Komatsuhydraulic excavatorsmall ( - pc90)

Komatsu 222(S/N 22201043-Up)

Maintenance schedule, common problems & OEM parts breakdown

The Komatsu 222 (S/N 22201043-Up) is a small-class, rubber-tracked hydraulic excavator, sized within Komatsu's own compact bracket up through the PC90 range rather than a mid-size machine. It runs a Perkins diesel with a mechanical injection pump and governor - no ECM, no electronic monitor panel, no stored fault codes. Operating weight and dig-depth figures are not published for this exact serial range; treat it as a mini/compact-class machine and confirm exact figures against the parts book or a dealer using the full serial number. The machine started out built by Fabbrica Attrezzature Industriali (FAI) of Italy from 1988 to a Komatsu-influenced design. Komatsu took a minority stake in FAI in 1989 and full ownership in 1995, after which the excavator continued to be sold under the Komatsu name. Factory configuration on this serial range includes a rear backfill blade, pin-on buckets from roughly 250 mm to 550 mm (10-22 in) wide, and a single auxiliary hydraulic circuit pre-plumbed for one attachment such as a hydraulic hammer, on rubber or steel track shoe options.

The FAI-to-Komatsu transition is the defining change in this line: the badge moved from FAI to Komatsu/FKI as ownership consolidated through the 1990s, but the chassis, hydraulics, and Perkins powerplant carried through rather than a clean-sheet redesign. The serial plate reflects that origin - it reads as a model code plus a straight sequential unit count, not the letter-prefix format used on Japan-built Komatsu ranges, so parts lookups have to match this exact model-and-serial heading rather than assume a cross-reference to a same-numbered Japan-built machine. This model never built the owner-forum or spec-aggregator footprint that Komatsu's mainline excavators have, since it sold in limited numbers under a joint-venture badge in a specific European market window. In the used and parts market today that obscurity cuts both ways: values are set locally and opportunistically rather than off a published guide, but undercarriage, track, and pin-and-bushing wear parts remain available through aftermarket suppliers, because small rubber-tracked excavators of this size class stayed in demand for rental and resale fleets long after the FAI badge disappeared.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Komatsu 222(S/N 22201043-Up) specifications

Engine

Engine modelNot documented for this exact serial range in publicly available spec sheets — verify with your dealer or the parts book for this machine.
Gross/net powerNot documented for this exact serial range — no verifiable power rating found.
Displacement / cylindersNot documented for this exact serial range.
Emissions tierNot documented — this serial range predates modern emissions certification and no tier rating applies or is published.

Weights

Operating weightNot documented for this exact serial range — no verifiable figure found across spec aggregators or dealer sheets.
Ground pressureNot documented for this exact serial range.
Transport weightNot documented for this exact serial range.

Dimensions

Transport length/width/heightNot documented for this exact serial range.
Tail swing radiusNot documented for this exact serial range.
Track shoe widthNot documented for this exact serial range.
Ground clearanceNot documented for this exact serial range.
Undercarriage lengthNot documented for this exact serial range.

Performance

Max dig depthNot documented for this exact serial range.
Max reach at groundNot documented for this exact serial range.
Max dump heightNot documented for this exact serial range.
Max cutting heightNot documented for this exact serial range.
Swing speedNot documented for this exact serial range.
Travel speedNot documented for this exact serial range.
GradeabilityNot documented for this exact serial range.
Drawbar pullNot documented for this exact serial range.

Forces

Bucket digging forceNot documented for this exact serial range.
Stick/arm digging forceNot documented for this exact serial range.

Service capacities (summary)

Fuel tankNot documented for this exact serial range — check the machine's operation and maintenance manual for this serial block.
Hydraulic system/tankNot documented for this exact serial range.
Engine oilNot documented for this exact serial range.
Cooling systemNot documented for this exact serial range.

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

222(S/N 22201043-Up) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Not documented in publicly available sources for this exact serial range (S/N 22201043-Up). Verify with a Komatsu dealer using this serial number.Komatsu OMMs of this era specify Komatsu-brand diesel engine oil (EO series) or an equivalent API-graded engine oil, with grade chosen from an ambient-temperature chart in the manual. Exact grade/viscosity split by climate not confirmed for this model.
Cooling systemNot documented in publicly available sources for this exact serial range. Verify with a Komatsu dealer using this serial number.Komatsu specifies an ethylene-glycol antifreeze/coolant (Komatsu Super Coolant or equivalent) mixed with water per the OMM's climate table. Exact mix ratio not confirmed for this model.
Fuel tankNot documented in publicly available sources for this exact serial range. Verify with a Komatsu dealer using this serial number.Diesel fuel meeting the cetane/sulfur limits called out in the OMM for this engine. Specific fuel-grade guidance not confirmed for this model.
Hydraulic system total and hydraulic tankNot documented in publicly available sources for this exact serial range. Varies by boom/arm/carriage configuration on machines of this class. Verify with a Komatsu dealer using this serial number.Komatsu-brand hydraulic oil (HO series) or equivalent anti-wear hydraulic fluid, viscosity selected from the OMM's ambient-temperature chart. Exact viscosity grades not confirmed for this model.
Final drive (each)Not documented in publicly available sources for this exact serial range. Verify with a Komatsu dealer using this serial number.Komatsu-brand gear oil (TO series) or equivalent gear lubricant as specified in the final-drive lubrication section of the OMM. Exact grade not confirmed for this model.
Swing driveNot documented in publicly available sources for this exact serial range. Verify with a Komatsu dealer using this serial number.Komatsu-brand gear oil (TO series) or equivalent gear lubricant as specified in the swing-drive lubrication section of the OMM. Exact grade not confirmed for this model.
Pilot/other circuitsNot separately broken out in any publicly available source for this exact serial range.Where fitted, pilot/control circuits on machines of this class typically share the main hydraulic tank and fluid; no distinct fluid spec found for this model.
Grease (spec only)Not applicable (grease points, not a fill capacity).General-purpose lithium-based chassis grease (NLGI 2), as is standard practice across Komatsu excavators of this era, for pins, bushings, and the swing-circle/bearing points. Brand-specific naming not confirmed for this exact serial range.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Komatsu 222(S/N 22201043-Up) maintenance schedule

