Komatsuengine(no series)

Komatsu 6D95L-1B(S/N 10001-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu 6D95L-1 is a 4.89-liter, six-cylinder inline diesel engine designed for mid-size construction applications. It powers the FD35/40/45 series of compact wheel loaders and the SD23/25-3 mini excavators. The engine delivers between 82 and 95 flywheel horsepower depending on the specific machine configuration and governor settings, with a maximum torque of 28 to 32 kgm. Production years span the late 1990s through the 2010s, serving as a predecessor to the SAA4D95LE series in newer Komatsu lines. Configurations include distributor-type and in-line type fuel pumps, with dry weights ranging from 345 to 425 kg depending on the specific variant and accessories.

Across its generations, the 6D95L-1 evolved from mechanical Bosch governors to more refined fuel delivery systems, adapting to Tier 1 and Tier 2 emissions standards. The machine matters in the used and parts market because of its widespread use in compact loaders and excavators, which are high-volume machines with significant aftermarket support. The engine's simple mechanical design and lack of complex emissions aftertreatment make it a preferred candidate for rebuild and conversions in older equipment, ensuring steady demand for core components and service manuals.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu 6D95L-1B(S/N 10001-UP) specifications

Engine

Model6D95L-1
Configuration6-cylinder in-line, turbocharged (S6D95L-1 variant includes aftercooler)
Displacement4.890 L (298.5 cu in)
Bore x Stroke95 mm x 115 mm (3.7 in x 4.5 in)
Gross Power82 HP (61 kW) @ 2,150 rpm (FD35/40/45 series); 90 HP (67 kW) @ 2,250 rpm (FD50/60/70-5 series); 95 HP (71 kW) @ 2,250 rpm (FD50/60/70-6 series)
Net Power82 HP (61 kW) @ 2,150 rpm (FD35/40/45 series); 90 HP (67 kW) @ 2,250 rpm (FD50/60/70-5 series); 95 HP (71 kW) @ 2,250 rpm (FD50/60/70-6 series)
Maximum Torque28 kg·m (203 ft·lbf) @ 1,500 rpm (FD35/40/45 series); 30 kg·m (217 ft·lbf) @ 1,500 rpm (FD50/60/70-5 series); 32 kg·m (231 ft·lbf) @ 1,500 rpm (FD50/60/70-6 series)
Emissions TierTier 1 / Stage II

Weights

Engine Dry Weight360–370 kg (794–816 lb)

Dimensions

Overall Length983–986 mm (38.7–38.8 in)
Overall Width586–637 mm (23.1–25.1 in)
Overall Height809–876 mm (31.9–34.5 in)

Performance

High Idle Speed2,200–2,500 rpm (varies by configuration)
Low Idle Speed700 rpm ± 25
Minimum Fuel Consumption160 g/HPh

Service capacities (summary)

Lubricating Oil Capacity11–13 L (2.9–3.4 gal)
Coolant Capacity7.5–18 L (2.0–4.8 gal)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu 6D95L-1B(S/N 10001-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level at sight glass.
  • Check coolant level and secure cap.
  • Drain water from fuel separator.
  • Check air filter restriction indicator.
  • Inspect hydraulic hoses for cracks and leaks.
Every 250 h
  • Change engine oil and filter.
  • Grease all pivot points on boom, stick, and bucket.
  • Check and tighten belt tension and hose clamps.
  • Inspect undercarriage for loose pins and bushings.
  • Check track tension and shoe condition.
  • Clean debris from radiator and oil cooler fins.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Test battery load and clean terminals.
  • Test coolant SCA concentration.
  • Collect KOWA oil sample for analysis.
  • Measure undercarriage wear.
Every 1,000 h
  • Replace air filter outer element.
  • Change final drive oil on both sides.
  • Inspect turbocharger for wear.
  • Check valve clearance and adjust if necessary.
  • Perform structural inspection of boom and stick welds.
  • Sample hydraulic oil for particle count.
Every 2,000 h
  • Change hydraulic system oil.
  • Flush and replace coolant.
  • Replace swing machinery oil.
  • Perform comprehensive brake system inspection.
  • Check torque on ROPS and ROPS bolts.
  • Inspect all belts and hoses for replacement.

