Komatsu D20A-5(S/N 45001-UP)
Maintenance schedule, common problems & OEM parts breakdown
The Komatsu D20A-5 is a compact crawler tractor designed for utility earthmoving and grading applications. This machine belongs to the D20 series, featuring a 4D94-2N engine with 3/39 hp (29.1 kW) of gross power. Operating within a weight class of approximately 7,848.5 lb (3,560 kg), it is configured with a direct drive transmission offering three forward and two reverse gears. The D20A-5 follows the lineage of earlier D20 models and serves as a predecessor to later generations in the D20 series.
Across different generations, changes in dash-number series typically reflect updates to engine emissions tiers, hydraulic performance, and cab configurations. The D20A-5 remains significant in the used parts and machinery market due to its robust 4-cylinder powertrain and standardized undercarriage components. Its compact dimensions make it a frequent choice for small-scale construction and landscaping projects where maneuverability is required alongside reliable Komatsu engineering.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Komatsu D20A-5(S/N 45001-UP) specifications
Engine
| Engine Model | 4D94-2N |
| Engine Manufacturer | Komatsu |
| Number of Cylinders | 4 |
| Gross Power | 39 hp (29.1 kW) |
| Power Measured @ | 2450 rpm |
| Max Torque | 108.5 lb-ft (147 Nm) |
| Displacement | 179.5 cu in (2.9 L) |
Weights
| Operating Weight | 7848.5 lb (3560 kg) |
Dimensions
| Length w/ Blade | 11.32 ft (3450 mm) |
| Length w/o Blade | 8.09 ft (2465 mm) |
| Width Over Tracks | 5.29 ft (1610 mm) |
| Height To Top of Cab | 7.09 ft (2160 mm) |
| Ground Clearance | 1.02 ft (310 mm) |
| Length of Track on Ground | 5.53 ft (1685 mm) |
| Track Gauge | 4.3 ft (1310 mm) |
| Standard Shoe Size | 11.82 in (300 mm) |
| Number of Shoes Per Side | 37 |
Performance
| Max Speed - Forward | 4.6 mph (7.4 km/h) |
| Max Speed - Reverse | 4.1 mph (6.5–6.6 km/h) |
| Transmission Type | Direct Drive (DD) |
| Number of Forward Gears | 3 |
| Number of Reverse Gears | 2 |
| Ground Pressure | 4.12 psi (28.41 kPa) / 4.2 psi (0.3 bar) |
Hydraulic System
| Pump Flow Capacity | 14.1 gal/min (53 L/min) |
| Relief Valve Pressure | 2204.7 psi (15200.3 kPa) |
Blades
| Standard Blade Width | 7.2 ft (2170 mm) |
| Standard Blade Height | 23.3 in (590 mm) |
| Blade Capacity | 1 yd³ (0.76–0.8 m³) |
| Cutting Depth | 13.8 in (350 mm) |
Service Capacities
| Fuel Capacity | 15.9 gal (6/L) |
| Cooling System Fluid Capacity | 3.5 gal (13 L) |
Undercarriage
| Track Pitch | 5.32 in (135 mm) |
| Number of Track Rollers Per Side | 5 |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
D20A-5(S/N 45001-UP) fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine Crankcase (w/ filter) | Verify with dealer | 15w/40 or 10w/3/0 per manufacturer suggestions for Komatsu range |
| Cooling System | 13 L (3.5 gal) to 13.2 L (3.5 gal) | Antifreeze Blue Concentrate or Red OAT 5 Year Antifreeze Coolant |
| Fuel Tank | 60 L (15.9 gal) | |
| Transmission/Powertrain (Powershift Transmission + Bevel Gear/Steering Compartments) | 80w/90 GL4 or GL5 gear oils; Dexron II or Dexron III for automatic transmission and steering fluid | |
| Final Drives (each) | 80w/90 EP GL5 | |
| Hydraulic System/Tank | ISO HLP 32, ISO HLP 46, or HVI 46 | |
| Grease |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Komatsu D20A-5(S/N 45001-UP) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the D20A-5(S/N 45001-UP) beyond the schedule
Predictive Maintenance & Fluid Analysis
Monitor the 4D94-2N engine oil and hydraulic fluid for particulate contamination. Regular analysis of transmission oil can prevent clutch failure in the direct drive system. Check the cooling system capacity, which is approximately 3.5 gal (13 L), to ensure no air pockets or degradation are present. Use high-quality lubricants like Komatsu-spec oils to maintain pump flow efficiency and relief valve pressure stability.
