Komatsuengine(no series)

Komatsu 3D84E-3K(S/N 05993-UP)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu 3D84E-3K engine (S/N 05993-UP) is a vertical, water-cooled, 4-stroke, 3-cylinder diesel powerplant with a displacement of 1.496 liters and a bore of 84 mm. It delivers 38 hp at 2,700 rpm and is primarily integrated into compact construction machinery such as the Komatsu PC30 MR excavator and SK510-5 skid steer loader. Manufactured since 2017, this engine belongs to the 3D84 series lineage, succeeding earlier 3D82 and 3D84 variants. It is designed for utility and light earthmoving applications where compact dimensions and moderate weight allow for easy integration into smaller chassis configurations.

Across the 3D84 series generations, the engine has maintained its core 3-cylinder architecture while adapting to evolving emissions standards and operational demands. The 3D84E-3K variant specifically serves the later production serial range starting at 05993, distinguishing it from earlier 3A, 3B, and 3C sub-models. In the used and parts market, this engine remains critical due to its widespread use in high-volume compact equipment. Its mechanical simplicity and shared overhaul kit compatibility with Yanmar 3TNE84D engines make it a cost-effective power source for fleet managers, while its specific serial designation ensures accurate parts sourcing for rebuild and maintenance.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu 3D84E-3K(S/N 05993-UP) specifications

Engine

Model3D84E-3K
TypeVertical, water-cooled, 4-stroke, 3-cylinder diesel engine
Displacement1.496 L (91.3 cu in)
Bore x Stroke84 x 90 mm (3.31 x 3.54 in)
Power38 hp (28.3 kW) @ 2,700 rpm
Emissions TierNot documented for this exact serial range — verify with your dealer

Weights

Operating WeightNot documented for this exact serial range — verify with your dealer
Shipping WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport LengthNot documented for this exact serial range — verify with your dealer
Transport WidthNot documented for this exact serial range — verify with your dealer
Transport HeightNot documented for this exact serial range — verify with your dealer
Track GaugeNot documented for this exact serial range — verify with your dealer
Ground ClearanceNot documented for this exact serial range — verify with your dealer

Performance

Travel SpeedNot documented for this exact serial range — verify with your dealer
Dig DepthNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Fuel TankNot documented for this exact serial range — verify with your dealer
Hydraulic SystemNot documented for this exact serial range — verify with your dealer
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Komatsu 3D84E-3K(S/N 05993-UP) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition.
  • Check hydraulic fluid level via sight glass.
  • Check coolant level and ensure cap is secure.
  • Check fuel level and drain water from separator.
  • Check DEF level.
  • Check air filter restriction indicator.
Every 250 h
  • Change engine oil and filter.
  • Grease all points (boom, stick, bucket, swing bearing).
  • Check fluid levels.
  • Check air filter element.
  • Inspect belts and hoses.
  • Perform visual walk-around inspection.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Perform battery service and load test.
  • Test coolant SCA concentration.
  • Collect KOWA oil sample.
  • Perform detailed undercarriage inspection.
Every 1,000 h
  • Collect hydraulic oil sample.
  • Change final drive oil (both sides).
  • Inspect turbocharger.
  • Take wear measurements.
  • Check valve adjustment.
  • Perform structural inspection.
Every 2,000 h
  • Change hydraulic system oil.
  • Flush and replace coolant.
  • Perform transmission service.
  • Conduct comprehensive component evaluation.
  • Inspect KDPF (at 4,500 hr intervals).
  • Inspect swing machinery oil and change if needed.

Servicing the 3D84E-3K(S/N 05993-UP) beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize KOWA fluid analysis at every 500-hour interval to monitor engine wear metals (iron, copper, lead, aluminum) and contaminants like silicon (dirt) or sodium (coolant). Track fuel dilution, soot levels, and viscosity changes in the 3D84E-3K engine oil. For the hydraulic system, analyze particle count (ISO cleanliness), pump/valve wear metals, water content, and oxidation. Coolant analysis must verify pH, SCA concentration, glycol content, and conductivity to prevent corrosion and scaling in the 1.496-liter displacement block.

Corrective & Common Repairs

Address frequent 3D84E-3K issues by inspecting the air cleaner element for clogging and replacing the outer element at 1,000 hours. Check the fuel system for water accumulation in the separator, draining daily. Inspect the turbocharger for shaft play and housing damage at 1,000-hour intervals. Verify belt and hose integrity for cracks or leaks during every 250-hour service. Monitor the battery terminals for corrosion and perform load tests at 500 hours to ensure reliable starting in compact excavator and skid steer applications.

