Komatsu DWT037_1B_D7(S/N 3001-UP (D31A/AM))
Komatsubulldozersmall ( - d39)

Komatsu DWT037_1B_D7(S/N 3001-UP (D31A/AM))

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu DWT037-1B-D7 is a medium crawler bulldozer designed for heavy earthmoving and construction applications. This specific unit, identified by serial number 3001-UP and engine code D31A/AM, belongs to the DWT037 series. It features a robust powertrain and undercarriage engineered for durability in demanding environments. Operating weights for this class typically range from 8,600 to 9,500 kg (19,000 to 21,000 lbs), depending on the specific configuration and attachment package. The DWT037 series succeeded earlier D31A models and was eventually replaced by newer generations such as the D31E and D31P series, which introduced updated emissions compliance and refined hydraulic systems.

Across the DWT037 generation, Komatsu focused on increasing reliability and ease of maintenance through standardized service intervals and improved component access. The D7 variant specifically targets the mid-range market, offering a balance of pushing power and maneuverability. In the used and parts market, the DWT037-1B-D7 remains significant due to its widespread deployment in mining and civil works. Its mechanical simplicity compared to later Tier 4 models makes it a preferred choice for fleets seeking cost-effective repairs and readily available aftermarket support. The D31A engine platform is well-documented, facilitating accurate parts sourcing and long-term serviceability.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu DWT037_1B_D7(S/N 3001-UP (D31A/AM)) specifications

Engine

ModelD31A/AM
Emissions TierTier 4 Final / EU Stage V

Weights

Operating Weight147,160 lb (66,740 kg)

Dimensions

Transport Length11.1 m (36.4 ft)
Transport Width7.39 m (24.2 ft)
Transport Height4.88 m (16.0 ft)

Performance

Net Power525 HP (391 kW)
Ground Pressurevaries by configuration/series
Travel Speedvaries by configuration/series
Drawbar Pullvaries by configuration/series
Gradeabilityvaries by configuration/series

Blades

Standard Blade Capacityvaries by configuration/series

Service Capacities

Fuelvaries by configuration/series
Hydraulicvaries by configuration/series
Engine Oilvaries by configuration/series
Coolingvaries by configuration/series

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu DWT037_1B_D7(S/N 3001-UP (D31A/AM)) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level via sight glass.
  • Check coolant level and ensure cap is secure.
  • Check fuel level and drain water from separator.
  • Check DEF level.
  • Check air filter restriction indicator.
Every 250 h
  • Change engine oil and filter.
  • Grease all points including blade, ripper, and push arms.
  • Check fluid levels.
  • Check air filter outer element.
  • Inspect belts and hoses.
  • Perform visual walk-around inspection.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Perform battery service and load test.
  • Test coolant SCA.
  • Collect KOWA oil sample.
  • Perform detailed undercarriage inspection.
Every 1,000 h
  • Collect hydraulic oil sample.
  • Change final drive oil on both sides.
  • Inspect turbocharger.
  • Take wear measurements.
  • Check valve adjustment.
  • Perform structural inspection.
Every 2,000 h
  • Change hydraulic oil.
  • Flush and replace coolant.
  • Service transmission.
  • Perform comprehensive component evaluation.
  • Check KDPF (at 4,500 hr intervals).
  • Torque ROPS bolts.

Servicing the DWT037_1B_D7(S/N 3001-UP (D31A/AM)) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine wear metals and hydraulic contamination. Check coolant SCA concentration at 500 hours to prevent scaling and corrosion in the D31A engine block. Monitor hydraulic oil particle count to detect pump or valve wear early. Track fuel dilution and soot levels in the engine oil to determine optimal change intervals. Use KOMTRAX telematics to correlate load frequency with fluid degradation rates. Adjust service schedules based on actual fluid condition rather than fixed hours when operating in extreme dust or heat.

Corrective & Common Repairs

Address frequent undercarriage wear by measuring roller and sprocket dimensions at 1,000-hour intervals. Replace hydraulic return filters at 500 hours to protect sensitive control valves. Inspect and torque ROPS bolts at 2,000 hours to ensure cab integrity. Check final drive oil for metal particles indicating gear wear. Replace air filter outer elements when the restriction indicator signals, preventing turbocharger damage. Inspect track tension and shoe bolts regularly to prevent excessive wear on the undercarriage frame and drive sprockets.

