Jcb TLT 25D
JCBagriculturalteletruk

Jcb TLT 25D

Maintenance schedule, common problems & OEM parts breakdown

The JCB TLT 25D is a diesel-powered industrial telescopic counterbalance forklift manufactured from 1999 to 2008. It weighs 4.22 tons and features a nominal load capacity of 2.5 tons at the center of gravity, with a maximum horizontal reach of 2.39 meters and a lift height of 4.1 meters. The machine is powered by a Perkins 403D-15 3-cylinder diesel engine delivering 16 GPM hydraulic flow. Configurations include 2WD and 4x4 variants with options for solid or pneumatic tires. The TLT 25D succeeded earlier Teletruk models and was followed by the Stage V compliant TLT 25D 4x4 and TLT 35-25D series.

Across its production life, the TLT 25D evolved from Tier 2 to Tier 3 emissions standards, marked by serial number breaks such as SN the OEM part reference for Tier 3 models. The machine matters in the used market due to its enclosed hydrostatic drive system, tilting cab for ground-level service access, and long 500-hour engine oil intervals enabled by the absence of DEF or DPF systems. Its versatility in narrow aisles and single-side loading capability keeps it relevant for logistics and warehouse applications, while the Perkins engine provides a reliable torque curve for medium-duty industrial loads.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb TLT 25D specifications

Engine

Engine ModelPerkins 403D-15
Cylinders3
Emissions TierTier 2 (SN the OEM part reference–the OEM part reference); Tier 3 (SN the OEM part reference onwards)

Weights

Operating Weight4.22 tons

Dimensions

Max Lift Height4.1 m (13.46 ft)
Max Forward Reach2.39 m (7.84 ft)
Ground Clearance0.38 ft (0.12 m)
Wheelbase5.58 ft (1.70 m)
Width Over Tires3.86 ft (1.18 m)
Overall Height6.89 ft (2.10 m)
Length To Fork Face8.62 ft (2.63 m)
Turning Radius Outside Tires8.01 ft (2.44 m)

Performance

Max Lift Capacity2,500 kg (5,511.56 lb)
Capacity at Full Forward Reach1,000 kg (2,204.62 lb)
Capacity at 2 m Reach2,400 kg (5,291.09 lb)
Max Speed - Forward12.5 mph (20.12 km/h)
Max Speed - Reverse12.5 mph (20.12 km/h)
Center of Gravity500 mm (1.64 ft)

Service capacities (summary)

Hydraulic Pump Flow18.5 gal/min (70.0 L/min)
Relief Valve Pressure2,465.7 psi (17.0 MPa)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Jcb TLT 25D maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level via ground-level dipstick.
  • Check hydraulic tank sight gauge for fluid level.
  • Check coolant expansion tank level.
  • Inspect for fluid leaks under engine bay, axles, and kingpost.
  • Check tire pressure and cut damage on wheeled configurations.
  • Verify seat belt, mirrors, horn, and backup alarm operation.
Every 250 h
  • Inspect drive belt for damage and tension.
  • Check battery electrolyte level on non-sealed units.
  • Inspect hydraulic hoses for chafing and cylinder rod scoring.
  • Check track tension and roller condition on tracked configurations.
  • Inspect GET teeth, cutting edge, and bucket pins.
  • Verify operation of ROPS/FOPS and fire extinguisher.
Every 500 h
  • Change engine oil and replace oil filter using JCB Engine Oil Special or equivalent 15W-40 diesel oil.
  • Replace primary and secondary fuel filters.
  • Inspect hydraulic return filter magnet for metallic debris.
  • Replace air filter primary element or clean per restriction indicator.
  • Grease all pin points including boom, arm, bucket, and kingpost pivots.
  • Take oil samples from engine, hydraulic, axle, and final drive systems.
Every 1,000 h
  • Drain, flush, and refill coolant with JCB-spec long-life coolant.
  • Change transmission oil and filter on torque converter models.
  • Change front and rear axle oil including hubs on wheeled machines.
  • Perform full ECM diagnostic scan via JCB ServiceMaster tool.
  • Interpret hydraulic oil samples against 500-hour baseline.
  • Check turbocharger shaft play, boot condition, and wastegate function.
Every 2,000 h
  • Drain hydraulic tank, clean tank, and refill with JCB-spec hydraulic oil.
  • Inspect boom, arm, loader arm, chassis, and side frames for structural cracking.
  • Measure swing ring play using dial indicator on tracked configurations.
  • Service brake discs and check immersed brake condition.
  • Check injector spray pattern via diagnostic tool and replace as required.
  • Service cab HVAC including A/C pressure, evaporator, and cabin filter.

Servicing the TLT 25D beyond the schedule

Predictive Maintenance & Fluid Analysis

At the 500-hour interval, take oil samples from the engine, hydraulic tank, front axle, and final drive to establish a baseline. Compare subsequent samples against this baseline to detect bearing wear or contamination 500 to 800 hours before failure. Inspect the hydraulic return filter magnet for metallic debris during every 500-hour service. Interpret hydraulic samples at the 1000-hour mark to decide whether to extend or compress the next fluid interval. Monitor the Perkins 403D-15 engine oil level daily via the ground-level dipstick to prevent premature wear.

Corrective & Common Repairs

Address hydraulic hose chafing and cylinder rod scoring during the 250-hour inspection to prevent seal failure. Replace the primary and secondary fuel filters at 500 hours to protect the Perkins 403D-15 common-rail injectors from dirt. Check the drive belt condition and tension at 250 hours to avoid alternator or cooling fan failure. Inspect the turbocharger boot and wastegate function at 1000 hours to maintain torque output. Replace the air filter element when the restriction indicator signals, ensuring clean airflow to the 3-cylinder engine.

Overhaul & Rebuild Points

At 2000 hours, perform a deep service including draining the hydraulic tank and cleaning it to remove sludge. Measure swing ring play using a dial indicator on tracked configurations to assess structural integrity. Inspect the boom, arm, and chassis side frames for unauthorized welding or cracking. Check brake disc wear and immersed brake condition on wheeled models. Use the JCB ServiceMaster tool to check injector spray patterns and replace injectors as required to maintain engine efficiency and emissions compliance.

Seasonal & Environment Servicing

In cold climates, check the coolant level and condition at 1000 hours using JCB-spec long-life coolant to prevent freezing. Service the cab HVAC system at 2000 hours, including the A/C pressure and cabin filter, to ensure operator comfort. In dusty environments, inspect the air filter more frequently and clean the engine radiator fins to prevent overheating. Check the battery electrolyte level on non-sealed units during the 250-hour service. Ensure the tilting cab mechanism and side-opening door operate smoothly for safe ground-level access in all weather conditions.

TLT 25D common service parts

Part numberPart
32/925694Element, Fuel FilterCheck fitment →
30/926046Filter, Air ConditioningCheck fitment →
32/917301Element, Air Filter MainCheck fitment →
02/100284Element, Oil Filter, Canister Type-ShortCheck fitment →
332/D0928Filter, ElementCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

TLT 25D fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0087Fuel rail pressure too lowClogged primary fuel filter, failing lift pump, or air leaks on the suction side.Replace primary fuel filter; verify lift pump primes at key-on; inspect for air leaks.
P0191Fuel rail pressure sensor performanceErratic rail pressure readings due to sensor fault or wiring issues.Check filter age; test sensor 5V/ground supply; wiggle-test connector for chafing.
P2201NOx sensor out of rangeCommon trigger for regeneration loops and DEF warnings due to sensor or exhaust leak.Inspect NOx connector and harness; check for exhaust leaks upstream of the sensor.
P20EESCR NOx efficiency lowSCR system reports poor conversion, often due to DEF injector crystals or sensor issues.Verify DEF quality (32.5% urea); inspect DEF injector for crystals; verify NOx sensors.
P1C54SCR inducement deratePower cut imposed by the ECU as a penalty for an unresolved emissions fault.Fix the root SCR/DEF code first; top off clean DEF; complete regeneration if required.
U029DLost NOx sensor communicationECU cannot communicate with NOx sensor A due to electrical or network failure.Check battery voltage; inspect NOx connector pins; verify power, ground, and CAN continuity.
U0073CAN bus offModule network drop, often caused by battery/ground issues rather than a bad ECU.Load-test battery; clean ground straps; inspect harness at articulation points.
T135Transmission oil temperature highTransmission overheating due to low oil level or blocked cooler.Check oil level; clean cooler fins; allow machine to cool down before continued heavy work.
T072Output speed sensor no signalErratic shifting or limp gear mode from missing speed signal.Inspect speed sensor connector; check wiring integrity at articulation points.
ENG OILEngine oil pressure lowOil pressure below safe threshold due to low level, leaks, or sensor failure.Check oil level immediately; inspect for leaks; check filter and sensor before condemning the pump.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

TLT 25D attachments & work tools

Forks

Standard Class III forks are compatible via the Changzee quick-hitch system, allowing hydraulic attachment changes from the cab in approximately 30 seconds. The machine supports single-side loading to streamline operations and reduce vehicle movements on site.

