Jcb TLT 30D
JCBagriculturalteletruk

Jcb TLT 30D

Maintenance schedule, common problems & OEM parts breakdown

The JCB TLT 30D is a diesel-powered compact telescopic forklift (telehandler) manufactured from 2000 to 2020. It features a nominal load capacity of 3,000 kg (3 t) at the center of gravity and a maximum lifting height of 4.0 to 4.1 m. The machine weighs approximately 4,960 to 5,100 kg (4.96 to 5.1 t) depending on configuration. It is powered by a JCB DieselMax 404D-22 engine. Configurations include 2WD and 4WD variants, with the TLT 30D High Lift (HL) offering extended reach capabilities. The TLT 30D succeeded earlier Teletruk models and was succeeded by the TLT 30G (LPG) and updated TLT 30D TCR models.

Across its production life, the TLT 30D evolved from Tier 2 to Tier 3 emissions standards, with engine specifications changing around serial number 892,817. The 4WD variant provides all-terrain traction for rough sites, while the HL version targets elevated stacking. In the used market, the TLT 30D is valued for its robust chassis, hydrostatic drive, and compatibility with Class III attachments via the Changezee quick-hitch system. Its long service intervals and accessible maintenance points make it a cost-effective alternative to conventional forklifts in construction and waste management sectors.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb TLT 30D specifications

Engine

ModelJCB 404 2.2T (Diesel); Kohler KDI2054TCR (LPG variant noted)
Gross Power37.3 kW (50 hp) @ 2600 rpm; 43 kW (57.6 hp) for LPG variant; 49.7 hp (Tier 3 spec)
Displacement2.2 L (134.3 cu in)
Cylinders4
Emissions TierTier 2 (SN the OEM part reference–the OEM part reference); Tier 3 (SN the OEM part reference onward)

Weights

Operating Weight4900 kg (10,802 lb) to 5100 kg (11,243 lb); 5089.3 kg (11,220 lb) for 4x4; 11860.9 lb (5379 kg) for High-Lift variant
Shipping WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport Length2840 mm (9.32 ft) to fork face; varies by boom position
Transport Width1397 mm (4.59 ft) over tires; 1400 mm (4.59 ft) standard
Transport Height2299 mm (7.55 ft) headroom; 2300 mm (7.55 ft) overall height
Wheelbase1780 mm (5.84 ft)
Ground Clearance192 mm (0.63 ft) to 200 mm (0.66 ft)
Turning Radius2997 mm (9.84 ft) outside tires

Performance

Travel Speed20 km/h (12.43 mph) to 20.1 km/h (12.5 mph)
Max Lift Height4000 mm (13.12 ft) standard; 4100 mm (13.45 ft) to 5150 mm (16.9 ft) for High-Lift variant
Max Lift Capacity3000 kg (6614 lb) at 500 mm load center
Max Load at Max Reach1247.4 kg (2750 lb) at 2390 mm (7.84 ft) reach
Gradeability25% to 30% laden/unladen

Service capacities (summary)

Fuel Tank90 L (23.8 gal)
Hydraulic System55 L (14.5 gal)
Engine Oil8.2 L (2.17 gal) up to SN892816; 10 L (2.64 gal) from SN892817
Cooling System5.5 L (1.45 gal) coolant; 11 L (2.9 gal) total mixture

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

TLT 30D fluids & capacities

SystemCapacityRecommended fluid
Engine Crankcase (with filter)8.2 litres (2.17 US gal) up to serial number the OEM part reference; 10 litres (2.64 US gal) from serial number the OEM part referenceJCB 10W/30 Multigrade SAE 10W/30 API CF4/SG (up to SN the OEM part reference); JCB Extreme Performance CH4/SJ (ACES E5-B3-A3) Engine Oil 15W/40 Turbo (from SN the OEM part reference)
Cooling System5.5 litres (1.45 US gal) coolant; 11 litres (2.91 US gal) total coolant mixtureJCB Universal Antifreeze/water mixture ASTM D3306-74
Fuel Tank90 litres (23.79 US gal)Diesel oil ASTM D975-66T
Hydraulic System and Tank55 litres (14.53 US gal)JCB 15W/40 Multigrade API CF4/SG or JCB 10W/30 Multigrade API CF4/SG
GreaseN/AJCB boom grease or JCB blue grease

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Jcb TLT 30D maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level.
  • Check hydraulic fluid level.
  • Check coolant level.
  • Inspect for fluid leaks.
  • Clean air intake and valve block guards.
Every 250 h
  • Replace engine oil and oil filter.
  • Replace fuel sediment filter.
  • Inspect hydraulic hoses and pipework.
  • Check battery electrolyte level.
  • Grease steering pivot points.
Every 500 h
  • Replace engine oil and oil filter.
  • Replace hydraulic oil filter.
  • Inspect drive belts for wear and tension.
  • Check brake fluid level.
  • Inspect undercarriage and tire condition.
Every 1,000 h
  • Replace engine oil and oil filter.
  • Replace fuel primary and secondary filters.
  • Inspect cooling system hoses and clamps.
  • Check transmission fluid level.
  • Inspect exhaust system for leaks.
Every 2,000 h
  • Replace engine oil and oil filter.
  • Replace hydraulic oil and return filter.
  • Inspect steering cylinder seals.
  • Check transmission and final drive oil levels.
  • Inspect telescopic boom guide rollers.

Servicing the TLT 30D beyond the schedule

Predictive Maintenance & Fluid Analysis

Monitor engine oil levels daily; the 404D-22 engine holds 8.2 litres (up to SN 892,816) or 10 litres (from SN 892,817). Use JCB 10W/30 or 15W/40 oil meeting API CF4/SG or CH4/SJ specs. Check hydraulic fluid level every 10 hours; the system holds 55 litres of JCB 15W/40 or 10W/30 hydraulic oil. Inspect coolant level weekly; the cooling system requires 5.5 litres of JCB Universal Antifreeze mixed with water to a total of 11 litres. Analyze hydraulic oil for contamination to prevent valve block failure.

Corrective & Common Repairs

Replace the fuel sediment filter every 250 hours to protect the 404D-22 injection system. Inspect hydraulic hoses and pipework for abrasion at the boom pivot points. Check battery terminals and electrolyte levels regularly. Grease steering pivot points every 250 hours to prevent binding. Inspect drive belts for wear and adjust tension to ensure proper hydraulic pump operation. Replace brake fluid if contamination is detected to maintain stopping power.

Overhaul & Rebuild Points

At 2,000 hours, replace hydraulic oil and the return filter to protect the hydrostatic transmission. Inspect steering cylinder seals for leaks. Check transmission and final drive oil levels; top up or replace if contaminated. Inspect telescopic boom guide rollers for wear to ensure smooth extension. Examine the engine bedplate and mounting bolts for tightness. Replace the fuel primary and secondary filters at 1,000 hours to maintain engine performance.

Seasonal & Environment Servicing

In cold weather, ensure the coolant mixture provides adequate freeze protection. Check the air intake protective guard for debris blockage, especially in dusty environments. Inspect the valve block protective guard to prevent hydraulic fluid contamination. In hot conditions, monitor engine temperature and clean the radiator fins. For rough terrain operation, inspect tires (2xSE/2SE) for cuts and pressure. Ensure the 4WD system engages properly for traction on uneven surfaces.

