Komatsubulldozersmall ( - d39)

Komatsu DDM020_5K_AT(S/N 60001-UP (D21A-6))

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu DDM020_5K_AT (S/N 60001-UP, D21A-6) is a mid-size crawler bulldozer designed for heavy earthmoving and construction applications. Operating weights range from 13.8 to 112.62 tonnes across the broader Komatsu bulldozer line, with this specific model falling within the mid-size class. The machine is part of the 5K series generation, succeeding earlier D20 and D21 series predecessors. Configurations offered include standard and low-ground-pressure (LGP) variants, with options for Intelligent Machine Control (iMC) integration to enhance grading efficiency and production.

Across the 5K series generation, Komatsu integrated advanced telematics via KOMTRAX and enhanced emissions compliance through Tier 4 Final/Stage V engines. The DDM020_5K_AT specifically utilizes a D21A-6 engine series. This machine remains significant in the used and parts market due to its robust powertrain and undercarriage design, which contribute to cost-efficiency. The availability of Komatsu CARE programs and KOWA fluid analysis support long-term reliability, making it a staple for fleet managers seeking durable mid-size dozers with proven maintenance ecosystems.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu DDM020_5K_AT(S/N 60001-UP (D21A-6)) specifications

Engine

ModelD21A-6
Emissions TierTier 4 Final / EU Stage V

Weights

Operating Weight (Standard)Not documented for this exact serial range — verify with your dealer
Operating Weight (LGP)Not documented for this exact serial range — verify with your dealer

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel Speed (Forward)Not documented for this exact serial range — verify with your dealer
Travel Speed (Reverse)Not documented for this exact serial range — verify with your dealer
Drawbar PullNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Blades

Standard Blade CapacityNot documented for this exact serial range — verify with your dealer
SU Blade CapacityNot documented for this exact serial range — verify with your dealer
VPAT Blade CapacityNot documented for this exact serial range — verify with your dealer

Service Capacities

Fuel TankNot documented for this exact serial range — verify with your dealer
Hydraulic SystemNot documented for this exact serial range — verify with your dealer
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu DDM020_5K_AT(S/N 60001-UP (D21A-6)) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition
  • Check hydraulic fluid level via sight glass
  • Check coolant level and ensure cap is secure
  • Drain water from fuel separator
  • Check DEF level
  • Check air filter restriction indicator
Every 250 h
  • Change engine oil and filter
  • Grease all points including blade, ripper, and push arms
  • Check fluid levels
  • Check air filter element
  • Inspect belts and hoses
  • Perform visual walk-around inspection
Every 500 h
  • Replace fuel filter
  • Replace hydraulic return filter
  • Service battery and test terminals
  • Test coolant SCA concentration
  • Collect KOWA oil sample
  • Perform detailed undercarriage inspection
Every 1,000 h
  • Collect hydraulic oil sample
  • Change final drive oil
  • Inspect turbocharger
  • Measure wear on components
  • Check valve adjustment
  • Perform structural inspection
Every 2,000 h
  • Change hydraulic oil
  • Flush and replace coolant
  • Service transmission
  • Perform comprehensive component evaluation
  • Check KDPF status
  • Inspect SCR system

Servicing the DDM020_5K_AT(S/N 60001-UP (D21A-6)) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine oil wear metals, hydraulic fluid particle counts, and coolant pH levels. Track KOMTRAX telematics data for load frequency and fault codes to anticipate powertrain stress. Inspect the D21A-6 engine air filter restriction indicator daily and replace elements at 1,000 hours or as indicated. Monitor hydraulic return filter status to prevent contamination of the valve bank. Early detection of silicon or sodium in coolant samples indicates external contamination requiring immediate seal or gasket inspection.

Corrective & Common Repairs

Address common undercarriage wear by measuring track chain elongation and sprocket tooth profile during 500-hour inspections. Replace hydraulic hoses showing cracks or leaks during daily checks to prevent fluid loss and component damage. Inspect final drive oil for water ingress or metal particles at 1,000 hours. Check blade cutting edge and end bit bolt torque regularly to maintain pushing efficiency. Repair worn pivot pins and bushings on the ripper and push arms to prevent structural fatigue and excessive vibration in the DDM020_5K_AT chassis.

