Komatsu D60S-8(S/N 45001-UP)
Komatsubulldozermedium (d40 - d75)

Komatsu D60S-8(S/N 45001-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu D60S-8 is a mid-size crawler bulldozer designed for heavy-duty earthmoving and construction applications. It is powered by a Komatsu 6D125-1 engine and features an operating weight ranging from 35,252 lbs to 37,787 lbs depending on configuration. Production for the D60S-8 series began in the early 2010s, succeeding the D60P-6 and preceding the D60F-8 generation. The machine is offered in standard and low-ground-pressure configurations to suit varying terrain conditions.

Across the D60 series generations, Komatsu transitioned from the D60P-6 to the D60A-8 and D60E-8 variants before introducing the D60S-8, which integrated Tier 4 Final emissions technology and advanced hydraulic systems. The D60S-8 remains significant in the used and parts market due to its robust 6D125-1 engine platform and widely available undercarriage components. Its continued presence in the secondary market is driven by the reliability of its torque converter transmission and the cost-effectiveness of its service intervals compared to larger class dozers.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu D60S-8(S/N 45001-UP) specifications

Engine

Model6D125-1
Net Power160 hp
Emissions TierTier 4 Final / EU Stage V

Weights

Operating Weight35,252 lb

Dimensions

Blade Width13.1 ft
Track Gauge6.8 ft
Transport Length18.3 ft
Transport Width9.8 ft
Transport Height10.0 ft

Performance

Travel Speed (High)3.1 mph
Travel Speed (Low)1.7 mph
Drawbar Pull33,070 lbf
Gradeability30%
Ground Pressure10.2 psi

Blades

Standard Blade Capacity5.1 cu yd
Semi-U Blade Capacity6.6 cu yd
Angle Blade Capacity5.1 cu yd
VPAT Blade Capacity6.6 cu yd

Service Capacities

Fuel Tank106 gal
Hydraulic System26.4 gal
Engine Oil10.6 gal
Cooling System5.3 gal

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu D60S-8(S/N 45001-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level at sight glass.
  • Check coolant level and ensure cap is secure.
  • Check fuel level and drain water from separator.
  • Check DEF level on Tier 4 machines.
  • Check air filter restriction indicator.
Every 250 h
  • Change engine oil and filter.
  • Grease all points including blade, ripper, and push arms.
  • Check fluid levels across all systems.
  • Check air filter outer element.
  • Inspect belts and hoses for wear.
  • Perform visual walk-around inspection.
Every 500 h
  • Replace fuel filter and water separator.
  • Replace hydraulic return filter.
  • Perform battery load test and check terminals.
  • Test coolant SCA concentration.
  • Collect KOWA hydraulic oil sample.
  • Perform detailed undercarriage visual inspection.
Every 1,000 h
  • Collect hydraulic oil sample for analysis.
  • Change final drive oil on both sides.
  • Inspect turbocharger condition.
  • Measure wear on critical components.
  • Check valve adjustment status.
  • Perform structural inspection of frame and mounts.
Every 2,000 h
  • Change hydraulic system oil.
  • Flush and replace coolant.
  • Service transmission and torque converter.
  • Perform comprehensive component evaluation.
  • Check KDPF status (typically at 4,500 hours).
  • Torque ROPS bolts to specification.

Servicing the D60S-8(S/N 45001-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine wear metals and hydraulic contamination. Check coolant SCA levels at 500 hours to prevent scaling in the 6D125-1 engine cooling passages. Monitor hydraulic oil viscosity and particle count at 1,000 hours to predict pump and valve wear. Track DEF consumption rates to identify SCR system anomalies early. Use KOMTRAX telematics to correlate load frequency with fluid degradation rates for optimized change intervals.

Corrective & Common Repairs

Address frequent undercarriage wear by measuring roller and sprocket dimensions at 1,000-hour intervals. Replace hydraulic return filters at 500 hours to prevent contamination of the main control valve. Inspect turbocharger hoses and clamps during 1,000-hour services for cracks or oil leaks. Check final drive oil for metal particles indicating gear wear. Replace fuel pre-filters regularly to protect the 6D125-1 injection system. Verify blade cylinder seal integrity to prevent hydraulic fluid loss during heavy pushing.

Overhaul & Rebuild Points

Plan major engine overhaul around 10,000 to 12,000 hours based on KOWA analysis and compression tests. Rebuild the torque converter and transmission at 15,000 to 18,000 hours depending on duty cycle severity. Inspect the final drive planetary gears and seals for leakage or pitting during 2,000-hour services. Evaluate the undercarriage for elongation or pin-bushing wear that exceeds manufacturer limits. Consider cab and ROPS structural inspection for fatigue cracks in high-stress areas.

Seasonal & Environment Servicing

In cold climates, verify coolant freeze protection and use appropriate viscosity engine oil for startup. Drain water from the fuel separator daily in humid or wet environments to prevent injector corrosion. Clean radiator and oil cooler fins frequently in dusty conditions to maintain 6D125-1 operating temperatures. Inspect hydraulic hose routing for chafing against the frame or undercarriage components. Check track tension adjustments for mud buildup that can accelerate roller wear in soft ground conditions.

