JCBvibromaxvibromax vm
Jcb VM200PD(TIER 3)
Maintenance schedule, common problems & OEM parts breakdown
The JCB VM200PD(TIER 3) Vibromax is a single-drum vibratory soil compactor in the mid-size class, manufactured from 2008 to 2014. It weighs approximately 19.7 tons (19,700 kg) and measures 5,996 mm in overall length, 2,270 mm in width, and 2,985 mm in height. The machine is powered by a JCB Dieselmax Tier 3 engine, specifically the electronic common rail variant (indicated by 'E' in the engine code sequence). It features a 1,600 mm diameter drum with 132 pads and operates at a vibratory frequency of 23-35 Hz. Configurations include smooth drum and padfoot variants, with the VM200PD representing the padfoot version. The VM200PD falls within the serial number ranges the OEM part reference-the OEM part reference and the OEM part reference-the OEM part reference for the Tier 3 parts catalogue, and the OEM part reference-the OEM part reference for the broader VM200D/PD Tier 3 service manual scope.
Across the Vibromax generation, the VM200PD(TIER 3) represents the transition to electronic common rail fuel injection, replacing earlier mechanically injected Tier 2 models. This shift improved emissions compliance and fuel efficiency but introduced complexity in the fuel system requiring specific maintenance protocols. The machine remains significant in the used and parts market due to its robust JCB Dieselmax powertrain and durable Vibromax drum assembly. Parts availability is supported by dedicated service manuals (Publication No. the OEM part reference-5) and parts catalogues for specific serial breaks, ensuring continued support for fleet operators maintaining older compaction fleets.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb VM200PD(TIER 3) specifications
Engine
| Model | Cummins QSB 6.7 Tier 3 |
| Gross Power | 173 hp (129.1 kW) @ 2200 rpm |
| Displacement | 6.7 L (409 cu in) |
| Cylinders | 6 |
| Emissions Tier | Tier 3 |
Weights
| Operating Weight | 19,700 kg (43,431 lb) |
Dimensions
| Transport Length | 5.996 m (19.68 ft) |
| Transport Width | 2.27 m (7.45 ft) |
| Transport Height | 2.985 m (9.8 ft) |
| Wheelbase | 3.076 m (10.1 ft) |
| Ground Clearance | 0.497 m (19.57 in) |
Performance
| Travel Speed | 11.8 km/h (7.33 mph) |
| Vibratory Frequency | 35 Hz |
| Centrifugal Force | 370 kN (83,179 lb) |
Service capacities (summary)
| Fuel Tank | 320 L (84.6 gal) |
| Hydraulic System | 80 L (21.2 gal) |
| Engine Oil | 14.5 L (3.9 gal) |
| Cooling System | 19 L (5.1 gal) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Jcb VM200PD(TIER 3) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the VM200PD(TIER 3) beyond the schedule
Predictive Maintenance & Fluid Analysis
Baseline fluid samples from the engine, hydraulic, and axle systems at the 500-hour interval are critical for the VM200PD(TIER 3). The JCB Dieselmax Tier 3 engine relies on precise fuel filtration; monitor primary and secondary fuel filter restriction indicators closely. Use JCB Super Universal Agricultural oil or equivalent 15W-40 diesel oil meeting API specifications. Check the hydraulic return filter magnet for metallic debris at every 500-hour service. Brown sludge in the coolant expansion bottle indicates silicate separation, necessitating strict adherence to coolant replacement intervals to prevent corrosion in the engine block and drum cooling passages.
Corrective & Common Repairs
Common repairs for the VM200PD(TIER 3) involve the JCB Dieselmax Tier 3 electronic common rail fuel system. Inspect turbocharger shaft play and boot integrity during the 1000-hour service to prevent boost leaks. Check injector spray patterns via diagnostic tool at 2000 hours to maintain combustion efficiency. The hydraulically released multi-disk brake on the rear axle and drum drive requires regular inspection for wear. Ensure all pivot points, including the drum shaft and linkage, are greased daily to prevent premature wear of bushings and pins under high-vibration conditions.
Overhaul & Rebuild Points
The 2000-hour deep service is the primary overhaul trigger for the VM200PD(TIER 3). Inspect the chassis and side frames for structural cracking or unauthorized welding. Measure radial and axial swing ring play if the configuration includes a swing mechanism. Replace the hydraulic oil and thoroughly clean the hydraulic tank to remove accumulated contaminants. Check the alternator and starter load to identify failing electrical components before they cause operational failure. Address any injector spray pattern deviations immediately to prevent cylinder head and piston damage.
Seasonal & Environment Servicing
In cold climates, use JCB 15W/40 Multigrade oil rated for -10°C to 50°C, or JCB Super Universal Agricultural oil for -15°C to 30°C. Install a block heater (TPS151GT10-000, 1500 Watt, 120 Volt) if operating below -10°C. In dusty environments, monitor the air filter condition indicator frequently and clean or replace the element as needed. Protect the hydraulic hoses and fittings from chafing and pinhole seepage, especially around the kingpost and boom pivot areas. Store the machine under cover when possible to protect the ROPS/FOPS structure and cab components from weather-induced corrosion.
