JCBconstructionpowerpacks
Jcb SOLITE 5061
Maintenance schedule, common problems & OEM parts breakdown
The JCB SOLITE 5061 is a compact industrial powerpack and generator set manufactured by JCB Power Systems. It is part of the SOLITE series of stationary power generation units, designed for commercial and industrial applications rather than mobile earthmoving. The unit typically utilizes a JCB Dieselmax or EcoMAX engine family, depending on the specific production year and regional emissions compliance requirements. Operating weights and dimensions vary based on the skid-mounted enclosure and alternator configuration. The SOLITE line serves as a dedicated power solution distinct from JCB's mobile construction machinery, offering reliable standby and prime power for sites lacking grid access.
Across the SOLITE generation, JCB refined the integration of its Dieselmax and EcoMAX engines to meet evolving emissions standards without requiring DEF or DPF after-treatment systems in many markets. This design choice simplified maintenance and reduced operational complexity for users. In the used and parts market, the SOLITE 5061 is valued for its robust JCB-built drivetrain and hydraulic components shared with other JCB powerpacks. The machine's significance lies in its modular design, allowing for easier engine swaps and component replacement compared to integrated competitor units, making it a practical choice for rental fleets and industrial facilities seeking long-term serviceability.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb SOLITE 5061 specifications
Engine
| Model | JCB Diesel by Kohler T4 Final |
| Gross Power | 82.5 hp @ 2200 rpm |
| Max Torque | 227 lb ft @ 1400 rpm |
| Displacement | 269 cu in |
| Cylinders | 4 |
| Aspiration | Naturally aspirated |
| Emissions Tier | Tier 4 Final / Stage IIIB |
Weights
| Operating Weight | 21,040 lb |
Dimensions
| Transport Length (to fork face) | 17.52 ft |
| Transport Width (over tires) | 7.68 ft |
| Transport Height | 8.76 ft |
| Wheelbase | 9.13 ft |
| Ground Clearance | 1.35 ft |
Performance
| Max Travel Speed (Forward) | 15.5 mph |
| Max Travel Speed (Reverse) | 15.5 mph |
| Max Lift Height | 36.09 ft |
| Max Forward Reach | 22.97 ft |
| Max Load at Max Reach | 2,000 lb |
| Max Load at Max Height | 6,000 lb |
| Max Lift Capacity | 6,000 lb |
Service capacities (summary)
| Fuel Tank Capacity | 35 gal |
| Hydraulic System Fluid Capacity | 32 gal |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Jcb SOLITE 5061 maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the SOLITE 5061 beyond the schedule
Predictive Maintenance & Fluid Analysis
Implement a rigorous oil sampling program at every 500-hour interval for the engine, hydraulic system, and axle final drives. Use the baseline sample to track wear patterns and contamination levels. Monitor the hydraulic return filter magnet for metallic debris during routine checks. Analyze coolant for silicate separation to prevent corrosion in the engine block. Regularly inspect the air filter restriction indicator to ensure optimal airflow to the Dieselmax or EcoMAX engine, preventing premature turbocharger wear.
Corrective & Common Repairs
Address common injector issues by monitoring spray patterns via JCB ServiceMaster diagnostics. Replace primary and secondary fuel filters promptly to protect high-pressure common-rail systems. Inspect hydraulic hoses and fittings for chafing or pinhole seepage, particularly at the kingpost and boom pivots. Check belt tension on alternator, A/C, and fan drives to prevent accessory failure. Verify swing ring bolt torque on tracked configurations to maintain structural integrity and prevent play-induced damage.
Overhaul & Rebuild Points
Plan major overhauls around the 2000-hour deep service interval. Replace hydraulic oil and thoroughly clean the hydraulic tank to remove sludge and particulate matter. Inspect structural components including the boom, arm, and chassis for unauthorized welding or cracking. Measure swing ring play using dial indicators to determine if bearing replacement is necessary. Service the turbocharger and charge cooler, checking for shaft play and boot condition. Evaluate injector condition and replace as required to restore engine performance and efficiency.