D60S-8(S/N 45001-UP) common service parts

Part numberPart
07000-02080O-Ring,Hydraulic Oil FilterCheck fitment →
ND090438-0420Shim? 1.9mm,Element HolderCheck fitment →
ND090438-0400Shim? 1.8mm,Element HolderCheck fitment →
ND090438-0430Shim? 1.95mm,Element HolderCheck fitment →
ND090438-0390Shim? 1.75mm,Element HolderCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

D60S-8(S/N 45001-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify voltage at the pin connector
CA111Internal engine controller faultECM internal abnormalityReplace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail sensor or actual overpressure conditionDiagnose the fuel rail pressure sensor or pump lines
CA441Battery voltage too lowAlternator or battery failure; voltage regulator issueReplace the alternator or battery; check the voltage regulator
B@BCNSEngine coolant overheatingRadiator blockage, fan belt failure, or low coolant levelCheck radiator fins, fan belt, and coolant level
AA10NXAir cleaner cloggingDirty or blocked air filter elementReplace the air filter
CA122Intake air pressure high voltageSensor malfunction or wiring issueVerify the intake pressure sensor and wiring
CA123Intake air pressure low voltageSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration, engine load cycle, or operator misuse
CA553Fuel pressure highFuel pump regulator (IMV/PCV) malfunctionEvaluate fuel pump regulator (IMV/PCV)

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

D60S-8(S/N 45001-UP) attachments & work tools

Blades

The D60S-8(S/N 45001-UP) is a standard dozer configuration; factory specifications for this serial range do not list VPAT (Variable Pitch Angle Tilt) blade availability, which is typically reserved for larger mining or specialized earthmoving models. Standard S/SU/A blade types are not explicitly dimensioned in the provided source texts for this specific serial break, though the D60A-8 (a related variant in the same shop manual SEBM01440809) utilizes a 13.1 ft (3.99 m) blade width. Capacities and specific widths for the D60S-8 vary by configuration and series.

Rippers

The provided source texts do not contain specific ripper weight or shank configuration data for the D60S-8(S/N 45001-UP). The aftermarket parts listings reference rippers for other models such as the D39E-1 and D41E-6, but no direct compatibility or weight specifications are documented for the D60S-8 in the available text.

Winches

No towing winch options or class specifications are documented for the D60S-8(S/N 45001-UP) in the provided source texts. The sources focus on undercarriage components, hydraulic filters, and engine parts for the D60 series, omitting winch attachment details.

Drawbars/Counterweights

Specific drawbar or counterweight weights and configurations for the D60S-8(S/N 45001-UP) are not provided in the source texts. The operating weight for the related D60A-8 is listed as 35,252 lbs (15,990 kg), but specific counterweight add-ons or drawbar specs for the S-series are not documented.

Cab/ROPS Guarding

The D60S-8(S/N 45001-UP) features an open view cab as noted in the Pivot undercarriage description, but specific forestry or waste configuration guarding options are not detailed in the provided texts. The sources do not list specific ROPS/FOPS guarding part numbers or configurations for this serial range.

Hydraulic Arrangement

The D60S-8(S/N 45001-UP) shares the same shop manual (SEBM01440809) as the D60A-8, D60E-8, and D60P-8, indicating common hydraulic architecture for blade lift and steering valves. Specific front/rear tool hydraulic arrangement notes for attachments are not explicitly detailed in the provided text, which focuses on fluid specifications and general component locations.

All D60S-8(S/N 45001-UP) assemblies by section

Every catalogued assembly group for the Komatsu D60S-8(S/N 45001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