VM200PD(TIER 3) common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 32/925763 | Element, Fuel Water/Sediment, Filter Cartridge | Fuel system service | Check fitment → |
| 32/925920 | Filter, Fuel Assembly, M12 Ports | Fuel system service | Check fitment → |
| 32/925922 | Adapter, Fuel Filter | Fuel system service | Check fitment → |
| 7242/96131 | Filter, Cartridge, Air Conditioning | Air intake service | Check fitment → |
| 2611/00045 | Filter, Oil, Complete | Lubrication service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
VM200PD(TIER 3) attachments & work tools
Vibratory Drum
The VM200PD is equipped with a single smooth drum featuring a diameter of 1600 mm (63 in) and a width of 2100 mm (82.68 in). The drum utilizes 132 pads and operates at a vibratory frequency of 35 Hz.
Engine Configuration
The machine uses a Cummins QSB 6.7 Tier 3 engine. The engine block assembly is identified as a Cummins cylinder block assembly within the parts catalog for serial ranges the OEM part reference-the OEM part reference and the OEM part reference-the OEM part reference.
Hydraulic System
The system includes a hydraulic oil filter and a digital compaction module. The rear axle features a hydraulically released multi-disk brake for drum drive and parking functions.
Dimensions and Weight
The overall length without the blade is 5996 mm (19.68 ft), with a width over tires of 2270 mm (7.45 ft) and a height to the top of the cab of 2985 mm (9.8 ft). The transport height is listed as 2.99 m in some specifications, while the operating mass is approximately 19.7 tons.
Serial Number Applicability
The Tier 3 Vibromax parts and service documentation applies to serial numbers the OEM part reference-the OEM part reference and the OEM part reference-the OEM part reference. Other sources indicate the VM200PD/Tier 3 range covers serials from the OEM part reference to the OEM part reference.
All VM200PD(TIER 3) assemblies by section
Every catalogued assembly group for the Jcb VM200PD(TIER 3). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
B Bodywork, Cab, Loader End
B1-14-1 Scraper, D Build
| 20***65 | Screw, Hexagon M20x65 | 8 |
| 22***21 | Washer, Din 21 | 8 |
| 72***65 | Bracket, Scraper | 2 |
B1-13-1 Vulkollan Scraper, D Build
| 20***60 | Screw | 16 |
| 20***65 | Screw, Hexagon M20x65 | 8 |
| 22***21 | Washer, Din 21 | 8 |
B1-4-2 Steps, >1802240
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 4 |
| 13***2Z | Bolt, M20 X 120mm | 2 |
| 13***3Z | Nut, Lock, M10 | 9 |
B1-8-1 Centre Pivot, Articulation Joint
| 20***70 | Screw, M16x70 | 24 |
| 20***20 | Screw | 10 |
| 20***20 | Screw | 1 |
B1-4-1 Steps, <1802239
| 20***35 | Screw, Hex, M12x35 | 4 |
| 22***12 | Washer, M12 | 4 |
| 72***10 | Step | 1 |
B1-2-1 Rear Chassis, Inc Hydraulic Tank
| 20***55 | Screw | 2 |
| 20***25 | Screw, Hexagon M8x25 | 28 |
| 20***25 | Screw, Hexagon M10x25 | 4 |
B1-9-1 Cooler Cover
| 20***20 | Screw | 14 |
| 22***08 | Washer, M8 | 14 |
| 27***10 | Strip, Edge Protection | 0 |
B1-3-1 Door, (Rear Flap)
| 20***20 | Capscrew, M8x20 | 8 |
| 21***08 | Nut | 4 |
| 22***08 | Washer, M8 | 4 |
B1-5-1 Engine Cover -, Bonnet
| 20***25 | Screw, Hexagon M8x25 | 6 |
| 20***25 | Screw, Hexagon M10x25 | 6 |
| 20***30 | Screw, Hexagon M10 X 30 | 8 |
B1-1-1 Roller Frame
| 40***32 | Decal, Walk Behind | 1 |
| 72***35 | Frame, Roller | 1 |
B1-15-1 Pd Shells Scraper, Coussinet (Pd Build)
| 20***60 | Screw, Hexagon M20x60 | 36 |