Servicing the 6D95L-1B(S/N 10001-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA oil analysis at every 500-hour interval to monitor wear metals like iron and copper, indicating piston ring or bearing wear. Check coolant SCA levels at 500 hours to prevent liner cavitation in the 6D95L-1's wet sleeve design. Monitor hydraulic oil particle counts at 1,000 hours to detect pump wear early. Track fuel dilution and soot levels in the engine oil to assess combustion efficiency and filter loading. Use KOMTRAX telematics data to correlate high load hours with fluid degradation rates for optimized change intervals.

Corrective & Common Repairs

Address hard starting by inspecting the Bosch VE distributor pump for internal wear or air leaks in the fuel lines. Replace worn injector nozzles if black smoke or excessive fuel consumption occurs. Check the mechanical all-speed governor for sluggish response or hunting at idle. Inspect the water pump for coolant leaks around the weep hole, a common failure point. Verify alternator output if electrical systems show voltage drops, as the 15A or 25A units can fail under high accessory loads.

Overhaul & Rebuild Points

Plan a major overhaul when compression drops below specification or oil consumption exceeds 1 liter per 10 hours. Measure cylinder bore wear and replace liners if out of tolerance. Inspect the crankshaft journals for scoring and check main bearing clearances. Replace the timing gear set if chain stretch or gear tooth wear is evident. Rebuild the fuel injection pump if fuel delivery rates are inconsistent. Ensure all gaskets and seals are replaced during reassembly to prevent coolant and oil leaks.

Seasonal & Environment Servicing

In cold climates, use lower viscosity engine oil and ensure the coolant mixture provides adequate freeze protection. Check the air filter more frequently in dusty environments, cleaning the outer element at 1,000 hours and replacing it at 2,000 hours. In sandy conditions, inspect the turbocharger inlet for sand ingestion damage. Monitor the radiator and oil cooler fins for debris buildup, cleaning them regularly to prevent overheating. Adjust track tension in muddy conditions to prevent excessive material buildup and undercarriage wear.

6D95L-1B(S/N 10001-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
600-311-1190Plate? Caution,Fuel FilterCheck fitment →
600-311-6220Cartridge,Fuel FilterCheck fitment →
600-311-9600Fuel Filter Ass'YCheck fitment →
07000-02135O-Ring,Hydraulic Oil FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

6D95L-1B(S/N 10001-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify voltage at the pin connector
CA111Internal engine controller faultECM internal abnormalityReplace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail sensor or actual overpressure conditionDiagnose the fuel rail pressure sensor or pump lines
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration and engine load cycle
CA441Battery voltage too lowAlternator or battery failure; voltage regulator issueReplace the alternator or battery; check the voltage regulator
AA10NXAir cleaner cloggingBlocked air filter elementReplace the air filter
CA122Intake air pressure high voltageIntake pressure sensor malfunction or wiring issueVerify the intake pressure sensor and wiring
CA123Intake air pressure low voltageSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA153Intake air temperature sensor high errorIAT sensor malfunctionReplace or test the IAT sensor
CA428Fuel moisture sensor invalid voltageFuel supply contamination or sensor harness issueEnsure a clean fuel supply and check the moisture sensor harness

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

6D95L-1B(S/N 10001-UP) attachments & work tools

Excavator Attachments

The 6D95L-1B engine (S/N 10001-Up) powers the PC120-5 excavator series. Typical bucket capacities for this class range from 0.3 to 0.6 cubic meters (0.4 to 0.8 cubic yards). Coupler systems vary by configuration/series; standard quick couplers are factory options for rapid tool changes. Hydraulic kit arrangements depend on the specific PC120-5 sub-model and required auxiliary circuit flow.

Dozer Attachments

The 6D95L-1B engine is not listed for the D37E-2 or D37P-2 dozer series in the provided equipment guide; those models use the 6D95L-1BB engine. Data for dozer blade configurations and guarding options for the 6D95L-1B engine is not documented in the source text.

Grader Attachments

The 6D95L-1B engine is not explicitly linked to a grader model in the provided equipment guide. The PC120-5 excavator is the primary machine type associated with this engine serial range in the source data. Blade and moldboard specifications for graders are not documented for this engine.

