JCBvibromaxvibromax vm

Jcb VMT160(800mm, 900mm, 1000mm (Tier 2))

Maintenance schedule, common problems & OEM parts breakdown

The JCB VMT160 is a tandem vibratory roller produced from 2008 to 2014, available in 800mm, 900mm, and 1000mm drum widths. It features a 3-cylinder, water-cooled, four-stroke diesel engine delivering 22.5 hp (16.8 kW). Operating weight ranges from 1.6 tons (1,600 kg) for the 800mm model to 1.81 tons (1,810 kg) for the 1000mm model. The machine utilizes a hydrostatic drive with variable displacement pump and fixed displacement motors for direct drum drive. Configurations include standard and Total Side Clearance (TSC) variants for the 800mm and 900mm drums. It succeeded earlier Vibromax models and was replaced by the VMT160-100 and VMT260 series.

Across the Tier 2 and Tier 4 generations, the VMT160 retained its core powertrain and hydrostatic architecture but updated emissions compliance and electronic controls. The Tier 2 models (serials the OEM part reference–the OEM part reference and the OEM part reference–the OEM part reference) use older engine calibration, while Tier 4 models (serials the OEM part reference–the OEM part reference) incorporate updated exhaust treatment. The machine remains relevant in the used market due to its simple 3-cylinder engine, lack of complex DEF systems in Tier 2 variants, and robust drum assembly. Parts availability is supported by the JCB PartsPlus+ catalog, with distinct serial ranges for Tier 2 and Tier 4 components.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb VMT160(800mm, 900mm, 1000mm (Tier 2)) specifications

Engine

Type3 cylinder, water-cooled, four-stroke diesel engine
Power16.8 kW (22.5 hp)
Emissions TierTier 2

Weights

Operating Weight (CECE)varies by configuration/series (2.05 m length models: 1.6 tons for 800mm drum, 1.65 tons for 900mm drum, 1.7 tons for 900mm drum; 2.14 m length models: 1.81 tons for 1000mm drum)
Operating Weight Range5886 lb to 6724 lb

Dimensions

Transport Length2.05 m (800mm/900mm drums); 2.14 m (1000mm drum)
Transport Width0.88 m (800mm drum); 0.98 m (900mm drum); 1.08 m (1000mm drum)
Transport Height2.32 m
Working Width800 mm, 900 mm, or 1000 mm (31.5 in to 39.4 in)

Performance

Drive SystemHydrostatic with variable displacement pump and fixed displacement motors, direct drive to both drums
Exciter Frequencynot documented for this exact serial range — verify with your dealer
Nominal Amplitudenot documented for this exact serial range — verify with your dealer
Centrifugal Forcenot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Diesel Tank45 litres
Water Tank125 litres
Engine Oilnot documented for this exact serial range — verify with your dealer
Hydraulic Systemnot documented for this exact serial range — verify with your dealer
Cooling Systemnot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Jcb VMT160(800mm, 900mm, 1000mm (Tier 2)) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level via dipstick.
  • Check hydraulic tank sight gauge.
  • Check coolant expansion tank level.
  • Check fuel level and drain water separator.
  • Inspect hoses, cylinders, and fittings for leaks or chafing.
  • Verify drum condition and check for loose fasteners.
Every 250 h
  • Replace engine oil and oil filter.
  • Replace primary fuel filter.
  • Replace hydraulic return filter.
  • Inspect drive belts for tension and wear.
  • Grease all vibration exciter bearings and pivot points.
  • Clean air filter element or replace if restricted.
Every 500 h
  • Replace engine oil and oil filter.
  • Replace secondary fuel filter.
  • Replace hydraulic suction filter.
  • Take fluid samples from engine, hydraulic, and vibration systems.
  • Inspect drum bearings for play or noise.
  • Check steering cylinder rod condition and seals.
Every 1,000 h
  • Replace engine coolant and flush system.
  • Replace hydraulic oil in the tank.
  • Inspect and clean the radiator and charge air cooler.
  • Check vibration motor case drain filters.
  • Inspect drum offset linkage and pins for wear.
  • Test alternator and starter load.
Every 2,000 h
  • Replace all hydraulic filters.
  • Inspect drum shaft seals for leakage.
  • Check vibration exciter gear backlash.
  • Inspect frame and chassis for cracks or stress.
  • Calibrate vibration frequency controls.
  • Inspect electrical wiring harness for chafing.

