Komatsuengine(no series)

Komatsu 6D95L-1AC-TW(S/N 96999-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu 6D95L-1AC-TW is a 5.0-liter, inline-six, turbocharged diesel engine designed for heavy-duty construction applications. It powers the Komatsu PC200-6 and PC210-6 hydraulic crawler excavators, which are mid-size machines with operating weights ranging from approximately 19,000 to 21,000 kg (41,885 to 46,296 lb). Production for this engine configuration spans the late 1990s through the mid-2000s, serving as the successor to the 6D95 series and preceding the Tier 3/4 compliant 6D95E and 6D95Z variants. The machine was offered in standard and long-carriage (LC) configurations to accommodate varying stability and reach requirements.

Across its generation, the 6D95L-1AC-TW evolved from mechanical injection systems to more precise electronic control units to meet tightening emissions standards. The 'TW' suffix denotes a specific regional or environmental package, often associated with tropical or high-temperature operation. In the used and parts market, this engine remains critical because the PC200-6 and PC210-6 platforms are ubiquitous in earthmoving fleets. Their widespread adoption ensures a robust supply of aftermarket components, making the 6D95L-1AC-TW a cost-effective powertrain choice for fleet managers prioritizing uptime and parts availability over new-equipment warranty coverage.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu 6D95L-1AC-TW(S/N 96999-UP) specifications

Engine

Model6D95L-1AC-TW
Series/Generation95 Series (6D95L-1)
ConfigurationTurbocharged, Aftercooled
Displacement4.890 L (298.4 cu in)
Cylinders6, In-line
Bore95 mm (3.74 in)
Stroke115 mm (4.53 in)
Gross Power59 kW (79 hp) @ 2500 rpm
Net Power52 kW (70 hp) @ 2350 rpm
Emissions TierTier 1 / Stage II

Weights

Engine Weight420–430 kg (926–948 lb)

Dimensions

Engine Length1056–1075 mm (41.6–42.3 in)
Engine Width620–625 mm (24.4–24.6 in)
Engine Height1093–1100 mm (43.0–43.3 in)

Performance

Torque265–270 N·m (195–199 lb·ft) @ 1400 rpm

Service capacities (summary)

Fluid RecommendationsKomatsu EO (Engine Oil), Komatsu TO (Hydraulic Oil), Komatsu AXO (Axle Oil), Komatsu HO (Powertrain Oil), Super-coolant AF-NAC

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu 6D95L-1AC-TW(S/N 96999-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level via sight glass.
  • Check coolant level and ensure cap is secure.
  • Drain water from fuel separator.
  • Check air filter restriction indicator.
  • Inspect hydraulic hoses for cracks or leaks.
Every 250 h
  • Change engine oil and filter.
  • Grease all points on boom, stick, and bucket.
  • Check coolant level.
  • Inspect belts and hoses.
  • Check final drive oil level.
  • Visual inspection of undercarriage wear.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Perform KOWA oil sample.
  • Test coolant SCA concentration.
  • Load test battery.
  • Grease all pivot points on undercarriage.
Every 1,000 h
  • Replace air filter outer element.
  • Change final drive oil.
  • Inspect turbocharger.
  • Measure undercarriage wear.
  • Check swing machinery oil.
  • Inspect structural welds on boom and stick.
Every 2,000 h
  • Change hydraulic system oil.
  • Flush and replace coolant.
  • Replace worn belts and hoses.
  • Comprehensive brake system inspection.
  • Check torque on ROPS bolts.
  • Inspect all pins and bushings for play.

Servicing the 6D95L-1AC-TW(S/N 96999-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize Komatsu Oil Wear Analysis (KOWA) at every 500-hour interval to monitor iron, copper, and lead wear metals in the engine oil. Track coolant pH and SCA concentration levels to prevent liner cavitation in the 6D95L-1AC-TW cylinder block. Monitor hydraulic oil particle count and viscosity to detect pump wear early. Use KOMTRAX telematics to track fuel consumption trends and engine load frequency, identifying inefficiencies before they cause component failure. Regular fluid sampling prevents catastrophic wear in the turbocharger and injection pump.

Corrective & Common Repairs

Address common 6D95L-1AC-TW issues by inspecting the turbocharger for shaft play and seal leaks during 1,000-hour services. Replace the fuel filter and drain the water separator daily to prevent injector corrosion. Check the air filter restriction indicator frequently; clogged filters cause excessive soot accumulation and oil dilution. Inspect the high-pressure fuel lines for leaks that can lead to fire hazards. Replace worn piston rings if blue smoke indicates excessive oil consumption during heavy loading cycles.

