Komatsu D20PL-5(S/N 45001-UP)
Komatsubulldozersmall ( - d39)

Komatsu D20PL-5(S/N 45001-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu D20PL-5 is a compact crawler tractor designed for utility earthmoving, grading, and light clearing tasks. This machine belongs to the D20 series lineage and features a 4D94-2N engine providing 39 hp (29.1 kW) at 2450 rpm. Operating within an approximate weight range of 8554 lb (3880 kg), it is configured with a direct drive transmission offering 3 forward gears and 2 reverse gears. The model is identified by serial number range 45001-UP.

Across the D20 series, variations in configuration such as straight tilt or LGP tracks exist to suit specific jobsite requirements. The D20PL-5 remains a significant machine in the used parts and machinery market due to its reliable 4-cylinder powertrain and standardized undercarriage components. Maintenance of the 4D94-2N engine and the DD transmission type is critical for preserving resale value and ensuring operational longevity in utility applications.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu D20PL-5(S/N 45001-UP) specifications

Engine

Engine Model4D94-2N
Engine MakeKomatsu
Gross Power39 hp (29.1 kW)
Power Measured @2450 rpm
Displacement179.5 cu in (3 L)
Number of Cylinders4

Weights

Operating Weight8554 lb (3880 kg)

Dimensions

Length W/ Blade10.98 ft in (3345 mm)
Length W/O Blade8.5 ft in (2590 mm)
Width Over Tracks7.19 ft in (2190 mm)
Height To Top Of Cab7.12 ft in (2170 mm)
Length Of Track On Ground5.98 ft in (1820 mm)
Ground Clearance1.19 ft in (360 mm)
Track Gauge4.89 ft in (1490 mm)
Standard Shoe Size27.56 in (700 mm)
Number of Shoes Per Side39
Number of Track Rollers Per Side6
Track Pitch5.32 in (135 mm)

Performance

Transmission TypeDD (Direct Drive)
Number of Forward Gears3
Number of Reverse Gears2

Blades

Standard Blade Width8.3 ft in (2ASS mm)
Standard Blade Height23.3 in (590 mm)

Service Capacities

Fluid SpecificationsKomatsu EO, TO, AXO, HO

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

D20PL-5(S/N 45001-UP) fluids & capacities

SystemCapacityRecommended fluid
Engine Crankcase (w/ filter)10W/30, 15W/40 viscosity; use appropriate viscosity based on ambient temperature per engine manual notes
Cooling SystemAntifreeze Blue Concentrate or Red OAT 5 Year Antifreeze Coolant
Fuel Tank56.78 L (15 gal)
Transmission/Powertrain (Powershift Transmission + Bevel Gear/Steering Compartments)80W/90 GL4 or GL5 Gear Oils; 85W/140 Axle, Gear Oil; 80W90 EP GL5
Final Drives (each)80W/90 GL4 or GL5 Gear Oils; 85W/140 Axle, Gear Oil; 80W90 EP GL5
Hydraulic System/Tank10W, 10W/30, or 10W Hydraulic Oil; HVI 46; ISO HLP 68; HVI 3/2 or 46
Grease

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu D20PL-5(S/N 45001-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level
  • Inspect hydraulic fluid levels
  • Check coolant levels
  • Inspect for leaks
Every 50 h
  • Perform 5/50-point inspection
  • Clean air cleaner
  • Inspect undercarriage components
Every 250 h
  • Change engine oil and filter
  • Replace fuel filters
  • Check transmission fluid level
Every 500 h
  • Inspect hydraulic system components
  • Check radiator and piping condition
  • Examine drive clutch and steering operation
Every 1,000 h
  • Inspect transmission and final drive
  • Check brake and linkage adjustments
  • Evaluate undercarriage wear parts
Every 2,000 h
  • Perform major system inspection
  • Review hydraulic pump performance
  • Assess engine compression and health
Every 4,000 h
  • Complete full machine overhaul review
  • Inspect structural frame integrity
  • Evaluate long-term component fatigue

Servicing the D20PL-5(S/N 45001-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Monitor the 4D94-2N engine using regular oil analysis to detect early wear. Regularly check hydraulic fluid levels and inspect for contamination in the strainer. Use Komatsu genuine lubricants, such as Komatsu EO or TO, to maintain component integrity. Analyzing transmission fluid quality can prevent unexpected failures in the DD transmission system and ensure smooth gear transitions during operation.