| 20***20 | Screw, Hexagon M24x120 | 18 |
| 20***70 | Screw, Hexagon M16x70 | 2 |
B1-12-1 Tamping Foot Scraper, Pd Build
| 20***60 | Screw, Hexagon M20x60 | 40 |
| 20***65 | Screw, Hexagon M20x65 | 8 |
| 22***21 | Washer, Din 21 | 48 |
B1-10-1 Side Flap, Assembly
| 27***26 | Strip | 0 |
| 37***63 | Key, Ignition &, Side Flap & Door | 1 |
| 72***51 | Cover, Side Flap | 1 |
B2-4-1 Handrail, (Manual Guidance)
| 20***30 | Screw | 1 |
| 20***50 | Screw, Hexagon M16x50 | 1 |
| 21***00 | Nut, M16 | 1 |
B2-5-2 Frame, Fops
| 20***60 | Screw, Hexagon M10x60 | 6 |
| 21***10 | Plate | 6 |
| 72***45 | Frame, Fops | 1 |
B2-7-1 Hand Rail
| 20***25 | Screw, Hexagon M8x25 | 2 |
| 20***30 | Screw, Hex M8 X 30 | 2 |
| 20***40 | Screw, Hexagon M12x40; Change Of Vendor Code 26/10/07 San 23603, Informed By Dalanda Balde | 2 |
B2-12-1 Lock, Mechanism, From Serial Number 2900828
| 33***37 | Grip, Cap | 1 |
| 33***38 | Lock, Turning Trap | 1 |
| 33***39 | Base | 1 |
B2-8-1 Cover Instrument, Panel (Vandal Guard)
| 20***16 | Capscrew, M6x16 | 2 |
| 20***55 | Capscrew, M8x55 | 2 |
| 22***08 | Washer, M8 | 2 |
B2-11-1 Cab Door, Right Hand Side
| 20***16 | Capscrew, M6x16 | 6 |
| 20***35 | Screw | 2 |
| 22***08 | Washer, M8 | 2 |
B2-5-4 Sun Roof
| 20***00 | Screw, Hexagon M24x100 | 4 |
| 22***24 | Washer | 4 |
| 72***10 | Sunroof, With Out Rops | 1 |
B2-10-1 Cab Door, Left Hand Side, Up To S/N 2900827
| 20***16 | Capscrew, M6x16 | 2 |
| 20***30 | Screw, M 6x30 Din7991 | 2 |
| 20***35 | Screw | 2 |
B2-1-1 Cab Base, (Operators Stand)
| 20***50 | Screw | 4 |
| 20***70 | Screw, Hexagon M8x70 | 2 |
| 20***30 | Screw, M6x30 | 1 |
B2-1-2 Console, (Propultion Control)
| 20***35 | Screw, Hexagon M8x35 | 4 |
| 20***20 | Capscrew, M6x20 | 4 |
| 20***13 | Screw, Tapping, 8x13 | 8 |
B2-3-1 Seat Components
| 72***05 | Seat, Cushion Kit, Comp | 1 |
| 72***06 | Cover, Side, Kit | 1 |
| 72***07 | Control Lever | 1 |
B2-5-1 Frame, Rops
| 20***40 | Capscrew, M24x140 | 6 |
| 27***00 | Decal, Seatbelt | 1 |
| 27***08 | Plug, Plastic | 23 |
B2-5-3 Sun Roof Complete
| 21***10 | Plate | 6 |
| 21***00 | Nut, M10 | 6 |
| 26***41 | Buffer | 6 |
B2-9-1 Cab, Rops Assembly
| 19***25 | Mat, Damping | 1 |
| 20***30 | Capscrew, M24x140 | 1 |
| 72***40 | Harness, Wiper Pumps | 1 |
B2-2-1 Seat & Seat Base, (Operators Stand)
| 20***30 | Capscrew, M10x30 | 2 |
| 20***20 | Capscrew, M8x20 | 4 |
| 21***00 | Nut, M8 | 4 |
B5-1-1 Machine Decals
| 27***60 | Decal, Vibromax, Yellow | 1 |
| 27***70 | Decal, Vibromax | 2 |
| 27***30 | Decal, Jcb Vibromax | 2 |
B5-2-1 Decals
| 27***01 | Decal, Oil Level | 1 |
| 27***20 | Decal, Hydraulic Oil | 1 |
| 27***23 | Decal, Hlp 46 | 1 |
B5-3-1 Decals
| 27***12 | Decal | 1 |
| 27***12 | Decal | 1 |
| 27***12 | Decal, Attention | 1 |
C Electrics-Machine, Cab & Engine
C1-2-1 Becon, Rotation Light
| 81***37 | S11, S13, S14, 2 Position Switch; 3 Point Switch Says 7832-35 - 'New' Extra Pin, Switch Says 7832-10 - This Is Correct | 1 |
| 81***52 | Decal, Rotation Light | 1 |
| 83***15 | Cable | 1 |
C1-6-1 Machine Lighting, Without Cab
| 20***20 | Screw, Hexagon M8x20 | 4 |
| 21***00 | Nut, M8 | 4 |
| 23***21 | Clip | 25 |
C1-1-1 Back-Up Alarm
| 20***16 | Screw, M6 X 16 | 2 |
| 22***06 | Washer, M6 | 2 |
| 23***21 | Clip | 2 |
C1-3-1 Machine Electrics, With Cab
| 20***25 | Screw, Hexagon M8x25 | 4 |
| 20***16 | Capscrew, M4x16 | 4 |
| 20***25 | Capscrew, M10x25 | 4 |
C1-4-1 Machine Electrics, Without Cab