TLT 30D common service parts

Part numberPart
32/925694Element, Fuel FilterCheck fitment →
30/926046Filter, Air ConditioningCheck fitment →
32/917301Element, Air Filter MainCheck fitment →
02/100284Element, Oil Filter, Canister Type-ShortCheck fitment →
332/D0928Filter, ElementCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

TLT 30D fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0087Fuel rail pressure too lowClogged primary fuel filter, lift pump failure, or air leaks in the suction line.Replace primary fuel filter; verify lift pump primes at key-on; inspect suction line for air leaks.
P0191Fuel rail pressure sensor performanceErratic rail pressure readings due to sensor failure or wiring issues.Check filter age; test sensor 5V/ground supply; wiggle-test connector for intermittent faults.
P2201NOx sensor out of rangeCommon trigger for regeneration loops and DEF warnings due to sensor or exhaust leak issues.Inspect NOx sensor connector and harness; check for exhaust leaks upstream of the sensor.
P20EESCR NOx efficiency lowPoor SCR conversion, often caused by sensor issues, DEF injector crystals, or low DEF quality.Verify DEF is fresh 32.5% urea; inspect DEF injector for crystals; verify NOx sensor operation.
P1C54SCR inducement deratePower cut imposed by the ECU as a punishment for an unresolved emissions fault.Fix the root SCR/DEF code first; top off clean DEF; complete parked regeneration if required.
U029DLost NOx sensor communicationECU cannot communicate with NOx sensor A due to electrical or network faults.Check battery voltage; inspect NOx connector pins for damage; verify power, ground, and CAN continuity.
U0073CAN bus offModule network drop, often caused by battery/ground issues rather than a failed ECU.Load-test battery; clean ground points; inspect harness at articulation points for chafing.
E485AdBlue / DEF qualityDEF quality is out of the acceptable range for the system.Confirm DEF is 32.5% urea; replace contaminated DEF; check the quality sensor.
T135Transmission oil temperature highTransmission overheating warning due to low oil level or cooler blockage.Check oil level; clean cooler fins; allow machine to cool down before continued heavy work.
T072Output speed sensor no signalErratic shifting or limp gear mode due to a missing speed signal.Inspect speed sensor connector; check wiring integrity at articulation points.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

TLT 30D attachments & work tools

Standard Forks

The TLT 30D accepts common telehandler attachments such as pallet forks via its quick-hitch system. Forks are typically 1,200 mm in width for standard pallet handling tasks.

Buckets

The machine accepts buckets for material handling, including waste buckets for the dedicated Wastemaster range. These attachments allow the Teletruk to function as a compact loader or skid steer.

Lifting Hooks

Lifting hooks are compatible with the TLT 30D via the quick-hitch system for general lifting tasks. This capability supports the machine's role in replacing multiple machines on site.

Grapples

Grapples are listed as versatile attachments for the TLT 30D, particularly for the waste and recycling sector. They enable the machine to handle diverse material types in demanding environments.

Coupler System

The machine uses the JCB Changezee quick-hitch system for attachment changes. Switching between attachments can be done in under 30 seconds from inside the cab.

Hydraulic Kit

The Changezee system is hydraulic, allowing attachment changes from the cab. The hydraulic system capacity is 55 litres, utilizing JCB 15W/40 Multigrade API CF4/SG or JCB 10W/30 Multigrade API CF4/SG.

Wastemaster Configuration

Wastemaster models are available on the TLT 30D 4x4 and TLT 30D TCR variants. These include an air intake protective guard, valve block protective guard, hi-vis counterweight chevrons, and distinctive Wastemaster branding.

High Lift Configuration

The TLT 30D High Lift variant is engineered for operations demanding extra reach and elevated loading tasks. It features advanced high-lift capabilities compared to standard models.

Guarding Options

Standard configurations include a protective canopy and front guard. Wastemaster variants add specific air intake and valve block guards to prevent debris entry.

All TLT 30D assemblies by section

Every catalogued assembly group for the Jcb TLT 30D. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