Servicing the VMT160(800mm, 900mm, 1000mm (Tier 2)) beyond the schedule

Predictive Maintenance & Fluid Analysis

Monitor hydraulic oil viscosity and particle count at every 500-hour interval. The VMT160 uses a closed-loop hydrostatic system; contamination accelerates wear in the variable displacement pump and fixed motors. Check the vibration exciter gear oil for metal shavings, indicating bearing failure. Use JCB Engine Oil Special or equivalent 15W-40 diesel oil meeting API specs. Drain and sample the engine oil at 250 hours to establish a baseline. Inspect the hydraulic return filter magnet for ferrous debris. Replace the hydraulic suction filter at 500 hours to protect the pump inlet. Track coolant pH levels to prevent corrosion in the aluminum heat exchanger.

Corrective & Common Repairs

Address drum offset linkage wear by checking pin clearance and bushing condition. The 800mm and 900mm TSC models require specific adjustment of the side clearance mechanism. Inspect the vibration exciter bearings for noise or heat; replacement requires special pullers. Check the hydrostatic drive hoses for chafing near the drum mounts. Replace worn drum pads to maintain compaction efficiency. Inspect the engine air intake system for leaks that cause black smoke. Test the alternator belt tension and replace if cracked. Verify the operation of the vibration engagement solenoids and wiring connectors.

Overhaul & Rebuild Points

Rebuild the vibration exciter gears at 2000 hours or if backlash exceeds limits. Inspect the drum shaft seals for leakage; replacement requires drum removal. Check the hydrostatic pump swashplate for wear if pressure drops. Inspect the engine cylinder head gasket for coolant loss. Replace the fuel injectors if spray pattern is poor or carbon buildup is excessive. Check the transmission case for metal debris indicating gear wear. Inspect the frame rails for cracks near the drum mounts. Replace the radiator core if cooling efficiency drops below spec.

Seasonal & Environment Servicing

In cold weather, use low-temperature hydraulic oil and ensure the fuel water separator is drained daily. Check the coolant freeze protection level. In hot weather, clean the radiator and charge air cooler fins daily to prevent overheating. Inspect the engine cooling fan belt for tension. In dusty environments, check the air filter restriction indicator frequently and clean the pre-cleaner. Use high-temperature grease for the vibration bearings in summer. In muddy conditions, clean the drum surfaces and check the drum offset mechanism for binding. Store the machine with the drums lowered to relieve hydraulic pressure.

VMT160(800mm, 900mm, 1000mm (Tier 2)) common service parts

Part numberPart
2611/00280Filter, Assembly, OilCheck fitment →
2611/00290Filter, Assembly, Oil, (With Hirschmann Plug)Check fitment →
2611/00300Filter, Assembly, Oil Ip69 (With Deutsch Plug.)Check fitment →
02/602091Cartridge, Oil FilterCheck fitment →
02/600639Filter, OilCheck fitment →

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VMT160(800mm, 900mm, 1000mm (Tier 2)) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0087Fuel rail pressure too lowClogged primary fuel filter, air leaks in suction line, or failing lift pump.Replace primary fuel filter; verify lift pump primes at key-on; inspect for air leaks.
P0191Fuel rail pressure sensor performanceErratic rail pressure readings due to sensor failure or wiring issues.Check filter age; test sensor 5V/ground; wiggle-test connector.
P2201NOx sensor out of rangeCommon trigger for regen loops and DEF warnings; sensor or exhaust leak.Inspect NOx connector/harness; check for exhaust leaks upstream.
P20EESCR NOx efficiency lowSCR reports poor conversion; often sensor or DEF injector issue, not catalyst.Verify DEF quality (32.5%); inspect DEF injector crystals; verify NOx sensors.
U0073CAN bus offModule network dropped; often battery/grounds before a bad ECU.Load-test battery; clean grounds; inspect harness at pivots.
ENG OILEngine oil pressure lowOil pressure below safe threshold.Check oil level immediately; check for leaks; inspect filter and sensor.
FUEL SYSFuel system faultRough run, power loss, or no-start related to fuel delivery.Check fuel filter first; listen for lift pump prime; check tank contamination.
DERATEEngine derate activePower limited due to another active fault.Read active codes; fix root cause; clear after repair.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