6d125-1h S/N 10001-Up
Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Air Cleaner
01***25Bolt,(For Canvas Canopy?Head Guard)11
01***08Nut,(For Straight Tilt Dozer) (D65p)6
01***16Washer,Radio Controlled Slag Handling10
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Air Intake Manifold And Connection
01***16Bolt, Mount Washer Tank To Bracket, Bolt2
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***30Bolt,(For Quick Shift) (Mitsubishi)11
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Alternator (13a)
60***50Alternator A. (13a),(With Non Hardening Pulley)1
60***70Alternator A. (13a),(Sandy And Dusty Terrain S.)1
KD***31Bushing,Insulator2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Alternator And Mounting (13a)
01***80Bolt,(Not Shown)1
01***30Bolt1
01***11Nut (Welded)1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Camshaft
01***22Bolt2
04***25Key, Plain Woodruff1
04***12Ring,Snap (For Ripper)2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Cooling Fan And Mounting
01***30Bolt,(For Quick Shift) (Mitsubishi)16
01***40Bolt, Mount Master Brake Cylinder2
01***95Bolt,(For 2nd Travel Speed) (Op)2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Corrosion Resistor And Piping
01***25Bolt,(For Canvas Canopy?Head Guard)5
01***08Nut,(For Canvas Canopy?Head Guard)1
02***25Bolt,(Cold Weather Spec.)4
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Crankshaft
01***40Bolt,R.H. Outside And L.H. Inside, Bolt8
01***15Bolt1
04***28Pin, Dowel - Transmission Case, Pin-Dowel1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Cylinder Block Cover
01***16Bolt (With Air Heater & Conditioner)1
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***00Bolt, Mount Back-Up Alarm2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Cylinder Block(#10001-10099)
01***12Bolt,(Without Air Compressor Type)2
01***45Washer,(For Travel Motor) (Not Show)14
04***14Pin, Dowel2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Cylinder Block(#10100-)
01***12Bolt,(Without Air Compressor Type)2
01***45Washer,(For Travel Motor) (Not Show)14
04***14Pin, Dowel2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Cylinder Head(#10001-26915)
04***20Pin,Dowel (Welded)2
61***30Sleeve,Holder1
61***20Cotter, Valve8
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Cylinder Head(#26916-)
04***20Pin,Dowel (Welded)2
61***30Sleeve,Holder1
61***20Cotter, Valve8
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Engine Support
Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Exhaust Manifold
01***80Bolt, Mount Strainer Flange18
01***00Bolt (M10-1.50x100)16
07***08Plug,(Without Auto Priming System)2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Flywheel And Flywheel Housing
01***40Bolt,(Dust And Dirt Protection)2
01***50Bolt2
01***50Bolt, Radiator To Frame6
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Front Cover
01***25Bolt,(Without Auto Priming System)6
01***60Screw1
01***25Bolt,(For Canvas Canopy?Head Guard)1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Fuel Control Lever
01***20Screw3
01***06Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-108063
01***09Nut (Itl)1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Fuel Filter And Piping
01***30Bolt,(For Quick Shift) (Mitsubishi)2
01***16Washer,Radio Controlled Slag Handling2
07***12Gasket,Mechanical Pump Piping2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Fuel Injection Pump (Coupling)
61***31Injection Pump A.,(Tbg Spec.)(See Fig.0455)1
ND***50Bolt1
ND***70Bolt2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Fuel Injection Pump (Feed Pump)
61***31Injection Pump A.,(Tbg Spec.)(See Fig.0455)1
ND***40Washer? 1mm,Plate1
ND***00Pump Ass'Y,Priming Pump1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Fuel Injection Pump (Governor)
61***31Injection Pump A.,(Tbg Spec.)(See Fig.0455)1
ND***70Arm,Spring1
ND***40Plug,Screw1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Fuel Injection Pump (Pump)
61***31Injection Pump A.,(Tbg Spec.)(See Fig.0455)1
61***32Injection Pump A1
ND***50Ring,Adjust1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Fuel Injection Pump And Piping
01***75Bolt,(See Fig.0142)4
01***30Bolt1
01***20Bolt,(For Quick Shift) (Mitsubishi)2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Gasket Kit
01***23Washer,Lock (K5)3
02***43O-Ring,Water Manifold10
06***03Seal,Bearing (K2)2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Heater Switch And Heater Signal
08***35Indicator,Dust (Japanese-English)1
60***70Switch,Air Intake Heater1
60***30Signal,Engine Pre Heater1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Lubricating Oil Cooler
01***25Bolt,Without Revolution Sensor2
01***25Bolt,(For Canvas Canopy?Head Guard)13
01***65Bolt,(Except Japan)2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Lubricating Oil Filter
01***55Bolt, Mount Tube To Switch Pump2
01***65Bolt,(Except Japan)2
01***16Washer,Radio Controlled Slag Handling4
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Lubricating Oil Piping
01***16Bolt, Battery To Frame Ground Wire Attaching1
01***35Bolt,(For Quick Shift) (Mitsubishi)1
01***16Washer,Radio Controlled Slag Handling9
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Lubricating Oil Pump And Suction Pipe
01***25Bolt,(Without Auto Priming System)4
01***20Bolt,(Large Capacity Type) (Std)2