Grapples

Waste and recycling grapples are available for the Teletruk range, designed for robust 24/7 operation in demanding environments. These attachments utilize the standard quick-hitch interface for secure mounting and hydraulic control.

Buckets

Waste buckets and general-purpose buckets are offered to handle diverse material types. The side-mounted telescopic boom provides enhanced reach and visibility when using bucket attachments for loading tasks.

Lifting Equipment

The machine features a negative lift capability, enabling the placement of materials below ground level. It includes an 111-degree carriage rotation, significantly greater than standard forklifts, to facilitate precise load positioning.

Coupler/Mounting

The Changzee system ensures compatibility with all Class III attachments. This quick-hitch mechanism allows for rapid attachment changes without leaving the operator's cab.

Hydraulic Configuration

The machine utilizes a smooth 16 GPM hydraulic flow to ensure controlled lift and tilt operations. This flow rate supports sensitive cargo handling and stable attachment performance.

Guarding/Options

The TLT 25D is available with solid or pneumatic tires to adapt to warehouse floors or outdoor rough terrain. Cabin-equipped versions are available for operator protection and comfort.

All TLT 25D assemblies by section

Every catalogued assembly group for the Jcb TLT 25D. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

A Attachments, S
A1-5-1 Shovel High Tip, Fem Class 3, Quick Release Manual
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
33***72Nut, Toeplate5
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A1-3-1 Shovel Gp, Fem Class 3, Quick Release Manual
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
33***72Nut, Toeplate5
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A1-1-1 Shovel Gp, Fork Mounted, 1300mm Wide
33***24Bar, Retainer2
33***25Clip2
98***63Shovel, Gp 1300mm Wide, Fork Mounted1
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A1-2-1 Shovel Gp, Fem Class 2, Quick Release Manual
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
33***72Nut, Toeplate5
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A1-4-1 Shovel Multi Grab, Fem Class 3, Quick Release Manual
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
33***72Nut, Toeplate5
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A1-6-1 Shovel Big Bag, Fem Class 2, Quick Release Manual
25***58Valve, Assembly1
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
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A1-7-1 Shovel Big Bag, Fem Class 3, Quick Release Manual
25***58Valve, Assembly1
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
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A3-3-10 Load Back Guard, Std And Quick Detach
13***0DSetscrew, M16 X 40mm4
14***1DWasher, M164
33***56Guard, Load, Standard Height; Superseded By 33***24 See San 225451
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A3-10-1 Level Indicator
13***3ZNut, Self Lock, M82
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
14***1ZWasher, M16 Plain2
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A3-4-10 Shovel, Quick Detach, Class Iii
13***1ZNut5
13***2ZNut, M82
14***04Chain2
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A3-50-3 Skip, Volume 1.1 Cu.M, 5mm Thick
13***1ZNut2
33***49Bar1
33***52Bar1
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A3-20-1 Carriage, Assembly, Class 2 High Vis (Euro Pallet) Sales Special
33***20Carriage, High Vis Class Ii, Wa (Narrow)1
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A3-4-1 Shovel, Lightweight
13***6ZBolt, M8 X 702
13***8ZBolt, M10x802
13***3ZNut, Self Lock, M82
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A3-1-10 Carriage, Fork, Industrial Class Iii, 1200mm Wide
13***0ZBolt, M10 X 1002
13***6DBolt2
13***1ZNut1
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A3-8-30 Carriage, Sideshift, Quick Detach, Cascade Ref Type 65f
29***13G.A, Sideshift Q/D 3/3, Teletruk1
33***62Hook, Lower2
33***63Guide2
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A3-33-1 Load Back Guard, Lamy, Quick Detach Carriage System
13***0DSetscrew, M16x404
14***1DWasher, M164
33***56Guard, Load, Standard Height; Superseded By 33***24 See San 225451
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A3-8-5 Carriage, Sideshift, Hook On, Cascade Ref Type 60e
33***68Carriage, Sideshift, Hook On1
54***17Capscrew, M16 X 40mm Long4
54***08Washer4
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A3-8-10 Carriage, Sideshift, Hook On, Cascade Ref Type 65f
29***14G.A, Sideshift Hook On, Teletruk1
33***00Carriage, Sideshift Hook On, Assembly1
33***31Bearing, Upper2
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A3-8-1 Carriage, Sideshift, Hook On, Cascade Ref Type 55f
29***77G.A.1
51***34Carriage, Sideshift Assembly, 1100mm Wide; Replaces 51***111
61***00Hose, 3/8"Bsp X 775mm2
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A3-50-1 Skip, Volume 1.1 Cu.M, 3mm Thick
13***1ZNut2
33***49Bar1
33***52Bar1
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A3-50-4 Skip, Volume 1.5 Cu.M, 5mm Thick
13***1ZNut2
33***49Bar1
33***52Bar1
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A3-1-20 Carriage, Fork, Industrial Class Iii, 900mm Wide
13***0ZBolt, M10 X 1002
13***6ZBolt, M16 X 70mm2
13***1ZNut1
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A3-3-1 Load Back Guard, Standard Carriage
13***0ZBolt, M16 X 40mm4
14***1ZWasher, M16 Plain4
14***1ZWasher, Spring; Replaces 60***1r4
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A3-30-10 Carriage 332/R4753, Quick Detach Lamy, Components
33***86Bolt2
33***00Adapter, 90 Degree Elbow2
33***97Carriage, Assembly, Quick Detach, Lamy; Superseded By 33***53 See San 225311
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A3-8-20 Carriage, Sideshift, Quick Detach, Cascade Ref Type 60e
16***03Adapter2
16***53Adaptor; O Ring 24***062
33***06Carriage, Sideshift, Quick Detach Assembly; Superseded By New Assembly 33***07. Ian Clarke, Advised Supplier Made Old Assembly Nla1
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A3-32-1 Shovel 295/30196, Quick Detach Lamy, Hook On
29***96Shovel, Assembly,Hook On, Quick Detach1
33***67Toeplate, Bolt On1
33***70Bolt, Toeplate5
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A3-4-5 Shovel, Quick Detach, Class Ii
13***1ZNut5
13***2ZNut, M82
14***04Chain2
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A3-1-5 Carriage, Fork, Industrial Class Ii, With Attachment Mounting Holes
13***0ZBolt, M10 X 1002
13***3ZBolt2
13***1ZNut1
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A3-1-15 Carriage, Fork, Industrial Class Iii, 1100mm Wide (Sales Special)
33***68Carriage, 1100mm Wide, Sales Special1
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A3-8-25 Carriage, Sideshift, Components
13***09Capscrew4
33***75Bearing, Upper2
33***76Bearing, Lower3
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A3-8-15 Carriage, Sideshift, Quick Detach, Class Ii
24***06O Ring1
33***63Guide2
33***70Hook, Lower Assembly, Repair Kit1
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A3-2-1 Fork, Industrial Class Ii
51***02Fork, Assembly, 900mm, Class 2a1
51***03Fork, Assembly, 1067mm, Class 2a1
51***04Fork, Assembly, 1200mm, Class 2a1
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A3-5-1 Bagezee, 0.5 Cu.M., Class Ii & Iii
13***1ZNut5
14***8ZWasher5
24***06O Ring1
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A3-1-1 Carriage, Fork, Industrial Class Ii, Without Attachment Mounting Holes
13***0ZBolt, M10 X 1002
13***6DBolt2
13***1ZNut1
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A3-31-1 Carriage 331/60798, Quick Detach Lamy, Forks
A3-5-10 Bagezee, Shovel Components
13***1ZNut5
14***8ZWasher5
33***86Attachment, Bagezee, 0.5 Cu.M.1
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A3-50-2 Skip, Volume 1.5 Cu.M, 3mm Thick
13***1ZNut2
33***49Bar1
33***52Bar1
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A3-15-1 Carriage Pivot Pin, Single Pin System