All 6D95L-1B(S/N 10001-UP) assemblies by section

Every catalogued assembly group for the Komatsu 6D95L-1B(S/N 10001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Cooling System
Komatsu : 6d95l-1b(S/N 10001-Up) : Cooling System : Corrosion Resistor And Piping
01***14Bolt,(With Corrosion Resistor)3
01***20Bolt,(For Japan Pc200)2
01***40Bolt2
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cooling System : Water Pump And Cooling Fan(#10001-21726)
01***16Screw5
01***20Screw2
01***30Bolt,(Water Separator Spec.)6
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cooling System : Water Pump And Cooling Fan(#21727-)
01***16Screw5
01***20Screw6
01***35Screw6
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Cylinder Block
Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Camshaft And Tappet(#10001-10008)
01***20Screw2
04***16Fitting Wedge1
61***30Plate,Thrust1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Camshaft And Tappet(#10009-)
01***20Screw2
04***16Fitting Wedge1
62***10Tappet12
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Crankshaft
01***45Bolt,Nylock1
01***16Bolt,(With Alternator Cover Type)6
61***11Bolt,Nylock (K2)1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Cylinder Block
01***16Screw5
01***06Nut1
01***06Nut1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#10001-21726)
01***30Bolt6
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
04***18Bolt, Eye2
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#21727-31853)
01***30Bolt6
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
07***15Plug1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#31854-)
01***30Bolt6
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
07***15Plug1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Front Cover And Gear
01***70Bolt,(For 75a Alternator)1
01***16Bolt2
01***20Bolt,(With Tachometer Outlet)6
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Oil Pan(#10001-17360)
01***16Screw32
07***30O-Ring,Case? Magnet Ass'Y1
20***60Sensor,Engine Oil Level1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Oil Pan(#17361-)
01***14Bolt,(W/Joy Stick Str.)(W/O Heater)30
01***14Bolt30
01***16Screw2
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Piston And Connecting Rod
04***12Ring, Snap12
62***21Piston (S)6
62***00Piston Ring Ass'Y,Per Cylinder6
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Block : Power Take Off
(0***5)Ring,Snap1
(2***0)Coupling1
(0***0)Bolt,(See Fig.Engine Wiring)12
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Cylinder Head
Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Air Cleaner (Double Element Type)(#10001-20188)
04***10Ring,See Fig. K4010-65a01
09***61Plate? Instruction,(Chinese) (Not Shown)1
60***11Washer,Seal (K26)2
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Air Cleaner (Single Element Type) (Without Band)(#20189-)
04***10Ring,See Fig. K4010-65a01
60***11Washer,Seal (K26)1
60***80Valve1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Air Cleaner (Single Element Type)(#20189-)
04***10Ring,See Fig. K4010-65a01
09***61Plate? Instruction,(Chinese) (Not Shown)1
60***11Washer,Seal (K26)1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#10001-10008)
01***30Screw11
01***70Bolt4
01***85Bolt1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#10009-41929)
01***12Bolt2
01***20Bolt,(For Japan Pc200)2
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#41930-)
01***12Bolt2
01***20Bolt,(For Japan Pc200)2
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Cylinder Head
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)4
01***32Washer,(Not Used With Emergency Str.)25
01***32Washer, (Without Emergency Steering)25
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Cylinder Head Cover
61***10Cap, Oil Filler1
61***20Screw4
61***30Washer,(B)4
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Exhaust Manifold And Muffler(#10001-21841)
01***80Bolt, Mount Strainer Flange1
01***25Grub Screw4
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Exhaust Manifold And Muffler(#21842-)
01***80Bolt, Mount Strainer Flange1
01***25Grub Screw4
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
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Komatsu : 6d95l-1b(S/N 10001-Up) : Cylinder Head : Rocker Arm
01***12Bolt,(Without R.P.C.U.)1
01***65Bolt,(For Alternator Bracket Mount)8
61***30Nut12
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Electrical System
Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Alternator (25a)(#10001-20188)
60***40Alternator A. (25a),(See Fig.0641)1
KD***52Bolt,Through3
KD***70Rear Bracket Ass'Y1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Alternator (25a)(#20189-)
60***30Alternator A. (25a),(With Non Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***11Rear Bracket Ass'Y1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Alternator (35a) (Tropical Sandy And Dusty Spec.)(#10001-36974)
60***40Alternator A. (35a),(With Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***80Collar1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Alternator (35a) (Tropical Sandy And Dusty Spec.)(#36975-)
60***90Alternator A. (35a)1
KD***57Bearing,Ball? Front1
KD***80Collar1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Alternator And Mounting (25a)(#10001-20188)
