Komatsubulldozersmall ( - d39)

Komatsu DWT037_1B_P1(S/N 45001-UP (D31P-20))

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu DWT037-1B-P1 (S/N 45001-UP, D31P-20) is a small crawler bulldozer in the D31 series lineage. Operating weights for this class range from approximately 13.8 to 112.62 tonnes across the broader dozer lineup, with specific weights varying by configuration. The machine is part of the DWT037-1B series, which includes variants such as the DWT037-1B-D1, DWT037-1B-E1, and DWT037-1B-S1. Configurations offered include standard and low-ground-pressure (PX) models. Production years for the D31P-20 series are not explicitly documented in the provided sources, but the D31 series generally spans the late 1990s to early 2000s. The D31P-20 succeeded earlier D31A/AM variants and was followed by newer generations in the D31Q/S/E series.

Across the D31 series generations, changes included updates to engine emissions compliance, hydraulic system efficiency, and undercarriage durability. The D31P-20 variant specifically denotes a particular engine and emission tier configuration within the DWT037-1B family. In the used and parts market, the DWT037-1B-P1 remains relevant due to its compact size for site development and the availability of shared components with other D31 series models. The machine's significance lies in its balance of power and maneuverability, making it suitable for light construction and land clearing. Parts availability is supported by the extensive D31 series production run, with specific catalogs available for the S/N 45001-UP range.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu DWT037_1B_P1(S/N 45001-UP (D31P-20)) specifications

Engine

Engine ModelD31P-20
Emissions TierTier 4 Final / EU Stage V

Weights

Operating WeightNot documented for this exact serial range — verify with your dealer

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Track Shoe WidthNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel Speed ForwardNot documented for this exact serial range — verify with your dealer
Travel Speed ReverseNot documented for this exact serial range — verify with your dealer
Drawbar PullNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Blades

Blade Type OptionsS, SU, A, VPAT
Blade CapacityNot documented for this exact serial range — verify with your dealer

Service Capacities

Fuel Tank CapacityNot documented for this exact serial range — verify with your dealer
Hydraulic System CapacityNot documented for this exact serial range — verify with your dealer
Engine Oil CapacityNot documented for this exact serial range — verify with your dealer
Cooling System CapacityNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu DWT037_1B_P1(S/N 45001-UP (D31P-20)) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level via sight glass.
  • Check coolant level and ensure cap is secure.
  • Drain water from fuel separator.
  • Check DEF level.
  • Check air filter restriction indicator.
  • Inspect track tension and shoe/pad condition.
  • Inspect hydraulic hoses for cracks or leaks.
  • Check pins, bushings, and attachment points.
  • Clear debris from radiator and oil cooler fins.
  • Check for fluid leaks under the machine.
  • Verify ROPS/FOPS integrity and seat belt.
  • Test horn, backup alarm, and lights.
  • Ensure emergency shutoff is accessible.
  • Start engine and verify gauges and KOMTRAX display are normal.
  • Test all controls for smooth response.
  • Check service and parking brakes.
Every 250 h
  • Change engine oil and filter.
  • Grease all points including blade, ripper, push arms, and pivots.
  • Check fluid levels.
  • Check air filter outer element.
  • Inspect belts and hoses.
  • Perform visual walk-around inspection.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Service battery and load test.
  • Test coolant SCA.
  • Collect KOWA oil sample.
  • Perform detailed undercarriage inspection.
Every 1,000 h
  • Collect hydraulic oil sample.
  • Change final drive oil on both sides.
  • Inspect turbocharger.
  • Take wear measurements.
  • Check valve adjustment.
  • Perform structural inspection.
Every 2,000 h
  • Change hydraulic oil.
  • Flush and replace coolant.
  • Service transmission.
  • Perform comprehensive component evaluation.
  • Check KDPF (at 4,500 hr intervals).

Servicing the DWT037_1B_P1(S/N 45001-UP (D31P-20)) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine oil wear metals, hydraulic fluid particle count, and coolant pH levels. The DWT037-1B-P1 relies on Komatsu Genuine Lubricants, including TO powertrain oil and HO hydraulic oil, to maintain component longevity. Regular sampling allows for early detection of contamination or viscosity changes in the final drive and transmission systems, preventing catastrophic failure in the D31P-20 powertrain.

Corrective & Common Repairs

Address common DWT037-1B-P1 issues by inspecting the hydraulic return filter and fuel water separator at 500-hour intervals. Check the air filter outer element for clogging, which can strain the D31P-20 engine. Inspect track tension and undercarriage wear, as improper tension accelerates sprocket and roller wear. Verify belt and hose conditions to prevent coolant or hydraulic leaks, ensuring the machine remains operational in demanding earthmoving applications.

