JCBagriculturaljs tracked excavators

Jcb JS160 T3

Maintenance schedule, common problems & OEM parts breakdown

The JCB JS160 is a 17-tonne heavy tracked excavator manufactured from 2021 onward. It features a Tier 4 compliant JCB Dieselmax or EcoMax engine producing approximately 93 kW to 97 kW of power. Operating weight ranges from 17,538 kg to 19,485 kg depending on configuration. The JS160 succeeded the JS160 LC (produced 2012–2017) and is part of the JS series lineage that includes the JS130 and JS180. Configurations include standard and long-reach booms, various undercarriage widths, and auxiliary hydraulic options for breakers or hammers.

The JS160 T3 designation aligns with the Tier 3 emissions generation of the JS160 series, which utilized the JCB Dieselmax engine before transitioning to Tier 4i and T4f compliant EcoMax engines. The machine matters in the used market due to its 500-hour engine oil interval, which reduces downtime compared to competitors with 250-hour intervals. The JS160 is often replaced by the JS160 LC successor in the current lineup, but the T3 generation remains valued for its simpler mechanical fuel systems and lower maintenance complexity in harsh environments.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb JS160 T3 specifications

Engine

ModelJCB EcoMAX (T4F)
Gross Power97 kW (130 hp)
Net Power93 kW (125 hp)
Displacement3.0 L (183 cu in)
Cylinders4
Emissions TierTier 4 Final / Stage V

Weights

Operating Weight19,485 kg (42,956 lb)
Ground Pressure31 kPa (4.5 psi)

Dimensions

Transport Length8.3 m (27 ft 3 in)
Transport Width2.47 m (8 ft 1 in)
Transport Height2.99 m (9 ft 10 in)
Tail Swing Radius2.33 m (7 ft 8 in)
Track Shoe Width500 mm (20 in)
Ground Clearance0.48 m (1 ft 7 in)
Undercarriage Length3.93 m (12 ft 11 in)

Performance

Max Dig Depth6.11 m (20 ft 1 in)
Max Reach at Ground8.5 m (27 ft 11 in)
Max Dump Height6.53 m (21 ft 5 in)
Max Cutting Height8.86 m (29 ft 1 in)
Swing Speed10.4 rpm
Travel Speed5.0 km/h (3.1 mph)
Gradeability70%

Forces

Bucket Digging Force119 kN (26,750 lbf)
Stick/Arm Digging Forcevaries by configuration/series

Service capacities (summary)

Fuel Tank253 L (66.8 gal)
Hydraulic System/Tank142 L (37.5 gal)
Engine Oil20.4 L (5.4 gal)
Cooling System19.7 L (5.2 gal)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

JS160 T3 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)20.4 L (5.4 US gal)Above -10°C (14°F): JCB Engine Oil EP 15W/40. -20°C (-4°F) to 50°C (122°F): JCB Cold Climate Engine Oil EP 5W40.
Cooling system19.7 L (5.2 US gal)JCB Antifreeze HP/Coolant.
Fuel tank253 L (66.8 US gal)Diesel.
Hydraulic system total AND hydraulic tankNot documented for this exact serial range — verify with your dealerJCB Hydraulic Fluid HP32 for temperatures -20°C (-4°F) to 15°C (59°F).
Final drive (each)3.5 L (0.9 US gal)JCB HD90 Gear Oil.
Swing drive2.2 L (0.6 US gal)JCB HD90 Gear Oil.
Pilot/other circuits if listedNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Grease (spec only)Not documented for this exact serial range — verify with your dealerJCB Special HP Grease.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Jcb JS160 T3 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil, hydraulic tank, and coolant levels at ground-level access points.
  • Inspect tracks for sag, roller condition, and pin damage.
  • Verify GET condition, bucket pins, and quick-hitch keeper security.
  • Check hoses, cylinders, and fittings for chafing, seepage, or scoring.
  • Test cab safety items: seat belt, mirrors, horn, backup alarm, and ROPS.
Every 100 h
  • Grease all pivot points including boom, arm, bucket, and kingpost.
  • Check slew ring grease levels and replenish as required.
  • Inspect drive belt tension and condition on the engine.
  • Check battery electrolyte levels on non-sealed units.
  • Adjust track tension to specification.
Every 500 h
  • Change engine oil and replace the engine oil filter.
  • Replace primary and secondary fuel filter elements.
  • Inspect the hydraulic return filter magnet for metallic debris.
  • Replace the air filter primary element or clean per restriction indicator.
  • Take oil samples from the engine, hydraulic, and final drive systems.
  • Inspect and measure track and tire condition against wear limits.
Every 1,000 h
  • Drain, flush, and refill the cooling system with JCB-spec long-life coolant.
  • Replace the transmission oil and filter (if equipped with torque converter).
  • Replace axle oil in front and rear hubs on wheeled variants.
  • Perform a full ECM diagnostic scan using JCB ServiceMaster tool.
  • Torque check slew ring bolts on the JS-series excavator.
  • Measure the complete undercarriage against JCB wear limits.
Every 2,000 h
  • Drain the hydraulic tank, clean it, and refill with JCB-spec hydraulic oil.
  • Inspect the boom, dipper, chassis, and side frames for structural cracking.
  • Measure swing ring play using a dial indicator for radial and axial clearance.
  • Inspect brake disc wear and immersed brake condition.
  • Check injector spray patterns via diagnostic tool and replace as required.
  • Service the cab HVAC system including A/C pressure and cabin filter.

Servicing the JS160 T3 beyond the schedule

Predictive Maintenance & Fluid Analysis

JCB JS160 T3 engines rely on 500-hour oil intervals using JCB Engine Oil Special or 15W-40 API-spec diesel oil. Take baseline fluid samples at the first 500-hour service for engine, hydraulic, and final drive systems. Monitor the hydraulic return filter magnet for metallic debris to detect pump or valve wear early. Use JCB ServiceMaster to log ECM fault codes and compare hydraulic pressure readings against factory specs to identify flow losses before catastrophic failure occurs.

Corrective & Common Repairs

Common JS160 T3 repairs include replacing the double-element air filter, which is easily accessible for cleaning. Address fuel system issues by bleeding the common-rail injectors and replacing primary/secondary fuel filters to protect the Dieselmax engine. Inspect the slew ring bolts for torque loss, a critical safety item. Replace worn track shoes and rollers by measuring undercarriage wear against JCB limits. Fix hydraulic leaks at the kingpost and boom rams by replacing O-rings and checking cylinder rod scoring.

Overhaul & Rebuild Points

Plan major overhauls at 2000-hour intervals. Drain and clean the hydraulic tank thoroughly before refilling with JCB-spec oil. Measure swing ring play with a dial indicator to determine if the slew bearing requires replacement. Inspect the boom and dipper for cracking or unauthorized welding. Check the traction motor reduction gears for wear. Replace the turbocharger boots and check shaft play on the Dieselmax engine. Recondition hydraulic pumps and control valves if pressure relief settings cannot be met.

Seasonal & Environment Servicing

In cold climates, check the coolant mixture and ensure the engine radiator, hydraulic cooler, and intercooler are clean for optimal heat exchange. In dusty environments, clean the air filter more frequently and inspect the restriction indicator. For high-abrasion jobs, check the track tension daily to prevent excessive wear on rollers and idlers. Inspect the cab HVAC system for A/C pressure and replace the cabin filter. Verify the 2GO safety system and Safety Level Lock function correctly before seasonal operation begins.

