Komatsuengine(no series)

Komatsu 4D84E-3B(S/N 00000-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu 4D84E-3B engine powers the PC50UU-2 crawler excavator, a compact machine in the 5-ton class with an operating weight of approximately 11,000 to 12,000 lb (5,000 to 5,400 kg). Produced during the PC50UU-2 generation, this engine serves as the power source for early serial range units (S/N 12772-14992) before transitioning to the 4D84E-3C variant. The PC50UU-2 configuration offers a compact radius design suitable for utility trenching and confined site work, bridging the gap between smaller mini-excavators and larger mid-size models.

Across the 4D84E series, Komatsu shifted from the 3-cylinder 3D84E to the 4-cylinder 4D84E architecture to meet evolving emissions standards and torque requirements. The 4D84E-3B is significant in the used market as the specific engine for the initial PC50UU-2 production run. Its compact footprint and proven reliability make it a common replacement target for aging units, while its distinct serial range (ending at 14992) helps buyers identify early-generation machines that may require specific parts or calibration updates compared to later 4D84E-3C or 3D variants.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu 4D84E-3B(S/N 00000-UP) specifications

Engine

Model4D84E-3B
ApplicationKomatsu PC50UU-2
Serial Range12772-14992
ConfigurationVertical, water-cooled, 4-stroke, turbocharged diesel engine
Displacement2.0 L (121.8 cu. in.)
Cylinders4
Bore x Stroke84 x 90 mm
Net Power28.3 kW (38 HP) @ 2500 rev/min
Emissions TierNot documented for this exact serial range — verify with your dealer

Weights

Operating WeightNot documented for this exact serial range — verify with your dealer
Shipping WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel SpeedNot documented for this exact serial range — verify with your dealer
Dig DepthNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Fuel TankNot documented for this exact serial range — verify with your dealer
Hydraulic SystemNot documented for this exact serial range — verify with your dealer
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu 4D84E-3B(S/N 00000-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level at sight glass.
  • Check coolant level and ensure cap is secure.
  • Check fuel level and drain water from separator.
  • Check DEF level on Tier 4 machines.
  • Check air filter restriction indicator.
Every 250 h
  • Change engine oil and filter.
  • Grease all points including boom, stick, bucket, and swing bearing.
  • Check fluid levels.
  • Check air filter element.
  • Inspect belts and hoses.
  • Perform visual walk-around inspection.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Test battery and alternator.
  • Test coolant SCA.
  • Collect KOWA oil sample.
  • Perform detailed undercarriage inspection.
Every 1,000 h
  • Collect hydraulic oil sample.
  • Change final drive oil on both sides.
  • Inspect turbocharger.
  • Check valve adjustment.
  • Inspect structural components.
  • Measure undercarriage wear.
Every 2,000 h
  • Change hydraulic oil.
  • Flush and replace coolant.
  • Service transmission.
  • Perform comprehensive component evaluation.
  • Check KDPF.
  • Replace worn belts, hoses, and clamps.

Servicing the 4D84E-3B(S/N 00000-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine wear metals and hydraulic contamination. Check coolant SCA concentration at 500 hours to prevent liner cavitation. Monitor DEF levels daily on Tier 4 models to ensure SCR system efficiency. Track KOMTRAX telematics data for load frequency and fuel burn anomalies. Early detection of viscosity changes in hydraulic oil prevents pump wear. Regular oil sampling identifies fuel dilution before it damages the 4D84E-3B crankcase.

Corrective & Common Repairs

Address fuel filter clogging promptly to protect the 4D84E-3B injection system. Replace hydraulic return filters at 500 hours to maintain valve responsiveness. Inspect turbocharger connections for leaks during the 1000-hour service. Check belt tension and hose clamps to prevent overheating. Replace worn track rollers and idlers to maintain undercarriage alignment. Fix hydraulic hose cracks early to avoid fluid loss and component damage.

Overhaul & Rebuild Points

Plan major engine overhaul based on KOWA results and compression tests. Replace cylinder liners and piston rings when wear exceeds limits. Inspect crankshaft bearings for scoring during disassembly. Rebuild the hydraulic pump and swing motor if flow or pressure drops. Replace final drive gears and seals during the 1000-hour oil change if metal particles are present. Address structural weld cracks on the boom and stick during the 2000-hour comprehensive inspection.

Seasonal & Environment Servicing

Use low-viscosity oil in cold climates to ensure easy starting. Check coolant freeze point before winter. Drain water from the fuel separator daily in humid conditions. Clean radiator and oil cooler fins regularly to prevent overheating in dusty environments. Inspect air filter restriction indicator frequently in high-dust jobsites. Grease all pivot points more often in wet or muddy conditions to wash out contaminants.