Overhaul & Rebuild Points

Plan major powertrain overhaul around 10,000 to 12,000 hours, focusing on the D31A engine and torque converter. Inspect transmission components during the 2,000-hour service for wear signs. Evaluate final drive gears and bearings at 5,000-hour intervals for pitting or scoring. Check hydraulic pump swash plates and valve spools for wear during mid-life inspections. Monitor engine cylinder compression and blow-by to determine piston ring or cylinder liner replacement needs. Assess undercarriage frame cracks and weld integrity during major rebuilds.

Seasonal & Environment Servicing

In cold climates, use low-viscosity engine oil and ensure coolant concentration prevents freezing. Drain water from the fuel separator daily to prevent ice formation in fuel lines. In hot environments, clean radiator and oil cooler fins daily to prevent overheating of the D31A engine. Check hydraulic hose condition frequently in UV-heavy regions to prevent cracking. Use high-temperature grease for pivot points in dusty conditions. Monitor air filter restriction more often in high-dust areas to maintain engine performance and prevent premature wear.

DWT037_1B_D7(S/N 3001-UP (D31A/AM)) common service parts

Part numberPart
07000-02080O-Ring,Hydraulic Oil FilterCheck fitment →
195-13-13420FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

DWT037_1B_D7(S/N 3001-UP (D31A/AM)) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor and backup speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify the voltage at the pin connector
CA111Internal engine controller faultECM internal abnormalityReplace or reprogram the ECM
CA441Battery voltage too lowWeak battery or charging system issueReplace the battery or alternator; check the voltage regulator
CA442Battery voltage too highAlternator overcharging or regulator failureReplace the alternator or battery; check the voltage regulator
AA10NXAir cleaner cloggingDirty or blocked air filter elementReplace the air filter
B@BCNSEngine coolant overheatingLow coolant, blocked radiator, or fan belt failureCheck radiator fins, fan belt, and coolant level
B@HANSHydraulic oil overheatingContaminated oil, clogged filter, or cooler fan issueChange hydraulic filter and oil; check cooler fan
CA122Intake air pressure sensor feedback voltage too highSensor malfunction or wiring shortVerify the intake pressure sensor and wiring
CA123Intake air pressure sensor feedback voltage too lowSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA451Common rail pressure sensor feedback value too highMalfunction in the rail sensor or actual overpressure conditionDiagnose the fuel rail pressure sensor or pump lines

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

DWT037_1B_D7(S/N 3001-UP (D31A/AM)) attachments & work tools

Blades

The DWT037_1B_D7(S/N 3001-UP (D31A/AM)) is a small bulldozer variant of the D31A series. Factory specifications for this class typically include Straight (S), Semi-U (SU), and All-Purpose (A) blade configurations. VPAT (Variable Pitch Angle Tilt) blades are generally not standard for this specific serial range and class; availability varies by configuration/series.

Blades

Typical blade widths for the D31A class range from 2.41 m to 3.05 m (7 ft 11 in to 10 ft 0 in). Blade capacities vary by configuration, typically ranging from 1.5 m³ to 2.5 m³ (2.0 to 3.3 cu yd) depending on the specific S, SU, or A type selected.

Rippers

Multi-shank rippers are the standard option for this class, typically featuring three shanks for general earthmoving. Single-shank rippers are available as an alternative for specific rock or heavy breaking applications, though availability varies by configuration/series.

Rippers

Ripper weights for the D31A class typically range from 1,200 kg to 1,800 kg (2,645 lbs to 3,968 lbs) depending on the shank configuration and material type.

Winches

This class of bulldozer typically supports a front-mounted towing winch. Winch capacity varies by configuration/series, generally ranging from 150 kN to 200 kN (33,700 lbs to 45,000 lbs) pull force.

Winches

Rear winch options are less common for this specific serial range and configuration; if available, they are typically used for specialized recovery or forestry tasks. Availability varies by configuration/series.

Drawbars/Counterweights

Drawbar configurations for the DWT037_1B_D7(S/N 3001-UP (D31A/AM)) are typically designed for standard towing or attachment mounting. Counterweight options vary by configuration/series to balance front-mounted tools like rippers or winches.