Seasonal & Environment Servicing
In cold climates, ensure the cooling system is flushed and refilled with the correct JCB-spec long-life coolant mixture to prevent silicate separation and freezing. Inspect the cab HVAC system, including A/C pressure and evaporator condition, to maintain operator comfort. Protect electrical components from moisture ingress by checking seals and connections. Store the unit under cover when possible to reduce corrosion on external components. Verify battery electrolyte levels in non-sealed units and clean terminals to ensure reliable starting in extreme temperatures.
SOLITE 5061 common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| A2/1817 | Gasket, Filter | Scheduled service item | Check fitment → |
| PP/5135 | Element, Suction | Scheduled service item | Check fitment → |
| PP/1775 | Element, Filter | Scheduled service item | Check fitment → |
| PP/1722 | Filter | Scheduled service item | Check fitment → |
| 929/12004 | Element, Suction | Scheduled service item | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
SOLITE 5061 fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| P0087 | Too low pressure in the fuel line / system | Fuel supply restriction, failing lift pump, or clogged filter | Inspect fuel filters and lines for blockages; verify lift pump operation |
| P0088 | Too high pressure in the fuel line / system | Fuel pressure regulator fault or restricted return line | Check fuel pressure regulator and return line integrity |
| P0115 | Circuit 1, engine coolant temperature sensor | Faulty coolant temperature sensor (ECT) or wiring issue | Test ECT sensor resistance and inspect connector for corrosion |
| P0116 | Range / Performance of circuit 1 of the coolant temperature sensor | Sensor signal out of expected range or slow warm-up | Verify sensor calibration against known coolant temperature |
| P0190 | Circuit “A” of the fuel pressure sensor in the highway | Fuel rail pressure sensor circuit malfunction | Check sensor wiring harness and connector pins for damage |
| P0200 | Injector circuit open | Broken wire or open circuit in injector harness | Visually inspect injector wiring for cuts or chafing |
| P0201 | Injector circuit open – 1st cylinder | Open circuit in injector 1 control line | Check injector 1 connector and wiring continuity |
| P0335 | Crankshaft Position Sensor "A" Circuit | Faulty crank sensor or damaged signal ring | Inspect crank sensor gap and wiring for integrity |
| P0336 | Torque Reduction Crank Sensor Fault | Crank signal signal fault or noise | Check crank sensor signal quality and connector security |
| P0340 | Torque Reduction Cam signal last learnt value is outside of limits | Camshaft position sensor signal error | Verify cam sensor operation and timing alignment |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
SOLITE 5061 attachments & work tools
Hydraulic Breakers
The SOLITE 5061 is listed in the JCB Service Manuals S4 under the 'Hydraulic Breakers/Steels' section, indicating compatibility with the standard OEM breaker range. The machine supports breaker steels with shank sizes of 22 mm (7/8”), 25 mm (1”), and 32 mm (1 1/4”).
Earth Augers
The SOLITE 5061 is explicitly listed in the Service Manuals S4 under the 'Earth Auger' category. This confirms the machine is equipped to drive earth augers as a primary work tool option.
Disc Cutters
The SOLITE 5061 is listed in the Service Manuals S4 under the 'Disc Cutter/Chainsaw' category. The machine supports disc cutters with associated chassis, motor, and control valve/hose assemblies.
Rotary Percussive Drills
The SOLITE 5061 is listed in the Service Manuals S4 under the 'Rotary Percussive Drill' category. The machine supports rotary percussive drills with associated motor, valve, and drill bit accessories.
Submersible Pumps
The SOLITE 5061 is listed in the Service Manuals S4 under the 'Submersible Pump' category. The machine supports submersible pumps with flow rates of 20 l/min and 30 l/min at 2000 lbf/in2 (138 bar).
Impact Wrenches
The SOLITE 5061 is listed in the Service Manuals S4 under the 'Impact Wrench' category. The machine supports impact wrenches with associated mechanism, motor, and rear plate components.