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Main Clutch Cooler
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***30Bolt,(For Quick Shift) (Mitsubishi)3
01***40Bolt, Mount Master Brake Cylinder3
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Muffler
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***40Bolt,(Dust And Dirt Protection)4
01***30Bolt, Mount Pump2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Nozzle Holder
01***45Bolt, Divider Valve Mounting12
07***65O-Ring,Cylinder Block6
07***12Gasket,Mechanical Pump Piping2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Oil Pan
01***25Bolt,(For Canvas Canopy?Head Guard)31
01***30Bolt,(For Quick Shift) (Mitsubishi)7
01***16Washer,Radio Controlled Slag Handling37
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : P.T.O. Lubricating Oil Piping
01***25Bolt,(For Canvas Canopy?Head Guard)2
01***40Bolt,(With Service Valve R.H.)1
07***12Gasket,(Without Air Compressor Type) (K2)23
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Piston And Connecting Rod
02***13Pin, Dowel2
04***18Ring, Snap2
61***10Piston Ass'Y6
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Power Take Off (1/2)
01***10Bolt,(With Auto Emergency Steering)4
01***35Bolt, Bolt, Mount Tubes To Switch And Work Pumps6
01***40Bolt,(With Service Valve R.H.)6
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Power Take Off (2/2)
01***25Bolt,(For Canvas Canopy?Head Guard)1
01***30Bolt,(For Quick Shift) (Mitsubishi)4
01***35Bolt,(For Quick Shift) (Mitsubishi)4
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Rocker Arm And Housing
01***08Nut,R.H. Thread12
01***16Washer,Radio Controlled Slag Handling40
01***32Washer,(With Auto Emergency Steering)40
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Rocker Arm Housing Cover
01***16Washer,Radio Controlled Slag Handling24
61***10Cover,Head? No.2?3?4?5?66
61***11Cover,Head? No.2?3?4?5?66
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Starting Motor (7.5kw) (1/2) (For Trimming Dozer)
60***70Starting Motor A.,(7.5kw) (See Fig.A6210-B4a4)1
KD***20Armature Ass'Y1
KD***51Switch Ass'Y,Safety Relay1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Starting Motor (7.5kw) (2/2) (For Trimming Dozer)
KD***60Plunger Ass'Y1
KD***30Holder1
KD***20Screw2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Starting Motor (7.5kw)(#10001-18199)
60***30Starting Motor Ass'Y,(7.5kw)(See Fig.0661)1
KD***20Magnetic Switch Assembly1
KD***40Spring,Spring4
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Starting Motor (7.5kw)(#18200-)
60***30Starting Motor Ass'Y,(7.5kw)1
KD***60Shift Lever Assembly1
KD***40Spring,Spring4
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Starting Motor And Mounting
01***40Bolt,(With Center Guard)3
60***30Starting Motor Ass'Y,(7.5kw)(See Fig.0661)1
66***10Gasket,Starting Motor1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Starting Motor And Mounting (For Trimming Dozer)
01***40Bolt,(With Center Guard)3
60***20Clip,(Large Capacity Type)1
66***10Gasket,Starting Motor1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Water Manifold
02***43O-Ring,Water Manifold10
07***12Washer, Gasket,(Without Thermo Sensor) (K1)1
07***12Plug,(Without Corrosion Resistor)2
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Water Pump
01***16Bolt (With Air Heater & Conditioner)6
01***30Bolt,(For Quick Shift) (Mitsubishi)3
01***35Bolt,(For Quick Shift) (Mitsubishi)1
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Komatsu : D60s-8(S/N 45001-Up) : 6d125-1h S/N 10001-Up : Water Separator
07***60O-Ring,(For Pc750?800?1800) (A2610)1
60***00Water Separator A.,(4d105-5h? 4d105-5t)1
60***60Plug,Drain (4d105-5h? 4d105-5t)1
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Engine Related Parts And Electrical System
Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Battery
01***16Bolt (With Air Heater & Conditioner)2
01***30Bolt,(For Mechanical Governor)1
01***06Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-108062
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Electrical System (1/2)
01***16Bolt (With Air Heater & Conditioner)2
01***16Bolt, Battery To Frame Ground Wire Attaching4
01***20Bolt,(For Quick Shift) (Mitsubishi)4
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Electrical System (2/2)
01***20Bolt,(Without Maintenance Monitor)1
01***16Bolt, Battery To Frame Ground Wire Attaching8
01***20Bolt,(For Quick Shift) (Mitsubishi)8
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Engine Attaching Parts
01***55Bolt,Front4
01***00Bolt4
01***45Washer,(Without R.O.P.S.)8
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Control Lever
01***20Bolt,(With Auto Emergency Steering)2
01***30Bolt,(For Mechanical Governor)5
01***40Bolt,(With Service Valve R.H.)2
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank
01***25Bolt,(Sandy? Dusty Terrain Spec.)6
01***30Bolt,(For France Noise Suppression)2
01***35Bolt,(For Pedal Steering)6
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank Piping
01***20Bolt,(For Quick Shift) (Mitsubishi)3
01***30Washer, Spring (Supplied W/Spider Assembly), Washer-Spring3
07***25Hose,(Orange)1
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Instrument Panel
01***20Bolt,(Without Maintenance Monitor)2
01***16Bolt (With Air Heater & Conditioner)2
01***20Bolt,(For Quick Shift) (Mitsubishi)1
