Komatsu 210M(QSK19 Engine)
Maintenance schedule, common problems & OEM parts breakdown
The Komatsu 210M is a rigid-frame, mechanical-drive rear-dump haul truck built originally under the Dresser Haulpak brand, sized to a gross vehicle weight of about 95 t (210,000 lb), a figure the model number itself represents, following the naming convention Dresser used across its M-series line (140M, 210M, 310M/325M/330M). Payload is generally cited in the 41-45 t (45-50 ton) range, with some configurations and body options listed as high as 54 t (60 ton) depending on gearing and material density. This configuration is fitted with the Cummins QSK19, an electronically controlled inline six-cylinder diesel of roughly 19 liters displacement rated across a 336-597 kW (450-800 hp) band depending on the power rating applied; other 210M trucks in the field originally shipped with mechanically governed Cummins KTA-series or Detroit Diesel power instead, so confirm which engine a given unit carries before ordering parts. The 210M entered production in the 1980s as a replacement for three earlier Haulpak models covering the same payload range, continued through the 1988-1994 Komatsu-Dresser joint venture, and carried on as a Komatsu-built machine after Komatsu took full ownership in 1994. Power runs through a powershift transmission with electronic shift control to a rigid two-axle chassis, with body and final-drive gearing offered in more than one configuration for different haul-road grades and material densities.
Across its production run the 210M line moved from mechanically governed diesels and largely air-actuated controls toward electronic transmission control and hydraulic actuation, and in this configuration toward the electronically managed QSK19, which tightens fuel control and supports later emissions compliance compared with the mechanical engines the model originally carried. The Haulpak name was retired around 1998-1999 as Komatsu folded the line into its own HD-series numbering; models such as the HD405 and HD465 occupy a similar 36-50 t (40-55 ton) payload bracket today, so the 210M sits as a direct ancestor of that lineup rather than a stand-alone dead-end design. In the used and parts market this matters because working 210M trucks are long past their original build date and have typically been through at least one driveline or engine rebuild. A QSK19-equipped example specifically represents a repower or late-production unit, and its transmission, brakes, and final drives are serviced on the same fundamentals as the wider Komatsu/Dresser mechanical-truck family even though the engine bay is a generation newer than the chassis around it.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Komatsu 210M(QSK19 Engine) specifications
Engine
| Engine model | Cummins QSK19, the electronically controlled version of the 19-liter K19 engine family. This designation covers later-production 210M units; earlier 210M trucks in this rear-dump class were built with the mechanical Cummins KTA19-C/KTTA19-C or, on some early units, a V12 Detroit Diesel — engine fitment varies by production year and serial range, verify against the machine's engine data plate |
| Displacement | 18.9 L (1,150 cu in), inline-6 block, turbocharged |
| Cylinders | 6 |
| Gross power | QSK19 ratings for off-highway truck duty span roughly 373 to 597 kW (500 to 800 hp) depending on the specific rating applied at the factory. No single power figure is published specifically for this truck application — likely in the same class as the KTTA19 rating this engine succeeded, around 520 kW (700 hp), but confirm the exact rating against the engine dataplate or your dealer |
| Emissions tier | Electronically controlled engine, offered in Tier 2 and Tier 3 off-highway configurations depending on model year; exact certification for this truck's build is not documented publicly |
Weights
| Gross vehicle weight class | Approx. 95,250 kg (210,000 lb) — the model designation itself reflects the GVW rating in pounds, per the manufacturer's naming convention for this truck line |
| Payload class | Rear-dump, mechanical-drive class in roughly the 35 to 60 ton range, with this model rated near 45 t (50 tons) |
| Ground pressure | Not publicly documented for this configuration |
Dimensions
| Transport length, width, height | Not publicly documented for this engine configuration — factory brochure dimensions exist but are not available through public spec databases; verify with a dealer or the original sales brochure |