Service intervalTasks
Every 50 h
  • Check engine oil level before daily start-up and top up if low.
  • Check coolant level in the radiator or reservoir daily.
  • Check hydraulic oil level with the boom and arm retracted.
  • Grease boom, arm, and bucket linkage pins daily.
  • Check track tension weekly and adjust if sagging beyond the cold-measurement guideline.
  • Drain water and sediment from the fuel water-separator bowl weekly.
Every 250 h
  • Change engine oil and replace the oil filter.
  • Check alternator and fan belt tension and condition.
  • Grease the swing bearing and blade pivot points.
  • Check battery terminals and charging-circuit connections for corrosion.
  • Inspect rubber track pads for cracking, chunking, or exposed steel cord.
Every 500 h
  • Replace the fuel filter element and bleed the fuel system.
  • Check injection-pump timing and governor linkage against the factory setting.
  • Check final-drive and swing-drive gear-oil level.
  • Clean radiator and oil-cooler fins of packed debris.
  • Inspect hydraulic hoses and cylinder rods for leakage or scoring.
Every 1,000 h
  • Replace the hydraulic return-filter element.
  • Check and adjust engine valve clearance.
  • Change final-drive and swing-drive gear oil.
  • Check the auxiliary hydraulic circuit relief valve if a hammer or tool is fitted.
  • Inspect the wiring harness at the boom-base and cab-floor pass-throughs for chafing.
  • Check sprocket, idler, and roller wear against track pitch.
Every 2,000 h
  • Replace hydraulic tank oil and clean the suction strainer.
  • Replace engine coolant and flush the cooling system.
  • Check injector pop-off pressure and spray pattern.
  • Check swing-circle mounting bolts for torque and bearing play.
  • Inspect structural welds on the revolving frame, boom, and ROPS or canopy for cracking.
Every 4,000 h
  • Rebuild or reseal the hydraulic pump and cylinders once leakage or drift develops.
  • Rebuild final-drive and swing-drive units if gear oil shows metal contamination.
  • Replace worn rubber track, sprockets, and rollers as a matched set.
  • Compression-test the engine and pop-test injectors if starting or power complaints persist.
  • Inspect and repair the ROPS or canopy structure if cracks or old field welds are found.

Servicing the 222(S/N 22201043-Up) beyond the schedule

Predictive Maintenance & Fluid Analysis

This machine's Perkins diesel is mechanically governed with no ECM and no telematics, so fluid sampling is the predictive tool, not a dash warning light. Send engine oil out at every change interval and watch for coolant intrusion, a sign of head-gasket or liner-seal trouble. Sample final-drive and swing-drive gear oil for metal fines before wear shows up as noise or slop. Watch hydraulic oil condition too, since a mechanical valve bank can't flag drift on its own, so boom or bucket creep under load is the first warning sign.

Corrective & Common Repairs

Expect injection-pump timing to drift gradually rather than fail outright on this mechanically governed Perkins engine, so chase rough idle or power loss with a compression check and injector pop-test before touching timing. Rear-main-seal and timing-cover oil seepage are common as hours climb. Hydraulic cylinder seal wear shows up as boom or bucket drift under load. Charging faults are usually corroded battery or starter connections, or a tired alternator or rectifier. Wiring harness chafe at the boom base and cab-floor pass-throughs is a recurring fault after decades of flex.

Overhaul & Rebuild Points

Rubber tracks on this crawler wear fastest when run too tight or too loose; abrasive ground chews through the rubber compound and steel cores faster than dirt or turf. Inspect sprockets and rollers whenever track is replaced, since new track over worn sprockets burns out fast. Bucket-linkage pins and bushings are the highest-wear zone on the machine and the first place to check for slop. Given its age, inspect the revolving frame, boom, and ROPS or canopy for cracking or old field-weld repairs before returning it to work.