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Radiator
01***25Bolt,(For Canvas Canopy?Head Guard)52
01***30Bolt,(For Quick Shift) (Mitsubishi)8
01***45Bolt,(For Power Tilt Mech Angle)8
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Komatsu : D60s-8(S/N 45001-Up) : Engine Related Parts And Electrical System : Radiator Piping And Cover
01***20Bolt,(For Quick Shift) (Mitsubishi)4
01***30Bolt,(For Quick Shift) (Mitsubishi)2
01***35Bolt,(For Quick Shift) (Mitsubishi)9
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Guard
Komatsu : D60s-8(S/N 45001-Up) : Guard : Canopy
01***35Bolt,(For Pedal Steering)8
01***42Washer,Spring (For Pedal Steering)8
13***14Seat1
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Komatsu : D60s-8(S/N 45001-Up) : Guard : Dashboard
01***25Bolt - Rear Guard Mounting6
01***30Bolt,Radio Controlled Slag Handling2
01***35Bolt - Torque Converter Totransmission Mounting2
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Komatsu : D60s-8(S/N 45001-Up) : Guard : Fender And Rear Frame
01***25Bolt - Rear Guard Mounting8
01***30Bolt,Radio Controlled Slag Handling28
01***40Bolt,(Not Used With Cab)8
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Komatsu : D60s-8(S/N 45001-Up) : Guard : Floor Plate And Cover
01***20Bolt,(Large Capacity Type) (Std)4
01***25Bolt - Rear Guard Mounting25
01***30Bolt,Radio Controlled Slag Handling13
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Komatsu : D60s-8(S/N 45001-Up) : Guard : Hitch
01***65Capscrew (1)6
01***60Bolt (Ger)1
01***15Nut (Ger)1
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Komatsu : D60s-8(S/N 45001-Up) : Guard : Operator'S Seat
01***25Bolt,(Without Auto Priming System)8
01***20Bolt,(Large Capacity Type) (Std)4
01***25Washer,Spring?(Sandy And Dusty Spec.)8
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Komatsu : D60s-8(S/N 45001-Up) : Guard : Radiator Guard And Hood
01***20Bolt,(With Auto Emergency Steering)3
01***20Bolt,(For Quick Shift) (Mitsubishi)4
01***25Bolt,(For Canvas Canopy?Head Guard)3
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Komatsu : D60s-8(S/N 45001-Up) : Guard : Under Guard
01***30Bolt,(Not Used With Emergency Str.)6
01***35Bolt, Hydraulic Tank Mounting3
01***45Bolt,(For Travel Motor) (Not Show)16
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Main Clutch And Transmission
Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Counter Shaft
01***30Bolt,(With Body Positioner)4
01***35Bolt,(F4320-52a0 -5 )2
01***25Bolt,(Without Rops Guard? Canopy)3
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Gear Shift Fork (1/2)
01***65Bolt,(Except Japan)1
01***25Bolt,(For Canvas Canopy?Head Guard)8
01***30Bolt,(With Body Positioner)14
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Gear Shift Fork (2/2)
01***16Bolt,(For Slag Handling)1
01***20Bolt, Wiring Harness Mounting Bracket4
01***35Bolt,(F4320-52a0 -5 )2
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Gear Shift Lever
01***30Bolt,(With Body Positioner)4
01***16Screw1
01***03Nut,(With Joy Stick Steering)1
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Inertia Brake
01***25Bolt,(Sandy? Dusty Terrain Spec.)3
01***08Nut, Regular Hexagon (M10-1.50)1
01***08Nut,R.H. Thread1
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch And Forward And Reverse Lever (1/2)
01***25Bolt,(Without Auto Priming System)2
01***25Bolt - Rear Guard Mounting3
01***35Bolt - Torque Converter Totransmission Mounting1
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch And Forward And Reverse Lever (2/2)
01***25Bolt,(Without Auto Priming System)1
01***25Bolt,(Rear Attachment Less)3
01***25Bolt,(For Canvas Canopy?Head Guard)6
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Booster
01***20Bolt,(Sandy? Dusty Terrain Spec.)4
01***25Bolt,(Without Auto Priming System)1
01***30Bolt,(For France Noise Suppression)7
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Housing (1/2)
01***25Bolt,(For Canvas Canopy?Head Guard)8
01***40Bolt,(With Service Valve R.H.)9
01***50Bolt,(For Tbg/Abe Spec.)1
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Housing (2/2)
01***25Bolt,(Sandy? Dusty Terrain Spec.)8
01***30Bolt,(For France Noise Suppression)7
01***35Bolt, Mounting - Flywheel Housing End2
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Piping
01***25Bolt,(For Canvas Canopy?Head Guard)4
01***30Bolt,(For Quick Shift) (Mitsubishi)6
01***35Bolt,(For Quick Shift) (Mitsubishi)2
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Plate
01***25Bolt,(For Canvas Canopy?Head Guard)10
01***30Bolt,(For Quick Shift) (Mitsubishi)7
01***35Bolt, Bolt, Mount Tubes To Switch And Work Pumps12
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Main Shaft
01***50Bolt,(Not Used When With Cab)4
01***16Bolt - Box Mounting2
01***40Bolt (Op)2
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Power Take Off Shaft
01***30Bolt,(For France Noise Suppression)4
01***30Bolt,(Not Used When Towing Winch)3
01***30Washer,Spring(Sandy?Dusty Terrain S.)4
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Transmission Case
01***25Bolt,(Rear Attachment Less)2
01***50Bolt7
01***50Stud1
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Komatsu : D60s-8(S/N 45001-Up) : Main Clutch And Transmission : Universal Joint
01***55Bolt,(For France Noise Suppression)8
01***36Washer,Radio Controlled Slag Handling8
14***10Universal Joint A1