Corrective & Common Repairs
Address steering and reverse performance issues by inspecting the clutch pump and suction lines, as fluid movement can be affected by inclines. If steering becomes sluggish, check for debris in the strainer or low hydraulic pressure. Monitor brake and linkage adjustments if track response deviates from factory specifications. Ensure all hydraulic relief valve pressures remain near 2204.7 psi (15200.3 kPa) to prevent system bypass.
Overhaul & Rebuild Points
Plan for undercarriage rebuilds when track pitch or shoe wear exceeds limits, noting the 37 shoes per side configuration. Engine overhauls should focus on the 4D94-2N displacement components and valve train integrity. During transmission service, inspect all direct drive gears and clutch plates. Rebuilding the hydraulic pump is necessary if flow capacity drops below the standard 14.1 gal/min (53 L/min) requirement.
Seasonal & Environment Servicing
In cold weather, ensure the cooling system is prepared for low-temperature operation and check battery health. For dusty environments, prioritize frequent air cleaner element inspections to protect the 179.5 cu in (3 L) engine. During high-use summer months, monitor ground pressure—approximately 4.12 psi (28.41 kPa)—to prevent excessive track sinkage in soft soils and ensure the radiator remains clear of debris.
D20A-5(S/N 45001-UP) common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 07281-00197 | Clamp,(With Pre-Fuel Filter) | Fuel system service | Check fitment → |
| 09019-08035 | Wrench,Filter (For Add. Fuel Filter) | Fuel system service | Check fitment → |
| 08036-01414 | Clip,(For Add.Filter)(Except Japan) | Scheduled service item | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
D20A-5(S/N 45001-UP) fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| E10 | Engine controller power failure; engine management system malfunction | Failure in the engine control unit or loss of power to the controller | Inspect engine controller power supply and wiring harness integrity |
| E11 | Engine control failure (reduction of output power to protect the engine) | Detected malfunction in engine control systems triggering derate mode | Check for active sensor errors or mechanical failures causing system derate |
| E15 | Engine sensor malfunction | Faulty temperature, fuel pressure, or oil pressure sensors | Test engine sensors for proper signal output and continuity |
| E02 | EPC system failure | Malfunction in the Electronic Parts Control system | Inspect EPC system components and electrical connections |
| E03 | Parking brake system failure | Mechanical or hydraulic issue within the parking brake circuit | Inspect parking brake linkages and hydraulic pressure |
| E14 | Failure of the feedback system | Disruption in sensor feedback loops or signal transmission | Verify integrity of feedback wiring and sensor connections |
| E05 | Engine controller lockout warning (Mode 1) | Controller has entered a restricted operating mode | Check for active fault conditions triggering the lock |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
D20A-5(S/N 45001-UP) attachments & work tools
Blades
Standard blade width is 7.2 ft (2170 mm) with a height of 23.3 in (590 mm) and a capacity of 1 yd³ (0.8 m³). An angle blade is available as an optional part.
Rippers
Ripper attachments are available for this model. Specific single-shank or multi-shank configurations and weights are not documented in the technical specifications.
Drawbars/counterweights
Specific dimensions or availability for drawbars and counterweights are not provided in the technical data sheets.
Hydraulic arrangement notes
The hydraulic system features a relief valve pressure of 2204.7 psi (15200.3 kPa) and a pump flow capacity of 14.1 gpm (53 L/min).