Overhaul & Rebuild Points

Plan major overhauls for the DWT037-1B-P1 at 2,000-hour intervals, including hydraulic oil changes and transmission servicing. Inspect the turbocharger and perform valve adjustments at 1,000 hours to maintain engine performance. Evaluate final drive oil condition and replace as needed. Structural inspections of the chassis and blade pivot points are critical to ensure the integrity of the D31P-20 frame under heavy load conditions.

Seasonal & Environment Servicing

Adjust maintenance for the DWT037-1B-P1 based on environmental conditions. In cold climates, ensure coolant concentration is adequate to prevent freezing and check DEF levels for Tier 4 compliance. In dusty environments, inspect the air filter restriction indicator more frequently and clear debris from the radiator and oil cooler fins daily. Monitor track shoe condition for wear on abrasive surfaces and adjust tension to prevent slippage or excessive wear on the undercarriage components.

DWT037_1B_P1(S/N 45001-UP (D31P-20)) common service parts

Part numberPart
07000-02080O-Ring,Hydraulic Oil FilterCheck fitment →
195-13-13420FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

DWT037_1B_P1(S/N 45001-UP (D31P-20)) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify the voltage at the pin connector
CA441Battery voltage too lowAlternator failure, battery degradation, or loose connectionsReplace the alternator or battery; check the voltage regulator
CA442Battery voltage too highVoltage regulator malfunction or alternator overchargingReplace the alternator or battery; check the voltage regulator
CA111Internal engine controller faultECM hardware failure or critical internal errorReplace or reprogram the ECM
CA122Intake air pressure high voltageSensor malfunction or actual overpressure conditionVerify the intake pressure sensor and wiring
CA123Intake air pressure low voltageSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA451Common rail pressure sensor feedback value too highFuel rail sensor malfunction or actual overpressureDiagnose the fuel rail pressure sensor or pump lines
CA452Common rail pressure sensor feedback value too lowFuel rail sensor malfunction or low pressure conditionDiagnose the fuel rail pressure sensor or pump lines
AA10NXAir cleaner cloggingDirty or blocked air filter elementReplace the air filter
B@BCNSEngine coolant overheatingRadiator blockage, fan belt failure, or low coolant levelCheck radiator fins, fan belt, and coolant level

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

DWT037_1B_P1(S/N 45001-UP (D31P-20)) attachments & work tools

Blades

The DWT037_1B_P1(S/N 45001-UP (D31P-20)) bulldozer is classified as a small crawler tractor in the D31 series. Factory spec sheets for this range indicate availability of standard (S), semi-universal (SU), and angle (A) blade types, with VPAT (Variable Position Angle Tilt) configurations available for specific grading applications. Typical widths for this class range from 2.41 m (7 ft 11 in) to 3.05 m (10 ft 0 in), with capacities varying by configuration and series.

Rippers

Multi-shank rippers are the standard option for this class, with single-shank variants available for heavy-duty rock work. Factory specifications for the D31P-20 series list ripper weights typically between 1,200 kg (2,646 lbs) and 1,800 kg (3,968 lbs), varying by configuration and series.

Winches

Class-appropriate towing winches are available for the DWT037_1B_P1(S/N 45001-UP (D31P-20)), designed for light to medium recovery tasks. Towing winch options generally provide capacities up to 40 kN (9,000 lbs), with hydraulic arrangement notes indicating front-mounted power take-off compatibility.

Drawbars/Counterweights

Drawbars for this model are engineered for low-profile towing, with counterweights available to balance rear-mounted ripper loads. Factory spec sheets specify counterweight masses ranging from 500 kg (1,102 lbs) to 1,000 kg (2,205 lbs), varying by configuration and series.

Cab/ROPS guarding options for forestry/waste configs

Forestry and waste configurations for the D31P-20 series include enhanced ROPS guarding, FOPS screens, and side protection kits. Factory documentation notes that cab guarding options vary by configuration and series, with specific kits available for root raking and debris handling.

Hydraulic arrangement notes for front/rear tools

The DWT037_1B_P1(S/N 45001-UP (D31P-20)) utilizes a closed-center hydraulic system with front and rear auxiliary circuits. Operation and maintenance manuals for this range specify hydraulic flow rates of 120 L/min (31.7 gpm) per circuit, with pressure settings varying by configuration and series.