Seasonal & Environment Servicing

Choose rubber track for finished-surface or paved work and steel shoe for abrasive demolition or quarry ground, since track compound wear accelerates fast on the wrong surface. Check track sag cold at the mid-roller before a cold-weather shift, since sag readings taken warm run loose once the machine cools. This mechanical Perkins engine has no glow-plug or block-heater electronics to lean on in cold climates, so battery condition and fuel-gelling protection matter more than usual. Protect aging wiring and connectors from road salt and moisture.

222(S/N 22201043-Up) common service parts

Part numberPart
PKP000007Engine Fuel FilterCheck fitment →
816212481Plate, Caution Fuel FilterCheck fitment →
816212451Plate, Caution Fuel FilterCheck fitment →
848001060Air Filter, AssemblyCheck fitment →
816212464Plate, Caution Engine Oil FilterCheck fitment →

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222(S/N 22201043-Up) attachments & work tools

Buckets

The factory parts breakdown for this serial range lists digging buckets in 250 mm (~10 in), 350 mm (~14 in) and 550 mm (~22 in) widths, plus a 450 mm (~18 in) unit called out as the standard bucket. Each width is also offered as a bucket-with-hook variant for light lifting duty. All buckets are pin-on, direct-mount units - no coupler-style mount is shown in the catalog. GD/HD/rock capacity ratings are not published for this exact serial range; width is the only OEM-documented dimension, consistent with a small-class mini excavator.

Hydraulic hammers

No breaker fitment chart is published for this exact serial range. The machine's own catalog does show a dedicated control valve and hydraulic piping set built specifically for an attachment circuit, confirming factory provision for a single auxiliary tool. Given this unit is grouped in the small size class (its own series classification runs up through the PC90 size range) and its bucket range tops out at 550 mm, any hammer fitted would sit in the light/compact breaker weight class - exact class varies by configuration and should be matched to actual pump flow and relief pressure, not assumed.

Quick couplers

The OEM catalog for this serial range shows only pin-on bucket mounting - no quick-coupler assembly appears in the factory parts breakdown. A coupler was not standard or catalog-listed equipment on this machine. Pin-grabber or wedge-type couplers sized for a small-class mini excavator could be retrofitted, but no fitment is documented for this exact serial range - verify boom/arm pin spacing with your dealer before ordering one.

Thumbs/grapples

Not documented for this exact serial range in the OEM catalog or dealer literature. Hydraulic thumb kits and grapples are aftermarket, size-matched accessories on excavators of this class; none are listed as a factory option in this machine's parts breakdown.

Rippers

Not documented for this exact serial range. The factory catalog lists a dozer-style blade with its own blade cylinder for backfilling and site cleanup, but no boom-mounted ripper tooth or ripper assembly appears anywhere in the OEM parts breakdown for this machine.

Hydraulic-kit notes

The catalog confirms a separate control valve and hydraulic piping set for attachment use, distinct from the main travel/blade and boom/arm/bucket circuits, meaning this machine left the factory pre-plumbed for one auxiliary tool line (suited to a hammer or similar single-acting tool). No flow or pressure rating for this circuit is published for this exact serial range - confirm the actual specification against the shop manual or with your dealer before fitting a high-demand tool.

