Komatsuengine(no series)

Komatsu 6D95L-1A(S/N 10001-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu 6D95L-1A (S/N 10001-UP) is a bare naturally aspirated inline-six diesel engine from Komatsu's 95-series family, roughly 4.89 L displacement with a 95 mm x 115 mm (3.74 in x 4.53 in) bore and stroke, and mechanical direct injection fed by either a Bosch-type in-line PE5 pump or a distributor VE pump, governed mechanically by an RSV governor with no electronic engine controls. Gross output runs approximately 52-61 kW (70-82 hp) at 2,150-2,500 rpm, and the bare engine weighs approximately 420-430 kg (926-948 lb) dry, an engine spec rather than a complete-machine weight since this listing covers the engine assembly only. The 1A / S/N 10001-UP designation marks the original, earliest build of the 6D95L-1 line, ahead of the later 6D95L-1AA (S/N 29222-UP) and 6D95L-1AC (S/N 96999-UP) suffix revisions that followed the same base model. Its best-documented host pairing is the Komatsu PC100-3 (S/N 18001-UP) and PC100L-3 long-undercarriage (S/N 12001-UP) crawler excavators, both dash-3-generation machines dating to the mid-to-late 1980s; this displacement-class engine is also fitted across other Komatsu dash-3-era equipment per parts records, though those pairings are not confirmed for this exact suffix and serial range.

Running changes across the 6D95L-1 suffix line (1A to 1AA to 1AC) track incremental updates to fuel-system calibration, casting revisions, and wear-part specification rather than a ground-up redesign, so the core inline-six, naturally aspirated, mechanical-injection architecture carries through the whole family. That mechanical simplicity, no ECM, no sensors, no aftertreatment, is exactly why this engine still holds value in the used and parts market today: PC100-3 and PC100L-3 class excavators from this era remain in service or are being parted out, and shops favor this engine as a rebuildable or exchange unit precisely because it can be serviced and calibrated with basic mechanical tooling rather than diagnostic software. Parts commonality across the wider 95-series block keeps supply active for liners, pistons, injection components, and gaskets even though the host machines themselves are long out of production, which sustains demand from independent rebuilders and fleets running older dash-3 equipment past its original service life.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu 6D95L-1A(S/N 10001-UP) specifications

Engine

Model / seriesKomatsu 6D95L-1A, engine S/N 10001-UP, part of the Komatsu 95 Series diesel engine family
Configuration4-cycle, water-cooled, inline 6-cylinder diesel, naturally aspirated, direct injection
DisplacementApprox. 4.89 L (4,890 cc / 298 cu in)
Bore x stroke95 mm x 115 mm (3.74 in x 4.53 in)
Gross powerApprox. 52-61 kW (70-82 hp) at 2,150-2,500 rpm; rating varies by injection pump type (in-line vs distributor) and application
Max torqueApprox. 265-275 Nm (196-203 lb-ft) at 1,400-1,500 rpm
Fuel systemMechanical direct injection; built with either an in-line type or a distributor type injection pump
Emissions tierMechanical diesel predating EPA/EU nonroad emissions certification tiers; no certified tier applies
Typical applicationsThis bare engine's best-documented host application is the Komatsu PC100-3 (S/N 18001-UP) and PC100L-3 (S/N 12001-UP) crawler excavators, per the shop manual's engine-section pairing. The wider 95-series 6-cylinder block also appears across other Komatsu dash-3-era equipment in this displacement class, but those pairings are not confirmed for this exact suffix and serial range.