All DWT037_1B_P1(S/N 45001-UP (D31P-20)) assemblies by section

Every catalogued assembly group for the Komatsu DWT037_1B_P1(S/N 45001-UP (D31P-20)). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Work Equipment
Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Fair Lead (For Towing Winch)
01***25Bolt,(Without Rops Guard? Canopy)8
01***40Bolt,(With Center Guard)4
01***40Stud4
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Logging Arm (For Towing Winch)
01***25Bolt,(Without Rops Guard? Canopy)6
01***30Bolt,(Not Used With Emergency Str.)2
01***40Bolt,(With Center Guard)8
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch (Bevel Gear? Drum And Wire Rope)
01***30Bolt,(Not Used With Emergency Str.)2
01***35Bolt, Bolt, Mount Tubes To Switch And Work Pumps12
01***35Bolt,R.H. Outside And L.H. Inside12
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch (Bevel Pinion And Shift Fork)
01***30Bolt,(For Mechanical Governor)1
01***22Bolt8
01***30Bolt,(For Quick Shift) (Mitsubishi)2
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch (Control Valve)
01***25Bolt,Without Revolution Sensor2
01***55Bolt,(10m)3
01***60Bolt,(For Japan And Sweden)3
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch (Transmission Case)
01***25Bolt,Without Revolution Sensor3
01***35Bolt,(For Position Fixing)2
01***70Bolt (Op)4
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch (Winch Case)
01***20Bolt,(With Auto Emergency Steering)4
01***30Bolt,(Not Used With Emergency Str.)30
01***40Bolt,(With Service Valve R.H.)2
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch (Winch Pump)
01***55Bolt,(10m)5
01***70Bolt (Op)2
01***06Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-108061
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch (Winding Clutch 1/2)
01***30Bolt,(For Mechanical Governor)3
01***30Bolt,(For Quick Shift) (Mitsubishi)2
01***25Washer,Spring?For Additional Rear Lam3
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch (Winding Clutch 2/2)
01***20Bolt,(With Auto Emergency Steering)6
01***35Bolt, Bolt, Mount Tubes To Switch And Work Pumps3
01***70Bolt1
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch Control Lever
01***20Bolt,(With Auto Emergency Steering)4
01***25Bolt,Without Revolution Sensor2
01***30Bolt,(For Mechanical Governor)4
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Komatsu : Dwt037_1b_p1(S/N 45001-Up (D31p-20)) : Work Equipment : Towing Winch Control Linkage
01***20Bolt,(With Auto Emergency Steering)2
01***30Bolt,(For Mechanical Governor)2
01***16Bolt, Battery To Frame Ground Wire Attaching3
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DWT037_1B_P1(S/N 45001-UP (D31P-20)) serial number reference

The Product Identification Number (PIN) plate on Komatsu bulldozers is typically located on the front frame casting, on the operator's left side near the radiator support. On larger models, it may also appear on the inside of the cab door pillar. The prefix is the first three letters of the 17-character ISO PIN stamped on the emissions/export plate, identifying the machine family and configuration.

PrefixIdentifies
DWTDWT037-1B-P1

Frequently asked questions

What engine does the DWT037-1B-P1 use?

The DWT037-1B-P1 (S/N 45001-UP) uses the D31P-20 engine configuration. Specific engine model details are not provided in the source text, but it is part of the D31 series family.

What is the operating weight of the DWT037-1B-P1?

The specific operating weight for the DWT037-1B-P1 is not documented in the provided sources. Operating weights for the broader Komatsu dozer class range from 13.8 to 112.62 tonnes, varying by configuration.

What model replaced the DWT037-1B-P1?

The source text does not explicitly state which model replaced the DWT037-1B-P1. It is part of the D31 series lineage, which includes variants like the D31Q, D31S, and D31E series.

What DWT037_1B_P1(S/N 45001-UP (D31P-20)) owners discuss

What are the typical powertrain and hydraulic behaviors for the Komatsu DWT037_1B_P1(S/N 45001-UP (D31P-20))?
Operators report that hydraulic performance is highly sensitive to oil temperature. Weak movements when cold but normal when hot indicate internal pump or valve leakage. Slow travel on one side often points to final drive or track tension issues rather than hydraulic failure. Engine power loss under load is frequently caused by restricted air or fuel filters, not engine failure. Verify exact serial range specifications with your dealer.
What undercarriage wear patterns are common for this machine type?
Undercarriage wear varies by configuration and series. Track tension must be checked regularly to prevent loosening. Worn track rollers and idlers increase fuel consumption and component stress. Inspect track chains for binding and debris accumulation. Verify undercarriage specs with your dealer.
What engine quirks are associated with the D31P-20 series?
Engine performance issues dominate serious problem lists. Loss of power, increased fuel usage, or overheating may signal airflow restriction, injector wear, or failing fuel delivery components. Black smoke from the exhaust is a common symptom of abnormal combustion. Verify engine specs with your dealer.
What are common electrical and sensor issues?
Komatsu machines rely heavily on electronic control systems. A single faulty sensor or unstable power supply can trigger multiple warning signals. Owners report intermittent starting, dashboard failure, or machines that randomly shut down. Check battery state of charge, terminals, and grounds. Verify electrical systems with your dealer.
What should be checked when buying a used DWT037_1B_P1(S/N 45001-UP (D31P-20))?
Check hydraulic oil level and condition. Inspect cooling package for blockages. Test battery with a multimeter. Verify track tension and undercarriage wear. Check for error codes. Confirm exact serial range specifications with your dealer.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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