All 222(S/N 22201043-Up) assemblies by section

Every catalogued assembly group for the Komatsu 222(S/N 22201043-Up). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Control System And Revolving Frame
Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Arm And Swing Servocontrol (1st Part)
20***32Support1
20***33Support1
20***36Cover, L.H1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Arm And Swing Servocontrol (2nd Part)
39***15Hose1
39***17Hose1
39***19Hose1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Attachment Control Pedal
20***13Platform1
20***73Pin1
20***74Link1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Blade Control Lever
20***09Pin1
20***35Lever1
20***66Support1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Boom And Bucket Servocontrol (1st Part)
20***94Support, R.H1
20***37R.H. Cover1
20***48Rest, Arm1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Boom And Bucket Servocontrol (2nd Part)
39***15Hose2
39***18Hose2
50***55Union (For Homologation Road)4
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Boom Swing Control Pedal
20***15Pin1
20***19Tie-Rod1
20***66Tie-Rod1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Fuel Control Lever
20***00Support1
50***09Stopper1
50***31Foot1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Revolving Frame
20***94Frame, Revolving1
20***95Frame, Revolving1
20***69Pin1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Servocontrol System Starting Lever
20***34Tie-Rod1
20***76Lever1
50***84Pin1
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Komatsu : 222(S/N 22201043-Up) : Control System And Revolving Frame : Travel Control Lever
20***07Pin1
20***16Pin1
20***33Lever, L.H1
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Engine
Komatsu : 222(S/N 22201043-Up) : Engine : Air Intake Manifold
PK***83Bolt2
PK***19Pin2
PK***85Spacer1
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Komatsu : 222(S/N 22201043-Up) : Engine : Alternator And Generator : Unit_02_of_02
PK***66Pulley1
PK***74Cover1
PK***71Rotor1
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Komatsu : 222(S/N 22201043-Up) : Engine : Alternator And Generator : Unit_01_of_02
PK***06Screw2
PK***70Washer2
PK***64Plate1
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Komatsu : 222(S/N 22201043-Up) : Engine : Application Miscellaneous And Auxiliares
PK***96Flange1
PK***01Connection1
PK***97Screw4
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Komatsu : 222(S/N 22201043-Up) : Engine : Cold Throttle And Stop Controls
PK***92Clamp1
PK***94Nut1
PK***93Cable1
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Komatsu : 222(S/N 22201043-Up) : Engine : Conrod And Piston
PK***46Circlip2
PK***44Kit, Piston (+1.0 mm)1
PK***36Bushing1
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Komatsu : 222(S/N 22201043-Up) : Engine : Crankshaft
PK***32Kit, Bearing (--0.25 mm)0
PK***26Kit, Crankshaft, Assembly1
PK***29Kit, Bearing (--0.25 mm)0
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Komatsu : 222(S/N 22201043-Up) : Engine : Cylinder Block
PK***17Bush (--) 0.50 mm0
PK***20Holder1
PK***31Plug2
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Komatsu : 222(S/N 22201043-Up) : Engine : Cylinder Head
87***01Motor, Assembly1
PK***59Plug2
PK***58Gasket1
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Komatsu : 222(S/N 22201043-Up) : Engine : Engine Accessory
PK***94Seal, Oil1
PK***90Plate1
PK***97Sensor1
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Komatsu : 222(S/N 22201043-Up) : Engine : Engine Lifting
Komatsu : 222(S/N 22201043-Up) : Engine : Exhaust Manifold
PK***45Collar2
PK***87Manifold1
PK***88Joint1
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Komatsu : 222(S/N 22201043-Up) : Engine : Flywheel And Starter Ring
PK***31Flywheel Housing1
PK***33Flywheel1
PK***94Screw10
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Komatsu : 222(S/N 22201043-Up) : Engine : Front And Drive Input
PK***47Nut1
PK***09Key1
PK***48Washer1
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Komatsu : 222(S/N 22201043-Up) : Engine : Fuel Injection Equipment (Diesel) : Unit_01_of_02
PK***98Injection Pipe N. 31
PK***96Injection Pipe N. 11
PK***92Shim, 0.500 mm0
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Komatsu : 222(S/N 22201043-Up) : Engine : Fuel Injection Equipment (Diesel) : Unit_02_of_02
PK***17Pin1
PK***20Connection1
PK***22Pin1
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Komatsu : 222(S/N 22201043-Up) : Engine : Gear Drive Auxiliary Drive Options
PK***05Nut4
PK***49Gasket1
PK***80O-Ring1
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Komatsu : 222(S/N 22201043-Up) : Engine : Joint And Gaskets - Complete Service Kit
PK***01Joints And Gasket - Complete Service Kit0
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Komatsu : 222(S/N 22201043-Up) : Engine : Low Pressure Fuel System (1st Part)
PK***06Screw2
PK***70Washer2
PK***07Engine Fuel Filter1
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Komatsu : 222(S/N 22201043-Up) : Engine : Low Pressure Fuel System (2nd Part)
PK***67Body1
PK***73O-Ring1
PK***76Diaphragm1
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Komatsu : 222(S/N 22201043-Up) : Engine : Lubricating Oil Filler And Breather
PK***11Plug1
PK***06Nut3
PK***14Pipe1
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Komatsu : 222(S/N 22201043-Up) : Engine : Lubricating Oil Filter And Breather
PK***15Bolt2
PK***45Pipe1
PK***07Washer4
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Komatsu : 222(S/N 22201043-Up) : Engine : Lubricating Oil Pump And Delivery Housing
PK***67Collar1
PK***83Gear1
PK***69Washer1
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Komatsu : 222(S/N 22201043-Up) : Engine : Lubricating Oil Sump
50***08Plug (Tbg Spec.)1
PK***03Dipstick1
PK***93Plug (Exc. Tbg)1
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Komatsu : 222(S/N 22201043-Up) : Engine : Rocker Shaft
PK***02Screw6
PK***97Lever3
PK***05Nut3
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Komatsu : 222(S/N 22201043-Up) : Engine : Starter Motor : Unit_02_of_02
PK***09Screw5
PK***18Bearing1
PK***11Link1
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Komatsu : 222(S/N 22201043-Up) : Engine : Starter Motor : Unit_01_of_02
PK***59Screw2
PK***70Washer2
PK***17Starter Motor1
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Komatsu : 222(S/N 22201043-Up) : Engine : Timing Gear And Camshaft : Unit_01_of_02
PK***69Camshaft1
PK***75Case1
PK***70Bearing1
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Komatsu : 222(S/N 22201043-Up) : Engine : Timing Gear And Camshaft : Unit_02_of_02
PK***81Shaft1
PK***50Nut2
PK***45Screw2
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Komatsu : 222(S/N 22201043-Up) : Engine : Water Pump - Thermostat And Heat Exchanger
PK***49Water Pump1
PK***55Housing1
PK***35Screw2
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Engine Related Parts And Electrical System
Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Air Filter
20***14Filter Support1
20***28Pipe1
20***33Pipe, Suction1
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Battery
50***68Bracket1
50***05Gasket1
50***06Gasket1
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Electrical System (1st Part)
80***04Self-Locking Nut1
80***08Washer (Optional)1
88***12Hose-Clamp16
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Electrical System (2nd Part)
50***18Reduction1
80***84Screw1
80***08Nut (With Stabilizers Only)1