Weights

Bare engine weight (dry, approx.)Approx. 420-430 kg (926-948 lb); varies slightly with injection pump type and fitted accessories

Dimensions

Overall lengthApprox. 986-1,075 mm (38.8-42.3 in), depending on accessory/pump configuration
Overall widthApprox. 620-637 mm (24.4-25.1 in)
Overall heightApprox. 809-1,100 mm (31.9-43.3 in); figures vary notably with air cleaner and exhaust routing between documented builds — confirm against the specific engine's accessory package

Performance

High idle speed2,350 +/- 50 rpm
Low idle speed700 +/- 25 rpm
Firing order1-5-3-6-2-4

Service capacities (summary)

Engine oil capacityApprox. 14 L (3.7 US gal); some references cite up to 16.5 L (4.4 US gal) depending on filter arrangement — confirm the exact refill quantity against the shop manual for your specific engine build.
Coolant capacityNot documented for this serial range in available sources — verify with dealer or shop manual
Fuel tankNot applicable — this is a bare engine assembly; fuel tank capacity is set by the host machine, not the engine

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

6D95L-1A(S/N 10001-UP) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)14 L (3.7 US gal)Komatsu genuine diesel engine oil (EO series), API CD/CE grade. Grade by ambient temperature: SAE10W below freezing, SAE10W-30 or SAE30 in moderate ranges, SAE15W-40 in warmer climates. Follow the OMM's temperature-viscosity chart for the season.
Cooling systemapprox. 22 L (5.8 US gal); figure reflects a comparable Komatsu dash-era engine installation, not confirmed for this exact excavator pairing — verify against the host machine's OMMKomatsu genuine supercoolant / permanent-type antifreeze coolant (ethylene-glycol base), mixed with water per the climate table in the OMM. Use year-round for corrosion protection even in warm regions.
Fuel tankNot applicable to the bare engine — capacity is set by the host machine and is not documented for the confirmed excavator pairing.Diesel fuel meeting ASTM D975 No. 2-D for normal service; switch to No. 1-D in cold weather to prevent waxing/gelling.
Grease pointsper fitting, as needed (no reservoir capacity)Komatsu genuine multipurpose lithium-based grease (G2-LI series), NLGI grade selected by ambient temperature per the OMM chart.
Hydraulic systemNot documented for this exact serial range — verify with your dealer or the host machine's OMM.Not documented for this exact serial range — verify with your dealer or the host machine's OMM.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu 6D95L-1A(S/N 10001-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level on the dipstick before daily start and top up to the correct grade for ambient temperature.
  • Check for external fuel, oil, and coolant seepage at the injection pump, injectors, and cylinder head/block joints.
  • Drain accumulated water and sediment from the fuel filter/water separator at least weekly (50 h).
  • Check coolant level at the radiator or expansion tank and look for external leaks along hose runs.
  • Listen for abnormal knock, misfire, or governor hunting at idle before putting the engine under load.
Every 250 h
  • Change engine oil and replace the primary oil filter element.
  • Inspect and clean the air cleaner element; check intake hoses and clamps for cracks or looseness.
  • Check alternator and fan belt tension, wear, and glazing.
  • Torque-check engine mounting bolts and flywheel housing fasteners.
  • Check valve clearance if idle roughness or power loss is noted; this mechanical direct-injection engine drifts with wear faster than an electronically governed one.
Every 500 h
  • Replace the fuel filter element and bleed the fuel system.
  • Check injection pump timing marks against factory setting for the fitted pump type (in-line or distributor).
  • Pull injectors and check spray pattern and opening pressure if smoke or rough running is present; recondition or replace as a set.
  • Inspect the crankcase breather and ventilation tract for blockage.
  • Check exhaust manifold fasteners and muffler mounting for cracks or leaks.
Every 1,000 h
  • Adjust valve clearance across the full set per factory tolerance.
  • Check compression across cylinders and log the trend against baseline.
  • Inspect governor linkage and the mechanical RSV governor for wear, free play, or binding.
  • Inspect crankshaft pulley and vibration damper for cracks and rubber bond separation.
  • Sample engine oil for wear-metal and fuel-dilution trending, since there is no ECM to flag developing faults.
Every 2,000 h
  • Drain, flush, and refill the cooling system with correct coolant mix.
  • Remove the fuel injection pump for bench inspection, calibration, and reseal of internal wear points.
  • Check cylinder liner and piston ring condition indirectly through blow-by volume and oil consumption trend.
  • Check main and connecting rod bearing clearance if oil analysis shows elevated wear metal.
  • Inspect timing gear train backlash and camshaft drive condition.
Every 4,000 h
  • Remove the cylinder head for valve seat, guide, and combustion deposit inspection; decarbonize as needed.
  • Measure cylinder liners and pistons against wear limits; replace liner/piston/ring sets exceeding tolerance.
  • Measure crankshaft main and rod journals; regrind or replace per factory tolerance.
  • Overhaul or exchange the fuel injection pump and fit a matched injector set.
  • Inspect camshaft lobes, bearings, and gear train wear as part of a full in-frame or out-of-frame overhaul.