13***1DBolt, M10 X110mm2
13***1DNut, M104
13***1DScrew, Caphead M10x452
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A3-2-5 Fork, Industrial Class Iii
33***14Fork, Assembly,900mm, Class 3a1
33***15Fork, Assembly,1000mm, Class 3a1
33***19Fork, Assembly,1067mm, Class 3a1
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A3-30-1 Carriage 332/R4753, Quick Detach Lamy
13***6DBolt2
13***3DNut, M162
14***15Washer, Seal; Replaces Khj08912
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B Bodywork, Cab, Loader End
B1-2-1 Trash Guard, Option
13***8ZScrew, M8x304
13***0ZBolt, M8x401
13***2ZNut, M81
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B1-4-1 Cover, Engine, Side
13***8ZScrew, M8x304
13***3ZNut, Self Lock, M68
13***3ZNut, Self Lock, M84
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B1-4-10 Cover, Engine, Side
13***7DScrew, M6 X 25mm4
13***3DNut, M6 Lock16
14***1DWasher, 1/4" Medium8
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B1-1-20 Chassis And Fittings, Hydraulic Oil Tank, Diesel Fuel Tank
12***00Cap, Filler,Diesel Fuel1
13***7DScrew, M6 X 25mm48
14***6DWasher, M6 Plain48
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B1-6-1 Counterweight, Rear, Boom End Cover
13***0DSetscrew, M12 X 404
13***1DBolt, M16 X 1102
13***6DBolt, M24 X 320 Lg.2
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B1-6-10 Counterweight, Rear, Boom End Cover
13***0DSetscrew, M12 X 403
13***0DSetscrew, M16 X 40mm2
13***1DBolt, M16 X 1102
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B1-3-10 Bodywork
12***52Spacer2
13***5DSetscrew, M6 X 20mm Long4
13***5DSetscrew, M8x204
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B1-1-1 Chassis And Fittings, Hydraulic Oil Tank, Diesel Fuel Tank
12***00Cap, Filler,Diesel Fuel1
13***7DScrew, M6 X 25mm48
14***6DWasher, M6 Plain48
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B1-3-1 Bodywork, Front And Step
12***52Spacer2
13***3DNut, M6 Lock3
14***6DWasher, M6 Plain3
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B1-1-10 Chassis And Fittings, Hydraulic Oil Tank, Diesel Fuel Tank
12***00Cap, Filler,Diesel Fuel1
13***7DScrew, M6 X 25mm48
14***6DWasher, M6 Plain48
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B2-10-1 Cab Stowage, & Safety
12***96Hook, Coat1
12***79Strap, Coat Tidy1
13***3ZNut4
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B2-2-10 Canopy, Low Roof, Glazing And Sidemesh
12***40Plug, Blanking, 30mm1
13***3DNut, Lock M53
14***1ZWasher, 2 Ba3
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B2-5-1 Seat, Low Profile, With Seat Belt
13***1DSetscrew, M5 X 12mm Long3
13***3ZNut3
13***3ZNut, Self Lock, M84
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B2-14-1 Guage, Inclinometer
15***00G.A., Inclinometer1
70***00Gauge, Inclinometer/Level1
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B2-3-1 Cab Partial, Standard Roof, Glazing And Vinyl Door
12***40Plug, Blanking, 30mm1
13***3DNut, Lock M53
14***1DWasher, Plain 2ba3
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B2-12-1 Light Guard, Working Light, Optional
13***8ZScrew, M8x302
29***20Guard, Working Light; Replaces 29***662
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B2-21-1 Glass Opening, Rear, Low Roof
13***5DSetscrew, M6 X 20mm Long4
13***3DNut, Lock M52
13***1DNut, Plain2
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B2-1-1 Cab/Canopy, Identification, Full/Partial-Standard/Low Roof
B2-6-1 Cab Mountings
12***03Mounting, Cab, Rubber; Use 26***05, San 044522
12***76Grommet, Blind,Hole Dia 50mm, Panel Thickness 3mm5
13***0DSetscrew, M8 X 40mm Long4
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B2-22-1 Soundproofing, Protection
12***40Plug, Blanking, 30mm1
13***7DScrew, M6 X 25mm12
14***1DWasher, 1/4" Medium4
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B2-12-2 Mud Guard, Front, Optional
13***9ZBolt, M10 X 354
13***3ZNut, Lock, M104
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts8
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B2-2-30 Cab Full, Low Roof, Glazing And Metal Door
29***53Plate, Cover1
29***44Cab, Assembly, Full, Low Roof1
29***45Frame, Wa, Painted And Sealed1
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B2-20-1 Glass Opening, Rear, Standard Roof
13***5DSetscrew, M6 X 20mm Long4
13***3DNut, Lock M52
13***1DNut, Plain2
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B2-15-1 Mirror Interior, Panoramic
13***5ZScrew, Hexagon M8 X 20mm Long1
13***1ZNut, M81
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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B2-2-1 Canopy, Standard Roof, Glazing And Sidemesh
12***40Plug, Blanking, 30mm1
13***3DNut, Lock M53
14***1ZWasher, 2 Ba3
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B2-23-1 Mats & Fittings
13***3DNut, M6 Lock4
14***6DWasher, M6 Plain4
33***61Strip, Kick,Floormat1
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B2-12-3 Mud Guard, Front, Optional
13***9ZBolt, M10 X 354
13***3ZNut, Lock, M104
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts8
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B2-4-5 Guard, Front Screen, Low Roof
13***9DSetscrew, M10 X 35mm Long4
13***3DNut, Self Lock M104
14***8DWasher, M106
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B2-11-1 Cab Lift Mechanism
13***5ZBolt, M12x201
22***34Circlip2
29***69Block, Thrust1
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B2-4-1 Guard, Front Screen, Standard Roof
13***8ZBolt, M10 X 304
13***3ZNut, Lock, M104
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts6
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B2-9-1 Consoles
13***5DScrew, M5x207
13***01Capscrew, M6 X 10mm X 12.91
14***5DWasher7
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B2-7-1 Door, Cab Standard Roof
12***69Bolt, Striker Assembly, Cab Door Lock1
13***6DBolt, M8x702
13***3DNut, Lock M53
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B2-16-1 Cab Cover, Overnight
29***61Cover, Overnight, Standard Cab1
29***62Cover, Overnight, Low Cab1
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B2-4-15 Guard, Roof Screen, Low Roof
13***9DSetscrew, M10 X 35mm Long2
13***5DSetscrew, M16 X 20mm2
13***3DNut, Self Lock M102
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B2-5-5 Seat, Low Profile, With Seat Belt And Seat Riser
13***1DSetscrew, M5 X 12mm Long3
13***7ZScrew, Hexagon M8 X 258
13***3ZNut3
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B2-2-20 Cab Full, Standard Roof, Glazing And Metal Door
29***53Plate, Cover1
29***31Frame, Wa, Painted And Sealed1
29***32Cab, Assembly, Full, Standard Roof1
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B2-3-10 Cab Partial, Low Roof, Glazing And Vinyl Door
12***40Plug, Blanking, 30mm1
13***3DNut, Lock M53
14***1DWasher, Plain 2ba3
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B2-7-10 Door, Cab Low Roof
12***69Bolt, Striker Assembly, Cab Door Lock1
13***6DBolt, M8x702
13***3DNut, Lock M53
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B2-18-1 Direct Glazing, Replacement Material, Cab
41***01Sealant, Clear Dp2205, 310ml0
41***09Sealant, Black Acrylic 221, 310ml Cartridge0
41***09Adhesive, Jcb Ultrafast, 310ml Cartridge0
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B3-3-1 Pads, Boom Wear
13***9ZScrew, M10x35mm4
13***7ZBolt, M10 X 25mm Tuf-Lok12
13***7ZCapscrew, Socket Head3
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B3-1-10 Boom
13***0DSetscrew, M8 X 40mm Long1
14***7DWasher, M8 Plain1
14***7DWasher, M8 Spring1
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B3-1-1 Boom
13***0DBolt, M10x40mm2
29***57Washer, Thrust2
33***50Plate, Stop Boom, 2.5t1
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B3-5-1 Stop, Boom End
13***9ZBolt, M10 X 352
13***1ZNut1
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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B3-5-10 Stop, Boom End
13***9ZBolt, M10 X 352
13***1ZNut1
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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B3-2-3 Boom, Pivot Pin Location
13***7ZBolt5