JS160 T3 common service parts

Part numberPart
32/925732Filter, Fuel SedimentorCheck fitment →
30/926020Filter, Fresh AirCheck fitment →
32/917804Element, Air Filter, MainCheck fitment →
32/917805Element, Air Filter, SafetyCheck fitment →
02/801481Element, Oil Filter, Cartridge, Element, Oil Filter, CartridgeCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

JS160 T3 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0087Fuel rail/system pressure too lowClogged fuel filters or failing lift pumpCheck fuel filter condition and fuel supply pressure
P0117Engine coolant temperature sensor circuit low voltageFaulty coolant temperature sensor or wiring shortInspect sensor connector for corrosion and test sensor resistance
P0521Engine oil pressure sensor range/performance issueFaulty oil pressure sensor or low oil levelVerify oil level and test sensor signal output
P2047DEF/AdBlue injector circuit open (SCR system fault)Open circuit in reductant injector wiring or faulty injectorCheck injector harness connections and injector resistance
U0100Lost communication with Engine Control Module (ECM)Damaged CAN bus wiring or poor ground connectionInspect battery terminals, ground straps, and CAN bus harness integrity
101Low transmission clutch pressure detectedHydraulic pump issue or pressure relief valve faultCheck hydraulic fluid levels and system pressure settings
P0335Crankshaft Position Sensor 'A' Circuit No SignalFailed crank sensor or damaged signal ringInspect sensor gap and wiring for damage
P0100Mass Air Flow (MAF) Sensor Circuit MalfunctionDirty MAF sensor or intake air leakClean MAF sensor and inspect intake ducting for leaks
P0321CAN bus message error for engine speed from engine ECUIntermittent communication fault or sensor signal noiseCheck wiring harness for chafing and secure all connectors
P0340Camshaft Position Sensor Circuit MalfunctionFaulty cam sensor or timing chain/belt issueVerify sensor operation and check engine timing alignment

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

JS160 T3 attachments & work tools

Buckets

The JCB JS160 supports a maximum bucket capacity of 0.99 m³ (34.9 ft³) with a maximum operating weight of 19,485 kg (42,956 lbs). The machine provides 119 kN (26,756 lbf) of bucket breakout force. Attachment suppliers list heavy-duty digging buckets and XHD ditching buckets for this model, with widths typically ranging from 12 inches (305 mm) for specialized applications to standard widths for the 17-tonne class.

Hydraulic Hammers

The JS160 is equipped with auxiliary pipework options for hammer, auxiliary, and low-flow circuits, managed by the Advanced Tool Select feature. The machine's 19,485 kg (42,956 lbs) operating weight and 97 kW (130 hp) engine power support hydraulic breakers in the 1.5 to 2.5 tonne class. The specific breaker weight class varies by configuration and series.

Quick Couplers

The JS160 utilizes a quickhitch system for fast attachment changes. Compatible coupler types include hydraulic and mechanical couplers, automatic couplers, and tilt/rotor couplers. Steelwrist lists rotor couplers (XR series) and tilt couplers (XT series) for the 18-26 tonne range, which encompasses the JS160.

Thumbs/Grapples

The JS160 supports hydraulic thumbs and various grapples, including sorting grapples, finger grapples, and multi-grapples. These powered work tools are listed for the 2-26 tonne range by Steelwrist. Strickland MFG offers hydraulic thumbs and HDR grapples specifically for the JS160.

Rippers

Mechanical rippers are available for the JS160, listed in the 0-33 tonne range by Steelwrist. Strickland MFG supplies ripper hooks for this model. The ripper is classified as a mechanical work tool compatible with the excavator's boom and dipper configuration.

Hydraulic-Kit Notes

The JS160 features the Advanced Tool Select feature to set up auxiliary hydraulic circuits quickly to match flow and pressure requirements of an attachment. Auxiliary pipework options include hammer, auxiliary, and low-flow circuits. The specific flow and pressure ratings for these circuits vary by configuration and series.

All JS160 T3 assemblies by section

Every catalogued assembly group for the Jcb JS160 T3. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