Corrective & Common Repairs

Address steering or reverse capability issues by inspecting the clutch pump and suction lines, as low fluid levels on inclines can impact performance. If steering becomes unresponsive, check for hydraulic pressure drops or blockage in the control valves. Regularly inspect the cutting edge and end bits for wear, replacing them to prevent damage to the main blade assembly.

Overhaul & Rebuild Points

Plan major rebuilds around the 2000-hour milestone, focusing on the engine's 4-cylinder assembly and hydraulic pump efficiency. Inspect the undercarriage, specifically the 39 shoes per side and 6 track rollers per side, for excessive wear. Rebuilding the transmission components is necessary if gear engagement or reverse functionality degrades significantly over time.

Seasonal & Environment Servicing

For cold weather operation, ensure the cooling system is prepared with appropriate antifreeze and check battery health. In dusty environments, prioritize frequent air cleaner cleaning and radiator inspections to prevent overheating. During seasonal transitions, inspect all track tension and lubrication levels to protect the undercarriage from debris buildup and extreme temperature fluctuations.

D20PL-5(S/N 45001-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
09019-08035Wrench,Filter (For Add. Fuel Filter)Check fitment →
08036-01414Clip,(For Add.Filter)(Except Japan)Check fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

D20PL-5(S/N 45001-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
E10Engine controller power failure or engine management system malfunctionFaulty ECM power connections, blown fuses, or improper ground wiringInspect ECM power connections, fuses, and ground wires
E11Engine control failure with reduction of output power to protect engineHigh coolant temperature, low oil pressure, or restricted air filterCheck coolant temperature, oil pressure, and air filter status
E03Parking brake system errorMalfunction within the parking brake circuit or actuatorInspect parking brake system components and operation
CA115Engine crankshaft speed sensor or speed sensor failureBroken sensor, wiring harness damage, or connector corrosionReplace the speed sensor and verify voltage at the pin connector
CA441 / CA442Battery voltage too low or too highFaulty alternator, depleted battery, or malfunctioning voltage regulatorReplace the alternator or battery and check the voltage regulator
AA10NXAir cleaner cloggingExcessive dust accumulation in the air filter elementReplace the air filter
B@BCZKCoolant level too lowSystem leak or insufficient coolant replenishmentFill coolant reservoir and inspect system for leaks
E02EPC system errorElectronic Pressure Control valve or circuit malfunctionInspect EPC system components and electrical circuits

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

D20PL-5(S/N 45001-UP) attachments & work tools

Blades

Standard blade width is 8.3 ft (2500 mm) with a height of 23.3 in (590 mm). Specific availability for S/SU/A or VPAT configurations is not documented for this exact serial range.

Rippers

Specific multi-shank or single-shank options and weights are not documented for this exact serial range.

Winches

Towing winch class and specific options are not documented for this exact serial range.

Drawbars/counterweights

Specific drawbar or counterweight configurations are not documented for this exact serial range.

Cab/ROPS guarding options

Forestry or waste-specific guarding options are not/not documented for this exact serial range.

Hydraulic arrangement notes

Service manual covers main hydraulic pump, control valves, lift cylinders, and tilt cylinders. Procedures include troubleshooting blade control circuits.