4D84E-3B(S/N 00000-UP) common service parts

Part numberPart
YM129100-55650Element,Fuel FilterCheck fitment →
YM129052-55620Fuel Filter Ass'YCheck fitment →
YM102103-55520O-Ring,(For Fuel Filter)Check fitment →
YM121120-12901ElementCheck fitment →
YM129150-35152Filter ElementCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

4D84E-3B(S/N 00000-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify voltage at the pin connector
CA111Internal engine controller faultECM hardware failure or corruptionReplace or reprogram the ECM
CA451Common rail pressure sensor feedback value too highMalfunction in the rail sensor or actual overpressure conditionDiagnose the fuel rail pressure sensor or pump lines
CA452Common rail pressure sensor feedback value too lowSensor failure, air in fuel lines, or low supply pressureDiagnose the fuel rail pressure sensor or pump lines
CA122Intake air pressure sensor feedback voltage too highSensor failure or wiring short to powerVerify the intake pressure sensor and wiring
CA123Intake air pressure sensor feedback voltage too lowSensor short to ground or airflow restrictionCheck for a sensor short or an airflow restriction
CA153Intake air temperature sensor feedback voltage too highSensor failure or wiring issueReplace or test the IAT sensor
CA154Intake air temperature sensor feedback voltage too lowSensor failure or wiring issueReplace or test the IAT sensor
CA428Fuel moisture sensor feedback voltage too highSensor failure or wiring shortEnsure a clean fuel supply and check the moisture sensor harness
CA429Fuel moisture sensor feedback voltage too lowSensor failure or wiring short to groundEnsure a clean fuel supply and check the moisture sensor harness

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

4D84E-3B(S/N 00000-UP) attachments & work tools

Excavator Attachments

The Komatsu 4D84E-3B engine is specified for the PC50UU-2 mini excavator (serial range 12772-14992). Standard work tools for this class include digging buckets, grading buckets, and trenching buckets. Coupler systems are typically hydraulic quick couplers or fixed pin configurations compatible with the PC50UU-2 boom geometry. Hydraulic kit requirements vary by configuration/series depending on the specific tool's flow and pressure ratings.

Loader Attachments

The 4D84E-3B engine powers the SK815-5, SK815-5E0, SK815-5N, SK816-6, SK820-5, SK820-5N, and SK820-6 skid steer loaders. Typical work tools include general purpose buckets, grading buckets, and pallet forks. Mounting systems utilize standard skid steer quick-attach interfaces. Hydraulic arrangements require verification with the dealer as flow requirements vary by configuration/series for high-flow tool options.