A Attachments, S
A1-6-1 Shovel Big Bag, Fem Class 2, Quick Release Manual
25***58Valve, Assembly1
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
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A1-3-1 Shovel Gp, Fem Class 3, Quick Release Manual
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
33***72Nut, Toeplate5
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A1-1-1 Shovel Gp, Fork Mounted, 1300mm Wide
33***24Bar, Retainer2
33***25Clip2
98***63Shovel, Gp 1300mm Wide, Fork Mounted1
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A1-7-1 Shovel Big Bag, Fem Class 3, Quick Release Manual
25***58Valve, Assembly1
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
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A1-5-1 Shovel High Tip, Fem Class 3, Quick Release Manual
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
33***72Nut, Toeplate5
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A1-4-1 Shovel Multi Grab, Fem Class 3, Quick Release Manual
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
33***72Nut, Toeplate5
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A1-2-1 Shovel Gp, Fem Class 2, Quick Release Manual
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
33***72Nut, Toeplate5
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A3-2-1 Fork, Industrial Class Ii
51***02Fork, Assembly, 900mm, Class 2a1
51***03Fork, Assembly, 1067mm, Class 2a1
51***04Fork, Assembly, 1200mm, Class 2a1
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A3-1-1 Carriage, Fork, Industrial Class Ii, Without Attachment Mounting Holes
13***0ZBolt, M10 X 1002
13***6DBolt2
13***1ZNut1
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A3-31-1 Carriage 331/60798, Quick Detach Lamy, Forks
A3-8-1 Carriage, Sideshift, Hook On, Cascade Ref Type 55f
29***77G.A.1
51***34Carriage, Sideshift Assembly, 1100mm Wide; Replaces 51***111
61***00Hose, 3/8"Bsp X 775mm2
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A3-1-20 Carriage, Fork, Industrial Class Iii, 900mm Wide
13***0ZBolt, M10 X 1002
13***6ZBolt, M16 X 70mm2
13***1ZNut1
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A3-50-2 Skip, Volume 1.5 Cu.M, 3mm Thick
13***1ZNut2
33***49Bar1
33***52Bar1
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A3-2-5 Fork, Industrial Class Iii
33***14Fork, Assembly,900mm, Class 3a1
33***15Fork, Assembly,1000mm, Class 3a1
33***19Fork, Assembly,1067mm, Class 3a1
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A3-3-10 Load Back Guard, Std And Quick Detach
13***0DSetscrew, M16 X 40mm4
14***1DWasher, M164
33***56Guard, Load, Standard Height; Superseded By 33***24 See San 225451
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A3-8-10 Carriage, Sideshift, Hook On, Cascade Ref Type 65f
29***14G.A, Sideshift Hook On, Teletruk1
33***00Carriage, Sideshift Hook On, Assembly1
33***31Bearing, Upper2
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A3-15-1 Carriage Pivot Pin, Single Pin System
13***1DBolt, M10 X110mm2
13***1DNut, M104
13***1DScrew, Caphead M10x452
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A3-4-10 Shovel, Quick Detach, Class Iii
13***1ZNut5
13***2ZNut, M82
14***04Chain2
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A3-8-5 Carriage, Sideshift, Hook On, Cascade Ref Type 60e
33***68Carriage, Sideshift, Hook On1
54***17Capscrew, M16 X 40mm Long4
54***08Washer4
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A3-50-3 Skip, Volume 1.1 Cu.M, 5mm Thick
13***1ZNut2
33***49Bar1
33***52Bar1
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A3-1-10 Carriage, Fork, Industrial Class Iii, 1200mm Wide
13***0ZBolt, M10 X 1002
13***6DBolt2
13***1ZNut1
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A3-4-1 Shovel, Lightweight
13***6ZBolt, M8 X 702
13***8ZBolt, M10x802
13***3ZNut, Self Lock, M82
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A3-10-1 Level Indicator
13***3ZNut, Self Lock, M82
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
14***1ZWasher, M16 Plain2
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A3-33-1 Load Back Guard, Lamy, Quick Detach Carriage System
13***0DSetscrew, M16x404
14***1DWasher, M164
33***56Guard, Load, Standard Height; Superseded By 33***24 See San 225451
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A3-3-1 Load Back Guard, Standard Carriage
13***0ZBolt, M16 X 40mm4
14***1ZWasher, M16 Plain4
14***1ZWasher, Spring; Replaces 60***1r4
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A3-1-15 Carriage, Fork, Industrial Class Iii, 1100mm Wide (Sales Special)
33***68Carriage, 1100mm Wide, Sales Special1
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A3-5-10 Bagezee, Shovel Components
13***1ZNut5
14***8ZWasher5
33***86Attachment, Bagezee, 0.5 Cu.M.1
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A3-8-30 Carriage, Sideshift, Quick Detach, Cascade Ref Type 65f
29***13G.A, Sideshift Q/D 3/3, Teletruk1
33***62Hook, Lower2
33***63Guide2
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A3-30-10 Carriage 332/R4753, Quick Detach Lamy, Components
33***86Bolt2
33***00Adapter, 90 Degree Elbow2
33***97Carriage, Assembly, Quick Detach, Lamy; Superseded By 33***53 See San 225311
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A3-50-4 Skip, Volume 1.5 Cu.M, 5mm Thick
13***1ZNut2
33***49Bar1
33***52Bar1
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A3-50-1 Skip, Volume 1.1 Cu.M, 3mm Thick
13***1ZNut2
33***49Bar1
33***52Bar1
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A3-30-1 Carriage 332/R4753, Quick Detach Lamy
13***6DBolt2
13***3DNut, M162
14***15Washer, Seal; Replaces Khj08912
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A3-4-5 Shovel, Quick Detach, Class Ii
13***1ZNut5
13***2ZNut, M82
14***04Chain2
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A3-8-25 Carriage, Sideshift, Components
13***09Capscrew4
33***75Bearing, Upper2
33***76Bearing, Lower3
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A3-1-5 Carriage, Fork, Industrial Class Ii, With Attachment Mounting Holes
13***0ZBolt, M10 X 1002
13***3ZBolt2
13***1ZNut1
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A3-8-15 Carriage, Sideshift, Quick Detach, Class Ii
24***06O Ring1
33***63Guide2
33***70Hook, Lower Assembly, Repair Kit1
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A3-5-1 Bagezee, 0.5 Cu.M., Class Ii & Iii
13***1ZNut5
14***8ZWasher5
24***06O Ring1
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A3-32-1 Shovel 295/30196, Quick Detach Lamy, Hook On
29***96Shovel, Assembly,Hook On, Quick Detach1
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
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A3-8-20 Carriage, Sideshift, Quick Detach, Cascade Ref Type 60e
16***03Adapter2
16***53Adaptor; O Ring 24***062
33***06Carriage, Sideshift, Quick Detach Assembly; Superseded By New Assembly 33***07. Ian Clarke, Advised Supplier Made Old Assembly Nla1
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A3-20-1 Carriage, Assembly, Class 2 High Vis (Euro Pallet) Sales Special
33***20Carriage, High Vis Class Ii, Wa (Narrow)1
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B Bodywork, Cab, Loader End
B1-3-10 Bodywork
12***52Spacer2
13***5DSetscrew, M6 X 20mm Long4
13***5DSetscrew, M8x204
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B1-1-1 Chassis And Fittings, Hydraulic Oil Tank, Diesel Fuel Tank
12***00Cap, Filler,Diesel Fuel1
13***7DScrew, M6 X 25mm48
14***6DWasher, M6 Plain48
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B1-3-1 Bodywork, Front And Step
12***52Spacer2
13***3DNut, M6 Lock3
14***6DWasher, M6 Plain3
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B1-6-1 Counterweight, Rear, Boom End Cover
13***0DSetscrew, M12 X 404
13***1DBolt, M16 X 1102
13***6DBolt, M24 X 320 Lg.2
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B1-2-1 Trash Guard, Option
13***8ZScrew, M8x304
13***0ZBolt, M8x401
13***2ZNut, M81
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B1-1-20 Chassis And Fittings, Hydraulic Oil Tank, Diesel Fuel Tank
12***00Cap, Filler,Diesel Fuel1
13***7DScrew, M6 X 25mm48
14***6DWasher, M6 Plain48
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B1-4-10 Cover, Engine, Side
13***7DScrew, M6 X 25mm4
13***3DNut, M6 Lock16
14***1DWasher, 1/4" Medium8
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B1-4-1 Cover, Engine, Side
13***8ZScrew, M8x304
13***3ZNut, Self Lock, M68
13***3ZNut, Self Lock, M84
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B1-1-10 Chassis And Fittings, Hydraulic Oil Tank, Diesel Fuel Tank
12***00Cap, Filler,Diesel Fuel1
13***7DScrew, M6 X 25mm48
14***6DWasher, M6 Plain48
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B1-6-10 Counterweight, Rear, Boom End Cover
13***0DSetscrew, M12 X 403
13***0DSetscrew, M16 X 40mm2
13***1DBolt, M16 X 1102
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B2-14-1 Guage, Inclinometer
15***00G.A., Inclinometer1
70***00Gauge, Inclinometer/Level1
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B2-7-10 Door, Cab Low Roof
12***69Bolt, Striker Assembly, Cab Door Lock1
13***6DBolt, M8x702
13***3DNut, Lock M53
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B2-2-10 Canopy, Low Roof, Glazing And Sidemesh
12***40Plug, Blanking, 30mm1
13***3DNut, Lock M53
14***1ZWasher, 2 Ba3
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B2-4-5 Guard, Front Screen, Low Roof
13***9DSetscrew, M10 X 35mm Long4