All D20PL-5(S/N 45001-UP) assemblies by section

Every catalogued assembly group for the Komatsu D20PL-5(S/N 45001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Engine Related Parts And Electrical System
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Air Cleaner Connection(#50626-)
07***09Clamp,(See Fig. K0210-16a0)2
10***60Boot1
10***70Pipe1
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Battery
01***30Bolt,(Cold Terrain Spec.)4
01***18Bolt4
01***06Nut, Regular Hexagon (M8-1.25)8
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Electrical System
01***12Bolt (M8-1.25x12)2
01***16Bolt,(Sandy And Dusty Spec.)13
01***20Bolt,(Large Capacity Type) (Std)1
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Engine Mounting Parts(#45001-50625)
01***10Bolt4
10***20Cushion,Rear8
11***20Washer4
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Engine Mounting Parts(#50626-)
01***10Bolt4
10***20Cushion,Rear4
10***30Cushion,Front4
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Control Lever
01***20Bolt,(Large Capacity Type) (Std)10
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***16Screw2
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank And Piping
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank? Additional Strainer And Piping(#45001-50358)
01***16Bolt,(Sandy And Dusty Spec.)3
01***20Bolt,(Large Capacity Type) (Std)1
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank? Additional Strainer And Piping(#50359-)
01***16Bolt,(Sandy And Dusty Spec.)3
01***20Bolt,(Large Capacity Type) (Std)1
01***25Bolt,(Sandy? Dusty Terrain Spec.)3
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Instrument Panel(#45001-50646)
Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Instrument Panel(#50647-)
01***16Bolt,(Sandy And Dusty Spec.)1
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***35Bolt, Mounting - Flywheel Housing End3
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Oil Cooler And Piping
01***20Bolt,(Large Capacity Type) (Std)3
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***40Bolt,(Dust And Dirt Protection)2
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Radiator And Piping(#45001-50625)
01***12Bolt (M8-1.25x12)3
01***16Bolt,(For Slag Handling)4
01***20Bolt,(Sandy? Dusty Terrain Spec.)4
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Komatsu : D20pl-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Radiator And Piping(#50626-)
01***16Bolt,(For Slag Handling)4
01***20Bolt,(Sandy? Dusty Terrain Spec.)4
01***20Bolt,(Large Capacity Type) (Std)4
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Guard
Komatsu : D20pl-5(S/N 45001-Up) : Guard : Cross Bar
01***40Bolt,(Not Used With Cab)8
01***45Bolt,(For Slag Handling)16
01***45Bolt, Fuel Tank Mounting - Front Right8
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Engine Bottom Guard
01***25Bolt,(Sandy? Dusty Terrain Spec.)3
01***30Bolt,(For Center Guard)14
01***30Washer,Spring(Sandy?Dusty Terrain S.)3
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Hitch
01***40Bolt2
01***45Washer,(Without R.O.P.S.)2
10***12Drawbar1
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Loader Frame And Floor Plate(#45001-50000)
01***25Bolt,(Sandy? Dusty Terrain Spec.)8
01***35Bolt, Mounting - Flywheel Housing End2
01***35Bolt,(For Pedal Steering)10
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Loader Frame And Floor Plate(#50001-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)8
01***35Bolt, Mounting - Flywheel Housing End2
01***35Bolt,(For Pedal Steering)10
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Marks And Plates (Except Japan) (Chinese)
04***60Screw,Machine Model (For Ec Reg.)4
09***00Plate? Safety,Inspection And Maintenance1
09***35Plate? Name,Ripper (Limited Supply)1
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Marks And Plates (Except Japan) (English)
04***60Screw,Machine Model (For Ec Reg.)4
09***00Plate? Safety,Inspection And Maintenance1
09***35Plate? Name,(Limited Supply) (English)1
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Marks And Plates (Except Japan) (For Std Spec.)
04***60Screw,Machine Model (For Ec Reg.)4
09***00Plate? Safety,Inspection And Maintenance1
09***35Plate? Name,(Limited Supply) (English)1
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Operator'S Seat
01***25Bolt,(Without Auto Priming System)4
01***20Bolt,(Large Capacity Type) (Std)15
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Operator'S Seat (Op)
01***25Bolt,(Without Auto Priming System)4
01***16Bolt,(Sandy And Dusty Spec.)8
01***20Bolt,(Large Capacity Type) (Std)15
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Radiator Guard And Hood(#45001-50625)
01***25Bolt,(Sandy? Dusty Terrain Spec.)15
01***35Bolt, Mounting - Flywheel Housing End2
01***35Bolt,(For Pedal Steering)4