VMT160(800mm, 900mm, 1000mm (Tier 2)) attachments & work tools

Drum Widths

The VMT160 range is offered in three drum widths: 800mm, 900mm, and 1000mm. The 800mm and 900mm models are designated as VMT160-80 and VMT160-90, while the 1000mm model is the VMT160-100. Working widths for the 900mm and 1000mm variants are listed as 900mm–1000mm (35.4in–39.3in).

Total Side Clearance (TSC)

The 800mm and 900mm versions are available with Total Side Clearance (TSC) configurations: VMT160-80 TSC and VMT160-90 TSC. This option eliminates the need for separate perimeter tamping equipment. The TSC feature is not documented for the 1000mm drum variant in the provided sources.

Operating Weight

Operating weights vary by model and configuration. The VMT160-80 weighs 1.6 tons, the VMT160-90 weighs 1.65 tons, and the VMT160-100 weighs between 1.7 and 1.81 tons depending on the manufacturing year. The Genequip data sheet lists the operating weight range for the VMT160 series as 5886–6724lb.

Engine Power

The VMT160 is powered by a 22.5hp (16.8kW) engine. The machine utilizes a 3-cylinder, water-cooled, four-stroke diesel engine. Power delivery is managed via electrically controlled hydrostatic direct drive on both drums.

Fluid Capacities

The machine includes a 45-litre diesel tank and a 125-litre water tank. Specific engine oil, coolant, and hydraulic fluid capacities are not detailed in the provided source text.

Serial Number Applicability (Tier 2)

The Tier 2 VMT160 models (800mm, 900mm, 1000mm) correspond to serial number ranges the OEM part reference-the OEM part reference and the OEM part reference-the OEM part reference. The PartsPlus+ catalog lists these serials under the the OEM part reference product code.

Serial Number Applicability (Tier 4)

The Tier 4 VMT160 models correspond to serial number ranges the OEM part reference-the OEM part reference, the OEM part reference-the OEM part reference (Fixed TSC), and the OEM part reference-the OEM part reference. The PartsPlus+ catalog lists these under product codes the OEM part reference and the OEM part reference.

Hydraulic System

The VMT160 uses a hydrostatic drive system with a variable displacement pump and fixed displacement motors. The system features direct drive to both drums, described as a double drum drive. The service manual references 'O' Ring Face Seal and 'Torque Stop' hose systems for hydraulic connections.

Drum Offset

Manual drum offset to the left or right is available as an option. The specific range of offset is not documented in the provided sources.

Transport Dimensions

Transport dimensions vary by model: VMT160-80 has a transport length of 2.05m, width of 0.88m, and height of 2.32m; VMT160-90 has a transport length of 2.05m, width of 0.98m, and height of 2.32m; VMT160-100 has a transport length of 2.05m to 2.14m, width of 1.08m to 1.8m, and height of 2.32m.