Overhaul & Rebuild Points

Plan for a major overhaul when compression drops below specification or oil consumption exceeds 1 liter per 10 hours. Measure cylinder bore wear and replace liners if out of tolerance. Inspect the crankshaft main and rod bearings for scoring or excessive clearance. Replace the camshaft if lobe wear affects valve timing. Rebuild the turbocharger if shaft end-play exceeds limits. Ensure all gaskets and seals are replaced during reassembly to maintain compression and prevent coolant or oil leaks in the 6D95L-1AC-TW engine block.

Seasonal & Environment Servicing

For the 6D95L-1AC-TW in tropical or sandy conditions, inspect the air intake system more frequently to prevent dust ingestion. Clean the radiator and oil cooler fins daily to maintain cooling efficiency in high ambient temperatures. Use Komatsu EO or equivalent heavy-duty diesel engine oil with high detergent properties to combat soot and acid buildup. Check the coolant glycol concentration before winter to prevent freezing. Inspect all rubber hoses and belts for UV degradation and heat cracking common in hot climates.

6D95L-1AC-TW(S/N 96999-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
600-311-7440Cartridge,Fuel FilterCheck fitment →
6206-73-6200Fuel Filter Ass'YCheck fitment →
09637-30161Plate? Instruction,Air Cleaner (Single Element)Check fitment →
09637-30262Plate? Instruction,Air Cleaner (Double Element)Check fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

6D95L-1AC-TW(S/N 96999-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor and backup speed sensor failureFaulty speed sensor, broken wiring harness, or corroded connector at the pin connectorReplace the speed sensor and verify voltage at the pin connector
CA111Engine controller internal faultCritical internal failure of the Electronic Control Module (ECM)Replace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail pressure sensor or actual overpressure condition in the fuel systemDiagnose the fuel rail pressure sensor and check pump lines
CA441Battery voltage too lowWeak battery, failing alternator, or poor electrical connectionsReplace the alternator or battery; check the voltage regulator
CA122Intake air pressure sensor feedback voltage too highFaulty intake pressure sensor or wiring issueVerify the intake pressure sensor and wiring integrity
CA123Intake air pressure sensor feedback voltage too lowSensor short circuit or airflow restriction in the intake systemCheck for a sensor short or an airflow restriction
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration and engine load cycle
AA10NXAir cleaner cloggingBlocked or dirty air filter elementReplace the air filter
B@BCNSEngine coolant overheatingLow coolant level, failed fan belt, or blocked radiator finsCheck radiator fins, fan belt, and coolant level
AB00KECharging voltage too lowAlternator malfunction or loose drive beltReplace the alternator or tighten the belt

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

6D95L-1AC-TW(S/N 96999-UP) attachments & work tools

Bulldozer Blade Systems

The 6D95L-1AC-TW engine is installed in Komatsu D-series crawler dozers, specifically the D31P-18 generation. Standard configurations include the semi-universal (SU) blade for general earthmoving and the straight (S) blade for fine grading. Factory guarding options typically include side cutters and end bits to extend blade life in abrasive conditions.

Ripper Attachments

Rear-mounted ripper configurations are standard for the D31P-18 class, designed for breaking hard ground or rock. These attachments require auxiliary hydraulic circuits for depth control and shank positioning. Factory options may include single-shank or multi-shank setups depending on the specific dozer frame and hydraulic kit availability.

Excavator Work Tools

The engine powers the PC200-6 and PC200LC-6L excavator series, which utilize standard quick-attach coupler systems for bucket interchange. Typical work tools include digging buckets, trenching buckets, and grading buckets sized for the 20-ton class. Hydraulic breaker and hammer kits are factory-supported options requiring high-flow auxiliary hydraulics.

Loader Buckets

Komatsu WA-series wheel loaders equipped with this engine class use standard loader buckets for material handling. Bucket capacities vary by configuration, typically ranging from 3.0 to 4.2 cubic meters for the WA320-8 class. Quick-attach couplers are standard for switching between rock, light material, and multi-purpose buckets.