A Attachments
A2-1-21 Bucket, 550mm Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***42Bucket, 550mm Heavy Duty1
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A2-4-1 Bucket, Scoop, General Purpose
51***02Pin, Locking0
98***08Bucket, Scoop, G.P. 457mm, Js1601
98***09Bucket, Scoop, G.P. 508mm, Js1601
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A2-1-7 Bucket, 1000 Wide, 0.71 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***16Bucket, Gp 1000mm Wide1
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A2-1-25 Bucket, 950mm Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***43Bucket, 950mm Heavy Duty1
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A2-1-20 Bucket, 450mm,Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***41Bucket, 450mm Heavy Duty1
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A2-1-28 Bucket, 1250mm Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***79Bucket, 1250mm Heavy Duty1
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A2-1-27 Bucket, 1150mm Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***78Bucket, Heavy Duty1
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A2-2-11 Quickhitch, Manual
33***10Washer, Belleville2
33***11Rivet4
33***63Cover, Protective1
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A2-1-9 Bucket, 1200 Wide, 0.90 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***18Bucket, Gp 1200mm Wide1
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A2-3-1 Bucket, Grading/Ditching, 1829mm. 72" Wide
13***01Nut, 1"Unc Hexagon6
14***13Washer6
33***09Toeplate, Reversible 72" Wide1
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A2-1-2 Bucket, 600 Wide, 0.35 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***11Bucket, Gp 600mm Wide1
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A2-1-8 Bucket, 1100 Wide, 0.81 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***17Bucket, Gp 1100mm Wide1
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A2-1-26 Bucket, 1050mm Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***44Bucket, 1050mm Heavy Duty1
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A2-3-2 Bucket, Grading/Ditching, 1524mm. Wide
33***21Toeplate, Weld On1
33***22Toeplate, Bolt On1
98***40Bucket, Grading, 1524mm. 60", Wide, Js150, 1801
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A2-2-3 Quickhitch, Hydraulic, Miller
14***01Nipple, Grease, Straight, 1/8 Bsp4
25***02Valve, Check1
33***24Frame, Coupler1
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A2-1-23 Bucket, 750mm Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***76Bucket, 750mm Heavy Duty1
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A2-1-6 Bucket, 900 Wide, 0.62 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***15Bucket, Gp 900mm Wide1
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A2-1-1 Bucket, 500 Wide, 0.26 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***10Bucket, Gp 500mm Wide1
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A2-1-10 Bucket, 1300 Wide, 0.99 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***19Bucket, Gp 1300mm Wide1
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A2-1-3 Bucket, 700 Wide, 0.44 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***12Bucket, Gp 700mm Wide1
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A2-1-5 Bucket, 800 Wide, 0.53 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***14Bucket, Gp 800mm Wide1
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A2-1-22 Bucket, 650mm Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***75Bucket, 650mm Heavy Duty1
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A2-1-24 Bucket, 750mm Heavy Duty
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***77Bucket, 850mm Heavy Duty1
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A2-1-4 Bucket, 750 Wide, 0.47 Cubic Metres
33***05Tooth, V23syl; Replaced By 99***34, Ref San104780
51***02Pin, Locking0
98***13Bucket, Gp 750mm Wide1
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A3-1-3 Breaker, Installation Kit, From M1612500
13***1DScrew4
13***3DScrew2
13***7DScrew2
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A3-1-10 Jcb Cc1900u, Cutter Crusher
13***18Capscrew12
16***04Adapter, Male/Male2
33***80Screw, Socket Head3
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A3-2-1 Hammermaster Hm1050, Js160, Js180, 980/89831
13***0ZCapscrew, M12x408
21***01Clamp, Flange 1"4
40***07Grease, Cartridge, 400g1
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A3-3-5 Kit, Auxiliary, 980/A5307
13***4DBolt, M12 X 60mm1
13***2DBolt2
14***6DWasher, M6 Plain2
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A3-1-1 Kit, Rockbreaker, Mainframe 980/88351
A3-3-1 Kit, Low Flow, Mainframe 980/A5235
13***8DScrew6
13***6DBolt, M12 X 702
13***1DNut2
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A3-2-10 Hammermaster Hm1050q, Js160, Js180, 980/89832
13***0ZCapscrew, M12x408
21***01Clamp, Flange 1"4
40***07Grease, Cartridge, 400g1
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A3-3-3 Kit, Rockbreaker, Auxiliary Base 980/A5304
13***1DScrew4
13***3DScrew2
13***7DScrew2
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A3-1-2 Kit, Rockbreaker, Mainframe 980/89453
A3-3-4 Kit, Rockbreaker, Supplementary 980/A5305
33***10Manifold, Breaker1
33***12Kit Fitting Inst., Fitting Instructions1
62***05Hose, 1 1/4" Bsp 940 Long St-90deg1
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A3-3-2 Kit, Low Flow, Boom 980/A5236
13***2DBolt, M12x5010
33***54Kit Fitting Inst.1
82***94Washer, Schnorr Heavy Duty M1210
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A3-3-6 Kit, Merge Flow, Auxiliary 980/A5308
13***4DBolt, M12 X 60mm2
13***2DBolt2
13***8DBolt2
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B Bodywork, Cab, Loader End
B1-1-10 Mainframe, Revolving
33***65Plate, Skirt Pressing1
33***75Plate, Skirt Pressing1
33***64Platform, Left Hand Side1
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B1-1-1 Mainframe, Revolving
33***65Plate, Skirt Pressing1
33***75Plate, Skirt Pressing1
33***64Platform, Left Hand Side1
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B1-5-30 Cowlings, Toolbox &, Handrail
13***5DSetscrew, M10 X 204
13***3DScrew2
13***5ZBolt, High Tensile1
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B1-5-1 Frame Support
13***5DBolt, M12 X 20mm4
13***7DSetscrew, M12 X 25 Grade 10.95
13***8DScrew25
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B1-2-1 Covers, Lower, Mainframe
13***9DScrew, M12x35mm Long30
13***5DBolt4
14***8DWasher, M104
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B1-6-1 Counterweight Rear, And Mirror Js160 T3
13***2DBolt, M12x501
14***9DWasher, M122
15***91Mirror1
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B1-5-50 Cowlings, Pump Bay
13***7DSetscrew, M12 X 25 Grade 10.913
14***9DWasher, M1213
33***56Baffle, Pump Bay Forward1
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B1-6-40 Rear Mirror, Counterweight
13***2DBolt, M12x501
14***9ZWasher1
14***9ZWasher, Spring M12; Replaces 60***09, San 13190, If Fitted. Item 12 Reduced In Length. Spring Washer Not Required With Shorter Capscrew, Washer, Spring M12; Replaces 60***09, San 131901
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B1-6-10 Counterweight Rear, And Mirror Js180 T3
13***2DBolt, M12x501
14***9DWasher, M122
15***91Mirror1
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B1-5-40 Cowlings, Engine Bulkhead
13***7DSetscrew, M12 X 252
13***7DSetscrew, M12 X 25 Grade 10.98
13***0DScrew2
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B1-4-1 Tank, Diesel Fuel
13***3ZScrew, M5 X 164
13***3DNut, M163
14***5ZWasher, M5; Replaces 69***594
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B1-3-1 Tank, Hydraulic
13***5DBolt4
13***8DSetscrew4
13***6DBolt, M16 X 70mm2
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B1-5-10 Doors, Cowling, And Mountings
13***3DScrew8
13***5DBolt4
13***8DScrew6
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B1-5-5 Engine Covers
13***8DScrew3
13***3ZNut4
13***1ZNut1
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B1-5-15 Tread Plates, Grille
13***7DScrew4
13***5DBolt, M12 X 20mm2
13***7DSetscrew, M12 X 25 Grade 10.98
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B2-2-1 Cab Door Components
33***54Assembly, Door1
33***58Frame, Cab Door1
33***62Catch, Assembly, Js Cab1
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B2-3-40 Seat Belt, 76mm (3") Wide, Optional
B2-3-30 Seat Belt, Standard
B2-7-2 Mirrors, External
13***1DNut, M10 High Strength4
13***7DCapscrew, M104
33***60Mirror, External2
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B2-14-2 Vandal Guard, 2pc Front Panel
33***55Guard, Front Deflector1
33***56Guard, Rear1
33***57Guard, Door1
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B2-3-1 Seat, High Back, Standard
13***7DCapscrew1
14***7DWasher, M8 Plain1
33***90Bracket, Seatstop1
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B2-9-1 Guard, Fops, Front And Top, Cab Mounted
13***8ZScrew6
13***1ZBolt, M16x45mm2
13***3ZNut4
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B2-18-1 Direct Glazing, Replacement Material, Cab
41***01Sealant, Clear Dp2205, 310ml0
41***09Sealant, Black Acrylic 221, 310ml Cartridge0
41***09Adhesive, Jcb Ultrafast, 310ml Cartridge0
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B2-1-20 Front Wiper, Door Catch, & Cab Components
24***09Grommet2
33***26Stop, Cab Roof2
33***29Knob1
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B2-12-1 Rain Visor, Cab
13***7ZScrew, M6 X 25mm Long4
