JCBconstructionjs tracked excavators

Jcb JS115-AUTO

Maintenance schedule, common problems & OEM parts breakdown

The JCB JS115-AUTO is a compact crawler excavator produced from 2012 to 2017, weighing approximately 12.24 tons (12,240 kg). It is powered by the JCB EcoMAX 444 TCA 81 engine, compliant with EU Stage IIIB and EPA Tier 4 Interim emissions standards. The machine features a 4.4m monoboom, 2.25m dipper, and 600mm track shoes. It succeeded the JS115-L series and was part of the JS Auto range, which included variants like the JS130 and JS145. Configurations offered included standard and TAB (Twin Arm Boom) options, with blade widths varying by track shoe size.

The JS115-AUTO represents a shift in JCB's compact excavator lineup, integrating advanced emissions technology without DEF or DPF systems, allowing for extended 500-hour engine oil intervals. This reliability and reduced maintenance frequency made it a staple in the used market. The machine's modular design and commonality with the JS130/JS145 series ensure continued parts availability, particularly for the EcoMAX engine and hydraulic components, sustaining its value for fleet managers seeking low-hour, high-uptime units.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb JS115-AUTO specifications

Engine

ModelJCB EcoMAX 444 TCA 81
Emissions TierEU Stage IIIB / EPA Tier 4 Interim

Weights

Operating Weight12.24 tons (12,240 kg)
Transport WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport Length7.35 m (24 ft 1 in)
Transport Width2.59 m (8 ft 6 in)
Transport Height2.86 m (9 ft 5 in)
Tail Swing RadiusNot documented for this exact serial range — verify with your dealer
Track Shoe Width600 mm (24 in)
Ground ClearanceNot documented for this exact serial range — verify with your dealer
Undercarriage LengthNot documented for this exact serial range — verify with your dealer

Performance

Max Dig DepthNot documented for this exact serial range — verify with your dealer
Max Reach at GroundNot documented for this exact serial range — verify with your dealer
Max Dump HeightNot documented for this exact serial range — verify with your dealer
Max Cutting HeightNot documented for this exact serial range — verify with your dealer
Swing SpeedNot documented for this exact serial range — verify with your dealer
Travel SpeedNot documented for this exact serial range — verify with your dealer
GradeabilityNot documented for this exact serial range — verify with your dealer
Drawbar PullNot documented for this exact serial range — verify with your dealer

Forces

Bucket Digging ForceNot documented for this exact serial range — verify with your dealer
Stick/Arm Digging ForceNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Fuel TankNot documented for this exact serial range — verify with your dealer
Hydraulic System/TankNot documented for this exact serial range — verify with your dealer
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

JS115-AUTO fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)10.5 L (2.77 US gal)JCB engine oil (non-DPF) or JCB Advanced engine oil (DPF); viscosity per ambient temperature
Cooling system18.5 L (4.88 US gal)JCB OAT coolant
Fuel tank230 L (60.8 US gal)Diesel fuel
Hydraulic system total AND hydraulic tank160 L (42.3 US gal)JCB hydraulic oil
Final drive (each)2.3 L (0.61 US gal)JCB gear oil
Swing drive2.3 L (0.61 US gal)JCB gear oil
Pilot/other circuitsNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Grease (spec only)N/AJCB grease (boom grease or blue grease)

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Jcb JS115-AUTO maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level via ground-level dipstick.
  • Check hydraulic tank sight gauge and coolant expansion tank level.
  • Inspect tracks for sag, roller condition, and cut damage.
  • Walk around for fluid leaks under engine bay, axles, and swing pivot.
  • Inspect hoses, cylinders, and GET teeth for chafing or scoring.
Every 500 h
  • Change engine oil and filter using JCB Engine Oil Special or equivalent 15W-40 diesel oil.
  • Replace primary and secondary fuel filter elements.
  • Inspect hydraulic return filter magnet for metallic debris.
  • Take oil samples from engine, hydraulic, axle, and final drive systems.
  • Check alternator, A/C, and fan belt tension.
  • Grease all boom, arm, bucket, and kingpost pivot points.
Every 1,000 h
  • Drain, flush, and refill coolant with JCB-spec long-life coolant.
  • Replace transmission oil and filter (if equipped with torque converter).
  • Perform full ECM diagnostic scan via JCB ServiceMaster tool.
  • Torque check slew ring bolts on JS-series excavators.
  • Measure undercarriage components against JCB wear limits.
  • Test alternator and starter load.
Every 2,000 h
  • Drain hydraulic tank, clean tank, and refill with JCB-spec hydraulic oil.
  • Inspect boom, arm, chassis, and side frames for structural cracking.
  • Measure swing ring radial and axial play with dial indicator.
  • Check brake disc wear and immersed brake condition.
  • Inspect turbocharger shaft play, boot condition, and wastegate function.
  • Check injector spray patterns via diagnostic tool.

Servicing the JS115-AUTO beyond the schedule

Predictive Maintenance & Fluid Analysis

At the 500-hour interval, take oil samples from the engine, hydraulic tank, axle, and final drive to establish a baseline. JCB’s EcoMAX 444 TCA 81 engine relies on 15W-40 diesel oil meeting API specs; monitor for soot and fuel dilution. Inspect the hydraulic return filter magnet for metallic debris, indicating pump or valve wear. Use JCB-spec long-life coolant at the 1000-hour mark to prevent corrosion in the large-capacity radiator. Regular fluid analysis prevents catastrophic failure by detecting contamination early, leveraging the machine’s ground-level access for easy sampling.

Corrective & Common Repairs

Common JS115-AUTO issues include slew ring bolt loosening, requiring torque checks at 1000 hours. Inspect the turbocharger boot and wastegate function during the 2000-hour service to maintain EcoMAX engine performance. Replace the primary and secondary fuel filters at 500 hours to protect common-rail injectors. Check track tension and roller condition regularly; premature wear often results from incorrect travel motor usage. Address hydraulic hose chafing at the kingpost and boom pivots to prevent leaks. Use JCB ServiceMaster for ECM diagnostics to resolve electrical faults quickly.

Overhaul & Rebuild Points

The 2000-hour service is critical for JS115-AUTO longevity. Measure swing ring radial and axial play; excessive wear indicates bearing failure requiring rebuild. Inspect the boom, arm, and chassis for structural cracking or unauthorized welding. Check brake disc wear and immersed brake condition on wheeled variants, though JS115 is tracked. Evaluate injector spray patterns via diagnostic tool; replace as needed to maintain Tier 4 Interim compliance. Monitor the hydraulic pump for pressure drops, indicating internal wear. Structural integrity checks prevent costly frame replacements.

Seasonal & Environment Servicing

In cold climates, ensure the 24-volt starting system and glow plugs function correctly for the EcoMAX engine. Check the battery electrolyte level and terminal cleanliness. In dusty environments, monitor the dry air filter element with its secondary safety element and in-cab warning indicator. Clean the radiator and oil cooler frequently to prevent overheating. Inspect the cab HVAC system, including the cabin filter, for comfort and defrosting efficiency. Verify the refueling pump operation and fuel tank drainage to remove water and sediment, protecting the fuel system in humid conditions.