All 6D95L-1AC-TW(S/N 96999-UP) assemblies by section

Every catalogued assembly group for the Komatsu 6D95L-1AC-TW(S/N 96999-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Engine
Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Air Cleaner(#100413-)
04***10Ring,See Fig. K4010-65a01
07***09Clamp,(With Cylinder Cover)2
60***11Washer,Seal (K26)2
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Air Intake(#100413-)
01***10Bolt (M10x1.50x10)4
01***30Screw11
01***85Bolt1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Alternator (13a) (With Non Hardening Pulley) (Inner Parts)(#100413-)
60***60Alternator A. (13a),(With Non Hardening Pulley)1
KD***31Bushing,Insulator2
KD***80Packing1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Alternator Mounting (13a) (With Non Hardening Pulley)(#100413-)
01***50Bolt1
01***40Bolt,(Shim 3-Piece)1
01***20Bolt,(For Japan Pc200)2
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Camshaft And Tappet
01***20Screw2
04***16Fitting Wedge1
06***06Bearing1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Cooling Fan
Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Cooling Fan (Reversible Fan Type)
01***45Bolt6
01***30Screw6
60***10Fan,(Reversible Type)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Crank Pulley (Hardening Pulley) (For 13a Alternator)
01***45Bolt,Nylock1
61***20Collar,Taper1
61***31Plate1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Crankshaft
62***00Main Metal Ass'Y7
62***00Thrust Metal Ass'Y1
62***00Main Metal Ass'Y7
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Cylinder Block
01***16Screw4
04***20Pin,Dowel (Welded)2
04***28Pin, Dowel - Transmission Case, Pin-Dowel2
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Cylinder Block Gasket Kit
07***05O-Ring,(Not Used With Emergency Str.) (K2)2
07***35O-Ring,Hydraulic Oil Filter1
07***50O-Ring,Front Cover Plate1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Cylinder Head
01***32Washer, (Without Emergency Steering)25
02***04Plug, Pipe1
07***08Plug, Expansion6
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Cylinder Head Gasket Kit
08***14Band,(For Additional Fuel Strainer)2
08***19Band,(Without Air Conditioner)2
61***30Gasket,Air Cleaner1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Damper
01***16Bolt,(With Alternator Cover Type)6
62***00Damper,(Except Japan Pc200)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Engine Mounting
01***45Bolt,(For Power Tilt Mech Angle)6
01***55Bolt, Mount Tube To Switch Pump5
01***35Bolt, Bolt, Mount Tubes To Switch And Work Pumps2
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Exhaust Manifold
01***25Grub Screw4
01***45Bolt, Bracket Mounting12
61***50Nut4
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Flywheel
01***30Bolt6
06***04Bearing,Ball1
62***10Washer1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Flywheel Housing
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
07***15Plug1
61***32Seal? Rear (K2)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Front Cover
01***16Bolt2
01***16Screw3
01***65Bolt,(For 35a? 25a Alternator)15
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Front Hanger (For 13a? 25a Alternator)
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
62***50Hanger,Front (With Tension Pulley)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Front Power Take Off
06***07Bearing1
06***08Bearing,Ball1
07***12Gasket,(Without Air Compressor Type) (K2)2
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Filter (For 13a? 25a Alternator)
01***85Bolt2
01***15Bolt,(With Water Separator)2
01***16Washer,(With Water Separator)2
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Injection Pump (Feed Pump) (Without Stop Motor) (Inner Parts)(#100413-)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***10Feed Pump Ass'Y,(Not Shown)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Injection Pump (Governor) (1/2) (Without Stop Motor) (Inner Parts)(#100413-)
DK***00Shim? 2.00mm,(High Altitude Spec.)0
DK***00Adapter1
DK***80Nut1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Injection Pump (Governor) (2/2) (Without Stop Motor) (Inner Parts)(#100413-)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***20Cover1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Injection Pump (Pump) (1/2) (Without Stop Motor) (Inner Parts)(#100413-)
62***52Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing0
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Injection Pump (Pump) (2/2) (Without Stop Motor) (Inner Parts)(#100413-)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Injection Pump Lubricator
07***12Gasket,(Without Air Compressor Type) (K2)2
07***10Screw, Banjo Connector (M10-1.25x20)1
62***30Pipe,Oil1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Injection Pump Mounting (Without Stop Motor)(#100413-)
01***35Grub Screw4
01***12Bolt,(See Fig.0501)1
01***16Bolt,(With Alternator Cover Type)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Fuel Return (For 13a? 25a Alternator) (For 15a Alternator With Water Separator)
01***16Bolt,(With Alternator Cover Type)1
01***50Bolt,(For Shipping)1
04***10Clip,(With Accumulator)2