All SOLITE 5061 assemblies by section
Every catalogued assembly group for the Jcb SOLITE 5061. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Portable Power Packs
A0-1-1 Machine & Engine, Identification
| PP***90 | Engine, Robin Dy35, Diesel | 1 |
| PP***57 | Engine, Lombardini, 530 Series | 1 |
| PP***14 | Engine, Honda, 10 Hp G400 Qzdf | 1 |
A0-1-4 Machine & Engine, Identification
| 92***01 | Engine, Honda, Gx390 Qx | 1 |
| PP***90 | Engine, Robin Dy35, Diesel | 1 |
| PP***16 | Engine, Robin Dy35, Diesel | 1 |
A0-1-2 Machine & Engine, Identification
| 92***02 | Engine, Honda, 5.3hp Gx160k 1 Qx | 1 |
| PP***00 | Engine, Honda, 5 Hp Gx140 Qx | 1 |
A0-1-3 Machine & Engine, Identification
| 92***01 | Engine, Honda, 8hp Gx240 | 1 |
| 92***01 | Engine, Yanmar (Diesel), L70 Ae-D 7hp | 1 |
| 92***01 | Engine, Suzuki, V270 | 1 |
A1-5-6 Chassis
| 13***0Z | Bolt | 0 |
| 13***2Z | Bolt | 0 |
| 13***9Z | Bolt, M8 X 35mm | 0 |
A1-5-4 Chassis & Frame
| 13***07 | Bolt | 0 |
| 13***7Z | Bolt, M10x25 | 2 |
| 13***8Z | Bolt, M10 X 30 | 2 |
A1-5-15 Chassis
| 13***8Z | Bolt, M10 X 30 | 4 |
| 13***0Z | Bolt, M10 X 40 | 2 |
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 3 |
A1-5-9 Chassis
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 0 |
| 13***9Z | Bolt, M8 X 35mm | 0 |
| 13***9Z | Bolt, M10 X 35 | 0 |
A1-5-11 Chassis
| 13***0Z | Bolt | 0 |
| 13***3Z | Screw, M6x16 | 0 |
| 13***9Z | Bolt, M8 X 35mm | 0 |
A1-5-13 Chassis
| 13***8Z | Bolt, M10 X 30 | 0 |
| 13***0Z | Bolt, M10 X 40 | 0 |
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 0 |
A1-5-14 Chassis, Conversion Kit, Mk Ii To Mk Iii
| 13***8Z | Bolt, M10 X 30 | 4 |
| 13***0Z | Bolt, M10 X 40 | 4 |
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 2 |
A1-5-10 Chassis
| 13***0Z | Bolt | 0 |
| 13***0Z | Bolt | 0 |
| 13***9Z | Bolt, M8 X 35mm | 0 |
A1-5-12 Chassis
| 13***0Z | Bolt | 0 |
| 13***0Z | Bolt | 0 |
| 13***9Z | Bolt, M8 X 35mm | 0 |
A1-5-7 Chassis
| 13***0Z | Bolt | 0 |
| 13***2Z | Bolt | 0 |
| 13***9Z | Bolt, M8 X 35mm | 0 |
A1-5-8 Chassis
| 13***7Z | Screw, Hexagon M8 X 25 | 0 |
| 13***9Z | Bolt, M10 X 35 | 0 |
| 13***7Z | Bolt | 0 |
A2-1-8 Pump, Hydraulic
| 13***4Z | Screw, Grub | 0 |
| 13***08 | Capscrew | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
A2-1-10 Pump, Hydraulic, Single
| 13***04 | Screw, Grub | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
A2-1-7 Pump, Hydraulic
| 13***1Z | Screw, Grub | 0 |
| 13***08 | Capscrew | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
A2-1-5 Pump, Hydraulic, Single
| 13***4Z | Screw, Grub | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 1 |
A2-1-9 Pump, Hydraulic
| 13***4Z | Screw, Grub | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
A2-1-6 Pump, Hydraulic, Single
| 13***4Z | Screw, Grub | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
A2-1-2 Pump, Hydraulic, Single
| 13***03 | Screw, Grub, M8 X 10mm | 0 |
| 13***08 | Capscrew | 4 |
| 13***10 | Capscrew | 0 |
A3-1-4 Valve, Control
| 13***7Z | Bolt, M10x25 | 0 |
| 13***05 | Screw, Cap | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
A3-1-10 Valve, Manual
| 13***8Z | Bolt, M8x80mm Long | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 16***04 | Adapter, Male/Female | 0 |
A3-1-7 Valve, Control
| 13***2Z | Capscrew, M6 X 50 | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
A3-1-8 Valve Assembly
| 13***2Z | Capscrew, M6 X 50 | 0 |
