulk Ware, State Length Required0
30***99Screw4
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Komatsu : H255s-1(S/N G06171) : Superstructure : Fire Wall
30***99Cover Plate10
30***99Bolt8
33***99Nut8
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Komatsu : H255s-1(S/N G06171) : Superstructure : Pin, Boom - Counterweight
30***99Bolt (Standard)12
48***40Pin2
48***40Pin2
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Komatsu : H255s-1(S/N G06171) : Superstructure : Platforms
30***99Bolt4
30***99Bolt6
30***99Screw3
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Komatsu : H255s-1(S/N G06171) : Superstructure : Rails
30***99Lock Washer2
30***99Screw2
30***99Bolt193
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Komatsu : H255s-1(S/N G06171) : Superstructure : Telescopic Steps Arr. And Ladders
30***99Bolt4
33***99Nut M84
33***99Nut2
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Undercarriage
Komatsu : H255s-1(S/N G06171) : Undercarriage
Komatsu : H255s-1(S/N G06171) : Undercarriage : --Brake
31***99Plug7
33***99Seal Ring7
34***99Circlip1
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Komatsu : H255s-1(S/N G06171) : Undercarriage : --Pressure Relief Valve
10***65O-Ring1
32***40Pressure Relief Valve, Assembly. Without Pressure Adjustment1
50***98O-Ring1
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Brake Valve
10***64O-Ring2
25***40Valve Disk2
25***40Compression Spring2
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Gear
00***98O-Ring1
08***11Chord Ca. 2,36 M Bulk Ware, State Length Required0
31***99Plug1
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Idler Assy.
30***99Screw8
31***40Axle Stirrup4
31***99Washer8
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Motor
08***74Component Sealing Applies To Fig-No. 40, 58, 1310
17***40Union1
17***40Union1
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Rotary Joint
16***40Screw Plug4
20***40Screw Plug3
30***99Bolt4
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Tensioner
25***40Test-Screw Coupling1
25***40Seal Ring1
32***40Rod Guide Ring7
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Top Roller
30***99Bolt Standard4
31***99Plug1
31***40Scheibe4
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Track Roller
30***99Bolt8
32***40Plug1
32***40Plug1
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Komatsu : H255s-1(S/N G06171) : Undercarriage : -Valve Block
08***40Ball Cock Nw 131
21***99Pipe ? 20x75 Bulk Ware, State Length Required1
21***99Pipe, Assembly. ? 15x60 Bulk Ware, State Length Required1
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Carbody
30***40Pin (Standard)8
30***99Screw64
30***99Bolt (Standard)8
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Hydraulic :
Komatsu : H255s-1(S/N G06171) : Undercarriage : Pipes - Brake
37***99Socket1
37***99Socket2
37***99Socket2
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Pressure Lines, Travelling Motor-Rotary Joint
15***40Test - Screw Coupling2
30***99Bolt4
30***99Screw8
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Track Adjusting
00***98Test Socket2
15***40Test - Screw Coupling4
25***40Suction Line Dn 60 Bulk Ware, State Length Required2
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Track Group
33***99Nut (Standard)184
34***99Washer368
44***40Bolt184
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Track Group-Drive Sprocket
25***40Hv-Washer108
30***99Bolt16
30***99Bolt (Standard)60
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Track Group-Idler Protection
30***99Bolt 200lg. (Standard)62
30***99Bolt10
30***99Bolt 20mm Lenght4
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Travelling Gear Brake Valve Arr.
15***40Test - Screw Coupling1
30***99Bolt4
31***99Washer4
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Komatsu : H255s-1(S/N G06171) : Undercarriage : Travelling Motor - Leakage Line
37***99Union3
37***99Union1
37***99Union2
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Frequently asked questions

What engine powers the Komatsu H255S-1 (S/N G06171)?

A Cummins K1500E, a V12 turbocharged diesel on the K38 platform, rated at roughly 900 kW (1,207 hp) at 1,800 rpm. Exact output can vary by configuration and build date - confirm against the specific serial's engine data plate.

What is the operating weight of the Komatsu H255S-1 (S/N G06171)?

Approximately 240,000 kg (about 529,000 lb) in standard mining-shovel configuration. Front attachment and counterweight options can shift this figure, so treat it as a class-typical range rather than an exact number.

What replaced the Komatsu H255S-1?