13***7ZScrew, Hexagon M8 X 258
13***7ZBolt4
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B2-1-10 Front Screen
13***3ZScrew, M8 X 162
33***63Windscreen, Assembly1
33***66Frame, Window1
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B2-8-1 Cab Panels
14***83Hook, Coat1
26***78Hammer, Emergency, Glass Breaker; Supercedes 69***88, San 124991
30***86Vent, Air, (Rectangular)1
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B2-10-1 Floor Components, Seat Slide, Lever Isolator
13***5ZScrew, M10 X 204
13***8ZCapscrew8
14***1ZWasher, M16 Plain1
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B2-9-10 Guard, Front Scrren Guard, Cab Mounted
13***1DSetscrew, M16 X 452
13***3DNut, M16 Self Locking2
14***55Chain2
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B2-17-1 Cab Mountings, Cab Foor & Mat
13***7DScrew4
13***8DScrew24
33***53Plate, Kick1
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B2-15-1 Front Wiper, Cab Lower Window
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
14***3ZScrew2
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B2-16-1 Soundproofing, Cab Rear
33***93Panel, Soundproofing, Cab Rear1
33***94Panel, Soundproofing, Cab Rear,Top1
33***95Panel, Soundproofing, Cab Rear,Side1
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B2-11-1 Fire Extinguisher
13***1ZScrew, M5 X 12mm; Replaces 69***942
13***3ZNut2
15***81Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 103081
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B2-9-30 Light Guards Kit, Cab & Counterweight
13***7DScrew2
13***1DNut, M8 High Stress2
14***7DWasher, M8 Plain6
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B2-4-1 Console, Cab Servo Control, Left Hand,Fixed Console
13***3ZScrew2
13***7ZCapscrew, Socket Head4
14***6ZWasher, M62
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B2-9-50 Kit, Guard Boom Light
33***29Guard, Lamp1
33***28G.A., Boom Light Guard1
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B2-3-20 Seat, Air Suspension, High Back
13***7DCapscrew1
14***7DWasher, M8 Plain1
33***90Bracket, Seatstop1
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B2-6-1 Wash/Wipe, Windscreen
13***1ZNut2
14***5ZWasher, M5; Replaces 69***592
14***5ZWasher, Spring, M52
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B2-1-1 Cab
13***3ZScrew, M8 X 163
33***28Harness, Cab, Radio & Interior Lights1
33***29Seal1
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B2-1-30 Cab, Mounting Fasteners
13***14Bolt, Hex. Head4
13***16Bolt2
13***01Nut2
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B2-5-1 Console, Cab Servo Control, Right Hand
13***3ZScrew2
13***3ZScrew4
13***7ZBolt, High Strength; Replaces 60***07,60***7r4
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B3-12-1 Boom Greasing, Tab Boom
C4***07Adapter, 90 Deg, Adapter1
JH***37Nipple, Grease, Straight4
JN***04Hose2
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B3-5-15 Lock, Bucket Link, Used With Grab
B3-4-1 Boom Greasing
13***1DScrew9
14***7DWasher, M8 Plain9
16***02Adapter1
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B3-2-20 Dipper 3.05m
17***VZNut2
33***30Ram, Bucket, Js160 Auto1
60***3ZBolt1
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B3-10-1 Excavator, Shims
JL***28Shim, 81mm Di X 170mm Od, 0.8mm Thick0
KM***44Shim, 71mm Id X 135mm Od, 1.2mm Thick0
KL***35Shim, 81mm Id X 170mm Od, 1.2mm Thick0
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B3-11-1 Boom, Upper & Lower, Triple Articulating
17***VDNut8
17***VDNut8
17***VDNut6
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B3-2-1 Dipper 2.25m
17***VZNut2
33***30Ram, Bucket, Js160 Auto1
60***3ZBolt1
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B3-5-10 Tipping Link, & Linkage, 5 Tonne Hook
17***VZNut, High Strength, M16; Replaced By 173r016vz, See San 116414
17***VZNut4
60***4ZBolt2
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B3-2-10 Dipper 2.7m
17***VZNut2
33***30Ram, Bucket, Js160 Auto1
60***3ZBolt1
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B3-5-1 Tipping Link, & Linkage
17***VZNut4
60***4ZBolt2
JL***24Link, Arm, Right Hand; Replaces Jlv04531
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B3-1-1 Boom
17***VDNut2
17***VDNut4
17***VDNut4
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B5-25-1 Guide Charts, Ams
81***56Label, Chart, Guide Wallet1
81***01Label, Guide Chart Ams1
81***02Label, Guide Chart Ams1
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B5-2-10 Decals, Warning, Usa Build
81***97Label, Danger, Fluid Under Pressure1
81***39Label, Warning English, Read Operating Book1
81***70Decal, Warning 24 Volt1
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B5-2-1 Decals, Warning
33***28G.A., Eu Territory Specific Labels, 33***281
33***29G.A., R.O.W. Territory Specific Labels1
33***96Label, Warning Sign Engine Bay1
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B5-1-2 Decals, Machine
33***73Label, Isuzu Engine Emission, Chinese1
81***22Decal, Jcb Insignia (Black)2
81***23Decal, Jcb Insignia (Black), Boom2
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B5-5-1 Paint
42***01Thinners, 1 Litre, 2-Pack1
42***03Thinners, 5 Litre, 2-Pack1
42***40Paint, Gloss, 0.5 Litre, Two Pack Yellow0
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C Electrics-Machine, Cab & Engine
C1-5-1 Pump, Diesel, Refuelling
13***3DScrew2
13***0DBolt2
14***8DWasher, M104
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C1-4-1 Light, Working, Toolbox
12***05Bracket1
13***5ZBolt, High Tensile1
13***5ZBolt1
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C1-4-10 Light, Working, Cab & Rear
12***05Bracket3
13***5ZScrew, Hexagon M8 X 20mm Long5
13***5DScrew, Set3
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C1-2-1 Electrics, Cab
13***5DSetscrew, M10 X 203
13***5ZBolt, High Tensile4
13***5ZScrew, M10 X 201
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C1-3-1 Battery Installation, 24 Volt
13***1DScrew, Set M6x123
13***3DSetscrew1
13***1DSetscrew, M8 X 12mm4
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C1-1-1 Electrics, Machine
33***69Switch, Low Pressure, 5bar 1/4" Bsp; Replases 70***732
33***70Switch, Upper Servo Pressure, 12bar; Replaces 70***741
33***71Switch, 20 Bar, Travel Pressure; Replaces 70***75, 70***721
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C1-7-1 Horn
13***5DScrew, Set1
14***7DWasher, M8 Spring1
71***52Horn1
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C1-6-1 Alarm, Reverse
13***5ZBolt2
13***3ZNut, Self Lock, M62
14***6ZWasher, M62
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C2-2-1 Ecu Harness
02***53Tie, Cable3
02***94Clip3
02***88Nut, Cover, M81
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C2-4-1 Alternator
02***33Alternator1
71***03Cover, Alternator Assembly1
71***04Regulator, Voltage1
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C2-1-1 Engine Electrics
02***84Lead, Starter Earth1
02***76Nut, M10 Flange1
02***05Sensor, Angle Position2
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C2-3-1 Motor,Starter
02***84Lead, Starter Earth1
02***02Bolt1
02***32Motor, Starter1
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C2-1-2 Engine, Control Module
13***5DSetscrew, M10 X 203
14***8DWasher, M103
21***32G.A., Engine Control Mo1
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C2-5-1 Alternator Mountings
02***32Bolt, Adjusting1
02***33Adjuster1
02***76Nut, M10 Flange1
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C3-5-1 Heater
13***3DScrew1
13***5ZScrew, M10 X 204
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts4
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C3-5-10 Heater Unit
30***95Clip, Fastener1
30***98Grommet4
30***00Screw60
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C3-11-1 Radio
13***3ZNut1
14***5ZWasher, M5; Replaces 69***591
71***25Radio, 12v Bqr Tuner, Fm,Mw,Lw. + Clock1
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C3-2-1 Switch Panel, Side Console, Right Hand
13***1ZNut2
14***4ZWasher, M4; Replaces Khn0424, San 123522
33***36Knob, Throttle Control; Replaces 33***11, San 127311
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C3-9-1 Light, Beacon, Hazard Warning, Amber
70***00Beacon, Magnetic 24 Volt, Amber1
70***01Lens, Amber, 121mm Dia1
71***00Socket, Beacon1
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C3-12-1 Air Con
12***99Compressor, 24v1
13***5DScrew, Set3
13***5ZScrew1
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C3-14-1 Cigar Lighter
33***81Ashtray1
71***00Lighter, Cigarette, 12 Volt1
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C3-5-0 Heater
21***32Assembly, Heater1
30***63Unit, Heater Control1
30***73Unit, Heater Control Panel1
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C3-15-1 Air Conditioning, Aftermarket, Kit
12***99Compressor, 24v1
13***5ZScrew4
13***5DScrew, Set4
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C3-12-10 Air Con Unit
21***26G.A, Air Con Option1
30***97Washer, M31
30***98Grommet5
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C3-7-1 Fuse Box
33***46Fuse, Box1
71***03Fuse, 5 Amp1
71***05Fuse, 10 Amp, Fuse, 10 Amp; In Line Fuses In Roof Harness For Auxiliary Sockets. Access Via Draft Control Panel.6
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C3-12-11 Air Conditioning, Unit
30***97Washer, M31
30***98Grommet5
30***00Screw59
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D Controls-Machine, Engine
D1-2-10 Pedal Control, Hammer, Tab Build
13***3ZScrew; Replaces 60***032
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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D1-2-1 Pedal Control, Hammer