Servicing the 6D95L-1A(S/N 10001-UP) beyond the schedule

Predictive maintenance & fluid analysis

With no ECM to flag faults, oil sampling is the main early-warning tool on this engine. Trend wear-metal content (iron from liners, copper and lead from bearings) and fuel dilution at each oil change to catch injection pump or ring wear before it shows up as smoke or power loss. Track compression and blow-by volume over time, and watch injector spray pattern and opening pressure for gradual degradation, the earliest sign of pump or nozzle wear on a mechanical direct-injection system like the PE5 or VE.

Corrective & common repairs

Typical faults on this naturally aspirated 95-series engine include injection pump calibration drift causing rough idle or power loss, worn injector nozzles producing white or black smoke, governor linkage wear causing idle hunting or surging, and valve clearance drift affecting compression and noise. Coolant or oil seepage commonly shows up at head gasket and block joints. Most corrective work is mechanical bench work on the pump and injectors rather than electronic diagnosis.

Overhaul & rebuild points

Overhaul work centers on cylinder liner, piston, and ring wear limits, crankshaft journal measurement and regrind tolerance, and cylinder head valve seat and guide condition. The fuel injection pump is normally pulled for bench recalibration or exchanged as a unit, and injectors are fitted as a matched set rather than individually. Because this engine commonly changes hands as a rebuildable core for PC100-3/PC100L-3-class fleets, keep teardown measurements against factory tolerance, not against the removed parts' visual condition.

Seasonal & environment servicing

Cold starts rely entirely on mechanical injection timing and correct-viscosity oil since there is no electronic cold-start assist; use the specified cold-weather oil grade and, where fitted, glow or ether starting aid, and confirm coolant protection for the expected low temperature (host-dependent, verify with dealer). In hot or dusty conditions, shorten air cleaner service intervals and clean radiator/oil cooler fins more often, since this naturally aspirated engine has limited cooling margin under sustained heavy load in excavator service.

6D95L-1A(S/N 10001-UP) common service parts

Part numberPart
07281-00197Clamp,(With Pre-Fuel Filter)Check fitment →
600-311-1190Plate? Caution,Fuel FilterCheck fitment →
600-311-6220Cartridge,Fuel FilterCheck fitment →
600-311-9600Fuel Filter Ass'YCheck fitment →
07000-02135O-Ring,Hydraulic Oil FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

6D95L-1A(S/N 10001-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
Engine oil pressure warning lamp (red)Engine lubrication pressure has dropped below the safe operating thresholdLow oil level, worn or clogged oil pump/strainer, plugged oil filter, or worn bearingsStop the engine immediately, check oil level and filter condition before restarting
Charge warning lamp (red, battery symbol)Alternator is not charging the battery circuitLoose or broken fan/alternator belt, faulty alternator, or a wiring faultCheck belt tension and condition, inspect alternator wiring and connections
Coolant temperature warning lamp (red)Engine coolant temperature has exceeded the safe operating rangeLow coolant level, clogged radiator fins, failed thermostat, or slipping fan beltIdle down or stop, let engine cool, check coolant level and radiator before continuing
Air cleaner restriction indicatorAir filter element is loaded with dust and airflow is restrictedDust-clogged primary/secondary filter elementInspect and clean or replace the air filter element
Preheating (glow) indicator lamp (amber)Intake air preheating circuit is active for cold starting; not a fault indicator by itselfNormal cold-start sequence; a lamp that stays on or fails to light can point to a preheat circuit faultWait for the lamp to go out before cranking; if it never lights, check the preheat wiring and glow element
Fuel level warningFuel tank level is lowTank nearing emptyRefuel and bleed the fuel system if the engine has run dry

