Komatsu D20PL-5(S/N 45001-UP)
Maintenance schedule, common problems & OEM parts breakdown
The Komatsu D20PL-5 is a compact crawler tractor designed for utility earthmoving, grading, and light clearing tasks. This machine belongs to the D20 series lineage and features a 4D94-2N engine providing 39 hp (29.1 kW) at 2450 rpm. Operating within an approximate weight range of 8554 lb (3880 kg), it is configured with a direct drive transmission offering 3 forward gears and 2 reverse gears. The model is identified by serial number range 45001-UP.
Across the D20 series, variations in configuration such as straight tilt or LGP tracks exist to suit specific jobsite requirements. The D20PL-5 remains a significant machine in the used parts and machinery market due to its reliable 4-cylinder powertrain and standardized undercarriage components. Maintenance of the 4D94-2N engine and the DD transmission type is critical for preserving resale value and ensuring operational longevity in utility applications.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Komatsu D20PL-5(S/N 45001-UP) specifications
Engine
| Engine Model | 4D94-2N |
| Engine Make | Komatsu |
| Gross Power | 39 hp (29.1 kW) |
| Power Measured @ | 2450 rpm |
| Displacement | 179.5 cu in (3 L) |
| Number of Cylinders | 4 |
Weights
| Operating Weight | 8554 lb (3880 kg) |
Dimensions
| Length W/ Blade | 10.98 ft in (3345 mm) |
| Length W/O Blade | 8.5 ft in (2590 mm) |
| Width Over Tracks | 7.19 ft in (2190 mm) |
| Height To Top Of Cab | 7.12 ft in (2170 mm) |
| Length Of Track On Ground | 5.98 ft in (1820 mm) |
| Ground Clearance | 1.19 ft in (360 mm) |
| Track Gauge | 4.89 ft in (1490 mm) |
| Standard Shoe Size | 27.56 in (700 mm) |
| Number of Shoes Per Side | 39 |
| Number of Track Rollers Per Side | 6 |
| Track Pitch | 5.32 in (135 mm) |
Performance
| Transmission Type | DD (Direct Drive) |
| Number of Forward Gears | 3 |
| Number of Reverse Gears | 2 |
Blades
| Standard Blade Width | 8.3 ft in (2ASS mm) |
| Standard Blade Height | 23.3 in (590 mm) |
Service Capacities
| Fluid Specifications | Komatsu EO, TO, AXO, HO |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
D20PL-5(S/N 45001-UP) fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine Crankcase (w/ filter) | 10W/30, 15W/40 viscosity; use appropriate viscosity based on ambient temperature per engine manual notes | |
| Cooling System | Antifreeze Blue Concentrate or Red OAT 5 Year Antifreeze Coolant | |
| Fuel Tank | 56.78 L (15 gal) | |
| Transmission/Powertrain (Powershift Transmission + Bevel Gear/Steering Compartments) | 80W/90 GL4 or GL5 Gear Oils; 85W/140 Axle, Gear Oil; 80W90 EP GL5 | |
| Final Drives (each) | 80W/90 GL4 or GL5 Gear Oils; 85W/140 Axle, Gear Oil; 80W90 EP GL5 | |
| Hydraulic System/Tank | 10W, 10W/30, or 10W Hydraulic Oil; HVI 46; ISO HLP 68; HVI 3/2 or 46 | |
| Grease |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Komatsu D20PL-5(S/N 45001-UP) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 4,000 h |
|
Servicing the D20PL-5(S/N 45001-UP) beyond the schedule
Predictive Maintenance & Fluid Analysis
Monitor the 4D94-2N engine using regular oil analysis to detect early wear. Regularly check hydraulic fluid levels and inspect for contamination in the strainer. Use Komatsu genuine lubricants, such as Komatsu EO or TO, to maintain component integrity. Analyzing transmission fluid quality can prevent unexpected failures in the DD transmission system and ensure smooth gear transitions during operation.
Corrective & Common Repairs
Address steering or reverse capability issues by inspecting the clutch pump and suction lines, as low fluid levels on inclines can impact performance. If steering becomes unresponsive, check for hydraulic pressure drops or blockage in the control valves. Regularly inspect the cutting edge and end bits for wear, replacing them to prevent damage to the main blade assembly.
Overhaul & Rebuild Points
Plan major rebuilds around the 2000-hour milestone, focusing on the engine's 4-cylinder assembly and hydraulic pump efficiency. Inspect the undercarriage, specifically the 39 shoes per side and 6 track rollers per side, for excessive wear. Rebuilding the transmission components is necessary if gear engagement or reverse functionality degrades significantly over time.