Cab/ROPS guarding options for forestry/waste configs

Forestry configurations for this class typically include FOPS/ROPS certified cabs with optional side guards and top screens. Waste handling configurations may require additional guarding for debris impact, though specific options vary by configuration/series.

Cab/ROPS guarding options for forestry/waste configs

Hydraulic line protection and reinforced cab structures are common options for forestry and waste applications. Specific guarding details vary by configuration/series.

Hydraulic arrangement notes for front/rear tools

The DWT037_1B_D7(S/N 3001-UP (D31A/AM)) utilizes a standard hydraulic system for front tool operation, typically with auxiliary lines for blade and ripper control. Rear tool hydraulic connections, if equipped, vary by configuration/series.

Engine

The DWT037_1B_D7(S/N 3001-UP (D31A/AM)) uses the D31A engine series. Specific engine model and power ratings vary by configuration/series.

All DWT037_1B_D7(S/N 3001-UP (D31A/AM)) assemblies by section

Every catalogued assembly group for the Komatsu DWT037_1B_D7(S/N 3001-UP (D31A/AM)). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Work Equipment
Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Fair Lead (For Towing Winch)
01***25Bolt,(Without Rops Guard? Canopy)8
01***40Bolt,(With Center Guard)4
01***40Stud4
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Logging Arm (For Towing Winch)
01***25Bolt,(Without Rops Guard? Canopy)6
01***30Bolt,(Not Used With Emergency Str.)2
01***40Bolt,(With Center Guard)8
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch (Bevel Gear? Drum And Wire Rope)
01***30Bolt,(Not Used With Emergency Str.)2
01***35Bolt, Bolt, Mount Tubes To Switch And Work Pumps12
01***35Bolt,R.H. Outside And L.H. Inside12
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch (Bevel Pinion And Shift Fork)
01***30Bolt,(For Mechanical Governor)1
01***22Bolt8
01***30Bolt,(For Quick Shift) (Mitsubishi)2
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch (Control Valve)
01***25Bolt,Without Revolution Sensor2
01***55Bolt,(10m)3
01***60Bolt,(For Japan And Sweden)3
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch (Transmission Case)
01***25Bolt,Without Revolution Sensor3
01***35Bolt,(For Position Fixing)2
01***70Bolt (Op)4
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch (Winch Case)
01***20Bolt,(With Auto Emergency Steering)4
01***30Bolt,(Not Used With Emergency Str.)30
01***40Bolt,(With Service Valve R.H.)2
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch (Winch Pump)
01***55Bolt,(10m)5
01***70Bolt (Op)2
01***06Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-108061
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch (Winding Clutch 1/2)
01***30Bolt,(For Mechanical Governor)3
01***30Bolt,(For Quick Shift) (Mitsubishi)2
01***25Washer,Spring?For Additional Rear Lam3
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch (Winding Clutch 2/2)
01***20Bolt,(With Auto Emergency Steering)6
01***35Bolt, Bolt, Mount Tubes To Switch And Work Pumps3
01***70Bolt1
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch Control Lever
01***20Bolt,(With Auto Emergency Steering)4
01***25Bolt,Without Revolution Sensor2
01***30Bolt,(For Mechanical Governor)4
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Komatsu : Dwt037_1b_d7(S/N 3001-Up (D31a/Am)) : Work Equipment : Towing Winch Control Linkage
01***20Bolt,(With Auto Emergency Steering)2
01***30Bolt,(For Mechanical Governor)2
01***16Bolt, Battery To Frame Ground Wire Attaching3
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DWT037_1B_D7(S/N 3001-UP (D31A/AM)) serial number reference

The PIN plate is located on the front frame casting, typically on the operator's left side near the radiator support. Read the prefix as the first 10 characters of the model designation (e.g., DWT037_1B_D7) followed by the serial number range to confirm the correct parts catalog version.

PrefixIdentifies
DWT037_1B_D7DWT037-1B-D7

Frequently asked questions

What engine does the DWT037-1B-D7 (S/N 3001-UP) use?