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

All 6D95L-1A(S/N 10001-UP) assemblies by section

Every catalogued assembly group for the Komatsu 6D95L-1A(S/N 10001-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Cooling System
Komatsu : 6d95l-1a(S/N 10001-Up) : Cooling System : Corrosion Resistor And Piping
01***14Bolt,(With Corrosion Resistor)3
01***20Bolt,(For Japan Pc200)2
01***40Bolt2
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cooling System : Water Pump And Cooling Fan(#10001-21726)
01***16Screw5
01***20Screw2
01***30Bolt,(Water Separator Spec.)6
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cooling System : Water Pump And Cooling Fan(#21727-)
01***16Screw5
01***20Screw6
01***35Screw6
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Cylinder Block
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Camshaft And Tappet(#10001-10008)
01***20Screw2
04***16Fitting Wedge1
61***30Plate,Thrust1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Camshaft And Tappet(#10009-)
01***20Screw2
04***16Fitting Wedge1
62***10Tappet12
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Crankshaft
01***45Bolt,Nylock1
01***16Bolt,(With Alternator Cover Type)6
61***11Bolt,Nylock (K2)1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Cylinder Block
01***16Screw5
01***06Nut1
01***06Nut1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#10001-21726)
01***30Bolt6
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
04***18Bolt, Eye2
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#21727-31853)
01***30Bolt6
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
07***15Plug1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Flywheel And Flywheel Housing(#31854-)
01***30Bolt6
01***30Bolt - Lower Oil Cooler Outlet Tubemounting11
07***15Plug1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Front Cover And Gear
01***70Bolt,(For 75a Alternator)1
01***16Bolt2
01***20Bolt,(With Tachometer Outlet)6
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Oil Pan (Without Oil Level Sensor)(#10001-17360)
01***14Bolt2
01***16Screw30
07***30O-Ring,Case? Magnet Ass'Y1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Oil Pan (Without Oil Level Sensor)(#17361-)
01***14Bolt,(W/Joy Stick Str.)(W/O Heater)30
01***14Bolt32
07***30O-Ring,Case? Magnet Ass'Y1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Oil Pan(#10001-17360)
01***16Screw32
07***30O-Ring,Case? Magnet Ass'Y1
20***60Sensor,Engine Oil Level1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Oil Pan(#17361-)
01***14Bolt,(W/Joy Stick Str.)(W/O Heater)30
01***14Bolt30
01***16Screw2
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Piston And Connecting Rod
04***12Ring, Snap12
62***21Piston (S)6
62***00Piston Ring Ass'Y,Per Cylinder6
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Block : Power Take Off
(0***5)Ring,Snap1
(2***0)Coupling1
(0***0)Bolt,(See Fig.Engine Wiring)12
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Cylinder Head
Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Cleaner (Double Element Type)(#10001-20188)
04***10Ring,See Fig. K4010-65a01
09***61Plate? Instruction,(Chinese) (Not Shown)1
60***11Washer,Seal (K26)2
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Cleaner (Single Element Type) (Without Band)(#20189-)
04***10Ring,See Fig. K4010-65a01
60***11Washer,Seal (K26)1
60***80Valve1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Cleaner (Single Element Type)(#20189-)
04***10Ring,See Fig. K4010-65a01
09***61Plate? Instruction,(Chinese) (Not Shown)1
60***11Washer,Seal (K26)1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection (With Dust Indicator)(#71700-)
01***12Bolt2
01***20Bolt,(For Japan Pc200)2
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#10001-10008)
01***30Screw11
01***70Bolt4
01***85Bolt1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#10009-41929)
01***12Bolt2
01***20Bolt,(For Japan Pc200)2
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Air Intake Manifold And Connection(#41930-)
01***12Bolt2
01***20Bolt,(For Japan Pc200)2
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Cylinder Head
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)4
01***32Washer,(Not Used With Emergency Str.)25
01***32Washer, (Without Emergency Steering)25
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Cylinder Head Cover
61***10Cap, Oil Filler1
61***20Screw4
61***30Washer,(B)4
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Exhaust Manifold And Muffler(#10001-21726)
01***80Bolt, Mount Strainer Flange1
01***25Grub Screw4
01***25Bolt, Mount Engine Oil Drain To Fuel Tank4
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Exhaust Manifold And Muffler(#21727-)
01***80Bolt, Mount Strainer Flange1
01***25Grub Screw4
01***20Bolt, Hose Clamps (Inlet And Return Line Hoses)4
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Komatsu : 6d95l-1a(S/N 10001-Up) : Cylinder Head : Rocker Arm
01***12Bolt,(Without R.P.C.U.)1
01***65Bolt,(For Alternator Bracket Mount)8
61***30Nut12
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Electrical System
Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator (25a)(#10001-20188)
60***40Alternator A. (25a),(See Fig.0641)1
KD***52Bolt,Through3
KD***70Rear Bracket Ass'Y1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator (25a)(#20189-)