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Head Cover
Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Heater Switch
01***12Bolt2
01***20Bolt,(For Japan Pc200)2
01***25Bolt,(With Corrosion Resistor)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Holder (Inner Parts)
62***10Holder Ass'Y6
DK***00Shim? 0.75mm0
DK***00Shim? 1.200mm0
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Idler Gear
01***75Bolt - Cab To Rops1
04***20Ring, Snap1
06***06Bearing2
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Injection Nozzle
01***35Bolt, Mount Bracket To Floor6
07***00Clip11
62***10Carrier6
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Injection Piping
01***25Screw4
61***30Clip1
62***00Clip Ass'Y4
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Muffler (Catalyzer Type)(#100413-)
01***15Bolt1
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
01***16Screw1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Muffler(#100413-)
01***15Bolt1
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
01***16Screw1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Name Plate And Caution (English)
09***61Plate? Instruction,Air Cleaner (Single Element)1
60***30Plate? Caution,Oil Filter And Bypass Filter1
60***20Plate? Caution,(English)(Not Shown)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Name Plate And Caution (French-English)
09***62Plate? Instruction,Air Cleaner (Double Element)1
60***90Plate? Caution,(French-English)1
60***50Plate? Caution,(French-English)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Name Plate And Caution (German-English)
09***61Plate? Instruction,(German-English) (Not Shown)1
60***80Plate? Caution,(German-English)1
60***40Plate? Caution,(German-English)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Name Plate And Caution (Indonesian-English)
09***61Plate? Instruction,(Indonesian-English)(Not Shown1
60***50Plate? Caution,(Indonesian-English)1
60***20Plate? Caution,(English-Indonesian)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Name Plate And Caution (Italian-English)(#100413-)
09***61Plate? Instruction,(Italian-English) (Not Shown)1
60***20Plate? Caution,(Italian-English)1
60***50Plate? Caution,(Italian-English)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Name Plate And Caution (Spanish-English)
09***61Plate? Instruction,(Spanish-English) (Not Shown)1
60***70Plate? Caution,Oil Filter And Bypass Filter1
60***30Plate? Caution,(Spanish-English)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Oil Filter
60***41Cartridge,Engine Oil Filter (D31s)1
60***42Cartridge,Engine Oil Filter1
62***10Nipple1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Oil Level Gauge(#100413-)
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)1
01***20Screw1
01***06Nut1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Oil Pan And Suction Tube(#100413-)
01***16Bolt, Mount Solenoid Valve30
01***12Bolt,(See Fig.0501)1
01***16Screw1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Oil Pump
01***16Screw4
01***25Bolt,(With Corrosion Resistor)1
62***10Valve1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Piston
04***12Ring, Snap12
62***02Piston Ring Ass'Y,Per Cylinder6
62***10Pin,Piston6
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Rear Hanger
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)2
62***60Hanger,Rear1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Rocker Arm
01***65Bolt,(For Alternator Bracket Mount)8
61***30Circlip2
62***20Spring5
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Spare Parts (For 25a Alternaotr Reversible Fan Type) (For 13a Alternator)(#100413-)
04***32V-Belt,(For Trimming Dozer)1
04***53V-Belt,(For Add. Air Compressor)1
07***16Gasket,(For Pc750-6) (See Fig.A2110)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Starting Motor (5.5kw) (Inner Parts)(#100413-)
60***50Starting Motor Ass'Y,(5.5kw)1
KD***00Bracket,Rear1
KD***20Spring,Brush1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Starting Motor Mounting (5.5kw)(#100413-)
Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Tension Pulley (For 13a Alternator)
01***12Bolt4
01***25Bolt,(With Corrosion Resistor)1
01***65Bolt,(With Water Separator)1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Water Pump
01***16Screw5
01***20Screw2
01***75Bolt,(For Shipping)4
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Water Pump (For Cuba)(#100413-)
01***16Screw5
01***20Screw2
01***75Bolt,(For Shipping)4
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Water Pump (For Reversible Fan)
01***16Screw5
01***20Screw2
01***75Bolt,(For Shipping)4
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Water Pump Pulley (Hardening Pulley) (For Trimming Dozer) (High Altitude Spec.)(#100413-)
04***32V-Belt,(For Trimming Dozer)1
04***53V-Belt,(For Add. Air Compressor)1
62***60Pulley? Hardening1
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Komatsu : 6d95l-1ac-Tw(S/N 96999-Up) : Engine : Water Separator (For 13a? 25a Alternator)
01***25Bolt,(With Corrosion Resistor)2
01***10Bolt2
07***60O-Ring,(For Pc750?800?1800) (A2610)1
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6D95L-1AC-TW(S/N 96999-UP) serial number reference