| Wheelbase / track gauge | Not publicly documented |
| Ground clearance | Not publicly documented |
Performance
| Travel speed | Not publicly documented for this engine configuration |
| Gradeability | Not publicly documented |
Service capacities (summary)
| Fuel tank, hydraulic system, engine oil, cooling system | Not publicly documented for this specific engine configuration — capacities vary between the mechanical KTA19/KTTA19-powered and QSK19-powered production runs; verify against the shop manual for the applicable serial range |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
210M(QSK19 Engine) fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) — Cummins QSK19 | Not publicly documented for this exact serial range; QSK19 industrial crankcase fill on comparable mining-truck installations typically runs in the 45 to 55 L (12 to 14.5 US gal) band including filter — verify against the OMM or dealer for the BFA40 series. | Komatsu genuine diesel engine oil, EO15W40-DH class for warm climates, EO10W30-DH for cold-start conditions, per the OMM ambient-temperature selection chart. API CI-4/CH-4 equivalent oil is acceptable where Komatsu-brand oil is unavailable. |
| Cooling system | Not publicly documented for this configuration — capacity varies with radiator and aftercooler arrangement on the QSK19-powered 210M; confirm with the OMM refill table. | Komatsu AF-NAC Super Coolant (pre-mixed, silicate-free, long-life type), or equivalent ELC-type coolant meeting the AF-NAC spec. Do not mix with conventional green coolant. |
| Fuel tank | Not publicly documented in available literature for the QSK19-engine 210M; period Haulpak 50-ton class trucks of this size commonly carried on the order of 1,500 to 1,900 L (400 to 500 US gal) — treat as approximate until confirmed against the OMM data plate. | Diesel fuel per Cummins QSK19 fuel-quality requirements (ASTM D975 No. 2-D or equivalent); use winter-blend fuel below freezing per OMM cold-weather guidance. |
| Transmission / torque converter (powertrain oil) | Not publicly documented for this model in available sources — refer to the OMM refill chart for the powershift transmission and torque-converter housing. | Komatsu genuine powertrain oil, TO-series (TO10 or TO30 class per OMM viscosity chart), selected by ambient temperature; equivalent API-rated powershift transmission fluid is acceptable if Komatsu-brand is unavailable. |
| Differential / final drives (each side) | Not publicly documented for this configuration — final-drive and differential housings are filled per the OMM table; treat any third-party figure as unconfirmed until checked against the manual. | Komatsu genuine axle oil, AXO-series (AXO80 class, API GL-5 equivalent), viscosity selected per OMM ambient-temperature chart. |
| Hydraulic system and tank (hoist, steering, brakes) | Not publicly documented for the QSK19-engine 210M in available literature — hydraulic tank capacity differs by hoist/steering circuit configuration; confirm against the OMM refill table before servicing. | Komatsu genuine hydraulic oil, HO-series (HO46-HM class or equivalent per OMM chart), with cold-climate grade specified for sub-freezing operation. |
| Grease (chassis, pins, bushings) | Spec only — no fill volume applies; apply per OMM lubrication schedule and grease-point count. | Komatsu genuine multipurpose chassis grease, G2-LI (lithium-base, NLGI 2) for general chassis points; extreme-cold service points per OMM may call for a lower-temperature NLGI 1 grade. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Komatsu 210M(QSK19 Engine) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 1,500 h |
|
| Every 2,000 h |
|
| Every 6,000 h |
|
Servicing the 210M(QSK19 Engine) beyond the schedule
Predictive Maintenance & Fluid Analysis
Run scheduled oil, coolant, and fuel sampling on every 500-hour interval across the QSK19, transmission, differential, and hydraulic tank. The engine's electronic fuel system and turbocharger show wear trends in oil analysis well before a hard failure. Track coolant additive level closely, since the QSK19 wet-liner block is sensitive to cavitation erosion if inhibitor drops off schedule. On the chassis side, log wheel-bearing and wet-disc brake oil condition trends, since these mechanical-drive trucks carry high axle loads that accelerate final-drive wear.