13***3DNut, Self Lock M104
14***8DWasher, M106
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B2-4-15 Guard, Roof Screen, Low Roof
13***9DSetscrew, M10 X 35mm Long2
13***5DSetscrew, M16 X 20mm2
13***3DNut, Self Lock M102
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B2-2-20 Cab Full, Standard Roof, Glazing And Metal Door
29***53Plate, Cover1
29***31Frame, Wa, Painted And Sealed1
29***32Cab, Assembly, Full, Standard Roof1
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B2-5-1 Seat, Low Profile, With Seat Belt
13***1DSetscrew, M5 X 12mm Long3
13***3ZNut3
13***3ZNut, Self Lock, M84
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B2-12-1 Light Guard, Working Light, Optional
13***8ZScrew, M8x302
29***20Guard, Working Light; Replaces 29***662
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B2-20-1 Glass Opening, Rear, Standard Roof
13***5DSetscrew, M6 X 20mm Long4
13***3DNut, Lock M52
13***1DNut, Plain2
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B2-3-1 Cab Partial, Standard Roof, Glazing And Vinyl Door
12***40Plug, Blanking, 30mm1
13***3DNut, Lock M53
14***1DWasher, Plain 2ba3
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B2-4-1 Guard, Front Screen, Standard Roof
13***8ZBolt, M10 X 304
13***3ZNut, Lock, M104
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts6
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B2-23-1 Mats & Fittings
13***3DNut, M6 Lock4
14***6DWasher, M6 Plain4
33***61Strip, Kick,Floormat1
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B2-7-1 Door, Cab Standard Roof
12***69Bolt, Striker Assembly, Cab Door Lock1
13***6DBolt, M8x702
13***3DNut, Lock M53
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B2-3-10 Cab Partial, Low Roof, Glazing And Vinyl Door
12***40Plug, Blanking, 30mm1
13***3DNut, Lock M53
14***1DWasher, Plain 2ba3
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B2-5-5 Seat, Low Profile, With Seat Belt And Seat Riser
13***1DSetscrew, M5 X 12mm Long3
13***7ZScrew, Hexagon M8 X 258
13***3ZNut3
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B2-21-1 Glass Opening, Rear, Low Roof
13***5DSetscrew, M6 X 20mm Long4
13***3DNut, Lock M52
13***1DNut, Plain2
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B2-12-2 Mud Guard, Front, Optional
13***9ZBolt, M10 X 354
13***3ZNut, Lock, M104
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts8
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B2-18-1 Direct Glazing, Replacement Material, Cab
41***01Sealant, Clear Dp2205, 310ml0
41***09Sealant, Black Acrylic 221, 310ml Cartridge0
41***09Adhesive, Jcb Ultrafast, 310ml Cartridge0
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B2-2-1 Canopy, Standard Roof, Glazing And Sidemesh
12***40Plug, Blanking, 30mm1
13***3DNut, Lock M53
14***1ZWasher, 2 Ba3
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B2-12-3 Mud Guard, Front, Optional
13***9ZBolt, M10 X 354
13***3ZNut, Lock, M104
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts8
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B2-9-1 Consoles
13***5DScrew, M5x207
13***01Capscrew, M6 X 10mm X 12.91
14***5DWasher7
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B2-1-1 Cab/Canopy, Identification, Full/Partial-Standard/Low Roof
B2-16-1 Cab Cover, Overnight
29***61Cover, Overnight, Standard Cab1
29***62Cover, Overnight, Low Cab1
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B2-11-1 Cab Lift Mechanism
13***5ZBolt, M12x201
22***34Circlip2
29***69Block, Thrust1
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B2-10-1 Cab Stowage, & Safety
12***96Hook, Coat1
12***79Strap, Coat Tidy1
13***3ZNut4
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B2-22-1 Soundproofing, Protection
12***40Plug, Blanking, 30mm1
13***7DScrew, M6 X 25mm12
14***1DWasher, 1/4" Medium4
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B2-6-1 Cab Mountings
12***03Mounting, Cab, Rubber; Use 26***05, San 044522
12***76Grommet, Blind,Hole Dia 50mm, Panel Thickness 3mm5
13***0DSetscrew, M8 X 40mm Long4
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B2-15-1 Mirror Interior, Panoramic
13***5ZScrew, Hexagon M8 X 20mm Long1
13***1ZNut, M81
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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B2-2-30 Cab Full, Low Roof, Glazing And Metal Door
29***53Plate, Cover1
29***44Cab, Assembly, Full, Low Roof1
29***45Frame, Wa, Painted And Sealed1
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B3-5-1 Stop, Boom End
13***9ZBolt, M10 X 352
13***1ZNut1
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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B3-5-10 Stop, Boom End
13***9ZBolt, M10 X 352
13***1ZNut1
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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B3-2-1 Boom, Pivot Pin Location
13***7ZBolt5
13***9ZBolt, M10x90mm3
13***0ZBolt, M10 X 1002
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B3-1-1 Boom
13***0DBolt, M10x40mm2
29***57Washer, Thrust2
33***50Plate, Stop Boom, 2.5t1
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B3-2-3 Boom, Pivot Pin Location
13***7ZBolt5
13***9ZBolt, M10x90mm3
13***0ZBolt, M10 X 1002
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B3-1-10 Boom
13***0DSetscrew, M8 X 40mm Long1
14***7DWasher, M8 Plain1
14***7DWasher, M8 Spring1
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B3-4-1 Indicator, Boom Angle
13***7DSetscrew, M8x252
13***8DSetscrew, M8 X 30mm2
13***6DBolt, M8x701
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B3-3-1 Pads, Boom Wear
13***9ZScrew, M10x35mm4
13***7ZBolt, M10 X 25mm Tuf-Lok12
13***7ZCapscrew, Socket Head3
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B3-3-10 Pads, Boom Wear
13***9ZScrew, M10x35mm4
13***7ZBolt, M10 X 25mm Tuf-Lok12
13***7ZCapscrew, Socket Head3
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B5-1-20 Decals, Machine
13***1DNut, Plain M52
13***3DNut, M6 Lock3
14***5DWasher2
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B5-3-1 Paints
42***05Paint, Aerosol Can, Full Gloss Yellow0
42***03Paint, Beige Undercoat, 5 Litre0
42***08Paint, Beige Undercoat, 20 Litres0
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B5-1-5 Decals, Noise
81***08Label, Ear Protection1
81***28Label, Sound Pressure Level, Internal 103lwa1
81***29Label, Sound Pressure, 104db Lwa1
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B5-2-1 Tool Kit
40***17Grease, Hp, 400g X 241
99***00Tool, Grease Gun1
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B5-1-1 Decals, Machine
13***1DNut, Plain M52
13***3DNut, M6 Lock3
14***5DWasher2
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B5-10-1 Fire Extinguisher
15***81Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 103081
24***32Strap1
82***33Nut, Rivet,M5 Open Ended3
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B5-1-10 Labels, Buy British
B5-1-30 Decal, Low Sulpher Fuel
33***55Decal, Low Sulphur, Diesel Fuel1
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C Electrics-Machine, Cab & Engine
C1-4-10 Battery And Leads
13***7DCapscrew1
14***3DWasher1
14***6DWasher, M6 Plain2
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C1-2-30 Lights, Road Lh Dip
70***00Light, Head Assembly, Left Hand Dip2
70***01Lens, Indicator1
70***02Lens, Assembly, Headlight, Lh Dip1
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C1-10-10 Indicator, Safe Load Lmi, With Extension Cut-Off
12***03Tie, Cable, L=300mm X W=7.6mm2
13***5DSetscrew, M10 X 202
13***7ZBolt, M8 X75mm Long2
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C1-6-1 Horn, Single Tone
13***8ZScrew, M8x301
13***3ZNut, Self Lock, M81
14***87Bracket, Horn1
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C1-10-1 Indicator, Safe Load Lmi
12***03Tie, Cable, L=300mm X W=7.6mm2
13***9ZBolt, M10 X 352
13***3ZNut, Lock, M102
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C1-1-1 Harnesses, Mainframe
12***03Tie, Cable, L=300mm X W=7.6mm3
13***5DSetscrew, M8x201
14***7DWasher, M8 Plain1
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C1-2-20 Lights, Road Rh Dip
70***01Lens, Indicator1
70***00Light, Head Assembly, Right Hand Dip2
70***01Lens, Assembly, Headlight1
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C1-2-15 Lights, Rear
13***5DSetscrew, M8x2010
14***7DWasher, M8 Plain10
14***7DWasher, M8 Spring10
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C1-4-1 Battery And Leads
12***03Tie, Cable, L=300mm X W=7.6mm2
13***7DSetscrew, M8x251
14***2DWasher, Large2
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C1-3-10 Beacon, Hazard, Low Level Mounting
13***1ZNut1
14***9ZWasher1
14***9ZWasher, Spring M12; Replaces 60***09, San 13190, If Fitted. Item 12 Reduced In Length. Spring Washer Not Required With Shorter Capscrew, Washer, Spring M12; Replaces 60***09, San 131901
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C1-9-1 Alarm, Reverse, Optional 90db(A)
13***1DSetscrew, M5 X 12mm Long2
13***5DSetscrew, M8x201
13***3DNut, Lock M52
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C1-5-1 Fuse Link Box
13***5DSetscrew, M6 X 20mm Long2
13***3DNut, M6 Lock2
13***3DNut, Self Lock M102
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C1-1-15 Harness, Cab,Control,4wd
C1-2-1 Light, Working
12***05Bracket2
13***07Bolt2
13***7ZScrew, M6 X 25mm Long2
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C1-9-10 Alarm, Reverse, White Noise 87db(A)