Overhaul & Rebuild Points

Plan major powertrain overhaul based on KOWA analysis trends and KOMTRAX hour accumulation. Replace hydraulic oil and filters at 2,000-hour intervals to maintain pump and valve integrity. Inspect the D21A-6 engine turbocharger and valve adjustments at 1,000 hours to ensure optimal combustion. Evaluate undercarriage components for replacement when wear exceeds manufacturer limits. Comprehensive structural inspections at 2,000 hours identify fatigue in the main frame and boom mounts, guiding timely rebuild decisions before catastrophic failure occurs.

Seasonal & Environment Servicing

In cold climates, verify DEF level and quality to ensure SCR system functionality and prevent freezing. Drain water from the fuel separator daily to avoid injector issues in wet conditions. Inspect radiator and oil cooler fins for debris accumulation to maintain cooling efficiency in dusty environments. Adjust track tension according to ground conditions to prevent excessive wear on rollers and idlers. Use Komatsu Genuine Lubricants formulated for specific temperature ranges to ensure proper flow and protection of the DDM020_5K_AT powertrain and hydraulic systems during seasonal transitions.

DDM020_5K_AT(S/N 60001-UP (D21A-6)) common service parts

Part numberPart
103-60-23240Cartridge,Hydraulic Oil FilterCheck fitment →
113-60-43320Cartridge,Hydraulic Oil Filter (D31s)Check fitment →
113-60-43321Cartridge,Hydraulic Oil Filter (D31s)Check fitment →
08036-01414Clip,(For Add.Filter)(Except Japan)Check fitment →
07002-03334O-Ring, At Transmission FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

DDM020_5K_AT(S/N 60001-UP (D21A-6)) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify voltage at the pin connector
CA441Battery voltage too lowAlternator failure, battery degradation, or loose connectionsReplace the alternator or battery; check the voltage regulator
CA442Battery voltage too highAlternator regulator failure or voltage spikeReplace the alternator or battery; check the voltage regulator
CA122Intake air pressure sensor feedback voltage too highSensor malfunction or wiring shortVerify the intake pressure sensor and wiring
CA123Intake air pressure sensor feedback voltage too lowSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA153Intake air temperature sensor feedback voltage too highSensor malfunctionReplace or test the IAT sensor
CA154Intake air temperature sensor feedback voltage too lowSensor malfunctionReplace or test the IAT sensor
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration, engine load cycle, or operator misuse
CA451Common rail pressure sensor feedback value too highFuel rail sensor malfunction or actual overpressure conditionDiagnose the fuel rail pressure sensor or pump lines
CA452Common rail pressure sensor feedback value too lowFuel rail sensor malfunction or low pressure conditionDiagnose the fuel rail pressure sensor or pump lines

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

DDM020_5K_AT(S/N 60001-UP (D21A-6)) attachments & work tools

Blades

The Komatsu DDM020_5K_AT(S/N 60001-UP (D21A-6)) is a small dozer; specific blade types (S/SU/A/VPAT) and capacities are not documented in the provided sources. Typical small dozer blades vary by configuration/series.

Rippers

The provided sources do not list specific multi-shank or single-shank ripper options, weights, or availability for the DDM020_5K_AT(S/N 60001-UP (D21A-6)). Ripper configurations vary by configuration/series.

Winches

No towing winch options or class specifications are documented for the DDM020_5K_AT(S/N 60001-UP (D21A-6)) in the provided sources. Winch availability varies by configuration/series.

Drawbars/Counterweights

The provided sources do not specify drawbar or counterweight options for the DDM020_5K_AT(S/N 60001-UP (D21A-6)). These components vary by configuration/series.

Cab/ROPS Guarding

Forestry or waste configuration guarding options for the DDM020_5K_AT(S/N 60001-UP (D21A-6)) are not documented in the provided sources. Guarding options vary by configuration/series.

Hydraulic Arrangement

The provided sources do not detail the hydraulic arrangement for front or rear tools on the DDM020_5K_AT(S/N 60001-UP (D21A-6)). Hydraulic configurations vary by configuration/series.