All D20A-5(S/N 45001-UP) assemblies by section
Every catalogued assembly group for the Komatsu D20A-5(S/N 45001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Engine Related Parts And Electrical System
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Air Cleaner Connection(#53687-)
| 07***09 | Clamp,(See Fig. K0210-16a0) | 2 |
| 10***60 | Boot | 1 |
| 10***70 | Pipe | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Battery
| 01***30 | Bolt,(Cold Terrain Spec.) | 4 |
| 01***18 | Bolt | 4 |
| 01***06 | Nut, Regular Hexagon (M8-1.25) | 8 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Electrical System
| 01***12 | Bolt (M8-1.25x12) | 2 |
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 13 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Engine Mounting Parts(#45001-53686)
| 01***10 | Bolt | 4 |
| 10***20 | Cushion,Rear | 8 |
| 11***20 | Washer | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Engine Mounting Parts(#53687-)
| 01***10 | Bolt | 4 |
| 10***20 | Cushion,Rear | 4 |
| 10***30 | Cushion,Front | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Control Lever
| 01***20 | Bolt,(Large Capacity Type) (Std) | 10 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***16 | Screw | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank And Piping
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 3 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
| 07***20 | Cap Ass'Y | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank? Additional Strainer And Piping(#45001-51979)
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 3 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Fuel Tank? Additional Strainer And Piping(#51980-)
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 3 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Instrument Panel(#45001-54039)
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 2 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Instrument Panel(#54040-)
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Oil Cooler And Piping
| 01***20 | Bolt,(Large Capacity Type) (Std) | 3 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Radiator And Piping(#45001-53686)
| 01***12 | Bolt (M8-1.25x12) | 3 |
| 01***16 | Bolt,(For Slag Handling) | 4 |
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Engine Related Parts And Electrical System : Radiator And Piping(#53687-)
| 01***16 | Bolt,(For Slag Handling) | 4 |
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 4 |
Guard
Komatsu : D20a-5(S/N 45001-Up) : Guard : Cross Bar
| 01***40 | Bolt,(Not Used With Cab) | 8 |
| 01***45 | Bolt,(For Slag Handling) | 16 |
| 01***45 | Bolt, Fuel Tank Mounting - Front Right | 8 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Engine Bottom Guard
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***30 | Bolt,(For Center Guard) | 14 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Hitch
| 01***40 | Bolt | 2 |
| 01***45 | Washer,(Without R.O.P.S.) | 2 |
| 10***12 | Drawbar | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Loader Frame And Floor Plate(#45001-50000)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
| 01***35 | Bolt,(For Pedal Steering) | 10 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Loader Frame And Floor Plate(#50001-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
| 01***35 | Bolt,(For Pedal Steering) | 10 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Mark And Plate (Except Japan)
| 04***60 | Screw,Machine Model (For Ec Reg.) | 4 |
| 09***00 | Plate? Safety,Inspection And Maintenance | 1 |
| 09***35 | Plate? Name,(Limited Supply) (English) | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Mark And Plate (Except Japan) (Chinese)
| 04***60 | Screw,Machine Model (For Ec Reg.) | 4 |
| 09***00 | Plate? Safety,Inspection And Maintenance | 1 |
| 09***35 | Plate? Name,Ripper (Limited Supply) | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Mark And Plate (Except Japan) (English)
| 04***60 | Screw,Machine Model (For Ec Reg.) | 4 |
| 09***00 | Plate? Safety,Inspection And Maintenance | 1 |
| 09***35 | Plate? Name,(Limited Supply) (English) | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Operator'S Seat
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 15 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Operator'S Seat (Op)
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 8 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 15 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Radiator Guard And Hood(#45001-53686)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 15 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
| 01***35 | Bolt,(For Pedal Steering) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Radiator Guard And Hood(#53687-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 11 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 2 |