13***9ZBolt, M10x90mm3
13***0ZBolt, M10 X 1002
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B3-4-1 Indicator, Boom Angle
13***7DSetscrew, M8x252
13***8DSetscrew, M8 X 30mm2
13***6DBolt, M8x701
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B3-3-10 Pads, Boom Wear
13***9ZScrew, M10x35mm4
13***7ZBolt, M10 X 25mm Tuf-Lok12
13***7ZCapscrew, Socket Head3
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B3-2-1 Boom, Pivot Pin Location
13***7ZBolt5
13***9ZBolt, M10x90mm3
13***0ZBolt, M10 X 1002
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B5-1-30 Decal, Low Sulpher Fuel
33***55Decal, Low Sulphur, Diesel Fuel1
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B5-1-1 Decals, Machine
13***1DNut, Plain M52
13***3DNut, M6 Lock3
14***5DWasher2
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B5-10-1 Fire Extinguisher
15***81Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 103081
24***32Strap1
82***33Nut, Rivet,M5 Open Ended3
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B5-3-1 Paints
42***05Paint, Aerosol Can, Full Gloss Yellow0
42***03Paint, Beige Undercoat, 5 Litre0
42***08Paint, Beige Undercoat, 20 Litres0
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B5-1-5 Decals, Noise
81***08Label, Ear Protection1
81***28Label, Sound Pressure Level, Internal 103lwa1
81***29Label, Sound Pressure, 104db Lwa1
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B5-2-1 Tool Kit
40***17Grease, Hp, 400g X 241
99***00Tool, Grease Gun1
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B5-1-10 Labels, Buy British
B5-1-20 Decals, Machine
13***1DNut, Plain M52
13***3DNut, M6 Lock3
14***5DWasher2
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C Electrics-Machine, Cab & Engine
C1-3-10 Beacon, Hazard, Low Level Mounting
13***1ZNut1
14***9ZWasher1
14***9ZWasher, Spring M12; Replaces 60***09, San 13190, If Fitted. Item 12 Reduced In Length. Spring Washer Not Required With Shorter Capscrew, Washer, Spring M12; Replaces 60***09, San 131901
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C1-6-1 Horn, Single Tone
13***8ZScrew, M8x301
13***3ZNut, Self Lock, M81
14***87Bracket, Horn1
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C1-1-20 Harnesses, Cab
14***02Screw, No 8x1/2"3
24***11Grommet2
33***09Channel, Harness,Horizontal, 460mm Long1
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C1-3-5 Beacon, Hazard, Strobe, Xenon
70***01Lens, Amber1
70***02Lens, Fresnel1
70***00Beacon, Xenon Strobe, 12v1
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C1-17-1 Ignition, Keypad
13***1ZSetscrew, M6 X 12mm Long1
13***7ZScrew, M6 X 25mm Long4
13***3ZNut, Self Lock, M65
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C1-3-1 Beacon, Hazard, Rotating, Amber
70***01Bulb, 12v 55w, Halogen1
70***00Beacon, Amber, 12v1
70***01Lens, Amber1
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C1-1-15 Harness, Cab,Control,4wd
C1-2-10 Light, Partial Road Lights, Front Flasher And Sidelight
13***7DScrew, M6 X 25mm4
14***6DWasher, M6 Plain4
14***6DWasher, Spring, M64
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C1-9-10 Alarm, Reverse, White Noise 87db(A)
13***1DSetscrew, M5 X 12mm Long2
13***5DSetscrew, M8x201
13***3DNut, Lock M52
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C1-2-1 Light, Working
12***05Bracket2
13***07Bolt2
13***7ZScrew, M6 X 25mm Long2
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C1-5-1 Fuse Link Box
13***5DSetscrew, M6 X 20mm Long2
13***3DNut, M6 Lock2
13***3DNut, Self Lock M102
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C1-4-1 Battery And Leads
12***03Tie, Cable, L=300mm X W=7.6mm2
13***7DSetscrew, M8x251
14***2DWasher, Large2
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C1-9-1 Alarm, Reverse, Optional 90db(A)
13***1DSetscrew, M5 X 12mm Long2
13***5DSetscrew, M8x201
13***3DNut, Lock M52
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C1-2-20 Lights, Road Rh Dip
70***01Lens, Indicator1
70***00Light, Head Assembly, Right Hand Dip2
70***01Lens, Assembly, Headlight1
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C1-2-30 Lights, Road Lh Dip
70***00Light, Head Assembly, Left Hand Dip2
70***01Lens, Indicator1
70***02Lens, Assembly, Headlight, Lh Dip1
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C1-2-15 Lights, Rear
13***5DSetscrew, M8x2010
14***7DWasher, M8 Plain10
14***7DWasher, M8 Spring10
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C1-10-1 Indicator, Safe Load Lmi
12***03Tie, Cable, L=300mm X W=7.6mm2
13***9ZBolt, M10 X 352
13***3ZNut, Lock, M102
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C1-1-5 Harness, Steer Sensor 4wd, Reference Technical Bulletin 03/046
C1-10-10 Indicator, Safe Load Lmi, With Extension Cut-Off
12***03Tie, Cable, L=300mm X W=7.6mm2
13***5DSetscrew, M10 X 202
13***7ZBolt, M8 X75mm Long2
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C1-1-10 Harnesses, Road Lights, Partial Road Lights,Cab
13***1DSetscrew, M5 X 12mm Long5
13***3DScrew, M5x162
13***3DNut, Lock M54
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C1-1-1 Harnesses, Mainframe
12***03Tie, Cable, L=300mm X W=7.6mm3
13***5DSetscrew, M8x201
14***7DWasher, M8 Plain1
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C1-11-1 Harnesses, Q. Detach Carriage, Sidetray
70***32Actuator, Quick Hitch, Isolator1
70***08Switch, 12v1
72***04Harness, Cab1
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C1-4-10 Battery And Leads
13***7DCapscrew1
14***3DWasher1
14***6DWasher, M6 Plain2
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C2-1-1 Electrical Equipment
02***01Washer1
02***84Connector, Electrical1
70***21Switch, Vacuum Pressure1
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C2-5-1 Alternator Mountings
02***28Screw1
02***78Nut2
02***51Washer1
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C3-1-5 Cab Electrics, Cover,Susmic Unit, 4wd
12***09Cap, Nut M8; Replaces 69***722
13***4DScrew2
13***1DNut, M82
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C3-2-1 Switches, Column
13***10Capscrew2
13***16Screw2
70***00Switch, Column, F-N-R1
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C3-1-1 Cab Electrics, Footbrake Switch
13***2DNut, Thin 1/2in Unf1
70***00Switch, Brake Light/Dump, Black Top; Replaced By 70***91, See San 111041
70***00Switch, Brake Light; Replaced By 70***91, See San 111041
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C3-12-1 Radio, Installation
13***5ZScrew, Hexagon M8 X 20mm Long3
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
14***7ZWasher, Spring3
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C3-6-1 Heater, Installation
13***3ZScrew, M8 X 161
13***5ZBolt, Star Drive, M8 X 65mm2
13***3ZNut, Self Lock, M62
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C3-4-1 Wash/Wipe, Front/Rear Screen, Standard And Low Cab
13***3ZScrew; Replaces 69***212
13***5DSetscrew, M6 X 20mm Long1
13***3ZNut2
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C3-1-10 Cab Electrics, Fuses,Switches, Relays Incl.Ecu Controller
12***69Clip, 'S'; Replaced By 12***13, See San079762
13***1ZScrew, M5 X 12mm; Replaces 69***945
13***7ZBolt4
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C3-10-1 Light, Interior, Cab
14***5ZWasher, M5; Replaces 69***592
14***02Screw, No.10 X 1/2" Long2
29***28Bracket, Interior Light, (No Roof Liner)1
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C3-11-1 Face Level Fan, Installation
13***3ZNut, Self Lock, M84
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
71***06Fuse, 15 Amp, Fuse, 15 Amp; C3 - Thermostart. On Fastrac 185ti From M636--- - Provides Ether Start Circuit Protection.1
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C3-20-1 Filter, Air, Sales Special Aircon Filter
D Controls-Machine, Engine & Steering
D1-2-1 Controls, Loader 4 Spool Aux
12***02Joint, Ball, M8 Right Hand1
12***43Knob, Loader Control, With Switches1
13***1DSetscrew, M5 X 12mm Long4
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D1-2-5 Controls, Loader 4 & 5 Spool, Aux
12***02Joint, Ball, M8 Right Hand1
12***43Knob, Loader Control, With Switches1