60***30Alternator A. (25a),(With Non Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***11Rear Bracket Ass'Y1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator (35a) (Tropical Sandy And Dusty Spec.)(#10001-36974)
60***40Alternator A. (35a),(With Hardening Pulley)1
KD***57Bearing,Ball? Front1
KD***80Collar1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator (35a) (Tropical Sandy And Dusty Spec.)(#36975-)
60***90Alternator A. (35a)1
KD***57Bearing,Ball? Front1
KD***80Collar1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator And Mounting (25a)(#10001-20188)
01***30Bolt,(For Trimming Dozer)1
01***25Bolt,(With Corrosion Resistor)3
01***55Bolt,(With Engine Stop Motor Type)1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator And Mounting (25a)(#20189-)
01***30Bolt,(For Trimming Dozer)1
01***35Bolt,(Cold Weather Spec.)1
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Alternator And Mounting (35a) (Tropical Sandy And Dusty Spec.)
01***60Bolt1
01***30Bolt,(For Trimming Dozer)1
01***25Bolt,(With Corrosion Resistor)3
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Heater Switch And Heater Signal
60***30Signal,Engine Pre Heater1
60***80Cap1
60***90Cap3
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Starting Motor (5.5kw)(#10001-21726)
60***30Starting Motor Ass'Y,(5.5kw)1
KD***30Bracket,Center1
KD***10Field Coil Ass'Y1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Starting Motor (5.5kw)(#21727-)
60***20Starting Motor Ass'Y,(5.5kw)1
KD***30Bracket,Center1
KD***20Cneter Bracket A1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Electrical System : Starting Motor And Mounting (5.5kw)
01***30Bolt3
07***00O-Ring,(F4350-65a1 -5 )1
07***05O-Ring,(Not Used With Emergency Str.) (K2)1
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Engine Kit
Komatsu : 6d95l-1a(S/N 10001-Up) : Engine Kit : Gasket Kit
01***12Washer,Lock? Injection Gear1
07***00O-Ring,(F4350-65a1 -5 )1
07***05O-Ring,(Not Used With Emergency Str.) (K2)1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Engine Kit : Gasket Kit (With Corrosion Resistor)
01***12Washer,Lock? Injection Gear1
07***00O-Ring,(F4350-65a1 -5 )1
07***05O-Ring,(Not Used With Emergency Str.) (K2)1
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Fuel System
Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Filter And Piping
01***20Bolt2
07***12Gasket,Mechanical Pump Piping1
07***12Gasket,(Without Air Compressor Type) (K1)4
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#10001-77195)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***20Pump,Priming1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Feed Pump)(#77196-)
DK***20Bolt, Joint1
DK***00Valve,Check2
DK***10Feed Pump Ass'Y,(Not Shown)1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#10001-77195)
DK***00Adapter1
DK***40Governor Ass'Y1
DK***00Nut,Lock1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#77196-)
DK***00Shim? 2.00mm,(High Altitude Spec.)0
DK***00Adapter1
DK***80Governor Ass'Y1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#10001-77195)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***20Cover1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#77196-)
DK***40Gasket,Air Compressor2
DK***00Nut,Cap1
DK***20Cover1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#10001-77195)
62***10Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#77196-)
62***11Injection Pump Ass'Y1
DK***30Key,Woodruff1
DK***30Bearing0
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#10001-77195)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#77196-)
DK***40Shim? 0.50mm, Shim, 0.50mm; Was Dk029311-00400
DK***90Shim? 0.25mm, Shim, 0.25mm; Was Dk029311-05900
DK***00Sleeve,Control6
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Injection Pump And Piping
01***35Stud4
01***25Screw4
01***12Bolt,(See Fig.0501)1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Fuel Nozzle And Spill Pipe
01***35Bolt, Mount Bracket To Floor6
07***10Tube,(See Fig.0421-14)5
07***30Tube,Spill1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Fuel System : Water Separator
07***60O-Ring,(For Pc750?800?1800) (A2610)1
60***00Water Separator A.,(See Fig.2415)1
60***10Cover1
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Lubricating Oil System
Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Cooler(#10001-51781)
01***25Bolt,(With Corrosion Resistor)18
01***06Nut4
07***12T/Plug, Plug,(For Power Tilt Mech Angle)1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Cooler(#51782-)
01***25Bolt,(With Corrosion Resistor)18
01***06Nut4
07***12T/Plug, Plug,(For Power Tilt Mech Angle)1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Filter(#10001-21726)
01***25Bolt,(With Corrosion Resistor)4
07***12Washer, Gasket,(Without Thermo Sensor) (K1)1
60***40Alarm Assembly, Full Flow Filter1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Filter(#21727-)
60***40Cartridge,Engine Oil Filter (D31s)1
60***41Cartridge,Engine Oil Filter (D31s)1
60***20Plate? Caution,Oil Filter1
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Komatsu : 6d95l-1a(S/N 10001-Up) : Lubricating Oil System : Lubricating Oil Pump And Suction Pipe
01***12Bolt,(See Fig.0501)1
01***16Screw6
01***25Bolt,(With Corrosion Resistor)1
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6D95L-1A(S/N 10001-UP) serial number reference