| 20***25 | Screw, Hexagon M8x25 | 8 |
| 20***16 | Capscrew, M4x16 | 4 |
| 21***04 | Nut, M4, Din 125 | 4 |
C2-5-1 Alternator Mounting
| 02***74 | Pulley, Alternator | 1 |
| 02***07 | Bolt, M8x1.25x25 | 1 |
| 02***19 | Screw | 1 |
C2-6-1 Tba
| 20***20 | Screw, Hexagon M6x20 | 1 |
| 20***20 | Screw, Hexagon M8x20 | 1 |
| 21***00 | Nut, M6 | 1 |
C2-2-2 Engine Heater Relay
| 20***16 | Screw, M6 X 16 | 2 |
| 21***00 | Nut, M6 | 2 |
| 22***06 | Washer | 2 |
C2-3-1 Starter Motor
| 02***72 | Screw, 12 Point Cap | 2 |
| 71***28 | Motor, Starter | 1 |
C2-2-1 Switches & Sensors
| 02***79 | Screw | 1 |
| 02***73 | O Ring | 2 |
| 02***81 | Screw, Socket Head | 1 |
C2-10-10 Machine Electrics, < 18 014 04
| 20***12 | Screw, Hexagon M6x12 | 2 |
| 20***16 | Screw, M6 X 16 | 2 |
| 20***12 | Screw, Hexagon M8x12 | 3 |
C2-10-20 Machine Electrics, > 18 014 05
| 20***12 | Screw, Hexagon M6x12 | 2 |
| 20***16 | Screw, M6 X 16 | 2 |
| 20***12 | Screw, Hexagon M8x12 | 3 |
C2-1-2 Module, Control Harness
| 02***56 | Clip | 6 |
| 02***57 | Clip | 3 |
| 02***82 | Screw | 3 |
C2-4-1 Alternator
| 71***27 | Alternator, Assembly | 1 |
C2-1-1 Module, Engine Control
| 02***74 | Screw, M8 X 45 | 3 |
| 02***64 | Screw | 1 |
| 02***93 | Screw | 8 |
C3-1-1 Fuse Box & Relays
| 20***12 | Screw | 9 |
| 20***30 | Screw, M6x30 | 1 |
| 20***20 | Screw, Hexagon M8x20 | 3 |
C3-12-1 Digital-Compaction
| 20***40 | Screw, Hexagon M8 X 40 | 2 |
| 20***30 | Capscrew, M6x30 | 2 |
| 21***00 | Nut, M8 | 2 |
C3-11-1 Heater Unit
| 20***20 | Screw, Hexagon M6x20 | 15 |
| 20***25 | Capscrew, M8x25 | 6 |
| 20***08 | Screw | 16 |
C3-5-1 Air Conditioning &, Heater Unit Fig 3
| 20***20 | Screw, Hexagon M6x20 | 2 |
| 21***00 | Nut, M6 | 2 |
| 22***06 | Washer | 2 |
C3-4-1 Air Conditioning &, Heater Unit Fig 2
| 20***12 | Screw, Hexagon M8x12 | 2 |
| 20***16 | Screw, Hexagom M8x16 | 6 |
| 20***20 | Screw, Hexagon M8x20 | 4 |
C3-8-1 Air Conditioning, System (Hoses)
| 20***20 | Capscrew, M6x20 | 4 |
| 20***30 | Capscrew, M6x30 | 2 |
| 21***00 | Nut, M6 | 1 |
C3-7-1 Air Conditioning, Water System
| 20***30 | Capscrew, M4x30 | 2 |
| 21***04 | Nut, M4, Din 125 | 2 |
| 22***04 | Washer, M4, Din 125 | 2 |
C3-13-1 Cab, Rops Cab Assembly
| 19***25 | Mat, Damping | 1 |
| 20***30 | Capscrew, M24x140 | 1 |
| 72***40 | Harness, Wiper Pumps | 1 |
C3-3-1 Air Conditioning &, Heater Unit Fig 1
| 20***12 | Screw, Hexagon M6x12 | 20 |
| 20***20 | Screw, Hexagon M6x20 | 20 |
| 20***25 | Capscrew, M8x25 | 6 |
C3-2-1 Instrument Panel, (Including Decals)
| 20***12 | Capscrew, M3x12 | 2 |
| 20***16 | Capscrew, M8x16 | 4 |
| 20***13 | Capscrew, M3x12 | 8 |
D Controls-Machine, Engine & Steering
D2-1-1 Engine Control
| 20***12 | Capscrew, M3x12 | 1 |
| 21***03 | Nut, Hex M3 | 1 |
| 72***00 | Throttle, Control, (Gas Adjustment) | 1 |
D3-2-2 Steering Column, Assembly, From S/N 18 022 00
| 72***00 | Column, Steering | 1 |
| 72***05 | Lever | 1 |
| 72***06 | Cover | 1 |
D3-2-1 Steering Column, Assembly, Up To S/N 1802199
| 72***00 | Column, Steering | 1 |
| 72***50 | Column, Steering | 1 |
| 72***55 | Lever, Gear Shift | 1 |
D3-1-1 Steering Column, Complete
| 12***42 | Knob, Assembly, Steering Wheel | 1 |
| 20***25 | Screw, Hexagon M10x25 | 4 |
| 22***10 | Washer, M10 | 4 |
E Hydraulics & Air Including, Steering
E1-4-1 Circuit,, Hydraulic Oil Filter
| 20***16 | Screw, Hexagom M8x16 | 4 |
| 20***25 | Screw, Hexagon M8x25 | 2 |
| 22***08 | Washer, M8 | 6 |