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Optional Parts
Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Angle Blade
02***70Bolt, Plow28
02***05Bolt4
02***19Nut32
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Bucket Spill Guard
01***35Bolt9
01***48Washer,Spring? Single Flange9
14***20Guard1
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : C-Frame And Lift Rod
01***25Bolt - Rear Guard Mounting8
01***45Bolt, Fuel Tank Mounting - Front Right16
01***30Capscrew2
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Counter Weight And Drawbar? For Long Lift Arm
01***60Screw10
01***80Bolt2
01***60Bolt (Ger)1
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Dump Cylinder? For Long Lift Arm
01***40Bolt,(For Position Fixing)8
01***50Bolt,(For Trimming Dozer)8
01***45Bolt, Mount Center Hinge Retainer (Lower)2
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Head Guard
01***45Bolt, Mount Center Hinge Retainer (Upper)8
01***75Bolt,(For D65e)24
01***42Washer,Spring (For Pedal Steering), Washer-Spring32
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Large-Capacity Bucket 2.2m3
01***15Nut4
07***00Fitting, Grease - Upper Hinge Pin4
07***60Seal,(Y1620-41a0a-14)2
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Long Lift Arm
01***25Bolt - Rear Guard Mounting8
01***35Bolt,(For Pedal Steering)4
01***14Nut2
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Rock Bucket
09***05Bolt2
09***80Bolt1
09***19Nut3
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Rops Canopy
01***35Bolt,(For Pedal Steering)4
01***40Bolt,(For Center Guard)8
01***55Bolt,(For Long Track)8
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Skeleton Bucket
01***15Nut4
07***00Fitting, Grease - Upper Hinge Pin4
09***30Bolt2
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Komatsu : D60s-8(S/N 45001-Up) : Optional Parts : Tree Digger
01***15Nut4
07***00Fitting, Grease - Upper Hinge Pin4
09***30Bolt2
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Steering System And Final Drive
Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Bevel Gear And Shaft
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***40Bolt,(Dust And Dirt Protection)2
01***40Bolt,(Not Used With Cab)16
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Brake Band
01***45Bolt,(Cold Terrain Spec.)2
01***25Bolt,(For Slag Handling)8
01***36Washer,Radio Controlled Slag Handling2
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Drive Gear And Shaft
01***30Bolt,Radio Controlled Slag Handling16
01***35Bolt - Torque Converter Totransmission Mounting12
01***30Bolt,(For Center Guard)16
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Final Drive Case And Sprocket
01***20Bolt,(For Quick Shift) (Mitsubishi)20
01***40Bolt,R.H. Outside And L.H. Inside, Bolt66
01***70Bolt,(With Wear Guard)12
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Pinion Shaft
01***14Bolt2
01***35Bolt - Torque Converter Totransmission Mounting6
01***36Washer,Radio Controlled Slag Handling6
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering And Brake Pedal
01***40Bolt,(Dust And Dirt Protection)4
01***45Bolt2
01***10Nut,(Dust?Drip Proof? Trimming S.)2
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering And Brake Pedal Linkage
01***25Bolt,(Without Auto Priming System)2
01***30Bolt,Radio Controlled Slag Handling2
01***45Bolt,(Cold Terrain Spec.)2
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering And Main Clutch Pump
01***36Washer,Radio Controlled Slag Handling8
04***18Ring,Snap (Itl)1
70***03Pump Ass'Y,Tandem1
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering Case And Main Frame
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***35Bolt,(For Pedal Steering)13
01***30Screw4
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering Case Cover
01***25Bolt,(Sandy? Dusty Terrain Spec.)16
01***30Bolt,(For France Noise Suppression)4
01***30Bolt,(For Center Guard)2
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering Clutch
01***20Bolt,(Large Capacity Type) (Std)2
01***24Nut1
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering Clutch Piping (1/2)
01***20Bolt,(For Quick Shift) (Mitsubishi)2
01***30Bolt,(For Quick Shift) (Mitsubishi)12
01***50Bolt,(With Service Valve R.H.)1
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering Clutch Piping (2/2)
01***20Bolt,(For Quick Shift) (Mitsubishi)2
01***30Bolt,(For Quick Shift) (Mitsubishi)2
01***35Bolt,(For Quick Shift) (Mitsubishi)2
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering Control Valve
01***20Bolt,(Sandy? Dusty Terrain Spec.)7
01***35Bolt,(Without Auto Priming System)2
01***65Bolt,(For Suction Fan)(4d130-1d)3
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Komatsu : D60s-8(S/N 45001-Up) : Steering System And Final Drive : Steering Filter
01***30Bolt,Radio Controlled Slag Handling4
01***35Bolt - Torque Converter Totransmission Mounting3
01***36Washer,Radio Controlled Slag Handling7
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Tool And Kit
Komatsu : D60s-8(S/N 45001-Up) : Tool And Kit : Service Kit
04***12Pin,Cotter? Shaft1
04***12Pin,Cotter? Inertia Brake1
04***18Pin,Cotter? Rod And Nut1
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Komatsu : D60s-8(S/N 45001-Up) : Tool And Kit : Tool
07***50Pump, (Bellows Type)1
07***03Cartridge - Grease1