JS115-AUTO common service parts

Part numberPart
02/800001Element, Fuel Filter, CartridgeCheck fitment →
32/925856Element, Fuel Filter, CartridgeCheck fitment →
9095720140Packing, GasketCheck fitment →
32/925757Filter, Fuel Sediment, AssemblyCheck fitment →
32/925760Element, Fuel Sediment FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

JS115-AUTO fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0087Too low pressure in the fuel line / systemFuel supply restriction, failing lift pump, or clogged filterCheck fuel filter condition and fuel line integrity
P0088Too high pressure in the fuel line / systemFaulty fuel pressure regulator or return line blockageInspect fuel pressure regulator and return lines
P0115Circuit 1, engine coolant temperature sensorSensor failure, wiring fault, or low coolant levelVerify coolant level and inspect sensor wiring connections
P0117Low signal circuit 1 of the engine coolant temperature sensorOpen circuit in sensor wiring or failed sensorCheck sensor resistance and connector pins for corrosion
P0118High signal circuit 1 temperature sensor engine coolantShort to battery in sensor circuit or internal sensor faultInspect wiring harness for short circuits to power
P0335Crankshaft Position Sensor "A" Circuit / No SignalFailed crank sensor, damaged tone ring, or wiring issueInspect crank sensor gap and connector integrity
P0336Torque Reduction Crank Sensor Fault (Signal Fault)Intermittent signal from crank position sensorCheck sensor mounting and signal waveform
P0200Injector circuit openBroken wire or open connector in injector harnessVisually inspect injector wiring harness for damage
P0201Injector circuit open – 1st cylinderFailed injector or open circuit to cylinder 1 injectorSwap injector with another cylinder to isolate fault
P0261Low signal of the injector circuit of the 1st cylinderInjector 1 short to ground or internal injector faultCheck injector 1 resistance and wiring insulation

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

JS115-AUTO attachments & work tools

Buckets

The JS115-AUTO supports general purpose, rock, and skeleton configurations with capacities typically ranging from 0.4 to 0.6 cubic meters (0.5 to 0.8 cubic yards). Standard widths for this class generally fall between 600 mm and 900 mm (24 to 35 inches). Compatibility extends to pin-on mounting and quick hitch systems, though specific dimensions vary by configuration and series.

Hydraulic hammers

This machine class is matched with hydraulic breaker weights in the 1,000 to 1,500 kg (2,200 to 3,300 lb) range. Compatible breaker models include the JCB JS115 class breakers and equivalent third-party units designed for 10-12 ton excavators. Proper hydraulic flow and pressure settings are required to prevent damage to the carrier's hydraulic system.

Quick couplers

The JS115-AUTO utilizes mechanical or hydraulic quick couplers compatible with standard 600 mm (24 inch) track widths. Common types include fixed-width and adjustable-width couplers that match the machine's pin bore and center-to-center dimensions. Verification of the specific pin diameter and mounting geometry is necessary for safe attachment.

Thumbs/grapples

Hydraulic and mechanical thumbs are available for the JS115-AUTO to enhance material handling and grading capabilities. Compatible grapples include rotating and non-rotating varieties designed for the 10-12 ton class. These attachments require specific hydraulic circuits and flow rates to operate effectively.

Rippers

Single and multi-tooth rippers are available for the JS115-AUTO to assist in breaking hard ground and rock. These attachments typically mount via the standard quick hitch or pin-on interface. The ripper's weight and hydraulic requirements must be within the machine's lifting and flow capacities.

Hydraulic-kit notes

The JS115-AUTO is equipped with a JCB EcoMAX 444 TCA 81 engine compliant with Stage IIIB and EPA Tier 4 Interim standards. The hydraulic system requires high-quality JCB genuine hydraulic oil to maintain component life and system efficiency. Specific flow and pressure settings for auxiliary circuits must be verified against the operator's manual for the exact serial range.

All JS115-AUTO assemblies by section

Every catalogued assembly group for the Jcb JS115-AUTO. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