| 01***35 | Bolt,(For Pedal Steering) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Guard : Rear Cover And Hydraulic Tank
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 25 |
Main Clutch And Transmission
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Counter Shaft And Gear
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 3 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Gear Shift Lever And Fork
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***12 | Screw,(With Articulate Indicator) | 4 |
| 01***20 | Screw,Set | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Inertia Brake
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 1 |
| 01***06 | Nut, Regular Hexagon (M8-1.25) | 5 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Intermadiate Shaft And Gear
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Case(#45001-50000)
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***30 | Bolt,(Cold Terrain Spec.) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Case(#50001-)
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***25 | Bolt,(Without Auto Priming System) | 4 |
| 01***30 | Bolt,(Cold Terrain Spec.) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pedal
| 01***30 | Bolt,(Cold Terrain Spec.) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
| 01***30 | Bolt,(For France Noise Suppression) | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Plate
| 01***10 | Bolt, Mount Flasher | 6 |
| 01***16 | Bolt (Welded) | 6 |
| 01***16 | Bolt,(For Slag Handling) | 6 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pump
| 04***15 | Ring, Snap | 1 |
| 07***01 | Pump Ass'Y (Fal10) | 1 |
| 07***60 | Seal,Oil | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Pump Drive And Relief Valve
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***70 | Bolt, Spacer | 4 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 8 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Main Clutch Yoke
| 01***30 | Bolt,(For France Noise Suppression) | 2 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 1 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Main Shaft And Gear
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***10 | Nut | 1 |
| 01***10 | Nut | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Transmission Case
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Main Clutch And Transmission : Universal Joint
| 01***40 | Bolt,(For Position Fixing) | 8 |
| 01***25 | Washer,Spring?(Sandy And Dusty Spec.) | 8 |
| 07***75 | Fitting,Grease (Without Lub. Piping) | 1 |
Optional Parts
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Angle Blade
| 01***45 | Washer | 2 |
| 02***40 | Bolt,(Pl) | 20 |
| 02***13 | Nut,(Pl) | 20 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Back-Up Alarm
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***20 | Screw | 4 |
| 01***05 | Nut (Welded) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : C-Frame
| 01***45 | Bolt, Mount Center Hinge Retainer (Lower) | 12 |
| 01***15 | Bolt | 4 |
| 01***42 | Washer,Spring (For Pedal Steering) | 12 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Canopy
| 01***25 | Bolt - Rear Guard Mounting | 8 |
| 01***30 | Bolt,Radio Controlled Slag Handling | 4 |
| 01***10 | Nut,(Dust?Drip Proof? Trimming S.) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Head Guard
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***40 | Bolt,(Not Used With Cab) | 18 |
| 01***75 | Bolt,Dust | 24 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Rops Canopy
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 5 |
| 01***40 | Bolt,(Not Used With Cab) | 26 |
| 01***45 | Bolt, Mount Center Hinge Retainer (Lower) | 8 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Steering Lever And Linkage (For Lever Steering)(#45001-50000)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 5 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***06 | Nut? L.H. Thread,R.H. Thread | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Lever Steering)(#45001-50000)
| 01***30 | Bolt,(Cold Terrain Spec.) | 1 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 3 |
| 01***30 | Bolt,(For France Noise Suppression) | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Pedal Steering)(#50001-51979)
| 01***30 | Bolt,(Cold Terrain Spec.) | 2 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 6 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Optional Parts : Steering Pedal And Linkage (For Pedal Steering)(#51980-)
| 01***30 | Bolt,(Cold Terrain Spec.) | 2 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 6 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
Steering System And Final Drive
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Bevel Gear And Shaft
| 01***16 | Bolt,(Sandy And Dusty Spec.) | 6 |
| 01***10 | Nut,(Dust?Drip Proof? Trimming S.) | 8 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Brake Band
| 01***35 | Bolt,(For Pedal Steering) | 8 |