All VMT160(800mm, 900mm, 1000mm (Tier 2)) assemblies by section

Every catalogued assembly group for the Jcb VMT160(800mm, 900mm, 1000mm (Tier 2)). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

B Bodywork, Cab, Loader End
B1-3-1 Water Tank
20***20Screw, Hexagon M8x206
71***00Tank, Water1
71***01Cap, Water Tank1
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B1-1-1 Chassis, Incl., Hydraulic Tank
13***5ZScrew, Hexagon M8 X 20mm Long5
20***16Screw, Hexagom M8x164
20***20Screw, Hexagon M8x204
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B1-12-2 Scraper, Complete, 800 Mm > S/N 2802386
13***9ZSetscrew, M8x3540
13***8ZBolt, M10 X 308
13***3ZNut, Self Lock, M840
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B1-12-10 Scraper, Complete, 900 Mm > S/N 2802385
20***35Screw, Hexagon M8x3536
20***30Screw, Hexagon M10 X 308
21***20Nut, M208
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B1-12-1 Scraper, Complete, 800 Mm < S/N 2802385
20***35Screw, Hexagon M8x3536
20***30Screw, Hexagon M10 X 308
21***20Nut, M208
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B1-2-2 Articulation Joint, Centre Pivot, > S/N Tba
13***0ZScrew, M12 X 40 mm Long1
13***2ZScrew, M12x508
13***4ZBolt8
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B1-2-1 Centre Pivot, Articulation Joint, < S/N Tba
13***7ZBolt, M10x251
13***9ZBolt2
13***2ZScrew, M12x5012
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B1-12-20 Scraper, Complete, 1000 Mm > S/N 2802385
20***35Screw, Hexagon M8x3536
20***30Screw, Hexagon M10 X 308
21***20Nut, M208
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B1-12-21 Scraper, Complete, 1000 Mm > S/N 2802386
13***9ZSetscrew, M8x3560
13***8ZBolt, M10 X 308
13***3ZNut, Self Lock, M860
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B1-12-11 Scraper, Complete, 900 Mm > S/N 2802386
13***9ZSetscrew, M8x3540
13***8ZBolt, M10 X 308
13***3ZNut, Self Lock, M840
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B2-8-1 Rops Frame
20***85Screw, Hexagon M20x85, Screw,Hex, M20 X 85, 8.8; M20 X 85, Screw,Hex, M20 X 85, 8.8; M20x852
20***70Capscrew, M16x704
21***00Nut, M164
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B2-1-1 Engine Bonnet
20***16Screw, Hex, M5x168
20***50Capscrew, M10x502
21***00Nut, M58
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B2-6-1 Seat Components
71***05Buffer1
71***06Spring, Tension1
71***07Buffer, Shock1
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B2-5-1 Seat Base, < Jcb 17 010 99
20***20Screw, Hexagon M6x204
20***16Screw, Hexagom M8x164
20***30Capscrew, M5x302
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B2-9-1 Cover Plate
20***13Screw, Tapping, 8x134
27***22Handle1
27***35Nut, Knurled2
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B2-5-2 Seat Base, > Jcb 17 011 00
20***20Screw, Hexagon M6x204
20***16Screw, Hexagom M8x164
20***30Capscrew, M5x302
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B5-3-1 Decals
33***08Decal, Warning-Fan Blades, Remove Key From Ign.2
81***55Label, Diesel1
81***52Label, Battery, Isolator1
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B5-1-1 Machine Decals
27***20Decal, Jcb, Black2
27***10Decal, Jcb Black2
40***57Decal, Warning Indication1
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B5-2-1 Decals
27***14Decal, Water1
27***20Decal, Sprinkling1
27***45Decal, Fuel1
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B5-4-1 Decals, Service
27***70Service Decal, German1
27***71Service Decal, English1
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B5-5-1 Filters & Elements, (From All Sections)
25***10Filter, Water1
26***70Filler, Cap, Vented1
26***80Filter, Assembly, Oil; Ss To 26***90 Asy See San 25420 - 29/01/08, Do Not Mix This Assembly Components With New Asy1
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C Electrics-Machine, Cab & Engine