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Radiator Guard And Hood(#50626-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)11
01***35Bolt, Mounting - Flywheel Housing End2
01***35Bolt,(For Pedal Steering)4
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Komatsu : D20pl-5(S/N 45001-Up) : Guard : Rear Cover And Hydraulic Tank
01***20Bolt,(Sandy? Dusty Terrain Spec.)4
01***16Bolt,(Sandy And Dusty Spec.)1
01***25Bolt,(Sandy? Dusty Terrain Spec.)25
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Main Clutch And Transmission
Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Counter Shaft And Gear
01***20Bolt,(Sandy? Dusty Terrain Spec.)2
01***40Bolt,(Dust And Dirt Protection)3
01***30Washer,Spring(Sandy?Dusty Terrain S.)3
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Gear Shift Lever And Fork
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***12Screw,(With Articulate Indicator)4
01***20Screw,Set3
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Inertia Brake
01***20Bolt,(Sandy? Dusty Terrain Spec.)4
01***35Bolt, Mounting - Flywheel Housing End1
01***06Nut, Regular Hexagon (M8-1.25)5
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Intermadiate Shaft And Gear
01***20Bolt,(Sandy? Dusty Terrain Spec.)4
01***25Bolt,(Sandy? Dusty Terrain Spec.)3
01***30Washer,Spring(Sandy?Dusty Terrain S.)3
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Case(#45001-50000)
01***20Bolt,(Sandy? Dusty Terrain Spec.)3
01***25Bolt,(Without Auto Priming System)4
01***30Bolt,(Cold Terrain Spec.)4
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Case(#50001-)
01***20Bolt,(Sandy? Dusty Terrain Spec.)4
01***25Bolt,(Without Auto Priming System)4
01***30Bolt,(Cold Terrain Spec.)4
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pedal
01***30Bolt,(Cold Terrain Spec.)1
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***30Bolt,(For France Noise Suppression)3
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Plate
01***10Bolt, Mount Flasher6
01***16Bolt (Welded)6
01***16Bolt,(For Slag Handling)6
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pump
04***15Ring, Snap1
07***01Pump Ass'Y (Fal10)1
07***60Seal,Oil1
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pump Drive And Relief Valve
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***70Bolt, Spacer4
01***30Washer,Spring(Sandy?Dusty Terrain S.)8
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Yoke
01***30Bolt,(For France Noise Suppression)2
01***35Bolt, Mounting - Flywheel Housing End1
01***30Washer,Spring(Sandy?Dusty Terrain S.)3
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Main Shaft And Gear
01***25Bolt,(Sandy? Dusty Terrain Spec.)3
01***10Nut1
01***10Nut1
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Transmission Case
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***30Bolt,(For France Noise Suppression)8
01***40Bolt,(Dust And Dirt Protection)2
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Komatsu : D20pl-5(S/N 45001-Up) : Main Clutch And Transmission : Universal Joint
01***40Bolt,(For Position Fixing)8
01***25Washer,Spring?(Sandy And Dusty Spec.)8
07***75Fitting,Grease (Without Lub. Piping)1
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Optional Parts
Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Back-Up Alarm
01***20Bolt,(Large Capacity Type) (Std)1
01***20Screw4
01***05Nut (Welded)4
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Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Canopy
01***25Bolt - Rear Guard Mounting8
01***30Bolt,Radio Controlled Slag Handling4
01***10Nut,(Dust?Drip Proof? Trimming S.)4
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Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Head Guard
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***40Bolt,(Not Used With Cab)18
01***75Bolt,Dust24
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Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Lining Blade
01***50Bolt - Torque Converter Totransmission Mounting19
01***36Washer,Radio Controlled Slag Handling19
01***32Washer,(Not Used With Emergency Str.)19
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Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Rops Canopy
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
01***40Bolt,(Not Used With Cab)26
01***45Bolt, Mount Center Hinge Retainer (Lower)8
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Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Steering Lever And Linkage (For Lever Steering)(#45001-50000)
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
01***30Bolt,(For France Noise Suppression)4
01***06Nut? L.H. Thread,R.H. Thread2
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Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Lever Steering)(#45001-50000)