Seasonal & Environment Servicing
For cold weather operation, ensure the cooling system is prepared with appropriate antifreeze and check battery health. In dusty environments, prioritize frequent air cleaner cleaning and radiator inspections to prevent overheating. During seasonal transitions, inspect all track tension and lubrication levels to protect the undercarriage from debris buildup and extreme temperature fluctuations.
D20PL-5(S/N 45001-UP) common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 07281-00197 | Clamp,(With Pre-Fuel Filter) | Fuel system service | Check fitment → |
| 09019-08035 | Wrench,Filter (For Add. Fuel Filter) | Fuel system service | Check fitment → |
| 08036-01414 | Clip,(For Add.Filter)(Except Japan) | Scheduled service item | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
D20PL-5(S/N 45001-UP) fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| E10 | Engine controller power failure or engine management system malfunction | Faulty ECM power connections, blown fuses, or improper ground wiring | Inspect ECM power connections, fuses, and ground wires |
| E11 | Engine control failure with reduction of output power to protect engine | High coolant temperature, low oil pressure, or restricted air filter | Check coolant temperature, oil pressure, and air filter status |
| E03 | Parking brake system error | Malfunction within the parking brake circuit or actuator | Inspect parking brake system components and operation |
| CA115 | Engine crankshaft speed sensor or speed sensor failure | Broken sensor, wiring harness damage, or connector corrosion | Replace the speed sensor and verify voltage at the pin connector |
| CA441 / CA442 | Battery voltage too low or too high | Faulty alternator, depleted battery, or malfunctioning voltage regulator | Replace the alternator or battery and check the voltage regulator |
| AA10NX | Air cleaner clogging | Excessive dust accumulation in the air filter element | Replace the air filter |
| B@BCZK | Coolant level too low | System leak or insufficient coolant replenishment | Fill coolant reservoir and inspect system for leaks |
| E02 | EPC system error | Electronic Pressure Control valve or circuit malfunction | Inspect EPC system components and electrical circuits |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
D20PL-5(S/N 45001-UP) attachments & work tools
Blades
Standard blade width is 8.3 ft (2500 mm) with a height of 23.3 in (590 mm). Specific availability for S/SU/A or VPAT configurations is not documented for this exact serial range.
Rippers
Specific multi-shank or single-shank options and weights are not documented for this exact serial range.
Winches
Towing winch class and specific options are not documented for this exact serial range.
Drawbars/counterweights
Specific drawbar or counterweight configurations are not documented for this exact serial range.
Cab/ROPS guarding options
Forestry or waste-specific guarding options are not/not documented for this exact serial range.
Hydraulic arrangement notes
Service manual covers main hydraulic pump, control valves, lift cylinders, and tilt cylinders. Procedures include troubleshooting blade control circuits.
All D20PL-5(S/N 45001-UP) assemblies by section
Every catalogued assembly group for the Komatsu D20PL-5(S/N 45001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Engine Related Parts And Electrical System
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Air Cleaner Connection(#50626-)
| 07***09 | Clamp,(See Fig. K0210-16a0) | 2 |
| 10***60 | Boot | 1 |
| 10***70 | Pipe | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Battery
| 01***30 | Bolt,(Cold Terrain Spec.) | 4 |
| 01***18 | Bolt | 4 |
| 01***06 | Nut, Regular Hexagon (M8-1.25) | 8 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Electrical System
| 01***12 | Bolt (M8-1.25x12) | 2 |
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 13 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Engine Mounting Parts(#45001-50625)
| 01***10 | Bolt | 4 |
| 10***20 | Cushion,Rear | 8 |
| 11***20 | Washer | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Engine Mounting Parts(#50626-)
| 01***10 | Bolt | 4 |
| 10***20 | Cushion,Rear | 4 |
| 10***30 | Cushion,Front | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Control Lever
| 01***20 | Bolt,(Large Capacity Type) (Std) | 10 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***16 | Screw | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank And Piping
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank? Additional Strainer And Piping(#45001-50358)
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 3 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank? Additional Strainer And Piping(#50359-)
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 3 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Instrument Panel(#45001-50646)
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Instrument Panel(#50647-)
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Oil Cooler And Piping
| 01***20 | Bolt,(Large Capacity Type) (Std) | 3 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Radiator And Piping(#45001-50625)
| 01***12 | Bolt (M8-1.25x12) | 3 |
| 01***16 | Bolt,(For Slag Handling) | 4 |
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Radiator And Piping(#50626-)
| 01***16 | Bolt,(For Slag Handling) | 4 |
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 4 |
Guard
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Cross Bar
| 01***40 | Bolt,(Not Used With Cab) | 8 |
| 01***45 | Bolt,(For Slag Handling) | 16 |