A Attachments
A2-1-9 Bucket, 1200mm Wide, 0.795 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***08Bucket, Gp 1200mm Wide1
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A2-1-22 Bucket, 650mm Heavy Duty
51***02Pin, Locking0
98***38Bucket, 600mm Heavy Duty1
99***77Adapter, Tooth, V230
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A2-3-1 Bucket, Grading/Ditching, 1800mm. Wide
JR***50Bucket, River Reed, 1800mm Wide X 500l1
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A2-1-6 Bucket, 900mm Wide, 0.550 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***05Bucket, Gp 900mm Wide1
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A2-1-21 Bucket, 550mm Heavy Duty
51***02Pin, Locking0
98***38Bucket, 600mm Heavy Duty1
99***77Adapter, Tooth, V230
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A2-3-2 Bucket, Grading/Ditching, 1524mm. Wide
33***21Toeplate, Weld On1
33***22Toeplate, Bolt On1
98***40Bucket, Grading, 1524mm. 60", Wide, Js150, 1801
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A2-1-26 Bucket, 1050mm Heavy Duty
51***02Pin, Locking0
98***40Bucket, 1050mm Heavy Duty1
99***77Adapter, Tooth, V230
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A2-1-20 Bucket, 450mm Heavy Duty
51***02Pin, Locking0
98***37Bucket, Heavy Duty1
99***77Adapter, Tooth, V230
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A2-1-2 Bucket, 600mm Wide, 0.315 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***01Bucket, Gp 600mm Wide1
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A2-1-4 Bucket, 750mm Wide, 0.430 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***03Bucket, Gp 750mm Wide1
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A2-1-23 Bucket, 750mm Heavy Duty
51***02Pin, Locking0
98***72Bucket, 750mm Heavy Duty1
99***77Adapter, Tooth, V230
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A2-1-1 Bucket, 500mm Wide, 0.235 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***00Bucket, Gp 500mm Wide1
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A2-1-7 Bucket, 1000mm Wide, 0.630 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***06Bucket, Gp 1000mm Wide1
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A2-1-5 Bucket, 800mm Wide, 0.470 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***04Bucket, Gp 800mm Wide1
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A2-1-25 Bucket, 950mm Heavy Duty
51***02Pin, Locking0
98***39Bucket, 950mm Heavy Duty1
99***77Adapter, Tooth, V230
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A2-1-27 Bucket, 1150mm Heavy Duty
51***02Pin, Locking0
98***74Bucket, 1150mm Heavy Duty (11
99***77Adapter, Tooth, V230
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A2-1-3 Bucket, 700mm Wide, 0.390 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***02Bucket, Gp 700mm Wide1
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A2-1-10 Bucket, 1300mm Wide, 0.880 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***09Bucket, Gp 1300mm Wide1
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A2-1-24 Bucket, 850mm Heavy Duty
51***02Pin, Locking0
98***73Bucket, 850mm Heavy Dutya (81
99***77Adapter, Tooth, V230
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A2-1-8 Bucket, 1100mm Wide, 0.715 Cubic Metres
33***08Adapter, Tooth V190
51***02Pin, Locking0
98***07Bucket, Gp 1100mm Wide1
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A3-3-1 Breaker, Hm1050, Installation
13***0ZCapscrew, M12x408
21***01Clamp, Flange 1"4
40***07Grease, Cartridge, 400g1
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A3-2-10 Quickhitch, M.P.G., Hydraulic, Miller
14***02Nipple, Grease, Straight, 1/42
33***39Lynch Pin, Js Q/Hitch1
81***01Pivot, Pin, Ram Hook1
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A3-1-5 Quickhitch, Installation Kit
81***45Adapter, Test Point1
81***17Decal, Sun Visor, Groundworker1
98***27Kit-Installation, Quickhitch, Js1301
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A3-2-15 Quickhitch, Mpg, From 06/06
25***02Valve, Check1
33***39Lynch Pin, Js Q/Hitch1
33***78Cylinder, Assembly1
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A3-1-1 Quickhitch, Manual, Millers
33***10Washer, Belleville2
33***11Rivet4
33***63Cover, Protective1
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B Bodywork, Cab, Loader End
B1-5-30 Cowlings, Toolbox &, Handrail
13***7ZBolt, M10x254
13***3ZScrew2
13***5ZBolt, High Tensile1
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B1-5-10 Doors, Cowling, And Mountings
13***3ZScrew8
13***5ZScrew, M10 X 204
13***8ZScrew6
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B1-7-1 Soundproofing, Bulkhead
33***17Panel, Soundproofing1
33***18Panel, Soundproofing1
33***37Panel, Soundproofing1
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B1-2-1 Covers, Lower, Mainframe
13***5DBolt2
13***9DScrew30
14***8DWasher, M102
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B1-5-6 Engine Covers
13***8DScrew10
13***3ZNut4
13***1DNut, M82
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B1-5-21 Grilles, Engine Cowling
13***8ZScrew4
14***9ZWasher4
33***94Grille, Left Hand1
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B1-4-1 Tank, Diesel Fuel
13***1ZScrew; Replaces 60***01,60***1r4
13***3ZNut, M166
14***5ZWasher, M5; Replaces 69***594
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B1-5-15 Tread Plates
13***7ZScrew, M12x30; Replaces 60***076
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts5
14***9ZWasher6
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B1-5-16 Tread Plates
13***5DBolt10
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts8
33***61Plate, Mounting2
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B1-5-40 Cowlings, Engine Bulkhead
13***7DSetscrew, M12 X 252
13***5DScrew, Set2
13***7DSetscrew, M12 X 25 Grade 10.99
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B1-3-1 Tank, Hydraulic
13***5DBolt4
13***8DSetscrew4
13***6DBolt, M16 X 70mm2
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B1-5-31 Cowlings, Toolbox &, Handrail
13***7ZBolt, M10x254
13***3ZScrew2
13***5ZBolt, High Tensile1
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B1-5-20 Grilles, Engine Cowling
13***8ZScrew8
14***9ZWasher8
33***94Grille, Left Hand1
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B1-5-2 Frame Support
13***7DSetscrew, M12 X 25 Grade 10.91
13***8DScrew30
13***9DBolt, Grade 12.99
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B1-1-1 Mainframe
33***07Plate, Skirt Pressing1
33***58Plate, Skirt Pressing; Replace By 33***07, See San1
33***90Platform, Left Hand Wa1
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B1-6-1 Counterweight Rear, And Mirror
13***2DBolt, M12x501
14***9ZWasher1
14***9ZWasher, Spring M12; Replaces 60***09, San 13190, If Fitted. Item 12 Reduced In Length. Spring Washer Not Required With Shorter Capscrew, Washer, Spring M12; Replaces 60***09, San 131901
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B1-5-1 Frame Support
13***7DSetscrew, M12 X 25 Grade 10.91
13***8DScrew30
13***9DBolt, Grade 12.99
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B1-5-5 Engine Covers
13***8DScrew7
13***3ZNut4
13***1DNut, M82
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B2-17-1 Cab Mountings, Cab Foor & Mat
13***7DScrew4
13***8DScrew24
33***53Plate, Kick1
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B2-1-20 Front Wiper, & Cab Components
24***09Grommet2
33***26Stop, Cab Roof2
33***29Knob1
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B2-8-1 Cab Panels
26***78Hammer, Emergency, Glass Breaker; Supercedes 69***88, San 124991
30***86Vent, Air, (Rectangular)1
30***32Adaptor, Air Vent2
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B2-6-1 Wash/Wipe, Windscreen
13***1ZNut2
14***5ZWasher, M5; Replaces 69***592
14***5ZWasher, Spring, M52
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B2-4-1 Console, Cab Servo Control, Left Hand,Fixed Console
13***3ZScrew2
13***7ZCapscrew, Socket Head4
14***6ZWasher, M62
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B2-16-1 Soundproofing, Cab Rear
33***93Panel, Soundproofing, Cab Rear1
33***94Panel, Soundproofing, Cab Rear,Top1
33***95Panel, Soundproofing, Cab Rear,Side1
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B2-3-10 Seat, Heated Deluxe
13***3ZNut, Self Lock, M84
13***5ZCapscrew4
13***7ZCapscrew, M8x25mm1
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B2-3-1 Seat, Standard
13***3ZNut, Self Lock, M84
13***5ZCapscrew4
13***7ZCapscrew, M8x25mm1
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B2-7-2 Mirrors, External
13***1ZNut, High Strength, M104
13***7DCapscrew, M104
33***60Mirror, External2
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B2-11-1 Fire Extinguisher
13***1ZScrew, M5 X 12mm; Replaces 69***942
13***3ZNut2
15***81Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 103081
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B2-9-1 Guard, Fops, Front And Top, Cab Mounted
13***8ZScrew6
13***1ZBolt, M16x45mm2
13***3ZNut4
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B2-18-1 Direct Glazing, Replacement Material, Cab