Komatsu folded the Demag-heritage H-series naming into its own PC-series lineup. This serial range's own factory documentation carries both the H255S-1 and PC3000-1 designations, and later production continued under the PC3000 series badge.

What H255S-1(S/N G06171) owners discuss

What engine is actually in the H255S-1 (S/N G06171), and how does it behave day to day?
This shovel carries the Cummins K1500E, the V12 turbocharged member of the K38 family, rated in the neighborhood of 1260 hp (940 kW) at 1800 rpm - figures move around a bit depending on the specific rating and altitude derate applied to the unit. Owners of this K38/K1500E generation describe it as a mechanically simple, PT (Pressure-Time) fuel system engine on earlier builds, with no common rail and minimal electronics in the fuel path, which is why it stays field-rebuildable at remote mine sites. Later production runs add Cummins electronic monitoring on top of the same base engine. Expect a long, slow warm-up cycle before working the machine hard, and expect the engine to run happiest under steady load rather than light-load idling for long stretches, which tends to glaze cylinders and foul injectors over time.
What hydraulic system quirks show up on this class of shovel?
With a reservoir in the multi-thousand-liter range feeding boom, stick, bucket, swing and travel circuits, the recurring theme in the field is contamination control, not exotic component failure. Leaks at hose ends, flange fittings and cylinder seals are the most common nuisance, especially on the stick and bucket cylinders that see the highest cycle counts. Overheating usually traces back to a dirty cooler core or a marginal cooling fan drive rather than the pumps themselves. Slow or jerky digging motions after a cold start are normal until oil temperature comes up; if it persists once warm, that points to air in the system or a filter close to bypass, not a pump problem.
What undercarriage and structural wear patterns should an owner expect?
This shovel class uses large-diameter rollers, idlers and sprockets with hardened track link pin bores, which is exactly the design that keeps track pad wear manageable on a 200+ tonne class machine - but the pads themselves still wear steadily and get measured with a depth gauge at scheduled intervals rather than eyeballed. Boom, stick and bucket pin/bushing joints are the other wear point operators watch closest: field practice on machines this size is to check pin and bushing play with a pry bar and record movement at every service interval, and to treat uneven wear or bore-surface scoring as the early warning sign before a joint starts knocking. Because a cracked pin or an egged-out boom bore is a structural safety issue on a shovel this size, have your dealer verify any pin, bushing, or boom-eye wear finding before returning the machine to service.
What electrical or sensor issues come up on this machine?
Reports split by build era. Earlier mechanical-fuel-system units run with comparatively few electronic sensors, so electrical complaints tend to be basic - battery and charging faults, wiring chafe at hinge points, and gauge sender issues rather than control-module faults. Units fitted with Cummins' electronic engine monitoring add pressure and temperature sensor inputs that feed the cab display; when those act up, the usual culprits are a loose or corroded connector at the sensor rather than the sensor or the module itself. Either way, chase wiring and connectors first before swapping expensive components.
Are there any known quirks specific to this engine/shovel pairing worth knowing before operating it?
The K1500E's rated output holds up to altitudes around 2400 m (8000 ft) before derating, which matters if the machine has moved between mine sites at different elevations - a shovel that felt strong at low elevation can feel notably softer up high, and that is normal engine behavior, not a fault. On the shovel side, this is a face-shovel front, not a backhoe front, so digging geometry and loading technique differ from a standard mass excavator; operators moving from a smaller hydraulic excavator onto this machine typically need a break-in period to relearn bucket fill technique before productivity normalizes.
What should a buyer check before purchasing this specific used H255S-1 (S/N G06171)?
Pull the hour meter history and service records first - on a shovel this size, gaps in documented 500-hour and 1000-hour service intervals (filter changes, gear oil sampling on swing and travel, track tensioning accumulator checks) are a bigger red flag than the hour total itself. Have a qualified inspector check pin and bushing play at every major joint, inspect boom/stick/bucket structure and welds for cracking, and check track pad wear with a depth gauge rather than by eye. Get an oil and coolant sample analysis on the engine and confirm which fuel system generation the K1500E on this unit actually has, since maintenance approach differs between the mechanical PT version and the electronically monitored version. Because a shovel of this weight class carries real structural and hydraulic-accumulator safety risk if a wear item is missed, have your dealer verify the full pre-purchase inspection before finalizing the deal.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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