07***00Nozzle, Grease Pump (Flexible Type)1
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Track
Komatsu : D60s-8(S/N 45001-Up) : Track : Carrier Roller
01***25Bolt,(Sandy? Dusty Terrain Spec.)3
01***45Bolt,(For Slag Handling)16
01***85Bolt,(For Slag Handling)8
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Komatsu : D60s-8(S/N 45001-Up) : Track : Idler
01***30Bolt,(For France Noise Suppression)12
01***50Bolt, Radiator To Frame8
01***13Nut - Cylinder Mounting2
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Komatsu : D60s-8(S/N 45001-Up) : Track : Recoil Spring
01***16Bolt,(Sandy And Dusty Spec.)2
01***25Bolt - Rear Guard Mounting16
01***35Bolt - Torque Converter Totransmission Mounting12
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Komatsu : D60s-8(S/N 45001-Up) : Track : Track Frame
01***40Bolt48
01***50Bolt, Fuel Tank Mounting - Front Left8
01***15Nut,(For Slag Handling)10
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Komatsu : D60s-8(S/N 45001-Up) : Track : Track Frame Cover
01***30Bolt,(For Center Guard)20
01***35Bolt,(For Pedal Steering)4
01***65Bolt2
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Komatsu : D60s-8(S/N 45001-Up) : Track : Track Roller
01***30Bolt,(For France Noise Suppression)12
01***65Bolt,L.H48
01***30Washer,Spring(Sandy?Dusty Terrain S.)12
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Komatsu : D60s-8(S/N 45001-Up) : Track : Track Shoe (Lubricate Type)
07***30Plug,(Large)78
07***21Plug,(Small)78
14***63Track Link Ass'Y1
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Komatsu : D60s-8(S/N 45001-Up) : Track : Track Shoe (Master Pin Type)
14***45Track Link Ass'Y1
14***46Track Link Ass'Y1
14***08Track Shoe Ass'Y1
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Work Equipment
Komatsu : D60s-8(S/N 45001-Up) : Work Equipment : Bucket
01***15Nut4
07***00Fitting, Grease - Upper Hinge Pin4
09***30Bolt2
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment : Lift Arm
01***25Bolt - Rear Guard Mounting8
01***35Bolt,(For Pedal Steering)4
01***14Nut2
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment : Side Frame
01***25Bolt - Rear Guard Mounting4
01***30Bolt,Radio Controlled Slag Handling8
01***35Bolt,(For Pedal Steering)4
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Work Equipment Control System
Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Bucket Control Lever
01***30Bolt,(For France Noise Suppression)4
01***45Bolt,(Cold Terrain Spec.)1
01***16Screw,Set1
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Bucket Positioner Linkage
01***25Bolt,(Sandy? Dusty Terrain Spec.)3
01***25Bolt - Rear Guard Mounting4
01***60Bolt1
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Dump Cylinder
01***35Bolt,(For Position Fixing)4
01***50Bolt (Kit)4
01***50Bolt,(Shim Thickness?Less Than 8mm)2
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Valve (1/2)
01***30Bolt,(For France Noise Suppression)2
01***85Bolt, Mount Solenoid Valve Body2
01***20Bolt,(Used When Towing Winch)1
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Valve (2/2)
01***40Bolt,(Dust And Dirt Protection)3
01***50Bolt - Torque Converter Totransmission Mounting3
01***60Bolt, Trunnion Cap2
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Filter
01***50Bolt2
01***30Bolt,Radio Controlled Slag Handling6
01***35Bolt - Torque Converter Totransmission Mounting5
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Piping (1/3) (Hydraulic Pump To Tank)
01***60Bolt (M10-1.50x60)2
01***75Bolt,(For D57sr)2
01***30Bolt,Radio Controlled Slag Handling7
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Piping (2/3) (Hydraulic Tank To Lift Cylinder)
01***30Bolt,(For France Noise Suppression)8
01***30Bolt,Radio Controlled Slag Handling4
01***11Nut,(With Under Mirror)4
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Piping (3/3) (Hydraulic Tank To Dump Cylinder)
01***45Bolt,(For Suction? Reversible Fan)2
01***60Bolt (M10-1.50x60)2
01***30Bolt,Radio Controlled Slag Handling5
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Pump
04***20Ring, Snap1
07***62Seal (Kit)1
07***10Plate1
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Tank (1/3)
01***16Bolt,(Sandy And Dusty Spec.)2
01***90Bolt (M10-1.50x90)1
01***30Bolt,Radio Controlled Slag Handling17
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Tank (2/3)
01***25Bolt,(Without Auto Priming System)3
01***35Bolt, Mounting - Flywheel Housing End2
01***25Washer,Spring?(Sandy And Dusty Spec.)3
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Hydraulic Tank (3/3)
01***25Bolt,(Without Auto Priming System)2
01***20Bolt,(Large Capacity Type) (Std)2
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Lift Cylinder
01***50Bolt,(With Service Valve R.H.)4
01***55Bolt, Mount Tube To Switch Pump4
01***50Bolt,(For Tbg/Abe Spec.)2
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Oil Cooler Piping
01***20Bolt,(Large Capacity Type) (Std)2
01***30Bolt,(For France Noise Suppression)8
01***35Bolt, Mounting - Flywheel Housing End2
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Komatsu : D60s-8(S/N 45001-Up) : Work Equipment Control System : Safety Pin Linkage
01***16Bolt,(For Slag Handling)4
01***22Bolt,(Cold Terrain Spec.)1
01***30Bolt,(For France Noise Suppression)2
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D60S-8(S/N 45001-UP) serial number reference