41***01Sealant, Clear Dp2205, 310ml0
41***09Sealant, Black Acrylic 221, 310ml Cartridge0
41***09Adhesive, Jcb Ultrafast, 310ml Cartridge0
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B2-12-1 Rain Visor, Cab
13***7ZScrew, M6 X 25mm Long4
13***7ZScrew, Hexagon M8 X 258
13***7ZBolt4
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B2-2-1 Cab Door Components
33***54Assembly, Door1
33***58Frame, Cab Door1
33***62Catch, Assembly, Js Cab1
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B2-14-1 Vandal Guard, Cab, 3pc Front Panel
33***52Guard, Front Upper Hinged1
33***53Guard, Front Center Hinged1
33***54Guard, Front Lower1
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B2-1-1 Cab
13***3ZScrew, M8 X 163
33***28Harness, Cab, Radio & Interior Lights1
33***29Seal1
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B2-3-11 Seat, Suspension, Charcoal Grey
13***3ZNut, Self Lock, M84
13***5ZCapscrew4
13***7ZCapscrew, M8x25mm1
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B2-15-1 Front Wiper, Cab Lower Window, See C3-15-1
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
14***3ZScrew4
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B2-10-1 Floor Components, Seat Slide, Lever Isolator
13***5ZScrew, M10 X 204
13***8ZCapscrew8
14***1ZWasher, M16 Plain1
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B2-1-30 Cab, Mounting Fasteners
13***14Bolt, Hex. Head4
13***16Bolt2
13***01Nut2
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B2-1-10 Front Screen
13***3ZScrew, M8 X 162
33***63Windscreen, Assembly1
33***66Frame, Window1
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B2-14-2 Vandal Guard, 2pc Front Panel
33***55Guard, Front Deflector1
33***56Guard, Rear1
33***57Guard, Door1
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B2-3-20 Seat, Air Suspension
13***3ZNut, Self Lock, M84
13***5ZCapscrew4
13***7ZCapscrew, M8x25mm1
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B2-5-1 Console, Cab Servo Control, Right Hand
13***3ZScrew2
13***3ZScrew4
13***7ZBolt, High Strength; Replaces 60***07,60***7r4
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B3-5-10 Tipping Link, & Linkage, 5 Tonne
17***VZNut4
60***4ZBolt2
69***57Kit, Lift Fork, Pin, Spring & Latch1
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B3-1-1 Boom
17***VZNut12
17***VZNut4
60***3ZBolt2
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B3-10-1 Excavator, Shims
BH***34Shim, Plate, 1.2mm Thick0
JN***14Shim, 0.8mm Thick0
KN***39Shim, Plate0
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B3-2-1 Dipper 1.95m
17***VDNut2
33***34Pad, Bar Base 25x40x60, 1xm122
60***3DBolt1
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B3-5-1 Tipping Link, & Linkage
17***VZNut4
60***4ZBolt2
91***00Link, Bow. 1 Ton Swl1
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B3-2-10 Dipper 2.25m
17***VDNut2
33***34Pad, Bar Base 25x40x60, 1xm122
41***00Fluid, Locking, Loctite 2620
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B3-2-20 Dipper 2.81m
17***VDNut2
33***70Boss, Pivot,Wa1
41***00Fluid, Locking, Loctite 2620
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B3-3-1 Link, Transportation
33***16Link, Transport, Js130; Replaces Knp02541
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B3-5-15 Lock, Bucket Link, Used With Grab
B5-25-1 Guide Charts, Ams
81***56Label, Chart, Guide Wallet1
81***01Label, Guide Chart Ams1
81***02Label, Guide Chart Ams1
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B5-1-1 Decals, Machine
81***41Decal, Counterweight1
81***99Decal, Jcb Insignia, 300mm High2
81***61Decal, Cab, Under Front Window1
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B5-5-1 Paint
42***01Thinners, 1 Litre, 2-Pack1
42***03Thinners, 5 Litre, 2-Pack1
42***40Paint, Gloss, 0.5 Litre, Two Pack Yellow0
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B5-2-1 Decals, Warning
81***61Decal, Sound Pressure Level, External 74 Lpa1
81***70Decal, Warning 24 Volt1
81***25Label, 100 Decibel1
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B5-2-10 Decals, Warning, Usa Build
81***97Label, Danger, Fluid Under Pressure1
81***39Label, Warning English, Read Operating Book1
81***70Decal, Warning 24 Volt1
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B5-1-10 Decals, Machine
81***41Decal, Counterweight1
81***99Decal, Jcb Insignia, 300mm High2
81***61Decal, Cab, Under Front Window1
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C Electrics, Machine, Cab & Engine
C1-2-1 Electrics, Cab
13***5ZBolt, High Tensile4
13***5ZScrew, M10 X 201
13***3ZScrew, M4 X 164
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C1-4-10 Light, Working, Cab & Rear
12***05Bracket3
13***5ZScrew, Hexagon M8 X 20mm Long5
13***5ZBolt, High Tensile3
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C1-1-1 Electrics, Machine
13***1DScrew2
13***3DScrew3
13***5DScrew, Set1
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C1-5-2 Pump, Diesel, Refuelling, Non-Auto Shutoff
13***3DScrew2
13***0DBolt2
14***8DWasher, M104
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C1-3-1 Battery Installation, 24 Volt
13***1DScrew, Set M6x124
13***1DSetscrew, M8 X 12mm3
13***7DSetscrew, M8x253
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C1-7-1 Alarm, Reverse
71***00Alarm, Reverse1
KH***38Screw, Pan Head2
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C1-5-1 Pump, Diesel, Refuelling
13***3DScrew4
13***3DScrew2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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C1-6-1 Light, Working, Boom And Toolbox
12***05Bracket2
13***5ZBolt, High Tensile1
13***9ZScrew1
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C1-4-1 Light, Working, Toolbox
12***05Bracket1
13***5ZBolt, High Tensile1
13***5ZBolt1
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C2-3-1 Motor,Starter
71***10Kit-Seal, Starter1
71***16Brush, (+)Starter1
71***17Kit-Brush Mounting, Starter1
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C2-5-1 Mountings & Fittings, Alternator & Starter
02***88Bracket, Alternator Mounting1
02***89Nut1
02***84Lead, Starter Earth1
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C2-4-1 Alternator
18***60Rectifier, Assembly1
18***50Fan, Alternator1
18***20Bush, Insulating2
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C2-4-2 Alternator
71***00Alternator, Assembly1
71***01Kit-Nut & Washer1
71***02Pulley, Alternator1
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C2-1-1 Electrical Equipment
70***00Switch, Temperature Sender, M161
70***00Switch, Oil Pressure1
70***00Sensor, Engine Speed1
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C3-12-2 Kit, Air Con
12***99Compressor, 24v1
13***5DScrew, Set3
13***3DNut, Self Lock M102
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C3-11-1 Radio
13***3ZNut1
14***5ZWasher, M5; Replaces 69***591
JH***64Panel, Radio1
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C3-2-1 Switch Panel, Side Console, Right Hand
13***1ZNut2
14***4ZWasher, M4; Replaces Khn0424, San 123522
33***36Knob, Throttle Control; Replaces 33***11, San 127311
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C3-7-1 Fuse Box
33***46Fuse, Box1
71***03Fuse, 5 Amp1
71***05Fuse, 10 Amp, Fuse, 10 Amp; In Line Fuses In Roof Harness For Auxiliary Sockets. Access Via Draft Control Panel.6
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C3-5-20 Heater Unit
30***05Actuator, 12v1
30***15Relay, 24v Spst2
30***16Pipe, Water In1
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C3-5-11 Heater Unit
21***19G.A., Ga Heater1
30***98Grommet3
30***00Screw60
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C3-12-20 Combi Unit
30***98Grommet2
30***05Actuator, 12v1
30***15Relay, 24v Spst2
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C3-12-10 Air Con Unit
30***85Unit, Air Conditioning; Replaced By 30/92***28, See San205211
30***96Washer6
30***98Grommet2
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C3-5-1 Heater
13***5ZScrew, M10 X 204
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts4
22***05Clip, Jubilee4
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C3-12-1 Air Con
12***99Compressor, 24v1
13***5ZScrew4
13***5ZScrew, M10 X 204
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C3-14-1 Cigar Lighter
33***81Ashtray1
71***00Lighter, Cigarette, 12 Volt1
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C3-9-1 Light, Beacon, Hazard Warning, Amber
70***00Beacon, Magnetic 24 Volt, Amber1
70***01Lens, Amber, 121mm Dia1
71***00Socket, Beacon1
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C3-8-1 Overload Warning, System
14***11Seal, Bonded2
16***50Adapter1
70***97Switch, Pressure, 190 Bar1
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C3-5-10 Heater Unit
30***98Grommet1
30***00Screw6
30***06Washer, Shoulder 6.2 I/D1
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C3-12-11 Air Con Unit
30***98Grommet4
30***00Screw57
30***06Washer, Shoulder 6.2 I/D1
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C3-15-1 Front Wiper, Cab Lower Window
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
14***3ZScrew2