Corrective & Common Repairs
Expect turbocharger, injector, and charge-air piping work on the QSK19 as the most frequent engine-bay repairs, along with fuel filter and water-separator replacement tied to haul-road dust. On the chassis, dump-body hoist cylinder seals, hinge pins, and wet-disc brake packs see the heaviest wear from repeated loaded cycles. Steering cylinder pins and king-pin bushings loosen over time on a rigid two-axle frame carrying this GVW class, so plan on periodic linkage rebuilds alongside routine tire and rim repair.
Overhaul & Rebuild Points
Major rebuild points on a 210M with the QSK19 center on the engine's injector and turbocharger overhaul at the extended calibration interval, plus a transmission and torque-converter rebuild once oil-analysis trends show clutch-pack wear. Final drives and the differential gearset are the other big-ticket rebuild items given the sustained loaded weight this class carries. Because many working 210M units are already past one engine swap, verify whether the QSK19 was a factory fitment or a later repower before ordering engine-mount or cooling-system parts.
Seasonal & Environment Servicing
In cold climates, use the correct QSK19 cold-weather fuel and coolant blend and confirm block-heater and starting-aid function before shift start, since a mechanical-drive truck this size is hard to move loaded from a cold start. In hot, dusty pit conditions, shorten fuel filter, air filter, and oil-sampling intervals and check radiator and charge-air cooler fin packing daily. Wash accumulated mud from brake cooling passages and hoist cylinder rod seals regularly to stop abrasive wear on wet-disc brakes and cylinder rods.
210M(QSK19 Engine) attachments & work tools
Dump body (rock body)
Deep V-bottom mechanical-drive rock/quarry body sized for the 45-50 ton (41-45 t) payload class this truck occupies; body sits low in a kinked main frame to keep the loaded center of gravity down. No factory ejector-body variant is documented for this model; body style for this class is the standard rear-dump rock body.
Hoist cylinders / body mounting
Body is pinned at the rear of the frame and raised by twin hydraulic hoist cylinders mounted outboard of the frame rails rather than under-body, a layout the Haulpak-family design used to allow the deep V-bottom body profile. This is a fixed structural mount, not a quick-attach coupler system — there is no work-tool coupler on a rigid haul truck of this type.
Body wear liners
Bolt-on steel wear liner/plate kits are offered by aftermarket suppliers for this body to protect against abrasive rock and ore loading; liner thickness and pattern vary by material density and loading method, so spec varies by configuration.
Tires
Front and rear fitment is 24.00-35-36 in both bias-ply and radial construction, with multiple tread patterns offered for quarry/rock versus softer-underfoot service. Tire choice is an operator/application selection, not a fixed factory spec.
Suspension
Oleo-pneumatic (Hydrair-type) front and rear suspension struts are standard equipment on this truck class, factory-fitted rather than an optional add-on, and are the design feature this haul-truck family is best known for.
Engine / power option (QSK19 variant)
This model was originally offered with mechanical-drive engine choices including a Detroit Diesel V12 or a Cummins 19-liter inline-six (KTTA19C rated near 650 hp/485 kW); the QSK19-engine designation reflects the same 19-liter Cummins displacement class in its later full-authority electronic form, used as a factory or repower engine option for this truck rather than a distinct chassis. Rated output varies by configuration, generally in the mid-600s to low-700s hp range for this truck class.
Cab guarding (ROPS/FOPS)
ROPS/FOPS-rated cab canopy protection is available for this haul-truck class for quarry and underground-adjacent duty; aftermarket structural cab guard kits are offered for Haulpak-family trucks including this model, but factory documentation confirming it as standard equipment was not found.
Automatic lubrication
Centralized automatic chassis lubrication systems are commonly fitted as an option across this haul-truck class to service chassis and suspension pivot points, though model-specific factory option literature for this truck was not located — treat as varies by configuration and confirm with the dealer.