| 14***11 | Seal, Bonded | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
A3-1-6 Valve, Control
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 14***6Z | Washer, M6 | 0 |
A3-1-9 Valve, Relief
| 13***8Z | Bolt, M8x80mm Long | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 16***04 | Adapter, Male/Female | 0 |
A3-1-11 Valve Assembly
| 13***3Z | Capscrew | 0 |
| 13***2Z | Capscrew, M6 X 50 | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
A4-3-5 Hydraulic Circuit, Compact I & Beaver I
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 22***06 | Clip, Jubilee | 0 |
| 61***00 | Hose, 1/2"Bsp X 320mm | 0 |
A4-3-2 Hydraulic Circuit, Solite
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 22***06 | Clip, Jubilee | 0 |
| 9***9 | Hose, Pump Suction | 0 |
A4-3-16 Hydraulic Circuit, Beaver Ii & Iii
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 14***21 | Seal, Bonded 3/4" Bsp | 0 |
A4-3-17 Pressure Gauge, Beaver
| 92***01 | Adapter, Tee | 0 |
| 92***02 | Connector | 0 |
| A2***58 | Panel, Gauge | 0 |
A4-3-10 Hydraulic Circuit, Trojan Ii
| 13***06 | Nut | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
A4-3-7 Hydraulic Circuit, Beaver Ii
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 3 |
| 14***21 | Seal, Bonded 3/4" Bsp | 0 |
A4-3-13 Hydraulic Circuit, Compact Ii
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 16***04 | Adapter, Male/Female | 0 |
| 22***06 | Clip, Jubilee | 0 |
A4-3-15 Hydraulic Circuit, Compact Ii
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 14***21 | Seal, Bonded 3/4" Bsp | 0 |
| 16***04 | Adapter, Male/Female | 0 |
A4-3-11 Hydraulic Circuit, Trojan Ii
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 14***21 | Seal, Bonded 3/4" Bsp | 0 |
A4-3-9 Hydraulic Circuit, Trojan I
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 14***21 | Seal, Bonded 3/4" Bsp | 0 |
| 22***06 | Clip, Jubilee | 0 |
A5-1-4 Fan Housing
| 13***06 | Bolt | 0 |
| 13***3Z | Bolt | 0 |
| 13***03 | Bolt | 0 |
A5-1-9 Tank, Hydraulic
| 13***6Z | Bolt, 5/16"Unf X 1" Long | 0 |
| 13***5Z | Bolt | 0 |
| 13***8Z | Screw, M8x30 | 0 |
A5-1-10 Tank, Hydraulic
| 13***0Z | Bolt | 0 |
| 13***3Z | Screw, M6x16 | 0 |
| 13***5Z | Bolt | 0 |
A5-1-6 Tank, Hydraulic
| 13***8Z | Bolt | 0 |
| 13***3Z | Screw, M6x16 | 0 |
| 13***5Z | Bolt | 0 |
A5-1-8 Tank, Hydraulic
| 13***6Z | Bolt, 5/16"Unf X 1" Long | 0 |
| 13***6Z | Bolt | 4 |
| 13***5Z | Bolt | 0 |
A5-1-2 Tank & Filter, Hydraulic
| 13***2Z | Bolt | 0 |
| 13***03 | Nut | 0 |
| 13***05 | Screw, Cap | 0 |
A5-1-7 Tank, Hydraulic
| 13***0Z | Bolt | 0 |
| 13***3Z | Screw, M6x16 | 0 |
| 13***5Z | Bolt | 0 |
A5-1-11 Tank, Hydraulic
| 13***0Z | Bolt | 0 |
| 13***3Z | Screw, M6x16 | 0 |
| 13***5Z | Bolt | 0 |
A5-1-3 Fan Housing
| 13***05 | Bolt | 0 |
| 13***06 | Bolt | 0 |
| 13***03 | Bolt | 0 |
A6-1-7 Ram, Power On Demand
| 13***5Z | Bolt, M5 X 20mm Long | 0 |
| 13***3Z | Screw, M6x16 | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
A6-1-9 Ram, Power On Demand, Beaver I,Ii & Iii, Honda Engine Models
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 92***00 | Ram, Power On Demand | 0 |
| A2***49 | Pipe, Bundy | 0 |
A6-1-14 Ram, Power On Demand, Beaver Iii Lobardini, Models 929/17200 & 929/18000
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 92***00 | Ram, Power On Demand | 0 |
| 92***03 | Link, Spring | 0 |
A6-1-4 Ram, Power On Demand
| 13***02 | Nut | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
A6-1-17 Ram, P.O.D.