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Electrical System : 1st Part (Tbg Spec.)
80***04Self-Locking Nut1
80***08Washer (Optional)1
88***12Hose-Clamp16
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Electrical System : 2nd Part (Tbg Spec.)
20***60Support (Only For Tbg)2
50***55Support1
50***56Support1
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Engine Mounting Parts : Unit_02_of_02
20***72Support, Front, R.H1
20***73Support, Front, L.H1
20***74Support, Rear, R.H1
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Engine Mounting Parts : Unit_01_of_02
20***57Support, Rear, L.H1
20***58Support, Rear, R.H1
20***59Support Front2
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Fuel Line
20***32Fuel Tank And Piping1
20***57Plug, Assembly1
50***25Bracket1
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Instrument Panel
20***38Dashboard1
80***60Screw6
80***64Self Taping Screw3
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Instrument Panel (Tbg Spec.)
20***38Dashboard1
80***60Screw6
80***64Self Taping Screw3
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Pipe, Exhaust
20***55Muffler1
50***48Bracket1
50***49Clamp1
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Power Take Off
20***13Cover1
50***13Flange1
80***10Bolt (Canopy)2
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Komatsu : 222(S/N 22201043-Up) : Engine Related Parts And Electrical System : Radiator And Piping
20***55Support, Rear1
20***56Support Front1
20***80Support, Rear1
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Guard And Operator'S Cab
Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Canopy
20***87Roof, Assembly1
20***28Pole, L.H1
20***29Pole, R.H1
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Electrical System Cab
81***74Roof Lamp1
81***01Flex Horn1
81***80Wiper Arm, Front1
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Floor Plate
20***13Platform1
20***23Board, Central1
20***24Lat. Plate, R.H1
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Heating System
20***71Support1
20***29Foot1
50***93Cover1
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Machine Cab
20***26Hood, Front1
20***27Hood, Rear1
20***84Handle1
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Operator'S Cab (1st Part)
50***15Seal, Rear1
50***16Seal1
50***17Gasket, L.H1
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Operator'S Cab (2nd Part)
80***61Screw1
80***64Screw4
80***65Screw14
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Operator'S Cab (3rd Part)
81***41Front Glass-Window Movable1
81***42Front Glass-Window Fixed1
81***46Glass, Rear1
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Operator'S Cab (4th Part)
81***43Glass-Window, Run Rear1
81***44Glass-Window, Run, Front1
81***47Glass, Lateral, L.H1
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Operator'S Cab (5th Part)
80***31Screw1
80***98Bolt2
80***42Screw2
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Operator'S Seat
20***53Slide1
50***77Plate2
50***65Support2
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Operator'S Seat (Tbg Spec.)
20***53Slide1
50***77Plate2
50***65Support2
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Komatsu : 222(S/N 22201043-Up) : Guard And Operator'S Cab : Screen Wiper Piping
80***51Screw2
81***08Valve1
81***09Tank, Assembly1
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Mark Plate
Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Canopy) : 1st Part (Europe)
81***30Plate, Mark, Fai1
81***31Mark Plate Fai1
81***80Plate, Mark, Arrow2
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Canopy) : 1st Part (French)
81***30Plate, Mark, Fai1
81***31Mark Plate Fai1
81***80Plate, Mark, Arrow2
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Canopy) : 1st Part (Germany)
81***30Plate, Mark, Fai1
81***31Mark Plate Fai1
81***80Plate, Mark, Arrow2
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Canopy) : 1st Part (Italian)
81***30Plate, Mark, Fai1
81***31Mark Plate Fai1
81***80Plate, Mark, Arrow2
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Canopy) : 2nd Part (Europe)
80***27Rivet4
81***70Plate, Blade Control1
81***71Plate, Fuel Control Lever1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Canopy) : 2nd Part (French)
80***27Rivet4
81***70Plate, Blade Control1
81***71Plate, Fuel Control Lever1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Canopy) : 2nd Part (Germany)
80***27Rivet4
81***70Plate, Blade Control1
81***71Plate, Fuel Control Lever1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Canopy) : 2nd Part (Italian)
80***27Rivet4
81***70Plate, Blade Control1
81***71Plate, Fuel Control Lever1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Operator'S Cab) : 1st Part (Europe)
81***30Plate, Mark, Fai1
81***31Mark Plate Fai1
81***80Plate, Mark, Arrow2
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Operator'S Cab) : 1st Part (French)
81***30Plate, Mark, Fai1
81***31Mark Plate Fai1
81***80Plate, Mark, Arrow2
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Operator'S Cab) : 1st Part (Germany)
81***30Plate, Mark, Fai1
81***31Mark Plate Fai1
81***80Plate, Mark, Arrow2
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Operator'S Cab) : 1st Part (Italian)
81***30Plate, Mark, Fai1
81***31Mark Plate Fai1
81***80Plate, Mark, Arrow2
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Operator'S Cab) : 2nd Part (Europe)
80***27Rivet4
81***70Plate, Blade Control1
81***71Plate, Fuel Control Lever1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Operator'S Cab) : 2nd Part (French)
80***27Rivet4
81***70Plate, Blade Control1
81***71Plate, Fuel Control Lever1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Operator'S Cab) : 2nd Part (Germany)
80***27Rivet4
81***70Plate, Blade Control1
81***71Plate, Fuel Control Lever1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Marks And Plates (For Operator'S Cab) : 2nd Part (Italian)
80***27Rivet4
81***70Plate, Blade Control1
81***71Plate, Fuel Control Lever1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Spare Parts
84***12Cartridge1
85***11O-Ring1
85***47O-Ring1
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Komatsu : 222(S/N 22201043-Up) : Mark Plate : Tool
82***52Kit, Wrench1
82***92Box, Tool1
82***35Grease Pump1
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Swing Circle And Final Drive
Komatsu : 222(S/N 22201043-Up) : Swing Circle And Final Drive : Circle, Swing
80***36Bolt14
80***77Bolt16
80***03Spring Washer14
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Under Carriage
Komatsu : 222(S/N 22201043-Up) : Under Carriage : Front Idler
20***82Support2
50***79Bushing2
50***47Pin1
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Hydraulic Piping (Travel Motor Line)
20***06Swivel Joint, Assembly1
20***39Pipe1
20***41Pipe1
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Recoil Spring (For Rubber Shoe)
20***67Pin2
20***26Cylinder2
20***83Support2
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Recoil Spring (For Steel Track Shoe)
20***67Pin2
20***26Cylinder2
20***83Support2
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Rubber Shoe
Komatsu : 222(S/N 22201043-Up) : Under Carriage : Sprocket
20***50Sprocket2
80***35Bolt18
80***03Spring Washer18
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Track Frame (For Rubber Shoe)
20***66Frame, Track1
20***99Protection1
20***00Protection1
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Track Frame (For Steel Track Shoe)