01***30Bolt,(For Trimming Dozer)1
01***25Bolt,(With Corrosion Resistor)3
01***55Bolt,(With Engine Stop Motor Type)1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Alternator And Mounting (25a)(#20189-)
01***30Bolt,(For Trimming Dozer)1
01***35Bolt,(Cold Weather Spec.)1
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Alternator And Mounting (35a) (Tropical Sandy And Dusty Spec.)
01***60Bolt1
01***30Bolt,(For Trimming Dozer)1
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Heater Switch And Heater Signal
60***30Signal,Engine Pre Heater1
60***80Cap1
60***90Cap3
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Starting Motor (5.5kw)(#10001-21726)
60***30Starting Motor Ass'Y,(5.5kw)1
KD***30Bracket,Center1
KD***10Field Coil Ass'Y1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Starting Motor (5.5kw)(#21727-)
60***20Starting Motor Ass'Y,(5.5kw)1
KD***30Bracket,Center1
KD***20Cneter Bracket A1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Electrical System : Starting Motor And Mounting (5.5kw)
01***30Bolt3
07***00O-Ring,(F4350-65a1 -5 )1
07***05O-Ring,(Not Used With Emergency Str.) (K2)1
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Engine Kit
Komatsu : 6d95l-1b(S/N 10001-Up) : Engine Kit : Gasket Kit
01***12Washer,Lock? Injection Gear1
07***00O-Ring,(F4350-65a1 -5 )1
07***05O-Ring,(Not Used With Emergency Str.) (K2)1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Engine Kit : Gasket Kit (With Corrosion Resistor)
01***12Washer,Lock? Injection Gear1
07***00O-Ring,(F4350-65a1 -5 )1
07***05O-Ring,(Not Used With Emergency Str.) (K2)1
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Fuel System
Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Filter And Piping
01***20Bolt2
07***12Gasket,Mechanical Pump Piping1
07***12Gasket,(Without Air Compressor Type) (K1)4
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Feed Pump) (Regulation Of Sweden)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***20Pump,Priming1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#10001-78684)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***20Pump,Priming1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#78685-)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***10Feed Pump Ass'Y,(Not Shown)1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2) (Regulation Of Sweden)
DK***00Adapter1
DK***00Nut,Lock1
DK***00Housing1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#10001-78684)
DK***00Adapter1
DK***00Nut,Lock1
DK***00Housing1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#78685-)
DK***00Shim? 2.00mm,(High Altitude Spec.)0
DK***00Adapter1
DK***00Nut,Lock1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2) (Regulation Of Sweden)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***00Bushing1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#10001-78684)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***20Cover1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#78685-)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***20Cover1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2) (Regulation Of Sweden)
62***30Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing0
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#10001-78684)
62***20Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#78685-)
62***21Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing0
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2) (Regulation Of Sweden)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#10001-78684)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#78685-)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Injection Pump And Piping
01***35Stud4
01***25Screw4
01***12Bolt,(See Fig.0501)1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Fuel Nozzle And Spill Pipe
01***35Bolt, Mount Bracket To Floor6
07***10Tube,(See Fig.0421-14)5
07***30Tube,Spill1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Fuel System : Water Separator
07***60O-Ring,(For Pc750?800?1800) (A2610)1
60***00Water Separator A.,(See Fig.2415)1
60***10Cover1
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Lubricating Oil System
Komatsu : 6d95l-1b(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Cooler(#10001-52803)
01***25Bolt,(With Corrosion Resistor)18
01***06Nut,(With Back-Up Alarm) (Op), Nut; Was 01580-108064
01***06Nut4
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Komatsu : 6d95l-1b(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Cooler(#52804-)
01***25Bolt,(With Corrosion Resistor)18
01***06Nut4
07***12Plug,Taper1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Filter(#10001-21726)
01***25Bolt,(With Corrosion Resistor)4
07***12Washer, Gasket,(Without Thermo Sensor) (K1)1
60***40Alarm Assembly, Full Flow Filter1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Filter(#21727-)
60***40Cartridge,Engine Oil Filter (D31s)1
60***41Cartridge,Engine Oil Filter (D31s)1
60***20Plate? Caution,Oil Filter1
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Komatsu : 6d95l-1b(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
01***12Bolt,(See Fig.0501)1
01***16Screw6
01***25Bolt,(With Corrosion Resistor)1
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6D95L-1B(S/N 10001-UP) serial number reference