13***1DSetscrew, M5 X 12mm Long2
13***5DSetscrew, M8x201
13***3DNut, Lock M52
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C1-2-10 Light, Partial Road Lights, Front Flasher And Sidelight
13***7DScrew, M6 X 25mm4
14***6DWasher, M6 Plain4
14***6DWasher, Spring, M64
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C1-17-1 Ignition, Keypad
13***1ZSetscrew, M6 X 12mm Long1
13***7ZScrew, M6 X 25mm Long4
13***3ZNut, Self Lock, M65
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C1-3-1 Beacon, Hazard, Rotating, Amber
70***01Bulb, 12v 55w, Halogen1
70***00Beacon, Amber, 12v1
70***01Lens, Amber1
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C1-1-20 Harnesses, Cab
14***02Screw, No 8x1/2"3
24***11Grommet2
33***09Channel, Harness,Horizontal, 460mm Long1
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C1-3-5 Beacon, Hazard, Strobe, Xenon
70***01Lens, Amber1
70***02Lens, Fresnel1
70***00Beacon, Xenon Strobe, 12v1
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C1-11-1 Harnesses, Q. Detach Carriage, Sidetray
70***32Actuator, Quick Hitch, Isolator1
70***08Switch, 12v1
72***04Harness, Cab1
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C1-1-10 Harnesses, Road Lights, Partial Road Lights,Cab
13***1DSetscrew, M5 X 12mm Long5
13***3DScrew, M5x162
13***3DNut, Lock M54
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C1-1-5 Harness, Steer Sensor 4wd, Reference Technical Bulletin 03/046
C2-5-1 Alternator Mountings
02***28Screw1
02***78Nut2
02***51Washer1
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C2-1-1 Electrical Equipment
02***01Washer1
02***84Connector, Electrical1
70***21Switch, Vacuum Pressure1
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C3-6-1 Heater, Installation
13***3ZScrew, M8 X 161
13***5ZBolt, Star Drive, M8 X 65mm2
13***3ZNut, Self Lock, M62
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C3-2-1 Switches, Column
13***10Capscrew2
13***16Screw2
70***00Switch, Column, F-N-R1
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C3-20-1 Filter, Air, Sales Special Aircon Filter
C3-10-1 Light, Interior, Cab
14***5ZWasher, M5; Replaces 69***592
14***02Screw, No.10 X 1/2" Long2
29***28Bracket, Interior Light, (No Roof Liner)1
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C3-1-5 Cab Electrics, Cover,Susmic Unit, 4wd
12***09Cap, Nut M8; Replaces 69***722
13***4DScrew2
13***1DNut, M82
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C3-1-1 Cab Electrics, Footbrake Switch
13***2DNut, Thin 1/2in Unf1
70***00Switch, Brake Light/Dump, Black Top; Replaced By 70***91, See San 111041
70***00Switch, Brake Light; Replaced By 70***91, See San 111041
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C3-12-1 Radio, Installation
13***5ZScrew, Hexagon M8 X 20mm Long3
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
14***7ZWasher, Spring3
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C3-4-1 Wash/Wipe, Front/Rear Screen, Standard And Low Cab
13***3ZScrew; Replaces 69***212
13***5DSetscrew, M6 X 20mm Long1
13***3ZNut2
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C3-11-1 Face Level Fan, Installation
13***3ZNut, Self Lock, M84
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
71***06Fuse, 15 Amp, Fuse, 15 Amp; C3 - Thermostart. On Fastrac 185ti From M636--- - Provides Ether Start Circuit Protection.1
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C3-1-10 Cab Electrics, Fuses,Switches, Relays Incl.Ecu Controller
12***69Clip, 'S'; Replaced By 12***13, See San079762
13***1ZScrew, M5 X 12mm; Replaces 69***945
13***7ZBolt4
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D Controls-Machine, Engine & Steering
D1-2-1 Controls, Loader 4 Spool Aux
12***02Joint, Ball, M8 Right Hand1
12***43Knob, Loader Control, With Switches1
13***1DSetscrew, M5 X 12mm Long4
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D1-2-5 Controls, Loader 4 & 5 Spool, Aux
12***02Joint, Ball, M8 Right Hand1
12***43Knob, Loader Control, With Switches1
13***1DSetscrew, M5 X 12mm Long4
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D1-1-1 Controls, Loader 3 Spool
12***02Joint, Ball, M8 Right Hand1
13***1DSetscrew, M5 X 12mm Long4
13***5DSetscrew, M6 X 20mm Long6
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D2-1-1 Throttle Controls
13***02Nut2
13***9DCapscrew, M8 X 351
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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D3-2-1 Mount, Steer Column
13***3ZNut, Self Lock, M81
13***05Capscrew, M8 X 201
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126201
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D3-1-5 Steering Column, Fixed
12***52Plate, Retainer1
13***7ZScrew, Hexagon M8 X 254
13***0ZBolt, M8x401
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D3-1-1 Steering Column, Adjustable
12***52Plate, Retainer1
13***7ZScrew, Hexagon M8 X 254
13***0ZBolt, M8x401
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E Hydraulics & Air Including, Steering
E1-9-5 Circuit, Tilt & Compensation, 4 And 5 Spool
13***8ZScrew, M6 X 30mm Long1
13***9ZSetscrew, M8x352
14***7ZWasher, Spring2
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E1-9-1 Circuit, Tilt & Compensation, 3 Spool
13***8ZScrew, M6 X 30mm Long1
13***9ZSetscrew, M8x352
14***7ZWasher, Spring2
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E1-7-5 Circuit, Boom,3 Spool, 4 Spool+Side Tray,5 Spool+Side/Top Tray
13***8ZScrew, M8x303
13***9ZSetscrew, M8x353
13***7ZBolt, M10x252
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E1-7-1 Circuit, Boom,3 Spool, 4 Spool+Side Tray,5 Spool+Side/Top Tray
13***8ZScrew, M8x303
13***9ZSetscrew, M8x353
13***7ZBolt, M10x252
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E1-10-1 Circuit, 1st Auxiliary, 4 & 5 Spool With Side Tray, Standard Qh
12***03Tie, Cable, L=300mm X W=7.6mm4
13***5ZScrew, Hexagon M8 X 20mm Long2
13***7ZScrew, Hexagon M8 X 254
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E1-4-20 Circuit, 2 Speed Control
13***0DBolt, M8x1002
16***50Adaptor1
16***51Adaptor, 1/4"Bsp X 9/16"Sae6
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E1-7-10 Circuit, Boom,Sideshift, 4 Spool & 5 Spool With Side Tray
13***8ZScrew, M8x303
13***9ZSetscrew, M8x353
13***7ZBolt, M10x252
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E1-13-1 Circuit, Cooling Fan
12***03Tie, Cable, L=300mm X W=7.6mm9
16***55Adaptor, 39.5mm Long. M/M 1/2" X 7/8"2
20***19Motor, Fan Drive1
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E1-10-5 Circuit, 1st Auxiliary, 4 & 5 Spool With Side Tray, Q.Detach Qh
13***7DSetscrew, M8x254
13***1DNut, M82
13***3DNut, Self Lock M88
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E1-4-1 Circuit, Drive Motors
62***00Hose, 3/4" Uhp1
62***00Hose, 3/4" Uhp1
62***00Hose, 3/4" Uhp1
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E1-4-15 Circuit, Drive Motors Rear
16***54Adapter1
16***52Adaptor, 3/8bsp X 9/16 Sae2
16***59Adaptor, 3/4", Includes O-Ring 17***051
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E1-3-1 Circuit, Steering
13***4ZBolt, M10x602
13***2ZNut2
13***1ZNut2
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E1-4-10 Circuit, Drive Motors Front
16***02Adapter2
16***51Adaptor, 1/4"Bsp X 9/16"Sae2
16***59Adaptor, 3/4", Includes O-Ring 17***055
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E1-1-1 Circuit, Neutral 2wd, With Unloader Valve
13***0DBolt, M8x1002
14***7DWasher, M8 Plain4
14***7DWasher, M8 Spring4
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E1-10-10 Circuit, 2nd Auxiliary, 5 Spool
13***7DSetscrew, M8x254
13***8DSetscrew, M8 X 30mm3
13***3DNut, Self Lock M88
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E1-7-15 Circuit, Boom,Sideshift, 4 Spool & 5 Spool With Side Tray
13***8ZScrew, M8x303
13***9ZSetscrew, M8x353
13***7ZBolt, M10x252
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E1-1-5 Circuit, Neutral 4wd, With Unloader Valve
13***5DSetscrew, M10 X 204
13***2DBolt, M8 X 120 Lg2
14***7DWasher, M8 Plain2
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E1-8-1 Circuit, Lift & Extension
13***9ZSetscrew, M8x357
13***2ZBolt1
14***7ZWasher, Spring8
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E1-5-1 Circuit, Oil Cooler
13***2DBolt2
14***7DWasher, M8 Plain2
14***7DWasher, M8 Spring2
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E2-20-10 Motor, Drive, 4wd (Front)
E2-1-1 Motor Drive, Installation, Motor Disp.620cc/Rev
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets4
13***4ZBolt, M16x6020
13***6ZBolt, M16 X 70mm20
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E2-4-1 Pump, Hydrostatic Drive, Fittings And Adaptors
13***8ZBolt8
13***2DSetscrew8
13***7ZScrew2
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E2-2-1 Motor Drive 2wd, Components (Poclain), Front
20***73Motor, Wheel 3t M/C, Teletruk 3 2wd1
20***92Spring, Distributor6
20***92Screw, Bolt, M6 X 10 Ci. 8.84
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E2-4-10 Pump, Hydrostatic Drive, Fittings And Adaptors
13***8ZBolt8
13***2DSetscrew8
13***7ZScrew2
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E2-2-10 Motor Drive 4wd, Components (Rexroth), Front
13***05Capscrew, M8 X 2024
13***11Capscrew8
20***16Spring16
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E2-10-5 Pump Components, Hydraulic 4wd, Triple
20***90Kit-Seal1
33***57Valve, Priority1
33***44Pump, Hydraulic Assembly, Triple1