Overhaul & Rebuild Points

The 3D84E-3K engine utilizes a major overhaul kit compatible with the 3D84N and S3D84E series. Rebuild intervals typically align with high-hour thresholds where cylinder liner wear, piston ring fatigue, or bearing clearance exceeds limits. The engine features a 84 mm bore and 3-cylinder configuration. Overhaul procedures include disassembly of the fuel system, lubrication system, and exhaust components. Use factory-specified torque values for the cylinder head and main bearings. The overhaul kit includes cylinder liners and matching pistons to restore compression and power output.

Seasonal & Environment Servicing

In cold climates, monitor DEF levels and ensure the cooling system uses Komatsu Super Coolant AF-NAC to prevent freezing. Check the battery charge state frequently as cold temperatures reduce cranking power. In dusty environments, inspect the air filter restriction indicator more often than the standard 250-hour interval and clean the radiator and oil cooler fins daily to prevent overheating. In high-humidity or coastal areas, inspect hydraulic hoses and electrical connections for corrosion. Ensure the fuel water separator is drained daily to prevent microbial growth in the fuel system.

3D84E-3K(S/N 05993-UP) common service parts

Part numberPart
(YM129612-55620)Fuel Filter Ass'Y,(See Fig.A4110-B0a2a)Check fitment →
YM129100-55650Element,Fuel FilterCheck fitment →
YM129612-55620Fuel Filter Ass'YCheck fitment →
YM119640-92750Wrench,Oil Filter? (Pc38uu)Check fitment →
YM119808-12520Element,OuterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

3D84E-3K(S/N 05993-UP) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CA115Engine crankshaft speed sensor failureBroken sensor, wiring issue, or connector corrosionReplace the speed sensor and verify voltage at the pin connector
CA111Internal engine controller faultECM hardware failureReplace or reprogram the ECM
CA441Battery voltage too lowWeak battery or charging system failureReplace the alternator or battery; check the voltage regulator
CA442Battery voltage too highAlternator overcharging or regulator failureReplace the alternator or battery; check the voltage regulator
CA122Intake air pressure high voltageSensor malfunction or actual overpressure conditionVerify the intake pressure sensor and wiring
CA123Intake air pressure low voltageSensor short or airflow restrictionCheck for a sensor short or an airflow restriction
CA451Common rail pressure sensor feedback value too highFuel rail sensor malfunction or actual overpressureDiagnose the fuel rail pressure sensor or pump lines
CA452Common rail pressure sensor feedback value too lowFuel rail sensor malfunction or low pressureDiagnose the fuel rail pressure sensor or pump lines
CA234Engine overspeedThrottle calibration error, engine load cycle issue, or operator misuseVerify throttle calibration, engine load cycle, or operator misuse
AA10NXAir cleaner cloggingDirty or blocked air filter elementReplace the air filter