13***1DSetscrew, M5 X 12mm Long4
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D1-1-1 Controls, Loader 3 Spool
12***02Joint, Ball, M8 Right Hand1
13***1DSetscrew, M5 X 12mm Long4
13***5DSetscrew, M6 X 20mm Long6
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D2-1-1 Throttle Controls
13***02Nut2
13***9DCapscrew, M8 X 351
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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D3-1-5 Steering Column, Fixed
12***52Plate, Retainer1
13***7ZScrew, Hexagon M8 X 254
13***0ZBolt, M8x401
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D3-2-1 Mount, Steer Column
13***3ZNut, Self Lock, M81
13***05Capscrew, M8 X 201
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126201
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D3-1-1 Steering Column, Adjustable
12***52Plate, Retainer1
13***7ZScrew, Hexagon M8 X 254
13***0ZBolt, M8x401
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E Hydraulics & Air Including, Steering
E1-7-5 Circuit, Boom,3 Spool, 4 Spool+Side Tray,5 Spool+Side/Top Tray
13***8ZScrew, M8x303
13***9ZSetscrew, M8x353
13***7ZBolt, M10x252
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E1-4-1 Circuit, Drive Motors
62***00Hose, 3/4" Uhp1
62***00Hose, 3/4" Uhp1
62***00Hose, 3/4" Uhp1
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E1-3-1 Circuit, Steering
13***4ZBolt, M10x602
13***2ZNut2
13***1ZNut2
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E1-4-20 Circuit, 2 Speed Control
13***0DBolt, M8x1002
16***50Adaptor1
16***51Adaptor, 1/4"Bsp X 9/16"Sae6
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E1-7-10 Circuit, Boom,Sideshift, 4 Spool & 5 Spool With Side Tray
13***8ZScrew, M8x303
13***9ZSetscrew, M8x353
13***7ZBolt, M10x252
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E1-10-1 Circuit, 1st Auxiliary, 4 & 5 Spool With Side Tray, Standard Qh
12***03Tie, Cable, L=300mm X W=7.6mm4
13***5ZScrew, Hexagon M8 X 20mm Long2
13***7ZScrew, Hexagon M8 X 254
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E1-10-5 Circuit, 1st Auxiliary, 4 & 5 Spool With Side Tray, Q.Detach Qh
13***7DSetscrew, M8x254
13***1DNut, M82
13***3DNut, Self Lock M88
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E1-4-15 Circuit, Drive Motors Rear
16***54Adapter1
16***52Adaptor, 3/8bsp X 9/16 Sae2
16***59Adaptor, 3/4", Includes O-Ring 17***051
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E1-1-1 Circuit, Neutral 2wd, With Unloader Valve
13***0DBolt, M8x1002
14***7DWasher, M8 Plain4
14***7DWasher, M8 Spring4
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E1-13-1 Circuit, Cooling Fan
12***03Tie, Cable, L=300mm X W=7.6mm9
16***55Adaptor, 39.5mm Long. M/M 1/2" X 7/8"2
20***19Motor, Fan Drive1
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E1-4-10 Circuit, Drive Motors Front
16***02Adapter2
16***51Adaptor, 1/4"Bsp X 9/16"Sae2
16***59Adaptor, 3/4", Includes O-Ring 17***055
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E1-7-15 Circuit, Boom,Sideshift, 4 Spool & 5 Spool With Side Tray
13***8ZScrew, M8x303
13***9ZSetscrew, M8x353
13***7ZBolt, M10x252
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E1-8-1 Circuit, Lift & Extension
13***9ZSetscrew, M8x357
13***2ZBolt1
14***7ZWasher, Spring8
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E1-10-10 Circuit, 2nd Auxiliary, 5 Spool
13***7DSetscrew, M8x254
13***8DSetscrew, M8 X 30mm3
13***3DNut, Self Lock M88
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E1-9-5 Circuit, Tilt & Compensation, 4 And 5 Spool
13***8ZScrew, M6 X 30mm Long1
13***9ZSetscrew, M8x352
14***7ZWasher, Spring2
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E1-9-1 Circuit, Tilt & Compensation, 3 Spool
13***8ZScrew, M6 X 30mm Long1
13***9ZSetscrew, M8x352
14***7ZWasher, Spring2
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E1-7-1 Circuit, Boom,3 Spool, 4 Spool+Side Tray,5 Spool+Side/Top Tray
13***8ZScrew, M8x303
13***9ZSetscrew, M8x353
13***7ZBolt, M10x252
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E1-1-5 Circuit, Neutral 4wd, With Unloader Valve
13***5DSetscrew, M10 X 204
13***2DBolt, M8 X 120 Lg2
14***7DWasher, M8 Plain2
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E1-5-1 Circuit, Oil Cooler
13***2DBolt2
14***7DWasher, M8 Plain2
14***7DWasher, M8 Spring2
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E2-10-1 Pump Components, Hydraulic 2wd, Triple
20***90Kit-Seal1
33***56Valve, Priority1
33***97Pump, Assembly, Triple1
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E2-20-10 Motor, Drive, 4wd (Front)
E2-1-1 Motor Drive, Installation, Motor Disp.620cc/Rev
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets4
13***4ZBolt, M16x6020
13***6ZBolt, M16 X 70mm20
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E2-1-10 Motor Drive, Speed Reduction Kit, Option
12***03Tie, Cable, L=300mm X W=7.6mm10
13***5ZBolt4
13***7ZScrew, Hexagon M8 X 251
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E2-13-1 Motor,Fan Drive
20***19Motor, Fan Drive1
20***78Key, Woodruff, 3.2 X 6.5 X 16dia1
20***79Nut, M12 X 1.51
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E2-2-10 Motor Drive 4wd, Components (Rexroth), Front
13***05Capscrew, M8 X 2024
13***11Capscrew8
20***16Spring16
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E2-4-1 Pump, Hydrostatic Drive, Fittings And Adaptors
13***8ZBolt8
13***2DSetscrew8
13***7ZScrew2
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E2-2-1 Motor Drive 2wd, Components (Poclain), Front
20***73Motor, Wheel 3t M/C, Teletruk 3 2wd1
20***92Spring, Distributor6
20***92Screw, Bolt, M6 X 10 Ci. 8.84
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E2-5-1 Pump Components, Hydrostatic Assembly
20***02Plug2
20***06Plug1
20***24Bearing1
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E2-2-15 Motor Drive 4wd, Components (Rexroth), Rear
20***04Bearing1
20***07Roller8
20***15Pin, Stop1
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E2-2-20 Guard, Front Wheel Motors, (See Ti 3/068)
13***8DBolt, M6 X 304
13***3DNut, M6 Lock4
14***6DWasher, M6 Plain8
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E2-10-5 Pump Components, Hydraulic 4wd, Triple
20***90Kit-Seal1
33***57Valve, Priority1
33***44Pump, Hydraulic Assembly, Triple1
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E2-4-10 Pump, Hydrostatic Drive, Fittings And Adaptors
13***8ZBolt8
13***2DSetscrew8
13***7ZScrew2
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E3-11-1 Valve, Solenoid, Lmi Cut-Off
25***47Coil, 12v1
25***20Valve, Solenoid Assembly1
25***03Valve, Assembly, Cartridge1
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E3-3-1 Valve, Control, 5 Spool
13***2ZBolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 11
13***8ZBolt, M10x802
13***3ZNut, Lock, M103
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E3-50-1 Valve, Flow Divider
13***3DScrew, M5x161
13***7DSetscrew, M10 X 25mm Long1
13***0DBolt1
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E3-9-2 Valve, Components, 5 Spool Only
25***69Valve, Section1
25***63Valve, Section; Supercedes 25/40***01, San 139541
25***01Kit, Solenoid1
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E3-7-1 Lubricants & Filters
02***84Element, Oil Filter, Canister Type-Short1
32***00Strainer, Suction1
32***00Strainer, Suction1
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E3-10-1 Valve, Brake
25***33Kit, Seal1
25***55Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace1
25***97Valve, Solenoid1
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E3-30-1 Valve, Steering Orbitrol
35***00Valve, Steering1
35***01Kit-Repair; Replaced By Nsp See Nigel Heinich, See San094311
35***02Kit-Gear; Replaced By Nsp See Nigel Heinich, See San094311
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E3-20-1 Valve, Unloader
17***02Plug1
25***99Valve, Unloader1
25***21Kit, Seal1
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E3-40-1 Valve, Asc Assembly
13***7ZBolt, M10x254
13***0ZBolt, M10 X 404
13***3ZNut, Lock, M104
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E3-2-1 Valve, Control, 4 Spool