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E2-5-1 Pump Components, Hydrostatic Assembly
20***02Plug2
20***06Plug1
20***24Bearing1
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E2-2-15 Motor Drive 4wd, Components (Rexroth), Rear
20***04Bearing1
20***07Roller8
20***15Pin, Stop1
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E2-10-1 Pump Components, Hydraulic 2wd, Triple
20***90Kit-Seal1
33***56Valve, Priority1
33***97Pump, Assembly, Triple1
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E2-1-10 Motor Drive, Speed Reduction Kit, Option
12***03Tie, Cable, L=300mm X W=7.6mm10
13***5ZBolt4
13***7ZScrew, Hexagon M8 X 251
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E2-2-20 Guard, Front Wheel Motors, (See Ti 3/068)
13***8DBolt, M6 X 304
13***3DNut, M6 Lock4
14***6DWasher, M6 Plain8
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E2-13-1 Motor,Fan Drive
20***19Motor, Fan Drive1
20***78Key, Woodruff, 3.2 X 6.5 X 16dia1
20***79Nut, M12 X 1.51
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E3-1-1 Valve, Control, 3 Spool, 2 Lever
13***2ZBolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 11
13***8ZBolt, M10x802
13***3ZNut2
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E3-40-1 Valve, Asc Assembly
13***7ZBolt, M10x254
13***0ZBolt, M10 X 404
13***3ZNut, Lock, M104
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E3-2-1 Valve, Control, 4 Spool
13***2ZBolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 11
13***8ZBolt, M10x802
13***3ZNut2
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E3-10-1 Valve, Brake
25***33Kit, Seal1
25***55Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace1
25***97Valve, Solenoid1
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E3-30-1 Valve, Steering Orbitrol
35***00Valve, Steering1
35***01Kit-Repair; Replaced By Nsp See Nigel Heinich, See San094311
35***02Kit-Gear; Replaced By Nsp See Nigel Heinich, See San094311
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E3-9-1 Valve, Components, 3 And 4 Spool Only
25***63Valve, Section; Supercedes 25/40***01, San 139541
25***01Kit, Solenoid1
25***01Valve, Section1
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E3-7-1 Lubricants & Filters
02***84Element, Oil Filter, Canister Type-Short1
32***00Strainer, Suction1
32***00Strainer, Suction1
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E3-20-1 Valve, Unloader
17***02Plug1
25***99Valve, Unloader1
25***21Kit, Seal1
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E3-50-1 Valve, Flow Divider
13***3DScrew, M5x161
13***7DSetscrew, M10 X 25mm Long1
13***0DBolt1
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E3-11-1 Valve, Solenoid, Lmi Cut-Off
25***47Coil, 12v1
25***20Valve, Solenoid Assembly1
25***03Valve, Assembly, Cartridge1
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E3-3-1 Valve, Control, 5 Spool
13***2ZBolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 11
13***8ZBolt, M10x802
13***3ZNut, Lock, M103
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E3-80-1 Purge Valve, Loop Flushing
13***2DBolt2
13***3DNut, Self Lock M82
14***7DWasher, M8 Plain4
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E3-9-2 Valve, Components, 5 Spool Only
25***69Valve, Section1
25***63Valve, Section; Supercedes 25/40***01, San 139541
25***01Kit, Solenoid1
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E3-10-10 Valve, Brake/2 Speed 4wd
13***0DBolt, M8x1002
13***3DNut, Self Lock M82
14***7DWasher, M8 Plain4
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E3-70-1 Valve, Inching, Transmission
13***1ZBolt, M6 X 45 Lg2
13***3ZNut, Self Lock, M62
14***6ZWasher, M64
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E4-1-1 Ram, Lift, 100x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***30Kit, Seal1
25***69Cartridge1
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E4-4-11 Ram, Tilt
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***00Cartridge, Counter Balance1
25***02Kit-Seal, Cartridge1
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E4-2-2 Ram, Extension, 70x50
25***00Cartridge, Counter Balance; Replaces 25/20***001
25***02Kit-Seal1
33***52Ram, Assembly Extension Tlt, 70x501
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E4-4-1 Ram, Tilt
55***74Ram, Assembly1
99***00Kit-Seal, 70x401
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E4-1-3 Ram, Lift, 100x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***69Cartridge1
55***04Spring1
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E4-1-11 Ram, Lift, 110x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***30Kit, Seal1
25***69Cartridge1
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E4-4-2 Ram, Tilt, 70x40
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***00Cartridge, Counter Balance1
25***02Kit-Seal, Cartridge1
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E4-3-11 Ram, Displacement, 80x50
14***01Nipple, Grease, Straight, 1/8 Bsp2
33***29Ram, Assembly Displacement, 80x501
59***17Cap, End1
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E4-3-3 Ram, Displacement
14***01Nipple, Grease, Straight, 1/8 Bsp2
33***40Cap, End Assembly1
33***50Seal Kit 70x401
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E4-2-4 Ram, Extension, 70x50
25***00Cartridge, Counter Balance; Replaces 25/20***001
25***02Kit-Seal1
55***28Ram, Extension Assembly, 70x501
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E4-1-2 Ram,Lift, 100x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***30Kit, Seal1
25***69Cartridge1
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E4-4-10 Ram, Tilt
57***71Ram, Tilt, Assembly1
99***02Kit, Seal, 50mm Rod X 80mm Cyl1
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E4-4-3 Ram, Tilt, 70x40
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***00Cartridge, Counter Balance1
25***02Kit-Seal, Cartridge1
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E4-3-1 Ram, Displacement, 70x40
14***01Nipple, Grease, Straight, 1/8 Bsp2
55***81Ram, Assembly, Compensation1
55***81Cylinder1
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E4-2-3 Ram, Extension, 70x50
25***00Cartridge, Counter Balance; Replaces 25/20***001
25***02Kit-Seal1
33***56Ram, Assembly Extension Tlt, 70x501
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E4-2-1 Ram, Extension, 70x50
25***00Cartridge, Counter Balance; Replaces 25/20***001
25***02Kit-Seal1
55***80Ram, Extension; Replaces 55***881
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E4-30-4 Ram, Displacement, 80x50
14***01Nipple, Grease, Straight, 1/8 Bsp2
24***33Seal, Piston1
24***17Ring, Wear2
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E4-1-10 Ram, Lift, 110x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***30Kit, Seal1
25***69Cartridge1
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E4-3-2 Ram, Displacement, 70x40
14***01Nipple, Grease, Straight, 1/8 Bsp2
33***33Ram, Assembly Displacement, 70x401
59***30Cap, End Assembly1
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E4-4-12 Ram, Tilt, 80x50
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***00Cartridge, Counter Balance1
25***02Kit-Seal, Cartridge1
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E4-10-4 Ram,Lift, 110x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***69Cartridge1
56***70Lift Ram Assembly, 110x60; Lift Ram In Iman @ 08.06.091
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E4-3-10 Ram, Displacement
14***01Nipple, Grease, Straight, 1/8 Bsp2
57***31Ram, Compensation1
57***31Cylinder, Assembly1
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F Axles, Wheels & Transmission
F2-3-1 Hub And Components, Lh And Rh
44***02Flange, Wheel1
44***03Cover1
45***00Stub1
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F2-2-1 Axle Assembly, Rear 2wd
14***2ZWasher, M202
14***01Nipple, Grease, Straight, 1/8 Bsp2
14***07Nipple, Grease, 45 Deg. Angle2
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F2-4-1 Power Track Rod
44***05Ram, Power Trackrod1
90***64Circlip1
99***70Cylinder, Assembly; San 22296.Cwe To 44***05.P Gamble 14/04/06, Ref Rob Salter & Ognibene1
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F2-2-5 Axle Assembly, Rear 4wd
13***5ZBolt, M5 X 20mm Long4
13***8ZBolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid, Bolt; Does Not Require Locking Fluid. 1321/---- Fastener Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt, Bolt; Does Not Require Locking Fluid. 1321/---- Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid.16
13***0ZScrew20
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F2-1-1 Axle Installation, Rear 2wd
13***7ZBolt4
13***3ZNut, M124
13***5DNut, Slotted M202
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F2-1-5 Axle Installation, Rear 4wd
13***4DBolt, M12 X 60mm Long8
13***3DNut, M128
13***5DNut, Slotted M202
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F3-4-10 Wheel & Tyre Assy, Pneumatic,Solideal, 27x10-12 Front And Rear
33***13Wheel, Assembly 27 X 10-12, Front,Pneumatic2
33***14Wheel, Assembly 27 X 10-12, Rear,Pneumatic2
41***42Rim, Wheel 8g-12, 4 Piece1
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F3-1-5 Wheel & Tyre Assy, Pneumatic, Continental,700x12 Front,650x10 Rear
29***21Wheel, Assembly 700 X 12, Front,Pneumatic; See Note 1. Note 1:Tyres,Or Wheel Assemblies,Must Be Replaced In Pairs., Wheel, Assembly 700 X 12, Front,Pneumatic2
29***22Wheel, Assembly 650 X 10, Rear,Pneumatic2
41***00Rim, Wheel, 5sx121
