Komatsu 6D95L-1A(S/N 10001-UP)
Maintenance schedule, common problems & OEM parts breakdown
The Komatsu 6D95L-1A (S/N 10001-UP) is a bare naturally aspirated inline-six diesel engine from Komatsu's 95-series family, roughly 4.89 L displacement with a 95 mm x 115 mm (3.74 in x 4.53 in) bore and stroke, and mechanical direct injection fed by either a Bosch-type in-line PE5 pump or a distributor VE pump, governed mechanically by an RSV governor with no electronic engine controls. Gross output runs approximately 52-61 kW (70-82 hp) at 2,150-2,500 rpm, and the bare engine weighs approximately 420-430 kg (926-948 lb) dry, an engine spec rather than a complete-machine weight since this listing covers the engine assembly only. The 1A / S/N 10001-UP designation marks the original, earliest build of the 6D95L-1 line, ahead of the later 6D95L-1AA (S/N 29222-UP) and 6D95L-1AC (S/N 96999-UP) suffix revisions that followed the same base model. Its best-documented host pairing is the Komatsu PC100-3 (S/N 18001-UP) and PC100L-3 long-undercarriage (S/N 12001-UP) crawler excavators, both dash-3-generation machines dating to the mid-to-late 1980s; this displacement-class engine is also fitted across other Komatsu dash-3-era equipment per parts records, though those pairings are not confirmed for this exact suffix and serial range.
Running changes across the 6D95L-1 suffix line (1A to 1AA to 1AC) track incremental updates to fuel-system calibration, casting revisions, and wear-part specification rather than a ground-up redesign, so the core inline-six, naturally aspirated, mechanical-injection architecture carries through the whole family. That mechanical simplicity, no ECM, no sensors, no aftertreatment, is exactly why this engine still holds value in the used and parts market today: PC100-3 and PC100L-3 class excavators from this era remain in service or are being parted out, and shops favor this engine as a rebuildable or exchange unit precisely because it can be serviced and calibrated with basic mechanical tooling rather than diagnostic software. Parts commonality across the wider 95-series block keeps supply active for liners, pistons, injection components, and gaskets even though the host machines themselves are long out of production, which sustains demand from independent rebuilders and fleets running older dash-3 equipment past its original service life.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Komatsu 6D95L-1A(S/N 10001-UP) specifications
Engine
| Model / series | Komatsu 6D95L-1A, engine S/N 10001-UP, part of the Komatsu 95 Series diesel engine family |
| Configuration | 4-cycle, water-cooled, inline 6-cylinder diesel, naturally aspirated, direct injection |
| Displacement | Approx. 4.89 L (4,890 cc / 298 cu in) |
| Bore x stroke | 95 mm x 115 mm (3.74 in x 4.53 in) |
| Gross power | Approx. 52-61 kW (70-82 hp) at 2,150-2,500 rpm; rating varies by injection pump type (in-line vs distributor) and application |
| Max torque | Approx. 265-275 Nm (196-203 lb-ft) at 1,400-1,500 rpm |
| Fuel system | Mechanical direct injection; built with either an in-line type or a distributor type injection pump |
| Emissions tier | Mechanical diesel predating EPA/EU nonroad emissions certification tiers; no certified tier applies |
| Typical applications | This bare engine's best-documented host application is the Komatsu PC100-3 (S/N 18001-UP) and PC100L-3 (S/N 12001-UP) crawler excavators, per the shop manual's engine-section pairing. The wider 95-series 6-cylinder block also appears across other Komatsu dash-3-era equipment in this displacement class, but those pairings are not confirmed for this exact suffix and serial range. |
Weights
| Bare engine weight (dry, approx.) | Approx. 420-430 kg (926-948 lb); varies slightly with injection pump type and fitted accessories |
Dimensions
| Overall length | Approx. 986-1,075 mm (38.8-42.3 in), depending on accessory/pump configuration |
| Overall width | Approx. 620-637 mm (24.4-25.1 in) |
| Overall height | Approx. 809-1,100 mm (31.9-43.3 in); figures vary notably with air cleaner and exhaust routing between documented builds — confirm against the specific engine's accessory package |
Performance
| High idle speed | 2,350 +/- 50 rpm |
| Low idle speed | 700 +/- 25 rpm |
| Firing order | 1-5-3-6-2-4 |
Service capacities (summary)
| Engine oil capacity | Approx. 14 L (3.7 US gal); some references cite up to 16.5 L (4.4 US gal) depending on filter arrangement — confirm the exact refill quantity against the shop manual for your specific engine build. |
| Coolant capacity | Not documented for this serial range in available sources — verify with dealer or shop manual |
| Fuel tank | Not applicable — this is a bare engine assembly; fuel tank capacity is set by the host machine, not the engine |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
6D95L-1A(S/N 10001-UP) fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | 14 L (3.7 US gal) | Komatsu genuine diesel engine oil (EO series), API CD/CE grade. Grade by ambient temperature: SAE10W below freezing, SAE10W-30 or SAE30 in moderate ranges, SAE15W-40 in warmer climates. Follow the OMM's temperature-viscosity chart for the season. |
| Cooling system | approx. 22 L (5.8 US gal); figure reflects a comparable Komatsu dash-era engine installation, not confirmed for this exact excavator pairing — verify against the host machine's OMM | Komatsu genuine supercoolant / permanent-type antifreeze coolant (ethylene-glycol base), mixed with water per the climate table in the OMM. Use year-round for corrosion protection even in warm regions. |
| Fuel tank | Not applicable to the bare engine — capacity is set by the host machine and is not documented for the confirmed excavator pairing. | Diesel fuel meeting ASTM D975 No. 2-D for normal service; switch to No. 1-D in cold weather to prevent waxing/gelling. |
| Grease points | per fitting, as needed (no reservoir capacity) | Komatsu genuine multipurpose lithium-based grease (G2-LI series), NLGI grade selected by ambient temperature per the OMM chart. |
| Hydraulic system | Not documented for this exact serial range — verify with your dealer or the host machine's OMM. | Not documented for this exact serial range — verify with your dealer or the host machine's OMM. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Komatsu 6D95L-1A(S/N 10001-UP) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 4,000 h |
|
Servicing the 6D95L-1A(S/N 10001-UP) beyond the schedule
Predictive maintenance & fluid analysis
With no ECM to flag faults, oil sampling is the main early-warning tool on this engine. Trend wear-metal content (iron from liners, copper and lead from bearings) and fuel dilution at each oil change to catch injection pump or ring wear before it shows up as smoke or power loss. Track compression and blow-by volume over time, and watch injector spray pattern and opening pressure for gradual degradation, the earliest sign of pump or nozzle wear on a mechanical direct-injection system like the PE5 or VE.
Corrective & common repairs
Typical faults on this naturally aspirated 95-series engine include injection pump calibration drift causing rough idle or power loss, worn injector nozzles producing white or black smoke, governor linkage wear causing idle hunting or surging, and valve clearance drift affecting compression and noise. Coolant or oil seepage commonly shows up at head gasket and block joints. Most corrective work is mechanical bench work on the pump and injectors rather than electronic diagnosis.
Overhaul & rebuild points
Overhaul work centers on cylinder liner, piston, and ring wear limits, crankshaft journal measurement and regrind tolerance, and cylinder head valve seat and guide condition. The fuel injection pump is normally pulled for bench recalibration or exchanged as a unit, and injectors are fitted as a matched set rather than individually. Because this engine commonly changes hands as a rebuildable core for PC100-3/PC100L-3-class fleets, keep teardown measurements against factory tolerance, not against the removed parts' visual condition.
Seasonal & environment servicing
Cold starts rely entirely on mechanical injection timing and correct-viscosity oil since there is no electronic cold-start assist; use the specified cold-weather oil grade and, where fitted, glow or ether starting aid, and confirm coolant protection for the expected low temperature (host-dependent, verify with dealer). In hot or dusty conditions, shorten air cleaner service intervals and clean radiator/oil cooler fins more often, since this naturally aspirated engine has limited cooling margin under sustained heavy load in excavator service.
6D95L-1A(S/N 10001-UP) common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 07281-00197 | Clamp,(With Pre-Fuel Filter) | Fuel system service | Check fitment → |
| 600-311-1190 | Plate? Caution,Fuel Filter | Fuel system service | Check fitment → |
| 600-311-6220 | Cartridge,Fuel Filter | Fuel system service | Check fitment → |
| 600-311-9600 | Fuel Filter Ass'Y | Fuel system service | Check fitment → |
| 07000-02135 | O-Ring,Hydraulic Oil Filter | Hydraulic service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
6D95L-1A(S/N 10001-UP) fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| Engine oil pressure warning lamp (red) | Engine lubrication pressure has dropped below the safe operating threshold | Low oil level, worn or clogged oil pump/strainer, plugged oil filter, or worn bearings | Stop the engine immediately, check oil level and filter condition before restarting |
| Charge warning lamp (red, battery symbol) | Alternator is not charging the battery circuit | Loose or broken fan/alternator belt, faulty alternator, or a wiring fault | Check belt tension and condition, inspect alternator wiring and connections |
| Coolant temperature warning lamp (red) | Engine coolant temperature has exceeded the safe operating range | Low coolant level, clogged radiator fins, failed thermostat, or slipping fan belt | Idle down or stop, let engine cool, check coolant level and radiator before continuing |
| Air cleaner restriction indicator | Air filter element is loaded with dust and airflow is restricted | Dust-clogged primary/secondary filter element | Inspect and clean or replace the air filter element |
| Preheating (glow) indicator lamp (amber) | Intake air preheating circuit is active for cold starting; not a fault indicator by itself | Normal cold-start sequence; a lamp that stays on or fails to light can point to a preheat circuit fault | Wait for the lamp to go out before cranking; if it never lights, check the preheat wiring and glow element |
| Fuel level warning | Fuel tank level is low | Tank nearing empty | Refuel and bleed the fuel system if the engine has run dry |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
All 6D95L-1A(S/N 10001-UP) assemblies by section
Every catalogued assembly group for the Komatsu 6D95L-1A(S/N 10001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Cooling System
Komatsu : 6d95l-1a(S/N 10001-Up) : Cooling System : Corrosion Resistor And Piping
| 01***14 | Bolt,(With Corrosion Resistor) | 3 |
| 01***20 | Bolt,(For Japan Pc200) | 2 |
| 01***40 | Bolt | 2 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cooling System : Water Pump And Cooling Fan(#10001-21726)
| 01***16 | Screw | 5 |
| 01***20 | Screw | 2 |
| 01***30 | Bolt,(Water Separator Spec.) | 6 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cooling System : Water Pump And Cooling Fan(#21727-)
| 01***16 | Screw | 5 |
| 01***20 | Screw | 6 |
| 01***35 | Screw | 6 |
Cylinder Block
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Camshaft And Tappet(#10001-10008)
| 01***20 | Screw | 2 |
| 04***16 | Fitting Wedge | 1 |
| 61***30 | Plate,Thrust | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Camshaft And Tappet(#10009-)
| 01***20 | Screw | 2 |
| 04***16 | Fitting Wedge | 1 |
| 62***10 | Tappet | 12 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Crankshaft
| 01***45 | Bolt,Nylock | 1 |
| 01***16 | Bolt,(With Alternator Cover Type) | 6 |
| 61***11 | Bolt,Nylock (K2) | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Cylinder Block
| 01***16 | Screw | 5 |
| 01***06 | Nut | 1 |
| 01***06 | Nut | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#10001-21726)
| 01***30 | Bolt | 6 |
| 01***30 | Bolt - Lower Oil Cooler Outlet Tubemounting | 11 |
| 04***18 | Bolt, Eye | 2 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#21727-31853)
| 01***30 | Bolt | 6 |
| 01***30 | Bolt - Lower Oil Cooler Outlet Tubemounting | 11 |
| 07***15 | Plug | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#31854-)
| 01***30 | Bolt | 6 |
| 01***30 | Bolt - Lower Oil Cooler Outlet Tubemounting | 11 |
| 07***15 | Plug | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Front Cover And Gear
| 01***70 | Bolt,(For 75a Alternator) | 1 |
| 01***16 | Bolt | 2 |
| 01***20 | Bolt,(With Tachometer Outlet) | 6 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Oil Pan (Without Oil Level Sensor)(#10001-17360)
| 01***14 | Bolt | 2 |
| 01***16 | Screw | 30 |
| 07***30 | O-Ring,Case? Magnet Ass'Y | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Oil Pan (Without Oil Level Sensor)(#17361-)
| 01***14 | Bolt,(W/Joy Stick Str.)(W/O Heater) | 30 |
| 01***14 | Bolt | 32 |
| 07***30 | O-Ring,Case? Magnet Ass'Y | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Oil Pan(#10001-17360)
| 01***16 | Screw | 32 |
| 07***30 | O-Ring,Case? Magnet Ass'Y | 1 |
| 20***60 | Sensor,Engine Oil Level | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Oil Pan(#17361-)
| 01***14 | Bolt,(W/Joy Stick Str.)(W/O Heater) | 30 |
| 01***14 | Bolt | 30 |
| 01***16 | Screw | 2 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Piston And Connecting Rod
| 04***12 | Ring, Snap | 12 |
| 62***21 | Piston (S) | 6 |
| 62***00 | Piston Ring Ass'Y,Per Cylinder | 6 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Power Take Off
| (0***5) | Ring,Snap | 1 |
| (2***0) | Coupling | 1 |
| (0***0) | Bolt,(See Fig.Engine Wiring) | 12 |
Cylinder Head
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Cleaner (Double Element Type)(#10001-20188)
| 04***10 | Ring,See Fig. K4010-65a0 | 1 |
| 09***61 | Plate? Instruction,(Chinese) (Not Shown) | 1 |
| 60***11 | Washer,Seal (K26) | 2 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Cleaner (Single Element Type) (Without Band)(#20189-)
| 04***10 | Ring,See Fig. K4010-65a0 | 1 |
| 60***11 | Washer,Seal (K26) | 1 |
| 60***80 | Valve | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Cleaner (Single Element Type)(#20189-)
| 04***10 | Ring,See Fig. K4010-65a0 | 1 |
| 09***61 | Plate? Instruction,(Chinese) (Not Shown) | 1 |
| 60***11 | Washer,Seal (K26) | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection (With Dust Indicator)(#71700-)
| 01***12 | Bolt | 2 |
| 01***20 | Bolt,(For Japan Pc200) | 2 |
| 01***25 | Bolt,(With Corrosion Resistor) | 3 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#10001-10008)
| 01***30 | Screw | 11 |
| 01***70 | Bolt | 4 |
| 01***85 | Bolt | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#10009-41929)
| 01***12 | Bolt | 2 |
| 01***20 | Bolt,(For Japan Pc200) | 2 |
| 01***25 | Bolt,(With Corrosion Resistor) | 3 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#41930-)
| 01***12 | Bolt | 2 |
| 01***20 | Bolt,(For Japan Pc200) | 2 |
| 01***25 | Bolt,(With Corrosion Resistor) | 3 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Cylinder Head
| 01***20 | Bolt, Hose Clamps (Inlet And Return Line Hoses) | 4 |
| 01***32 | Washer,(Not Used With Emergency Str.) | 25 |
| 01***32 | Washer, (Without Emergency Steering) | 25 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Cylinder Head Cover
| 61***10 | Cap, Oil Filler | 1 |
| 61***20 | Screw | 4 |
| 61***30 | Washer,(B) | 4 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Exhaust Manifold And Muffler(#10001-21726)
| 01***80 | Bolt, Mount Strainer Flange | 1 |
| 01***25 | Grub Screw | 4 |
| 01***25 | Bolt, Mount Engine Oil Drain To Fuel Tank | 4 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Exhaust Manifold And Muffler(#21727-)
| 01***80 | Bolt, Mount Strainer Flange | 1 |
| 01***25 | Grub Screw | 4 |
| 01***20 | Bolt, Hose Clamps (Inlet And Return Line Hoses) | 4 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Rocker Arm
| 01***12 | Bolt,(Without R.P.C.U.) | 1 |
| 01***65 | Bolt,(For Alternator Bracket Mount) | 8 |
| 61***30 | Nut | 12 |
Electrical System
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator (25a)(#10001-20188)
| 60***40 | Alternator A. (25a),(See Fig.0641) | 1 |
| KD***52 | Bolt,Through | 3 |
| KD***70 | Rear Bracket Ass'Y | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator (25a)(#20189-)
| 60***30 | Alternator A. (25a),(With Non Hardening Pulley) | 1 |
| KD***57 | Bearing,Ball? Front | 1 |
| KD***11 | Rear Bracket Ass'Y | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator (35a) (Tropical Sandy And Dusty Spec.)(#10001-36974)
| 60***40 | Alternator A. (35a),(With Hardening Pulley) | 1 |
| KD***57 | Bearing,Ball? Front | 1 |
| KD***80 | Collar | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator (35a) (Tropical Sandy And Dusty Spec.)(#36975-)
| 60***90 | Alternator A. (35a) | 1 |
| KD***57 | Bearing,Ball? Front | 1 |
| KD***80 | Collar | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator And Mounting (25a)(#10001-20188)
| 01***30 | Bolt,(For Trimming Dozer) | 1 |
| 01***25 | Bolt,(With Corrosion Resistor) | 3 |
| 01***55 | Bolt,(With Engine Stop Motor Type) | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator And Mounting (25a)(#20189-)
| 01***30 | Bolt,(For Trimming Dozer) | 1 |
| 01***35 | Bolt,(Cold Weather Spec.) | 1 |
| 01***25 | Bolt,(With Corrosion Resistor) | 3 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator And Mounting (35a) (Tropical Sandy And Dusty Spec.)
| 01***60 | Bolt | 1 |
| 01***30 | Bolt,(For Trimming Dozer) | 1 |
| 01***25 | Bolt,(With Corrosion Resistor) | 3 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Heater Switch And Heater Signal
| 60***30 | Signal,Engine Pre Heater | 1 |
| 60***80 | Cap | 1 |
| 60***90 | Cap | 3 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Starting Motor (5.5kw)(#10001-21726)
| 60***30 | Starting Motor Ass'Y,(5.5kw) | 1 |
| KD***30 | Bracket,Center | 1 |
| KD***10 | Field Coil Ass'Y | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Starting Motor (5.5kw)(#21727-)
| 60***20 | Starting Motor Ass'Y,(5.5kw) | 1 |
| KD***30 | Bracket,Center | 1 |
| KD***20 | Cneter Bracket A | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Starting Motor And Mounting (5.5kw)
| 01***30 | Bolt | 3 |
| 07***00 | O-Ring,(F4350-65a1 -5 ) | 1 |
| 07***05 | O-Ring,(Not Used With Emergency Str.) (K2) | 1 |
Engine Kit
Komatsu : 6d95l-1a(S/N 10001-Up) : Engine Kit : Gasket Kit
| 01***12 | Washer,Lock? Injection Gear | 1 |
| 07***00 | O-Ring,(F4350-65a1 -5 ) | 1 |
| 07***05 | O-Ring,(Not Used With Emergency Str.) (K2) | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Engine Kit : Gasket Kit (With Corrosion Resistor)
| 01***12 | Washer,Lock? Injection Gear | 1 |
| 07***00 | O-Ring,(F4350-65a1 -5 ) | 1 |
| 07***05 | O-Ring,(Not Used With Emergency Str.) (K2) | 1 |
Fuel System
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Filter And Piping
| 01***20 | Bolt | 2 |
| 07***12 | Gasket,Mechanical Pump Piping | 1 |
| 07***12 | Gasket,(Without Air Compressor Type) (K1) | 4 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#10001-77195)
| DK***20 | Bolt, Joint | 1 |
| DK***00 | Valve,Check | 2 |
| DK***20 | Pump,Priming | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#77196-)
| DK***20 | Bolt, Joint | 1 |
| DK***00 | Valve,Check | 2 |
| DK***10 | Feed Pump Ass'Y,(Not Shown) | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#10001-77195)
| DK***00 | Adapter | 1 |
| DK***40 | Governor Ass'Y | 1 |
| DK***00 | Nut,Lock | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#77196-)
| DK***00 | Shim? 2.00mm,(High Altitude Spec.) | 0 |
| DK***00 | Adapter | 1 |
| DK***80 | Governor Ass'Y | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#10001-77195)
| DK***40 | Gasket,Air Compressor | 2 |
| DK***00 | Nut,Cap | 1 |
| DK***20 | Cover | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#77196-)
| DK***40 | Gasket,Air Compressor | 2 |
| DK***00 | Nut,Cap | 1 |
| DK***20 | Cover | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#10001-77195)
| 62***10 | Injection Pump Ass'Y | 1 |
| DK***30 | Key,Woodruff | 1 |
| DK***30 | Bearing | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#77196-)
| 62***11 | Injection Pump Ass'Y | 1 |
| DK***30 | Key,Woodruff | 1 |
| DK***30 | Bearing | 0 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#10001-77195)
| DK***40 | Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-0040 | 0 |
| DK***90 | Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-0590 | 0 |
| DK***00 | Sleeve,Control | 6 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#77196-)
| DK***40 | Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-0040 | 0 |
| DK***90 | Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-0590 | 0 |
| DK***00 | Sleeve,Control | 6 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump And Piping
| 01***35 | Stud | 4 |
| 01***25 | Screw | 4 |
| 01***12 | Bolt,(See Fig.0501) | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Nozzle And Spill Pipe
| 01***35 | Bolt, Mount Bracket To Floor | 6 |
| 07***10 | Tube,(See Fig.0421-14) | 5 |
| 07***30 | Tube,Spill | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Water Separator
| 07***60 | O-Ring,(For Pc750?800?1800) (A2610) | 1 |
| 60***00 | Water Separator A.,(See Fig.2415) | 1 |
| 60***10 | Cover | 1 |
Lubricating Oil System
Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Cooler(#10001-51781)
| 01***25 | Bolt,(With Corrosion Resistor) | 18 |
| 01***06 | Nut | 4 |
| 07***12 | T/Plug, Plug,(For Power Tilt Mech Angle) | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Cooler(#51782-)
| 01***25 | Bolt,(With Corrosion Resistor) | 18 |
| 01***06 | Nut | 4 |
| 07***12 | T/Plug, Plug,(For Power Tilt Mech Angle) | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Filter(#10001-21726)
| 01***25 | Bolt,(With Corrosion Resistor) | 4 |
| 07***12 | Washer, Gasket,(Without Thermo Sensor) (K1) | 1 |
| 60***40 | Alarm Assembly, Full Flow Filter | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Filter(#21727-)
| 60***40 | Cartridge,Engine Oil Filter (D31s) | 1 |
| 60***41 | Cartridge,Engine Oil Filter (D31s) | 1 |
| 60***20 | Plate? Caution,Oil Filter | 1 |
Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
| 01***12 | Bolt,(See Fig.0501) | 1 |
| 01***16 | Screw | 6 |
| 01***25 | Bolt,(With Corrosion Resistor) | 1 |
6D95L-1A(S/N 10001-UP) serial number reference
On the 6D95L-1A engine, the ID plate sits on or near the rocker (valve) cover, or on a data plate affixed to the left side of the cylinder block, stamped with the full designation '6D95L-1A' followed by the serial number (10001-UP range); if the plate is missing or unreadable, the serial number is also stamped directly into the block. The host machine's own PIN plate is separate, mounted on the machine frame near the operator's cab or front idler area, and carries the equipment model plus its own serial range (e.g. PC100-3 S/N 18001-UP); match both plates against the parts book front matter to confirm the correct engine/chassis pairing before ordering parts.