| 01***45 | Bolt, Fuel Tank Mounting - Front Right | 8 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Engine Bottom Guard
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***30 | Bolt,(For Center Guard) | 14 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Hitch
| 01***40 | Bolt | 2 |
| 01***45 | Washer,(Without R.O.P.S.) | 2 |
| 10***12 | Drawbar | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Loader Frame And Floor Plate(#45001-50000)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
| 01***35 | Bolt,(For Pedal Steering) | 10 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Loader Frame And Floor Plate(#50001-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
| 01***35 | Bolt,(For Pedal Steering) | 10 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Marks And Plates (Except Japan) (Chinese)
| 04***60 | Screw,Machine Model (For Ec Reg.) | 4 |
| 09***00 | Plate? Safety,Inspection And Maintenance | 1 |
| 09***35 | Plate? Name,Ripper (Limited Supply) | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Marks And Plates (Except Japan) (English)
| 04***60 | Screw,Machine Model (For Ec Reg.) | 4 |
| 09***00 | Plate? Safety,Inspection And Maintenance | 1 |
| 09***35 | Plate? Name,(Limited Supply) (English) | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Marks And Plates (Except Japan) (For Std Spec.)
| 04***60 | Screw,Machine Model (For Ec Reg.) | 4 |
| 09***00 | Plate? Safety,Inspection And Maintenance | 1 |
| 09***35 | Plate? Name,(Limited Supply) (English) | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Operator'S Seat
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 15 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Operator'S Seat (Op)
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 8 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 15 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Radiator Guard And Hood(#45001-50625)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 15 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
| 01***35 | Bolt,(For Pedal Steering) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Radiator Guard And Hood(#50626-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 11 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
| 01***35 | Bolt,(For Pedal Steering) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Rear Cover And Hydraulic Tank
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 25 |
Main Clutch And Transmission
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Counter Shaft And Gear
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 3 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Gear Shift Lever And Fork
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***12 | Screw,(With Articulate Indicator) | 4 |
| 01***20 | Screw,Set | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Inertia Brake
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 1 |
| 01***06 | Nut, Regular Hexagon (M8-1.25) | 5 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Intermadiate Shaft And Gear
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Case(#45001-50000)
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***30 | Bolt,(Cold Terrain Spec.) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Case(#50001-)
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***30 | Bolt,(Cold Terrain Spec.) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pedal
| 01***30 | Bolt,(Cold Terrain Spec.) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***30 | Bolt,(For France Noise Suppression) | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Plate
| 01***10 | Bolt, Mount Flasher | 6 |
| 01***16 | Bolt (Welded) | 6 |
| 01***16 | Bolt,(For Slag Handling) | 6 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pump
| 04***15 | Ring, Snap | 1 |
| 07***01 | Pump Ass'Y (Fal10) | 1 |
| 07***60 | Seal,Oil | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pump Drive And Relief Valve
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***70 | Bolt, Spacer | 4 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 8 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Yoke
| 01***30 | Bolt,(For France Noise Suppression) | 2 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 1 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Shaft And Gear
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***10 | Nut | 1 |
| 01***10 | Nut | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Transmission Case
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Universal Joint
| 01***40 | Bolt,(For Position Fixing) | 8 |
| 01***25 | Washer,Spring?(Sandy And Dusty Spec.) | 8 |
| 07***75 | Fitting,Grease (Without Lub. Piping) | 1 |
Optional Parts
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Back-Up Alarm
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***20 | Screw | 4 |
| 01***05 | Nut (Welded) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Canopy
| 01***25 | Bolt - Rear Guard Mounting | 8 |
| 01***30 | Bolt,Radio Controlled Slag Handling | 4 |
| 01***10 | Nut,(Dust?Drip Proof? Trimming S.) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Head Guard
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***40 | Bolt,(Not Used With Cab) | 18 |
| 01***75 | Bolt,Dust | 24 |
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Lining Blade
| 01***50 | Bolt - Torque Converter Totransmission Mounting | 19 |
| 01***36 | Washer,Radio Controlled Slag Handling | 19 |
| 01***32 | Washer,(Not Used With Emergency Str.) | 19 |
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Rops Canopy