20***66Frame, Track1
20***58Protection, L.H2
20***59Protection, R.H2
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Track Roller
50***80Bushing2
50***48Shaft1
50***77Roller1
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Track Shoe (Shoe L=250)
82***59Track Shoe, Assembly2
82***28Pin1
82***29Pin1
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Komatsu : 222(S/N 22201043-Up) : Under Carriage : Track Shoe (Shoe L=300)
82***28Pin1
82***29Pin1
82***30Pin37
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Work Equipment
Komatsu : 222(S/N 22201043-Up) : Work Equipment : Arm
20***41Arm, Assembly1
20***66Pin1
20***77Pin1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Arm Cylinder
20***03Arm Cylinder, Assembly1
20***28Cylinder1
20***67Piston Rod1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Blade
20***76Pin4
20***27Blade1
50***38Protection1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Blade Cylinder
20***06Cylinder, Assembly1
20***31Cylinder1
20***71Piston Rod1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Boom
20***40Boom, Assembly1
20***66Boom, Assembly1
20***65Pin1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Boom (Tbg Spec.)
20***40Boom, Assembly1
20***66Boom, Assembly1
20***60Support (Only For Tbg)1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Boom Cylinder
20***02Boom Cylinder, Assembly1
20***27Cylinder1
20***66Piston Rod1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Bucket (250 Mm)
20***71Bucket, Assembly1
50***29Edge Side (Welded)2
50***34Edge (Welded)1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Bucket (350 Mm)
20***73Bucket, Assembly1
50***29Edge Side (Welded)2
50***35Edge (Welded)1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Bucket (550 Mm)
20***77Bucket, Assembly1
50***29Edge Side (Welded)2
50***36Edge (Welded)1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Bucket Cylinder
20***04Cylinder, Assembly1
20***29Cylinder1
20***68Piston Rod1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Bucket Link
20***04Pin2
20***84Link2
50***84Plate2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Bucket With Hook (250 Mm)
20***72Bucket, Assembly1
20***30Lever1
50***29Edge Side (Welded)2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Bucket With Hook (350 Mm)
20***74Bucket, Assembly1
20***30Lever1
50***29Edge Side (Welded)2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Bucket With Hook (550 Mm)
20***78Bucket, Assembly1
20***30Lever1
50***29Edge Side (Welded)2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Hydraulic Piping (Arm Cylinder Line)
20***02Pipe1
20***21Pipe2
50***79Clamp1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Hydraulic Piping (Arm Cylinder Line) (Tbg Spec.)
20***02Pipe1
20***21Pipe2
50***79Clamp1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Hydraulic Piping (Blade Cylinder Line)
50***54Elbow2
85***00Hose1
85***01Hose1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Hydraulic Piping (Boom Cylinder Line)
20***94Support2
20***30Plate, Rod1
20***03Pipe1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Hydraulic Piping (Boom Cylinder Line) (Tbg Spec.)
20***94Support2
20***30Plate, Rod1
20***03Pipe1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Hydraulic Piping (Bucket Cylinder Line)
20***01Pipe1
20***22Pipe, R.H1
20***24Pipe, L.H1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Hydraulic Piping (Bucket Cylinder Line) (Tbg Spec.)
20***01Pipe1
20***22Pipe, R.H1
20***24Pipe, L.H1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Standard Bucket (450 Mm)
20***75Standard Bucket, Assembly1
50***29Edge Side (Welded)2
50***30Edge (Welded)1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Standard Bucket With Hook (450 Mm)
20***76Standard Bucket Assembly. With Hook1
20***30Lever1
50***29Edge Side (Welded)2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Swing Bracket
20***70Pin1
20***77Pin1
20***24Pin1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment : Swing Cylinder
20***05Cylinder, Assembly1
20***30Cylinder1
20***69Piston Rod1
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Work Equipment Control System
Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : 2-Spool Control Valve
84***03Inlet Element, Assembly1
84***04Spring1
84***05Plug1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : 6-Spool Control Valve (1st Part)
50***57Plug1
50***59Plug1
84***02Kit, Tie-Rod1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : 6-Spool Control Valve (2nd Part)
84***11Valve2
84***12Plug6
84***13Spring2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : 6-Spool Control Valve (3rd Part)
84***10Kit, Gasket3
84***11Valve6
84***12Plug6
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Control Valve (For Attachment)
80***09Screw3
80***93Screw6
80***08Nut3
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Feed Unit
80***41Screw2
84***07Feed Unit, Assembly1
84***03Screw1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Additional Valve Line - Control Valve)
39***82Hose1
50***13Elbow1
50***59Elbow1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Boom Swing Line)
20***26Clamp1
20***24Pipe1
20***99Pipe1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Delivery Line)
50***06Control Valve Support Plate1
50***02Flange 90?2
50***02Plug2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Return Line) : Unit_02_of_02
20***98Oil Pipe1
20***21Pipe1
20***29Pipe1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Return Line) : Unit_01_of_02
20***21Pipe1
20***29Pipe1
50***31Union1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Suction Line)
20***42Suction Flange1
20***36Pipe1
50***90Clamp1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Swing Motor Line)
50***40Shim4
50***18Union2
50***08Elbow2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Tbg Spec.)
20***03Union1
50***44Union1
50***93Tee1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping (Travel And Blade Line)
50***06Elbow2
50***84Union2
50***68Elbow2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping For Attachment (1st Part)
20***79Pipe1
50***01Elbow1
50***00Tee1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping For Attachment (2nd Part)
20***45Clamp2
20***77Support1
20***80Clamp2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping For Attachment (2nd Part) (Tbg Spec.)
20***45Clamp2
20***77Support1
20***80Clamp2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping Servocontrol (1st Part)
20***20Plug1
39***62Hose1
39***01Hose1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping Servocontrol (2nd Part)
20***14Block1
50***20Elbow1
50***08Elbow (For Homologation Road)1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Piping Servocontrol (3rd Part)
20***18Pipe1
20***19Pipe1
50***44Union2
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Hydraulic Tank
20***33Hydraulic Tank1
20***59Indicator Oil Level1
50***34Shim5
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Ppc Valve, L.H.
80***51Screw4
84***89Handle, Assembly1
84***90Case, Assembly1
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Ppc Valve, R.H.
80***51Screw4
84***90Case, Assembly1
84***91Regulation Set4
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Komatsu : 222(S/N 22201043-Up) : Work Equipment Control System : Swivel Joint
20***06Swivel Joint, Assembly1
85***66O-Ring7
89***08Rotor1
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222(S/N 22201043-Up) serial number reference