13***3ZScrew; Replaces 60***032
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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D1-1-1 Controls, Excavator, Cab Floor, Mountings
13***5ZBolt, High Tensile4
13***3ZScrew; Replaces 60***034
13***5ZScrew, M10 X 204
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D2-2-1 Controls, Throttle & Stop, Cab
13***1ZNut2
14***4ZWasher, M4; Replaces Khn0424, San 123522
21***56Assembly, Console Box1
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E Hydraulics & Air
E1-32-20 Circuit, Auxiliary, Hammer & Low Flow
13***4DBolt, M12 X 605
13***6DBolt, M12 X 705
13***2DBolt M12 X 1202
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E1-36-1 Arm Height Limiter, Optional
13***3DBolt, M8 X 55mm3
13***3DScrew2
13***2DBolt2
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E1-80-1 Kit, Ball Valve, 980/89669
14***21Seal, Bonded 3/4" Bsp2
14***26Washer, Seal2
16***08Adapter1
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E1-70-1 Circuit, Pilot Line, Main Control Valve
62***71Hose, 1_4 Str-Str; Port 3 To Main Control Valve Port Pa6. Right Hand Track Reverse., Hose, 1_4 Str-Str; Port 1 To Main Control Valve Port Pa1. Left Hand Track Reverse., Hose, 1_4 Str-Str, Hose, 1_4 Str-Str; Port 1 To Main Control Valve Port Pb1. Left Hand Track Reverse.1
62***93Hose, 3/8 180/90, 1350mm1
JN***35Adapter2
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E1-34-10 Circuit, Low Flow, 2.7m Dipper
13***0DBolt4
13***9DBolt, M12 X 354
13***2DBolt, M12x502
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E1-27-10 Circuit Position Ram, Hbcv Feed & Return, Tab Boom, With Boom Hbcv
27***06Tie, Cable 385mm Long40
81***03Adapter, 'T'1
JS***40Hose, Green1
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E1-25-1 Circuit, Boom Overload, Hbcv Supplement, Monoboom
13***7DCapscrew2
14***11Seal, Bonded1
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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E1-3-1 Circuit, Neutral, Return & Oil Cooler
13***7DSetscrew, M12 X 252
13***3ZNut2
14***9DWasher, M122
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E1-30-12 Circuit, Hammer & Auxiliary, Mainframe
13***3DScrew2
13***5DBolt2
13***7DScrew2
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E1-32-30 Circuit, Auxiliary, Hammer, Tab Boom
13***2DBolt, M12x501
13***5DBolt6
13***6DBolt, M16 X 70mm1
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E1-32-10 Circuit, Auxiliary Low Flow, Mono Boom
13***2DBolt, M12x5010
13***6DBolt, M12 X 704
13***1DNut2
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E1-65-1 Circuit, Valve, Cushion
16***02Adapter1
25***40Valve, Cushion; Replaces Knj20411
62***93Hose, 3/8 180/90, 1350mm1
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E1-68-1 Circuit, Manifold, Under Cab
33***56Manifold, Cab Pilot, Aluminium; Replaces 45/92***781
JL***83Hose1
KN***58Adapter1
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E1-33-1 Circuit, Hammer, Fullflow 2.25 Dipper
13***3DBolt2
13***5DBolt2
81***05Cap, Blanking 1" Bsp, Female1
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E1-69-1 Circuit, Tank Manifold
33***35Manifold1
62***03Hose, 3/4" 730mm 180/901
BR***45Plug1
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E1-32-1 Circuit, Auxiliary/Hammer, Mono Boom
13***4DBolt, M12 X 606
13***6DBolt, M12 X 706
13***1DNut2
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E1-26-1 Circuit, Dipper Ram, Hbcv Feed & Return, Monoboom
21***58G.A, Boom & Arm Hbcv H1
81***03Adapter, 'T'1
81***23Adapter, Bulkhead1
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E1-6-10 Circuit, Swing, Brake Service Kit
14***11Seal, Bonded2
16***02Adapter, 1/4" Bsp M/M1
16***02Adapter1
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E1-30-11 Circuit, Hammer & Auxiliary, Mainframe
13***1DScrew4
13***3DScrew2
13***7DScrew2
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E1-30-1 Circuit, Hammer, Mainframe
13***1DSetscrew, M8 X 12mm4
13***9DScrew, M12x35mm Long4
13***3DScrew2
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E1-23-10 Circuit, Bucket Ram, Tab Boom
13***4DBolt, M12 X 604
13***6DBolt, M16 X 70mm2
62***54Hose2
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E1-21-1 Circuit, Dipper & Bucket, Mainframe
05***95Hose1
13***5ZBolt, M10 X 202
13***2DBolt, M12x501
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E1-26-10 Circuit, Dipper Ram, Hbcv Feed & Return, Tab Boom
81***03Adapter, 'T'1
81***23Adapter, Bulkhead1
JL***67Hose1
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E1-61-1 Circuit, Valve, Track Control
62***71Hose, 1_4 Str-Str; Port 3 To Main Control Valve Port Pa6. Right Hand Track Reverse., Hose, 1_4 Str-Str; Port 1 To Main Control Valve Port Pa1. Left Hand Track Reverse., Hose, 1_4 Str-Str, Hose, 1_4 Str-Str; Port 1 To Main Control Valve Port Pb1. Left Hand Track Reverse.1
CN***84Adapter1
JR***79Hose, Grey; Port 3 To Main Control Valve Port Pb6. Right Hand Track Reverse., Hose, Grey1
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E1-1-1 Circuit, Pump Suction
13***2DCapscrew1
13***8DCapscrew, M12 X 304
14***15Washer, Seal; Replaces Khj08912
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E1-2-1 Circuit, Neutral Pressure
13***9DBolt1
13***9DCapscrew, M10x358
14***8DWasher, M101
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E1-34-1 Circuit, Low Flow, 2.25m Dipper
13***0DBolt4
13***9DBolt, M12 X 354
13***2DBolt, M12x502
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E1-7-1 Circuit, Drain Line
13***7DSetscrew, M10 X 25mm Long2
13***5DBolt4
13***8DSetscrew1
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E1-71-1 Circuit, Return Line, Pilot Pressure, Main Control Valve
JN***35Adapter1
JL***85Hose, 1/4" 270mm 180/901
JL***69Hose, 1/4" Bsp St-90 2600mm1
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E1-66-1 Circuit, Valve, Shuttle
25***38Valve, Shuttle1
33***69Switch, Low Pressure, 5bar 1/4" Bsp; Replases 70***731
33***71Switch, 20 Bar, Travel Pressure; Replaces 70***75, 70***722
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E1-24-1 Circuit, Mainframe, Boom Position Ram, Tab Boom
13***4DBolt, M12 X 601
13***6DBolt, M12 X 701
33***85Bracket1
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E1-31-1 Circuit, Auxiliary Low Flow, Mainframe
13***8DScrew6
13***9DCapscrew4
13***8DCapscrew, M8 X 80mm, Grade 12.93
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E1-23-1 Circuit, Bucket Ram, Monoboom
13***4DBolt, M12 X 604
13***6DBolt, M16 X 70mm1
62***47Hose2
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E1-5-10 Circuit, Track, Undercarriage, 130 Heavy Duty
27***06Tie, Cable 385mm Long8
JN***96Hose, Red2
JS***38Hose, Yellow1
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E1-34-20 Circuit, Low Flow, 3.05m Dipper
13***0DBolt4
13***9DBolt, M12 X 354
13***2DBolt, M12x502
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E1-24-10 Circuit, Mainframe, Tab Controls, Boom Position Ram
13***3DScrew2
13***7DScrew2
14***8DWasher, M102
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E1-67-1 Circuit, Valve, Solenoid
21***31G.A., Pilot Pressure & Ret, Js160t1
JH***05Adapter, Extended2
JL***09Hose, Hose; Port C6 To Shuttle Valve Port C6. Swing Shut Off1
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E1-22-1 Circuit, Dipper Ram, Monoboom
13***6DBolt, M16 X 70mm7
13***0DCapscrew, M10 X 404
24***05O Ring1
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E1-22-10 Circuit, Dipper Ram, Tab Boom
13***6DBolt, M16 X 70mm6
62***54Hose2
82***09Washer, Schnorr Heavy Duty, M166
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E1-11-1 Circuit, Pump, Pilot Pressure, & Return Line
13***5DScrew, Set4
13***4DBolt M6x602
14***6DWasher, M6 Plain2
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E1-25-10 Circuit, Boom Overload, Hbcv Supplement, Tab Boom
E1-60-1 Circuit, Miller Q. Hitch, 980/90463
33***21Clamp, Hose (Double), Assembly7
33***96Hose, Assembly, Boom, Blue, 11300mm1
33***99Hose, Boom Yellow, 11300mm1
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E1-32-50 Circuit, Auxiliary, Hammer & Low Flow, Tab Boom
13***0DBolt, M12x40, Grade 10.92
13***2DBolt, M12x501
13***5DBolt7
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E1-30-10 Circuit, Hammer, Auxiliary, Mainframe
13***1DScrew4
13***3DScrew2
13***7DScrew2
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E1-4-1 Circuit, Track, Mainframe
13***7DSetscrew, M12 X 25 Grade 10.91
13***2DScrew1
14***9DWasher, M122
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E1-50-1 Circuit, Hydraulic Components, Layout, Revolving Frame
20***38Motor, Gearbox Swing, Js160/180/190 Auto1
20***64Pump, Main Hydraulic1
25***40Valve, Cushion; Replaces Knj20411
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E1-6-1 Circuit, Swing
62***04Hose1
62***98Hose1
62***99Hose1
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E1-33-20 Circuit, Hammer, Fullflow 3.05 Dipper
13***3DBolt2
13***5DBolt2
62***47Hose1
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E1-8-1 Circuit, Plexus, Hydraulic Filter
13***0DBolt4
14***8DWasher, M104
16***02Adapter2
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E1-63-1 Circuit, Valve, Rh Controller
16***52Adaptor, 3/8bsp X 9/16 Sae5
24***05O Ring2
25***92Valve, Hand Controler, Right Hand1
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E1-33-10 Circuit, Hammer, Fullflow 2.7 Dipper
13***3DBolt2
13***5DBolt2
81***05Cap, Blanking 1" Bsp, Female1
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E1-32-40 Circuit, Grab, Tab Boom
13***0DBolt, M12x40, Grade 10.94
13***5DBolt4
21***40G.A, Boom Pipes Clamps1