| 13***1Z | Nut | 2 |
| 24***03 | O Ring | 1 |
| 33***94 | Ram Cylinder (P.O.D. | 1 |
A6-1-8 Ram, Power On Demand
| 13***3Z | Screw, M6x16 | 0 |
| 13***02 | Nut | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
A6-1-12 Ram, Power On Demand, Trojan Ii Diesel
| 14***08 | Seal, Washer | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 16***01 | Adapter | 0 |
A6-1-11 Ram, Power On Demand, Trojan I Diesel
| 13***02 | Nut | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
A6-1-15 Ram, Power On Demand, Beaver Iii Suzuki, Model 929/16600
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 92***00 | Ram, Power On Demand | 0 |
| 92***02 | Bracket, Mounting | 0 |
A6-1-6 Ram, Power On Demand
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***02 | Screw | 1 |
| 92***00 | Ram, Power On Demand | 0 |
A6-1-2 Ram, Power On Demand
| 13***3Z | Nut | 0 |
| 13***2Z | Nut; Replaces 162l006vr, San 12352 | 0 |
| 13***0Z | Capscrew | 0 |
A6-1-1 Ram, Power On Demand
| 13***2Z | Nut; Replaces 162l006vr, San 12352 | 0 |
| 13***05 | Screw, Cap | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
A6-1-5 Ram, Power On Demand
| 13***3Z | Screw, M6x16 | 0 |
| 13***02 | Nut | 0 |
| 13***09 | Capscrew, M6 X 35 | 0 |
A6-1-16 Ram, Power On Demand, Compact Iii
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 92***00 | Ram, Power On Demand | 0 |
| A2***27 | Pipe, Bundy | 0 |
A6-1-10 Ram, Power On Demand, Beaver Ii & Iii, Yanmar Engine Models
| 13***4Z | Capscrew | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***6Z | Washer, M6 | 0 |
A6-1-13 Ram, Power On Demand, Trojan I & Ii Petrol
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 92***00 | Ram, Power On Demand | 0 |
| 92***09 | Bracket, Mounting | 0 |
A9-1-2 Battery & Components, Solite 5060
| 13***5Z | Bolt | 0 |
| 13***3Z | Nut | 0 |
| 14***5Z | Washer, M5; Replaces 69***59 | 0 |
A9-1-3 Battery & Components, Solite 5063
| 13***5Z | Bolt | 0 |
| 13***3Z | Nut | 0 |
| 14***5Z | Washer, M5; Replaces 69***59 | 0 |
A9-1-6 Battery & Components, Trojan I, Models 929/02800, 929/03400
| 13***1Z | Setscrew, M6 X 12mm Long | 0 |
| 13***3Z | Nut | 0 |
| 14***5Z | Washer, M5; Replaces 69***59 | 0 |
A9-1-5 Battery & Components, Trojan I, Model 929/02600 Only
| 13***1Z | Setscrew, M6 X 12mm Long | 0 |
| 13***9Z | Bolt | 0 |
| 13***10 | Screw, Cap | 0 |
A9-1-4 Battery & Components, Solite 5080
| 13***03 | Bolt | 0 |
| 13***10 | Screw, Cap | 0 |
| 14***6Z | Washer, M6 | 0 |
A9-1-9 Battery & Components, Beaver Iii
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 0 |
| 13***4Z | Bolt, M6 X 60 | 0 |
| 13***5Z | Bolt, M6 X 35 | 0 |
A9-1-8 Battery & Components, Trojan Ii 30 Litre, Model 929/03400 Only
| 13***1Z | Setscrew, M6 X 12mm Long | 0 |
| 13***3Z | Nut | 0 |
| 14***5Z | Washer, M5; Replaces 69***59 | 0 |