C1-1-11 Cover, Instrument Panel, > S/N 2802387
14***6ZWasher, M64
20***10Capscrew, M6x104
20***14Screw, M6x143
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C1-3-1 Working Lights
20***16Screw, M6 X 162
20***25Screw, Hexagon M8x254
20***25Screw, Hexagon M10x254
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C1-7-1 Rotation Light
81***37S11, S13, S14, 2 Position Switch; 3 Point Switch Says 7832-35 - 'New' Extra Pin, Switch Says 7832-10 - This Is Correct1
81***52Decal, Rotation Light1
83***15Cable0
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C1-2-1 Electrics Pcb, < Jcb 17 009 92
20***25Screw, Hexagon M8x251
20***12Capscrew, M3x124
20***25Stud, M5x256
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C1-1-1 Instrument Panel, <1701421
20***14Screw, M6x148
33***80Harness, Vmt160 X6 Hella1
70***39Switch, Parkbrake1
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C1-3-2 Working Lights
20***25Screw, Hexagon M8x254
20***16Capscrew, M4x164
20***12Capscrew, M4x128
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C1-1-10 Cover, Instrument Panel, < S/N 2802386
20***16Capscrew, M6x169
20***10Capscrew, M6x104
22***06Washer, M613
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C1-3-3 Electrical Equipment, Lights
20***12Capscrew, M4x128
21***08Nut, M8, Din 9344
21***00Nut, M48
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C1-2-2 Electrics Pcb, > Jcb 17 009 93
20***25Screw, Hexagon M8x251
20***12Capscrew, M3x124
20***10Screw6
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C1-7-2 Beacon
81***37S11, S13, S14, 2 Position Switch; 3 Point Switch Says 7832-35 - 'New' Extra Pin, Switch Says 7832-10 - This Is Correct1
81***52Decal, Rotation Light1
83***15Cable1
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C1-1-2 Instrument Panel, >1701422
20***14Screw, M6x141
27***25Plug, Gl 251
33***48Switch, Vibration, Rear1
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C2-2-3 Oil Switch And Plug, Tier-4
02***94Plug1
02***41Switch, Oil Pressure1
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C2-2-1 Oil Switch & Plug
C2-1-1 Battery, & Isolator
20***20Screw, Hexagon M6x202
21***00Nut, M62
21***00Nut, M83
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C2-4-3 Alternator Assembly
02***75Brush1
02***76Pulley, Dynamo1
02***77Collar1
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C2-5-1 Glow Lamp & Timer
C2-4-2 Alternator & Pulley
02***89Bolt1
02***39Connector1
02***40Terminal1
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C2-4-1 Alternator, (Component Parts)
02***44Nut1
02***76Pulley, Dynamo1
02***77Collar1
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C2-3-2 Starter, (Component Parts)
02***38Bolt2
02***21Cord, Stop Solenoid1
02***05Spring, Brush4
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C2-3-1 Starter
02***42Motor, Starter, Assembly 12v 1.4kw1
02***19Switch, Magnetic Assembly1
02***07Bolt, .2
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C2-5-10 Timer Glow Plug, D1005 Tier-4
C2-6-1 Fuel Pump
D Controls-Machine, Engine & Steering
D2-1-2 Speed Control Plate
02***14O Ring1
02***87Seal, Oil1
02***69Gasket1
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D3-1-1 Steering Column, < Jcb 17 010 99
20***35Screw, Hexagon M10x354
25***29Grommet, Seal, Steering Column1
27***00Wheel, Steering; Ss To 71***30 On 13/02/08 See San 25420, Informed By Iris Schaeffer1
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D3-1-2 Steering Column, > Jcb 17 011 00
20***35Screw, Hexagon M10x354
25***29Grommet, Seal, Steering Column1
33***87Cap, Steering Wheel1
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E Hydraulics & Air Including, Steering
E1-2-1 Circuit, Drive
20***20Screw, Hexagon M8x202
20***22Capscrew, M6x2214
20***35Capscrew, M6x3516