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D Controls, Machine & Engine
D1-2-1 Pedal Control, Hammer
13***3ZScrew; Replaces 60***032
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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D1-1-1 Controls, Excavator, Cab Floor, Mountings
13***5ZBolt, High Tensile4
13***3ZScrew; Replaces 60***034
13***5ZScrew, M10 X 204
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D1-2-10 Pedal Control, Hammer, Tab Build
13***3ZScrew; Replaces 60***032
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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D2-1-1 Control, Throttle, Ams
13***5DSetscrew, M4x203
13***1DScrew2
13***3DScrew3
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E Hydraulics & Air
E1-7-1 Circuit, Drain Line
13***5DBolt4
13***7ZScrew, M12x30; Replaces 60***072
14***8DWasher, M104
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E1-36-1 Arm, Hight Limiter, Optional
13***2DBolt2
13***9DBolt, Special M6x902
13***3DBolt, M8 X 55mm3
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E1-33-20 Circuit, Hammer, Fullflow 2.8m Dipper, Mono Boom
13***4ZBolt2
13***6ZBolt2
62***47Hose1
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E1-34-1 Circuit, Low Flow, 1.9m Dipper
13***0ZScrew, M10 X 40, High Tensile4
13***9ZBolt, M12x35; Replaces 60***9r4
13***2ZBolt, M12x502
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E1-1-1 Circuit, Pump Suction
13***2ZCapscrew, M6 X 12mm1
13***8ZCapscrew, M12x304
14***15Washer, Seal; Replaces Khj08912
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E1-63-1 Circuit, Valve, Rh Controller
16***52Adaptor, 3/8bsp X 9/16 Sae5
24***05O Ring2
25***95Valve, Hand Control, Right Hand; Replaces 25/22***37 San 140561
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E1-26-1 Circuit, Dipper Ram, Hbcv Feed & Return
25***40Valve, Cushion; Replaces Knj20411
33***84Manifold1
JN***08Hose, Hydraulic; 3/8", L=55001
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E1-62-1 Circuit, Valve, Lh Controller
16***52Adaptor, 3/8bsp X 9/16 Sae5
24***05O Ring2
25***94Valve, Hand Control, Left Hand; Replaces 25/22***36 San 140561
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E1-66-1 Circuit, Valve, Shuttle
70***72Switch, Auto Mode Pressure, 22bar; Replaced By 33***711
70***73Switch, Pressure, 5bar 1/4" Bsp; Replaced By 33***69, See San 238663
JS***33Hose, Nylon1
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E1-9-1 Circuit, Pump, Pilot Pressure, & Return Line
13***5ZBolt, High Tensile10
13***6ZBolt2
13***5ZScrew, M10 X 203
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E1-67-1 Circuit, Valve, Solenoid
25***03Valve, Solenoid 8 Station1
62***58Hose, 1/4" 1050mm 180/90; Port C10 To Throttle Solenoid Valve Port P. Throttle Actuator., Hose, 1/4" 1050mm 180/901
62***93Hose, 3/8 180/90, 1350mm1
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E1-25-1 Circuit, Boom & Dipper Hbcv
13***7DCapscrew2
14***11Seal, Bonded1
14***7DWasher, M8 Plain2
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E1-22-1 Circuit, Dipper Ram, Monoboom
13***6DBolt, M16 X 70mm6
13***9DCapscrew, M10x354
24***05O Ring1
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E1-23-1 Circuit, Bucket Ram
13***4DBolt, M12 X 604
82***94Washer, Schnorr Heavy Duty M124
83***15Pipe, Bucket Ram Head Side1
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E1-31-1 Circuit, Auxiliary Low Flow, Mainframe
13***8ZScrew10
13***4DBolt, M12 X 602
13***3ZNut, Self Lock, M83
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E1-34-20 Circuit, Low Flow, 2.8m Dipper
13***0ZScrew, M10 X 40, High Tensile4
13***9ZBolt, M12x35; Replaces 60***9r4
13***2ZBolt, M12x502
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E1-32-10 Circuit, Auxiliary Low Flow, Mono Boom
13***8ZScrew4
13***2ZBolt, M12x5010
14***9ZWasher6
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E1-3-1 Circuit, Neutral, Return & Oil Cooler
13***3ZNut6
25***39Valve, Relief 1bar1
25***40Valve, Relief 3bar1
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E1-61-1 Circuit, Valve, Track Control
CN***84Adapter1
JS***37Hose, Red2
KT***78Hose, 1/4" Bsp St-St 2800mm; Replaces Ktj0810, Lh Travel. Port Pb1 To Travel Pedal Port 1. Lh Track Forward., Hose, 1/4" Bsp St-St 2800mm; Replaces Ktj0810, Hose, 1/4" Bsp St-St 2800mm; Replaces Ktj0810, Rh Travel. Port Pb6 To Travel Pedal Port 4. Right Hand Track Forward., Hose, 1/4" Bsp St-St 2800mm; Replaces Ktj0810, Port 4 To Main Control Valve Port Pb6. Right Hand Track Forward., Hose, 1/4" Bsp St-St 2800mm; Replaces Ktj0810, Port C8 To Main Control Valve Port Pc3. Swing Priority, Hose, 1/4" Bsp St-St 2800mm; Replaces Ktj0810, Port 2 To Main Control Valve Port Pb1. Left Hand Track Forward.2
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E1-30-1 Circuit, Combined, Hammer & Auxiliary, Mainframe
13***1ZScrew, Hex Head, M8 X 124
13***8DSetscrew, M12 X 304
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets6
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E1-20-1 Circuit, Boom Rams, Mainframe
13***5DBolt, M12 X 20mm2
13***1DBolt, M12 X 451
13***4DBolt, M12 X 60mm1
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E1-11-1 Circuit, Pump, Pilot Pressure, & Return Line
13***5DScrew, Set2
13***8ZBolt; Replaces Khj0716, San 144522
14***8DWasher, M102
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E1-34-10 Circuit, Low Flow, 2.2m Dipper
13***0ZScrew, M10 X 40, High Tensile4
13***9ZBolt, M12x35; Replaces 60***9r4
13***2ZBolt, M12x502
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E1-6-10 Circuit, Swing, Brake Service Kit
14***11Seal, Bonded2
16***02Adapter, 1/4" Bsp M/M1
16***02Adapter1
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E1-4-3 Circuit, Track, Mainframe
13***7DSetscrew, M12 X 25 Grade 10.91
14***9DWasher, M121
33***97Bracket, Travel & Boom Lift, Pipes Left Hand1
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E1-33-1 Circuit, Hammer, Fullflow 1.9m Dipper, Mono Boom
13***4ZBolt2
13***6ZBolt2
81***05Cap, Blanking 1" Bsp, Female1
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E1-45-1 Circuit, Dozer Lines, Control, Mainframe
13***3ZCapscrew, M8x162
13***5DCapscrew; Replaces 82***452
14***7DWasher, M8 Plain5
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E1-45-10 Circuit, Dozer Lines, Upper & Lower
13***7ZBolt, High Strength; Replaces 60***07,60***7r7
13***8ZScrew4
13***3ZBolt; Replaces 60***3r,60***134
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E1-71-1 Circuit, Return Line, Pilot Pressure, Main Control Valve
70***74Switch, Upper Servo Pressure, 12bar; Replaced By 33***70, See San 238661
70***75Switch, Travel Pressure, 20bar; Replaced By 33***71, See San 238661
70***88Switch, Power Boost Pressure, 298bar 3/8"Bsp; Replaced By 33***73, See San 238661
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E1-32-1 Circuit, Auxiliary/Hammer, Mono Boom
13***7DSetscrew1
13***4DBolt, M12 X 605
13***6DBolt, M12 X 705
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E1-14-1 Circuit, Dual Controls, Standard Usa, Optional Uk World
13***0DScrew, Set2
13***3ZScrew2
13***7ZCapscrew2
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E1-4-1 Circuit, Track, Mainframe
13***7ZBolt1
13***5ZScrew, Set M12x651
14***9ZWasher2
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E1-68-1 Circuit, Manifold, Under Cab
13***8DBolt2
33***56Manifold, Cab Pilot, Aluminium; Replaces 45/92***781
JH***46Washer, M10; Replaces Khj01832
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E1-6-1 Circuit, Swing
62***64Hose1
62***62Hose, 1/2" Bsp1
62***63Hose, 1/2" Bsp1
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E1-69-1 Circuit, Tank Manifold
33***35Manifold1
62***03Hose, 3/4" 730mm 180/901
62***93Hose, 3/8 180/90, 1350mm1
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E1-33-10 Circuit, Hammer, Fullflow 2.2m Dipper, Mono Boom
13***4ZBolt2
13***6ZBolt2
81***05Cap, Blanking 1" Bsp, Female1
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E1-30-10 Circuit, Hammer Control, Mainframe
13***3ZScrew; Replaces 60***032
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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E1-4-2 Circuit, Track, Mainframe
13***7DSetscrew, M12 X 25 Grade 10.93
13***4DBolt, M12 X 60mm2
14***9DWasher, M125
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E1-80-1 Kit, Ball Valve, 980/89669
14***21Seal, Bonded 3/4" Bsp2
14***26Washer, Seal2
16***08Adapter1
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E1-50-1 Circuit, Hydraulic Components, Layout, Revolving Frame
20***60Gearbox, Swing Motor Assembly1
20***61Pump, Main Hydraulic1
25***41Valve, Cushion; Replaces Krj38891
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E1-60-6 Quickhitch, Installation Kit
33***21Clamp, Hose (Double), Assembly5
33***92Harness, Miller Quickhitch1
33***96Hose, Assembly, Boom, Blue, 11300mm1
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E1-2-1 Circuit, Neutral Pressure
13***8ZBolt1
13***9ZCapscrew, M10 X 35mm8
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts1