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 5 |
| 01***40 | Bolt,(Not Used With Cab) | 26 |
| 01***45 | Bolt, Mount Center Hinge Retainer (Lower) | 8 |
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Steering Lever And Linkage (For Lever Steering)(#45001-50000)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 5 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***06 | Nut? L.H. Thread,R.H. Thread | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Lever Steering)(#45001-50000)
| 01***30 | Bolt,(Cold Terrain Spec.) | 1 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 3 |
| 01***30 | Bolt,(For France Noise Suppression) | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Pedal Steering)(#50001-50358)
| 01***30 | Bolt,(Cold Terrain Spec.) | 2 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 6 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Pedal Steering)(#50359-)
| 01***30 | Bolt,(Cold Terrain Spec.) | 2 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 6 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
Steering System And Final Drive
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Bevel Gear And Shaft
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 6 |
| 01***10 | Nut,(Dust?Drip Proof? Trimming S.) | 8 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Brake Band
| 01***35 | Bolt,(For Pedal Steering) | 8 |
| 01***42 | Washer,Spring (For Pedal Steering) | 8 |
| 01***23 | Plain Washer | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Brake Pedal And Linkage (For Lever Steering)(#50001-)
| 01***30 | Bolt,(Cold Terrain Spec.) | 1 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 3 |
| 01***30 | Bolt,(For France Noise Suppression) | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Final Drive Gear
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 16 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***20 | Bolt,(Used When Towing Winch) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Final Drive Housing
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 16 |
| 01***30 | Bolt,Radio Controlled Slag Handling | 26 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 16 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Parking Brake Lever
| 01***30 | Bolt,(Cold Terrain Spec.) | 1 |
| 01***35 | Bolt,(Without Auto Priming System) | 1 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Sprocket And Shaft
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***11 | Nut (M14-1.50 Thd), Nut; Was 01582-01411 | 24 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 8 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Case And Main Frame
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 8 |
| 01***35 | Bolt,(For Quick Shift) (Mitsubishi) | 8 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Case Cover
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 20 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Clutch
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 16 |
| 01***90 | Bolt (M10-1.50x90) | 8 |
| 01***10 | Nut,(For Slag Handling) | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Lever And Linkage (For Lever Steering)(#50001-50358)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 5 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***06 | Nut? L.H. Thread,R.H. Thread | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Lever And Linkage (For Lever Steering)(#50359-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***06 | Nut? L.H. Thread,R.H. Thread | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Oil Piping(#50359-)
| 01***16 | Bolt,(For Slag Handling) | 1 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Pedal And Linkage (For Pedal Steering)(#45001-50000)
| 01***30 | Bolt,(Cold Terrain Spec.) | 2 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 6 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve (For Pedal Steering)(#50359-)
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***25 | Washer,Spring?(Sandy And Dusty Spec.) | 8 |
| 04***16 | Pin, Spring | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve And Piping(#45001-50358)
| 01***20 | Bolt,(Large Capacity Type) (Std) | 4 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve(#50359-)
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***25 | Washer,Spring?(Sandy And Dusty Spec.) | 8 |
| 04***16 | Pin, Spring | 2 |
Tool And Kit
Komatsu : D20pl-5(S/N 45001-Up) : Tool And Kit : Tool
| 07***00 | Pump,Grease | 1 |
| 07***00 | Pump,Grease | 1 |
| 07***00 | Pump,Grease | 1 |
Track
Komatsu : D20pl-5(S/N 45001-Up) : Track : Carrier Roller
| 01***25 | Bolt,(Without Auto Priming System) | 3 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 16 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
Komatsu : D20pl-5(S/N 45001-Up) : Track : Front Idler
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 12 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***08 | Nut,R.H. Thread | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Track : Recoil Spring
| 01***16 | Bolt,(For Slag Handling) | 4 |
| 01***30 | Bolt,Radio Controlled Slag Handling | 8 |
| 01***35 | Bolt,(For Pedal Steering) | 20 |
Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Frame(#45001-45280)
| 01***20 | Bolt,(Large Capacity Type) (Std) | 16 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 26 |
| 01***25 | Bolt,(For Slag Handling) | 40 |
Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Frame(#45281-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 26 |
| 01***25 | Bolt,(For Slag Handling) | 24 |
