JCBagriculturalteletruk
Jcb TLT 35D 4WD
Maintenance schedule, common problems & OEM parts breakdown
The JCB TLT 35D 4WD is a diesel-powered telescopic forklift (Teletruk) manufactured by JCB for industrial and construction material handling. The machine is equipped with a JCB Diesel by Kohler engine featuring high-pressure common-rail injection, producing 33.3 kW (45 hp) at 2800 rpm. Operating weight ranges from 5,089 kg (11,220 lb) to 5,499.8 kg (12,125 lb) depending on configuration. Production years span from 2005 to 2016. The TLT 35D 4WD succeeded earlier TLT series models and was followed by updated Teletruk generations. Configurations offered include standard lift and high-lift variants, with 4WD standard on the 4WD model.
Across its generations, the TLT 35D 4WD evolved from Tier 3/Stage III emissions packages to more efficient configurations offering up to 32% fuel saving compared to earlier models. The machine matters in the used and parts market due to its robust JCB Diesel by Kohler powertrain, all-terrain 4WD traction, and versatile side-mounted telescopic boom that allows single-side loading and negative lift capabilities. Its design supports year-round operation in challenging environments, making it a durable asset for waste management, construction, and industrial sites.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb TLT 35D 4WD specifications
Engine
| Engine Model | JCB 404C-22T |
| Gross Power | 44.7 hp (33.3 kW) |
| Power Measured At | 2800 rpm |
| Displacement | 1.4 L (82.4 cu in) |
| Aspiration | Turbo-charged |
Weights
| Operating Weight | 5499.8 kg (12125 lb) |
Dimensions
| Length To Fork Face | 3200.4 mm (10.5 ft) |
| Width Over Tires | 1397 mm (4.59 ft) |
| Overall Height | 2298.7 mm (7.55 ft) |
| Wheelbase | 2057.4 mm (6.75 ft) |
| Ground Clearance | 167.6 mm (0.56 ft) |
| Turning Radius Outside Tires | 3505.2 mm (11.5 ft) |
Performance
| Max Lift Height | 4267.2 mm (14 ft) |
| Max Forward Reach | 2387.6 mm (7.84 ft) |
| Max Load At Max Reach | 1587.6 kg (3500 lb) |
| Max Load At Max Height | 3492.7 kg (7700 lb) |
| Max Lift Capacity | 3492.7 kg (7700 lb) |
| Max Speed - Forward | 19.3 km/h (12 mph) |
Service capacities (summary)
| Hydraulic Pump Flow Capacity | 71.9 L/min (19 gal/min) |
| Relief Valve Pressure | 16995.6 kPa (2465 psi) |
| Transmission Type | TCR Hydrostatic |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Jcb TLT 35D 4WD maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 100 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the TLT 35D 4WD beyond the schedule
Predictive Maintenance & Fluid Analysis
At the 500-hour interval, take oil samples from the engine, hydraulic system, front axle, and final drive to establish a baseline. Inspect the hydraulic return filter magnet for metallic debris before disposal. Monitor the JCB Diesel by Kohler engine oil condition closely, as the 500-hour interval is critical for maintaining the EcoMAX/Dieselmax engine's extended service life. Interpret hydraulic samples against the 500-hour baseline at the 1000-hour service to determine if intervals should be extended or compressed. Use JCB-spec long-life coolant for replacements to prevent corrosion in the cooling system.
Corrective & Common Repairs
Address turbocharger shaft play, boot condition, and wastegate function during the 1000-hour service to prevent power loss. Check injector spray patterns via the JCB ServiceMaster diagnostic tool and replace as required. Inspect hydraulic hoses and cylinder rods for chafing, pinhole seepage, or rod scoring, particularly at the kingpost and boom pivots. Verify alternator and starter load tests to catch dying electrical components. Ensure slew ring bolts are torqued to specification to maintain structural integrity and safety.
Overhaul & Rebuild Points
The 2000-hour deep service requires draining and cleaning the hydraulic tank before refilling with JCB-spec hydraulic oil. Inspect the boom, arm, loader arm, chassis, and side frames for cracking or unauthorized welding. Measure swing ring play using a dial indicator to assess radial and axial wear. Inspect brake disc wear and immersed brake condition. Check the turbocharger and charge cooler for wear. These intervals define the major overhaul points for the TLT 35D 4WD powertrain and hydraulic systems.
Seasonal & Environment Servicing
Perform a 360-degree leak walk on level ground with the engine cold to identify puddles under the engine bay, front and rear axles, and kingpost. Check tire pressure and cut damage regularly, as the TLT 35D 4WD uses 27 x 10-12 tires. Inspect track sag and roller condition if equipped with undercarriage options. Verify cab HVAC operation, including A/C pressure and evaporator condition, for operator comfort. Ensure the quick-hitch system and hydraulic attachment changes function smoothly for efficient site operations.
TLT 35D 4WD common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 332/S3917 | Element, Fuel Filter | Fuel system service | Check fitment → |
| 32/917301 | Element, Air Filter Main | Air intake service | Check fitment → |
| 32/917302 | Element, Air Filter Safety | Air intake service | Check fitment → |
| 32/920900 | Filter, Air | Air intake service | Check fitment → |
| 332/R9234 | G.A, Air Filter 35d | Air intake service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
TLT 35D 4WD fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| P0087 | Fuel rail/system pressure too low | Fuel filter blockage or lift pump failure | Check fuel filters and pump operation |
| P0117 | Engine coolant temperature sensor circuit low voltage | Faulty coolant temperature sensor or wiring issue | Inspect sensor and wiring harness |
| P0521 | Engine oil pressure sensor range/performance issue | Faulty oil pressure sensor or low oil level | Check oil level and sensor function |
| P2047 | Reductant injector circuit open (SCR system fault) | DEF/AdBlue injector circuit fault | Inspect injector wiring and connections |
| U0100 | Lost communication with Engine Control Module (ECM) | CAN bus communication error | Check CAN bus connections and fuses |
| 101 | Low transmission clutch pressure detected | Transmission hydraulic pressure issue | Check transmission fluid level and pressure |
| 5086 | Hydraulic sensor fault or communication error | Hydraulic pressure sensor or wiring fault | Inspect hydraulic sensors and harness |
| 5084 | Hydraulic sensor fault or communication error | Hydraulic pressure sensor or wiring fault | Inspect hydraulic sensors and harness |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
TLT 35D 4WD attachments & work tools
Forks & Pallet Handling
Standard Class III forks are compatible with the machine's carriage. The Changzee quick-hitch system allows for attachment changes in under 30 seconds, enabling operators to switch between forks and other tools from the cab.
Waste & Recycling Attachments
The machine supports waste buckets and grapples designed for the Wastemaster range, which is built for 24/7 operation and up to 3,000 hours annually. These attachments leverage the side-mounted telescopic boom for enhanced reach and visibility in recycling facilities.
Coupler & Mounting Systems
The optional JCB Changezee hydraulic quick-disconnect coupler is available for the TLT 35D 4WD. This system facilitates seamless attachment changes in less than 30 seconds while keeping the operator safely inside the cab.
Hydraulic & Power Requirements
The machine utilizes a hydrostatic drive system with a JCB by Kohler engine (62 hp / 46 kW). Hydraulic kits for attachments are integrated into the main hydraulic circuit; specific flow rates vary by configuration and series.
Factory Configurations & Guarding
The TLT 35D 4WD comes with 4WD as standard for improved traction on rough terrain. Operator protection includes a tilting cab for ground-level access to components, with options for vinyl or fabric suspension seats and heating/air conditioning for all-weather use.
All TLT 35D 4WD assemblies by section
Every catalogued assembly group for the Jcb TLT 35D 4WD. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Attachments
A1-1-1 Shovel Gp, Fork Mounted, 1300mm Wide
| 33***24 | Bar, Retainer | 2 |
| 33***25 | Clip | 2 |
| 98***63 | Shovel, Gp 1300mm Wide, Fork Mounted | 1 |
A1-3-1 Shovel Gp, Fem Class 3, Quick Release Manual
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
| 33***72 | Nut, Toeplate | 5 |
A1-7-1 Shovel Big Bag, Fem Class 3, Quick Release Manual
| 25***58 | Valve, Assembly | 1 |
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
A1-5-1 Shovel High Tip, Fem Class 3, Quick Release Manual
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
| 33***72 | Nut, Toeplate | 5 |
A1-4-1 Shovel Multi Grab, Fem Class 3, Quick Release Manual
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
| 33***72 | Nut, Toeplate | 5 |
A3-5-1 Shovel Bagezee, 0.5 Cu.M., Class 2 & 3
| 13***1Z | Nut | 5 |
| 14***8Z | Washer | 5 |
| 24***06 | O Ring | 1 |
A3-30-1 Carriage 332/R4753, Quick Detach Lamy
| 13***6D | Bolt | 2 |
| 13***3D | Nut, M16 | 2 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
A3-4-1 Shovel, Quick Detach, Class Iii
| 13***1Z | Nut | 5 |
| 13***2Z | Nut, M8 | 2 |
| 14***04 | Chain | 2 |
A3-50-4 Skip, Volume 1.5 Cu.M, 5mm Thick
| 13***1Z | Nut | 2 |
| 33***49 | Bar | 1 |
| 33***52 | Bar | 1 |
A3-3-1 Load Back Guard, 1200mm Wide Carriage, Standard & Q.Detach
| 13***0D | Setscrew, M16 X 40mm | 4 |
| 14***1D | Washer, M16 | 4 |
| 33***24 | Guard, Load, Standard Height | 1 |
A3-2-1 Fork, Industrial, Class Iii
| 33***19 | Fork, Assembly,1067mm, Class 3a | 1 |
| 33***20 | Fork, Assembly,1150mm, Class 3a | 1 |
| 33***24 | Fork, Assembly,1200mm, Class 3a | 1 |
A3-1-1 Carriage, Fork, Industrial, 1200mm Wide Class Iii
| 13***0Z | Bolt, M10 X 100 | 2 |
| 13***6D | Bolt | 2 |
| 13***1Z | Nut | 1 |
A3-50-1 Skip, Volume 1.1 Cu.M, 3mm Thick
| 13***1Z | Nut | 2 |
| 33***49 | Bar | 1 |
| 33***52 | Bar | 1 |
A3-31-1 Carriage 331/60798, Quick Detach Lamy, Forks
| 33***98 | Carriage, Wa, Quick Detach | 1 |
A3-33-1 Load Back Guard, Lamy, Quick Detach Carriage System
| 13***0D | Setscrew, M16x40 | 4 |
| 14***1D | Washer, M16 | 4 |
| 33***56 | Guard, Load, Standard Height; Superseded By 33***24 See San 22545 | 1 |
A3-8-1 Carriage, Sideshift, Hook-On, 1200mm Wide Class 3 Cascade Ref Type 60e
| 16***03 | Adapter | 2 |
| 33***88 | Carriage, Sideshift,Hook-On, Class 3 | 1 |
| 54***17 | Capscrew, M16 X 40mm Long | 4 |
A3-20-1 Fork Level Indicator
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
| 14***1Z | Washer, M16 Plain | 2 |
A3-50-3 Skip, Volume 1.1 Cu.M, 5mm Thick
| 13***1Z | Nut | 2 |
| 33***49 | Bar | 1 |
| 33***52 | Bar | 1 |
A3-8-10 Carriage, Sideshift, Hook On, Cascade Ref Type 65f
| 33***00 | Carriage, Sideshift Hook On, Assembly | 1 |
A3-5-10 Shovel Bagezee, Components
| 13***1Z | Nut | 5 |
| 14***8Z | Washer | 5 |
| 33***86 | Attachment, Bagezee, 0.5 Cu.M. | 1 |
A3-9-1 Carriage, Sideshift, Quick Detach, 1200mm Wide Class 3 Cascade Ref Type 60e
| 16***03 | Adapter | 2 |
| 16***53 | Adaptor; O Ring 24***06 | 2 |
| 33***62 | Hook, Lower | 2 |
A3-32-1 Shovel 295/30196, Quick Detach Lamy, Hook On
| 29***96 | Shovel, Assembly,Hook On, Quick Detach | 1 |
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
A3-10-1 Carriage, Sideshift, Integral, 1200mm Wide Class 3
| 13***09 | Capscrew | 4 |
| 33***75 | Bearing, Upper | 2 |
| 33***76 | Bearing, Lower | 3 |
A3-15-1 Carriage Pivot Pin, Single Pin System
| 13***1D | Bolt, M10 X110mm | 2 |
| 13***1D | Nut, M10 | 4 |
| 13***1D | Screw, Caphead M10x45 | 2 |
A3-50-2 Skip, Volume 1.5 Cu.M, 3mm Thick
| 13***1Z | Nut | 2 |
| 33***49 | Bar | 1 |
| 33***52 | Bar | 1 |
A3-9-10 Carriage, Sideshift, Quick Detach, Cascade Ref Type 65f
| 33***07 | Carriage, Sideshift, Quick Detach Assembly | 1 |
A3-15-10 Carriage, Narrow
| 33***21 | Carriage, Wa Narrow, 3.5t (Euro Pallet) | 1 |
A3-30-10 Carriage 332/R4753, Quick Detach Lamy, Components
| 33***86 | Bolt | 2 |
| 33***00 | Adapter, 90 Degree Elbow | 2 |
| 33***34 | Ram, Assembly Lower | 1 |
B Bodywork, Cab, Loader End
B1-4-10 Cover, Left Side
| 13***7D | Screw, M6 X 25mm | 2 |
| 13***8D | Bolt, M6 X 30 | 2 |
| 13***3D | Nut, M6 Lock | 8 |
B1-4-1 Cover, Engine, Side
| 13***7D | Screw, M6 X 25mm | 2 |
| 13***3D | Nut, M6 Lock | 10 |
| 13***3D | Nut, Self Lock M8 | 4 |
B1-4-40 Grille, Fan Guard
| 13***8Z | Screw, M8x30 | 4 |
| 14***7D | Washer, M8 Plain | 4 |
| 33***39 | Grille, Fan Guard 4wd | 1 |
B1-1-1 Chassis And Fittings, Hydraulic Oil Tank, Diesel Fuel Tank
| 12***00 | Cap, Filler,Diesel Fuel | 1 |
| 12***94 | Cap, Hydraulic Tank | 1 |
| 13***7D | Screw, M6 X 25mm | 48 |
B1-3-1 Bodywork, Front And Step
| 12***52 | Spacer | 2 |
| 13***3D | Nut, M6 Lock | 3 |
| 14***6D | Washer, M6 Plain | 3 |
B1-2-5 Belly Guard, Standard
| 13***1D | Setscrew, M10x45 | 4 |
| 14***8D | Washer, M10 | 4 |
| 33***51 | Panel, Soundproofing | 1 |
B1-1-15 Chassis And Fittings, Bracket,Belly Plate, Extension, 4wd
| 13***9D | Bolt, M10 X 35mm Long | 2 |
| 13***8D | Bolt, M10x180mm Long | 3 |
| 13***3D | Nut, Self Lock M10 | 5 |
B1-2-10 Belly Plate, 4wd
| 13***5D | Setscrew, M8x20 | 6 |
| 14***7D | Washer, M8 Plain | 6 |
| 14***7D | Washer, M8 Spring | 6 |
B1-2-1 Trash Guard, Option
| 13***7D | Setscrew, M8x25 | 4 |
| 13***8Z | Screw, M8x30 | 4 |
| 13***0Z | Bolt, M8x40 | 1 |
B1-1-0 Serial Number, Machine Data, Location
B1-4-20 Cover, Radiator Top
| 13***8Z | Screw, M6 X 30mm Long | 1 |
| 13***1Z | Nut, M5-8 | 14 |
| 13***3Z | Nut, Self Lock, M6 | 1 |
B1-6-1 Counterweight, Rear, Boom End Cover
| 12***45 | Spacer | 2 |
| 13***0D | Setscrew, M12 X 40 | 2 |
| 13***0D | Setscrew, M16 X 40mm | 2 |
B1-3-5 Mudguards, Rear, 4wd
| 13***8D | Setscrew, M8 X 30mm | 4 |
| 13***3D | Nut, Self Lock M8 | 8 |
| 33***62 | Fender, R/H Rear, 4wd | 1 |
B2-3-15 Soundproofing, Cab/Canopy
| 12***40 | Plug, Blanking, 30mm | 1 |
| 13***7D | Screw, M6 X 25mm | 12 |
| 14***1D | Washer, 1/4" Medium | 4 |
B2-3-1 Cab Partial, Standard Roof, Glazing And Vinyl Door
| 12***40 | Plug, Blanking, 30mm | 1 |
| 13***3D | Nut, Lock M5 | 3 |
| 14***1D | Washer, Plain 2ba | 3 |
B2-2-1 Canopy, Standard Roof, Glazing And Sidemesh
| 12***40 | Plug, Blanking, 30mm | 1 |
| 13***3D | Nut, Lock M5 | 3 |
| 14***1Z | Washer, 2 Ba | 3 |
B2-10-1 Cab, Stowage
| 12***96 | Hook, Coat | 1 |
| 12***79 | Strap, Coat Tidy | 1 |
| 13***3Z | Nut | 4 |
B2-15-1 Mirror Interior, Panoramic
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***1Z | Nut, M8 | 1 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
B2-3-2 Cab Partial, Low Roof, Glazing And Vinyl Door
| 12***40 | Plug, Blanking, 30mm | 1 |
| 13***3D | Nut, Lock M5 | 3 |
| 14***1D | Washer, Plain 2ba | 3 |
B2-18-1 Direct Glazing, Replacement Material, Cab
| 41***01 | Sealant, Clear Dp2205, 310ml | 0 |
| 41***09 | Sealant, Black Acrylic 221, 310ml Cartridge | 0 |
| 41***09 | Adhesive, Jcb Ultrafast, 310ml Cartridge | 0 |
B2-2-30 Glass Opening, Cab Rear, Standard Roof
| 13***5D | Setscrew, M6 X 20mm Long | 4 |
| 13***3D | Nut, Lock M5 | 2 |
| 13***1D | Nut, Plain | 2 |
B2-3-10 Mats & Fittings
| 13***3D | Nut, M6 Lock | 4 |
| 14***6D | Washer, M6 Plain | 4 |
| 33***61 | Strip, Kick,Floormat | 1 |
B2-1-1 Cab/Canopy, Identification, Full/Partial-Standard/Low Roof
B2-7-2 Door, Cab Low Roof
| 12***69 | Bolt, Striker Assembly, Cab Door Lock | 1 |
| 13***6D | Bolt, M8x70 | 2 |
| 13***3D | Nut, Lock M5 | 3 |
B2-7-1 Door, Cab Standard Roof
| 12***69 | Bolt, Striker Assembly, Cab Door Lock | 1 |
| 13***6D | Bolt, M8x70 | 2 |
| 13***3D | Nut, Lock M5 | 3 |
B2-4-1 Guard, Front Screen, Standard Roof
| 13***8D | Setscrew, M10 X 30 | 4 |
| 13***3D | Nut, Self Lock M10 | 4 |
| 14***8D | Washer, M10 | 6 |
B2-2-5 Cab Full, Low Roof, Glazing And Metal Door
| 29***53 | Plate, Cover | 1 |
| 29***44 | Cab, Assembly, Full, Low Roof | 1 |
| 29***45 | Frame, Wa, Painted And Sealed | 1 |
B2-14-1 Gauge, Inclinometer
| 70***00 | Gauge, Inclinometer/Level | 1 |
B2-5-20 Seat, Low Profile, With Seat Belt And Seat Riser
| 13***1D | Setscrew, M5 X 12mm Long | 3 |
| 13***7Z | Screw, Hexagon M8 X 25 | 8 |
| 13***3Z | Nut | 3 |
B2-2-20 Cab Full, Standard Roof, Glazing And Metal Door
| 29***53 | Plate, Cover | 1 |
| 29***81 | Cab, Assembly, Full, Standard Roof; Superseded By 29***32 See San 21907 | 1 |
| 29***90 | Frame, Wa, Painted And Sealed; Superseded By 29***31 See San 21907 | 1 |
B2-2-2 Canopy, Low Roof, Glazing And Sidemesh
| 12***40 | Plug, Blanking, 30mm | 1 |
| 13***3D | Nut, Lock M5 | 3 |
| 14***1Z | Washer, 2 Ba | 3 |
B2-4-5 Guard, Front Screen, Low Roof
| 13***9D | Setscrew, M10 X 35mm Long | 4 |
| 13***3D | Nut, Self Lock M10 | 4 |
| 14***8D | Washer, M10 | 6 |
B2-2-31 Glass Opening, Cab Rear, Low Roof
| 13***5D | Setscrew, M6 X 20mm Long | 4 |
| 13***3D | Nut, Lock M5 | 2 |
| 13***1D | Nut, Plain | 2 |
B2-4-15 Guard, Roof Screen, Low Roof
| 13***9D | Setscrew, M10 X 35mm Long | 2 |
| 13***5D | Setscrew, M16 X 20mm | 2 |
| 13***3D | Nut, Self Lock M10 | 2 |
B2-2-40 Glass Fixed, Rear Upper, Optional
| 82***01 | Glass, Fixed,Rear Upper | 1 |
B2-12-3 Mud Guard, Front, Optional
| 13***9Z | Bolt, M10 X 35 | 4 |
| 13***3Z | Nut, Lock, M10 | 4 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 8 |
B2-11-1 Cab Lift Mechanism
| 13***5D | Screw, M12 X 20mm Long | 1 |
| 22***34 | Circlip | 1 |
| 29***69 | Block, Thrust | 1 |
B2-6-1 Cab Mountings
| 12***03 | Mounting, Cab, Rubber; Use 26***05, San 04452 | 2 |
| 12***76 | Grommet, Blind,Hole Dia 50mm, Panel Thickness 3mm | 5 |
| 13***0D | Setscrew, M8 X 40mm Long | 4 |
B2-4-10 Guard, Roof Screen, Standard Roof
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
| 13***9D | Setscrew, M10 X 35mm Long | 2 |
| 13***3D | Nut, Self Lock M10 | 4 |
B2-9-1 Consoles
| 13***5D | Screw, M5x20 | 7 |
| 13***01 | Capscrew, M6 X 10mm X 12.9 | 1 |
| 14***5D | Washer | 7 |
B2-12-1 Light Guard, Working Light, Optional
| 13***8Z | Screw, M8x30 | 2 |
| 29***20 | Guard, Working Light; Replaces 29***66 | 2 |
B2-5-10 Seat, Low Profile, With Seat Belt
| 13***1D | Setscrew, M5 X 12mm Long | 3 |
| 13***3Z | Nut | 3 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
B3-5-1 Stop, Boom End
| 13***9D | Bolt, M10 X 35mm Long | 2 |
| 13***1D | Nut | 1 |
| 14***8D | Washer, M10 | 2 |
B3-3-1 Pads, Boom Wear
| 13***9D | Setscrew, M10 X 35mm Long | 4 |
| 13***7D | Bolt | 12 |
| 13***7D | Capscrew, M10 | 3 |
B3-4-1 Indicator, Boom Angle
| 13***7D | Setscrew, M8x25 | 2 |
| 13***8D | Setscrew, M8 X 30mm | 2 |
| 13***6D | Bolt, M8x70 | 1 |
B3-1-1 Boom, Inner And Outer
| 29***57 | Washer, Thrust | 2 |
| 33***03 | Boom, Outer,3.5t | 1 |
| 33***23 | Boom, Inner Wa 3.5t | 1 |
B3-2-1 Boom, Pivot Pin Location
| 13***7D | Bolt, M10 X 75mm | 5 |
| 13***9D | Bolt | 3 |
| 13***0D | Bolt | 2 |
B5-3-1 Paints
| 42***01 | Thinners, 5 Litres | 0 |
| 42***01 | Paint, Undercoat Grey, 5 Lts | 0 |
| 42***02 | Paint, Undercoat Grey, 1 Lts | 0 |
B5-1-30 Decal, Low Sulpher Fuel
| 33***55 | Decal, Low Sulphur, Diesel Fuel | 1 |
B5-1-20 Labels, Buy British
| 81***02 | Label, Buy British, 73 X 95mm | 1 |
B5-1-1 Decals, Machine
| 13***1D | Nut, Plain M5 | 2 |
| 13***3Z | Nut, Self Lock, M6 | 3 |
| 14***5D | Washer | 2 |
B5-2-5 Hammer, Glass
| 14***1Z | Screw, Self Tapping | 2 |
| 26***78 | Hammer, Emergency, Glass Breaker; Supercedes 69***88, San 12499 | 1 |
| 26***79 | Holder, Hammer | 1 |
B5-1-10 Decals, Noise
| 81***08 | Label, Ear Protection | 1 |
| 81***28 | Label, Sound Pressure Level, Internal 103lwa | 1 |
| 81***29 | Label, Sound Pressure, 104db Lwa | 1 |
B5-2-1 Tool Kit
| 40***17 | Grease, Hp, 400g X 24 | 1 |
| 99***00 | Tool, Grease Gun | 1 |
B5-10-1 Fire Extinguisher
| 15***81 | Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 10308 | 1 |
| 24***32 | Strap | 1 |
| 82***33 | Nut, Rivet,M5 Open Ended | 3 |
B5-1-15 Decals, Warning
| 81***52 | Label, Drain Daily | 1 |
| 81***55 | Label, Diesel | 1 |
| 81***87 | Decal, Tie Down (Chain) | 4 |
C Electrics-Machine, Cab & Engine
C1-1-10 Harnesses, Road Lights, Partial Road Lights, Cab
| 13***1D | Setscrew, M5 X 12mm Long | 5 |
| 13***3D | Screw, M5x16 | 2 |
| 13***3D | Nut, Lock M5 | 4 |
C1-5-1 Fuse Link Box
| 13***5D | Setscrew, M6 X 20mm Long | 2 |
| 13***7D | Screw, M6 X 25mm | 2 |
| 13***3D | Nut, M6 Lock | 2 |
C1-1-30 Harness, Cab 4wd Control
| 33***57 | Harness, Cab | 1 |
C1-10-10 Indicator, Safe Load Lmi, With Extension Cut-Off
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 2 |
| 13***5D | Setscrew, M10 X 20 | 2 |
| 13***7Z | Bolt, M8 X75mm Long | 2 |
C1-9-10 Alarm 90db(A), Reverse, Optional
| 13***5D | Setscrew, M8x20 | 1 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***1D | Washer, 1/4" Medium | 2 |
C1-3-20 Beacon, Mounting, Low Level Hazard, Rotating Amber And Strobe Xenon
| 13***1Z | Nut | 1 |
| 14***9Z | Washer | 1 |
| 14***9Z | Washer, Spring M12; Replaces 60***09, San 13190, If Fitted. Item 12 Reduced In Length. Spring Washer Not Required With Shorter Capscrew, Washer, Spring M12; Replaces 60***09, San 13190 | 1 |
C1-1-20 Harnesses, Mainframe 2wd
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 13***5D | Setscrew, M8x20 | 1 |
| 14***7D | Washer, M8 Plain | 1 |
C1-3-10 Beacon, Hazard, Strobe, Xenon
| 70***01 | Lens, Amber | 1 |
| 70***02 | Lens, Fresnel | 1 |
| 70***00 | Beacon, Xenon Strobe, 12v | 1 |
C1-2-50 Lights, Rear
| 13***5D | Setscrew, M8x20 | 10 |
| 14***7D | Washer, M8 Plain | 10 |
| 14***7D | Washer, M8 Spring | 10 |
C1-2-10 Light, Partial Road Lights, Front Flasher And Sidelight
| 13***7D | Screw, M6 X 25mm | 4 |
| 14***6D | Washer, M6 Plain | 4 |
| 14***6D | Washer, Spring, M6 | 4 |
C1-10-1 Indicator, Safe Load Lmi
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
C1-9-1 Alarm 87db(A), Reverse, White Noise, 4wd
| 13***5D | Setscrew, M8x20 | 1 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***1D | Washer, 1/4" Medium | 2 |
C1-2-1 Light, Working
| 12***05 | Bracket | 3 |
| 13***07 | Bolt | 2 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
C1-4-1 Battery And Leads
| 13***8D | Screw, M5x30 | 2 |
| 13***7D | Setscrew, M8x25 | 2 |
| 13***3D | Nut, Lock M5 | 3 |
C1-1-1 Harnesses, Cab
| 24***11 | Grommet | 2 |
| 33***09 | Channel, Harness,Horizontal, 460mm Long | 1 |
| 33***60 | Plate, Bulhead, Cab Harness | 1 |
C1-9-5 Alarm 87db(A), Reverse, White Noise, 2wd
| 13***5D | Setscrew, M8x20 | 1 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***1D | Washer, 1/4" Medium | 2 |
C1-2-40 Lights, Headlamp Mounting
| 13***7D | Setscrew, M8x25 | 4 |
| 14***7D | Washer, M8 Plain | 4 |
| 14***7D | Washer, M8 Spring | 4 |
C1-3-1 Beacon, Hazard, Rotating, Amber
| 70***01 | Bulb, 12v 55w, Halogen | 1 |
| 70***00 | Beacon, Amber, 12v | 1 |
| 70***01 | Lens, Amber | 1 |
C1-1-25 Harnesses, Mainframe 4wd
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 13***5D | Setscrew, M8x20 | 1 |
| 14***7D | Washer, M8 Plain | 1 |
C1-2-30 Lights, Road Lh Dip
| 70***00 | Light, Head Assembly, Left Hand Dip | 2 |
| 70***01 | Lens, Indicator | 1 |
| 70***02 | Lens, Assembly, Headlight, Lh Dip | 1 |
C1-17-1 Ignition, Keypad
| 13***1Z | Setscrew, M6 X 12mm Long | 1 |
| 13***7Z | Screw, M6 X 25mm Long | 4 |
| 13***3Z | Nut, Self Lock, M6 | 5 |
C1-11-1 Harnesses, Carriage,Lamy, Quick Detach Carriage,Sidetray
| 70***32 | Actuator, Quick Hitch, Isolator | 1 |
| 70***08 | Switch, 12v | 1 |
| 72***04 | Harness, Cab | 1 |
C1-6-1 Horn, Single Tone
| 13***4Z | Bolt, M10x60 | 1 |
| 13***3Z | Nut, Lock, M10 | 1 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 2 |
C1-2-20 Lights, Road Rh Dip
| 70***01 | Lens, Indicator | 1 |
| 70***00 | Light, Head Assembly, Right Hand Dip | 2 |
| 70***01 | Lens, Assembly, Headlight | 1 |
C2-5-1 Timer Control, Control Unit Relay
| 02***99 | Plug, Base Unit | 2 |
| 02***00 | Relay, . | 1 |
| 02***01 | Timer, Control Unit | 1 |
C2-2-1 Glow Plug Circuit
| 33***85 | G.A, Tlt 35d Chassis, Electrics | 1 |
| 33***19 | Lead, -Ve | 1 |
| 33***03 | Cable, Glow Plug To Fuse | 1 |
C2-3-1 Motor, Starter
| 02***36 | Bolt, M10x25 Hex Head | 2 |
| 02***64 | Bolt, M6x14 | 3 |
| 02***65 | Shield, Heat, Starter Motor | 1 |
C2-4-1 Alternator, And Mountings
| 02***69 | Nut, M8 | 1 |
| 02***35 | Nut, M16 | 1 |
| 02***68 | Pulley, . | 1 |
C2-1-1 Engine Electrics
| 02***14 | O Ring | 1 |
| 02***15 | Bolt, M6x25 Hex Head | 2 |
| 02***16 | Spring | 1 |
C3-12-1 Radio Installation
| 13***5D | Setscrew, M8x20 | 3 |
| 14***7D | Washer, M8 Plain | 3 |
| 14***7D | Washer, M8 Spring | 3 |
C3-4-2 Wash/Wipe, Front/Rear Screen, Standard And Low Cab
| 13***3Z | Screw; Replaces 69***21 | 2 |
| 13***5D | Setscrew, M6 X 20mm Long | 1 |
| 13***3Z | Nut | 2 |
C3-4-1 Wash/Wipe, Front/Rear Screen, Standard And Low Cab
| 13***3Z | Screw; Replaces 69***21 | 2 |
| 13***5D | Setscrew, M6 X 20mm Long | 1 |
| 13***3Z | Nut | 2 |
C3-3-1 Cab Electrics, Switches,Fuses, Relays Incl.Ecu Controller
| 12***69 | Clip, 'S'; Replaced By 12***13, See San07976 | 2 |
| 13***1D | Setscrew, M5 X 12mm Long | 5 |
| 13***7D | Setscrew M5x25 | 2 |
C3-2-1 Switches, Column
| 13***10 | Capscrew | 2 |
| 13***16 | Screw | 2 |
| 70***00 | Switch, Column, F-N-R | 1 |
C3-10-1 Light, Interior, Cab
| 14***5Z | Washer, M5; Replaces 69***59 | 2 |
| 14***02 | Screw, No.10 X 1/2" Long | 2 |
| 29***28 | Bracket, Interior Light, (No Roof Liner) | 1 |
C3-1-1 Electrics, Footbrake Switch
| 13***2D | Nut, Thin 1/2in Unf | 1 |
| 70***66 | Switch, Footbrake, White Top | 1 |
C3-6-1 Heater, Installation
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
C3-11-1 Face Level Fan Kit
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
| 71***06 | Fuse, 15 Amp, Fuse, 15 Amp; C3 - Thermostart. On Fastrac 185ti From M636--- - Provides Ether Start Circuit Protection. | 1 |
D Controls-Machine, Engine & Steering
D1-2-1 Controls, Loader, With 4 Spool Aux
| 12***02 | Joint, Ball, M8 Right Hand | 1 |
| 12***43 | Knob, Loader Control, With Switches | 1 |
| 13***8D | Screw, M5x30 | 1 |
D1-2-10 Controls, Loader, With 5 Spool Aux
| 12***02 | Joint, Ball, M8 Right Hand | 1 |
| 12***43 | Knob, Loader Control, With Switches | 1 |
| 13***8D | Screw, M5x30 | 1 |
D2-1-1 Throttle Controls
| 13***3D | Setscrew | 4 |
| 13***3D | Nut, M6 Lock | 2 |
| 13***2D | Nut, Thin | 2 |
D3-1-1 Steering Column, Fixed
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***0Z | Bolt, M8x40 | 1 |
| 13***4Z | Bolt, M8 X 60 | 2 |
E Hydraulics & Air Including, Steering
E1-10-10 Circuit, 2nd Auxiliary, 5 Spool
| 13***7D | Setscrew, M8x25 | 4 |
| 13***8D | Setscrew, M8 X 30mm | 3 |
| 13***3D | Nut, Self Lock M8 | 8 |
E1-4-1 Circuit, Drive 2wd
| 16***54 | Adapter, 1/2bsp X 3/4 Sae | 1 |
| 16***59 | Adaptor, 3/4", Includes O-Ring 17***05 | 4 |
| 24***08 | O Ring | 3 |
E1-5-1 Circuit, Oil Cooler
| 13***2D | Bolt | 2 |
| 14***7D | Washer, M8 Plain | 2 |
| 14***7D | Washer, M8 Spring | 2 |
E1-4-5 Circuit, Drive Front 4wd
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 2 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 2 |
| 16***53 | Adaptor; O Ring 24***06 | 2 |
E1-2-1 Circuit, Inching Valve, Transmission
| 13***1D | Bolt, M6x45mm Long | 2 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***6D | Washer, M6 Plain | 4 |
E1-7-1 Circuit, Boom, 3/4 Spool Side Tray, 5 Spool Side/Top Tray
| 13***8Z | Screw, M8x30 | 3 |
| 13***9D | Setscrew, M8x35 | 3 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
E1-1-20 Neutral Circuit, 4wd, 35d
| 13***5D | Setscrew, M10 X 20 | 4 |
| 13***4D | Bolt | 2 |
| 13***0D | Bolt, M8x100 | 4 |
E1-13-1 Circuit, Cooling Fan
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 0 |
| 16***55 | Adaptor, 39.5mm Long. M/M 1/2" X 7/8" | 2 |
| 20***19 | Motor, Fan Drive | 1 |
E1-1-10 Circuit, Neutral 4wd
| 13***5D | Setscrew, M10 X 20 | 4 |
| 13***2D | Bolt, M8 X 120 Lg | 2 |
| 13***8D | Bolt, M10x180mm Long | 2 |
E1-10-1 Circuit, 1st Auxiliary, 4 & 5 Spool With Side Tray, Standard Qh
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 4 |
| 13***5D | Setscrew, M8x20 | 2 |
| 13***7D | Setscrew, M8x25 | 4 |
E1-8-1 Circuit, Lift And Extension
| 13***9Z | Setscrew, M8x35 | 7 |
| 13***2Z | Bolt | 1 |
| 14***7Z | Washer, Spring | 8 |
E1-9-1 Circuit, Tilt & Compensation, 4 And 5 Spool
| 13***8Z | Screw, M6 X 30mm Long | 1 |
| 13***9Z | Setscrew, M8x35 | 2 |
| 14***7Z | Washer, Spring | 2 |
E1-7-10 Circuit, Boom, Sideshift, 4/5 Spool, With Side Tray
| 13***8D | Setscrew, M8 X 30mm | 3 |
| 13***9D | Setscrew, M8x35 | 3 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
E1-10-15 Circuit, 1st Auxiliary, 4 & 5 Spool With Side Tray, Q.Detach Qh
| 13***7D | Setscrew, M8x25 | 4 |
| 13***1D | Nut, M8 | 2 |
| 13***3D | Nut, Self Lock M8 | 8 |
E1-11-1 Filter, Hydraulic
| 32***83 | Filter, Element, Pall | 1 |
| 32***33 | Filter, Assembly | 1 |
| 32***34 | Housing, Filter | 1 |
E1-3-10 Circuit, Steering 4wd
| 13***4Z | Bolt, M10x60 | 2 |
| 13***2Z | Nut | 2 |
| 13***1Z | Nut | 2 |
E1-4-10 Circuit, Drive Rear 4wd
| 14***9Z | Washer, Locking | 3 |
| 16***54 | Adapter | 1 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 2 |
E1-3-1 Circuit, Steering 2wd
| 13***4Z | Bolt, M10x60 | 2 |
| 13***2Z | Nut | 2 |
| 13***1Z | Nut | 2 |
E1-6-1 Circuit, Remote Cooling Fan
| 13***5Z | Bolt | 4 |
| 13***0D | Setscrew, M8 X 40mm Long | 4 |
| 13***7D | Screw, M8x75 | 2 |
E1-4-15 Circuit, Control, 2 Speed-4wd, Front Wheels
| 16***50 | Adaptor | 1 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 5 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 2 |
E1-1-1 Circuit, Neutral 2wd
| 13***5D | Setscrew, M10 X 20 | 4 |
| 13***0D | Bolt, M8x100 | 2 |
| 14***7D | Washer, M8 Plain | 4 |
E2-4-1 Pump, Hydrostatic Drive, Fittings And Adaptors 2wd
| 13***2D | Setscrew | 8 |
| 13***7Z | Screw | 2 |
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 4 |
E2-10-5 Pump Components, Hydraulic 4wd, Triple
| 20***90 | Kit-Seal | 1 |
| 33***57 | Valve, Priority | 1 |
| 33***44 | Pump, Hydraulic Assembly, Triple | 1 |
E2-2-40 Guard, Front Wheel Motors, (See Ti 3/068)
| 13***8D | Bolt, M6 X 30 | 4 |
| 13***3D | Nut, M6 Lock | 4 |
| 14***6D | Washer, M6 Plain | 8 |
E2-1-10 Motor Drive, Speed Reduction Kit, Option
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 10 |
| 13***5Z | Bolt | 4 |
| 13***7Z | Screw, Hexagon M8 X 25 | 1 |
E2-4-10 Pump, Hydrostatic Drive, Fittings & Adaptors 4wd
| 13***8Z | Bolt | 8 |
| 13***2D | Setscrew | 8 |
| 13***7Z | Screw | 2 |
E2-5-1 Pump Components, Hydrostatic Assembly, Pump Identification No. 521 061
| 20***02 | Plug | 2 |
| 20***06 | Plug | 1 |
| 20***24 | Bearing | 1 |
E2-1-1 Motor Drive, Installation, Includes Fittings
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 4 |
| 13***4Z | Bolt, M16x60 | 20 |
| 13***3Z | Nut, M16 | 20 |
E2-2-10 Motor Drive 4wd Rear, Components (Rexroth)
| 20***16 | Spring | 12 |
| 20***29 | Seal, Shaft | 1 |
| 20***04 | Washer, Abutment | 1 |
E2-2-1 Motor Drive 2wd, Components (Poclain)
| 20***50 | Motor, Hydraulic, 680cc | 1 |
| 20***92 | Spring, Distributor | 6 |
| 20***92 | Screw, Bolt, M6 X 10 Ci. 8.8 | 4 |
E2-2-30 Motor Drive 4wd Frnt, Components (Rexroth)
| 13***05 | Capscrew, M8 X 20 | 24 |
| 13***11 | Capscrew | 2 |
| 13***11 | Capscrew | 8 |
E2-13-1 Motor,Fan Drive
| 20***19 | Motor, Fan Drive | 1 |
| 20***78 | Key, Woodruff, 3.2 X 6.5 X 16dia | 1 |
| 20***79 | Nut, M12 X 1.5 | 1 |
E2-10-1 Pump Components, Hydraulic 2wd, Triple
| 20***90 | Kit-Seal | 1 |
| 33***56 | Valve, Priority | 1 |
| 33***97 | Pump, Assembly, Triple | 1 |
E3-50-10 Valve Flow Divider, (Hic) 4wd, Internal Relief Valve Installation
| 13***8D | Bolt, M10x180mm Long | 2 |
| 13***9D | Bolt, M10x190mm Long | 1 |
| 13***3D | Nut, Self Lock M10 | 3 |
E3-60-1 Valve, Purge, Loop Flushing, 4wd
| 13***2D | Bolt | 2 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 3 |
| 24***05 | O Ring | 1 |
E3-9-1 Valve, Components, 3 And 4 Spool Only
| 25***63 | Valve, Section; Supercedes 25/40***01, San 13954 | 1 |
| 25***01 | Kit, Solenoid | 1 |
| 25***01 | Valve, Section | 1 |
E3-11-1 Valve, Solenoid, Lmi Cut-Off
| 25***47 | Coil, 12v | 1 |
| 25***20 | Valve, Solenoid Assembly | 1 |
| 25***03 | Valve, Assembly, Cartridge | 1 |
E3-4-1 Valve, Unloader
| 17***02 | Plug | 1 |
| 25***99 | Valve, Unloader | 1 |
| 25***21 | Kit, Seal | 1 |
E3-10-5 Valve, Brake/2 Speed, 4wd
| 13***0D | Bolt, M8x100 | 2 |
| 13***3D | Nut, Self Lock M8 | 2 |
| 14***7D | Washer, M8 Plain | 4 |
E3-20-1 Valve,Relief, Motor-Flow Divider, (Hic),External Mounted
| 13***2D | Screw | 2 |
| 13***3D | Nut, M6 Lock | 4 |
| 14***6D | Washer, M6 Plain | 6 |
E3-2-1 Valve, Control, 4 Spool
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 1 |
| 13***8Z | Bolt, M10x80 | 2 |
| 13***3Z | Nut | 2 |
E3-30-1 Valve, Steering
| 35***00 | Valve, Steering | 1 |
E3-9-2 Valve, Components, 5 Spool Only
| 25***69 | Valve, Section | 1 |
| 25***63 | Valve, Section; Supercedes 25/40***01, San 13954 | 1 |
| 25***01 | Kit, Solenoid | 1 |
E3-50-1 Valve, Flow Divider, Superseded By Page E3-50-5
| 13***3D | Screw, M5x16 | 1 |
| 13***7D | Setscrew, M10 X 25mm Long | 1 |
| 13***0D | Bolt | 1 |
E3-50-5 Valve, Flow Divider, Supersedes Page E3-50-1
| 13***3D | Screw, M5x16 | 1 |
| 13***7D | Setscrew, M10 X 25mm Long | 1 |
| 13***0D | Bolt | 1 |
E3-10-1 Valve, Brake
| 25***33 | Kit, Seal | 1 |
| 25***55 | Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace | 1 |
| 25***97 | Valve, Solenoid | 1 |
E3-1-1 Lubricants & Filters
| 02***45 | Filter, Oil | 1 |
| 32***00 | Strainer, Suction | 1 |
| 32***00 | Strainer, Suction | 1 |
E3-3-1 Valve, Control, 5 Spool
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 1 |
| 13***8Z | Bolt, M10x80 | 2 |
| 13***3Z | Nut, Lock, M10 | 3 |
E4-3-3 Ram, Displacement
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 55***32 | Ram, Compensation | 1 |
| 55***32 | Cylinder, Assembly | 1 |
E4-1-2 Ram, Lift, 120x60
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***06 | O Ring, 60 X 5.0 | 1 |
| 23***16 | O Ring, 110mm Id X 5.0mm | 2 |
E4-3-1 Ram, Displacement
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***06 | Screw, Set | 1 |
| 55***24 | Ram, Compensating | 1 |
E4-4-3 Ram, Tilt, 90x50
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 25***00 | Cartridge, Counter Balance | 1 |
| 25***02 | Kit-Seal, Cartridge | 1 |
E4-2-2 Ram, Extension, 70x50
| 25***00 | Cartridge, Counter Balance; Replaces 25/20***00 | 1 |
| 25***02 | Kit-Seal | 1 |
| 33***73 | Kit, Seal | 1 |
E4-4-2 Ram, Tilt, 90x50
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 25***00 | Cartridge, Counter Balance | 1 |
| 25***02 | Kit-Seal, Cartridge | 1 |
E4-4-1 Ram, Tilt, 90x50
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***06 | Screw, Set | 1 |
| 25***00 | Cartridge, Counter Balance | 1 |
E4-1-1 Ram, Lift, 120x60
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 80***26 | Bearing, Liner, 50mm Pivot Bore | 2 |
| 80***87 | Bearing, Liner, 50mm Pivot Bore | 2 |
E4-2-3 Ram, Extension, 70x50
| 25***00 | Cartridge, Counter Balance; Replaces 25/20***00 | 1 |
| 25***02 | Kit-Seal | 1 |
| 55***29 | Ram, Extension Assembly, 70x50 | 1 |
E4-3-2 Ram, Displacement
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 33***39 | Cap, End | 1 |
| 33***40 | Head, Piston | 1 |
E4-1-3 Ram,Lift, 120 X 60
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***06 | O Ring, 60 X 5.0 | 1 |
| 33***12 | Cartridge, Counterbalance | 1 |
E4-2-1 Ram, Extension, 70x50
| 23***05 | Bush | 1 |
| 23***06 | Screw, Set | 1 |
| 55***27 | Ram, Extension | 1 |
F Axles, Wheels & Transmission
F2-3-1 Hub And Components, Lh And Rh
| 44***02 | Flange, Wheel | 1 |
| 44***03 | Cover | 1 |
| 45***00 | Stub | 1 |
F2-1-1 Axle,Rear, Installation 2wd, 440/30000
| 13***7Z | Bolt | 4 |
| 13***3Z | Nut, M12 | 4 |
| 13***5D | Nut, Slotted M20 | 2 |
F2-1-15 Axle Assembly, Rear, 4wd, 440/30480
| 13***8Z | Bolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid, Bolt; Does Not Require Locking Fluid. 1321/---- Fastener Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt, Bolt; Does Not Require Locking Fluid. 1321/---- Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid. | 16 |
| 13***0Z | Screw | 20 |
| 13***18 | Screw, Cap | 4 |
F2-1-10 Axle Assembly, Rear, 2wd, 440/30000
| 14***2Z | Washer, M20 | 2 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 14***07 | Nipple, Grease, 45 Deg. Angle | 2 |
F2-4-1 Power Track Rod
| 44***05 | Ram, Power Trackrod | 1 |
| 90***64 | Circlip | 1 |
| 99***70 | Cylinder, Assembly; San 22296.Cwe To 44***05.P Gamble 14/04/06, Ref Rob Salter & Ognibene | 1 |
F2-1-5 Axle,Rear, Installation,4wd, 440/30480
| 13***4D | Bolt, M12 X 60mm Long | 8 |
| 13***3D | Nut, M12 | 8 |
| 14***9D | Washer, M12 | 16 |
F3-4-3 Wheel & Tyre Assy, Pneumatic,Michelin, 250/75 R12 Front,225/75 R10 Rear
| 33***03 | Wheel, Assembly 250/75 R12, Front,Pneumatic; Superseded By 33***79 See San 21235 | 2 |
| 33***10 | Wheel, Assembly 225/75 R10, Rear,Pneumatic | 2 |
| 41***61 | Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 21235 | 1 |
F3-4-10 Wheel & Tyre Assy, Pneumatic,Solideal, 27x10-12 Front & Rear
| 33***13 | Wheel, Assembly 27 X 10-12, Front,Pneumatic | 2 |
| 33***14 | Wheel, Assembly 27 X 10-12, Rear,Pneumatic | 2 |
| 41***42 | Rim, Wheel 8g-12, 4 Piece | 1 |
F3-4-9 Wheel & Tyre Assy, Pneumatic,Michelin, 250/75 R12 Front,6.50 R10 Rear
| 33***79 | Wheel, Assembly 250/75 R12, Front,Pneumatic | 2 |
| 33***61 | Wheel, Assembly 6.50 R10, Front,Pneumatic | 2 |
| 41***62 | Rim, Wheel 6.5f-10, 4-Piece | 1 |
F3-4-7 Wheel & Tyre Assy, Pneumatic,Solideal, 27x10-12 Front,23x9-18 Rear
| 33***25 | Wheel, Assembly 27 X 10-12, Front,Pneumatic; Superseded By 33***81 See San 21235 | 2 |
| 33***26 | Wheel, Assembly 23 X 9-10, Rear,Pneumatic | 2 |
| 41***61 | Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 21235 | 1 |
F3-4-6 Wheel & Tyre Assy, Solid,Watts, 27x10-12 Front, 23x9-10 Rear
| 33***34 | Wheel, Assembly 27 X 10-12, Front,Solid; Superseded By 33***82 See San 21235 | 2 |
| 33***37 | Wheel, Assembly 23 X 9-10, Rear,Solid | 2 |
| 41***60 | Rim, Wheel, 8.0g-12; Superseded By 41/94***57 See San 21235 | 1 |
F3-7-1 Twin Wheels Front, Sales Special
| 33***97 | Twin Wheel Assembly, Sales Special | 2 |
| 33***50 | Fender, Extension Lh | 1 |
| 33***52 | Fender, Extension Rh | 1 |
F3-4-11 Wheel & Tyre Assy, Foam Filled,Solideal, 27x10-12 Front And Rear
| 33***78 | Wheel, Assembly 27 X 10-12, Front, Foam Filled | 2 |
| 33***79 | Wheel, Assembly 27 X 10-12, Rear, Foam Filled | 2 |
| 41***42 | Rim, Wheel 8g-12, 4 Piece | 1 |
F3-4-8 Wheel & Tyre Assy, Foam Filled,Solideal, 27x10-12 Front, 23x9-10 Rear
| 33***70 | Wheel, Assembly 27 X 10-12, Front,Foam Filled; Superseded By 33***86 See San 21235 | 2 |
| 33***71 | Wheel, Assembly 23 X 9-10, Rear,Foam Filled | 2 |
| 41***61 | Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 21235 | 1 |
F3-10-1 Wheel Spacer, Front, Concession Fitment
| 82***83 | Spacer, Wheel 6mm Offset; Not Field Fit- Oe Fit Only. This Spacer Was Only Fitted To Machines As An Engineering Concession | 0 |
G Brakes
G1-1-1 Circuit, Brake Valve 2wd
| 13***6D | Bolt, M6x70 | 2 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***6D | Washer, M6 Plain | 4 |
G1-1-10 Circuit, Brake Valve 4wd
| 16***50 | Adaptor | 1 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 3 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 4 |
G1-4-1 Control Pedal, Brake, Tcr Build (Torque Convertor Response)
| 13***8D | Screw, 1/2" Unf 11/4" Long | 2 |
| 13***5D | Screw, M5x20 | 2 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
P Engine
P1-8-1 Engine Mountings
| 13***8D | Setscrew, M10 X 30 | 8 |
| 13***9D | Screw, M12x35mm Long | 4 |
| 13***9D | Bolt | 4 |
P1-3-1 Block Assembly
| 02***01 | Bearing, Camshaft | 2 |
| 02***02 | Bearing Camshaft | 3 |
| 02***04 | Plug Screw | 1 |
P1-5-11 Cooling Fan Drive
| 30***23 | Fan, Viscous Drive | 1 |
| 33***88 | G.A, Cooling Pack 35d | 1 |
| 33***76 | Spacer, Cooling Fan | 1 |
P1-6-2 Camshaft, Torque Adapter, Control Rod
| 02***79 | Nut | 1 |
| 02***45 | Rod, Control | 1 |
| 02***46 | Pin, Locating | 1 |
P1-6-3 Protection Covers, Timing Case
| 02***17 | Guard, Fan Upper | 1 |
| 02***18 | Guard, Fan Lower | 1 |
| 02***19 | Seal | 2 |
P1-5-1 Drive Belt & Pulleys, Camshaft, Water Pump & Alternator
| 02***39 | Bolt Hex/Head | 1 |
| 02***40 | Deflector Oil | 1 |
| 02***42 | Flange Output | 1 |
P1-6-1 Timing Case/Governor
| 02***63 | Washer | 3 |
| 02***66 | Sleeve | 2 |
| 02***68 | O Ring | 3 |
P1-4-1 Crankshaft, Bearings, Pistons & Con-Rods
| 02***29 | Insert, Helecoil | 8 |
| 02***31 | Bearing, Main Standard | 5 |
| 02***34 | Washer, Thrust Standard, (Pair) | 1 |
P1-7-1 Flywheel & Housing
| 02***98 | Bolt | 8 |
| 02***99 | Gear, Starter Ring | 1 |
| 02***00 | Flywheel | 1 |
P1-1-1 Engine, Complete
| 33***44 | G.A, Engine Deutz 2011 | 1 |
| 33***15 | Engine, Assembly D2011 | 1 |
P2-1-1 Cylinder Head Assy.
| 02***61 | Valve, Inlet | 4 |
| 02***62 | Valve, Exhaust | 4 |
| 02***63 | Seal, Valve Stem | 8 |
P2-2-1 Rocker Shaft Assy.