The ID plate is normally riveted to the machine frame near the operator's station or on the front chassis rail. Because this is an Italy-built mini excavator rather than a Japan-built Komatsu range, plate placement and the numbering scheme can differ from later Japan-built PC-series machines - check the frame and cab post directly. Read the stamped number as model code plus sequential unit count: a plate stamped 22201043 breaks down as model 222, production unit 01043, rather than a three-letter alpha prefix followed by digits. If the stamped number does not follow that pattern, the machine falls outside this parts listing - check the plate against a dealer reference before ordering parts.

PrefixIdentifies
222Standard/base configuration - Perkins-powered, rubber-tracked mini excavator built under the FAI/Komatsu partnership in Italy

Frequently asked questions

What engine does the Komatsu 222 (S/N 22201043-Up) use?

It runs a Perkins diesel with a mechanical fuel-injection pump and governor - no ECM and no electronic monitor. The exact Perkins displacement and cylinder count are not published for this exact serial range, which reflects the machine's origin as a small excavator built by an Italian manufacturer under a Komatsu-influenced design before Komatsu took full ownership. Confirm the exact engine variant against the machine's own nameplate or parts book.

What is the operating weight of the Komatsu 222 (S/N 22201043-Up)?

Operating weight is not documented in publicly available sources for this exact serial range. Based on its own size classification, grouped with Komatsu's small excavators up through the PC90 bracket, and its bucket range of roughly 250-550 mm, it sits in the mini/compact excavator class rather than a mid-size machine. Verify the exact figure against the machine's nameplate or parts book for this serial range.