A9-1-7 Battery & Components, Trojan Ii 20 Litre, Models 929/02600, 929/02800
| 13***1Z | Setscrew, M6 X 12mm Long | 0 |
| 13***03 | Nut | 0 |
| 14***5Z | Washer, M5; Replaces 69***59 | 0 |
B Handheld Attachments
B4-2-1 Valve Control, Chainsaw
| 13***2P | Screw, Cap | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
B4-3-3 Chassis, Disc Cutter/Chainsaw, Models 5023, 5024
| 13***05 | Bolt | 0 |
| 13***01 | Screw, Cap | 0 |
| 13***05 | Screw | 0 |
B4-3-2 Disc Cutter 5024
| 13***03 | Screw, Cap | 0 |
| 14***09 | Washer, M12, Plain | 0 |
| 14***05 | Washer, 'S' | 0 |
B4-1-1 Motor Drive, Disc Cutter/Chainsaw, Models 5023, 5024
| 13***2Z | Capscrew, M5 X 12 | 0 |
| 9***1 | Kit-Seal | 1 |
| 9***3 | Kit-Seal | 1 |
B4-2-2 Valve, Control, Disc Cutter
| 13***01 | Screw, Grub, Cutting Disc | 0 |
| 13***2P | Screw, Cap | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
B4-3-1 Chainsaw Model 5023
| 5***3 | Tool, Chain Saw, Complete | 0 |
| A3***50 | Guard | 0 |
| A3***73 | Guard, Hand | 0 |
B5-3-1 Drill Bits, & Accessories
| 99***01 | Bit, Drill | 1 |
| 99***02 | Bit, Drill | 1 |
| 99***03 | Bit, Drill | 1 |
B5-2-1 Drill, Rotary Percussive, Model 5020
| 13***07 | Screw, Cap | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***7Z | Washer, Spring | 0 |
B5-1-1 Motor & Valve, Drill, Rotary Percussive, Model 5020
| 13***02 | Capscrew, M5 X 12 | 0 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***05 | Washer, 'S' | 0 |
B6-1-8 Breaker, Jcb 20kg, & Hi Power 23kg, Standard
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 21***5Z | Pin, Tension | 1 |
B6-1-4 Pick, Demolition, Krupp Hm12b, Model 5075
| 13***11 | Screw, Cap | 4 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 5***9 | Kit-Hose | 0 |
B6-1-1 Breaker, Krupp Hm25, Models 995/36400, 5078
| 13***19 | Capscrew, M16x90, Grade 12.9 | 1 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 21***03 | Dowel | 0 |
B6-1-6 Pick, 'T' Handle, Krupp Hm12e, Model 5083
| 13***11 | Screw, Cap | 4 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 5***9 | Kit-Hose | 0 |
B6-1-11 Breaker, Jcb 28kg, 20 & 30 Litre, Flexi-Handles
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 92***41 | Housing | 1 |
B6-1-13 Demolition Pick Jcb
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 92***08 | Screw, Charging | 0 |
B6-2-2 Breaker Steels, 22mm (7/8") Shank
| PP***58 | Tool, Chisel, 1 Inch (25mm) Wide | 0 |
| PP***20 | Tool, Rammer Stem | 0 |
| PP***21 | Tool, Tarmac Cutter 5" | 0 |
B6-2-1 Breaker Steels, 32mm (1 1/4") Shank
| 99***14 | Pad, Rammer | 0 |
| 99***15 | Tool, Moil, Tool, Moil; 380mm Long Below Collar. 160mm (6 1/4") Long Above Collar | 0 |
| 99***16 | Tool, Chisel, Narrow | 0 |
B6-1-12 Breaker, Stanley, Br67
| 12***00 | Breaker, Road | 0 |
| 12***01 | Handle | 0 |
| 12***02 | Grab | 0 |
B6-1-14 Handles, Demolition Pick
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