On the 6D95L-1A engine, the ID plate sits on or near the rocker (valve) cover, or on a data plate affixed to the left side of the cylinder block, stamped with the full designation '6D95L-1A' followed by the serial number (10001-UP range); if the plate is missing or unreadable, the serial number is also stamped directly into the block. The host machine's own PIN plate is separate, mounted on the machine frame near the operator's cab or front idler area, and carries the equipment model plus its own serial range (e.g. PC100-3 S/N 18001-UP); match both plates against the parts book front matter to confirm the correct engine/chassis pairing before ordering parts.

PrefixIdentifies
18001-UPPC100-3 crawler hydraulic excavator
12001-UPPC100L-3 crawler hydraulic excavator (long-reach/L-chassis variant)

Frequently asked questions

What engine does the Komatsu 6D95L-1A (S/N 10001-UP) use?

This designation is the engine itself, a Komatsu 95-series naturally aspirated inline-six diesel of approximately 4.89 L displacement with a 95 mm x 115 mm (3.74 in x 4.53 in) bore and stroke. It uses mechanical direct injection, either a Bosch-type in-line PE5 pump or a distributor VE pump, with a mechanical RSV governor and no electronic controls. Gross output is approximately 52-61 kW (70-82 hp) at 2,150-2,500 rpm. Its best-documented host application is the Komatsu PC100-3 (S/N 18001-UP) and PC100L-3 (S/N 12001-UP) crawler excavators.

What is the operating weight of the 6D95L-1A (S/N 10001-UP)?

This listing covers a bare engine, not a complete machine, so there is no machine operating weight to report. The bare engine itself weighs approximately 420-430 kg (926-948 lb) dry. For a complete machine's operating weight, refer to the host excavator's own specification, such as the PC100-3/PC100L-3 class this engine was fitted to.