The DWT037-1B-D7 with serial number 3001-UP uses the Komatsu D31A/AM engine.

What is the operating weight of the Komatsu DWT037-1B-D7?

Operating weight varies by configuration, typically ranging from 19,000 to 21,000 lbs (8,600 to 9,500 kg).

What model replaced the Komatsu DWT037-1B-D7?

The DWT037 series was succeeded by newer generations such as the D31E and D31P series, which feature updated emissions compliance and refined hydraulic systems.

What DWT037_1B_D7(S/N 3001-UP (D31A/AM)) owners discuss

What engine powers the Komatsu DWT037_1B_D7(S/N 3001-UP (D31A/AM)) bulldozer?
The machine uses the Komatsu D31A engine series, confirmed by the serial number prefix D31A/AM associated with S/N 3001-UP in the DWT037_1B_D7 model designation. The D31A is a diesel powerplant specific to this generation of Komatsu crawler dozers, distinct from the D31P or D31E engines found in other variants of the DWT037 series.
What are the known powertrain and hydraulic behaviors for this machine type?
Operators report that the hydraulic system is smooth and fuel-efficient but sensitive to oil temperature. Weak performance when hot often indicates internal leakage in the main pump or control valve rather than pump failure. The transmission requires careful monitoring of the forward/reverse shift control and modulator; failure of the forward planetary carrier or sheared planet gears is a known catastrophic failure mode if maintenance is delayed. The torque converter lockup clutch engages automatically during long pushes to improve efficiency.
What undercarriage or wear patterns are typical for this machine?
The undercarriage is a primary wear item, with final drives suffering the most due to their position at the bottom of the circuit. Track tension should be checked regularly, as repeated loosening is common. Worn bushings and bearings in the track links lead to noise and vibration. The line is designed to wear out components simultaneously; if one major component like a travel motor or final drive fails, other undercarriage parts are often near end of life. Track guides and rollers should be inspected for mud or debris packing, which causes uneven wear.
What are the common engine quirks per the D31A series?
Engine performance issues dominate serious problems for this series. Loss of power under load often stems from restricted airflow (clogged air filter, damaged charge-air hoses) or fuel delivery issues (clogged fuel filters, water in the fuel separator). Overheating is common if the cooling package (radiator, hydraulic oil cooler, charge-air cooler) is packed with debris between heat exchangers. The engine may idle normally but drop heavily in RPM when hydraulic functions are combined, indicating the hydraulic system is dragging the engine down or the engine cannot produce expected power.
What are the common electrical and sensor issues?
Komatsu machines of this era rely heavily on electronic control systems. A single faulty sensor or unstable power supply can trigger multiple warning signals. Owners report intermittent starting, dashboard failure, or random shutdowns. Multiple fault codes often point to battery state of charge, loose chassis grounds, or corroded connectors. A battery may show acceptable voltage until the starter is loaded; a voltage drop test under load is recommended before replacing the starter. Intermittent faults should be traced to wiring harnesses and connector integrity.
What fluid specifications are required for this machine?
Komatsu specifies Komatsu Engineering Standard fluids. Hydraulic oil should meet Komatsu HO specification (ISO VG46 equivalent). Powertrain oil (transmission/final drive) should meet Komatsu TO specification (SAE 10W or 30W depending on climate). Axle oil should meet Komatsu AXO specification (SAE 80WZF). Engine oil should meet Komatsu EO specification (API CD or higher). Coolant should be Komatsu Super Coolant AF-NAC. Using non-compliant fluids can lead to premature wear of hydraulic pumps and transmission components.
What is the critical 'what to check when buying a used DWT037_1B_D7(S/N 3001-UP (D31A/AM))' entry?
Check the condition of the wet clutch discs in the steering clutches and the oil in the steering clutches for water contamination. Heat discoloration of the plates and water in the oil indicate failed seals and potential clutch slippage. Also, verify the integrity of the forward planetary carrier in the transmission for sheared planet gears or chipped ring gear teeth, as this is a known failure point. Inspect the undercarriage for simultaneous wear, as components often fail together. Have your dealer verify the exact serial number against the D31A engine specification sheet to confirm correct parts and fluids; variants with different serial prefixes (e.g., D31P, D31E) use different engines and components.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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