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E1-14-1 Circuit, Dual Controls, Standard Usa, Optional Uk World
13***3DScrew2
13***5DCapscrew2
14***7DWasher, M8 Plain2
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E1-27-1 Circuit Position Ram, Hbcv Feed & Return, Tab Boom, With Out Boom Hbcv
27***06Tie, Cable 385mm Long40
62***42Hose, Hose; Hrc Only Light Blue:Drive Pedal Port 1 To Main Valve Port A2. Hrc = Hydraulic Raised Cab1
62***43Hose, Hose; Hrc Only: Boom Priority Valve Port L To Cab Manifold Port T8. Hrc = Hydraulic Raised Cab1
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E1-62-1 Circuit, Valve, Lh Controller
16***52Adaptor, 3/8bsp X 9/16 Sae5
24***05O Ring2
25***91Valve, Hand Controller, Left Hand1
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E1-5-1 Circuit, Track, Undercarriage
27***06Tie, Cable 385mm Long8
JN***96Hose, Red2
JL***97Hose; Replaces Kla01044
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E1-30-2 Circuit, Hammer, Mainframe
13***3DScrew2
13***5DBolt2
13***7DScrew2
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E1-20-1 Circuit, Boom Rams, Mainframe
13***5ZBolt, M12x202
13***4DBolt, M12 X 60mm2
13***1DNut, M121
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E2-6-1 Motor, Track
05***32Motor, Hydraulic; Replaces 05/90***37, San 123861
05***33Screw; Replaced By 60***10, See San 116879
05***86Kit-Plug1
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E2-1-1 Pump, Main Hydraulic, Drive
13***9DScrew, M10x3513
20***64Pump, Main Hydraulic1
33***63Coupling, Assembly,Pump Engine, Including Bolts1
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E2-7-1 Motor, Swing
20***74Motor, Hydraulic1
20***43Kit-Plug, Assembly1
20***44Valve, Relief Assembly1
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E2-2-1 Pump, Piston, Main Hydraulic, & Components
16***VZNut, High Strength4
20***64Pump, Main Hydraulic1
20***08Plug2
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E3-31-1 Valve, Hammer & Auxiliary
25***94Kit, Seal1
25***07Kit, Seal2
25***16Valve, Hammer Auxiliary, Changeover9
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E3-2-1 Valve, Control, Components, Fig 1, Mono Base Machine
25***90Plug, Assembly4
25***00Seal, O-Ring4
25***74Poppet1
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E3-8-2 Valve Components, Solenoid
33***17Coil8
33***66Valve, Cartridge8
33***67Valve1
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E3-15-1 Lubricants & Filters
02***81Element, Oil Filter, Cartridge, Element, Oil Filter, Cartridge; M/C'S Fitted With Tier 2 Engines See Footnote. M/C With T2 Engines M703785-70***87,70***90-70***93,70***95,70***96,70***23,70***25 & 70***28.1
32***04Element, Air Filter, Main1
32***05Element, Air Filter, Safety1
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E3-16-1 Filter, Auxiliary/Hammer, Return
32***02Filter, Return1
69***56Element, Filter1
69***41Kit-Seal, Filter1
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E3-14-1 Coupling, Rotary
13***8DScrew12
13***05Capscrew, M8 X 202
14***11Seal, Bonded6
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E3-13-1 Valve, Cushion
25***40Valve, Cushion; Replaces Knj20411
34***55Kit, Repair1
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E3-20-1 Valve, Solenoid, Dual Controls
25***37Cartridge, Solenoid Valve2
25***66Valve, Dual Controls1
25***63Coil, 24v1
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E3-19-1 Valve, Directional Control
25***01Coil, Solenoid Valve2
25***69Plate, Sub, Assembly1
35***01Kit-Seal, Solenoid Valve1
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E3-6-1 Valve, Hand Control, Servo
16***52Adaptor, 3/8bsp X 9/16 Sae5
25***80Plate1
25***91Valve, Hand Controller, Left Hand1
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E3-1-10 Valve, Assembly, & Mounting, Dozer Option & Tab Build
13***9ZScrew4
25***74Valve, Main Control, Js160, Js180 Auto; Replaced By 25/22***64, See San 214371
25***64Valve, Main Control, Js160, Js180 Tab Boom; Replaces 25/22***741
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E3-8-1 Valve Components, Solenoid
25***13Valve, Shuttle1
25***33Kit, Seal1
25***55Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace8
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E3-18-1 Valve, Priority, Flow Control, Grab Rotate, Weed Cutter
25***35Valve, Priority1
25***36Valve, Priority1
71***93Coil, 24volt, Deutsch1
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E3-15-2 Oils, Biodegradable, Hydraulic
40***23Fluid, Hydraulic, 25 Litres, Biodegradable, Fluid, Hydraulic, 25 Litres, Biodegradable; See Note 1. Use Up To Maximum Of 40 Degrees Centigrade Ambient Temperature.1
40***24Fluid, Hydraulic 205 Litres, Biodegradable1
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E3-17-1 Valve, Solenoid, Merge
25***33Kit, Seal1
25***55Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace1
25***09Valve, Solenoid1
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E3-7-1 Valve, Track Control, Hand And Foot
60***13Capscrew2
KS***65Valve, Remote Control1
LS***14Spring4
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E3-2-40 Valve, Control, Components, Fig 4
25***04Plug, Assembly.2
25***20O Ring20
25***21Cap9
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E3-2-10 Valve, Control, Components, Fig 1, Dozer Option & Tab Build
25***90Plug, Assembly1
25***00Seal, O-Ring4
25***74Poppet1
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E3-21-1 Filter, Plexus
32***64Element, Filter Bypass, Plexus1
32***64Filter, Plexus1
33***96O Ring1
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E3-1-1 Valve, Assembly, & Mounting, Mono Base Build
13***9ZScrew4
25***73Valve, Main Control, Js160, Js180 Auto; Replaced By 25/22***63, See San 214371
25***63Valve, Main Control, Js160, Js180 Mono Boom; Replaces 25/22***731
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E3-7-10 Valve, Auxiliary, Foot Control
92***39Valve, Hammer, Auxiliary, Foot Operated1
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E3-2-20 Valve, Control, Components, Fig 2
25***78Spring9
25***85Plug9
25***86Seal, O-Ring11
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E3-9-1 Valve, Shuttle
25***13Valve, Shuttle6
25***30Valve, Shuttle Assembly1
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E3-2-30 Valve, Control, Components, Fig 3
25***35Seat, Spring4
25***78Spring9
25***85Plug9
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E4-2-1 Ram, Dipper, Standard, Assembly, Monoboom
13***0DBolt, M12x40, Grade 10.93
13***1DNut, M101
13***0DCapscrew4
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E4-1-40 Ram, Boom, Components
33***28Ram, Boom Use With Hbcv2
81***75Seal2
81***76Seal2
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E4-7-21 Ram, Position, Components
13***18Capscrew14
33***37Wiper, Pin Bushing; Replaces Lau00472
33***40Pin Bushing; Replaces Lku01231
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E4-3-10 Ram, Bucket, Components
33***30Ram, Bucket, Js160 Auto1
81***75Seal2
90***60Pin Bushing1
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E4-2-10 Ram, Dipper, H.B.C.V. Assembly, Monoboom
13***0DBolt2
13***2DBolt, M12x501
13***1DNut, M102
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E4-1-10 Circuit, Boom Ram, With Hbcv
13***0DBolt4
13***4DBolt, M12 X 602
13***1DNut, M10 High Strength4
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E4-1-1 Circuit, Boom Ram, None Hbcv
13***0DBolt4
13***4DBolt, M12 X 602
13***1DNut, M10 High Strength4
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E4-1-2 Circuit, Boom Ram, None Hbcv
13***0DBolt4
13***4DBolt, M12 X 602
13***1DNut, M10 High Strength4
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E4-2-40 Ram, Dipper, H.B.C.V. Assembly, Tab Boom
13***0DBolt1
13***2DBolt, M12x501
13***1DNut, M10 High Strength2
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E4-2-30 Ram, Dipper, Standard, Assembly, Tab Boom
13***0DBolt2
13***2DBolt, M12x501
13***1DNut, M10 High Strength2
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E4-3-1 Circuit, Ram, Bucket
13***0ZBolt, M10x40; Replaces 60***0r2
13***2DBolt, M12x501
13***3DNut, Self Lock M102
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E4-7-1 Ram, Position, Non-Hbcv, Assembly
13***0DBolt2
13***2DBolt, M12x501
13***1DNut, M10 High Strength2
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E4-7-10 Ram, Position, Hbcv, Assembly
13***0DBolt2
13***2DBolt, M12x501
13***1ZNut, High Strength, M102
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E4-2-20 Ram, Dipper, Components
33***29Ram, Arm, Js160 Auto1
90***13Cylinder, 120mm Id1
90***14Rod, Piston 85mm Dia1
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F Track/Slew Gearbox
F4-5-1 Circuit, Swing Ring Greasing
13***1DScrew2
14***6ZWasher, Spring2
JH***37Nipple, Grease, Straight2
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F4-2-1 Gearbox, Track
05***26Pad, Thrust1
05***63Capscrew10
05***26Capscrew4
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F4-4-1 Gearbox, Swing
05***61O Ring2
05***70Spacer1
05***71Ring1
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F4-1-10 Gearbox, Assembly & Sprocket, Js180 /Js160
13***3DBolt, M16 X 55mm52
13***5DBolt, M20 X 6532
14***2ZWasher, M2032
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F4-3-1 Motor, Swing
13***7ZScrew, M12x30; Replaces 60***073
13***5ZBolt36
13***7DBolt11
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F4-3-10 Motor, Swing
13***7ZScrew, M12x30; Replaces 60***073
13***5ZBolt36
13***7DBolt11
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J Track & Running Gear, Undercarriage