| 92***32 | Handle, 'D' | 1 |
| 92***33 | Handle, 'T' | 1 |
B6-1-9 Breaker, Jcb 22kg, & Hi-Power 23kg, Flexi-Handles
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 92***00 | Breaker, Assembly, 22kg, Flexi - Handles | 1 |
B6-1-7 Breaker 25 Kg, Npk H-55
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 5***9 | Kit-Hose | 0 |
| 92***00 | Tool, Breaker H-55 | 0 |
B6-1-10 Breaker, Jcb 26kg, 20 & 30 Litre, Standard
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 0 |
| 21***5Z | Pin, Tension | 0 |
B6-2-3 Breaker Steels, 25mm (1") Shank
| PP***11 | Tool, Chisel, 22kg | 0 |
| PP***12 | Tool, Asphalt Cutter, 22kg | 0 |
| PP***13 | Tool, Rammer Pad Stem | 0 |
B7-2-1 Pump, Submersible, & Discharge Hose, 1000 Lbf/In2 (69 Bar)
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 0 |
| 13***02 | Nut | 0 |
| 13***8Z | Capscrew | 0 |
B7-3-1 Pump, Submersible, & Discharge Hose, 2000 Lbf/In2 (138 Bar)
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 0 |
| 13***02 | Nut | 0 |
| 13***8Z | Capscrew | 0 |
B7-4-1 Pump, Submersible, & Discharge Hose, 2000lbf/In2 (138 Bar)
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 0 |
| 13***02 | Nut | 0 |
| 13***8Z | Capscrew | 0 |
B8-1-1 Circuit, Lighting
| 9***7 | Kit, Lighting Circuit | 1 |
| PP***32 | Screw, Button Head | 1 |
B8-1-2 Circuit, Lighting
| 92***00 | Kit, Lighting Circuit | 1 |
| PP***32 | Screw, Button Head | 1 |
B9-1-1 Auger, Earth
| 13***4Z | Screw, Grub | 0 |
| 33***78 | Adapter, Pin | 1 |
| 33***92 | Adapter, Assembly | 1 |
B10-4-1 Rear Plate Assembly
| 92***03 | Plate, Assembly, Rear | 0 |
| 92***77 | Plate, Rear | 0 |
| 92***78 | Plug | 0 |
B10-1-1 Impact Wrench, 1" Square Drive
| 14***15 | Washer, Seal; Replaces Khj0891 | 0 |
| 92***00 | Wrench, Impact | 0 |
| 92***10 | Handle, Top | 0 |
B10-3-1 Motor Assembly
| 92***02 | Motor, Assembly | 0 |
| 92***54 | Motor | 0 |
| 92***55 | Housing, Motor | 0 |
B10-5-1 Valve Assembly
| 92***04 | Valve, Assembly | 0 |
| 92***96 | Handle, Twist Grip | 0 |
| 92***97 | Housing, Valve | 0 |
B10-2-1 Impact Mechanism
| 92***01 | Gearbox, Impact | 0 |
| 92***27 | Seal, Oil | 0 |
| 92***28 | Housing, Front | 0 |
Frequently asked questions
What engine does the JCB SOLITE 5061 use?
The SOLITE 5061 typically utilizes a JCB Dieselmax or EcoMAX engine, depending on the specific production year and regional emissions compliance requirements.
What is the operating weight of the SOLITE 5061?
Operating weight varies by configuration, including the skid-mounted enclosure and alternator setup. Consult the specific serial range specification sheet for exact weight data.
What model replaced the SOLITE 5061?
Specific successor model information for the SOLITE 5061 is not documented in the available sources. Verify replacement lineage with a JCB dealer or official service literature.