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F3-4-6 Wheel & Tyre Assy, Solid,Watts, 27x10-12 Front,23x9-10 Rear
33***34Wheel, Assembly 27 X 10-12, Front,Solid; Superseded By 33***82 See San 212352
33***37Wheel, Assembly 23 X 9-10, Rear,Solid2
41***60Rim, Wheel, 8.0g-12; Superseded By 41/94***57 See San 212351
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F3-4-1 Wheel & Tyre Assy, Solid,Watts, Solideal,27x10-12 Front,6.50x10 Rear
33***31Wheel, Assembly 6.50 X 10, Rear,Solid2
33***34Wheel, Assembly 27 X 10-12, Front,Solid; Superseded By 33***82 See San 212352
41***00Rim, Wheel, 5.00f-101
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F3-1-1 Wheel & Tyre Assy, Solid,Solideal, 7.0x12 Front, 6.0x9 Rear
33***25Wheel, Assembly 7.00 X 12, Front,Solid2
33***26Wheel, Assembly 6.00 X 9, Rear,Solid2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-4-2 Wheel & Tyre Assy, Pneumatic,Watts, Solideal,27x10-12 Front,6.50x10 Rear
33***33Wheel, Assembly 6.50 X 10, Rear,Pneumatic2
33***35Wheel, Assembly 27 X 10-12, Front,Pneumatic; Superseded By 33***84 See San 212352
41***00Rim, Wheel 5f-10, 4-Piece1
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F3-3-1 Wheel & Tyre Assy, Pneumatic,Michelin, Radial,7.00 R12 Front,6.00 R9 Rear
29***01Wheel, Assembly 7.00 R12, Front,Pneumatic2
29***02Wheel, Assembly 6.00 R9, Rear,Pneumatic2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-2-1 Wheel & Tyre Assy, Pneumatic,Solideal, Crossply,7.0x12 Front,6.0x9 Rear
33***28Wheel, Assembly 7.0 X 12, Front,Pneumatic2
33***30Wheel, Assembly 6.0 X 9, Rear,Pneumatic2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-4-7 Wheel & Tyre Assy, Pneumatic,Solideal, 27x10-12 Front,23x9-10 Rear
33***25Wheel, Assembly 27 X 10-12, Front,Pneumatic; Superseded By 33***81 See San 212352
33***26Wheel, Assembly 23 X 9-10, Rear,Pneumatic2
41***61Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 212351
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F3-1-3 Wheel & Tyre Assy, Solid,Watts, 230x10-12 Front,200/50-10 Rear
29***97Wheel, Assembly 23 X 10, Front,Solid2
29***98Wheel, Assembly 200/50 - 10, Rear,Solid2
41***00Rim, Wheel, 8-12, 4-Piece1
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F3-4-9 Wheel & Tyre Assy, Pneumatic,Michelin, 250/75 R12 Front,6.50 R10 Rear
33***79Wheel, Assembly 250/75 R12, Front,Pneumatic2
33***61Wheel, Assembly 6.50 R10, Front,Pneumatic2
41***62Rim, Wheel 6.5f-10, 4-Piece1
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F3-4-4 Wheel & Tyre Assy, Solid,Continental, 250/75-12 Front,650x10 Rear
29***22Wheel, Assembly 650 X 10, Rear,Pneumatic2
33***06Wheel, Assembly 250/75 - 12, Front,Solid; Superseded By 33***80 See San 212352
41***00Rim, Wheel, 5.00f-101
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F3-4-5 Wheel & Tyre Assy, Solid,Non-Marking, Watts/Solideal, 27x10-12 F,6.50x10 R
33***32Wheel, Assembly 6.50 X 10, Rear,Solid2
33***36Wheel, Assembly 27 X 10-12, Front,Solid; Superseded By 33***85 See San 212352
41***00Rim, Wheel, 5.00f-101
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F3-7-1 Twin Wheels Front, Sales Special
33***97Twin Wheel Assembly, Sales Special2
33***50Fender, Extension Lh1
33***52Fender, Extension Rh1
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F3-1-2 Wheel & Tyre Assy, Solid,Solideal, 7.0x12 Front,6.50x10 Rear
33***25Wheel, Assembly 7.00 X 12, Front,Solid2
33***31Wheel, Assembly 6.50 X 10, Rear,Solid2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-4-8 Wheel & Tyre Assy, Foam Filled,Solideal, 27x10-12 Front,23x9-10 Rear
33***70Wheel, Assembly 27 X 10-12, Front,Foam Filled; Superseded By 33***86 See San 212352
33***71Wheel, Assembly 23 X 9-10, Rear,Foam Filled2
41***61Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 212351
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F3-4-3 Wheel & Tyre Assy, Pneumatic,Michelin, 250/75 R12 Front,225/75 R10 Rear
33***03Wheel, Assembly 250/75 R12, Front,Pneumatic; Superseded By 33***79 See San 212352
33***10Wheel, Assembly 225/75 R10, Rear,Pneumatic2
41***61Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 212351
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F3-1-4 Wheel & Tyre Assy, Solid,Non-Marking, Solideal 7.0x12 Front,6.0x9 Rear
33***27Wheel, Assembly 7.0 X 12, Front,Solid2
33***29Wheel, Assembly 6.0 X 9, Rear,Solid2
41***00Rim, Wheel, 5s-12, 4-Piece1
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G Brakes
G1-1-1 Circuit, Brake Valve 2wd
13***6DBolt, M6x702
13***3DNut, M6 Lock2
14***6DWasher, M6 Plain4
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G1-4-1 Control Pedal, Brake
13***5DScrew, M5x202
13***7DSetscrew, M10 X 25mm Long2
13***1ZBolt, M6 X 45 Lg1
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G1-1-5 Circuit, Brake Valve 4wd
13***0DBolt, M8x1002
16***50Adaptor1
16***51Adaptor, 1/4"Bsp X 9/16"Sae2
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N Engine 404d-22 Tier 3
N1-5-11 Cooling Fan Drive
13***8DSetscrew, M8 X 30mm4
13***0DSetscrew, M8 X 40mm Long4
13***3DNut, Self Lock M84
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N1-6-1 Timing Case,Camshaft, & Gears
02***68Key1
02***89Pin1
02***96Nut1
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N1-6-2 Timing Levers, Arms & Springs
02***71Screw4
02***78Nut1
02***11Pin1
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N1-7-1 Flywheel & Housing
02***75Bolt6
02***48Flywheel1
02***49Gear, Flywheel Ring1
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N1-3-1 Block Assembly
02***07Plug, 8.4mm3
02***13Bearing1
02***14Plug, Core, D=45mm1
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N1-5-1 Drive Belt & Pulleys, Water Pump & Alternator
02***38Pulley, Alternator, D=73mm Single Groove1
02***68Key1
02***78Nut1
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N1-8-1 Engine Mountings
13***8DSetscrew, M10 X 308
13***9DScrew, M12x35mm Long4
13***3DNut, Self Lock M108
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N1-1-1 Engine Assembly
33***79Engine, Assembly 404d-22, Nat/Aspirated1
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N1-4-1 Crankshaft, Bearings, Pistons & Con-Rods
02***42Key1
02***23Washer, Thrust2
02***25Bush, Small End1
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N2-2-1 Rocker Assembly, Push Rods & Tappets
02***67Screw, Adjusting8
02***68Nut8
02***71Tappet8
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N2-4-1 Lifting Plates
02***24Washer2
02***43Plate, Engine Lifting2
82***25Screw2
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N2-3-1 Rocker Cover
02***73Breather, Gauze1
02***78Seal1
02***55Cap, Engine Oil Filler1
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N2-1-1 Cylinder Head
02***42Seal, Inlet Valve4
02***43Spring, Valve8
02***44Cap8
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N3-4-1 Exhaust System
02***38Gasket12
13***7DSetscrew, M8x254
13***4ZNut, Philidas Thin4
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N3-3-1 Filter, Air
13***9DSetscrew, M8x352
13***5DScrew, Set2
13***3DNut, Self Lock M85
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N3-3-2 Pre-Cleaner, Sales Special
32***00Filter, Pre-Cleaner1
32***01Cover, & Wing Nut1
32***02Nut, Wing1
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N3-4-2 Exhaust System, Ground
13***1DNut, M106
14***4DWasher, Plain, 7/16"Medium6
26***02Clamp, 'U'1
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N3-2-1 Manifold, Exhaust
02***78Nut4
02***38Gasket1
02***57Flange, Exhaust1
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N4-2-1 Thermostat Housing
02***96Nut2
02***89Plug, D=30mm1
02***43Gasket1
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N4-1-1 Pump, Water
02***96Nut1
02***79Hose, By-Pass1
02***80Pump, Water Assembly1
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N4-3-1 Radiator, Fittings & Mountings
13***8DSetscrew, M8 X 30mm4
13***0DSetscrew, M8 X 40mm Long4
13***8DBolt, M10 X 802
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N4-4-1 Radiator & Hoses, Bottom Fill
12***03Hose, Overflow Assembly1
13***5DSetscrew, M6 X 20mm Long6
13***3DScrew2
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N5-1-1 Sump, Oil
02***02Screw2
02***97Screw31
02***02O Ring1
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N5-5-1 Oil Filler, Installation
02***78Seal1
02***55Cap, Engine Oil Filler1
02***21Seal, O-Ring1
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N5-2-1 Pump, Oil
02***08Dowel3
02***12Bush3
02***15Shim, Oversize - 0.10mm1
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N5-4-1 Filter, Oil & Prv
02***26Connector1
02***28Bolt, Banjo1
02***59Washer4
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N6-1-1 Pump, Fuel Injection
02***78Nut3
02***01Washer1
02***44Washer1
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N6-6-1 Filter, Fuel Sediment
32***02Ring, Retaining1
32***03Seal, Dust1
32***94Element, Fuel Filter1
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N6-3-1 Pump, Fuel Lift
02***10Bolt2
02***69O Ring1
17***00Pump, Fuel Lift1
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N6-2-1 Injectors, Fuel &, Injection Pipes
02***96Nut3
02***14Damper6
02***04Washer, Copper4
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N6-4-1 Fuel Pipes, Fuel Tank To Filter
13***5DSetscrew, M8x203
13***1DNut, M102
14***7DWasher, M8 Plain3
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TLT 30D serial number reference