01***30Bolt,(Cold Terrain Spec.)1
01***20Bolt,(Large Capacity Type) (Std)3
01***30Bolt,(For France Noise Suppression)3
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Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Pedal Steering)(#50001-50358)
01***30Bolt,(Cold Terrain Spec.)2
01***20Bolt,(Large Capacity Type) (Std)6
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
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Komatsu : D20pl-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Pedal Steering)(#50359-)
01***30Bolt,(Cold Terrain Spec.)2
01***20Bolt,(Large Capacity Type) (Std)6
01***30Bolt,(For France Noise Suppression)8
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Steering System And Final Drive
Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Bevel Gear And Shaft
01***16Bolt,(Sandy And Dusty Spec.)6
01***10Nut,(Dust?Drip Proof? Trimming S.)8
01***30Washer,Spring(Sandy?Dusty Terrain S.)2
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Brake Band
01***35Bolt,(For Pedal Steering)8
01***42Washer,Spring (For Pedal Steering)8
01***23Plain Washer2
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Brake Pedal And Linkage (For Lever Steering)(#50001-)
01***30Bolt,(Cold Terrain Spec.)1
01***20Bolt,(Large Capacity Type) (Std)3
01***30Bolt,(For France Noise Suppression)3
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Final Drive Gear
01***25Bolt,(Sandy? Dusty Terrain Spec.)16
01***30Bolt,(For France Noise Suppression)8
01***20Bolt,(Used When Towing Winch)4
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Final Drive Housing
01***25Bolt,(Sandy? Dusty Terrain Spec.)16
01***30Bolt,Radio Controlled Slag Handling26
01***30Washer,Spring(Sandy?Dusty Terrain S.)16
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Parking Brake Lever
01***30Bolt,(Cold Terrain Spec.)1
01***35Bolt,(Without Auto Priming System)1
01***20Bolt,(Large Capacity Type) (Std)2
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Sprocket And Shaft
01***25Bolt,(Sandy? Dusty Terrain Spec.)8
01***11Nut (M14-1.50 Thd), Nut; Was 01582-0141124
01***30Washer,Spring(Sandy?Dusty Terrain S.)8
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Case And Main Frame
01***25Bolt,(Sandy? Dusty Terrain Spec.)8
01***25Bolt,(For Canvas Canopy?Head Guard)8
01***35Bolt,(For Quick Shift) (Mitsubishi)8
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Case Cover
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***30Bolt,(For France Noise Suppression)4
01***25Bolt,(For Canvas Canopy?Head Guard)20
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Clutch
01***25Bolt,(Sandy? Dusty Terrain Spec.)16
01***90Bolt (M10-1.50x90)8
01***10Nut,(For Slag Handling)2
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Lever And Linkage (For Lever Steering)(#50001-50358)
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
01***30Bolt,(For France Noise Suppression)4
01***06Nut? L.H. Thread,R.H. Thread2
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Lever And Linkage (For Lever Steering)(#50359-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***30Bolt,(For France Noise Suppression)8
01***06Nut? L.H. Thread,R.H. Thread2
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Oil Piping(#50359-)
01***16Bolt,(For Slag Handling)1
01***30Bolt,(For France Noise Suppression)4
01***40Bolt,(Dust And Dirt Protection)4
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Pedal And Linkage (For Pedal Steering)(#45001-50000)
01***30Bolt,(Cold Terrain Spec.)2
01***20Bolt,(Large Capacity Type) (Std)6
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve (For Pedal Steering)(#50359-)
01***20Bolt,(Sandy? Dusty Terrain Spec.)8
01***25Washer,Spring?(Sandy And Dusty Spec.)8
04***16Pin, Spring2
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve And Piping(#45001-50358)
01***20Bolt,(Large Capacity Type) (Std)4
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***30Bolt,(For France Noise Suppression)4
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Komatsu : D20pl-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve(#50359-)
01***20Bolt,(Sandy? Dusty Terrain Spec.)8
01***25Washer,Spring?(Sandy And Dusty Spec.)8
04***16Pin, Spring2
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Tool And Kit
Komatsu : D20pl-5(S/N 45001-Up) : Tool And Kit : Tool
07***00Pump,Grease1
07***00Pump,Grease1
07***00Pump,Grease1
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Track
Komatsu : D20pl-5(S/N 45001-Up) : Track : Carrier Roller
01***25Bolt,(Without Auto Priming System)3
01***25Bolt,(Sandy? Dusty Terrain Spec.)16
01***30Bolt,(For France Noise Suppression)8
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Komatsu : D20pl-5(S/N 45001-Up) : Track : Front Idler
01***20Bolt,(Sandy? Dusty Terrain Spec.)12
01***30Bolt,(For France Noise Suppression)8