| 01***42 | Washer,Spring (For Pedal Steering) | 8 |
| 01***23 | Plain Washer | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Brake Pedal And Linkage (For Lever Steering)(#50001-)
| 01***30 | Bolt,(Cold Terrain Spec.) | 1 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 3 |
| 01***30 | Bolt,(For France Noise Suppression) | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Final Drive Gear
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 16 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***20 | Bolt,(Used When Towing Winch) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Final Drive Housing
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 16 |
| 01***30 | Bolt,Radio Controlled Slag Handling | 26 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 16 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Parking Brake Lever
| 01***30 | Bolt,(Cold Terrain Spec.) | 1 |
| 01***35 | Bolt,(Without Auto Priming System) | 1 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Sprocket And Shaft
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***11 | Nut (M14-1.50 Thd), Nut; Was 01582-01411 | 24 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 8 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Case And Main Frame
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 8 |
| 01***35 | Bolt,(For Quick Shift) (Mitsubishi) | 8 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Case Cover
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***25 | Bolt,(For Canvas Canopy?Head Guard) | 20 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Clutch
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 16 |
| 01***90 | Bolt (M10-1.50x90) | 8 |
| 01***10 | Nut,(For Slag Handling) | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Lever And Linkage (For Lever Steering)(#50001-51979)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 5 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***06 | Nut? L.H. Thread,R.H. Thread | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Lever And Linkage (For Lever Steering)(#51980-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***06 | Nut? L.H. Thread,R.H. Thread | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Oil Piping(#51980-)
| 01***16 | Bolt,(For Slag Handling) | 1 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***40 | Bolt,(Dust And Dirt Protection) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Pedal And Linkage (For Pedal Steering)(#45001-50000)
| 01***30 | Bolt,(Cold Terrain Spec.) | 2 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 6 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve (For Pedal Steering)(#51980-)
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***25 | Washer,Spring?(Sandy And Dusty Spec.) | 8 |
| 04***16 | Pin, Spring | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve And Piping(#45001-51979)
| 01***20 | Bolt,(Large Capacity Type) (Std) | 4 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Steering System And Final Drive : Steering Valve(#51980-)
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***25 | Washer,Spring?(Sandy And Dusty Spec.) | 8 |
| 04***16 | Pin, Spring | 2 |
Tool And Kit
Komatsu : D20a-5(S/N 45001-Up) : Tool And Kit : Tool
| 07***00 | Pump,Grease | 1 |
| 07***00 | Pump,Grease | 1 |
| 07***00 | Pump,Grease | 1 |
Track
Komatsu : D20a-5(S/N 45001-Up) : Track : Carrier Roller
| 01***25 | Bolt,(Without Auto Priming System) | 3 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
Komatsu : D20a-5(S/N 45001-Up) : Track : Front Idler
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 12 |
| 01***30 | Bolt,(For France Noise Suppression) | 8 |
| 01***08 | Nut,R.H. Thread | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Track : Recoil Spring
| 01***16 | Bolt,(For Slag Handling) | 4 |
| 01***30 | Bolt,Radio Controlled Slag Handling | 8 |
| 01***35 | Bolt,(For Pedal Steering) | 20 |
Komatsu : D20a-5(S/N 45001-Up) : Track : Track Frame(#45001-46657)
| 01***20 | Bolt,(Large Capacity Type) (Std) | 16 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 24 |
| 01***25 | Bolt,(For Slag Handling) | 36 |
Komatsu : D20a-5(S/N 45001-Up) : Track : Track Frame(#46658-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 24 |
| 01***25 | Bolt,(For Slag Handling) | 36 |
| 01***35 | Bolt,(For Pedal Steering) | 16 |
Komatsu : D20a-5(S/N 45001-Up) : Track : Track Roller
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 12 |
| 01***45 | Bolt, Mount Center Hinge Retainer (Lower) | 40 |
| 01***25 | Washer,Spring?(Sandy And Dusty Spec.) | 12 |
Komatsu : D20a-5(S/N 45001-Up) : Track : Track Shoe
| 01***10 | Nut,(Dust?Drip Proof? Trimming S.) | 148 |
| 01***36 | Washer,Radio Controlled Slag Handling | 148 |
| 01***18 | Nut? Shoe (Kit) | 296 |
Work Equipment
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment : Angle Tilt Blade
| 01***20 | Bolt,(Large Capacity Type) (Std) | 2 |