All DDM020_5K_AT(S/N 60001-UP (D21A-6)) assemblies by section

Every catalogued assembly group for the Komatsu DDM020_5K_AT(S/N 60001-UP (D21A-6)). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Control System
Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Control System : Oil Cooler Piping (For Trimming Dozer)
01***16Bolt, Battery To Frame Ground Wire Attaching2
01***30Bolt,(For Quick Shift) (Mitsubishi)4
01***45Bolt,(For Power Tilt Mech Angle)2
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Engine Related Parts And Electrical System
Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Engine Related Parts And Electrical System : Back-Up Alarm (For Trimming Dozer)
01***16Bolt (Welded)1
01***20Bolt,(Large Capacity Type) (Std)4
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Engine Related Parts And Electrical System : Electrical System (For Trimming Dozer)
01***16Bolt (With Air Heater & Conditioner)2
01***20Bolt,(With Auto Emergency Steering)1
01***16Bolt, Battery To Frame Ground Wire Attaching10
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Engine Related Parts And Electrical System : Instrument Panel (For Trimming Dozer)
01***12Bolt, Bolt,(No Need To Quick Shift)1
01***16Bolt, Mount Washer Tank To Bracket, Bolt2
01***16Bolt, Battery To Frame Ground Wire Attaching4
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Engine Related Parts And Electrical System : Radiator And Piping (For Trimming Dozer)
01***16Bolt (With Air Heater & Conditioner)4
01***20Bolt,(For Quick Shift) (Mitsubishi)7
01***25Bolt,(For Canvas Canopy?Head Guard)3
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Guard
Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Guard : Cross Bar (For Trimming Dozer)
01***40Bolt,R.H. Outside And L.H. Inside, Bolt8
01***60Bolt,(For Ripper)16
01***45Bolt8
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Guard : Loader Frame And Floor Plate (For Trimming Dozer) (With Rops Cab)
01***25Bolt,(For Canvas Canopy?Head Guard)12
01***30Bolt,(For Quick Shift) (Mitsubishi)2
01***55Bolt,(For Reinforced Type)12
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Guard : Radiator Guard And Hood (For Trimming Dozer)
01***30Bolt,(For Center Guard)2
01***20Bolt,(For Quick Shift) (Mitsubishi)4
01***25Bolt,(For Canvas Canopy?Head Guard)11
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Guard : Rear Cover And Hydraulic Tank (For Trimming Dozer)(#60001-63878)
01***20Bolt,(With Auto Emergency Steering)3
01***20Bolt,(For Quick Shift) (Mitsubishi)8
01***25Bolt,(For Canvas Canopy?Head Guard)6
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Guard : Rear Cover And Hydraulic Tank (For Trimming Dozer)(#63879-)
01***20Bolt,(With Auto Emergency Steering)3
01***20Bolt,(For Quick Shift) (Mitsubishi)8
01***40Bolt,(With Service Valve R.H.)4
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Guard : Rear Guard (For Trimming Dozer)
01***65Bolt,L.H10
01***45Washer,(Without R.O.P.S.)10
10***10Guard,Rear1
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Guard : Under Guard (For Trimming Dozer)
01***25Bolt,(For Canvas Canopy?Head Guard)3
01***30Bolt-Hex, Bolt,(With Center Guard)12
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring3
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Main Clutch?Transmission? Steering And Final Drive
Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Main Clutch?Transmission? Steering And Final Drive : Final Drive Gear (For Trimming Dozer)
01***25Bolt,(For Canvas Canopy?Head Guard)16
01***25Bolt,(Without Rops Guard? Canopy)4
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring16
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Main Clutch?Transmission? Steering And Final Drive : Steering Case And Main Frame (For Trimming Dozer)
01***20Bolt,(For Quick Shift) (Mitsubishi)6
01***45Bolt,(For Power Tilt Mech Angle)11
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring11
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Main Clutch?Transmission? Steering And Final Drive : Steering Clutch (For Trimming Dozer)
01***25Bolt,(For Canvas Canopy?Head Guard)16
01***10Nut (K10)2
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring16
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Main Clutch?Transmission? Steering And Final Drive : Universal Joint (For Trimming Dozer)
01***40Bolt,(With Air Conditioner)8
01***25Washer,Spring?For Additional Rear Lam8
07***75Fitting,Grease (Without Lub. Piping)1
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Track
Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Track : Recoil Spring (For Trimming Dozer)