01***08Nut,R.H. Thread2
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Komatsu : D20pl-5(S/N 45001-Up) : Track : Recoil Spring
01***16Bolt,(For Slag Handling)4
01***30Bolt,Radio Controlled Slag Handling8
01***35Bolt,(For Pedal Steering)20
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Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Frame(#45001-45280)
01***20Bolt,(Large Capacity Type) (Std)16
01***25Bolt,(Sandy? Dusty Terrain Spec.)26
01***25Bolt,(For Slag Handling)40
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Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Frame(#45281-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)26
01***25Bolt,(For Slag Handling)24
01***35Bolt,(For Pedal Steering)24
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Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Roller
01***20Bolt,(Sandy? Dusty Terrain Spec.)12
01***45Bolt, Mount Center Hinge Retainer (Lower)56
01***25Washer,Spring?(Sandy And Dusty Spec.)12
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Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Shoe
01***18Nut? Shoe (Kit)312
10***01Shoe Bolt And Nut K.,(Except Swamp)1
10***20Link,Track? L.H78
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Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Shoe(#45089-45391)
01***18Nut? Shoe (Kit)320
10***20Link,Track? L.H80
10***30Link,Track? R.H80
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Komatsu : D20pl-5(S/N 45001-Up) : Track : Track Shoe(#45392-)
01***18Nut? Shoe (Kit)344
10***20Link,Track? L.H86
10***30Link,Track? R.H86
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Work Equipment
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment : Tilt Blade
01***25Bolt,(Sandy? Dusty Terrain Spec.)4
01***40Bolt,(Dust And Dirt Protection)16
01***65Bolt2
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment : Tilt Blade Linkage(#45001-50650)
01***25Bolt,(Sandy? Dusty Terrain Spec.)12
01***30Bolt,(For France Noise Suppression)8
01***55Bolt,(For Long Track)6
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment : Tilt Blade Linkage(#50651-)
01***25Bolt,(Sandy? Dusty Terrain Spec.)8
01***30Bolt,(For France Noise Suppression)8
01***50Bolt, Radiator To Frame6
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment : Tilt Frame
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
01***45Bolt, Mount Center Hinge Retainer (Lower)12
01***15Bolt2
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Work Equipment Control System
Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Blade Lift Cylinder
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***30Washer,Spring(Sandy?Dusty Terrain S.)1
04***20Ring, Retaining1
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Blade Tilt Cylinder
01***16Bolt (Welded)1
01***25Bolt,(Without Auto Priming System)2
01***19Washer,(Not Used With Ventilator)1
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Lever
01***20Bolt,(Sandy? Dusty Terrain Spec.)8
01***16Screw5
01***03Nut? L.H. Thread,L.H. Thread2
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Valve (1/2)
01***16Bolt (Op)4
01***25Bolt, Seal Cover Mounting2
01***30Bolt2
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Valve (2/2)
07***14O-Ring,(F4350-61a0a-20 )2
07***34O-Ring, O-Ring,Drain Plug? R.H. Half Tank2
07***23O-Ring,(For 2nd Travel Speed) (Op)1
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Pump - Valve)
01***45Bolt,(S6d155-4b)4
01***20Bolt,(Large Capacity Type) (Std)1
01***25Bolt,(Sandy? Dusty Terrain Spec.)2
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Lift Cylinder)
01***25Bolt,(Sandy? Dusty Terrain Spec.)1
01***30Bolt,(For France Noise Suppression)4
01***35Bolt, Mounting - Flywheel Housing End4
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Tilt Cylinder)(#45001-50000)
01***20Bolt,(Large Capacity Type) (Std)11
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
01***35Bolt, Mounting - Flywheel Housing End3
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Tilt Cylinder)(#50001-)
01***20Bolt,(Large Capacity Type) (Std)11
01***25Bolt,(Sandy? Dusty Terrain Spec.)5
01***35Bolt, Mounting - Flywheel Housing End3
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Pump(#45001-50000)
04***15Ring, Snap1
70***00Pump Ass'Y,(See Fig. 3601a)1
70***10Seal, Oil1
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Pump(#50001-)
04***15Ring, Snap1
70***10Seal, Oil1
70***10Pump Ass'Y,(See Fig. 3601)1
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Komatsu : D20pl-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Tank And Filter
01***16Bolt,(For Slag Handling)7
01***25Bolt,(Sandy? Dusty Terrain Spec.)3
01***06Nut, Regular Hexagon (M8-1.25)3
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D20PL-5(S/N 45001-UP) serial number reference