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E1-6-1 Circuit, Cooler, Line, (<Jcb1700809)
25***25Clamp1
25***15Union, Flange1
25***15Connector1
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E1-5-1 Circuit, Parking, Brake
25***03Adapter3
25***08Adapter2
25***08Connector1
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E1-4-1 Circuit, Hydraulic, Oil Filter
25***15Adapter3
25***19Connector1
25***15Adapter2
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E1-1-1 Circuit, Propulsion
20***20Screw, Hexagon M8x203
22***08Washer, M83
25***12Connector2
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E1-3-1 Circuit, Steering
25***15Reducer1
25***12Adapter1
25***14Adapter1
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E1-6-2 Circuit, Cooler, Line, (> Jcb1700810)
20***20Screw, Hexagon M8x202
20***60Screw, Hex, M8x603
21***00Nut, M83
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E1-8-1 Circuit, Pressure Test Point
25***08Adapter2
25***08Adapter2
25***29Socket, Test2
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E1-7-1 Circuit, Oil Leakage
22***18Washer2
25***12Connector1
25***15Union, Flange1
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E2-4-1 Drive Motor
71***33O Ring1
71***08Plug1
71***07Housing, Motor1
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E2-1-1 Hydraulic Pump, & Pump Drive, <2802149
20***35Screw, Hex, M12x352
20***20Capscrew, M5x201
20***60Capscrew, M8x608
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E10-1-1 Circuit, Pressure Sprinkling
20***70Screw, Hexagon M8x702
20***25Capscrew, M5x254
20***45Capscrew, M6x454
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E20-1-1 Conversion Kit, Hose, Vmt 160-90 < 2802149
23***22Clamp15
25***17Connector, G16/12-S1
25***16Reducer2
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E20-3-1 Conversion Kit, Hose, Vmt 160-100 <2802149
23***22Clamp15
25***17Connector, G16/12-S1
25***16Reducer2
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E20-4-1 Conversion Kit, Hose, Vmt 160 Tier 4 <2802149
23***22Clamp15
25***17Connector, G16/12-S1
25***16Reducer2
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E20-2-1 Conversion Kit, Hose, Vmt 160-80 Teir 4 < 2802149
23***22Clamp15
25***17Connector, G16/12-S1
25***16Reducer2
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F Axles, Wheels & Transmission
F1-2-10 Drum 900mm
20***30Screw, Hex M10x3016
20***25Capscrew, M8x254
22***08Washer, M84
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F1-3-10 Drum 1000mm
20***30Screw, Hex M10x3016
20***25Capscrew, M8x254
22***08Washer, M84
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F1-1-10 Drum 800mm
20***30Screw, Hex M10x3016
20***25Capscrew, M8x254
22***08Washer, M84
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F1-3-1 Drum 1000mm
20***50Screw, Hexagon8
20***30Screw4
20***35Screw, Hex, M12x354
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F1-1-1 Drum 800mm
20***30Screw4
20***35Screw, Hex, M12x354
20***55Screw, Bolt,Hex, M12 X 1.75 X 55mm, Cl 8.8; M12x55x55, Bolt,Hex, M12 X 1.75 X 55mm, Cl 8.8; M12 X 55 X 558
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F1-2-1 Drum 900mm
20***10Bolt, M12x110mm8
20***30Screw4
20***35Screw, Hex, M12x354
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N Engine D1005 Tier 4
N1-3-1 Engine Block
02***49Cap, Sealing1
02***55Plug1
02***63Pin, Pipe2
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N1-6-5 Governor Assembly
02***21Collar1
02***23Cover, ,Fork Lev.Shaft1
02***24Bearing1
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N1-9-1 Alternator, Mountings
02***21Nut1
02***40Pulley, ,Fan Drive1
02***28Stay,Dynamo1
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N1-6-2 Governor, Fuel Camshaft
02***98Camshaft, Fuel1
02***71Stopper, Fuel.C/Shaft1
02***15Pivot, Pin2
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N1-4-1 Bearings, Crankshaft