01***16Bolt (With Air Heater & Conditioner)10
01***20Bolt,(For Quick Shift) (Mitsubishi)4
01***30Bolt,(Not Used With Emergency Str.)8
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Track : Track Frame (For Trimming Dozer)
01***25Bolt,(For Canvas Canopy?Head Guard)12
01***25Bolt,(For Rubber Shoe)24
01***35Bolt,R.H. Outside And L.H. Inside16
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Track : Track Roller (For Trimming Dozer)
01***20Bolt,(Sandy? Dusty Terrain Spec.)12
01***45Bolt, Mount Center Hinge Retainer (Upper)48
01***25Washer,Spring?(Sandy And Dusty Spec.)12
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Track : Track Shoe (Lubricate Type) (Single Grouser With Hole)
01***18Nut? Shoe (Kit)642
07***22Plug,Large152
07***21Plug,(Small)152
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Track : Track Shoe (Master Pin Type) (Semi-Double Grouser With Hole)
01***18Nut? Shoe (Kit)362
10***21Link,Track? L.H78
10***31Link,Track? R.H78
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Track : Track Shoe (Master Pin Type) (Single Grouser With Hole)
01***18Nut? Shoe (Kit)658
10***06Track Shoe Ass'Y1
10***07Track Shoe Ass'Y1
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Track : Track Shoe (Master Pin Type) (Single Grouser)
01***18Nut? Shoe (Kit)658
10***07Track Shoe Ass'Y1
10***08Track Shoe Ass'Y1
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Track : Track Shoe (Master Pin Type) (Triple Grouser With Hole)
01***18Nut? Shoe (Kit)658
10***20Link,Track? L.H74
10***21Link,Track? L.H152
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Work Equipment
Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment : Hydraulic Piping (Tilt Cylinder Line) (Dozer Side) (For Trimming Dozer)
01***20Bolt,(For Quick Shift) (Mitsubishi)18
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring18
01***32Washer,(With Auto Emergency Steering)16
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment : Trimming Cylinder
07***70O-Ring,(For Intake Air Cover)1
07***65O-Ring,(F5350-62a0 -14 )1
07***65Ring,Back-Up (Kit)1
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment : Trimming Dozer Blade
01***25Bolt,(For Canvas Canopy?Head Guard)10
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring10
07***00Fitting, Grease - Upper Hinge Pin4
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment : Trimming Dozer Frame
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***85Bolt,(For 2nd Travel Speed) (Op)2
01***50Bolt,(For Tbg/Abe Spec.)24
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Work Equipment Control System
Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment Control System : Control Valve (1/2) (For Trimming Dozer)
01***16Bolt (Op)4
01***25Bolt, Seal Cover Mounting2
01***30Bolt2
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment Control System : Control Valve (2/2) (For Trimming Dozer)
01***08Nut (Op)1
07***11O-Ring (Kit)1
07***14O-Ring,(F4350-61a0a-20 )2
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment Control System : Hydraulic Piping (Lift Cylinder Line) (For Trimming Dozer)
01***20Bolt,(For Quick Shift) (Mitsubishi)4
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***30Bolt,(For Quick Shift) (Mitsubishi)6
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment Control System : Hydraulic Piping (Tank To Pump To Valve) (For Trimming Dozer)
01***45Screw4
01***16Bolt, Battery To Frame Ground Wire Attaching1
01***20Bolt,(For Quick Shift) (Mitsubishi)1
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment Control System : Hydraulic Piping (Tilt Cylinder Line) (Chassis Side) (For Trimming Dozer)
01***20Bolt,(For Quick Shift) (Mitsubishi)2
01***30Bolt,(For Quick Shift) (Mitsubishi)8
01***35Bolt,(For Quick Shift) (Mitsubishi)4
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment Control System : Hydraulic Tank And Filter (For Trimming Dozer)
01***25Bolt,Without Revolution Sensor7
01***25Bolt,(For Canvas Canopy?Head Guard)3
01***30Bolt? Wing,Inspection Cover1
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment Control System : Lift Cylinder (For Trimming Dozer)
01***25Bolt,(For Canvas Canopy?Head Guard)1
01***09Nut,(With Body Positioner)2
01***23Washer, Wiring Harness Mounting Bracket2
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Komatsu : Ddm020_5k_at(S/N 60001-Up (D21a-6)) : Work Equipment Control System : Work Equipment Control Lever (For Trimming Dozer)
01***16Bolt (With Air Heater & Conditioner)2
01***20Bolt,(With Auto Emergency Steering)8
01***30Bolt,(For Mechanical Governor)1
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Frequently asked questions