13***2ZBolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 11
13***8ZBolt, M10x802
13***3ZNut2
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E3-1-1 Valve, Control, 3 Spool, 2 Lever
13***2ZBolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 11
13***8ZBolt, M10x802
13***3ZNut2
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E3-9-1 Valve, Components, 3 And 4 Spool Only
25***63Valve, Section; Supercedes 25/40***01, San 139541
25***01Kit, Solenoid1
25***01Valve, Section1
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E3-80-1 Purge Valve, Loop Flushing
13***2DBolt2
13***3DNut, Self Lock M82
14***7DWasher, M8 Plain4
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E3-70-1 Valve, Inching, Transmission
13***1ZBolt, M6 X 45 Lg2
13***3ZNut, Self Lock, M62
14***6ZWasher, M64
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E3-10-10 Valve, Brake/2 Speed 4wd
13***0DBolt, M8x1002
13***3DNut, Self Lock M82
14***7DWasher, M8 Plain4
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E4-1-2 Ram,Lift, 100x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***30Kit, Seal1
25***69Cartridge1
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E4-4-1 Ram, Tilt
55***74Ram, Assembly1
99***00Kit-Seal, 70x401
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E4-1-1 Ram, Lift, 100x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***30Kit, Seal1
25***69Cartridge1
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E4-4-10 Ram, Tilt
57***71Ram, Tilt, Assembly1
99***02Kit, Seal, 50mm Rod X 80mm Cyl1
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E4-30-4 Ram, Displacement, 80x50
14***01Nipple, Grease, Straight, 1/8 Bsp2
24***33Seal, Piston1
24***17Ring, Wear2
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E4-1-11 Ram, Lift, 110x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***30Kit, Seal1
25***69Cartridge1
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E4-2-1 Ram, Extension, 70x50
25***00Cartridge, Counter Balance; Replaces 25/20***001
25***02Kit-Seal1
55***80Ram, Extension; Replaces 55***881
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E4-1-3 Ram, Lift, 100x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***69Cartridge1
55***04Spring1
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E4-3-10 Ram, Displacement
14***01Nipple, Grease, Straight, 1/8 Bsp2
57***31Ram, Compensation1
57***31Cylinder, Assembly1
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E4-4-11 Ram, Tilt
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***00Cartridge, Counter Balance1
25***02Kit-Seal, Cartridge1
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E4-3-3 Ram, Displacement
14***01Nipple, Grease, Straight, 1/8 Bsp2
33***40Cap, End Assembly1
33***50Seal Kit 70x401
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E4-2-3 Ram, Extension, 70x50
25***00Cartridge, Counter Balance; Replaces 25/20***001
25***02Kit-Seal1
33***56Ram, Assembly Extension Tlt, 70x501
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E4-2-4 Ram, Extension, 70x50
25***00Cartridge, Counter Balance; Replaces 25/20***001
25***02Kit-Seal1
55***28Ram, Extension Assembly, 70x501
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E4-10-4 Ram,Lift, 110x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***69Cartridge1
56***70Lift Ram Assembly, 110x60; Lift Ram In Iman @ 08.06.091
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E4-3-1 Ram, Displacement, 70x40
14***01Nipple, Grease, Straight, 1/8 Bsp2
55***81Ram, Assembly, Compensation1
55***81Cylinder1
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E4-2-2 Ram, Extension, 70x50
25***00Cartridge, Counter Balance; Replaces 25/20***001
25***02Kit-Seal1
33***52Ram, Assembly Extension Tlt, 70x501
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E4-4-3 Ram, Tilt, 70x40
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***00Cartridge, Counter Balance1
25***02Kit-Seal, Cartridge1
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E4-1-10 Ram, Lift, 110x60
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***30Kit, Seal1
25***69Cartridge1
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E4-3-11 Ram, Displacement, 80x50
14***01Nipple, Grease, Straight, 1/8 Bsp2
33***29Ram, Assembly Displacement, 80x501
59***17Cap, End1
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E4-3-2 Ram, Displacement, 70x40
14***01Nipple, Grease, Straight, 1/8 Bsp2
33***33Ram, Assembly Displacement, 70x401
59***30Cap, End Assembly1
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E4-4-12 Ram, Tilt, 80x50
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***00Cartridge, Counter Balance1
25***02Kit-Seal, Cartridge1
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E4-4-2 Ram, Tilt, 70x40
14***01Nipple, Grease, Straight, 1/8 Bsp2
25***00Cartridge, Counter Balance1
25***02Kit-Seal, Cartridge1
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F Axles, Wheels & Transmission
F2-1-5 Axle Installation, Rear 4wd
13***4DBolt, M12 X 60mm Long8
13***3DNut, M128
13***5DNut, Slotted M202
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F2-1-1 Axle Installation, Rear 2wd
13***7ZBolt4
13***3ZNut, M124
13***5DNut, Slotted M202
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F2-3-1 Hub And Components, Lh And Rh
44***02Flange, Wheel1
44***03Cover1
45***00Stub1
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F2-4-1 Power Track Rod
44***05Ram, Power Trackrod1
90***64Circlip1
99***70Cylinder, Assembly; San 22296.Cwe To 44***05.P Gamble 14/04/06, Ref Rob Salter & Ognibene1
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F2-2-5 Axle Assembly, Rear 4wd
13***5ZBolt, M5 X 20mm Long4
13***8ZBolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid, Bolt; Does Not Require Locking Fluid. 1321/---- Fastener Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt, Bolt; Does Not Require Locking Fluid. 1321/---- Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid.16
13***0ZScrew20
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F2-2-1 Axle Assembly, Rear 2wd
14***2ZWasher, M202
14***01Nipple, Grease, Straight, 1/8 Bsp2
14***07Nipple, Grease, 45 Deg. Angle2
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F3-4-9 Wheel & Tyre Assy, Pneumatic,Michelin, 250/75 R12 Front,6.50 R10 Rear
33***79Wheel, Assembly 250/75 R12, Front,Pneumatic2
33***61Wheel, Assembly 6.50 R10, Front,Pneumatic2
41***62Rim, Wheel 6.5f-10, 4-Piece1
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F3-4-4 Wheel & Tyre Assy, Solid,Continental, 250/75-12 Front,650x10 Rear
29***22Wheel, Assembly 650 X 10, Rear,Pneumatic2
33***06Wheel, Assembly 250/75 - 12, Front,Solid; Superseded By 33***80 See San 212352
41***00Rim, Wheel, 5.00f-101
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F3-4-7 Wheel & Tyre Assy, Pneumatic,Solideal, 27x10-12 Front,23x9-10 Rear
33***25Wheel, Assembly 27 X 10-12, Front,Pneumatic; Superseded By 33***81 See San 212352
33***26Wheel, Assembly 23 X 9-10, Rear,Pneumatic2
41***61Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 212351
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F3-3-1 Wheel & Tyre Assy, Pneumatic,Michelin, Radial,7.00 R12 Front,6.00 R9 Rear
29***01Wheel, Assembly 7.00 R12, Front,Pneumatic2
29***02Wheel, Assembly 6.00 R9, Rear,Pneumatic2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-1-3 Wheel & Tyre Assy, Solid,Watts, 230x10-12 Front,200/50-10 Rear
29***97Wheel, Assembly 23 X 10, Front,Solid2
29***98Wheel, Assembly 200/50 - 10, Rear,Solid2
41***00Rim, Wheel, 8-12, 4-Piece1
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F3-2-1 Wheel & Tyre Assy, Pneumatic,Solideal, Crossply,7.0x12 Front,6.0x9 Rear
33***28Wheel, Assembly 7.0 X 12, Front,Pneumatic2
33***30Wheel, Assembly 6.0 X 9, Rear,Pneumatic2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-1-1 Wheel & Tyre Assy, Solid,Solideal, 7.0x12 Front, 6.0x9 Rear
33***25Wheel, Assembly 7.00 X 12, Front,Solid2
33***26Wheel, Assembly 6.00 X 9, Rear,Solid2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-4-2 Wheel & Tyre Assy, Pneumatic,Watts, Solideal,27x10-12 Front,6.50x10 Rear
