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Jcb G110X

Maintenance schedule, common problems & OEM parts breakdown

The JCB G110X is a generator set within the JCB G-series power generation lineup, distinct from the company's earthmoving machinery. It is engineered for industrial and commercial applications requiring reliable electrical output. The G110X utilizes a JCB Dieselmax or EcoMAX engine platform, depending on the specific production series and regional emissions requirements. As a stationary or skid-mounted power unit, it does not have an operating weight class comparable to excavators or backhoes, but rather focuses on power output and fuel capacity specifications. The G-series includes variants such as the G50R, G80R, G55X, G66X, G88X, G110QX, G120X, and G120QX, covering a range of kilowatt outputs. Production of these units spans the 2000s and 2010s, with specific serial ranges and engine build codes (such as the OEM part reference or the OEM part reference) defining the exact configuration. The G110X serves as a mid-range power solution in the family, bridging the gap between smaller G50/G66 units and larger G120 models.

Across the G-series generations, changes primarily involve updates to the engine control systems, alternator technology, and emissions compliance packages to meet evolving regional standards. The transition from earlier mechanical injection to electronic control modules (ECM) in later series improved diagnostic capabilities via the JCB Digital Control Panel and LiveLink monitoring. The G110X remains relevant in the used and parts market because its Dieselmax/EcoMAX engines are widely shared across JCB's construction equipment line, ensuring parts availability. The modular design of the generator set allows for easier maintenance and component replacement compared to integrated machine powertrains. Owners value the G110X for its robustness in continuous duty cycles, and its separation from the high-wear undercarriage systems of excavators makes it a distinct asset for rental fleets and industrial backup power applications.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb G110X specifications

Engine

ModelPerkins (referenced as 'Perkins engine' in operator documentation for the JCB 190T; specific G110X engine model not explicitly named in provided source text, though G110X is listed in the Generator Set Operator's Manual)
Gross/Net PowerNot documented for G110X in provided sources
DisplacementNot documented for G110X in provided sources
CylindersNot documented for G110X in provided sources
Emissions TierNot documented for G110X in provided sources

Weights

Operating WeightNot documented for G110X in provided sources
Shipping WeightNot documented for G110X in provided sources
Ground PressureNot documented for G110X in provided sources

Dimensions

Transport LengthNot documented for G110X in provided sources
Transport WidthNot documented for G110X in provided sources
Transport HeightNot documented for G110X in provided sources
Wheelbase/Track GaugeNot documented for G110X in provided sources
Ground ClearanceNot documented for G110X in provided sources

Performance

Travel SpeedNot documented for G110X in provided sources
Lift/Dig/Dump/DrawbarNot documented for G110X in provided sources
GradeabilityNot documented for G110X in provided sources

Service capacities (summary)

Fuel TankNot documented for G110X in provided sources
Hydraulic SystemNot documented for G110X in provided sources
Engine OilNot documented for G110X in provided sources
Cooling SystemNot documented for G110X in provided sources

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Jcb G110X maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil, hydraulic tank, and coolant levels at ground-level access points.
  • Inspect for fluid leaks around engine bay, axles, and hydraulic rams.
  • Verify track tension and roller condition on undercarriage.
  • Inspect hoses, cylinders, and GET for chafing, scoring, or weeping fittings.
  • Test cab safety systems including seat belt, mirrors, horn, backup alarm, and ROPS/FOPS.
Every 250 h
  • Replace engine oil and filter using JCB Engine Oil Special or equivalent 15W-40 diesel oil.
  • Replace primary and secondary fuel filters to protect common-rail injectors.
  • Inspect hydraulic return filter magnet for metallic debris before disposal.
  • Take oil samples from engine, hydraulic, axle, and final drive systems for baseline analysis.
  • Check alternator, A/C, and fan belt tension and condition.
Every 500 h
  • Drain, flush, and refill cooling system with JCB-spec long-life coolant.
  • Replace transmission oil and filter on torque converter models.
  • Replace front and rear axle oil including hubs on wheeled configurations.
  • Perform full ECM diagnostic scan via JCB ServiceMaster to review live and logged fault codes.
  • Inspect turbocharger shaft play, boot condition, and wastegate function on Dieselmax engines.
  • Load test alternator and starter to identify failing electrical components.
Every 1,000 h
  • Drain hydraulic tank, clean internal surfaces, and refill with JCB-spec hydraulic oil.
  • Inspect boom, arm, loader arm, chassis, and side frames for structural cracking or unauthorized welding.
  • Measure swing ring radial and axial play using dial indicators on tracked models.
  • Service disc brakes and inspect immersed brake condition on wheeled models.
  • Check injector spray patterns via diagnostic tool and replace as required.
  • Service cab HVAC including A/C pressure, evaporator condition, and cabin filter.
Every 2,000 h
  • Inspect slew ring bolts and perform torque check on tracked excavator configurations.
  • Measure complete undercarriage wear against JCB factory limits.
  • Check and adjust engine timing and valve clearances.
  • Test hydraulic pressures and cycle times for all functions to detect declining performance.
  • Perform comprehensive electrical system testing and repair identified faults.
  • Inspect all structural frame components for fatigue cracks or damage.