E1-8-1 Circuit,, Test Points
| 20***20 | Screw, Hexagon M8x20 | 2 |
| 25***29 | Socket, Test | 2 |
| 25***20 | Hose, 630mm | 6 |
E1-5-1 Circuit,, Brakes
| 20***70 | Screw, Hexagon M8x70 | 2 |
| 20***45 | Screw, Hexagon M8x45 | 1 |
| 20***30 | Capscrew, M6x30 | 2 |
E1-1-1 Circuit,, Propulsion
| 20***45 | Capscrew, M6x45 | 2 |
| 20***50 | Capscrew, M6x50 | 4 |
| 20***60 | Capscrew, M6x60 | 4 |
E1-2-1 Circuit,, Drive
| 20***45 | Capscrew, M6x45 | 2 |
| 20***50 | Capscrew, M6x50 | 4 |
| 20***60 | Capscrew, M6x60 | 4 |
E1-9-1 Circuit,, Engine Bonnet
| 20***70 | Screw, Hexagon M6x70 | 4 |
| 20***20 | Screw, Hexagon M8x20 | 2 |
| 20***45 | Capscrew, M6x45 | 2 |
E1-3-1 Circuit,, Steering
| 20***22 | Capscrew, M6x22 | 4 |
| 20***35 | Capscrew, M6x35 | 2 |
| 20***50 | Capscrew, M6x50 | 2 |
E1-7-1 Circuit,, Leakage Return Line
| 20***00 | Screw, Hexagon M10x100 | 2 |
| 20***30 | Capscrew, M6x30 | 2 |
| 20***40 | Capscrew, M6x40, Din 912 | 4 |
E1-6-1 Circuit,, Cooler
| 20***30 | Capscrew, M10x30 | 8 |
| 25***22 | Connector | 1 |
| 25***28 | Connector | 1 |
E2-2-1 Vibration Clutch
| 72***50 | Vibration Clutch | 1 |
| 72***51 | Coupling Piece | 2 |
E2-1-1 Hyrdaulic Pump &, Pump Drive, (Drive, Vibration & Steering)
| 20***35 | Screw, Hexagon M8x35 | 1 |
| 20***30 | Screw, Hexagon M10 X 30 | 4 |
| 20***35 | Screw, Hexagon M10x35 | 2 |
E2-5-1 Gearbox, Roller Drum Drive
| 20***20 | Screw, Hexagon M8x20 | 12 |
| 20***35 | Screw, Hexagon M16x35 | 16 |
| 23***55 | Circlip | 6 |
E3-1-1 Hydraulic, Oil Filter
| 26***02 | Kit-Gasket, Hydraulic Filter | 1 |
| 26***04 | Filter, Head | 1 |
| 26***42 | Cover, Filter | 1 |
E4-1-1 Ram,, Steering
| 20***10 | Screw, Hex, M8x10 | 1 |
| 20***10 | Pin | 1 |
| 22***41 | Bearing | 2 |
E4-3-1 Ram,, Engine Bonnet
| 22***25 | Bearing, Liner | 2 |
| 23***42 | Circlip | 2 |
| 72***20 | Ram | 1 |
F Axles, Wheels & Transmission
F1-1-1 Smooth Drum, D Build (Fig 1)
| 20***80 | Screw, Hexagon M20x80 | 8 |
| 20***90 | Screw, Hexagon M20x90 | 8 |
| 20***20 | Screw, Hexagon M20x220 | 12 |
F1-2-1 Tamping Foot Drum, Pd Build (Fig 1)
| 20***80 | Screw, Hexagon M20x80 | 8 |
| 20***90 | Screw, Hexagon M20x90 | 8 |
| 20***20 | Screw, Hexagon M20x220 | 12 |
F1-1-10 Smooth Drum, D Build (Fig 2)
| 20***20 | Screw | 12 |
| 20***90 | Screw, Hexagon M20x90 | 8 |
| 20***35 | Screw, Hexagon M16x35 | 2 |
F1-2-10 Tamping Foot Drum, Pd Build (Fig 2)
| 20***20 | Screw | 12 |
| 20***90 | Screw, Hexagon M20x90 | 8 |
| 20***35 | Screw, Hexagon M16x35 | 2 |
F2-1-1 Axle Assembly Zf, Inc Var Disp Motor
| 20***80 | Screw, Hexagon M20x280 | 8 |
| 20***40 | Capscrew, M10x40 | 7 |
| 20***60 | Capscrew, M20x60 | 4 |
F2-1-20 Differential, Assembly
| 72***30 | Housing, Differential | 1 |
| 72***31 | Casing, Cover Lid | 6 |
| 72***32 | Ring, Snap | 1 |
F2-1-40 Axle Brakes
| 72***15 | Plug | 2 |
| 72***16 | O Ring | 2 |
| 72***30 | Cover | 2 |
F2-1-30 Crown Wheel & Pinion
| 23***42 | Circlip | 1 |
| 27***30 | O Ring | 1 |
| 72***11 | Shim | 1 |
F2-1-50 Axle, Planet Carrier
| 23***50 | Circlip | 8 |
| 23***55 | Circlip | 2 |
| 72***81 | Carrier | 2 |
F2-1-10 Axle Casing
| 25***15 | Plug | 1 |
| 25***10 | Plug | 1 |
| 72***00 | Casing | 2 |
F3-5-1 Pd Shells, Scraper Coussinet
| 20***60 | Screw, Hexagon M20x60 | 36 |
| 20***20 | Screw, Hexagon M24x120 | 18 |
| 20***70 | Screw, Hexagon M16x70 | 2 |
F3-3-1 Wheels & Tyres, D Build
| 40***13 | Valve | 2 |
| 40***15 | Tyre | 2 |
| 72***21 | Rim | 2 |
F3-4-1 Wheels & Tyres, Pd Build
| 40***15 | Tyre | 1 |
| 72***02 | Tube, Inner, 23.1/18-26 | 1 |
| 72***21 | Rim | 1 |
U Engine Qsb 6.7 Tier 3, Cummins
U1-1-1 Engine
| 72***00 | Engine | 1 |
U4-2-1 Gasket Sets
| 02***18 | Kit, Gaskets, Bottom End Overhaul | 1 |
U4-1-1 Gasket Sets
| 02***17 | Kit, Gaskets, Top End Overhaul | 1 |
U6-1-1 Filter, Fuel Sediment
| 02***05 | Plug | 1 |
| 32***63 | Element, Fuel Water/Sediment, Filter Cartridge | 1 |
| 32***20 | Filter, Fuel Assembly, M12 Ports | 1 |
U6-3-1 Filter Oil, Cartridge
| 32***13 | Element, Engine Oil Filter, Cartridge | 1 |
U8-1-1 Water Pump, Drive
| 02***31 | Housing, Assembly, Fan Drive | 1 |
| 02***32 | Bearing | 1 |
| 02***33 | Circlip | 2 |
U12-2-1 Fuel Pipes, Pump-Filter
| 02***19 | Plug, Expansion, D=9.8mm | 1 |
| 02***14 | Washer, Sealing | 1 |
| 02***07 | Bolt, M8x1.25x25 | 1 |
U12-1-1 Fuel Pipes, Pump-Filter
| 02***43 | Hose, Fuel Feed | 1 |
| 02***44 | Hose, Fuel Feed | 1 |
U12-3-1 Injector Pipes
| 02***36 | Retainer, Fuel Pipe Connector | 6 |
| 02***31 | Connector | 6 |
| 02***32 | O Ring | 6 |
U13-1-1 Fuel Injector
| 02***08 | Screw | 12 |
| 02***33 | Clamp, Injector | 6 |
| 17***00 | Injector, Fuel | 6 |
U14-1-1 Rail, Fuel Injection
| 02***80 | Screw, M8 X 50 | 4 |
| 02***93 | Washer, Sealing | 1 |
| 02***34 | Valve, Pressure Relief | 1 |
U15-1-1 Pump, Fuel Injection
| 02***17 | Nut | 3 |
| 02***79 | Stud | 3 |
| 02***80 | Gear, Injection Pump | 1 |
U16-1-1 Water Pump
| 02***86 | Seal, Rectangular Ring | 1 |
| 02***29 | Screw, Hex Flange Head | 2 |
| 02***73 | Pump, Kit-Water | 1 |
U17-1-1 Water Inlet
| 02***66 | Plug, Pipe, 3/4"Npt | 1 |
| 02***98 | Seal, Rectangular Ring | 1 |
| 02***53 | Dowel | 2 |
U18-1-1 Thermostat Housing
| 02***13 | Screw | 3 |
| 02***37 | Connector, Water Outlet | 1 |
| 02***64 | Seal, Thermostat | 1 |
U19-1-1 Rocker Cover
| 02***46 | Nut | 6 |
| 02***48 | Gasket, Filler Cap | 1 |
| 02***49 | Stud | 6 |
U20-1-1 Rocker Assembly
| 02***21 | Nut, 3/8"-24unf, Heavy Hexagon | 2 |
| 02***22 | O Ring | 4 |
| 02***10 | Screw, Flange Head, M8 X 50mm | 2 |
U22-1-1 Turbocharger
| 02***36 | Nut | 4 |
| 02***78 | Stud | 4 |
| 02***46 | O Ring | 1 |
U22-2-1 Connector, Pipework
| 02***13 | Plug | 1 |
| 02***04 | Nut, Lock | 1 |
| 02***05 | Pipe, Elbow, Air Transfer | 1 |
U23-1-1 Pipework, Turbocharger
| 02***99 | O Ring | 2 |
| 02***05 | Pipe, Elbow, Air Transfer | 1 |
| 02***07 | Clamp, 'V' | 1 |
U25-1-1 Induction Manifold
| 02***10 | Screw, Flange Head, M8 X 50mm | 1 |
| 02***23 | Bolt | 1 |
| 02***76 | Screw | 7 |
U25-2-1 Air Intake, Connection
| 02***04 | Nut, Lock | 1 |
| 02***08 | Pipe, Air Transfer | 1 |
| 02***09 | O Ring | 1 |
U26-1-1 Exhaust Manifold
| 02***85 | Screw | 1 |
| 02***83 | Screw, Flange Head Cap | 1 |
| 02***90 | Seal, Valve Stem | 1 |
U26-2-1 Connection To/From, Exhaust
| 02***13 | Plug | 1 |
| 02***73 | Clamp, D=81.8 | 1 |
| 02***04 | Nut, Lock | 1 |
U27-1-1 Cylinder Head, Valves & Gasket
| 02***03 | Plug, D=22.5mm | 11 |
| 02***85 | Kit-Exhaust Valve | 12 |
| 02***86 | Collet | 4 |
U28-1-1 Lifting Brackets
| 02***05 | Bolt | 2 |
| 02***12 | Bracket, Lifting | 1 |
| 02***14 | Screw, Flange Head | 4 |
U29-1-1 Oil Cooler
| 02***16 | Plug, Pipe | 2 |
| 02***29 | Adapter, Filter Connector | 1 |
| 02***33 | Spring, Oil Relief Valve | 1 |
U30-1-1 Dipstick
| 02***19 | Plug, Expansion, D=9.8mm | 4 |
| 02***18 | Tube, Dipstick | 1 |
| 02***13 | Connector, Hose | 1 |
U30-2-1 Filler Tube, Oil
| 02***87 | Screw | 2 |
| 02***26 | Seal | 1 |
| 02***89 | Kit, Filler Tube | 1 |
U31-1-1 Oil Sump
| 02***22 | Washer, Seal | 1 |
| 02***26 | Plug, Oil Drain | 1 |
| 02***27 | Washer, Seal | 1 |
U32-1-1 Oil Pump
| 02***32 | Screw | 4 |
| 02***94 | Pump, Lubricating Oil | 1 |
U33-1-1 Flywheel Assembly
| 02***75 | Gear, Flywheel Ring | 1 |
| 02***41 | Bolt | 8 |
U34-2-1 Crankcase Breather
| 02***26 | Hose, Plain | 1 |
| 02***55 | O Ring | 1 |
| 02***15 | Seal, O Ring | 2 |
U34-1-1 Flywheel Housing
| 02***67 | O Ring | 1 |
| 02***68 | Plug | 1 |
| 02***71 | Plug | 1 |
U35-1-1 Camshaft, Timing Gear
| 02***39 | Dowel, Pin | 1 |
| 02***69 | Screw, Flange Head, M8 X 16mm | 2 |
| 02***23 | Camshaft | 1 |
U36-1-1 Timing Gear Cover, Rear
| 02***66 | Plug, Pipe, 3/4"Npt | 1 |
| 02***61 | Plate, Cover | 1 |
| 02***65 | Screw, M12 X 30 | 1 |
U36-2-1 Timing Cover, Front
| 02***62 | Screw | 6 |
| 02***74 | Screw, M8 X 45 | 7 |
| 02***81 | Dowel, Ring | 2 |
U37-1-1 Piston, Conrod, Assemblies
| 02***43 | Circlip | 12 |
| 02***32 | Bush, Small End | 1 |
| 02***33 | Bolt, Con-Rod | 2 |
U38-1-1 Crankshaft Assembly
| 02***09 | Kit-Wear Sleeve, Front | 1 |
| 02***59 | Kit-Wear Sleeve, Rear | 1 |
| 02***37 | Dowel | 1 |
U39-1-1 Block Assembly
| 02***08 | Plug, Expansion, 17.73mm | 2 |
| 02***09 | Thimble | 12 |
| 02***11 | Dowel, Ring | 2 |
U42-1-1 Engine Mountings
| 20***00 | Screw | 4 |
| 20***25 | Screw, Hexagon M10x25 | 16 |
| 20***35 | Screw | 14 |
U43-1-1 Air Filter
| 40***43 | Valve, Dust | 1 |
| 72***50 | Filter, Assembly | 1 |
| 72***51 | Housing, Filter | 1 |
U44-4-1 Air Induction Hose
| 20***40 | Screw, Hexagon M8 X 40 | 2 |
| 20***40 | Screw, M10 X 40 | 3 |
| 21***00 | Nut, M8 | 2 |
U45-2-1 Heat Shield
| 13***8A | Bolt | 1 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 1 |
| 25***85 | Clamp | 1 |
U45-1-1 Exhaust System
| 20***30 | Screw, Hex M8 X 30 | 4 |
| 20***40 | Screw, M10 X 40 | 3 |
| 22***08 | Washer, M8 | 4 |
U46-1-1 Cooling Pack, Installation
| 13***3Z | Screw, M8 X 16 | 3 |
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***7Z | Bolt | 8 |
U46-2-1 Radiator Cover
| 20***20 | Screw | 14 |
| 22***08 | Washer, M8 | 14 |
| 27***10 | Strip, Edge Protection | 4 |
U47-1-1 Combination Cooler
| 72***00 | Cooler, Combination Pack | 1 |
U48-1-1 Radiators And Hoses
| 13***1Z | Bolt, M10 X 10 | 2 |
| 20***25 | Screw, Hexagon M8x25 | 28 |
| 20***30 | Capscrew, M10x30 | 8 |
U48-1-10 Cooler
| 20***25 | Screw, Hexagon M8x25 | 28 |
| 22***08 | Washer | 28 |
| 72***77 | Oil Cooler | 1 |
U48-2-1 Expansion Tank
| 12***79 | Tank, Expansion For Sensor, Assembly | 1 |
| 20***16 | Screw, M6 X 16 | 2 |
| 20***30 | Screw, Hex M8 X 30 | 2 |
U48-3-1 Cylinder Block Drain
| 23***09 | Clamp | 1 |
| 25***71 | Connector | 1 |
| 25***18 | Nut | 1 |
U49-1-1 Fan
| 20***80 | Screw | 4 |
| 28***20 | Washer | 4 |
| 72***90 | Fan Wheel | 1 |
U50-1-1 Low Pressure, Fuel System, Tank - Filter
| 20***30 | Screw, Hexagon M10 X 30 | 4 |
| 21***00 | Nut, M10 | 2 |
| 22***10 | Washer, M10 | 4 |
U56-1-1 Compressor, Airconditioning
| 72***01 | Compressor, Air, Conditioning | 1 |
| 72***03 | Screw, . | 3 |
| 72***04 | Washer, . | 2 |
U57-1-1 Engine Oil Drain
| 25***15 | Connector | 1 |
| 25***15 | Adapter | 1 |
| 25***15 | Plug | 1 |
VM200PD(TIER 3) serial number reference
Locate the machine identification plate to verify the serial number. Confirm applicability with a JCB dealer.
| Prefix | Identifies | Notes |
|---|---|---|
| 02900500-02900999 | JCB VM200PD TIER 3 VIBROMAX Parts Catalogue Manual applicability | Verified against Parts Catalogue Manual documentation for VM200PD Tier 3 Vibromax. |
| 02901000-02901999 | JCB VM200PD TIER 3 VIBROMAX Parts Catalogue Manual applicability | Verified against Parts Catalogue Manual documentation for VM200PD Tier 3 Vibromax. |
| 1801445-2152769 | JCB VM200D and VM200PD Tier 3 Vibromax Service Manual applicability (Publication No: the OEM part reference-5) | Verified against Service Repair Manual (Pub No: the OEM part reference-5) applicability list for VM200D and VM200PD Tier 3. |
Frequently asked questions
What engine does the JCB VM200PD(TIER 3) use?
The VM200PD(TIER 3) uses a JCB Dieselmax Tier 3 engine with electronic common rail fuel injection. The engine code sequence indicates 'E' for electronic common rail and 'F' for turbocharged and after-cooled configurations.
What is the operating weight of the VM200PD(TIER 3)?
The operating weight is approximately 19.7 tons (19,700 kg).
What model replaced the VM200PD(TIER 3)?
The sources do not explicitly identify a direct successor model to the VM200PD(TIER 3). The VM series was succeeded by newer Vibromax generations, but specific model numbers for the direct replacement are not documented in the provided sources.
What VM200PD(TIER 3) owners discuss
What engine generation is used in the JCB VM200PD (Tier 3) Vibromax, and what are the known powertrain or hydraulic behaviors associated with it?
The JCB VM200PD (Tier 3) Vibromax utilizes a JCB 444 engine. Early Dieselmax engines (Tier 2 and early Tier 3) are prone to big end bearing failures on the crankshaft if oil change intervals are stretched or oil quality is poor. Fuel injection pump faults are also common on these earlier mechanical and early electronic engines. The machine employs a hydraulically released multi-disk brake on the rear axle and drum drive. The hydraulic system relies on high-precision components requiring specific lubrication standards to prevent wear.
What undercarriage or wear patterns are typical for this machine type?
The JCB VM200PD is a smooth drum roller with a drum diameter of 1600 mm (63 in) and a drum width of 82.68 in. It features 132 pads on the drum. As a vibratory compactor, it is subject to high vibration loads. The machine has an operating mass of approximately 19.7 tons (19,700 kg). Wear patterns typically involve the drum pads and the hydraulic vibration system components due to the high-frequency oscillation during operation.
What are the common engine quirks per series for the JCB 444 engine found in this machine?
Early Dieselmax engines (Tier 2 and early Tier 3) are prone to big end bearing failures on the crankshaft. Fuel injection pump faults are also common on these earlier mechanical and early electronic engines. Later engines (Tier 4i and T4 Final EcoMax) tend to suffer from injector faults and general wear, but the VM200PD (Tier 3) falls into the earlier category where injection pump and bearing issues are primary concerns. Starting problems are common if the battery voltage is below 12.4V (12V system) or 24.8V (24V system), as these are high-compression diesels requiring strong crank speed.
What are the common electrical/sensor issues reported for this machine?
Starting problems can stem from flat batteries, corroded terminals, or poor earth strap connections to the block. Fuel system faults include failed lift pumps, blocked fuel filters, or air in the fuel lines, often at the filter head or fuel line connections. On machines with electronic controls, sensor faults can prevent the ECU from allowing the engine to run. Glow plug and cold start issues may arise from failed glow plug relays or timers, causing hard starting in cold weather. Electrical issues can also affect the shuttle transmission, where forward/reverse lever microswitches activate hydraulic solenoids; a failed microswitch can cause loss of movement in one direction.
What should be checked when buying a used VM200PD (Tier 3)?
Check the serial number to confirm it falls within the range the OEM part reference-the OEM part reference or the OEM part reference-the OEM part reference for the Parts Catalogue Manual, or the OEM part reference-the OEM part reference for the Service Repair Manual. Inspect the engine for big end bearing knock, especially if oil changes were infrequent. Check the fuel injection pump for wear or debris. Verify the operation of the forward/reverse shuttle transmission and its associated microswitches and solenoids. Inspect the drum pads for wear and check the hydraulic vibration system for leaks or pressure loss. Ensure the coolant has been changed at recommended intervals to prevent silicate separation and brown sludge in the expansion bottle.
What are the fluid specifications and capacities for the JCB VM200PD (Tier 3)?
The machine uses a multipurpose oil suitable for naturally aspirated or turbocharged engines, transmissions (including wet brake systems), and hydraulics. Engine coolant must be changed at recommended service intervals to prevent silicate separation. Specific fluid capacities and types are detailed in the JCB Service Fluids documentation. The machine has a fuel tank, engine oil, engine coolant, transmission fluid, front and rear axle housings, and hydraulic system that require specific lubricants verified by JCB.
What safety-critical fixes or maintenance items require dealer verification?
The hydraulically released multi-disk brake on the rear axle and drum drive is safety-critical. Any repairs or adjustments to this brake system should be verified by your dealer. Additionally, the vibration system's high-pressure hydraulic components require precise adjustment and inspection to ensure safe operation. Have your dealer verify the integrity of the drum pads and the structural integrity of the drum frame after extended use.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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