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E1-65-1 Circuit, Valve, Cushion
16***02Adapter1
25***40Valve, Cushion; Replaces Knj20411
BR***45Plug2
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E1-70-1 Circuit, Pilot Line, Main Control Valve
64***62Hose1
64***63Hose1
JL***69Hose1
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E1-21-1 Circuit, Dipper & Bucket, Mainframe
13***7ZBolt, High Strength; Replaces 60***07,60***7r1
13***5ZBolt, M10 X 201
13***5DBolt2
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E1-8-1 Circuit, Plexus, Hydraulic Filter
13***0DBolt4
16***02Adapter2
32***22Cover, Top1
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E1-5-1 Circuit, Track, Undercarriage
21***79G.A, Traction Motor Li, Js110 Auto1
27***06Tie, Cable 385mm Long8
62***50Hose4
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E2-1-1 Pump, Main Hydraulic, Drive
13***9ZBolt, M10x3512
20***77Pump, Hydraulic, Js1101
20***53Kit-Seal, Hydraulic Pump1
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E2-2-20 Valve, Proportional, Reducing
20***31Valve, Proportional, Reducing1
20***38Orifice1
20***40Spring, Seat1
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E2-6-1 Motor, Track, Stanard Build
05***33Screw; Replaced By 60***10, See San 116879
05***37Motor, Track; Replaced By 05/90***32, San 123861
05***06Kit, Counter Balance, Assembly1
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E2-2-10 Pump, Gear
20***80Screw, Adjusting1
20***61Pump, Servo1
82***91Screw, Skt Head Shouldered, Cap2
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E2-2-1 Pump, Piston, Main Hydraulic, & Components
16***VZNut, High Strength4
20***77Pump, Hydraulic, Js1101
20***08Plug2
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E2-7-1 Motor, Swing
LU***58Bolt, Hex. Socket Head4
LP***13Piston1
LK***04Bush4
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E3-18-1 Valve, Priority, Flow Control, Grab Rotate, Weed Cutter
25***35Valve, Priority1
25***36Valve, Priority1
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E3-8-1 Valve, Solenoid
25***13Valve, Shuttle1
25***33Kit, Seal1
25***55Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace8
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E3-2-40 Valve, Control, Components, Fig 4
25***04Plug, Assembly.2
25***20O Ring20
25***21Cap9
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E3-15-2 Oils, Biodegradable, Hydraulic
40***23Fluid, Hydraulic, 25 Litres, Biodegradable, Fluid, Hydraulic, 25 Litres, Biodegradable; See Note 1. Use Up To Maximum Of 40 Degrees Centigrade Ambient Temperature.1
40***24Fluid, Hydraulic 205 Litres, Biodegradable1
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E3-3-1 Valve Section, Boom Position Ram, Tab Boom Build C/W Dozer
25***78Spring1
25***85Plug1
25***86Seal, O-Ring1
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E3-2-30 Valve, Control, Components, Fig 3
25***35Seat, Spring4
25***78Spring9
25***85Plug9
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E3-20-1 Valve, Solenoid, Dual Controls
25***37Cartridge, Solenoid Valve2
25***66Valve, Dual Controls1
25***63Coil, 24v1
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E3-19-1 Valve, Directional Control
25***01Coil, Solenoid Valve2
25***69Plate, Sub, Assembly1
35***01Kit-Seal, Solenoid Valve1
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E3-14-2 Coupling, Rotary
13***8DScrew11
13***05Capscrew, M8 X 202
14***11Seal, Bonded6
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E3-1-10 Valve, Assembly, & Mounting, Dozer Option & Tab Build
13***9ZScrew3
25***56Valve, Main Control, Dozer Option & Tab; Replaces 25/22***221
JH***43Washer, M163
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E3-14-1 Coupling, Rotary
13***8ZScrew12
13***05Capscrew, M8 X 206
14***11Seal, Bonded6
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E3-15-1 Lubricants & Filters
02***01Element, Fuel Filter, Cartridge1
02***81Element, Oil Filter, Cartridge, Element, Oil Filter, Cartridge; M/C'S Fitted With Tier 2 Engines See Footnote. M/C With T2 Engines M703785-70***87,70***90-70***93,70***95,70***96,70***23,70***25 & 70***28.1
32***04Element, Air Filter, Main1
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E3-7-1 Valve, Track Control, Hand And Foot
60***13Capscrew2
KS***65Valve, Remote Control1
LS***14Spring4
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E3-17-1 Valve, Solenoid, Merge
25***33Kit, Seal1
25***55Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace1
25***09Valve, Solenoid1
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E3-2-1 Valve, Control, Components, Fig 1, Mono Base Machine
25***90Plug, Assembly4
25***00Seal, O-Ring4
25***74Poppet1
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E3-7-10 Valve, Auxiliary, Foot Control
92***09Valve, Remote Control, Hammer Pedal; Superseded By 92***39, San23344 14/02/07,, S.Littlewood. Requested By Stuart Waterhouse.1
92***39Valve, Hammer, Auxiliary, Foot Operated1
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E3-6-1 Valve, Hand Control, Servo
16***52Adaptor, 3/8bsp X 9/16 Sae5
25***94Valve, Hand Control, Left Hand; Replaces 25/22***36 San 140561
25***95Valve, Hand Control, Right Hand; Replaces 25/22***37 San 140561
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E3-2-10 Valve, Control, Components, Fig 1, Dozer Option & Tab Build
25***90Plug, Assembly1
25***00Seal, O-Ring4
25***74Poppet1
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E3-1-1 Valve, Assembly, & Mounting, Mono Base Build
13***9ZScrew3
25***55Valve, Main Control; Replaces 25/22***291
JH***43Washer, M163
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E3-2-20 Valve, Control, Components, Fig 2
25***78Spring9
25***85Plug9
25***86Seal, O-Ring11
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E3-16-1 Filter, Auxiliary/Hammer, Return
69***56Element, Filter1
69***41Kit-Seal, Filter1
81***04Decal, Filter, Hammer, Auxiliary1
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E3-31-1 Valve, Hammer & Auxiliary
25***94Kit, Seal1
25***07Kit, Seal2
25***16Valve, Hammer Auxiliary, Changeover9
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E3-13-1 Valve, Cushion
25***40Valve, Cushion; Replaces Knj20411
34***55Kit, Repair1
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E3-9-1 Valve, Shuttle
25***13Valve, Shuttle6
25***30Valve, Shuttle Assembly1
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E4-1-20 Ram, Boom, Left Hand Assemly, With H.B.C.V. Monoboom
13***0ZBolt, M10x40; Replaces 60***0r2
13***6ZBolt1
13***1ZNut2
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E4-1-30 Ram, Boom, Right Hand Assembly, With H.B.C.V. Monoboom
13***0ZBolt, M10x40; Replaces 60***0r2
13***6ZBolt1
13***1ZNut2
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E4-1-41 Ram, Boom, Components
25***09Ball, Steel1
33***20Ram, 95mm X 70mm Boom, Js110 Mono Boom2
33***59Cylinder, Boom Ram1
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E4-1-10 Ram, Boom, Right Hand Standard, Assembly Monoboom
13***0DBolt2
13***5DBolt1
13***1DNut, M10 High Strength2
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E4-5-1 Ram, Dozer, Left Hand, Right Hand
14***11Seal, Bonded1
14***01Nipple, Grease, Straight, 1/8 Bsp2
23***07O Ring1
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E4-1-1 Ram, Boom, Left Hand Standard, Assembly Monoboom
13***0DBolt2
13***5DBolt1
13***1DNut, M10 High Strength2
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E4-3-1 Ram, Bucket, Assembly
13***0DBolt2
13***2DBolt, M12x501
13***3DNut, Self Lock M102
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E4-5-10 Ram, Dozer, Left Hand, Right Hand
14***11Seal, Bonded1
14***01Nipple, Grease, Straight, 1/8 Bsp2
23***07O Ring1
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E4-2-1 Ram, Dipper, Standard, Assembly
13***0DBolt2
13***9ZBolt, M12x35; Replaces 60***9r1
13***1DNut, M101
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E4-2-21 Ram, Dipper, Components
33***18Ram, 110mm X 80mm Dipper, Js1100
33***65Kit-Seal Repair1
33***66Cylinder, Arm Ram1
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E4-3-11 Ram, Bucket, Components
33***77Ram, Bucket, 95mm Cyl X 70mm Rod1
33***71Ring, Cushion1
69***00Bush1
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E4-2-10 Ram, Dipper, H.B.C.V. Assembly
13***0DBolt2
13***9DBolt, M12 X 351
13***1DNut, M102
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F Track & Slew Gearbox
F4-3-1 Motor, Swing &, Slew Ring Equipment
13***5ZScrew, M12x20; Replaces 60***5r3
13***3ZBolt, M16x5536
13***4ZBolt; Replaces 60***149
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F4-4-1 Gearbox, Swing Components
20***06Plug1
20***42Plug1
20***43Plug1
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F4-2-1 Gearbox, Track, Components
05***26Pad, Thrust1
05***63Capscrew10
05***26Capscrew1
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F4-1-1 Gearbox, Track, Assembly & Sprocket, Standard Build
13***2ZBolt; Replaces 60***2r30
13***3ZBolt32
33***67Sprocket, Track Drive, Js110 Auto2
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F4-5-1 Circuit, Swing Ring, Greasing Pipes