| Prefix | Identifies | Notes |
|---|---|---|
| 18001-UP | PC100-3 crawler hydraulic excavator | Dash-3 generation Komatsu hydraulic excavator, roughly mid-to-late 1980s. Factory-paired with the 6D95L-1A engine (S/N 10001-UP) per the machine's own parts and shop manual structure. Naturally aspirated, water-cooled inline-6 diesel, mechanical direct injection, no electronic engine controls (pre-ECM era). |
| 12001-UP | PC100L-3 crawler hydraulic excavator (long-reach/L-chassis variant) | Sister chassis to PC100-3, same dash-3 generation and same 6D95L-1A engine (S/N 10001-UP) per its shop manual table of contents. Confirm with dealer whether other dash-3 family members (PC120-3, PC150HD/NHD-3) share this exact engine suffix; those documented so far use a different 6D95L-1B suffix, not 1A. |
Frequently asked questions
What engine does the Komatsu 6D95L-1A (S/N 10001-UP) use?
This designation is the engine itself, a Komatsu 95-series naturally aspirated inline-six diesel of approximately 4.89 L displacement with a 95 mm x 115 mm (3.74 in x 4.53 in) bore and stroke. It uses mechanical direct injection, either a Bosch-type in-line PE5 pump or a distributor VE pump, with a mechanical RSV governor and no electronic controls. Gross output is approximately 52-61 kW (70-82 hp) at 2,150-2,500 rpm. Its best-documented host application is the Komatsu PC100-3 (S/N 18001-UP) and PC100L-3 (S/N 12001-UP) crawler excavators.
What is the operating weight of the 6D95L-1A (S/N 10001-UP)?
This listing covers a bare engine, not a complete machine, so there is no machine operating weight to report. The bare engine itself weighs approximately 420-430 kg (926-948 lb) dry. For a complete machine's operating weight, refer to the host excavator's own specification, such as the PC100-3/PC100L-3 class this engine was fitted to.
What replaced the Komatsu 6D95L-1A (S/N 10001-UP)?
No confirmed direct successor is documented for this exact suffix and serial range. The closest documented progression stays within the same 6D95L-1 line: later production carried the 6D95L-1AA suffix (S/N 29222-UP) and then the 6D95L-1AC suffix (S/N 96999-UP), each representing an incremental running change rather than a distinct redesigned engine. Verify the exact cutover points and any broader model succession with your dealer.
What 6D95L-1A(S/N 10001-UP) owners discuss
How does this engine behave day-to-day, and what counts as normal versus a red flag for smoke or power loss?
What wear patterns show up in high-hour 6D95L-1A cores?
Where do people mix this engine up with other members of the 95-series family?
What electrical issues come up around starting and charging?
What's the deal with cold-start reliability on this engine?
What causes overheating complaints on this engine?
What should I check before buying a used or reman 6D95L-1A core?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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