What replaced the Komatsu 6D95L-1A (S/N 10001-UP)?

No confirmed direct successor is documented for this exact suffix and serial range. The closest documented progression stays within the same 6D95L-1 line: later production carried the 6D95L-1AA suffix (S/N 29222-UP) and then the 6D95L-1AC suffix (S/N 96999-UP), each representing an incremental running change rather than a distinct redesigned engine. Verify the exact cutover points and any broader model succession with your dealer.

What 6D95L-1A(S/N 10001-UP) owners discuss

How does this engine behave day-to-day, and what counts as normal versus a red flag for smoke or power loss?
The 6D95L-1A is naturally aspirated with mechanical direct injection, so power builds progressively with no turbo lag or boost-related surge. A light haze on cold start that clears within a minute or two is normal. Sustained black smoke under load usually traces to an over-fueling injector, drifted injection pump timing, or a restricted air filter rather than a worn-out engine, so check intake and injectors before condemning the block. Blue-white smoke that lingers after full warm-up points to worn rings, liners, or valve guides, not a fuel-system fault.
What wear patterns show up in high-hour 6D95L-1A cores?
Cylinder liner and ring wear, plus general valve-train wear at the rocker arms, are the age-related items owners and rebuilders report on this engine family. Main and rod bearing damage almost always traces back to the sump being run low or oil-change intervals being stretched, not to any inherent design weakness; one documented rebuild found spun rod bearings directly caused by low oil level. A periodic compression or blow-by check is the accepted way to catch liner and ring wear before it forces a full teardown.
Where do people mix this engine up with other members of the 95-series family?
The naturally aspirated 6D95L-1A shares bore, stroke, and block architecture with turbocharged 95-series variants, so cooling, air-intake, and oil-circuit parts frequently get cross-listed online without noting the aspiration difference. Confirm the engine has no turbocharger or associated boost plumbing before ordering induction or lubrication components, and do not carry power or torque figures from a turbocharged sibling over onto this naturally aspirated engine.
What electrical issues come up around starting and charging?
Most no-crank complaints trace back to the alternator's internal charging circuit and the starter safety-interlock relay rather than the starter motor itself: if the alternator is not producing charge, the interlock relay will not energize and the engine will not crank even with a good battery and starter. A failed or miswired charge-sense connection produces the same symptom and can also leave the oil-pressure warning stuck on. Trace the interlock and charging circuit before swapping the starter. Have your dealer verify the wiring and relay function before returning the machine to service.
What's the deal with cold-start reliability on this engine?
Being mechanically governed with glow-plug assist, cold starts depend on battery condition, glow-plug health, and fuel quality rather than any electronic start strategy. Weak batteries and worn glow plugs are the most common causes of hard cold starts reported by owners; check glow-plug resistance and battery voltage before chasing the injection pump. Repeated long cranking to compensate for a bad glow plug accelerates starter and battery wear on top of the original problem.
What causes overheating complaints on this engine?
Owners describe overheating that builds gradually over an hour or two of work rather than appearing right away, which points toward a partially restricted radiator, a worn or slipping water pump impeller, or a failing thermostat more often than a head gasket. A true gasket failure or cracked head tends to show up instead as coolant loss, coolant mixing into the oil, or a sudden temperature spike under load rather than a slow climb. Have your dealer verify the cooling system before continuing to run a machine that trends hot.
What should I check before buying a used or reman 6D95L-1A core?
Ask for a compression or blow-by test result rather than relying on a visual inspection alone; low or uneven cylinder readings point to liner and ring wear that a surface clean-up will not fix. Confirm the core is genuinely the naturally aspirated 6D95L-1A and not a re-tagged turbocharged sibling, since housings and manifolds look similar across the family. If the seller can run the engine, check oil pressure at idle and again at rated speed; pressure that stays low as rpm climbs points to bearing or oil-pump wear rather than just a bad sender. Check for coolant in the oil and any sign the engine was run low on oil in service, since bearing damage on this family is most often traced to oil starvation rather than a manufacturing defect.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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