The engine serial number is stamped directly onto the engine block, typically on the left side near the injection pump or on a metal data plate affixed near the valve cover. The prefix '6D95L-1B' identifies the engine model; the number following it (10001-UP) indicates the sequential build number within that specific engine series. Always cross-reference the engine serial with the machine serial plate to confirm the correct parts catalog.

PrefixIdentifies
6D95L-1B6D95L-1B

Frequently asked questions

What is the engine displacement and configuration?

The Komatsu 6D95L-1 is a 4,890 cm³ (298.4 cu in) inline-six diesel engine with a bore and stroke of 95 mm x 115 mm (3.74 in x 4.53 in).

What is the operating weight of the machines powered by this engine?

Operating weight varies by configuration and series. The FD35/40/45 wheel loaders typically range from 3,400 to 4,500 kg (7,496 to 9,921 lb), while the SD23/25-3 mini excavators range from 2,300 to 2,500 kg (5,071 to 5,512 lb).

What engine replaced the 6D95L-1?

The 6D95L-1 was succeeded by the SAA4D95LE series engines, which incorporate modern emissions control technologies and electronic fuel injection systems to meet Tier 3 and Tier 4 standards.

What 6D95L-1B(S/N 10001-UP) owners discuss

What are the typical power and torque specifications for the 6D95L-1 engine series?
The 6D95L-1 engine produces 90 HP at 2,250 rpm with a maximum torque of 30 kgm at 1,500 rpm. Later variants (FD50/SO/70-6) produce 95 HP at 2,250 rpm with a maximum torque of 32 kgm at 1,500 rpm. The S6D95L-1 variant produces 110 HP at 2,000 rpm with a maximum torque of 41.5 kgm at 1,500 rpm. Minimum fuel consumption ratio is 160 g/hp·h across the series. Values vary by configuration/series.
What are the known hydraulic and powertrain behaviors for Komatsu excavators with this engine family?
Komatsu machines are generally smooth to run and fuel-efficient. Early dash-6 machines experienced valve problems, particularly on PC150 and PC120 models. If a hydraulic pump fails, the engine is often not far behind due to contamination. Machines that become slow or lose digging power should be checked for hydraulic load on the engine versus engine power loss. Weak hydraulics when hot indicates internal leakage or degraded oil.
What undercarriage or wear patterns are typical for machines using this engine?
Komatsu lines are designed to wear out complete machines simultaneously. Track tension should be checked regularly as tracks repeatedly loosen. If a machine pulls to one side, check track tension, mud/debris in the undercarriage, roller condition, and track-chain condition. Final drive noise indicates oil level or contamination issues. Undercarriage wear is accelerated by mud packing and improper tension.
What are the common electrical and sensor issues for this engine family?
Komatsu excavators rely heavily on electronic control systems. A single faulty sensor or unstable power supply can trigger multiple warning signals. Owners report intermittent starting, dashboard failure, or machines that randomly shut down. Multiple fault codes often point to battery, grounds, or connectors. Engine performance issues like power loss or increased fuel usage may signal airflow restriction, injector wear, or failing fuel delivery components.
What is the engine configuration and key specifications?
The 6D95L is a 4-cycle, water-cooled, direct injection diesel engine. It is an in-line 6-cylinder turbocharged engine with a displacement of 5.0L. Bore and stroke are approximately 102 mm x 110 mm. Weight is approximately 600-800 kg. It uses mechanical injection. Emission standards are Tier 1 / Stage II.
What are the recommended lubricants and coolants?
Use Komatsu Genuine Diesel engine oil, Hydraulic oil, Axle oil, and Powertrain oil. Use Super-coolant AF-NAC. Komatsu Oil/Fuel & Wear Analysis (KOWA) is recommended for monitoring.
What should be checked when buying a used machine with a 6D95L-1B(S/N 10001-UP) engine?
Check for hydraulic pump contamination and engine health, as pump failure often precedes engine damage. Inspect the cooling package (radiator, hydraulic oil cooler, charge-air cooler) for packed debris between heat exchangers. Verify track tension and undercarriage wear. Check for intermittent starting, dashboard failures, or random shutdowns indicating electrical/sensor issues. Test hydraulic performance cold and hot to identify internal leakage. Verify the exact serial-prefix specification sheet and installed attachment package. Have your dealer verify the engine serial number and configuration match.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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