| 01***35 | Bolt,(For Pedal Steering) | 24 |
Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Roller
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 12 |
| 01***45 | Bolt, Mount Center Hinge Retainer (Lower) | 56 |
| 01***25 | Washer,Spring?(Sandy And Dusty Spec.) | 12 |
Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Shoe
| 01***18 | Nut? Shoe (Kit) | 312 |
| 10***01 | Shoe Bolt And Nut K.,(Except Swamp) | 1 |
| 10***20 | Link,Track? L.H | 78 |
Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Shoe(#45089-45391)
| 01***18 | Nut? Shoe (Kit) | 320 |
| 10***20 | Link,Track? L.H | 80 |
| 10***30 | Link,Track? R.H | 80 |
Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Shoe(#45392-)
| 01***18 | Nut? Shoe (Kit) | 344 |
| 10***20 | Link,Track? L.H | 86 |
| 10***30 | Link,Track? R.H | 86 |
Work Equipment
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment : Tilt Blade
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 16 |
| 01***65 | Bolt | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment : Tilt Blade Linkage(#45001-50650)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 12 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***55 | Bolt,(For Long Track) | 6 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment : Tilt Blade Linkage(#50651-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***50 | Bolt, Radiator To Frame | 6 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment : Tilt Frame
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***45 | Bolt, Mount Center Hinge Retainer (Lower) | 12 |
| 01***15 | Bolt | 2 |
Work Equipment Control System
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Blade Lift Cylinder
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 1 |
| 04***20 | Ring, Retaining | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Blade Tilt Cylinder
| 01***16 | Bolt (Welded) | 1 |
| 01***25 | Bolt,(Without Auto Priming System) | 2 |
| 01***19 | Washer,(Not Used With Ventilator) | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Lever
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***16 | Screw | 5 |
| 01***03 | Nut? L.H. Thread,L.H. Thread | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Valve (1/2)
| 01***16 | Bolt (Op) | 4 |
| 01***25 | Bolt, Seal Cover Mounting | 2 |
| 01***30 | Bolt | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Valve (2/2)
| 07***14 | O-Ring,(F4350-61a0a-20 ) | 2 |
| 07***34 | O-Ring, O-Ring,Drain Plug? R.H. Half Tank | 2 |
| 07***23 | O-Ring,(For 2nd Travel Speed) (Op) | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Pump - Valve)
| 01***45 | Bolt,(S6d155-4b) | 4 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Lift Cylinder)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 4 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Tilt Cylinder)(#45001-50000)
| 01***20 | Bolt,(Large Capacity Type) (Std) | 11 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 5 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Tilt Cylinder)(#50001-)
| 01***20 | Bolt,(Large Capacity Type) (Std) | 11 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 5 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 3 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Pump(#45001-50000)
| 04***15 | Ring, Snap | 1 |
| 70***00 | Pump Ass'Y,(See Fig. 3601a) | 1 |
| 70***10 | Seal, Oil | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Pump(#50001-)
| 04***15 | Ring, Snap | 1 |
| 70***10 | Seal, Oil | 1 |
| 70***10 | Pump Ass'Y,(See Fig. 3601) | 1 |
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Tank And Filter
| 01***16 | Bolt,(For Slag Handling) | 7 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***06 | Nut, Regular Hexagon (M8-1.25) | 3 |
D20PL-5(S/N 45001-UP) serial number reference
The serial number plate is located on the front frame casting, typically on the operator's left side near the radiator support. Identify the model prefix 'D20PL-5' followed by the serial number. For this specific model, the serial range begins at 45001. Cross-check the plate against the chassis-engraved serial to ensure accuracy.
| Prefix | Identifies | Notes |
|---|---|---|
| D20PL-5 | D2/D20PL-5 (S/N 45001-UP) | Compact crawler dozer with LGP/wide-track undercarriage. Equipped with a 4-cylinder Komatsu 4D94-2N engine producing 39 hp (29.1 kW) at 2450 rpm. Transmission is a direct drive (DD) type with 3 forward and 2 reverse gears. Operating weight is approximately 3880 kg (8554 lb). |
Frequently asked questions
What engine is used in the Komatsu D20PL-5?
The machine is powered by a 4-cylinder Komatsu 4D94-2N engine with a displacement of 179.5 cu in (3 L).
What is the operating weight of this model?
The standard operating weight for the D20PL-5 is 8554 lb (3880 kg).
What replaced the Komatsu D20PL-5?
Specific successor model information is not documented in the provided technical literature; however, it belongs to a lineage of D20 series crawler tractors.
What D20PL-5(S/N 45001-UP) owners discuss
What are the common hydraulic symptoms related to steering and drive clutch failure on this series?
What should be inspected if transmission oil appears aerated or contains bubbles?
What fluid viscosity is commonly used for the clutch system, and are there known issues with specific types?
What are the standard undercarriage specifications for the D20PL-5?
What are the primary engine specifications for the D20PL-5 (S/N 45001-UP)?
What are the critical items to check when purchasing a used D20PL-5 (S/N 45001-UP)?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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