All 4D84E-3B(S/N 00000-UP) assemblies by section

Every catalogued assembly group for the Komatsu 4D84E-3B(S/N 00000-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Accessory
Komatsu : 4d84e-3b(S/N 00000-Up) : Accessory : P.P.C. Pump And Mounting(#00141-)
YM***20Pump Ass'Y,Hydraulic1
YM***64Bearing,Ball2
YM***81Gasket (Kit)1
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Cooling System
Komatsu : 4d84e-3b(S/N 00000-Up) : Cooling System : Water Pump And Cooling Fan(#00142-)
YM***20Gasket,Water Pump1
YM***02Screw4
YM***02Screw1
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Cylinder Block
Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Block : Camshaft And Tappet(#00141-)
YM***80Camshaft Ass'Y1
YM***01Gear Ass'Y,Camshaft1
YM***50Bearing, Thrust1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Block : Crankshaft(#00141-)
YM***00Gear,Crank1
YM***80Parallel Pin1
YM***50Pulley,Crank1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Block : Cylinder Block(#00141-)
YM***60Cylinder Block, Assembly1
YM***20Plug,Drain(Without Oil Cooler Type)1
YM***00Plug1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Block : Flywheel And Flywheel Housing(#00141-)
YM***02Screw6
YM***90Flywheel Ass'Y1
YM***80Parallel Pin4
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Block : Front Cover And Gear(#00141-)
YM***90Front Cover Ass'Y1
YM***51Cap, Lub. Oil Supply1
YM***52Bolt4
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Block : Oil Pan(#00141-)
YM***30Spacer1
YM***52Screw2
YM***52Screw24
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Block : Piston And Connecting Rod(#00141-)
YM***00Screw2
YM***00Crank Pin Metal A. (Std)1
YM***10Assembly, Piston (+0.25 mm)4
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Cylinder Head
Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Head : Air Cleaner And Mounting (Single Element Type)(#00141-)
YM***41Buffle1
YM***10Cap1
YM***30Pan,Dust1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Head : Air Intake Manifold And Connection(#00141-)
Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Head : Cylinder Head Cover(#00141-)
YM***20Cover, Breather1
YM***51Cap, Lub. Oil Supply1
YM***00Clip,Breather Hose1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Head : Cylinder Head(#00141-)
YM***80Retainer, Spring8
YM***40Seal,Valve? Exhaust (Kit)4
YM***10Valve,Exhaust4
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Head : Exhaust Manifold And Muffler(#00141-)
YM***02Screw6
YM***00Manifold, Exhaust1
YM***10Gasket (Kit)1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Cylinder Head : Rocker Arm(#00141-)
YM***02Nut,Rock3
YM***02Screw7
YM***80Spring4
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Electrical System
Komatsu : 4d84e-3b(S/N 00000-Up) : Electrical System : Alternator (40a)(#00141-)
YM***50Brush Ass'Y1
YM***00Retainer,Bearing1
YM***70Diode Ass'Y1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Electrical System : Alternator And Mounting (40a)(#00141-)
YM***30Plate,Adjust1
YM***02Nut1
YM***02Nut1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Electrical System : Starting Motor (2kw)(#00141-)
YM***50Pinion Ass'Y,Pinion1
YM***20Housing,Center1
YM***40Field Coil Ass'Y1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Electrical System : Starting Motor And Mounting (2kw)(#00141-)
YM***52Bolt Plated2
YM***02Nut,Rock1
YM***00Washer,Spring1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Electrical System : Timer? Safety Relay And Grow Relay(#00141-)
YM***20Timer,Solenoid1
YM***10Relay,Stop Solenoid1
YM***00Relay, Safety1
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Fuel System
Komatsu : 4d84e-3b(S/N 00000-Up) : Fuel System : Fuel Filter And Piping(#00141-)
YM***70Union1
YM***00O-Ring (Kit)1
YM***51Check Valve Ass'Y,Joint1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Fuel System : Fuel Injection Pump (Governor) (1/2)(#00142-)
YM***40Lever,Control1
YM***30Spacer,Lever Shaft1
YM***02Nut1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Fuel System : Fuel Injection Pump (Governor) (2/2)(#00142-)
YM***01Weight Assembly., Governor1
YM***50Angleich Ass'Y1
YM***00Washer,Spring1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Fuel System : Fuel Injection Pump (Pump) (1/2)(#00142-)
YM***50Kit, Shim1
YM***10Plate? Caution1
YM***90Key,Woodruff1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Fuel System : Fuel Injection Pump (Pump) (2/2)(#00142-)
YM***70Retainer, Spring4
YM***00Rack,Control1
YM***02Screw2
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Komatsu : 4d84e-3b(S/N 00000-Up) : Fuel System : Fuel Injection Pump And Piping(#00142-)
YM***20Retainer, Pipe2
YM***60O-Ring,Fuel Injection Pump1
YM***02Nut1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Fuel System : Fuel Nozzle And Spill Pipe(#00141-)
YM***00Nozzle, Assembly1
YM***20Spring1
YM***00Fuel Injection Nozzle, Assembly1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Fuel System : Water Separator And Piping(#00141-)
YM***10Hose,(See Fig.0415-17?0416-17)1
YM***00Gasket2
YM***00O-Ring (Kit)1
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Lubricating Oil System
Komatsu : 4d84e-3b(S/N 00000-Up) : Lubricating Oil System : Lubricating Oil Filter And Mounting(#00141-)
YM***50Nut1
YM***02Bolt Plated3
YM***00Valve,Relief1
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Komatsu : 4d84e-3b(S/N 00000-Up) : Lubricating Oil System : Lubricating Oil Pump And Piping(#00141-)
YM***50Oil Pressure Transmitter1
YM***50Pipe,Oil1
YM***02Seal,Ring (Kit)2
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Tool And Kit
Komatsu : 4d84e-3b(S/N 00000-Up) : Tool And Kit : Gasket Kit(#00141-)
YM***60O-Ring,Fuel Injection Pump1
YM***40Seal,Valve? Exhaust (Kit)4
YM***20Gasket,Water Pump1
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4D84E-3B(S/N 00000-UP) serial number reference

The PIN plate is typically riveted to the right-hand side of the cab on the lower frame (behind the front idler or beneath the operator's window) or stamped into the chassis frame casting on the right side. The prefix is the first three characters of the 17-character ISO PIN found on the emissions/export plate, or the engine model code stamped on the engine block/data plate.