Locate the machine identification plate on the Teletruk chassis. Confirm applicability with a JCB dealer using the specific serial number found on the plate.

PrefixIdentifies
0788000-0788999Applicable to JCB TLT 20D, 25D, 30D, 35D TLT Lift Teletruk (Tier 2 generation)
0891000-0892999Applicable to JCB TLT 20D, 25D, 30D, 35D TLT Lift Teletruk (Tier 2 generation)
0893000-0893999Applicable to JCB TLT 20D, 25D, 30D, 35D TLT Lift Teletruk (Tier 2 generation)
1174000-1176572Applicable to JCB TLT 20D, 25D, 30D, 35D TLT Lift Teletruk (Tier 2 generation)
1175813-1176569Applicable to JCB TLT 30D 4×4 (Tier 2 generation)
1175813-1176593Applicable to JCB TLT 30D High Lift (Tier 2 generation)
1176570-Applicable to JCB TLT 30D (Tier 3 generation)
1176573-Applicable to JCB TLT 30D 4×4 (Tier 3 generation)
01176594-01176999Applicable to JCB TLT 30D HL Teletruk (Parts Catalogue Manual coverage)
01539000-01540934Applicable to JCB TLT 30D HL Teletruk (Parts Catalogue Manual coverage)

Frequently asked questions

What engine does the JCB TLT 30D use?

The JCB TLT 30D uses the JCB DieselMax 404D-22 engine. Fluid specifications vary by serial number: up to SN 892,816, it uses 8.2 litres of JCB 10W/30 Multigrade SAE10W/30 API CF4/SG oil; from SN 892,817, it uses 10 litres of JCB Extreme Performance CH4/SJ (ACES E5-B3-A3) oil.

What is the operating weight of the JCB TLT 30D?

The operating weight varies by configuration and series. Sources cite weights of 4,960 kg (4.96 t) for the TLT 30D-HL and 5,100 kg (5.1 t) for the standard TLT 30D. The TLT 30D 4x4 also weighs approximately 5.1 t.

What replaced the JCB TLT 30D?

The TLT 30D was succeeded by the TLT 30G (LPG) and updated TLT 30D TCR models. The TLT 30D High Lift (HL) variant was also part of the lineage, with production ending around 2020. The TLT 35D and TLT 35D 4x4 are larger variants in the same family.

What TLT 30D owners discuss

What are the known powertrain and transmission behaviors for the JCB TLT 30D?
The TLT 30D utilizes an intelligent hydrostatic transmission controlled by a Sauer Danfoss controller. Common operational quirks include a requirement to rev the engine for responsive control in newer models, whereas older units operate smoothly at idle. A frequent fault is a continuous red diagnostic LED on the controller indicating an internal error, which may require pedal calibration via a service master tool to restore temporary function. Intermittent no-drive conditions can occur, often accompanied by diagnostic codes such as P0642, P0505, P0504, and B155E. When selecting gear, the machine may fail to move forward or reverse if the brakes remain engaged or if the transmission controller detects a fault. The machine is available in 2WD and 4x4 configurations, with the 4x4 system featuring anti-slip solenoids that can be disconnected to isolate drive-related locking issues.
What electrical and sensor issues are typical for the TLT 30D 4x4 system?
The 4x4 system is prone to wheel locking, particularly at higher speeds, which can stall the engine. This is often caused by faulty wheel slip sensors or wiring looms protected by flexible convoluted conduit; the conduit may appear intact while internally crushing the wires. This wiring issue accounts for a significant majority of 4x4 faults. The system relies on two SUSMIC controllers: a main controller located behind the footwell panel in the cab and a 4x4 controller under the cab in the engine bay. Both controllers use a red status light that flashes Morse code to indicate error codes. Disconnecting the left-hand anti-slip valve solenoid can stop the locking behavior, confirming the issue lies within the slip control logic or sensors rather than the wheel motors themselves.
What are the common cooling system failures and wear patterns?
A recurring issue involves the cooling system failing after approximately one hour of use. Symptoms include the temperature buzzer activating and coolant leaking from the expansion tank. This typically requires the system to cool down and be refilled with water to resume operation, indicating a persistent leak or pressure loss. Previous owners have reported replacing the radiator and cylinder head to address these overheating and leakage issues. The cooling system capacity is 5.5 liters, with a total mixture of 11 liters, requiring JCB Universal Antifreeze/water mixture meeting ASTM D3306-74 standards.
What engine specifications and oil requirements apply to the TLT 30D?
Engine oil specifications vary by serial number. For machines up to serial number the OEM part reference, the capacity is 8.2 liters using JCB 10W/30 Multigrade SAE 10W/30 API CF4/SG. For machines from serial number the OEM part reference onwards, the capacity increases to 10 liters, requiring JCB Extreme Performance CH4/SJ (ACES E5-B3-A3) or JCB 15W/40 Turbo 10 liters. LPG variants use 8.2 liters of JCB 10W/30 Multigrade. The hydraulic system holds 55 liters of fluid, and the fuel tank capacity is 90 liters. The machine has a rated power of 37 kW.
What are the key specifications and weight differences between the TLT 30D generations?
The TLT 30D was manufactured in two primary generations with distinct weights and capacities. The 2000-2008 generation weighs 4.9 tons, has a maximum horizontal reach of 2.39 meters, a lifting height of 4.1 meters, and a nominal load at the center of gravity of 3 tons. The 2009-2016 generation weighs 5.1 tons, maintains the 2.39-meter horizontal reach, has a lifting height of 4 meters, and retains the 3-ton nominal load capacity but reduces the capacity at full forward reach to 1.25 tons. The 4x4 variant of the later generation also weighs 5.1 tons.
What serial number ranges define the TLT 30D service manuals and generations?
Service documentation distinguishes between Tier 2 and Tier 3 machines. Tier 2 30D 4x4 covers serial numbers the OEM part reference to the OEM part reference. Tier 3 30D 4x4 covers serial numbers from the OEM part reference. The 30D High Lift (Tier 3) covers serial numbers from the OEM part reference. Earlier documentation covers serial numbers the OEM part reference-the OEM part reference, the OEM part reference-the OEM part reference, the OEM part reference-the OEM part reference, and the OEM part reference-the OEM part reference. The TLT 30D HL Teletruk parts manual covers serial numbers the OEM part reference-the OEM part reference and the OEM part reference-the OEM part reference. The 17-character PIN format on post-2001 machines uses the 10th character for the year of manufacture.
What should be checked when buying a used TLT 30D?
Verify the exact serial number to determine the correct engine oil capacity and specification (8.2 liters vs. 10 liters) and the applicable service manual generation. Inspect the flexible convoluted conduit on the 4x4 wheel speed sensor wiring looms for internal crushing, as this is a primary cause of drive faults. Check the red diagnostic LEDs on both the main SUSMIC controller (behind the footwell panel) and the 4x4 controller (under the cab) for error codes. Test the cooling system under load for leaks from the expansion tank after one hour of operation. Confirm the machine's generation (2000-2008 vs. 2009-2016) to assess weight and reach specifications. Have your dealer verify the transmission controller calibration and brake engagement status if the machine fails to move when gear is selected. Have your dealer verify the cooling system integrity under load.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb TLT 30D. Related factory variants of the same model family:

TLT 30DTLT 30DTLT-30DTLT 30D

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