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

All 3D84E-3K(S/N 05993-UP) assemblies by section

Every catalogued assembly group for the Komatsu 3D84E-3K(S/N 05993-UP). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Engine
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Air Cleaner And Mounting(#18941-20613)
YM***90Gasket,(Not Shown)1
YM***00Air Cleaner Ass'Y1
YM***60Support1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Air Cleaner And Mounting(#20614-)
YM***90Gasket,(Not Shown)1
YM***00Air Cleaner Ass'Y1
YM***20Element,Outer1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Air Intake Manifold And Connection(#18941-)
YM***00Manifold,Air Intake1
YM***02Bolt Plated4
YM***02Screw2
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Alternator (40a) (Inner Parts)(#18941-)
YM***20Rear Bracket Ass'Y1
YM***30Front Bracket Ass'Y1
YM***00Rotor Ass'Y1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Alternator And Mounting (40a)(#18941-)
YM***02Nut1
YM***02Nut1
YM***20Adjuster, Belt1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Camshaft And Tappet(#18941-)
YM***80Camshaft Ass'Y1
YM***01Gear Ass'Y,Camshaft1
YM***50Bearing, Thrust1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Crankshaft
YM***00Gear,Crank1
YM***80Parallel Pin1
YM***10Spring Pin1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Cylinder Block
YM***30Main Metal Ass'Y (Std)4
YM***00Plug1
YM***50Plug1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Cylinder Block Accessory(#11259-)
YM***50Oil Pressure Transmitter1
YM***20Plug,Drain(Without Oil Cooler Type)1
YM***10Guide,Level Gauge1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Cylinder Head
YM***31Gasket,Head (Kit)1
YM***80Retainer, Spring6
YM***40Seal,Valve? Exhaust (Kit)3
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Cylinder Head Cover(#18941-)
YM***20Cover, Breather1
YM***70Clamp1
YM***51Cap, Lub. Oil Supply1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Drive Gear
YM***02Nut1
YM***01Idler Gear Ass'Y,Idler1
YM***00Gear,Injection Pump1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Electrical Parts (Forwerded Individually Parts)(#18941-)
YM***00Relay Ass'Y,Safety1
YM***20Timer,Solenoid1
YM***10Relay,Stop Solenoid1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Exhaust Manifold(#18941-)
YM***02Nut2
YM***00Manifold,Exhaust1
YM***02Stud2
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Flywheel And Flywheel Housing(#18941-)
YM***02Screw4
YM***70Screw6
YM***80Parallel Pin4
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Front Cover(#18941-)
YM***02Bolt Plated2
YM***51Cap, Lub. Oil Supply1
YM***00Clip,Breather Hose1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Front Hanger(#18941-)
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Fuel Filter And Piping(#18941-)
YM***70Union1
YM***10Pipe1
YM***02Bolt Plated2
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Fuel Filter(#18941-)
YM***10Cup, Strainer1
YM***00O-Ring (Kit)1
YM***70Lever1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Fuel Injection Pump (Governor) (1/2) (Inner Parts)(#11259-)
YM***40Lever,Control1
YM***30Spacer,Lever Shaft1
YM***02Nut1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Fuel Injection Pump (Governor) (2/2) (Inner Parts)(#11259-)
YM***01Weight Assembly., Governor1
YM***50Angleich Ass'Y1
YM***00Washer,Spring1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Fuel Injection Pump (Pump) (1/2) (Inner Parts)(#11259-)
YM***50Kit, Shim1
YM***10Plate? Caution1
YM***50Cover,Side1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Fuel Injection Pump (Pump) (2/2) (Inner Parts)(#11259-)
YM***70Retainer, Spring3
YM***02Screw2
YM***30Spacer,Spring1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Fuel Injection Pump And Piping(#11259-)
YM***60O-Ring,Fuel Injection Pump1
YM***02Nut3
YM***11Pipe,Injection1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Fuel Nozzle And Spill Pipe
YM***00Nozzle, Assembly1
YM***20Spring1
YM***00Fuel Injection Nozzle, Assembly1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Gasket Kit(#18941-)
YM***60O-Ring,Fuel Injection Pump1
YM***31Gasket,Head (Kit)1
YM***40Seal,Valve? Exhaust (Kit)3
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Lubricating Oil Pump(#11259-)
YM***81Retainer1
YM***30Bolt, Assembly1
YM***02Seal,Ring (Kit)2
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Muffler And Mounting(#18941-)
YM***02Nut4
YM***11Gasket,Muffler (Kit)1
YM***90Clamp Ass'Y1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Oil Filter(#18941-)
YM***00Pipe,Breather1
YM***50Nut1
YM***00Cover1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Oil Pan(#18941-)
YM***52Screw2
YM***52Screw20
YM***40Plug,Drain1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Piston And Connecting Rod
YM***00Screw2
YM***00Crank Pin Metal A. (Std)1
YM***01Assembly, Piston (+0.25 mm)3
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Rear Hanger(#18941-)
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Rocker Arm
YM***02Screw6
YM***80Spring3
YM***50Rocker Arm Ass'Y6
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Starting Motor (1.2kw) (Inner Parts)(#18941-)
YM***20Holder Ass'Y,Brush1
YM***50Stopper Ass'Y1
YM***20Pinion, Assembly1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Starting Motor And Mounting (1.2kw)(#18941-)
YM***52Bolt Plated2
YM***02Nut,Rock1
YM***00Washer,Spring1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Tool(#18941-)
YM***50Screw Driver1
YM***20Flex Horn (Option.)1
YM***60Fuel, Wrench, Strainer1
See all parts with full part numbers in Heavy Parts AI →
Komatsu : 3d84e-3k(S/N 05993-Up) : Engine : Water Pump And Cooling Fan(#18941-)
YM***40Joint1
YM***02Bolt Plated2
YM***22Screw2
See all parts with full part numbers in Heavy Parts AI →

3D84E-3K(S/N 05993-UP) serial number reference

The 3D84E-3K PIN plate is located on the engine block, typically on the left side near the injection pump or on a metal data plate affixed near the valve cover. Read the prefix as the first alphanumeric sequence identifying the engine model (3D84E-3K), followed by the serial number starting at 05993.

PrefixIdentifies
3D84E-3KEngine Model

Frequently asked questions

What engine does the Komatsu 3D84E-3K (S/N 05993-UP) use?

It uses a Komatsu 3D84E-3K vertical, water-cooled, 4-stroke, 3-cylinder diesel engine with a displacement of 1.496 liters and a bore of 84 mm, producing 38 hp at 2,700 rpm.

What is the operating weight of the machine powered by this engine?

Operating weight varies by configuration/series. The 3D84E-3K engine is used in compact machinery such as the PC30 MR excavator and SK510-5 skid steer loader, which fall within the compact equipment class (typically under 20,000 lbs).

What replaced the Komatsu 3D84E-3K engine?