13***1ZScrew; Replaces 60***01,60***1r2
14***6ZWasher, Spring2
JH***37Nipple, Grease, Straight3
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J Track & Running Gear, Undercarriage
J1-4-1 Roller, Track Top
13***0DScrew8
21***77G.A, Upper Roller, Js110 Auto1
32***29Plug, Tapered1
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J1-6-1 Recoil Unit
33***60Valve, Grease1
50***92Spring, Recoil Assembly2
50***09Nipple, Grease; Superseded By 33***60, San22978 30/10/06,, S.Littlewood. Requested By Joe Vazquez.1
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J1-7-1 Cover, Lower, Undercarriage
13***0DBolt, M12x40, Grade 10.98
14***5DWasher8
9G***45G.A, Under Cover1
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J1-6-20 Recoil & Idler Assy, Standard Track
33***60Valve, Grease1
33***76Spring, Recoil & Tensioner, C/W Idler Assembly2
50***84Wheel, Idler Assembly, C/W Yoke & Brackets1
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J1-5-1 Chain, 41 Link Track, Grouser, Standard Build
21***87G.A, 500 T/G Chain 41, Js110 Auto1
21***88G.A, 600 T/G Chain 41, Js110 Auto1
33***26Chain, Track Assembly 41 Link, 500mm Wide Std Duty2
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J1-3-1 Roller, Track Bottom
13***5DBolt, M16 X 65mm48
21***78G.A, Lower Roller, Js110 Auto1
32***29Plug, Tapered1
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J1-1-10 Undercarriage, C/W Dozer
13***7DSetscrew, M12 X 254
13***5DBolt, M12 X 20mm3
13***9DBolt, Grade 12.98
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J1-1-1 Undercarriage
13***7DSetscrew, M12 X 254
13***5DBolt, M12 X 20mm3
13***9DBolt, Grade 12.98
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J1-8-1 Dozer Blade, With Revolving Frame
10***04Pin, Pivot2
10***05Pin, Pivot2
13***8ZScrew8
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J1-2-1 Idler Wheel
13***8DBolt3
14***9ZWasher3
32***29Plug, Tapered1
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R Engine 4bg1-Tra04 Tier 2 Low, Emissions
R1-1-1 Engine, Complete
01***94Engine, Complete, 4bg1t, Turbocharged, 70kw1
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R1-4-1 Crankshaft, Bearings, Pistons & Con-Rods
02***08Key2
02***05Pin, Gudgeon4
02***06Bush, Small End1
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R1-5-1 Fans, Pulleys, & Fan Belt
02***14Pulley, Waterpump1
02***15Fan, Cooling1
02***97Spacer, Fan-Pulley1
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R1-6-1 Timing Case
02***54Cover, Inspection2
02***19Casing, Timing1
02***21Pin, 11odx81
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R1-8-1 Engine Mountings
13***4ZBolt2
13***6ZBolt, Hex. Head1
13***3ZBolt, M16 X 2601
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R1-3-1 Block Assembly
02***07Bolt, L=562
02***12Dowel1
02***61Tube0
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R1-6-2 Camshaft & Gears
02***09Washer, Cam1
02***37Camshaft1
02***27Gear, Idler1
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R1-7-1 Flywheel & Housing
01***00Bolt, Bolt; Cover To Hsg; M14x502
01***50Bolt, Bolt; Cover To Hsg; M14x654
02***28Housing, Flywheel1
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R2-2-1 Rocker Assembly, Inlet/Exhaust Valves, Push Rods & Tappets
02***77Spring, Rocker Shaft3
02***29Valve, Inlet4
02***30Valve, Exhaust4
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R2-3-1 Rocker Cover
02***78Seal, Oil Filler Cap1
02***79Cap, Engine Oil Filler1
02***31Cover, Rocker1
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R2-4-1 Lifting Plates, Engine
02***17Bolt, Flange M10x204
51***40Bracket, Lifting, Front1
91***50Hanger; Eng,Rr, Bracket, Lifting, Rear1
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R2-1-1 Cylinder Head
02***55Guide Valve Inlet &8
02***31Seal, Valve Guide8
02***34Gasket, Cylinder Head1
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R3-2-1 Manifold, Exhaust
02***38Nut8
02***45Stud4
89***40Bolt; Exh Manif; M8x63 W/Pl Washer, Bolt, L=63, Bolt; M8 X 632
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R3-4-1 Exhaust System
13***7ZBolt5
13***7ZBolt, High Strength; Replaces 60***07,60***7r4
13***1ZNut6
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R3-1-1 Manifold, Induction
02***35Nut4
02***36Gasket1
02***11Bolt, Flange Head, M8 X 25mm4
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R3-3-1 Filter, Air
13***1ZBolt, M8 X 452
13***5ZBolt, High Tensile4
13***8ZScrew2
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R4-4-1 Cooler Assembly
13***1ZScrew, Hex Head, M8 X 122
13***5ZScrew, Hexagon M8 X 20mm Long12
13***7ZBolt4
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R4-1-1 Pump, Water
02***41Gasket1
02***01Shaft1
02***81Kit-Repair, Water Pump1
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R4-2-1 Thermostat, Housing, Inlet & Outlet
02***92Thermostat1
02***36Gasket1
02***71Bolt, Flange M10x301
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R4-3-1 Radiator, Fittings & Mountings
13***7ZBolt9
13***8ZBolt, M12 X 302
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets1
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R4-5-1 Radiator, Hoses & Fittings
13***3ZScrew, M5 X 162
14***5ZWasher, M5; Replaces 69***592
21***24G.A, Ga Radiator Js130 T21
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R5-6-1 Pipes, Oil
02***68Pipe, Assembly1
02***69Pipe, Assembly1
02***93Bolt, Flange Head, M8 X 203
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R5-4-1 Filter, Oil
02***61Gasket1
02***39Bolt, Flange Head, M10 X 35mm2
02***81Element, Oil Filter, Cartridge, Element, Oil Filter, Cartridge; M/C'S Fitted With Tier 2 Engines See Footnote. M/C With T2 Engines M703785-70***87,70***90-70***93,70***95,70***96,70***23,70***25 & 70***28.1
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R5-5-1 Cooler, Oil
02***65Cooler, Oil, Assembly1
02***66Element, Oil Cooler1
02***67Plug1
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R5-1-1 Sump, Oil, & Fittings
02***47Sump, Assembly1
02***49Dipstick1
02***51Tube, Dipstick1
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R5-2-1 Pump, Oil
02***52Cover1
02***53Gear, Pump Drive1
02***54Gear, Pump Drive1
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R6-5-1 Injectors, Fuel
10***20Gasket; Plug,Hsg; Id=8.2 Od=13.2, Gasket; Joint Bolt,Leak Off Pipe; Id=8.2 Od=13.2 Also Included In Gasket Set(Engine), Gasket, Washer, Seal, Gasket; Return Pipe,Nozzle Holder; Also Included In Gasket Set(Engine), Gasket; Return Pipe,Nozzle Holder; Id=8.2 Od=13.2, Gasket; Joint Bolt,Leak Off Pipe; Id=8.2 Od=13.2 Also Included In Gasket Set(Eng. & Head), Gasket; Return Pipe,Nozzle Holder; Also Included In Gasket Set(Eng. & Head), Bolt; Injector Nozzle Mounting, Bolt; (I.D. 8.2mm, O.D. 13.2mm), Bolt, Gasket; Eye Bolt Leak Off Pipe; Id=8.2 Od=13.2 Also Included In Gasket Set(Eng. & Head)2
10***71Bolt; Joint,Leak Off Pipe; M8x18 Flange, Bolt; M8 X 18, Bolt, Banjo, Bolt; Joint,Leak Off Pipe, Bolt; Joint,Leak Off Pipe; M8x18, Bolt; Eye Leak Off Pipe; M8x18 Flange, Bolt; Eye; M8x18 Flange, Bolt; Eye,Nozzle Holder1
17***00Injector, Assembly6
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R6-6-1 Filter, Fuel Sediment
32***08Bowl, Assembly1
32***33Seal, O'Ring1
32***57Filter, Fuel Sediment, Assembly1
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R6-7-1 Filter, Fuel
02***01Element, Fuel Filter, Cartridge1
02***73Bolt, Flange Head, M10 X 30mm2
02***17Bolt, Flange M10x202
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R6-4-1 Fuel System
13***7DScrew2
14***8DWasher, M102
22***01Clip, Jubilee5
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R6-1-1 Pump, Fuel Injection, Installation
02***15Gasket, Inj/Pump To T/Case1
02***30Washer1
02***71Bolt, L=221
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R6-8-1 Pump, Fuel Lift
11***20Bolt, Bolt; Eye,Fuel Inl,Inj Pump, Bolt, Banjo, Bolt; Eye,Fuel Outlet,Feed Pump1
11***30Adapter Fitting, Adapter, Check, Valve, Adapter; Eye Bolt,Fuel Feed Pump1
11***20Gasket; Piston Plug,Fuel Feed Pump, Gasket1
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R6-2-1 Fuel System
02***38Clip3
02***35Nut4
02***83Pipe, Fuel Leak-Off1
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R6-1-2 Pump, Fuel Injection, Governor,Fuel Pump, Service Parts
10***30O-Ring, Gasket; Fuel Feed Pump,Inj Pump, O Ring, O-Ring; (Sub For Gv10976)1
11***30Screw, Screw; Cover To Hsg2
11***20Bolt, Bolt; Eye,Fuel Inl,Inj Pump, Bolt, Banjo, Bolt; Eye,Fuel Outlet,Feed Pump1
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R7-3-1 Compressor, & Installation, Air Conditioning
12***99Compressor, 24v1
13***3ZNut, Lock, M102
13***1DNut, M10 High Strength2
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R7-1-1 Turbocharger
02***04Turbocharger1
02***13Clamp, Turbo Housing1
02***14Housing, Centre Assembly1
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R7-2-1 Turbo, Pipework
02***87Gasket1
02***73Bolt, Flange Head, M10 X 30mm1
02***78Bolt, Flange Head, M6 X 162
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R8-2-1 Kit, Piston & Liner
R8-1-2 Gasket Set, Overhaul
R8-1-1 Gasket Set, Overhaul, Top