Locate the identification plate on the front frame casting, typically on the operator's left side near the radiator support. Read the prefix code (e.g., D60S-8) to identify the model and generation, then verify the serial number falls within the 45001-UP range for this specific configuration.

PrefixIdentifies
D60S-8Standard

Frequently asked questions

What engine does the Komatsu D60S-8 use?

The Komatsu D60S-8 is powered by a Komatsu 6D125-1 diesel engine.

What is the operating weight of the Komatsu D60S-8?

The operating weight varies by configuration, ranging from 35,252 lbs to 37,787 lbs.

What model replaced the Komatsu D60S-8?

The Komatsu D60F-8 succeeded the D60S-8 in the Komatsu crawler dozer lineup.

What D60S-8(S/N 45001-UP) owners discuss

What engine powers the Komatsu D60S-8 (S/N 45001-UP)?
The Komatsu D60S-8 (S/N 45001-UP) uses the Komatsu 6D125-1 engine. This is confirmed by the Komatsu Crawler Bulldozer Shop Manual for the D60A-8, D60E-8, D60P-8, and D60PL-8 series (S/N 45001 and up), which explicitly references the 6D125-1 Engine Shop Manual for engine details. The D60S-8 is not explicitly listed in the shop manual title, but the S/N range and model family (D60-8) align with the 6D125-1 engine used across the D60-8 series (D60A-8, D60E-8, D60P-8, D60PL-8). Note: The D60A-8 is listed with 160 hp, and the D60P-6 with 155 hp/115.6 kW, but the 6D125-1 is the specific engine code for the -8 series D60s in this serial range. Variations in net horsepower may exist by configuration/emissions tier, but the engine model is the 6D125-1.
What are the common hydraulic behaviors and issues reported for Komatsu -8 series dozers?
Common hydraulic issues include slow operation when hot, which indicates internal leakage in pumps, valves, or cylinders as viscosity drops. Weak or slow hydraulic functions (boom, arm, bucket, swing, travel) require checking hydraulic oil level, correct specification (Komatsu Hydraulic Oil HO56 or equivalent ISO VG46), hydraulic filters, and engine RPM under load. If all functions are slow, suspect the main pump or pressure regulation. If one function is slow, check the specific cylinder, control valve spool, or load-holding valve. Komatsu -8 series machines are generally smooth and fuel-efficient, but pump and valve combinations have undergone significant updates; early -8 series may have had valve issues similar to earlier Dash 6 models (e.g., PC150/PC120), though this is more documented for excavators. Hydraulic noise or cavitation suggests low oil level or suction side issues.
What undercarriage and wear patterns are typical for this machine type?
Undercarriage wear patterns include track loosening, which requires checking tension and component wear. Track pads, bushings, and bearings are subject to significant wear and tear; worn bushings lead to noise and vibration, while worn bearings cause premature track failure. Komatsu dozers are noted for having undercarriages that may not hold up as well as competitors in some smaller dozer classes, with reports of undercarriages wearing out faster. Final drive seal replacement requires special tooling to remove the hub, which is pressed onto a tapered and splined shaft. Final drive noise indicates low oil level or contamination. Track tension should be checked regularly, and mud/debris packed into the undercarriage can cause pulling or uneven wear.
What are the common electrical and sensor issues for the D60S-8?
Common electrical issues include intermittent starting, dashboard failure, and random shutdowns, often triggered by faulty sensors or unstable power supply. The oil diversion warning light may stay on for 5-10 minutes, particularly with non-OEM filters (e.g., Donaldson), though this may also be related to oil change timing. Multiple fault codes can indicate battery, ground, or connector issues. Komatsu machines rely heavily on electronic control systems, so a single faulty sensor can trigger multiple warnings. Owners should check power supply, verify sensor functionality, and ensure the control panel is operational. Grounding issues and battery state of charge are critical for starting.
What engine quirks are associated with the 6D125-1 engine in this series?
The 6D125-1 engine is robust but can suffer from performance issues due to contamination, extended service intervals, or low-quality fuel. Common issues include loss of power, increased fuel usage, and overheating, which may signal airflow restriction, injector wear, or failing fuel delivery components. Engine overheating can indicate a blocked cooling package (radiator, hydraulic oil cooler, charge-air cooler) or low coolant level. The engine may lose power under heavy load if air or fuel filters are restricted, or if the fuel tank vent is blocked. Exhaust in the cooling system is a serious issue requiring sleeve inspection. The 95 series engines (older) did not have liners, but the 6D125-1 is a different platform; however, general Komatsu engine maintenance practices apply. Regular inspection of the cooling system and fuel system is essential.
What fluids and specifications are recommended for the Komatsu D60S-8?
Recommended fluids include Komatsu Genuine Lubricants and Coolants. Diesel engine oil should meet Komatsu Engineering Standards (e.g., SAE 10W or 30W API CD). Hydraulic oil should be Komatsu Hydraulic Oil HO56 (ISO VG46, DIN 51524 Part 2, class HLP) or equivalent. Powertrain oil should be Komatsu Powertrain Oil TO10 (SAE 10W API CD) or TO30 (SAE 30W API CD). Axle oil should be Komatsu Axle Oil AXO80 (SAE 80WZF TE-ML-05FAPI GL-4). Coolant should be Komatsu Super Coolant AF-NAC (JIS K 2234-1987, ASTM 3306). Using incorrect fluids or non-OEM filters can lead to issues such as warning light errors or component wear. Fluid capacities vary by configuration; consult the operation and maintenance manual for exact liters/gallons.
What should be checked when buying a used D60S-8 (S/N 45001-UP)?
When buying a used D60S-8 (S/N 45001-UP), check the following: 1) Engine: Inspect for overheating history, coolant leaks, and fuel system condition. Check for exhaust in the cooling system. 2) Hydraulics: Test all functions cold and hot for weakness or slowness. Check for leaks in lines and cylinders. Verify hydraulic oil level and condition. 3) Undercarriage: Inspect track tension, bushings, bearings, and track pads for wear. Check final drives for noise and leaks. 4) Electrical: Test starting, dashboard functionality, and check for fault codes. Verify battery and ground connections. 5) Transmission/Shift Linkage: Check for sloppy shift linkage (common in high-hour machines) and ensure the inching pedal (clutch) returns fully to avoid transmission burnout. 6) Parts Availability: Confirm parts availability for the specific serial range, as some gray market or older models may have sourcing issues. 7) Cooling System: Inspect radiator, hydraulic oil cooler, and charge-air cooler for blockages. Have your dealer verify the engine model (6D125-1) and fluid specifications for your region.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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