PrefixIdentifies
4D84E-3BEngine Model

Frequently asked questions

What engine does the Komatsu PC50UU-2 use?

The PC50UU-2 uses the Komatsu 4D84E-3B engine for serial numbers 12772 through 14992, and the 4D84E-3C for serial numbers 14993 and up.

What is the operating weight of the Komatsu PC50UU-2?

The operating weight of the Komatsu PC50UU-2 varies by configuration, typically ranging from 11,000 to 12,000 lb (5,000 to 5,400 kg).

What replaced the Komatsu PC50UU-2?

The PC50UU-2 was succeeded by later generations of compact excavators in the PC50 series, which adopted updated emissions-compliant engines and revised chassis designs.

What 4D84E-3B(S/N 00000-UP) owners discuss

What is the specific application and serial range for the Komatsu 4D84E-3B engine?
The 4D84E-3B engine is used in the Komatsu PC50UU-2 mini excavator. It is installed on machines with serial numbers ranging from 12772 to 14992. Production of this specific engine variant ended at serial number 14992, after which the 4D84E-3C variant was introduced for the same model line. This engine is a four-cylinder, water-cooled, direct-injection diesel powerplant designed for compact construction equipment.
What are the known hydraulic behaviors and common failure patterns for this machine type?
Operators report that hydraulic performance is highly sensitive to oil temperature. A common diagnostic pattern is weak boom or arm movement when the system is hot, while cold operation remains normal. This indicates internal leakage in the main pump, control valve, or swing motor that becomes apparent as viscosity drops. If all functions slow simultaneously, check the hydraulic oil level, filter condition, and engine RPM under load before suspecting individual cylinders. Komatsu hydraulic systems are generally smooth and fuel-efficient; however, pump wear often correlates with engine wear, impacting resale value.
What undercarriage and wear patterns are typical for this class of excavator?
Mini excavators of this size experience significant wear on track pads, bushings, and bearings due to frequent rotation and tight turning circles. Worn bushings lead to noise and vibration, while worn bearings can cause premature track failure. Track tension must be monitored regularly, as repeated loosening is common. Mechanical resistance from packed mud or debris in the undercarriage can also cause the machine to pull to one side during travel. Always test travel speed in both forward and reverse to isolate hydraulic issues from mechanical binding.
What are the common electrical and sensor issues for this engine series?
Komatsu excavators rely heavily on electronic control systems, meaning a single faulty sensor or unstable power supply can trigger multiple warning signals. Owners frequently report intermittent starting, dashboard failures, or random shutdowns. Common culprits include corroded connectors, broken wiring, or faulty engine speed sensors (which may trigger codes like CA115). Battery state of charge and chassis grounds are critical; a battery may show acceptable voltage until the starter is loaded, so load testing is recommended before replacing the starter.
What engine quirks and maintenance points are specific to the 4D84E-3B?
The 4D84E-3B is a compact diesel engine where airflow and fuel delivery are critical for maintaining power under load. Loss of power during heavy digging often points to restricted air filters, clogged fuel filters, or intake hose leaks rather than engine failure. Overheating is typically caused by debris packed between the radiator, hydraulic oil cooler, and charge-air cooler. Ensure the cooling package is clean and the fan operates correctly. The engine does not use replaceable cylinder liners in the same manner as larger industrial engines; sleeve removal and inspection are key maintenance tasks for high-hour units.
What fluids and specifications should be used for this engine?
Komatsu specifies its own engineering standards for lubricants. Use Komatsu Diesel Engine Oil (EO series) for the engine. For the hydraulic system, use Komatsu Hydraulic Oil (HO series) or equivalent ISO VG46. The powertrain and final drives require Komatsu Powertrain Oil (TO series) or Axle Oil (AXO series) depending on the specific component. Coolant should be Komatsu Super Coolant AF-NAC. Using non-compliant fluids can void warranties and accelerate wear in the sensitive hydraulic and engine components.
What should be checked when buying a used PC50UU-2 with the 4D84E-3B engine?
Verify the serial number to confirm the engine is indeed the 4D84E-3B (S/N 12772-14992) and not the later 4D84E-3C. Check for white smoke from the exhaust, which may indicate head gasket failure or worn piston rings. Test all hydraulic functions cold and hot to identify internal leakage. Inspect the undercarriage for excessive play in rollers and track chains. Check the battery and starter for proper load testing. Ensure the cooling package is free of packed debris. Have your dealer verify the engine serial plate and hydraulic pressure specifications against the factory service manual for the PC50UU-2.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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