33***33Wheel, Assembly 6.50 X 10, Rear,Pneumatic2
33***35Wheel, Assembly 27 X 10-12, Front,Pneumatic; Superseded By 33***84 See San 212352
41***00Rim, Wheel 5f-10, 4-Piece1
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F3-4-6 Wheel & Tyre Assy, Solid,Watts, 27x10-12 Front,23x9-10 Rear
33***34Wheel, Assembly 27 X 10-12, Front,Solid; Superseded By 33***82 See San 212352
33***37Wheel, Assembly 23 X 9-10, Rear,Solid2
41***60Rim, Wheel, 8.0g-12; Superseded By 41/94***57 See San 212351
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F3-1-5 Wheel & Tyre Assy, Pneumatic, Continental,700x12 Front,650x10 Rear
29***21Wheel, Assembly 700 X 12, Front,Pneumatic; See Note 1. Note 1:Tyres,Or Wheel Assemblies,Must Be Replaced In Pairs., Wheel, Assembly 700 X 12, Front,Pneumatic2
29***22Wheel, Assembly 650 X 10, Rear,Pneumatic2
41***00Rim, Wheel, 5sx121
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F3-1-4 Wheel & Tyre Assy, Solid,Non-Marking, Solideal 7.0x12 Front,6.0x9 Rear
33***27Wheel, Assembly 7.0 X 12, Front,Solid2
33***29Wheel, Assembly 6.0 X 9, Rear,Solid2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-4-10 Wheel & Tyre Assy, Pneumatic,Solideal, 27x10-12 Front And Rear
33***13Wheel, Assembly 27 X 10-12, Front,Pneumatic2
33***14Wheel, Assembly 27 X 10-12, Rear,Pneumatic2
41***42Rim, Wheel 8g-12, 4 Piece1
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F3-4-8 Wheel & Tyre Assy, Foam Filled,Solideal, 27x10-12 Front,23x9-10 Rear
33***70Wheel, Assembly 27 X 10-12, Front,Foam Filled; Superseded By 33***86 See San 212352
33***71Wheel, Assembly 23 X 9-10, Rear,Foam Filled2
41***61Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 212351
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F3-7-1 Twin Wheels Front, Sales Special
33***97Twin Wheel Assembly, Sales Special2
33***50Fender, Extension Lh1
33***52Fender, Extension Rh1
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F3-4-3 Wheel & Tyre Assy, Pneumatic,Michelin, 250/75 R12 Front,225/75 R10 Rear
33***03Wheel, Assembly 250/75 R12, Front,Pneumatic; Superseded By 33***79 See San 212352
33***10Wheel, Assembly 225/75 R10, Rear,Pneumatic2
41***61Rim, Wheel 8.0g-12, 4-Piece; Superseded By 41/94***58 See San 212351
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F3-1-2 Wheel & Tyre Assy, Solid,Solideal, 7.0x12 Front,6.50x10 Rear
33***25Wheel, Assembly 7.00 X 12, Front,Solid2
33***31Wheel, Assembly 6.50 X 10, Rear,Solid2
41***00Rim, Wheel, 5s-12, 4-Piece1
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F3-4-5 Wheel & Tyre Assy, Solid,Non-Marking, Watts/Solideal, 27x10-12 F,6.50x10 R
33***32Wheel, Assembly 6.50 X 10, Rear,Solid2
33***36Wheel, Assembly 27 X 10-12, Front,Solid; Superseded By 33***85 See San 212352
41***00Rim, Wheel, 5.00f-101
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F3-4-1 Wheel & Tyre Assy, Solid,Watts, Solideal,27x10-12 Front,6.50x10 Rear
33***31Wheel, Assembly 6.50 X 10, Rear,Solid2
33***34Wheel, Assembly 27 X 10-12, Front,Solid; Superseded By 33***82 See San 212352
41***00Rim, Wheel, 5.00f-101
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G Brakes
G1-1-5 Circuit, Brake Valve 4wd
13***0DBolt, M8x1002
16***50Adaptor1
16***51Adaptor, 1/4"Bsp X 9/16"Sae2
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G1-4-1 Control Pedal, Brake
13***5DScrew, M5x202
13***7DSetscrew, M10 X 25mm Long2
13***1ZBolt, M6 X 45 Lg1
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G1-1-1 Circuit, Brake Valve 2wd
13***6DBolt, M6x702
13***3DNut, M6 Lock2
14***6DWasher, M6 Plain4
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N Engine 404d-22 Tier 3
N1-4-1 Crankshaft, Bearings, Pistons & Con-Rods
02***42Key1
02***23Washer, Thrust2
02***25Bush, Small End1
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N1-8-1 Engine Mountings
13***8DSetscrew, M10 X 308
13***9DScrew, M12x35mm Long4
13***3DNut, Self Lock M108
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N1-5-1 Drive Belt & Pulleys, Water Pump & Alternator
02***38Pulley, Alternator, D=73mm Single Groove1
02***68Key1
02***78Nut1
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N1-6-2 Timing Levers, Arms & Springs
02***71Screw4
02***78Nut1
02***11Pin1
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N1-7-1 Flywheel & Housing
02***75Bolt6
02***48Flywheel1
02***49Gear, Flywheel Ring1
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N1-1-1 Engine Assembly
33***79Engine, Assembly 404d-22, Nat/Aspirated1
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N1-5-11 Cooling Fan Drive
13***8DSetscrew, M8 X 30mm4
13***0DSetscrew, M8 X 40mm Long4
13***3DNut, Self Lock M84
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N1-3-1 Block Assembly
02***07Plug, 8.4mm3
02***13Bearing1
02***14Plug, Core, D=45mm1
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N1-6-1 Timing Case,Camshaft, & Gears
02***68Key1
02***89Pin1
02***96Nut1
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N2-3-1 Rocker Cover
02***73Breather, Gauze1
02***78Seal1
02***55Cap, Engine Oil Filler1
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N2-2-1 Rocker Assembly, Push Rods & Tappets
02***67Screw, Adjusting8
02***68Nut8
02***71Tappet8
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N2-4-1 Lifting Plates
02***24Washer2
02***43Plate, Engine Lifting2
82***25Screw2
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N2-1-1 Cylinder Head
02***42Seal, Inlet Valve4
02***43Spring, Valve8
02***44Cap8
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N3-3-1 Filter, Air
13***9DSetscrew, M8x352
13***5DScrew, Set2
13***3DNut, Self Lock M85
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N3-2-1 Manifold, Exhaust
02***78Nut4
02***38Gasket1
02***57Flange, Exhaust1
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N3-4-2 Exhaust System, Ground
13***1DNut, M106
14***4DWasher, Plain, 7/16"Medium6
26***02Clamp, 'U'1
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N3-4-1 Exhaust System
02***38Gasket12
13***7DSetscrew, M8x254
13***4ZNut, Philidas Thin4
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N3-3-2 Pre-Cleaner, Sales Special
32***00Filter, Pre-Cleaner1
32***01Cover, & Wing Nut1
32***02Nut, Wing1
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N4-1-1 Pump, Water
02***96Nut1
02***79Hose, By-Pass1
02***80Pump, Water Assembly1
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N4-2-1 Thermostat Housing
02***96Nut2
02***89Plug, D=30mm1
02***43Gasket1
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N4-3-1 Radiator, Fittings & Mountings
13***8DSetscrew, M8 X 30mm4
13***0DSetscrew, M8 X 40mm Long4
13***8DBolt, M10 X 802
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N4-4-1 Radiator & Hoses, Bottom Fill
12***03Hose, Overflow Assembly1
13***5DSetscrew, M6 X 20mm Long6
13***3DScrew2
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N5-4-1 Filter, Oil & Prv
02***26Connector1
02***28Bolt, Banjo1
02***59Washer4
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N5-1-1 Sump, Oil
02***02Screw2
02***97Screw31
02***02O Ring1
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N5-5-1 Oil Filler, Installation
02***78Seal1
02***55Cap, Engine Oil Filler1
02***21Seal, O-Ring1
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N5-2-1 Pump, Oil
02***08Dowel3
02***12Bush3
02***15Shim, Oversize - 0.10mm1
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N6-2-1 Injectors, Fuel &, Injection Pipes
02***96Nut3
02***14Damper6
02***04Washer, Copper4
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N6-6-1 Filter, Fuel Sediment
32***02Ring, Retaining1
32***03Seal, Dust1
32***94Element, Fuel Filter1
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N6-3-1 Pump, Fuel Lift
02***10Bolt2
02***69O Ring1
17***00Pump, Fuel Lift1
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N6-4-1 Fuel Pipes, Fuel Tank To Filter
13***5DSetscrew, M8x203
13***1DNut, M102
14***7DWasher, M8 Plain3
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N6-1-1 Pump, Fuel Injection
02***78Nut3
02***01Washer1
02***44Washer1
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TLT 25D serial number reference