02***51Bolt, Bearing Case6
02***52Bolt, Bearing Case2
02***55Cover, Bearing Case1
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N1-6-4 Stop Solenoid
02***48Solenoid, Stop, Assembly1
02***12Bolt, .2
33***58Wire, Solenoid; Techweb Bulletin45821
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N1-6-1 Timing Cover
02***03Nut, Flange1
02***07Screw5
02***22Pin, Straight2
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N1-2-1 Crankshaft Pistons, Conrods
02***16Ring1
02***93Washer, Thrust, Std2
02***94Washer, Thrust, +0.20mm2
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N1-7-1 Camshaft And Idler
02***63Screw, Set1
02***69Push Rod6
02***70Stopper, Camshaft1
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N1-6-3 Idler Adjuster
02***69Gasket3
02***89Nut1
02***72Nut2
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N1-8-1 Flywheel Assy.
02***69Bolt8
02***53Plate1
02***95Bolt, Flywheel6
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N1-6-6 Throttle Control
02***03Nut, Flange2
02***14O Ring1
02***87Seal, Oil1
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N1-5-1 Fan Drive
02***33Pulley, ,Fan1
02***48Fan, .1
33***13Bolt4
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N2-2-1 Fuel Injection, Pipework & Injectors
02***04Nut, Flange1
02***69Gasket1
02***76Pipe, Over Flow, Assembly1
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N2-2-2 Rocker Assembly, And Valves
02***83Bolt, .2
02***68Collet,Valve Spring, Set6
02***70Nut3
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N2-3-1 Rocker Cover
02***08Screw, Pan-Head4
02***25Clamp, Hose1
02***93Gasket3
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N2-1-1 Cylinder Head, Lifting Brackets
02***67Cap, Sealing2
02***72Plug2
02***78Cap, Sealing1
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N3-4-1 Exhaust Silencer
02***60Gasket, Ex-Manifold1
33***71Silencer, Assembly1
33***90Cover, Silencer1
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N3-1-1 Inlet Manifold
02***74Clamp, Cord1
02***56Joint,Breather Pipe1
02***59Gasket, In-Manifold1
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N4-3-1 Hose Water Pump
02***46Pipe, Water1
02***24Pipe, Water1
02***74Clamp2
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N4-2-1 Thermostat Housing
02***31Cover, Thermostat1
02***30Pipe, Water Return1
02***31Band,Pipe2
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N4-4-1 Expansion Bottle
02***14Gasket, Seal1
02***17Clip, Pipe1
33***18Pipe, Water Over Flow1
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N4-1-1 Water Pump
02***85Bolt2
02***45Gasket, Water Pump1
02***48Pump, Water. Assembly1
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N5-2-1 Dipstick
02***13O Ring1
02***62Guide, Oil Gauge, Assembly1
02***18Gauge, Oil1
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N5-3-1 Oil Pump
02***19O Ring4
02***24Bolt6
02***18O Ring, .1
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N5-1-1 Sump
02***41Plug, Drain1
02***60Bolt22
02***74Plug, Drain1
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N5-1-2 Sump, Drain
22***18Washer4
25***15Plug1
25***12Connector1
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N5-4-1 Oil Filter
N6-2-4 Fuel Injector
02***84Gasket1
02***11Nozzle, Nut1
02***13Nut1
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N6-1-1 Injection Pump
02***78Screw1
02***88Stud2
02***91Nut2
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N6-2-1 Fuel Filter, Fuel Lines
20***12Screw, Hexagon M6x121
20***25Screw, Hexagon M8x252
22***08Washer, M82
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N6-2-2 Fuel Pump Plate
02***03Nut, Flange1
02***71Cover1
02***80Gasket, Fuel Pump1
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VMT160(800mm, 900mm, 1000mm (Tier 2)) serial number reference