Servicing the G110X beyond the schedule

Predictive Maintenance & Fluid Analysis

Baseline oil sampling at the first major service is critical for the G110X. Take samples from the engine, hydraulic tank, and any integrated gearboxes to establish wear patterns. Compare subsequent samples against this baseline to detect developing bearing or seal issues 500 to 800 hours before failure. Monitor the hydraulic return filter magnet for metallic debris during every filter change. Use JCB Engine Oil Special or equivalent 15W-40 diesel oil meeting the specific API spec for the installed engine. Regular analysis prevents catastrophic engine failure and optimizes oil change intervals based on actual condition rather than fixed hours.

Corrective & Common Repairs

Common repairs on the G110X focus on the Dieselmax or EcoMAX engine and the alternator assembly. Replace primary and secondary fuel filters promptly to protect common-rail injectors, which are sensitive to contamination. Inspect turbocharger shaft play, boot condition, and wastegate function regularly. Check belt tension on the alternator, A/C, and fan drives. Load test the alternator and starter periodically to catch failing electrical components before they strand the unit. Address hydraulic leaks at the tank connections and cylinder seals immediately to maintain system efficiency and prevent environmental issues.

Overhaul & Rebuild Points

Major overhaul intervals for the G110X center on the engine and hydraulic systems. At 2000 hours, perform a full hydraulic oil change, drain the tank, clean internal surfaces, and refill with JCB-spec hydraulic oil. Inspect the slew ring bolts and torque them to specification on tracked configurations if applicable to the specific mount. Check injector spray patterns via the diagnostic tool and replace as required. Measure swing ring play using dial indicators if the unit includes a rotating platform. Structural inspection of the chassis and side frames for cracking or unauthorized welding is essential to ensure long-term integrity.

Seasonal & Environment Servicing

In cold climates, use JCB Engine Oil UP 5W30 for temperatures down to -30°C (-22°F) or JCB Engine Oil UP 5W40 for -30°C to 46°C (-22°F to 115°F). In warmer conditions, switch to JCB Engine Oil UP 10W30 for -15°C to 46°C (-5°F to 115°F). Replace the engine coolant every 2000 hours to prevent silicate separation and corrosion. Inspect the cooling system hoses and connections for leaks. Ensure the DEF tank (if fitted) is filled with appropriate fluid. Store the unit under cover to protect the JCB Digital Control Panel and electrical connections from weather damage and corrosion.

G110X common service parts

Part numberPart
320/04114Retainer, Fuel FilterCheck fitment →
320/07155Filter, Fuel - 5 Micron, Self Colour CanCheck fitment →
32/925717Filter, Fuel Sediment, 30 MicronCheck fitment →
32/925694Element, Fuel FilterCheck fitment →
32/925975Element, Fuel Filter, 150micron Rev/FlowCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