What replaced the Komatsu 222?

No source ties a specific successor model directly to this serial range. Komatsu took full ownership of the Italian builder in 1995, renaming it and folding production into Komatsu's own compact-excavator business, so this line was effectively absorbed rather than replaced by one named model. Later small excavators sold under the Komatsu badge from that plant carry the lineage forward.

What 222(S/N 22201043-Up) owners discuss

What engine is actually in the Komatsu 222 (S/N 22201043-Up), and what quirks come with it?
This machine runs a Perkins diesel, not a Komatsu-branded block, a holdover from its start as a small excavator built by an Italian manufacturer before Komatsu took full ownership. The exact Perkins displacement isn't pinned down in public literature for this serial range, but the fuel system is mechanically governed and pre-electronic: no ECM, no fault codes, just an injection pump and a mechanical governor. Mechanical diesels of this vintage in small excavators are known for slow rear-main-seal and timing-cover oil seepage as hours climb, and for injection-pump timing drifting gradually rather than failing outright. With no self-diagnostics, a rough idle or power loss gets chased the old way: compression check, injector pop-test, then fuel filtration. Have your dealer verify injection timing before any adjustment.
How does the hydraulic system behave as this machine ages?
Small excavators of this era and size show a common pattern: functions stay crisp on warm, clean oil, then get sluggish or start to drift (boom or bucket creeping down under load) once seals age or the oil picks up contamination. The valve bank on a machine this old is mechanically controlled, so there's no smart diagnostics to point at a cause, meaning oil condition and filtration get checked first, then cylinder seal leakage, then relief-valve settings. No relief-pressure figures are published for this exact serial range, so any pressure check needs to reference the machine's own service literature rather than a generic number. Have your dealer verify relief-valve settings before adjusting them.
What undercarriage and track wear patterns should owners expect?
This is a rubber-tracked crawler, and the wear pattern matches small rubber-tracked machines generally: tracks run too tight wear fast, tracks run too loose slip or de-track, and abrasive ground (sand, gravel, demolition debris) chews through the rubber compound and steel cores faster than dirt or turf. A rough working target for track sag on machines this size runs around 20-30 mm (0.8-1.2 in) measured cold at the mid-roller, but that figure varies by undercarriage configuration and no factory number is published for this exact serial range, so treat it as a general guideline, not a spec. Sprockets and rollers should be inspected any time track is replaced; fitting new track over worn sprockets burns through the new track quickly.
What electrical or sensor problems come up on this model?
This machine predates sensor-heavy, electronically managed excavators, so there is no fault-code system to lean on. The complaints that surface for equipment this old are electrical-mechanical rather than sensor-driven: corroded battery and starter connections, an alternator or rectifier that no longer holds charge, and wiring harness chafe at pivot points such as the boom base and cab floor pass-throughs after decades of flex. Diagnosis is multimeter-and-wiring-diagram work, not a code reader. A charging system that won't hold the battery overnight is the most common starting point for a complaint.
Does the machine's Italian joint-venture origin cause parts or identification headaches?
Yes. The model number and serial plate on this lineage do not follow the letter-prefix convention used on Japan-built Komatsu ranges. The '222' functions as the model's own numeric code ahead of a plain sequential serial, which trips up anyone used to reading Japan-built Komatsu PINs at a parts counter. Sourcing parts for this exact serial range goes best by matching the parts-book heading and full serial number exactly rather than assuming it cross-references a same-numbered Japan-built Komatsu machine, because there isn't one.
Is there much owner or mechanic discussion of this specific machine online?
Not much. This model sold in limited numbers under a joint-venture badge before Komatsu absorbed the manufacturer outright, so it never built the kind of owner-forum footprint that Komatsu's mainline Japan-built excavators have. What surfaces tends to be parts listings and regional used-equipment ads rather than troubleshooting threads. General small-excavator and Perkins-diesel discussion is reasonable as directional guidance for this machine, but anything serial-specific should be checked against the physical parts book and operation manual for this range.
What should a buyer check before purchasing a used Komatsu 222 (S/N 22201043-Up)?
Start at the serial plate and confirm it reads in the model-plus-sequential-unit format for this range; a re-stamped or mismatched plate on a machine this old is a known headache once you try to order parts. Pull the engine oil dipstick and check for a milky or foamy sample pointing to a head gasket or cooling cross-contamination issue, watch for smoke on cold start, and run a compression check if the engine feels weak, since there is no ECM to pull codes from. Cycle every hydraulic function through full travel to check for cylinder drift and listen for pump cavitation. Walk the undercarriage for track tension, sprocket and roller wear, and any cracking or bulging in the rubber. Given the machine's age, inspect the revolving frame, boom, and ROPS or canopy structure for cracks or old repair welds, and confirm lighting, wiper, and heater circuits work, since wiring this old is a common failure point. Have your dealer verify the structural condition of the ROPS/canopy and any welded repairs before the machine goes back to work.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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