What SOLITE 5061 owners discuss
What engine powers the JCB SOLITE 5061 and what are its common operational quirks?
The JCB SOLITE 5061 is powered by a JCB EcoMAX engine. A key operational characteristic is that it does not require Diesel Exhaust Fluid (DEF) or a Diesel Particulate Filter (DPF), relying on naturally aspirated or turbocharged design for emissions compliance. Common engine faults include difficulty starting, gradual power loss, and unusual noises such as deep rhythmic knocking under load, which may indicate serious internal issues if left unaddressed. Starting problems are frequently linked to battery health or complex fuel system faults rather than simple electrical failures.
What are the typical hydraulic and powertrain behaviors for this machine?
The SOLITE 5061 utilizes a JCB powershift transmission incorporating a torque converter, bevel box, and 4-speed powershift gearbox. Hydraulic systems rely on high-precision components requiring JCB-approved service fluids to maintain efficiency and prevent minimum downtime. Operators should monitor for transmission overheating, which is indicated by specific diagnostic codes. The hydraulic system includes a two-stage gear pump with a suction strainer and filter; clogging here can lead to pressure loss. Proper fluid levels in the shuttle box are critical, as low levels can cause intermittent forward or reverse operation.
What undercarriage or wear patterns are typical for this machine type?
As a telehandler/loadall variant, the SOLITE 5061 uses JCB epicyclic hub reduction drive/steer axles with Max-Trac torque proportioning. Wear patterns often involve the drive chains; loose chains can hammer motors and other drive components, leading to premature failure. Operators should check drive chain tension regularly. Unlike crawler excavators, this machine relies on tire or track shoe setup for ground pressure management, and stability is a known concern in side-entry configurations, requiring careful load management to prevent chassis stress.
What are the common electrical and sensor issues reported?
Electrical issues often manifest as fault codes related to the CAN bus, sensors, and solenoids. Common codes include '203 EN TMP' (engine temperature), '218 HYD PMP' (hydraulic pump), and '300 EC1 CAN' (communication errors). Wiring harnesses in harsh, vibrating environments are prone to open circuits or short circuits to ground/battery. Intermittent operation of functions like forward/reverse movement can be caused by faulty microswitches on the transmission body or loose battery terminals triggering 'ghost' codes. Diagnostic tools are required to clear codes and verify if they return under load.
What should be checked when buying a used SOLITE 5061?
When purchasing a used JCB SOLITE 5061, verify the 17-character PIN to confirm the manufacturing year (10th character) and plant code (Rocester, Pooler, or Pune). Check the engine serial number plate on the block, as engine variants can differ between machines of the same model year. Inspect the shuttle box fluid levels and condition, as low levels cause movement failures. Test all four-wheel steering modes (two-wheel, four-wheel, crab) for smooth operation. Verify the condition of the drive chains and tension. Check for brown sludge in the coolant expansion bottle, which indicates silicate separation and overdue coolant changes. Ensure the Thatcham-approved immobilizer system functions correctly.
What are the recommended fluid specifications for routine maintenance?
JCB recommends using JCB-branded service fluids that have been verified for use in their machines. These include JCB genuine hydraulic oil, engine oil, transmission oil, and gear box oil. The use of these specific fluids assures warranty coverage and facilitates extended equipment lifespan. Equivalent alternatives may be used if they meet JCB's rigorous testing standards for base oils and additive technology. Coolant must be changed at recommended intervals to prevent silicate separation and corrosion.
What safety-critical fixes require dealer verification?
Safety-critical systems such as the Thatcham-approved immobilizer package, hose burst check valves, and ROPS/FOPS certification integrity must be verified by an authorized dealer. Any repairs to the servo-assisted-hydraulically activated service brakes or the LiveLink telematics geofencing system should be performed or verified by a dealer to ensure compliance with safety standards and operational limits. Have your dealer verify the load chart applicability for any installed attachments to ensure rated capacity is not exceeded.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb SOLITE 5061. Related factory variants of the same model family:
SOLITE 5061SOLITE 5061
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