G110X fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0100Torque Reduction: AMF High Side Driver fault (Open Circuit or Short Circuit to Battery)Faulty Air Mass Flow (AMF) sensor wiring, damaged connector, or failed sensor internal driver.Inspect AMF sensor harness for chafing or corrosion; check connector pins for spread or damage; verify power and ground at the sensor plug.
P0101MAF Sensor Fault (Signal/Noise Ratio too low)Contaminated or failed Mass Air Flow (MAF) sensor; intake air leak.Clean MAF sensor element with appropriate cleaner; inspect intake ducting for cracks or loose clamps; verify sensor signal voltage.
P0102Torque Reduction: MAF Low Voltage FaultMAF sensor short to ground, open circuit, or low signal output.Check MAF sensor wiring continuity; verify reference voltage (5V) and ground; test sensor output signal against specifications.
P0103Torque Reduction: MAF High Voltage FaultMAF sensor short to battery voltage, open circuit, or high signal output.Inspect MAF sensor wiring for short to power; check sensor ground integrity; replace sensor if signal remains out of range.
P0335Crankshaft Position Sensor 'A' Circuit (No Signal)Failed crank position sensor, damaged tone ring, or open wiring circuit.Check sensor air gap and mounting; inspect wiring harness for breaks; verify sensor resistance and signal output with oscilloscope.
P0336Torque Reduction: Crank Sensor Fault (Signal Fault)Intermittent crank signal, dirty sensor tip, or ECU processing error.Clean crank sensor tip and tone ring; check wiring for intermittent shorts; verify signal consistency at idle and high RPM.
P0321-87CAN bus message error for engine speed from engine ECUCAN bus communication fault, termination resistor issue, or ECU software glitch.Check CAN bus high/low wiring for shorts or opens; verify termination resistors; cycle ignition to reset ECU communication.
P029BInjector drift fault detection on Injector 2Injector 2 mechanical drift, clogged nozzle, or faulty injector driver circuit.Swap Injector 2 with another cylinder to see if fault follows; check injector wiring and connector; inspect fuel rail pressure stability.
P0325Accelerometer fault (signal/noise ratio too low in idle)Failed accelerometer sensor or noisy signal due to wiring issues.Inspect accelerometer mounting and wiring; check for excessive engine vibration affecting sensor; replace sensor if signal is erratic.
P0330Knock Sensor 1 CircuitFailed knock sensor, loose mounting, or open/shorted wiring.Check knock sensor mounting torque and wiring integrity; verify sensor resistance; inspect engine block for cracks near sensor mount.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

G110X attachments & work tools

Buckets

JCB offers a range of buckets including Deep Profile, Ditch Maintenance, Grading, Heavy Duty, Jaw, Ribbed, Tapered Ditching, and Tilting Grading variants. These tools are designed for improved productivity, efficient digging, better material retention, and clean release of material.

Quickhitches

JCB provides quickhitch systems to enable fast changeover of attachments, reducing downtime. The safety lock pin prevents accidental loss of the bucket or attachment during operation.

Hydraulic Breakers

An OEM hydraulic breaker range is available, designed to operate in harmony with JCB machines. These breakers utilize heavy-duty flywheel storage energy to make optimum use of the machine's hydraulic power for sustained crushing action.

Earth Drills

Earth drills are used for erecting fencing, telegraph poles, anchors, road signs, and planting trees. Each unit comes complete with a hanger bracket and connection hoses for direct hydraulic linkage.

Forks and Frames

Pallet forks and fork frames are available for material handling applications. These attachments allow the base machine to perform lifting and transport tasks alongside digging and grading.

Grabs and Grapples

Grabs and grapples are offered for handling soft rock, hard rock, and general material processing. These tools are engineered to connect easily to the carrier machine for land clearing and sorting tasks.

Shovels

A wide range of shovels is available to suit various machine types and applications. These tools are designed to maximize machine performance through efficient material handling.

Sweepers

Sweepers are part of the attachment range for maintaining job site cleanliness. Specific collector configurations are available to suit different carrier models.

Specialist Attachments

Specialist attachments are designed for the toughest applications, enhancing machine versatility. This category includes tools for specific industrial or municipal tasks beyond standard earthmoving.

Lifting Equipment

Lifting equipment attachments are available to extend the machine's capabilities for rigging and load handling. These tools are engineered for durability and safe operation on the job site.

Skips

Skips are provided for waste removal and material transport. They are designed to attach securely to the carrier machine for efficient site cleanup.

Drills

Beyond earth drills, other drilling attachments are available for specific ground engagement tasks. These tools utilize the machine's hydraulic system for power and rotation.

Forestry Attachments

Forestry-specific attachments are part of the global range, designed to handle timber and vegetation clearing. These tools are built to withstand harsh environmental conditions.

Snow Attachments

Snow removal attachments are available for seasonal operations. These tools are designed to work with JCB machines in various snow conditions.

Light Equipment

Light equipment attachments are offered for smaller scale tasks and maintenance. These tools complement the main work tool families for versatile site utilization.

Agricultural Attachments

Agricultural implements are available for farming applications. These attachments allow JCB machines to perform tasks such as loading, grading, and material handling in agricultural settings.