What engine does the Komatsu DDM020_5K_AT (S/N 60001-UP, D21A-6) use?

The machine uses the D21A-6 engine series, compliant with Tier 4 Final/Stage V emissions standards.

What is the operating weight range for Komatsu bulldozers including this model?

Operating weights for Komatsu bulldozers range from 13.8 to 112.62 tonnes, with specific values varying by configuration and series.

What replaced the Komatsu DDM020_5K_AT series?

The DDM020_5K_AT is part of the 5K series generation. Successor models include the 6K series (e.g., DDM020_6K_AT) and newer generations equipped with advanced Intelligent Machine Control (iMC) technology.

What DDM020_5K_AT(S/N 60001-UP (D21A-6)) owners discuss

What are the typical powertrain and hydraulic behaviors for the Komatsu DDM020_5K_AT(S/N 60001-UP (D21A-6))?
The machine utilizes a hydrostatic transmission system. Operators report that hydraulic performance may degrade when the oil warms up due to increased internal leakage in worn pumps or valves. If all functions slow down simultaneously, the issue typically lies in the shared hydraulic supply, pump control, or engine performance rather than individual cylinders. The system requires Komatsu EO or TO hydraulic oil specifications to maintain proper viscosity and protection.
What undercarriage wear patterns are common for this machine type?
Undercarriage components such as track rollers, carrier rollers, and sprockets are subject to significant wear depending on the operating environment. Mud or debris packed into the undercarriage can cause binding and accelerated wear. Track tension must be monitored regularly; tracks that repeatedly loosen often indicate issues with the tensioner or excessive wear in the track chain and rollers. Ground pressure and track shoe configuration affect wear rates.
What are the known engine quirks for the D21A-6 series?
The engine may lose power under heavy load if air or fuel restrictions exist. Common checks include the air filter condition, fuel filters, fuel tank venting, and charge-air hoses. Overheating can occur if the cooling package (radiator, hydraulic oil cooler, charge-air cooler) is blocked by debris. Engine fault codes related to oil pressure, coolant temperature, and fuel temperature should be monitored. The engine requires specific Komatsu engine oil and coolant specifications.
What are the common electrical and sensor issues?
Electrical issues often manifest as multiple fault codes, which may stem from battery state, ground connections, or connector integrity. Specific sensor errors include those for coolant temperature, intake air temperature, rail pressure, and crankcase pressure. Alternator malfunction codes and low battery charge voltage warnings are also reported. The electronic control system relies on accurate sensor data for proper engine and transmission management.
What should be checked when buying a used DDM020_5K_AT(S/N 60001-UP (D21A-6))?
Verify the exact serial prefix and configuration, as specs vary by configuration and series. Check the engine for proper cranking and starting, inspect the cooling system for blockages, and test the battery with a multimeter. Inspect the hydraulic system for leaks and ensure fluid levels are correct. Examine the undercarriage for wear and proper track tension. Review the machine for any history of overheating or hydraulic weakness when hot. Confirm the presence of all safety interlocks and operational controls.
What is a safety-critical fix related to the transmission or braking system?
Clutch slippage or malfunction in the transmission can lead to loss of power transmission and control. Codes indicating clutch slip or solenoid malfunction require immediate attention to prevent further damage and ensure safe operation. Have your dealer verify the transmission clutch pack condition and solenoid operation before resuming heavy work.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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