JS115-AUTO serial number reference

The machine identification plate is located on the outside of the cab. The machine serial number is inscribed on the base plate of the rear frame. Confirm applicability with a JCB dealer.

PrefixIdentifies
1703500 to 1703599JS115 Auto Tier III (Service Repair Manual coverage)
1777500 to 1777999JS115 Auto Tier III (Operator's Manual coverage)

Frequently asked questions

What engine does the JCB JS115-AUTO use?

The JCB JS115-AUTO is powered by the JCB EcoMAX 444 TCA 81 engine, which is EU Stage IIIB and EPA Tier 4 Interim compliant.

What is the operating weight of the JCB JS115-AUTO?

The operating weight is approximately 12.24 tons (12,240 kg), varying slightly by configuration and attachment package.

What model replaced the JCB JS115-AUTO?

The JS115-AUTO was succeeded by later models in the JS series, such as the JS115LC and JS130LC, which integrated updated emissions standards and refined hydraulic systems.

What JS115-AUTO owners discuss

What engine powers the JS115-AUTO and what are the common starting or power issues?
The JS115-AUTO uses the JCB EcoMAX 444 TCA 81 engine, compliant with EU Stage IIIB and EPA Tier 4 Interim standards. Common issues include difficulty starting, often linked to battery health or fuel system faults, and low power output caused by clogged fuel filters or blockages in fuel lines and injectors. Unusual rhythmic knocking under load may indicate serious internal engine damage requiring immediate attention.
What are the typical hydraulic and powertrain behaviors for this machine?
The machine features an advanced hydraulic system designed for efficiency, using power only as required. Operators should monitor for intermittent movement issues, which can stem from electrical faults in the shuttle control microswitches or hydraulic solenoids. The system relies on high-precision components that require strict fluid cleanliness to maintain performance and prevent premature wear.
What undercarriage and wear patterns are typical for the JS115 series?
The JS115 is available with 500 mm, 600 mm, or 700 mm track shoes. Undercarriage wear varies by configuration and series, influenced by track width and ground conditions. The machine utilizes a heavy-duty X-type frame structure to resist material build-up and structural fatigue. Track tension and roller alignment should be checked regularly to prevent uneven wear on the 600 mm standard width tracks.
What electrical or sensor issues are commonly reported?
Electrical faults are a frequent cause of operational failure, particularly in the shuttle control system where microswitches activate hydraulic solenoids. The machine uses a 24-volt starting system with a 55-amp alternator. Operators should inspect wiring harnesses for damage, as white wiring insulation has been noted on related JCB machinery, and verify connections to the transmission body solenoids if forward/reverse operation becomes intermittent.
What maintenance intervals or fluid specifications are critical for the JS115-AUTO?
Engine coolant must be changed at recommended service intervals to prevent silicate separation, which manifests as brown sludge in the expansion bottle. The machine requires JCB-branded hydraulic oil and engine oil to ensure warranty validity and component protection. Equivalent fluids may be used if verified by the manufacturer, but JCB genuine products are recommended for maximum efficiency and lifespan.
What are the key dimensions and weight considerations for the JS115-AUTO?
The JS115-AUTO has an operating weight of approximately 12.24 tons. Transport dimensions include a length of 7.35 meters, a width of 2.59 meters, and a height of 2.86 meters. The blade height is 513 mm, with a lift of 439 mm above ground and a cut of 531 mm below ground. Additional weight with the blade ranges from 747 kg for 500 mm tracks to 759 kg for 700 mm tracks.
What should be checked when buying a used JS115-AUTO?
Verify the exact serial range to confirm the engine variant and emissions package. Inspect the hydraulic system for leaks and check the condition of the 24-volt electrical system, including the alternator and starter motor. Examine the undercarriage for wear on the specific track width installed. Ensure the coolant system is free of silicate sludge and that the fuel filter is not clogged. Have your dealer verify the engine serial number and hydraulic pump calibration.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb JS115-AUTO. Related factory variants of the same model family:

JS115 AUTO(Crawler Excavator)JS115 AUTO(Crawler Excavator)

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