The serial number plate is located on the front frame casting, typically on the operator's left side near the radiator support. Identify the model prefix 'D20PL-5' followed by the serial number. For this specific model, the serial range begins at 45001. Cross-check the plate against the chassis-engraved serial to ensure accuracy.

PrefixIdentifies
D20PL-5D2/D20PL-5 (S/N 45001-UP)

Frequently asked questions

What engine is used in the Komatsu D20PL-5?

The machine is powered by a 4-cylinder Komatsu 4D94-2N engine with a displacement of 179.5 cu in (3 L).

What is the operating weight of this model?

The standard operating weight for the D20PL-5 is 8554 lb (3880 kg).

What replaced the Komatsu D20PL-5?

Specific successor model information is not documented in the provided technical literature; however, it belongs to a lineage of D20 series crawler tractors.

What D20PL-5(S/N 45001-UP) owners discuss

What are the common hydraulic symptoms related to steering and drive clutch failure on this series?
Total loss of steering in both directions can occur even with sufficient fluid levels. If the machine only functions correctly when pointed uphill, it suggests a suction line issue or a pump problem within the shared hydraulic system, as the steering and drive clutch share a pump mounted in the clutch case.
What should be inspected if transmission oil appears aerated or contains bubbles?
Check for air ingress originating from the shared hydraulic system. Bubbles in the transmission oil can indicate that air is being drawn into the system, potentially affecting the clutch and steering performance.
What fluid viscosity is commonly used for the clutch system, and are there known issues with specific types?
IW32 fluid is often used and is considered equivalent to SAE 10wt. However, reports exist of steering and backup functionality loss in units using this fluid; always verify current requirements against the operation and maintenance manual.
What are the standard undercarriage specifications for the D20PL-5?
The machine features a track gauge of 4.89 ft (1490 mm), a track pitch of 5.32 in (135 mm), and 39 shoes per side. The standard shoe size is 27.56 in (700 mm) and it utilizes 6 track rollers per side.
What are the primary engine specifications for the D20PL-5 (S/N 45001-UP)?
The machine is powered by a Komatsu 4D94-2N engine. It is a 4-cylinder engine with a displacement of 179.5 cu in (3 L), producing 39 hp (29.1 kW) at 2450 rpm.
What are the critical items to check when purchasing a used D20PL-5 (S/N 45001-UP)?
Verify the chassis-engraved serial number against the riveted plate on the front frame casting; a mismatch is a primary signal of stolen equipment. Additionally, for machines built since approximately 2008, compare dashboard hour meter readings against telematics reports to check for potential hour-meter rollback.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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