J1-6-21 Recoil & Idler Assy
21***29Spring, Recoil & Tensioner, C/W Idler Assembly2
21***30Wheel, Track Idler Assembly1
21***31Spring, Recoil Assembly1
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J1-4-1 Roller, Track Top
13***2ZBolt8
32***29Plug, Tapered1
33***41Roller, Assembly, Track Top4
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J1-5-1 Chain, Track, 43 Link
33***04Chain, Track Assembly, 500mm Grouser2
33***05Chain, Track Assembly, 600mm Grouser2
33***06Chain, Track Assembly, 700mm Grouser2
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J1-8-1 Step Extension, 800 Mm Track Plates, Js180 Only
13***4ZBolt16
13***3ZNut, M1216
JB***00Step, Extension; Replaces Jra02004
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J1-1-1 Undercarriage
13***5ZScrew, M12x20; Replaces 60***5r3
13***9ZBolt8
13***2ZBolt16
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J1-1-10 Undercarriage
13***5ZScrew, M12x20; Replaces 60***5r3
13***9ZBolt8
13***2ZBolt8
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J1-6-20 Recoil & Idler Assy
JR***14Wheel, Track Idler Assembly; Replaces Kra0946 And Kra1198, Replaces Kra0947 San 126201
JL***28Wheel, Idler & Recoil Assembly2
JL***29Kit-Recoil, Assembly1
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J1-5-10 Chain, Track, 46 Link
15***75Plate, Track, 600mm Grouser, Right Hand Offset46
15***76Plate, Track, 600mm Grouser, Left Hand Offset46
33***75Chain, Track, 46 Link1
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J1-6-11 Recoil Unit
13***3ZScrew; Replaces 60***032
13***2ZBolt; Replaces 60***2r8
21***31Spring, Recoil Assembly2
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J1-2-2 Idler Wheel
21***30Wheel, Track Idler Assembly2
33***63Bracket, Idler Mounting2
82***25Pin, Spring2
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J1-8-2 Step Extension, 800 Mm Track Plates, Js160 Only
13***4ZBolt16
13***3ZNut, M1216
JN***84Step, Extension, 80mm4
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J1-2-1 Idler Wheel
JR***17Wheel, Track Idler1
JR***26Plug1
JR***21Bush2
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J1-7-1 Cover, Lower, Undercarriage
13***0ZBolt8
60***9ZWasher, M12 Spring; Replaced By 14***9z, San23349 06/03/07,, S.Littlewood. Requested By Sue Chadwick.8
JH***42Washer, Plain8
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J1-3-1 Roller, Track Bottom
13***9ZBolt56
33***87Roller, Track14
50***23Shaft; Replaces 69***191
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J1-6-1 Recoil Unit
13***3ZScrew; Replaces 60***032
13***2ZBolt; Replaces 60***2r8
33***92Yoke1
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R Engine 4jj1-Xysj01 Tier 3
R1-6-1 Timing Case, & Front Cover
02***12Pin2
02***51Nut2
02***58Bolt16
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R1-5-2 Fans,Pulleys & Belts, Non Eu
02***08Washer, Crankshaft1
02***64Pulley, Crankshaft1
02***65Bolt, Crankshaft, Pulley1
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R1-6-2 Camshafts, & Timing Gears
02***51Nut2
02***20Camshaft, Inlet1
02***21Camshaft, Exhaust1
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R1-5-1 Fans,Pulleys & Belts, Eu Only
02***08Washer, Crankshaft1
02***64Pulley, Crankshaft1
02***65Bolt, Crankshaft, Pulley1
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R1-8-1 Engine Mountings
02***07Mounting, Bracket1
02***08Mounting, Btacket1
02***09Bolt2
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R1-1-1 Engine, Complete, 4jj1-Xysj01
01***86Engine, Complete, Tier 3, Turbocharged, 123bhp1
21***05G.A., Engine & Ancillaries1
33***73Label, Isuzu Engine Emission, Chinese1
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R1-3-1 Block Assembly
02***19Plug, Water Drain, Pt 1/42
02***05Seal, Rear Oil1
02***11Plug, D=453
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R1-7-1 Flywheel & Housing
02***68Plate, Locking1
02***54Nut1
02***63Flywheel1
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R1-4-1 Crankshaft, Bearings, Pistons & Con-Rods
02***86Kit-Thrust Washer2
02***93Bolt, Connecting Rod2
02***94Pin, Dowel3
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R2-1-1 Cylinder Head
02***56Cap1
02***07Gasket, Injector Sleeve4
02***91Plug, O/D = 322
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R2-3-1 Rocker Cover, & Breather Pipe
02***98Cap, Oil Filler1
02***99Seal1
02***05Hose, Oil Breather, L=9201
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R2-2-1 Rocker Assembly, Inlet/Exhaust Valves
02***22Valve, Inlet8
02***23Valve, Exhaust8
02***24Shaft, Rocker Arm4
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R2-6-1 Lifting Plates
02***58Bolt2
02***77Bracket, Hanger Engine Rear1
02***80Bolt, Hanger Front2
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R3-4-1 Exhaust System
13***7DScrew4
13***1DNut, M8 High Stress6
21***12G.A., Exhaust System, Isuzu 4jj1
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R3-1-1 Manifold, Induction
02***88Nut, Cover, M82
02***93Bolt, M8x602
02***13Manifold, Inlet1
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R3-2-1 Manifold, Exhaust
02***21Manifold, Exhaust1
02***22Gasket, Exhaust Manifold1
02***23Stud4
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R3-5-1 Exhaust, Recirculation
02***88Nut, Cover, M84
02***01Bolt, M8x252
02***34Bolt, M8 X 801
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R3-3-1 Filter, Air
13***1DBolt, M8x45mm2
13***8DScrew2
13***3DNut, Self Lock M82
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R4-1-1 Pump Water
02***88Nut, Cover, M82
02***93Bolt, M8x604
02***27Pump, Water1
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R4-3-1 Cooler Combination, Mounting &, Sound Proofing
13***7DSetscrew, M12 X 25 Grade 10.98
14***9DWasher, Hardened8
21***21G.A., Radiator, Isuzu 4jj1
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R4-7-2 Charge Air Cooler
21***21G.A., Radiator, Isuzu 4jj1
33***65Cooler, Charge Air1
33***03Tube, Charge Air Cooler1
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R4-5-1 Radiator, Hoses & Fittings
13***3ZScrew, M5 X 162
14***5ZWasher, M5; Replaces 69***594
21***21G.A., Radiator, Isuzu 4jj1
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R4-4-1 Cooler Assembly
13***7DSetscrew, M8x2512
13***5DScrew, Set2
13***7DScrew7
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R4-2-1 Thermostat,Housing, & Pipework
02***51Nut1
02***31Thermostat1
02***33Pipe1
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R4-8-1 Exhaust, Recirculation, Water Cooling
02***83Hose, Water Pipe1
02***71Stud2
02***95Clip, Cap6
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R4-7-1 Charge Air Cooler
13***1DScrew1
14***7DWasher, M8 Plain1
21***21G.A., Radiator, Isuzu 4jj1
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R5-1-1 Sump, Oil, & Fittings
02***76Nut, M10 Flange1
02***94Seal, Id=271
02***18Spacer1
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R5-3-1 Oil Filter, Remote Mounted
02***81Element, Oil Filter, Cartridge, Element, Oil Filter, Cartridge; M/C'S Fitted With Tier 2 Engines See Footnote. M/C With T2 Engines M703785-70***87,70***90-70***93,70***95,70***96,70***23,70***25 & 70***28.1
13***9DScrew, M10x352
13***4DBolt M8x601
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R5-2-1 Pump, Oil
02***83Bolt2
02***10Pump, Assembly. Oil1
02***11Bolt, M8x304
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R5-4-1 Cooler, Engine Oil
02***56Cap1
02***19Gasket2
02***88Nut, Cover, M82
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R6-6-1 Filter, Fuel Sediment, 5 Micron
21***85G.A., Fuel Line1
32***08Bowl, Assembly1
32***33Seal, O'Ring1
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R6-2-1 Fuel System
02***72Bolt, Eye1
02***17Washer, Sealing2
02***01Bolt, M8x252
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R6-8-1 Fuel Lift Pump
02***95Collar2
02***96Grommet2
17***00Pump, Fuel Feed1
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R6-1-1 Pump, Fuel Injection, Installation
02***88Nut, Cover, M85
02***85Sensor, Fuel Temp.1
02***00Pump, Fuel1
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R6-7-1 Filter, Fuel
02***96Plug1
02***97Plug1
02***98Plug1
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R6-4-1 Fuel System
13***0DScrew2
13***7DScrew2
13***0DBolt2
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R7-6-1 Compressor, Air Conditioning
12***99Compressor, 24v1
14***22Coil, Field1
14***23Bearing1
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R7-5-2 Compressor, Installation, Air Conditioning
12***99Compressor, 24v1
13***3DNut, Self Lock M102
13***1DNut, M123
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R7-2-1 Turbo, Pipework
02***42Bolt2
02***14Bolt1
02***19Pipe, Oil, Feed1
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R7-1-1 Turbocharger
02***13Stud3
02***56Nut4
02***23Stud4
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R7-5-1 Compressor, Installation, Air Conditioning
12***99Compressor, 24v1
13***3DNut, Self Lock M101
13***1DNut, M123
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R8-1-2 Gasket Set, Cylinder Head, Overhaul
02***47Kit-Gasket, Cylinder Head, Overhaul 1.05 1 Notch1
02***48Kit-Gasket, Cylinder Head, Overhaul Oversize 1.10 2 Notch1
02***49Kit-Gasket, Cylinder Head, Overhaul Oversize 1.15 3 Notch1
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R8-1-1 Gasket Set, Engine Overhaul
02***44Kit-Gasket, Engine Overhaul1
02***45Kit-Gasket, Engine Overhaul, Oversize1
02***46Kit-Gasket, Engine Overhaul, Oversize1
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Frequently asked questions

What engine does the JS160 T3 use?

The JS160 T3 uses a Tier 3 compliant JCB Dieselmax 4-cylinder diesel engine with common rail direct injection and a variable geometry turbocharger, producing approximately 93 kW to 97 kW of power.

What is the operating weight of the JS160?

The operating weight varies by configuration, ranging from 17,538 kg to 19,485 kg. Standard models are typically around 17.5 tonnes, while heavier configurations with extended booms or counterweights can reach nearly 19.5 tonnes.

What model replaced the JS160 T3?

The JS160 T3 is part of the JS160 series, which was succeeded by the JS160 LC and later the modern JS160 models equipped with Tier 4i and T4f compliant EcoMax engines. The JS160 LC (2012–2017) served as the direct predecessor in the heavy excavator line.

What JS160 T3 owners discuss

What are the common powertrain and hydraulic behaviors reported for the JCB JS160 T3?
The JS160 T3 utilizes a closed-center, negative-control hydraulic system with twin variable flow piston pumps providing flow-on-demand. Owners report that hydraulic temperature should ideally reach 50–80°C (122–176°F) for optimal operation. A known issue involves the machine self-revving or sticking at mid-throttle once the hydraulic oil hits approximately 40°C (104°F), often linked to sensor calibration or fuel system contamination. The engine delivers 97 kW (130 hp) net power, with operating weights varying by configuration between 17,065 kg (37,622 lb) and 19,485 kg (42,956 lb). The hydraulic system relies on JCB Hydraulic Fluid HP32 for temperatures between -20°C (-4°F) and 15°C (59°F). The machine features a 253-liter (66.8 gal) fuel tank and a 20.4-liter (5.4 gal) engine oil capacity using JCB Engine Oil EP 15W/40 (or 5W40 for cold climates). The slew gearbox holds 2.2 liters (0.58 gal) of JCB HD90 Gear Oil, while each track gearbox holds 3.5 liters (0.93 gal). The cooling system capacity is 19.7 liters (5.2 gal) using JCB Antifreeze HP/Coolant.
What undercarriage and wear patterns are typical for this machine type?
The JS160 is a 17-tonne class crawler excavator featuring a closed box section revolving frame designed to increase strength and reduce stress. The standard track width is 500 mm (19.7 in) for newer models, while earlier JS160 LC variants used 600 mm (23.6 in) tracks. The undercarriage includes track rollers and idler wheels that require lubrication with JCB HD90 Gear Oil. The machine is noted for having a durable undercarriage and reinforced boom to enhance stability and longevity on tough job sites. The slew gearbox and track rollers are specific wear points requiring regular inspection and lubrication with the specified gear oil.
What are the engine quirks per series for the JS160 T3?
The JS160 T3 is equipped with an EcoMAX Tier 4 Final (Stage V) engine. A common quirk involves the fuel system; owners report that filthy fuel filters and water traps can cause the machine to self-rev after the hydraulic temperature rises. The engine requires JCB Cold Climate Engine Oil EP 5W40 for temperatures between -20°C (-4°F) and 50°C (122°F), or JCB Engine Oil EP 15W/40 for temperatures above -10°C (14°F). The air filter features a double-element construction for easy cleaning. The engine coolant expansion bottle may develop brown sludge due to silicate separation if coolant is not changed at recommended intervals. The machine uses a 24V electric fuel feed pump (part number the OEM part reference) and an EGR valve (part number the OEM part reference) for the Isuzu 4JJ1 engine variant found in some JS160 models.
What are common electrical or sensor issues?
Electrical issues often manifest as the machine losing all hydraulic control or failing to start. A frequent cause is a blown fuse for the battery-to-ECU connection; replacing this fuse may result in it blowing again immediately upon cranking. The machine uses a 7-inch color multi-function display for operational information. Fault codes such as '203 EN TMP', '218 HYD PMP', and '300 EC1 CAN' are associated with EMS electrical messages. Specific ECU fault codes include P0335 (Crankshaft Position Sensor 'A' Circuit) and P0100 (Torque Reduction AMF High Side Driver fault). The throttle calibration must be performed to resolve self-revving issues. The machine incorporates a 2GO system requiring two separate inputs to start, ensuring the machine is in a safe locked position.
What should be checked when buying a used JS160 T3?
When purchasing a used JS160 T3, verify the serial number location, which is typically on the right cab base or inside the door pillar, with a stamping on the upper structure beneath the cab door. Check the hydraulic fluid condition and temperature sensor functionality, as self-revving at 40°C (104°F) is a known issue. Inspect the fuel system for contamination, including the water trap and fuel filters. Verify the condition of the undercarriage, including track rollers and idler wheels, and check for brown sludge in the coolant expansion bottle indicating silicate separation. Ensure the ECU fuse is intact and that the 2GO safety start system functions correctly. Confirm the exact serial range, as the JS160 T3 service manual covers models from serial the OEM part reference to the OEM part reference for the T4i/T4f tracked excavator series.
What is the safety-critical fix regarding the 2GO start system?
The JS160 is equipped with a 2GO system that requires two separate inputs to start the engine, ensuring the machine is in a safe locked position. If the machine fails to start, verify that both inputs are being registered correctly by the control system. Have your dealer verify the 2GO system calibration and safety interlock functionality to ensure compliance with safety standards.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb JS160 T3. Related factory variants of the same model family:

JS160 T3

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