Locate the machine identification plate on the right-hand side of the chassis near the operator’s seat. The serial number may also be etched into the frame above the front axle or under the floorboard near the tilt mast base. Verify applicability with a JCB dealer if the plate is unreadable.

PrefixIdentifies
00788000-00788999Early production serial range for JCB TLT 25D; covered by Parts Manual Catalog publication the OEM part reference.
01176560-01176999Tier 3 emissions production range; covered by Parts Catalogue Manual publication the OEM part reference with Perkins 404D-22 Tier 3 engine.
01539000-01540934Tier 3 production continuation; covered by Parts Catalogue Manual publication the OEM part reference.
01539000-01541999Specific hydraulic pump section applicability (the OEM part reference) for TLT 25D.
1176570-1176572Start of Tier 3 production for TLT 25D as defined in Service Manual publication the OEM part reference; marks the break from Tier 2 machines ending at 1176569.
1174000-1176572Broad serial range for TLT 25D covered by Service Manual publication the OEM part reference; includes late Tier 2 and early Tier 3 units.

Frequently asked questions

What engine does the JCB TLT 25D use?

The JCB TLT 25D uses a Perkins 403D-15 3-cylinder diesel engine.

What is the operating weight of the JCB TLT 25D?

The JCB TLT 25D weighs 4.22 tons (approximately 9,303 lbs).

What replaced the JCB TLT 25D?

The TLT 25D was succeeded by Stage V compliant models including the TLT 25D 4x4 and the TLT 35-25D series.

What TLT 25D owners discuss

What are the known powertrain and hydraulic behaviors for the JCB TLT 25D, particularly regarding control sensitivity and engine load requirements?
Newer TLT 25D models (post-2001) utilize a hydrostatic transmission with an Sauer Danfoss controller that exhibits very sensitive controls requiring minimal lever movement. This can result in jerky boom or drive responses, especially when attempting simultaneous boom and drive functions. Operators report that the machine requires higher engine RPMs to operate smoothly, unlike older models that functioned effectively at idle. The hydraulic system provides approximately 16 GPM flow for controlled lift and tilt operations. Some units experience jerky drive characteristics that are difficult to smooth out without adjusting control linkages or accepting the tighter tolerances of a new machine.
What are the typical undercarriage or wear patterns for the JCB TLT 25D?
The TLT 25D is equipped with solid or pneumatic superelastic tires (e.g., front 27x10-12, rear 23x9-10) rather than a tracked undercarriage. Wear patterns focus on tire tread degradation, particularly on solid superelastic tires used on rough terrain. The machine weighs approximately 4.22 tons (9,303 lb). Ground clearance and maneuverability are key design features for warehouse and yard use. No specific undercarriage track wear patterns apply as this is a wheeled telehandler.
What engine is used in the JCB TLT 25D, and are there any known quirks per series?
The JCB TLT 25D is powered by a Perkins 403D-15 3-cylinder diesel engine. This engine is noted for delivering a strong torque curve with reduced fuel consumption. The machine was manufactured from 1999 to 2008 (and later variants up to 2020 in some markets). The engine serial number is located on the left side of the block near the injection pump. No specific engine quirks are documented beyond the general requirement for higher RPMs to achieve smooth hydraulic response in newer electronic-controlled models compared to older mechanical ones.
What are the common electrical or sensor issues reported for the TLT 25D?
A common issue involves the Sauer Danfoss intelligent transmission controller. The red diagnostic LED on the controller may illuminate continuously, indicating an internal error and prompting a 'change the controller' message. Connecting a service master to calibrate the pedals may temporarily resolve the issue, but the error often recurs after a few minutes of operation. This suggests a potential fault in the controller unit or its calibration rather than a simple sensor failure.
What should be checked when buying a used JCB TLT 25D?
Verify the machine's serial number against the correct service manual range, as specifications vary by generation. Key serial ranges include the OEM part reference-the OEM part reference, the OEM part reference-the OEM part reference, the OEM part reference-the OEM part reference, and the OEM part reference-the OEM part reference. Check the Sauer Danfoss transmission controller for error codes and ensure pedal calibration holds. Inspect the fuel pump for leaks, as this is a known failure point. Test the machine's ability to perform simultaneous boom and drive functions to assess control sensitivity and hydraulic response. Verify the condition of the superelastic tires and check for any locking wheel issues, particularly in 4x4 configurations.
What hydraulic fluid is recommended for the JCB TLT 25D?
Older Teletruk models (pre-2003) may have used 10W-30 or 15W-40 engine oil in the hydraulic system. For the TLT 25D, JCB recommends using JCB Genuine Hydraulic Oil, which features high-quality base oils and advanced additive technology filtered to higher than industry standard levels. Using JCB genuine products helps maintain warranty coverage and extends component life. Specific fluid specifications should be verified against the machine's serial number and operation manual.
What safety-critical fixes or verifications are required for the TLT 25D?
Have your dealer verify the calibration of the Sauer Danfoss transmission controller if error codes persist, as improper calibration can affect drive safety. Have your dealer verify the integrity of the fuel pump and lines to prevent leaks. Have your dealer verify the condition of the superelastic tires and wheel motors, especially in 4x4 models prone to wheel locking issues at higher speeds. Have your dealer verify the machine's compliance with the correct service manual for its specific serial range to ensure accurate torque settings and safety protocols.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb TLT 25D. Related factory variants of the same model family:

TLT 25DTLT-25DTLT 25DTLT 25D

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