Locate the machine identification plate on the frame or chassis. Verify the serial number against the sourced ranges above to confirm Tier 2 applicability. Confirm exact configuration with a JCB dealer.

PrefixIdentifies
01700524-01701999JCB VMT160 (800mm, 900mm, 1000mm) Vibromax, Tier 2 generation. Applicable to parts catalog and service manual coverage for this serial block.
02802000-02802079JCB VMT160 (800mm, 900mm, 1000mm) Vibromax, Tier 2 generation. Applicable to parts catalog and service manual coverage for this serial block.
02802332-02804999JCB VMT160 (800mm, 900mm, 1000mm) Vibromax, Tier 4 generation. Applicable to parts catalog and service manual coverage for this serial block.

Frequently asked questions

What engine does the JCB VMT160 use?

The JCB VMT160 uses a 3-cylinder, water-cooled, four-stroke diesel engine delivering 22.5 hp (16.8 kW).

What is the operating weight of the JCB VMT160?

Operating weight varies by drum width: 1.6 tons (1,600 kg) for the 800mm model, 1.65 tons (1,650 kg) for the 900mm model, and 1.81 tons (1,810 kg) for the 1000mm model.

What replaced the JCB VMT160?

The VMT160 was succeeded by the VMT160-100 and the larger VMT260 series in the Vibromax lineup.

What VMT160(800mm, 900mm, 1000mm (Tier 2)) owners discuss

What engine powers the JCB VMT160 (Tier 2) and what are its key specifications?
The JCB VMT160 (Tier 2) uses a three-cylinder, water-cooled, four-stroke diesel engine delivering 16.8 kW of power (22.5 hp). It is part of the JCB Vibromax range designed for heavy compaction work.
How does the hydraulic system operate the drums on the VMT160?
The VMT160 utilizes an electrically controlled hydrostatic direct drive system, employing a variable displacement pump and fixed displacement motors to drive both drums directly. The hydraulic schematic includes specific circuits for charge, brake release, steering, drive, flushing, and vibration (front and rear).
What are the typical wear patterns or maintenance points for the VMT160's vibration system?
Maintenance focuses on the vibration system's hydraulic drive motor, vibrator unit, and exciter bearings. Operators should check the total side clearance drum for wear, particularly on the 800mm and 900mm TSC (Total Side Clearance) models. The service manual highlights checking the drum's dismantling and assembly clearances and monitoring vibration frequency and amplitude.
What are the common electrical or sensor issues associated with the VMT160 (Tier 2)?
The Tier 2 models feature specific vibration circuits for both manual and automatic vibration modes. Common electrical checks involve the vibration circuit harness, fuses, and relays. The service manual details procedures for testing the alternator charging circuit, starter motor starting circuit, and using a multimeter to measure DC voltage, resistance, continuity, and frequency. Wiring harness repair procedures are documented for both front and rear harnesses.
What is the recommended fluid and lubricant specification for the JCB VMT160?
The machine uses a 45-litre diesel fuel tank and a 125-litre water tank for the sprinkler system. Specific fluid types and capacities for engine oil, coolant, and hydraulic systems are detailed in the JCB service manual. Operators should consult the 'Fluids, Lubricants and Capacities' section of the official JCB service manual for exact specifications, as they vary by configuration and series.
What are the key differences between the VMT160-80, VMT160-90, and VMT160-100 models?
The primary difference is the drum width: the VMT160-80 has an 800mm drum, the VMT160-90 has a 900mm drum, and the VMT160-100 has a 1000mm drum. The 800mm and 900mm versions are available with Total Side Clearance (TSC) options. Operating weights vary by configuration, ranging from 5886 lb to 6724 lb. The 1000mm drum models may have different transport dimensions and weights.
What should be checked when buying a used JCB VMT160 (Tier 2)?
Verify the serial number range (Tier 2 models are typically S/N [OEM part reference] to [OEM part reference]). Check the condition of exciter bearings and vibration motors, as these are critical wear items. Inspect hydraulic hoses and fittings for leaks, especially around the 'O' Ring Face Seal System and 'Torque Stop' Hose System. Ensure the electrically controlled hydrostatic drive is functioning correctly and that the vibration frequency and amplitude are within spec. Have your dealer verify engine and hydraulic pump pressures.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb VMT160(800mm, 900mm, 1000mm (Tier 2)). Related factory variants of the same model family:

VMT160 (FIXED T.S.C)(VMT160 (FIXED T.S.C))VMT160 (FIXED)(FIXED VMT (9714101018) 07141/98420)

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