The engine serial number is stamped directly on the engine block, typically on the left side near the injection pump or on a metal data plate affixed to the valve cover. The machine PIN (Product Identification Number) or ESN is located on a riveted data plate on the right-hand side of the cab (for excavators) or on the front frame casting (for dozers). The engine model code (e.g., 6D95L-1AC-TW) is found on the engine data plate, not the machine PIN plate. Always cross-check the engine serial against the machine serial to ensure correct parts fitment, as re-engined machines will have mismatched numbers.

PrefixIdentifies
6D95L-1AC-TWEngine Model

Frequently asked questions

What is the engine model?

Komatsu 6D95L-1AC-TW

What is the operating weight of the machine?

Varies by configuration/series

What replaced it?

Komatsu 6D95E and 6D95Z series engines

What 6D95L-1AC-TW(S/N 96999-UP) owners discuss

What are the known powertrain and hydraulic behaviors for machines using the 6D95L-1AC-TW engine?
The engine is a 5.0L inline-6 turbocharged diesel producing 81 kW at 2,000 RPM with estimated torque of 400-450 N·m. Hydraulic systems may exhibit weakness when hot due to decreased oil viscosity and internal leakage in pumps, valves, or cylinders. All functions slowing simultaneously points to shared hydraulic supply, pump control, or engine performance issues rather than individual cylinder failure. Engine power loss under load often correlates with air/fuel restrictions or excessive hydraulic load dragging RPM down. Cooling system performance is critical; temperature rise during heavy work that drops at idle suggests marginal cooling capacity rather than total failure. Coolant expulsion or high pressure after cold start indicates deeper engine issues. Variations in hydraulic pressure and flow exist by configuration and series. Have your dealer verify specific hydraulic pressures for your machine's serial range and attachment package. (Source: Heavy Machinery Club diagnostic patterns; published references specs; factory spec sheet for 6D95L series)
What undercarriage or wear patterns are typical for this machine type?
Undercarriage wear patterns include track-chain condition, roller condition, and mud or debris packed into the undercarriage, which can cause the machine to pull to one side or travel faster on one side. Track tension must be checked on both sides to rule out mechanical resistance before diagnosing travel motor or final drive issues. Final drives may make noise if oil level is low or contaminated. The machine may drift or pull while traveling if track tension is uneven or if one side is in a different travel-speed mode. Variations in undercarriage wear depend on ground conditions and maintenance intervals.
What are the engine quirks per the 6D95L-1AC-TW series?
The 6D95L-1AC-TW is part of the 6D95L series, a robust evolution of the 6D95 series designed for heavy-duty construction and earthmoving. It features mechanical injection and is compliant with Tier 1 / Stage II emission standards. The engine has a bore and stroke of approximately 102 mm × 110 mm. It is known for high torque output and reliability but requires consistent, proactive maintenance of oil, filters, coolant, and fuel systems to maximize service life. Proper storage involves draining fluids, fogging cylinders, and sealing intake/exhaust to prevent corrosion. The engine is used in various Komatsu bulldozers and industrial machinery. Variations in emission standards and configuration exist by series. Have your dealer verify the exact emission tier and configuration for your specific serial number. (Source: published references specs; Explained: Komatsu 6d95l Dozer Engine Standards; Komatsu 6D95L Engine Manual PDF)
What are common electrical or sensor issues discussed for this engine?
Common electrical and sensor issues include engine controller power failure, engine management system malfunction, engine control failure (which reduces output power to protect the engine), failure of the feedback system, and engine sensor malfunction (temperature, fuel pressure, etc.). Multiple fault codes often point to battery, grounds, or connectors. A battery may show acceptable voltage until the starter is loaded; voltage collapse during starting requires a load and voltage-drop test before replacing the starter. Engine will not start conditions require checking battery state of charge, terminals, engine and chassis grounds, main starter cable, starter relay, and control circuit. Air entering the fuel supply or recent fuel-system maintenance errors can also cause starting issues.
What should be checked when buying a used machine with a 6D95L-1AC-TW engine (S/N 96999-UP)?
When buying a used machine with the 6D95L-1AC-TW engine (S/N 96999-UP), verify the exact serial-prefix specification sheet and installed attachment package, as these change weight, reach, fuel use, and transport planning. Check the engine for main bearing wear, as this is a known failure point in the 6D95L series. Inspect the cooling package (radiator, hydraulic oil cooler, charge-air cooler) for packed material between heat exchangers. Test hydraulic performance cold and hot to identify internal leakage. Check track tension, roller condition, and final drive oil levels. Verify the battery and starter system with a load test. Confirm the engine fault codes and monitor system parameters via KOMTRAX if available. Ensure the machine plate serial number matches the catalog version for parts and service. Have your dealer verify the engine's mechanical condition and serial-specific specifications before purchase. (Source: Heavy Equipment Specs Directory; Komatsu 6D95L-1AC-TW Parts Catalog; Heavy Machinery Club troubleshooting guide; Komatsu Serial Number Lookup & Decoder)

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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