All G110X assemblies by section

Every catalogued assembly group for the Jcb G110X. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Z Electrical Power Generation, Units
Z1-99-2 Engine 320/50151, Dressed Generator, 100kw - 12volt 1800rpm
32***60G.A, Power Take-Off Blanking Plate, Sae1
32***72G.A, Ga Fead Idler Brkt.N1
32***91G.A, Fead - 1.00/356, No Aircon1
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Z1-1-1 Engine 320/40255, Complete, Tca Turbo 100kw
32***55Engine, Complete 100kw 12v, Euro 2 11.5"F/W1
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Z1-99-1 Engine 320/50108, Dressed Generator, 100kw - 12volt 1500rpm
32***60G.A, Power Take-Off Blanking Plate, Sae1
32***20Fan, Idler Bracket, No Aircon 1.16+1.251
32***23G.A, Engine Dipstick1
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Z2-2-1 Sealant Templates
89***49Template, Oil Pan Sealant1
89***75Template, Sealant, Bedplate To Block1
89***77Template, Sealant, Flywheel, Housing To Gearcase1
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Z2-1-1 Service Tools
32***20Bracket, Engine Lifting1
89***46Tool, Fitting, Core Plug1
89***47Tool, Crankshaft Turning1
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Z3-1-1 Lubricants Primers, & Sealants
32***28Sealant, 6200
32***29Lubricant, O Ring, P800
32***30Sealant, 59000
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Z4-3-1 Gasket Set, Bottom Overhaul
32***31Sealant, 5181
32***29Seal, Rear Oil1
32***19Seal, Front Oil1
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Z4-5-1 Gasket Set, Top Overhaul
32***08Gasket, Cylinder Head1
32***33Seal, Valve Stem16
32***40O Ring2
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Z4-1-1 Seal Kit, Rocker Cover
32***92O Ring, Oil Filler Cap1
32***87Cap, Fuel Injector4
32***88Cap, Fuel Pipe8
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Z4-4-1 Seal Kit, Oil Pan
32***30Sealant, 59001
32***50O Ring2
32***62Seal, Oil-Pick-Up1
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Z4-2-1 Gasket Set, Top Overhaul
32***08Gasket, Cylinder Head1
32***33Seal, Valve Stem16
32***40O Ring1
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Z6-2-1 Oil Filter
32***33Filter, Engine Oil1
32***23G.A, Oil Cooler 60kw, Inc Filter/Filler1
32***24Cooler, Oil, Inc Filter/Filler1
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Z6-1-1 Fuel Filter
13***5ZBolt, Flange Head, M8 X 20 Lg1
21***07Pin, Tension1
32***14Retainer, Fuel Filter1
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Z8-8-1 Front End Drive, Accessory, 79mm Diameter Idler Pulley
32***00Hub, Fan Drive, Assembly1
32***41Screw, Pan Head, M8 X 201
32***72Pulley, Fan, D=166, Ratio 1:11
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Z8-3-2 Lower Idler Pulley, 124mm Diameter
12***95G.A, Fan Kit 1.16:1 20"F, 262 Std 2ws1
12***97G.A, Fan Kit 1.25:1 20"F, 262 Std 2ws1
12***11G.A, Fan Kit 1.16:1 20"F, Std Aws1
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Z8-12-3 Front End Drive, Accessory, 124mm Diameter Idler Pulley
32***00Hub, Fan Drive, Assembly1
32***03Pulley, Cooling Fan 1.25:1, D=133mm1
32***30Pulley, Idler, Long1
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Z8-3-1 Lower Idler Pulley, 79mm Diameter
13***9ZScrew, Star Drive, M8 X 352
13***1ZScrew, Star Drive, M8 X 451
32***86Pulley, Lower Idler, Assembly1
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Z8-2-1 Autotensioner, Drive Belt
13***8ZScrew, Star Drive, M8 X 303
32***84Adjuster, Auto-Tension1
32***46Adjuster, Autotensioner1
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Z9-1-1 Starter Motor, 12.Volt
13***8ZScrew, Star Drive, M10 X 303
32***32Motor, Starter 12v, With Earth Stud1
32***52Motor, Starter1
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Z10-1-1 Alternator, 12volt - 95amp
13***8ZScrew, Star Drive, M10 X 301
13***2ZBolt, Star Drive, M10 X 1201
32***60Alternator, 12v-95amp1
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Z11-1-1 Switches & Senders, 12volt
17***02Seal, Ring1
32***46Switch, Oil Pressure1
32***57Seal, Bonded1
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Z12-1-1 Fuel Pipework, High Pressure
32***11Clip, F.I.P 2 Way4
32***59Pipe, Fuel, Injector 1 & 2, Assembly1
32***60Pipe, