JCBagriculturalteletruk
Jcb TLT 30D HL
Maintenance schedule, common problems & OEM parts breakdown
The JCB TLT 30D HL is a diesel-powered telescopic forklift manufactured from 2017 to 2022. It belongs to the Teletruk industrial forklift class, designed for material handling in construction, agriculture, and industrial environments. The machine weighs approximately 4.96 metric tons (10,935 lb) and is powered by a Kohler KDI2054TCR engine producing 43 kW (58 hp). It offers a nominal load capacity of 3,000 kg (6,614 lb) at the center of gravity, with a maximum lifting height of 4.1 meters (13.45 ft). The HL designation indicates a high-lift configuration. It succeeded the earlier TLT 30D models produced from 2009 to 2016 and was part of the TLT 30D family alongside the standard and 4x4 variants.
Across its production run, the TLT 30D HL saw updates to its emissions compliance and engine calibration to meet evolving regulatory standards, while retaining the Kohler KDI2054TCR powerplant. The machine remains relevant in the used market due to its robust all-terrain capability, hydrostatic transmission, and accessible maintenance points. Its compact size and high lift capacity make it a versatile choice for indoor and outdoor applications, with a strong aftermarket parts network supporting its longevity.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb TLT 30D HL specifications
Engine
| Model | Kohler KDI2054TCR |
| Gross Power | 43 kW (58 hp) |
| Displacement | 2.05 L (125.1 cu in) |
| Cylinders | 4 |
| Emissions Tier | Not documented for this exact serial range — verify with your dealer |
Weights
| Operating Weight | 4.96 t (10,935 lb) |
| Shipping Weight | Not documented for this exact serial range — verify with your dealer |
| Ground Pressure | Not documented for this exact serial range — verify with your dealer |
Dimensions
| Transport Length | Not documented for this exact serial range — verify with your dealer |
| Transport Width | Not documented for this exact serial range — verify with your dealer |
| Transport Height | Not documented for this exact serial range — verify with your dealer |
| Wheelbase | 1.78 m (5.84 ft) |
| Ground Clearance | 0.19 m (0.63 ft) |
| Other Class-Relevant Dimensions | Max Forward Reach: 2.39 m (7.84 ft); Max Lift Height: 4.1 m (13.45 ft) |
Performance
| Travel Speed | 20 km/h (12.43 mph) |
| Lift Capacity (Nominal) | 3,000 kg (6,614 lb) at 500 mm (19.69 in) COG |
| Lift Capacity (Full Reach) | 1,500 kg (3,307 lb) |
| Lift Capacity (Full Height) | 2,500 kg (5,512 lb) |
| Gradeability | 25% |
Service Capacities (summary)
| Fuel Tank | Not documented for this exact serial range — verify with your dealer |
| Hydraulic System | Not documented for this exact serial range — verify with your dealer |
| Engine Oil | Not documented for this exact serial range — verify with your dealer |
| Cooling System | Not documented for this exact serial range — verify with your dealer |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Jcb TLT 30D HL maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the TLT 30D HL beyond the schedule
Predictive Maintenance & Fluid Analysis
Monitor hydraulic oil temperature and pressure during operation to detect pump wear or valve block issues early. Check the air filter restriction indicator daily; a red flag indicates immediate cleaning or replacement of the KDI2054TCR intake filter. Analyze engine oil samples every 500 hours to detect coolant leaks or fuel dilution. Inspect the fuel water separator for water accumulation and drain it before it reaches the main filter. Check the transmission oil level and condition at 1,000-hour intervals to ensure proper gear lubrication and prevent axle damage.
Corrective & Common Repairs
Replace the hydraulic return line filter element at 250-hour intervals to prevent contamination of the variable displacement pump. Inspect the lift cylinder rods for scoring or pitting, which can damage seals and cause leaks. Check the drive belts for wear and adjust tension to prevent slippage or premature failure. Inspect the brake linings and fluid level regularly, as frequent stopping in material handling duties accelerates wear. Replace the fuel filter element every 250 hours to protect the Kohler injection system from debris.
Overhaul & Rebuild Points
At 2,000 hours, inspect the turbocharger hoses and clamps for cracks or leaks that could affect engine performance. Check the fuel injection pump timing and settings to ensure optimal combustion and fuel efficiency. Inspect the exhaust system for corrosion or leaks that could impact emissions compliance. Examine the lift arm pivot pins and bushings for wear, replacing them if play exceeds specifications. Check the counterweight mounting bolts for tightness to ensure structural integrity during high-lift operations.
Seasonal & Environment Servicing
In cold weather, ensure the coolant mixture is rated for the lowest expected temperatures to prevent engine block damage. Check the battery electrolyte level and terminal tightness, as cold temperatures reduce cranking power. In dusty environments, clean the radiator and intercooler fins more frequently to prevent overheating. Inspect the tire condition and pressure regularly, as rough terrain can cause rapid wear or punctures. Lubricate all grease points on the lift arm and mast more often in wet or muddy conditions to wash out contaminants.
TLT 30D HL common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 32/925704 | Filter, Gauze Fuel Strainer | Fuel system service | Check fitment → |
| 32/401102 | Kit-Element, Fuel Filter, Short | Fuel system service | Check fitment → |
| 32/925694 | Element, Fuel Filter | Fuel system service | Check fitment → |
| 32/917301 | Element, Air Filter Main | Air intake service | Check fitment → |
| 32/917302 | Element, Air Filter Safety | Air intake service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
TLT 30D HL fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| P0087 | Fuel rail pressure too low | Clogged primary fuel filter, lift pump failure, or air leaks on the suction side. | Replace primary fuel filter; verify lift pump primes at key-on; inspect for air leaks. |
| P0191 | Fuel rail pressure sensor performance | Erratic rail pressure readings confusing the ECU due to sensor or wiring issues. | Check filter age; test sensor 5V/ground; wiggle-test connector. |
| P2201 | NOx sensor out of range | Common trigger for regen loops and DEF warnings due to sensor or exhaust leak issues. | Inspect NOx connector/harness; check for exhaust leaks upstream. |
| P20EE | SCR NOx efficiency low | SCR reports poor conversion, often due to DEF injector crystals or sensor issues rather than catalyst failure. | Verify fresh DEF (32.5%); inspect DEF injector crystals; verify NOx sensors. |
| P1C54 | SCR inducement derate | Power cut imposed as punishment for an unresolved emissions fault. | Fix the root SCR/DEF code first; top off clean DEF; complete regen if required. |
| U029D | Lost NOx sensor communication | ECU cannot communicate with NOx sensor A due to electrical or network faults. | Check battery voltage; inspect NOx connector pins; verify power/ground/CAN continuity. |
| U0073 | CAN bus off | Module network dropped, often caused by battery or ground issues before a 'bad ECU'. | Load-test battery; clean grounds; inspect harness at articulation points. |
| T135 | Transmission oil temperature high | Transmission overheating warning due to low oil level or blocked cooler. | Check oil level; inspect cooler fins; allow cool down before continued heavy work. |
| T072 | Output speed sensor no signal | Erratic shifting or limp gear mode from missing speed signal. | Inspect speed sensor connector; check wiring at articulation points. |
| ENG OIL | Engine oil pressure low | Oil pressure below safe threshold due to low level, leaks, or sensor failure. | Check oil level immediately; inspect for leaks; check filter and sensor before condemning the pump. |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
TLT 30D HL attachments & work tools
Forks and Fork Accessories
Standard fork configurations include 1500 mm (59.1 in) length with a 1100 mm (43.3 in) carriage width. Fork positioners are available to adjust carriage width. The nominal load center is 500 mm (19.7 in) with a 600 mm (23.6 in) option noted in used equipment listings.
Quick-Hitch and Coupling Systems
The machine utilizes a quick-hitch system allowing hydraulic attachment changes from the cab in approximately 30 seconds. The Changzee system ensures compatibility with all Class III attachments. The lift arm quick-hitch is a standard component of the body and framework assembly.
Waste and Recycling Tools
The Wastemaster range includes dedicated waste buckets and grapples designed for 24/7 operation and up to 3,000 hours annually. These tools are part of the versatile attachment suite for the Teletruk industrial forklift line.
Work Platforms
A work platform is listed as a compatible attachment in the service manual table of contents. This allows for elevated operator access for maintenance or specific material handling tasks.
Hydraulic and Engine Configuration
The TLT30D-HL (2017-2020) is powered by a Kohler KDI2054TCR engine producing 43 kW (57.6 hp). The hydraulic system includes variable displacement pumps and lift arm control valve blocks. Hydraulic fluid specifications are maintained by JCB genuine hydraulic oil to ensure component life.
Guarding and Safety Options
Factory options include window guards and fire extinguishers. The operator station features a standard profile seat with a seat belt. Load motion control systems and safety labels/charts are integrated into the operator station and body framework.
All TLT 30D HL assemblies by section
Every catalogued assembly group for the Jcb TLT 30D HL. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Attachments
A1-5-1 Shovel High Tip, Fem Class 3, Quick Release Manual
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
| 33***72 | Nut, Toeplate | 5 |
A1-1-1 Shovel Gp, Fork Mounted, 1300mm Wide
| 33***24 | Bar, Retainer | 2 |
| 33***25 | Clip | 2 |
| 98***63 | Shovel, Gp 1300mm Wide, Fork Mounted | 1 |
A1-3-1 Shovel Gp, Fem Class 3, Quick Release Manual
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
| 33***72 | Nut, Toeplate | 5 |
A1-4-1 Shovel Multi Grab, Fem Class 3, Quick Release Manual
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
| 33***72 | Nut, Toeplate | 5 |
A1-7-1 Shovel Big Bag, Fem Class 3, Quick Release Manual
| 25***58 | Valve, Assembly | 1 |
| 33***67 | Toeplate, Bolt On | 1 |
| 33***70 | Bolt, Toeplate | 5 |
A3-9-1 Carriage, Sideshift, Quick Detach, 1200mm Wide Class 3 Cascade Ref Type 60e
| 16***03 | Adapter | 2 |
| 16***53 | Adaptor; O Ring 24***06 | 2 |
| 33***06 | Carriage, Sideshift, Quick Detach Assembly; Superseded By New Assembly 33***07. Ian Clarke, Advised Supplier Made Old Assembly Nla | 1 |
A3-4-1 Shovel, Quick Detach, Class 3
| 13***1Z | Nut | 5 |
| 13***2Z | Nut, M8 | 2 |
| 14***04 | Chain | 2 |
A3-20-1 Fork Level Indicator
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
| 14***1Z | Washer, M16 Plain | 2 |
A3-50-3 Skip, Volume 1.1 Cu.M, 5mm Thick
| 13***1Z | Nut | 2 |
| 33***49 | Bar | 1 |
| 33***52 | Bar | 1 |
A3-8-10 Carriage, Sideshift, Hook On, Cascade Ref Type 65f
| 29***14 | G.A, Sideshift Hook On, Teletruk | 1 |
| 33***00 | Carriage, Sideshift Hook On, Assembly | 1 |
| 33***31 | Bearing, Upper | 2 |
A3-1-1 Carriage, Fork, Industrial, 1200mm Wide Class 3
| 13***0Z | Bolt, M10 X 100 | 2 |
| 13***6D | Bolt | 2 |
| 13***1Z | Nut | 1 |
A3-3-1 Load Back Guard, 1200mm Wide Carriage, Standard & Q.Detach
| 13***0D | Setscrew, M16 X 40mm | 4 |
| 14***1D | Washer, M16 | 4 |
| 33***56 | Guard, Load, Standard Height; Superseded By 33***24 See San 22545 | 1 |
A3-5-1 Shovel Bagezee, 0.5 Cu.M., Class 2 & 3
| 13***1Z | Nut | 5 |
| 14***8Z | Washer | 5 |
| 24***06 | O Ring | 1 |
A3-2-1 Fork, Industrial, Class 3
| 33***19 | Fork, Assembly,1067mm, Class 3a | 1 |
| 33***20 | Fork, Assembly,1150mm, Class 3a | 1 |
| 33***24 | Fork, Assembly,1200mm, Class 3a | 1 |
A3-9-10 Carriage, Sideshift, Quick Detach, Cascade Ref Type 65f
| 29***13 | G.A, Sideshift Q/D 3/3, Teletruk | 1 |
| 33***62 | Hook, Lower | 2 |
| 33***63 | Guide | 2 |
A3-15-1 Carriage Pivot Pin, Single Pin System
| 13***1D | Bolt, M10 X110mm | 2 |
| 13***1D | Nut, M10 | 4 |
| 13***1D | Screw, Caphead M10x45 | 2 |
A3-50-2 Skip, Volume 1.5 Cu.M, 3mm Thick
| 13***1Z | Nut | 2 |
| 33***49 | Bar | 1 |
| 33***52 | Bar | 1 |
A3-10-1 Carriage, Sideshift, Integral, 1200mm Wide Class 3
| 13***09 | Capscrew | 4 |
| 33***75 | Bearing, Upper | 2 |
| 33***76 | Bearing, Lower | 3 |
A3-50-1 Skip, Volume 1.1 Cu.M, 3mm Thick
| 13***1Z | Nut | 2 |
| 33***49 | Bar | 1 |
| 33***52 | Bar | 1 |
A3-50-4 Skip, Volume 1.5 Cu.M, 5mm Thick
| 13***1Z | Nut | 2 |
| 33***49 | Bar | 1 |
| 33***52 | Bar | 1 |
A3-1-10 Carriage, Fork, Industrial, 1200mm Wide Class 3
| 13***0Z | Bolt, M10 X 100 | 2 |
| 13***6D | Bolt | 2 |
| 13***1Z | Nut | 1 |
A3-5-10 Shovel Bagezee, Components
| 13***1Z | Nut | 5 |
| 14***8Z | Washer | 5 |
| 33***86 | Attachment, Bagezee, 0.5 Cu.M. | 1 |
A3-8-1 Carriage, Sideshift, Hook-On, 1200mm Wide Class 3 Cascade Ref Type 60e
| 33***68 | Carriage, Sideshift, Hook On | 1 |
| 54***17 | Capscrew, M16 X 40mm Long | 4 |
| 54***08 | Washer | 4 |
B Bodywork, Cab, Loader End
B1-2-5 Belly Guard, Standard
| 13***8D | Setscrew, M8 X 30mm | 4 |
| 14***7D | Washer, M8 Plain | 4 |
| 33***69 | Guard, Belly | 1 |
B1-1-1 Chassis And Fittings, Hydraulic Oil Tank, Diesel Fuel Tank
| 12***00 | Cap, Filler,Diesel Fuel | 1 |
| 12***55 | Cap, Hydraulic Filler, Non Lockable; Replaced By Mss Use The Following Parts 123/0, 4930 + 70***01 Key. See San05966 | 1 |
| 13***7D | Screw, M6 X 25mm | 28 |
B1-1-0 Serial Number, Machine Data, Location
B1-4-12 Cover, Left Side
| 13***7D | Screw, M6 X 25mm | 2 |
| 13***8D | Bolt, M6 X 30 | 2 |
| 13***3D | Nut, M6 Lock | 8 |
B1-6-1 Counterweight, Rear, Boom End Cover
| 12***45 | Spacer | 2 |
| 13***0D | Setscrew, M12 X 40 | 2 |
| 13***0D | Setscrew, M16 X 40mm | 2 |
B1-4-1 Cover, Engine, Side
| 13***7D | Screw, M6 X 25mm | 2 |
| 13***3D | Nut, M6 Lock | 10 |
| 13***3D | Nut, Self Lock M8 | 4 |
B1-2-1 Trash Guard, Option
| 13***7D | Setscrew, M8x25 | 4 |
| 13***8Z | Screw, M8x30 | 4 |
| 13***0Z | Bolt, M8x40 | 1 |
B1-4-15 Cover, Radiator Top
| 13***8Z | Screw, M6 X 30mm Long | 1 |
| 13***1Z | Nut, M5-8 | 14 |
| 13***3Z | Nut, Self Lock, M6 | 1 |
B1-3-1 Bodywork, Front And Step
| 12***52 | Spacer | 2 |
| 13***3Z | Nut, Self Lock, M6 | 3 |
| 14***6Z | Washer, M6 | 3 |
B2-7-1 Door, Cab Standard Roof
| 12***69 | Bolt, Striker Assembly, Cab Door Lock | 1 |
| 13***6D | Bolt, M8x70 | 2 |
| 13***3D | Nut, Lock M5 | 3 |
B2-4-10 Guard, Roof Screen, Standard Roof
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
| 13***9D | Setscrew, M10 X 35mm Long | 2 |
| 13***3D | Nut, Self Lock M10 | 4 |
B2-6-1 Cab Mountings
| 12***76 | Grommet, Blind,Hole Dia 50mm, Panel Thickness 3mm | 5 |
| 13***7D | Setscrew, M8x25 | 1 |
| 13***2D | Bolt, M20 X 120mm | 2 |
B2-5-1 Seat, Standard Profile, With Seat Belt
| 13***1D | Setscrew, M5 X 12mm Long | 3 |
| 13***3Z | Nut | 3 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
B2-12-1 Light Guard, Working Light, Optional
| 13***8Z | Screw, M8x30 | 2 |
| 29***20 | Guard, Working Light; Replaces 29***66 | 2 |
B2-7-2 Door, Cab Low Roof
| 12***69 | Bolt, Striker Assembly, Cab Door Lock | 1 |
| 13***6D | Bolt, M8x70 | 2 |
| 13***3D | Nut, Lock M5 | 3 |
B2-2-40 Glass Fixed, Cab Upper Rear, Optional
| 82***01 | Glass, Fixed,Rear Upper | 1 |
B2-4-1 Guard, Front Screen, Standard Roof
| 13***8D | Setscrew, M10 X 30 | 4 |
| 13***3D | Nut, Self Lock M10 | 4 |
| 14***8D | Washer, M10 | 6 |
B2-3-1 Cab Partial, Standard Roof, Glazing And Vinyl Door
| 13***3D | Nut, Lock M5 | 3 |
| 14***1D | Washer, Plain 2ba | 3 |
| 24***11 | Grommet, Black, Blind | 6 |
B2-1-1 Cab/Canopy, Identification, Full/Partial-Standard/Low Roof
B2-3-10 Mats & Fittings
| 13***3D | Nut, M6 Lock | 4 |
| 14***6D | Washer, M6 Plain | 4 |
| 33***61 | Strip, Kick,Floormat | 1 |
B2-2-1 Canopy, Standard Roof, Glazing And Sidemesh
| 13***3D | Nut, Lock M5 | 3 |
| 14***1Z | Washer, 2 Ba | 3 |
| 24***11 | Grommet, Black, Blind | 6 |
B2-5-20 Seat, Low Profile, With Seat Belt And Seat Riser
| 13***1D | Setscrew, M5 X 12mm Long | 3 |
| 13***7Z | Screw, Hexagon M8 X 25 | 8 |
| 13***3Z | Nut | 3 |
B2-2-31 Glass Opening, Cab Rear, Low Roof
| 13***5D | Setscrew, M6 X 20mm Long | 4 |
| 13***3D | Nut, Lock M5 | 2 |
| 13***1D | Nut, Plain | 2 |
B2-14-1 Gauge, Inclinometer
| 70***00 | Gauge, Inclinometer/Level | 1 |
B2-10-1 Cab Stowage, & Safety
| 12***96 | Hook, Coat | 1 |
| 12***79 | Strap, Coat Tidy | 1 |
| 13***3Z | Nut | 4 |
B2-4-5 Guard, Front Screen, Low Roof
| 13***9D | Setscrew, M10 X 35mm Long | 4 |
| 13***3D | Nut, Self Lock M10 | 4 |
| 14***8D | Washer, M10 | 6 |
B2-11-1 Cab Lift Mechanism
| 13***5D | Screw, M12 X 20mm Long | 1 |
| 22***34 | Circlip | 1 |
| 29***69 | Block, Thrust | 1 |
B2-4-15 Guard, Roof Screen, Low Roof
| 13***9D | Setscrew, M10 X 35mm Long | 2 |
| 13***5D | Setscrew, M16 X 20mm | 2 |
| 13***3D | Nut, Self Lock M10 | 2 |
B2-9-1 Consoles
| 13***5D | Screw, M5x20 | 7 |
| 13***01 | Capscrew, M6 X 10mm X 12.9 | 1 |
| 14***5D | Washer | 7 |
B2-18-1 Direct Glazing, Replacement Material, Cab
| 41***01 | Sealant, Clear Dp2205, 310ml | 0 |
| 41***09 | Sealant, Black Acrylic 221, 310ml Cartridge | 0 |
| 41***09 | Adhesive, Jcb Ultrafast, 310ml Cartridge | 0 |
B2-5-10 Seat, Low Profile, With Seat Belt
| 13***1D | Setscrew, M5 X 12mm Long | 3 |
| 13***3Z | Nut | 3 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
B2-3-15 Soundproofing, Cab/Canopy
| 12***40 | Plug, Blanking, 30mm | 1 |
| 13***7D | Screw, M6 X 25mm | 8 |
| 14***1D | Washer, 1/4" Medium | 4 |
B2-2-20 Cab Full, Standard Roof, Glazing And Metal Door
| 29***53 | Plate, Cover | 1 |
| 29***81 | Cab, Assembly, Full, Standard Roof; Superseded By 29***32 See San 21907 | 1 |
| 29***90 | Frame, Wa, Painted And Sealed; Superseded By 29***31 See San 21907 | 1 |
B2-15-1 Mirror Interior, Panoramic
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***1Z | Nut, M8 | 1 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
B2-2-5 Cab Full, Low Roof, Glazing And Metal Door
| 29***53 | Plate, Cover | 1 |
| 29***44 | Cab, Assembly, Full, Low Roof | 1 |
| 29***45 | Frame, Wa, Painted And Sealed | 1 |
B2-2-2 Canopy, Low Roof, Glazing And Sidemesh
| 13***3D | Nut, Lock M5 | 3 |
| 14***1Z | Washer, 2 Ba | 3 |
| 24***11 | Grommet, Black, Blind | 6 |
B2-3-2 Cab Partial, Low Roof, Glazing And Vinyl Door
| 13***3D | Nut, Lock M5 | 3 |
| 14***1D | Washer, Plain 2ba | 3 |
| 24***11 | Grommet, Black, Blind | 6 |
B2-2-10 Front Screen/Wiper, Std Canopy
| 33***73 | Bottle, Washer, 145mm Wide | 1 |
| 33***91 | Plate, Clamp,Rooflining | 1 |
| 33***23 | Panel, Rooflining,Canopy, Blank | 1 |
B2-13-1 Mud Guard, Front, Optional
| 13***9Z | Bolt, M10 X 35 | 4 |
| 13***3Z | Nut, Lock, M10 | 4 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 8 |
B2-2-30 Glass Opening, Cab Rear, Standard Roof
| 13***5D | Setscrew, M6 X 20mm Long | 4 |
| 13***3D | Nut, Lock M5 | 2 |
| 13***1D | Nut, Plain | 2 |
B3-4-2 Indicator, Boom Angle
| 13***7D | Setscrew, M8x25 | 2 |
| 13***8D | Setscrew, M8 X 30mm | 2 |
| 13***6D | Bolt, M8x70 | 1 |
B3-2-1 Boom, Pivot Pin Location
| 13***7D | Bolt, M10 X 75mm | 5 |
| 13***9D | Bolt | 3 |
| 13***0D | Bolt | 2 |
B3-1-1 Boom
| 29***57 | Washer, Thrust | 2 |
| 29***65 | G.A., Lift End Ga-5 Meter, Teletruk 3.5t | 1 |
| 33***13 | Boom, Inner,3.0t Hl; Superseded By 33***20 See San22537 | 1 |
B3-4-1 Indicator, Boom Angle
| 13***8Z | Screw, M8x30 | 2 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 3 |
B3-3-1 Pads, Boom Wear
| 13***9D | Setscrew, M10 X 35mm Long | 4 |
| 13***7D | Bolt | 12 |
| 13***3D | Nut, Self Lock M10 | 1 |
B3-5-1 Stop, Boom End
| 13***9D | Bolt, M10 X 35mm Long | 2 |
| 13***1D | Nut | 1 |
| 14***8D | Washer, M10 | 2 |
B5-1-20 Labels, Buy British
| 81***02 | Label, Buy British, 73 X 95mm | 1 |
B5-1-10 Decals, Noise
| 81***08 | Label, Ear Protection | 1 |
| 81***28 | Label, Sound Pressure Level, Internal 103lwa | 1 |
| 81***29 | Label, Sound Pressure, 104db Lwa | 1 |
B5-1-1 Decals, Machine
| 13***1D | Nut, Plain M5 | 2 |
| 13***3Z | Nut, Self Lock, M6 | 3 |
| 14***5D | Washer | 2 |
B5-3-1 Paints
| 42***01 | Thinners, 5 Litres | 0 |
| 42***01 | Paint, Undercoat Grey, 5 Lts | 0 |
| 42***02 | Paint, Undercoat Grey, 1 Lts | 0 |
B5-2-5 Hammer, Emergency Glass Breaking
| 14***1Z | Screw, Self Tapping | 2 |
| 26***78 | Hammer, Emergency, Glass Breaker; Supercedes 69***88, San 12499 | 1 |
| 26***79 | Holder, Hammer | 1 |
B5-1-15 Decals, Warning
| 81***52 | Label, Drain Daily | 1 |
| 81***87 | Decal, Tie Down (Chain) | 4 |
| 81***52 | Label, Battery, Isolator | 1 |
B5-10-1 Fire Extinguisher
| 15***81 | Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 10308 | 1 |
| 24***32 | Strap | 1 |
| 82***33 | Nut, Rivet,M5 Open Ended | 3 |
B5-2-1 Tool Kit
| 40***17 | Grease, Hp, 400g X 24 | 1 |
| 91***00 | Gun, Grease | 1 |
| 91***01 | Connector, Flexible | 1 |
C Electrics-Machine, Cab & Engine
C1-2-20 Lights, Road Rh Dip
| 70***01 | Lens, Indicator | 1 |
| 70***00 | Light, Head Assembly, Right Hand Dip | 2 |
| 70***01 | Lens, Assembly, Headlight | 1 |
C1-1-10 Harnesses, Road Lights, Partial Road Lights, Cab
| 13***1D | Setscrew, M5 X 12mm Long | 5 |
| 13***3D | Screw, M5x16 | 2 |
| 13***3D | Nut, Lock M5 | 4 |
C1-9-1 Alarm 87db(A), Reverse, White Noise
| 13***5D | Setscrew, M8x20 | 1 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***1D | Washer, 1/4" Medium | 2 |
C1-10-10 Indicator, Safe Load Lmi, With Extension Cut-Off
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 2 |
| 13***5D | Setscrew, M10 X 20 | 2 |
| 13***7Z | Bolt, M8 X75mm Long | 2 |
C1-1-1 Harnesses, Cab
| 14***02 | Screw, No 8x1/2" | 3 |
| 24***11 | Grommet | 2 |
| 33***00 | Plate, Bulkhead, Cab Harness; Superseded By 33***64 See San 25322 | 1 |
C1-6-1 Horn, Single Tone
| 13***4Z | Bolt, M10x60 | 1 |
| 13***3Z | Nut, Lock, M10 | 1 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 2 |
C1-10-1 Indicator, Safe Load Lmi
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
C1-4-1 Battery And Leads
| 13***8D | Screw, M5x30 | 2 |
| 13***7D | Setscrew, M8x25 | 2 |
| 13***3D | Nut, Lock M5 | 3 |
C1-2-1 Light, Working
| 12***05 | Bracket | 3 |
| 13***07 | Bolt | 2 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
C1-5-1 Fuse Link Box
| 71***00 | Box, Fuse Link, 5-Way; Replaced By 71***00, See San09823 | 1 |
| 71***30 | Fuse, 30 Amp | 2 |
| 71***40 | Fuse, 40 Amp | 1 |
C1-1-20 Harnesses, Mainframe
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 13***5D | Setscrew, M8x20 | 1 |
| 14***7D | Washer, M8 Plain | 1 |
C1-2-50 Lights, Rear
| 13***5D | Setscrew, M8x20 | 10 |
| 14***7D | Washer, M8 Plain | 10 |
| 14***7D | Washer, M8 Spring | 10 |
C1-2-40 Lights, Headlamp Mounting
| 13***7D | Setscrew, M8x25 | 4 |
| 14***7D | Washer, M8 Plain | 4 |
| 14***7D | Washer, M8 Spring | 4 |
C1-17-1 Ignition, Keypad
| 13***1Z | Setscrew, M6 X 12mm Long | 1 |
| 13***7Z | Screw, M6 X 25mm Long | 4 |
| 13***3Z | Nut, Self Lock, M6 | 5 |
C1-3-20 Beacon, Mounting, Low Level Hazard, Rotating Amber And Strobe Xenon
| 13***1Z | Nut | 1 |
| 14***9Z | Washer | 1 |
| 14***9Z | Washer, Spring M12; Replaces 60***09, San 13190, If Fitted. Item 12 Reduced In Length. Spring Washer Not Required With Shorter Capscrew, Washer, Spring M12; Replaces 60***09, San 13190 | 1 |
C1-3-1 Beacon, Hazard, Rotating, Amber
| 70***01 | Bulb, 12v 55w, Halogen | 1 |
| 70***00 | Beacon, Amber, 12v | 1 |
| 70***01 | Lens, Amber | 1 |
C1-3-10 Beacon, Hazard, Strobe, Xenon
| 70***01 | Lens, Amber | 1 |
| 70***02 | Lens, Fresnel | 1 |
| 70***00 | Beacon, Xenon Strobe, 12v | 1 |
C1-2-30 Lights, Road Lh Dip
| 70***00 | Light, Head Assembly, Left Hand Dip | 2 |
| 70***01 | Lens, Indicator | 1 |
| 70***02 | Lens, Assembly, Headlight, Lh Dip | 1 |
C1-9-10 Alarm 90db(A), Reverse, Optional
| 13***5D | Setscrew, M8x20 | 1 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***1D | Washer, 1/4" Medium | 2 |
C1-2-10 Light, Partial Road Lights, Front Flasher/Sidelight
| 13***7D | Screw, M6 X 25mm | 4 |
| 14***6D | Washer, M6 Plain | 4 |
| 14***6D | Washer, Spring, M6 | 4 |
C2-5-1 Alternator Mountings
| 02***28 | Screw | 1 |
| 02***78 | Nut | 1 |
| 02***51 | Washer | 1 |
C2-3-1 Motor, Starter
| 71***00 | Motor, Starter, 12v | 1 |
| 71***02 | Solenoid | 1 |
| 71***06 | Holder, Brush | 1 |
C2-1-1 Electrical Equipment, Hr Build
| 02***01 | Washer | 1 |
| 70***21 | Switch, Vacuum Pressure | 1 |
| 70***34 | Sensor, Water Temperature | 1 |
C2-4-1 Alternator
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
| 13***8D | Nut, M5 Standard Flanged | 1 |
| 13***8D | Nut, M6 Standard Flanged | 1 |
C2-5-2 Alternator Mountings
| 02***53 | Lever, Alternator Adjusting | 1 |
| 02***76 | Screw | 1 |
| 02***78 | Nut | 1 |
C3-4-1 Wash/Wipe, Front/Rear Screen, Standard And Low Cab
| 13***3Z | Screw; Replaces 69***21 | 2 |
| 13***5D | Setscrew, M6 X 20mm Long | 1 |
| 13***3Z | Nut | 2 |
C3-3-1 Cab Electrics, Switches,Fuses, Relays Incl.Ecu Controller
| 12***69 | Clip, 'S'; Replaced By 12***13, See San07976 | 2 |
| 13***1D | Setscrew, M5 X 12mm Long | 5 |
| 13***7D | Setscrew M5x25 | 2 |
C3-2-1 Switches, Column
| 13***10 | Capscrew | 2 |
| 13***16 | Screw | 2 |
| 70***00 | Switch, Column, F-N-R | 1 |
C3-11-1 Face Level Fan Kit
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
| 71***06 | Fuse, 15 Amp, Fuse, 15 Amp; C3 - Thermostart. On Fastrac 185ti From M636--- - Provides Ether Start Circuit Protection. | 1 |
C3-12-1 Radio Installation
| 13***5D | Setscrew, M8x20 | 3 |
| 14***7D | Washer, M8 Plain | 3 |
| 14***7D | Washer, M8 Spring | 3 |
C3-1-1 Electrics, Footbrake Switch
| 13***2D | Nut, Thin 1/2in Unf | 1 |
| 70***66 | Switch, Footbrake, White Top | 1 |
C3-10-1 Light, Cab Interior
| 14***5Z | Washer, M5; Replaces 69***59 | 2 |
| 14***02 | Screw, No.10 X 1/2" Long | 2 |
| 29***28 | Bracket, Interior Light, (No Roof Liner) | 1 |
C3-6-1 Heater, Installation
| 13***3Z | Screw, M8 X 16 | 1 |
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
D Controls-Machine, Engine & Steering
D1-3-1 Controls, Twin Pedal Mounting, Forward And Reverse It Build Only
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***8Z | Screw, M8x30 | 4 |
| 13***2Z | Nut, M12 | 1 |
D1-2-1 Controls, Loader, With 4 Spool Aux
| 12***02 | Joint, Ball, M8 Right Hand | 1 |
| 12***43 | Knob, Loader Control, With Switches | 1 |
| 13***8D | Screw, M5x30 | 1 |
D1-2-10 Controls, Loader, With 5 Spool Aux
| 12***02 | Joint, Ball, M8 Right Hand | 1 |
| 12***43 | Knob, Loader Control, With Switches | 1 |
| 13***8D | Screw, M5x30 | 1 |
D2-1-1 Controls, Throttle
| 13***3D | Setscrew | 2 |
| 13***5D | Setscrew, M8x20 | 1 |
| 13***2D | Nut, Thin | 1 |
D3-1-1 Steering Column, Fixed
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***0Z | Bolt, M8x40 | 1 |
| 13***4Z | Bolt, M8 X 60 | 2 |
E Hydraulics & Air Including, Steering
E1-5-1 Circuit, Oil Cooler Hydraulic
| 22***13 | Clip, Jubilee; Replaces Khj0336 | 4 |
| 30***99 | Cooler, Hydraulic Oil | 1 |
| 63***47 | Hose | 1 |
E1-1-1 Circuit, Neutral
| 13***0D | Bolt, M8x100 | 2 |
| 14***7D | Washer, M8 Plain | 4 |
| 14***7D | Washer, M8 Spring | 4 |
E1-8-1 Circuit, Lift & Extension
| 13***9Z | Setscrew, M8x35 | 7 |
| 13***2Z | Bolt | 1 |
| 14***7Z | Washer, Spring | 8 |
E1-7-10 Circuit, Boom, Sideshift, 4/5 Spool, With Side Tray
| 13***8D | Setscrew, M8 X 30mm | 3 |
| 13***9D | Setscrew, M8x35 | 3 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
E1-10-1 Circuit, 1st Auxiliary, 4 & 5 Spool With Side Tray
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 4 |
| 13***5D | Setscrew, M8x20 | 2 |
| 13***7D | Setscrew, M8x25 | 4 |
E1-10-10 Circuit, 2nd Auxiliary, 5 Spool
| 13***7D | Setscrew, M8x25 | 4 |
| 13***8D | Setscrew, M8 X 30mm | 3 |
| 13***3D | Nut, Self Lock M8 | 8 |
E1-2-1 Circuit, Inching Valve, Transmission
| 13***1D | Bolt, M6x45mm Long | 2 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***6D | Washer, M6 Plain | 4 |
E1-4-1 Circuit, Drive Motors
| 16***54 | Adapter, 1/2bsp X 3/4 Sae | 1 |
| 16***59 | Adaptor, 3/4", Includes O-Ring 17***05 | 4 |
| 24***08 | O Ring | 3 |
E1-3-1 Circuit, Steering
| 13***4Z | Bolt, M10x60 | 2 |
| 13***2Z | Nut | 2 |
| 13***1Z | Nut | 2 |
E1-7-1 Circuit, Boom, 3/4 Spool Side Tray, 5 Spool Side/Top Tray
| 13***8D | Setscrew, M8 X 30mm | 3 |
| 13***9D | Setscrew, M8x35 | 3 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
E1-9-1 Circuit, Tilt & Compensation, 4 & 5 Spool
| 13***8Z | Screw, M6 X 30mm Long | 1 |
| 13***9Z | Setscrew, M8x35 | 2 |
| 14***7Z | Washer, Spring | 2 |
E2-5-1 Pump, Hydrostatic Assembly, Pump Identification No. 521 061
| 20***02 | Plug | 2 |
| 20***06 | Plug | 1 |
| 20***24 | Bearing | 1 |
E2-2-10 Motor Drive 2wd, Components (Poclain)
| 20***50 | Motor, Hydraulic, 680cc | 1 |
| 20***92 | Spring, Distributor | 6 |
| 20***92 | Screw, Bolt, M6 X 10 Ci. 8.8 | 4 |
E2-1-10 Motor Drive, Speed Reduction Kit, Option
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 10 |
| 13***5Z | Bolt | 4 |
| 13***7Z | Screw, Hexagon M8 X 25 | 1 |
E2-10-1 Pump, Tandem, Auxiliary
| 20***87 | Pump, Assembly,Tandem, Hydraulic | 1 |
| 20***70 | Plug, 7/8 Unf | 1 |
| 20***71 | Valve, Relief, Assembly; Superseded By 20/95***20 See San 22526 - Valve, Assembly Not Available As A Seperate Part. | 1 |
E2-2-20 Guard, Front Wheel Motors, (See Ti 3/068)
| 13***8D | Bolt, M6 X 30 | 4 |
| 13***3D | Nut, M6 Lock | 4 |
| 14***6D | Washer, M6 Plain | 8 |
E2-4-1 Pump, Main Hydraulic, Fittings & Adaptors
| 13***8Z | Bolt | 8 |
| 13***2D | Setscrew | 8 |
| 13***7Z | Screw | 2 |
E2-2-1 Motor Drive 2wd, Components (Rexroth)
| 13***05 | Capscrew, M8 X 20 | 24 |
| 13***11 | Capscrew | 8 |
| 20***16 | Spring | 9 |
E2-1-1 Motor Drive, Installation, Includes Fittings
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 4 |
| 13***4Z | Bolt, M16x60 | 20 |
| 13***3Z | Nut, M16 | 20 |
E3-9-2 Valve, Components, 5 Spool Only
| 25***69 | Valve, Section | 1 |
| 25***63 | Valve, Section; Supercedes 25/40***01, San 13954 | 1 |
| 25***01 | Kit, Solenoid | 1 |
E3-10-2 Valve, Brake
| 25***33 | Kit, Seal | 1 |
| 25***55 | Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace | 1 |
| 25***97 | Valve, Solenoid | 1 |
E3-1-1 Lubricants & Filters
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 32***02 | Kit-Element, Fuel Filter, Short | 1 |
| 32***00 | Strainer, Suction | 1 |
E3-9-1 Valve, Components, 3 And 4 Spool Only
| 25***63 | Valve, Section; Supercedes 25/40***01, San 13954 | 1 |
| 25***01 | Kit, Solenoid | 1 |
| 25***01 | Valve, Section | 1 |
E3-11-1 Valve, Solenoid, Lmi Cut-Off
| 25***47 | Coil, 12v | 1 |
| 25***20 | Valve, Solenoid Assembly | 1 |
| 25***03 | Valve, Assembly, Cartridge | 1 |
E3-10-1 Valve, Brake
| 25***02 | Kit-Seal | 1 |
| 25***33 | Kit, Seal | 1 |
| 25***55 | Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace | 1 |
E3-50-1 Valve, Flow Divider
| 13***2D | Bolt | 4 |
| 13***3D | Screw, M5x16 | 1 |
| 13***7D | Setscrew, M10 X 25mm Long | 1 |
E3-2-1 Valve, Control, 4 Spool
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 1 |
| 13***8Z | Bolt, M10x80 | 2 |
| 13***3Z | Nut | 2 |
E3-50-10 Valve, Flow Divider
| 13***3D | Screw, M5x16 | 1 |
| 13***7D | Setscrew, M10 X 25mm Long | 1 |
| 13***0D | Bolt | 1 |
E3-3-1 Valve, Control, 5 Spool
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 1 |
| 13***8Z | Bolt, M10x80 | 2 |
| 13***3Z | Nut, Lock, M10 | 3 |
E3-4-1 Valve, Unloader
| 17***02 | Plug | 1 |
| 25***99 | Valve, Unloader | 1 |
| 25***21 | Kit, Seal | 1 |
E3-30-1 Valve, Steering
| 35***00 | Valve, Steering | 1 |
E4-2-1 Ram, Extension
| 25***00 | Cartridge, Counter Balance; Replaces 25/20***00 | 1 |
| 33***73 | Kit, Seal | 1 |
| 55***51 | Ram, Extension, Assembly | 1 |
E4-4-11 Ram, Tilt
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 25***00 | Cartridge, Counter Balance | 1 |
| 25***02 | Kit-Seal, Cartridge | 1 |
E4-4-10 Ram, Tilt
| 57***71 | Ram, Tilt, Assembly | 1 |
| 99***02 | Kit, Seal, 50mm Rod X 80mm Cyl | 1 |
E4-3-1 Ram, Displacement
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 55***58 | Ram, Compensating, Assembly | 1 |
| 80***85 | Bearing | 1 |
E4-1-2 Ram,Lift
| 33***91 | Ram, Lift, Assembly | 1 |
| 99***05 | Kit-Seal, 70mm Cyl X 50mm Rod, Metric Rams | 1 |
E4-1-3 Ram,Lift
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 33***12 | Cartridge, Counterbalance | 1 |
| 56***69 | Ram, Lift | 2 |
E4-4-1 Ram, Tilt
| 57***64 | Ram, Tilt, Assembly; Superseded By 57***71 See San 22533 | 2 |
| 99***02 | Kit, Seal, 50mm Rod X 80mm Cyl | 1 |
E4-1-1 Ram, Lift
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 25***69 | Cartridge | 1 |
| 33***97 | Kit-Seal, 110mm X 60mm Dia | 1 |
F Axles, Wheels & Transmission
F2-4-1 Power Track Rod
| 44***05 | Ram, Power Trackrod | 1 |
| 90***64 | Circlip | 1 |
| 99***70 | Cylinder, Assembly; San 22296.Cwe To 44***05.P Gamble 14/04/06, Ref Rob Salter & Ognibene | 1 |
F2-1-10 Axle, Assembly, Rear 2wd, 440/30000
| 14***2Z | Washer, M20 | 2 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 14***07 | Nipple, Grease, 45 Deg. Angle | 2 |
F2-1-1 Axle, Installation, Rear, 440/30000
| 13***7Z | Bolt | 4 |
| 13***3Z | Nut, M12 | 4 |
| 13***5D | Nut, Slotted M20 | 2 |
F2-3-1 Hub And Components, Lh And Rh
| 44***02 | Flange, Wheel | 1 |
| 44***03 | Cover | 1 |
| 45***00 | Stub | 1 |
F3-3-1 Wheel & Tyre Assy, Foam Filled,Solideal, 27x10-12 Front, 23x9-10 Rear
| 33***70 | Wheel, Assembly 27 X 10-12, Front,Foam Filled; Superseded By 33***86 See San 21235 | 2 |
| 33***71 | Wheel, Assembly 23 X 9-10, Rear,Foam Filled | 2 |
| 41***61 | Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 21235 | 1 |
F3-2-1 Wheel & Tyre Assy, Pneumatic,Solideal, 27x10-12 Front,23x9-18 Rear
| 33***25 | Wheel, Assembly 27 X 10-12, Front,Pneumatic; Superseded By 33***81 See San 21235 | 2 |
| 33***26 | Wheel, Assembly 23 X 9-10, Rear,Pneumatic | 2 |
| 41***61 | Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 21235 | 1 |
F3-4-9 Wheel & Tyre Assy, Pneumatic,Michelin, 250/75 R12 Front,6.50 R10 Rear
| 33***79 | Wheel, Assembly 250/75 R12, Front,Pneumatic | 2 |
| 33***61 | Wheel, Assembly 6.50 R10, Front,Pneumatic | 2 |
| 41***62 | Rim, Wheel 6.5f-10, 4-Piece | 1 |
F3-4-3 Wheel & Tyre Assy, Pneumatic,Michelin, 250/75 R12 Front,225/75 R10 Rear
| 33***03 | Wheel, Assembly 250/75 R12, Front,Pneumatic; Superseded By 33***79 See San 21235 | 2 |
| 33***10 | Wheel, Assembly 225/75 R10, Rear,Pneumatic | 2 |
| 41***61 | Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 21235 | 1 |
F3-1-1 Wheel & Tyre Assy, Solid,Watts, 27x10-12 Front, 23x9-10 Rear
| 33***34 | Wheel, Assembly 27 X 10-12, Front,Solid; Superseded By 33***82 See San 21235 | 2 |
| 33***37 | Wheel, Assembly 23 X 9-10, Rear,Solid | 2 |
| 41***60 | Rim, Wheel, 8.0g-12; Superseded By 41/94***57 See San 21235 | 1 |
G Brakes
G1-1-10 Circuit, Brake Valve 2wd
| 13***6D | Bolt, M6x70 | 2 |
| 13***3D | Nut, M6 Lock | 2 |
| 14***6D | Washer, M6 Plain | 4 |
G1-4-1 Control Pedal, Brake, Tcr Build (Torque Convertor Response)
| 13***8D | Screw, 1/2" Unf 11/4" Long | 2 |
| 13***5D | Screw, M5x20 | 2 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
G1-1-1 Circuit, Brake Valve 2wd
| 13***7D | Bolt, M8 X 75mm Long | 2 |
| 13***8D | Bolt, M8 X 80mm | 1 |
| 13***3D | Nut, Self Lock M8 | 2 |
M Engine 404c-22t Tier 2, Hr Build
M1-1-1 Engine, Complete, Hr Build
| 01***46 | Engine, 404c-22t Complete, Turbocharged,44.7kw | 1 |
| 01***82 | Engine, Complete 404c-22t, Turbo 65 Amp | 1 |
| 01***85 | Engine, Complete 404c-22t; Will Replace 01/14***82, But With 32/92***65 +, 64***87,/52188 2.5/3t 64***90,/51191 3.5t | 1 |
M1-8-1 Engine Mountings
| 12***53 | Washer, Rebound | 4 |
| 13***8D | Setscrew, M10 X 30 | 8 |
| 13***9D | Screw, M12x35mm Long | 4 |
M1-5-1 Fans, Pulleys, & Fan Belt, Hr Build
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
| 02***68 | Key | 1 |
| 02***78 | Nut | 1 |
M1-6-2 Timing Levers, Arms & Springs, Hr Build
| 02***96 | Nut | 1 |
| 02***07 | Circlip | 1 |
| 02***11 | Pin | 1 |
M1-4-1 Crankshaft, Bearings, Pistons & Con-Rods, Hr Build
| 02***42 | Key | 1 |
| 02***16 | Gear | 1 |
| 02***23 | Washer, Thrust | 2 |
M1-6-1 Timing Case, Camshaft & Gears, Hr Build
| 02***68 | Key | 1 |
| 02***78 | Nut | 3 |
| 02***79 | O Ring | 1 |
M1-3-1 Block Assembly, Hr Build
| 02***07 | Plug, 8.4mm | 5 |
| 02***13 | Bearing | 1 |
| 02***17 | Dowel | 2 |
M1-7-1 Flywheel & Housing
| 02***18 | Dowel | 2 |
| 02***75 | Bolt | 6 |
| 02***48 | Flywheel | 1 |
M2-3-1 Rocker Cover, Hr Build
| 02***73 | Breather, Gauze | 1 |
| 02***78 | Seal | 1 |
| 02***55 | Cap, Engine Oil Filler | 1 |
M2-4-1 Lifting Plates, Engine, Hr Build
| 02***24 | Washer | 2 |
| 02***43 | Plate, Engine Lifting | 2 |
| 82***25 | Screw | 2 |
M2-1-1 Cylinder Head, Hr Build
| 02***02 | Plug, D=25 | 5 |
| 02***22 | Stud | 1 |
| 02***42 | Seal, Inlet Valve | 4 |
M2-2-1 Rocker Assembly, Push Rods & Tappets, Hr Build
| 02***67 | Screw, Adjusting | 8 |
| 02***68 | Nut | 8 |
| 02***71 | Tappet | 8 |
M3-2-1 Manifold, Exhaust, Hr Build
| 02***78 | Nut | 4 |
| 02***82 | Gasket, Exhaust Manifold | 1 |
| 02***84 | Screw | 4 |
M3-4-2 Exhaust System, Catalytic Converter, Optional Hr Build
| 02***38 | Gasket | 1 |
| 12***45 | Spacer | 2 |
| 13***7D | Setscrew, M8x25 | 4 |
M3-4-1 Exhaust System, Hr Build
| 02***38 | Gasket | 1 |
| 12***45 | Spacer | 2 |
| 13***7D | Setscrew, M8x25 | 4 |
M3-1-1 Manifold, Induction, Hr Build
| 02***76 | Screw | 2 |
| 02***48 | Pipe, Air Induction | 1 |
| 02***49 | Gasket | 1 |
M3-3-1 Filter, Air, Hr Build
| 13***8D | Setscrew, M8 X 30mm | 3 |
| 13***3D | Nut, Self Lock M8 | 6 |
| 14***7D | Washer, M8 Plain | 5 |
M4-1-2 Pump, Water, Hr Build
| 02***96 | Nut | 1 |
| 02***80 | Pump, Water Assembly | 1 |
| 02***36 | Gasket | 1 |
M4-3-1 Radiator, Fittings & Mountings
| 13***5D | Setscrew, M6 X 20mm Long | 4 |
| 13***5D | Setscrew, M8x20 | 4 |
| 13***8D | Setscrew, M8 X 30mm | 5 |
M4-3-2 Radiator Cowling, Soundproofing
| 33***62 | Panel, Soundproofing, Radiator Top Cover | 1 |
| 33***39 | Panel, Cowl S'Proof Lh Side, Self Adhesive | 1 |
| 33***41 | Panel, Cowl S'Proof Rh Side, Self Adhesive | 1 |
M4-4-1 Radiator & Hoses, Top Fill
| 13***5D | Screw, M5x20 | 2 |
| 13***8D | Bolt, M6 X 30 | 2 |
| 13***3D | Nut, Lock M5 | 2 |
M4-2-1 Thermostat, Housing, Inlet & Outlet, Hr Build
| 02***96 | Nut | 2 |
| 02***43 | Gasket | 1 |
| 02***44 | Connector, Water Outlet | 1 |
M4-2-2 Thermostat, Housing, Inlet & Outlet, Hr Build
| 02***96 | Nut | 2 |
| 02***89 | Plug, D=30mm | 3 |
| 02***43 | Gasket | 1 |
M4-1-1 Pump, Water, Hr Build
| 02***96 | Nut | 3 |
| 02***88 | Screw | 4 |
| 02***89 | Plug, D=30mm | 1 |
M4-1-30 Pump,Water, Repair Kit, Ref Ti 3/055
| 02***43 | Gasket | 1 |
| 02***55 | Kit-Gasket | 1 |
| 02***78 | Housing, Thermostat | 1 |
M5-5-2 Filter, Oil & Cooler, Hr Build
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 02***16 | Clip, 'P' | 1 |
| 02***95 | Cooler, Engine Oil | 1 |
M5-4-1 Oil Leak-Off Pipe, Hr Build
| 02***28 | Bolt, Banjo | 1 |
| 02***59 | Washer | 4 |
| 02***97 | Adapter, Banjo | 1 |
M5-2-1 Pump, Oil, & Relief Valve, Hr Build
| 02***07 | Spring | 1 |
| 02***08 | Dowel | 3 |
| 02***12 | Bush | 3 |
M5-1-1 Sump, Oil, Hr Build
| 02***02 | Screw | 2 |
| 02***72 | Bolt | 1 |
| 02***97 | Screw | 30 |
M5-5-1 Oil Cooler, Hr Build
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 02***49 | Seal | 1 |
| 02***16 | Clip, 'P' | 1 |
M6-3-2 Fuel System
| 13***6D | Bolt, M10 X 70mm Long | 2 |
| 13***3D | Nut, Self Lock M10 | 2 |
| 14***8D | Washer, M10 | 4 |
M6-4-1 Filter, Fuel
| 20***04 | Bowl, Glass | 1 |
| 20***06 | Seal | 1 |
| 20***07 | Bolt, Centre | 1 |
M6-5-1 Pump, Fuel Lift
| 02***69 | O Ring | 1 |
| 02***92 | Screw, M6x16 | 2 |
| 17***00 | Pump, Fuel Lift | 1 |
M6-3-1 Fuel System
| 13***6D | Bolt, M10 X 70mm Long | 2 |
| 13***3D | Nut, Self Lock M10 | 2 |
| 14***8D | Washer, M10 | 4 |
M6-4-2 Filter, Fuel Sediment
| 29***73 | G.A., 35 D Fuel System, Teletruk 3.5t | 1 |
| 32***02 | Ring, Retaining | 1 |
| 32***03 | Seal, Dust | 1 |
M6-2-1 Injectors, Fuel, & Injection Pipes, Hr Build
| 02***96 | Nut | 3 |
| 02***14 | Damper | 6 |
| 02***04 | Washer, Copper | 1 |
M6-1-1 Pump, Fuel Injection, & Shut-Off Solenoid, Hr Build
| 02***78 | Nut | 3 |
| 02***01 | Washer | 2 |
| 02***08 | Washer | 2 |
M7-2-1 Turbocharger, Pipework & Mounting, Hr Build
| 02***09 | Gasket | 2 |
| 02***12 | Washer, Seal | 2 |
| 02***22 | Screw | 3 |
M7-1-1 Turbocharger, Hr Build
| 02***78 | Nut | 4 |
| 02***38 | Gasket | 1 |
| 02***44 | Washer | 4 |
M8-1-1 Gasket Sets, Hr Build
| 02***49 | Seal | 1 |
| 02***09 | Gasket | 3 |
| 02***79 | O Ring | 1 |
TLT 30D HL serial number reference
Locate the machine identification plate on the chassis frame or cab pillar. Verify the serial number against the sourced ranges to confirm parts applicability.
| Prefix | Identifies | Notes |
|---|---|---|
| 01176594-01176999 | JCB TLT 30D HL Teletruk parts applicability | |
| 01539000-01540934 | JCB TLT 30D HL Teletruk parts applicability |
Frequently asked questions
What engine does the JCB TLT 30D HL use?
The JCB TLT 30D HL is powered by a Kohler KDI2054TCR diesel engine producing 43 kW (58 hp).
What is the operating weight of the JCB TLT 30D HL?
The operating weight of the JCB TLT 30D HL is approximately 4.96 metric tons (10,935 lb).
What model replaced the JCB TLT 30D HL?
The JCB TLT 30D HL was succeeded by later generations of the Teletruk series, with specific successor models varying by region and configuration.
What TLT 30D HL owners discuss
What is the typical cause of front wheel locking or stalling in the JCB TLT30D 4x4 configuration?
The most common cause is damage to the wiring loom protecting the wheel speed sensor. The flexible convoluted conduit can crush the internal wires even if the exterior appears intact. This accounts for approximately 80% of faults in the 4x4 system. The speed sensor itself is the next likely failure point. Disconnecting the left-hand anti-slip valve solenoid can stop the locking behavior temporarily. Have your dealer verify the sensor and loom integrity before replacing components.
How does the hydraulic control character differ between new and older JCB TLT30D machines?
Newer machines exhibit very sensitive controls requiring minimal lever movement to initiate action, which can feel jerky or require higher engine revs to operate smoothly. Older machines with worn linkages and sloppy components often operate more smoothly at idle due to the slack in the system. Operators accustomed to older units may find the new machine's dexterity difficult to manage initially. This is a design characteristic of the newer hydraulic system rather than a fault.
What are the known issues with the Sauer Danfoss intelligent transmission controller?
The Sauer Danfoss controller may display a continuous red diagnostic LED indicating an internal error requiring controller replacement. Calibration via service master may restore function for a few minutes before the error returns. This suggests a fault within the control unit itself rather than the mechanical transmission. Verify the specific error code and controller status with your dealer.
What are the typical undercarriage and tire specifications for the JCB TLT30D HL?
The JCB TLT30D HL typically uses cushion tires. Front tire size is 27 x 10 x 12. Rear tire size is 23 x 9 x 10. The machine weighs approximately 4.96 tons. Capacity is 3,000 kg at the center of gravity, reducing to 1.5 tons at full forward reach and 2.5 tons at full lift height. Specifications vary by configuration and series.
What are the key electrical fault codes associated with intermittent no-drive conditions?
Intermittent no-drive conditions may present with fault codes P0642, P0505, P0504, and B155E. These codes often relate to sensor or controller communication issues. Check both SUSMIC controllers for fault codes; the red status light flashes in Morse code to indicate errors. One controller is located behind the footwell panel in the cab, and the other is under the cab in the engine bay where the seats bolted. Have your dealer verify the controller codes and sensor wiring.
What is the recommended maintenance interval for a low-hour JCB TLT30D?
The manufacturer recommends a maintenance interval of 500 hours. For machines with low annual usage (e.g., 125 hours per year), operators may question this interval due to HSE requirements mandating service in accordance with manufacturer instructions. Consult the original operation and maintenance manual for specific time-based or hour-based service triggers.
What should be checked when buying a used JCB TLT30D HL?
Verify the condition of the wheel speed sensor wiring loom in the 4x4 models, as crushed wires are a frequent failure point. Check the Sauer Danfoss transmission controller for internal error codes and ensure pedal calibration holds. Inspect the hydraulic system for jerky operation, which may indicate new machine sensitivity or worn components. Confirm the serial number range against the specific parts catalogue, as configurations vary between the 2000-2008 and 2017-2022 manufacturing periods. Have your dealer verify the transmission controller status and sensor wiring integrity.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb TLT 30D HL. Related factory variants of the same model family:
TLT 30D HLTLT 30D HLTLT-30D HLTLT 30D HL
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