All 210M(QSK19 Engine) assemblies by section
Every catalogued assembly group for the Komatsu 210M(QSK19 Engine). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Engine
Komatsu : 210m(Qsk19 Engine) : Engine : Accessories
Komatsu : 210m(Qsk19 Engine) : Engine : Cooling System
Komatsu : 210m(Qsk19 Engine) : Engine : Cylinder Block
Komatsu : 210m(Qsk19 Engine) : Engine : Cylinder Head
Komatsu : 210m(Qsk19 Engine) : Engine : Electrical System
Komatsu : 210m(Qsk19 Engine) : Engine : Engine Mounting
Komatsu : 210m(Qsk19 Engine) : Engine : Fuel System
Komatsu : 210m(Qsk19 Engine) : Engine : Gasket Sets And Repair Kits
Komatsu : 210m(Qsk19 Engine) : Engine : Lubricating Oil System
210M(QSK19 Engine) serial number reference
The 210M PIN/serial always starts with the BFA40 model code, followed by a two-letter break (e.g. DA, DP, EE) that marks the production block and the engine fitted: earlier breaks (A thru CZ) carry the mechanical KT-19/1150 engine, later breaks (DA and up) carry the electronic QSK-19. Read the full break code, not just the leading digits, before pulling parts or service data, since KT-19 and QSK-19 blocks do not share components. Confirm the exact break against the ID plate on the truck, since the engine's own data plate can differ from the chassis serial on rebuilt or re-engined units.
| Prefix | Identifies | Notes |
|---|---|---|
| BFA40-DA thru DN | 210M rigid haul truck, QSK-19 engine (also referenced as DH631) | First QSK-19 electronic-engine production block for the 210M. Earlier BFA40 blocks (A thru CZ) carried the mechanical KT-19/1150 engine instead; do not mix specs across the KT-19 and QSK-19 blocks. |
| BFA40-DP thru ED | 210M rigid haul truck, QSK-19 engine (also referenced as DH635) | Next QSK-19 production block after DA-DN. DH635 is the same truck under an alternate factory model tag for this serial break, not a separate model. |
| BFA40-EE and up | 210M rigid haul truck, QSK-19 engine (also referenced as DH640) | Latest QSK-19 block, open-ended. DH640 is the same truck under an alternate factory model tag for this serial break, not a separate model. |
Frequently asked questions
What engine powers the Komatsu 210M (QSK19 configuration)?
This configuration uses the Cummins QSK19, an electronically controlled inline six-cylinder diesel of roughly 19 liters displacement, rated across a 336-597 kW (450-800 hp) band depending on the specific power rating applied. Other 210M trucks in the field were originally built with mechanically governed Cummins KTA-series or Detroit Diesel engines, so verify the engine fitted to a specific unit before ordering parts.
What is the operating weight of the Komatsu 210M?
The 210M's model number reflects its nominal gross vehicle weight rating of about 95 t (210,000 lb). Payload capacity is generally cited in the 41-45 t (45-50 ton) range, though some configurations and body options are listed as high as 54 t (60 ton); treat the exact figure as varying by body, tire, and final-drive spec until confirmed against the data plate.
What replaced the Komatsu 210M?
The Haulpak brand name was retired around 1998-1999 as Komatsu folded the model line into its own HD-series naming. Today's Komatsu HD405 and HD465 rigid trucks occupy a similar 36-50 t (40-55 ton) payload bracket and represent the current-generation continuation of the payload class the 210M served, rather than a single direct one-for-one replacement model.
What 210M(QSK19 Engine) owners discuss
What's the drivetrain like on the 210M with the QSK19 engine — torque converter or direct drive?
Are there known quirks with the QSK19 engine in this truck?
What wears out first on a 210M worked hard in quarry or mine service?
What electrical or sensor problems come up most on these trucks?
Does the QSK19 engine apply across all 210M generations, or just certain ones?
What should I check before buying a used 210M with the QSK19 engine?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Need a specific 210M(QSK19 Engine) part?
Search live OEM part data, check fitment, and cross-reference alternatives with Heavy Parts AI.