Specific successor engine data for the 3D84E-3K is not documented in the provided sources. The 3D84 series has evolved through multiple sub-models (3A through 3K) to meet emissions standards, but no single direct replacement model is explicitly identified for this specific serial range.

What 3D84E-3K(S/N 05993-UP) owners discuss

What are the core specifications and configuration of the Komatsu 3D84E-3K engine?
The Komatsu 3D84E-3K is a vertical, water-cooled, 4-stroke, 3-cylinder diesel engine. It has a displacement of 1.4 liters (1,496 cc) with a bore of 84 mm. The engine produces 38 hp at 2,700 rpm. It is commonly found in compact excavators such as the Komatsu PC30MR-2 and skid steer loaders like the SK510-5. The 3D84E-3K is part of the 3D84E series, which includes variants like the 3D84E-3A, 3D84E-3B, and 3D84E-3F, often sharing overhaul components but differing in specific emissions or control configurations based on the machine model and serial range.
What are the common hydraulic behaviors and failure patterns associated with this engine's machine type?
Operators frequently report that hydraulic performance degrades when the machine is hot. Weak boom lifting and sluggish controls after a couple of hours of operation often indicate internal leakage in the hydraulic pump or main control valve, as viscosity drops with temperature. A common diagnostic pattern is that all functions slow down simultaneously, pointing to a shared issue like low oil level, clogged filters, or pump wear, rather than a single cylinder failure. If only one function is slow, the issue is typically isolated to that circuit's control valve, hoses, or cylinder seals. Komatsu hydraulic systems are generally smooth and fuel-efficient, but pump failures can lead to engine damage if not addressed.
What undercarriage and wear patterns are typical for machines powered by this engine?
Machines in this class, such as the PC30 series, are subject to significant wear on bushings, bearings, and track pads due to high torque and frequent directional changes in tight spaces. Worn bushings lead to noise and vibration, while worn bearings can cause premature track failure. Track tension must be monitored regularly; tracks that repeatedly loosen or pull to one side often indicate mechanical binding, debris packed in the undercarriage, or uneven roller wear. The line is often described as wearing out complete machines simultaneously, meaning undercarriage wear often coincides with hydraulic and engine component fatigue.
What are the known engine quirks and maintenance requirements for the 3D84E series?
The 3D84E series is known for reliability but requires strict attention to cooling and filtration. Engine overheating is a common issue if the radiator, hydraulic oil cooler, and charge-air cooler are packed with debris between heat exchangers. Airflow restriction from clogged air filters or fuel filters can cause power loss under load. The engine relies on a robust fuel delivery system; air entering the fuel supply or water in the fuel separator can cause hard starting or rough running. Regular inspection of the exhaust system and coolant levels is critical, as coolant expulsion or high system pressure shortly after a cold start may indicate deeper engine issues.
What are the common electrical and sensor issues reported for this engine type?
Komatsu excavators rely heavily on electronic control systems, making them susceptible to issues from faulty sensors or unstable power supplies. Owners often report intermittent starting, dashboard failures, or random machine shutdowns. A battery that shows acceptable voltage until the starter is loaded can cause no-crank conditions; a load and voltage-drop test is recommended before replacing the starter. Faulty grounds, corroded battery terminals, and damaged main starter cables are frequent culprits. Multiple fault codes often point to battery health, ground connections, or connector integrity rather than individual component failure.
What fluids and specifications are recommended for the Komatsu 3D84E-3K engine and its associated systems?
Komatsu specifies the use of genuine Komatsu fluids to meet strict engineering standards. For the engine, use Komatsu Diesel Engine Oil (DEO) or equivalent API CD grade. For the hydraulic system, use Komatsu Hydraulic Oil (HO) or equivalent ISO VG46. For the final drive and swing gearbox, use Komatsu Powertrain Oil (TO) or equivalent API CD grade. Coolant should be Komatsu Super Coolant AF-NAC or equivalent JIS K 2234-1987 standard. Using incorrect fluid specifications can lead to accelerated wear and system failure.
What should be checked when buying a used machine with the 3D84E-3K engine?
When inspecting a used machine with the 3D84E-3K engine, verify the exact serial number and engine data code to confirm the specific configuration, as parts and specs vary by series. Check for signs of overheating, such as coolant leaks or discolored oil. Test hydraulic performance both cold and hot to identify internal leakage. Inspect the undercarriage for uneven wear, track tension, and roller condition. Verify the battery and charging system health, and check for any stored fault codes. Ensure the air intake and fuel systems are free of contamination and that the cooling package is clean. Have your dealer verify the engine's compression and hydraulic pressure specifications against factory data for this serial range.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Need a specific 3D84E-3K(S/N 05993-UP) part?

Search live OEM part data, check fitment, and cross-reference alternatives with Heavy Parts AI.