| 02***76 | Circlip | 2 |
| 02***77 | Arm, Rocker | 2 |
| 02***78 | Screw, Adjusting | 2 |
P2-3-1 Rocker Cover
| 02***54 | Cap, Filler | 1 |
| 02***56 | Gasket | 1 |
| 02***57 | Bolt, M6x30 | 10 |
P3-1-1 Induction Manifold
| 02***69 | Nut, M8 | 3 |
| 02***19 | Seal, Ring | 1 |
| 02***23 | Nut, Square | 3 |
P3-6-1 Exhaust Gas, Recirculation
| 02***93 | Bolt, M8x20 Hex Head | 2 |
| 02***02 | Washer, Sealing | 2 |
| 02***61 | Screw, . | 4 |
P3-4-1 Exhaust System
| 12***45 | Spacer | 4 |
| 13***1D | Nut, M8 | 3 |
| 13***1D | Nut, M10 | 6 |
P3-3-1 Filter, Air
| 13***7D | Setscrew, M8x25 | 2 |
| 13***9D | Setscrew, M8x35 | 2 |
| 13***0D | Bolt, M8x40 | 2 |
P3-2-1 Manifold, Exhaust
| 02***61 | Gasket | 4 |
| 02***59 | Bolt, . | 8 |
| 02***61 | Gasket, . | 1 |
P4-3-1 Radiator, Fittings & Mountings
| 13***5D | Setscrew, M6 X 20mm Long | 5 |
| 13***7D | Screw, M6 X 25mm | 2 |
| 13***5D | Setscrew, M8x20 | 4 |
P4-4-1 Radiator & Hoses, Bottom Fill
| 12***03 | Hose, Overflow Assembly | 1 |
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 14 |
| 13***5D | Screw, M5x20 | 2 |
P4-1-1 Water Pump, And Water Pipes
| 02***88 | Seal, Ring | 1 |
| 02***46 | Bolt, Hex Head M8x30 | 7 |
| 02***90 | Connector | 1 |
P5-4-1 Filter Element, And Pipework
| 02***45 | Filter, Oil | 1 |
| 02***62 | Washer, Sealing | 8 |
| 02***63 | Bolt, Banjo | 4 |
P5-2-1 Oil Pump
| 02***69 | Nut | 1 |
| 02***36 | Dipstick | 1 |
| 02***37 | O Ring | 1 |
P5-1-1 Oil Sump
| 02***85 | Seal, Ring | 2 |
| 02***93 | Plug, Screw | 1 |
| 02***94 | Seal, Ring | 1 |
P5-3-1 Oil Filter Head, And Oil Cooler
| 02***88 | Seal, Ring | 1 |
| 02***94 | Seal, Ring | 1 |
| 02***55 | Bolt, M8x50 Torx | 3 |
P6-6-1 Filter,, Fuel Sediment
| 32***02 | Ring, Retaining | 1 |
| 32***03 | Seal, Dust | 1 |
| 32***08 | Bowl, Assembly | 1 |
P6-4-1 Fuel Pipes, Fuel Tank To Filter
| 13***8D | Setscrew, M8 X 30mm | 1 |
| 13***9D | Setscrew, M8x35 | 3 |
| 13***2D | Bolt, M10 X 50 | 2 |
P6-1-1 Fuel Injection Pump
| 02***69 | Nut, M8 | 2 |
| 02***70 | Washer | 2 |
| 02***72 | Plug | 1 |
P6-8-1 Fuel Lift Pump
| 02***97 | Bolt, M8x20 Torx Head | 2 |
| 02***95 | Kit, Repair, Diaphragm & Fixings | 1 |
| 02***96 | Pump, Primer | 1 |
P6-5-1 Fuel Injector
| 02***91 | Washer, Seal | 4 |
| 02***92 | Clamp, Fuel Injector | 4 |
| 02***93 | Bolt, M8x20 Hex Head | 4 |
P8-2-1 Gasket Set
| 02***31 | Kit-Gasket | 1 |
TLT 35D 4WD serial number reference
Check the machine identification plate located near the cab entry or on the chassis rails to confirm the serial number and verify applicability with a JCB dealer.
| Prefix | Identifies | Notes |
|---|---|---|
| 01176592-01176999 | TLT 35D Teletruk | |
| 01539000-01540934 | TLT 35D Teletruk | |
| 01176586- | TLT 35D 4WD Teletruk (start of range; verify with dealer) |
Frequently asked questions
What engine does the JCB TLT 35D 4WD use?
The JCB TLT 35D 4WD uses a JCB Diesel by Kohler engine with high-pressure common-rail injection, producing 33.3 kW (45 hp) at 2800 rpm.
What is the operating weight of the JCB TLT 35D 4WD?
The operating weight ranges from 5,089 kg (11,220 lb) to 5,499.8 kg (12,125 lb) depending on the specific configuration and serial range.
What model replaced the JCB TLT 35D 4WD?
The TLT 35D 4WD was succeeded by updated generations in the JCB Teletruk line, including the TLT 35D High Lift and later 4WD variants with enhanced emissions and efficiency packages.
What TLT 35D 4WD owners discuss
What are the known powertrain and hydraulic behaviors for the JCB TLT 35D 4WD?
The machine uses a hydrostatic transmission controlled by an Sauer Danfoss controller. A documented issue involves the controller triggering a red diagnostic LED with an internal error code requiring replacement. Older units may require engine revving for full hydraulic response, whereas newer models operate at idle. Hydraulic fluid leaks can occur from worn seals or damaged hoses. Sluggish response may indicate low fluid levels or trapped air. Continuous heavy use can cause hydraulic overheating. Some operators report stiff steering during sharp turns. Older Teletruk models may use 10w-30 or 15w-40 engine oil in the hydraulic system, though this varies by configuration and series. Have your dealer verify the correct fluid specification for your specific serial range.
What undercarriage or wear patterns are typical for this machine type?
Tires can wear unevenly, particularly when frequently used on rough terrain. The chassis is subject to stress from continuous heavy lifting, which can lead to cracks or structural issues if not inspected regularly. Forks can become bent or damaged from improper loading or overloading. The 4x4 system may experience engagement issues due to faulty actuators or control systems, limiting maneuverability on tough terrain. Have your dealer verify the undercarriage and chassis integrity.
What engine quirks are associated with the TLT 35D 4WD series?
The TLT 35D 4WD is equipped with a JCB by Kohler engine. Some operators note that newer machines require higher engine revs to achieve full performance, resulting in increased diesel consumption compared to older models that operate effectively at tick-over. Operating in extreme temperatures can affect engine performance and battery life. Dust and debris can clog filters and air intakes, impacting engine efficiency. Have your dealer verify the engine serial number and specific emissions package.
What are the common electrical and sensor issues?
Battery failures are a common issue, often leaving the machine inoperable. Wiring can become frayed or corroded over time, leading to intermittent electrical faults that are difficult to diagnose. Sensor malfunctions can cause erratic machine behavior or safety shutdowns. The Sauer Danfoss transmission controller may display a continuous red diagnostic LED indicating an internal error. Have your dealer verify the electrical system and sensor calibration.
What should be checked when buying a used TLT 35D 4WD?
Verify the VIN plate details against the serial numbers of each component to confirm identity. Check for hydraulic fluid leaks around seals and hoses. Inspect the Sauer Danfoss controller for error codes and LED status. Test the 4x4 engagement system for proper operation on tough terrain. Examine tires for uneven wear and forks for bending or damage. Inspect the chassis for cracks from heavy lifting stress. Verify the engine serial number and ensure it matches the machine's specifications. Have your dealer verify the machine's identity and component serials.
What are the key specifications for the JCB TLT 35D 4WD?
The machine has an operating weight of 5,500 kg (12,125 lb). It produces 33.3 kW (45 hp) of engine power. The maximum lift height is 4.4 m (14 ft 4 in). The maximum horizontal reach is 2.45 m. The nominal load capacity at the center of gravity is 3,500 kg (7,716 lb). The machine was manufactured from 2005 to 2016. Specifications vary by configuration and series.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb TLT 35D 4WD. Related factory variants of the same model family:
TLT 35D 4WDTLT 35D 4WDTLT-35D 4WDTLT 35D 4WD
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