| 01***25 | Bolt - Rear Guard Mounting | 2 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment : Angle Tilt Frame(#45001-53994)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***25 | Bolt - Rear Guard Mounting | 4 |
| 01***60 | Bolt (M20-2.50x60) | 6 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment : Angle Tilt Frame(#53995-)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***25 | Bolt - Rear Guard Mounting | 4 |
| 01***60 | Bolt (M20-2.50x60) | 6 |
Work Equipment Control System
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Blade Angle Cylinder
| 04***20 | Ring, Retaining | 1 |
| 04***20 | Ring, Snap | 4 |
| 07***75 | O-Ring,Cylinder Head | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Blade Lift Cylinder
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 1 |
| 04***20 | Ring, Retaining | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Blade Tilt Cylinder
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***30 | Washer,Spring(Sandy?Dusty Terrain S.) | 1 |
| 04***20 | Ring, Retaining | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Lever
| 01***20 | Bolt,(Sandy? Dusty Terrain Spec.) | 8 |
| 01***16 | Screw | 5 |
| 01***03 | Nut? L.H. Thread,L.H. Thread | 3 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Valve (1/2)
| 01***16 | Bolt (Op) | 8 |
| 01***25 | Bolt, Seal Cover Mounting | 2 |
| 01***30 | Bolt | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Control Valve (2/2)
| 07***14 | O-Ring,(F4350-61a0a-20 ) | 3 |
| 07***34 | O-Ring, O-Ring,Drain Plug? R.H. Half Tank | 3 |
| 07***23 | O-Ring,(For 2nd Travel Speed) (Op) | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Pump - Valve)
| 01***45 | Bolt,(S6d155-4b) | 4 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 1 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Angle Cylinder)
| 01***20 | Bolt,(Large Capacity Type) (Std) | 14 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 9 |
| 01***30 | Bolt,(For France Noise Suppression) | 5 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Lift Cylinder)
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 1 |
| 01***30 | Bolt,(For France Noise Suppression) | 4 |
| 01***35 | Bolt, Mounting - Flywheel Housing End | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Tilt Cylinder)(#45001-50000)
| 01***25 | Bolt,(Without Auto Priming System) | 2 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 2 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 4 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Piping (Valve - Tilt Cylinder)(#50001-)
| 01***35 | Bolt,(Without Auto Priming System) | 1 |
| 01***20 | Bolt,(Large Capacity Type) (Std) | 2 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 2 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Pump(#45001-50000)
| 04***15 | Ring, Snap | 1 |
| 70***00 | Pump Ass'Y,(See Fig. 3601a) | 1 |
| 70***10 | Seal, Oil | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Oil Pump(#50001-)
| 04***15 | Ring, Snap | 1 |
| 70***10 | Seal, Oil | 1 |
| 70***10 | Pump Ass'Y,(See Fig. 3601) | 1 |
Komatsu : D20a-5(S/N 45001-Up) : Work Equipment Control System : Hydraulic Tank And Filter
| 01***16 | Bolt,(For Slag Handling) | 7 |
| 01***25 | Bolt,(Sandy? Dusty Terrain Spec.) | 3 |
| 01***06 | Nut, Regular Hexagon (M8-1.25) | 3 |
D20A-5(S/N 45001-UP) serial number reference
The PIN plate is located on the front frame casting, typically near the operator's left side. To read the prefix, identify the initial numeric sequence before the build sequence digits. Note that D20P-5 (Power Angle Tilt) units typically start at serial 45003-UP, distinct from the D20A-5/D20PL-5 start of 45001-UP.
| Prefix | Identifies | Notes |
|---|---|---|
| 45001-UP | D20A-5 | Standard configuration. Serial range 4SS001-UP covers the D20A-5. |
| 45001-UP | D20PL-5 | LGP (Low Ground Pressure) configuration. Shares the 45001-UP serial start with the D20A-5. |
Frequently asked questions
What engine is used in the Komatsu D20A-5?
The machine is powered by a Komatsu 4D94-2N 4-cylinder engine with a displacement of 179.5 cu in (3 L).
What is the operating weight of this bulldozer?
The standard operating weight for the D20A-5 is approximately 7,848.5 lb (3,560 kg).
What model replaced the D20A-5?
The D20A-5 was part of a continuous series; specific successor models vary by region and configuration, such as the D21 series.
What D20A-5(S/N 45001-UP) owners discuss
What are the known symptoms of steering and reverse drive failure in the D20A-5?
What hydraulic fluid specifications are recommended for the steering and drive clutch?
What are the typical undercarriage wear patterns or maintenance needs for this machine?
What are the engine specifications for the D20A-5 (S/N 45001-UP)?
What should be checked when purchasing a used Komatsu D20A-5?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Need a specific D20A-5(S/N 45001-UP) part?
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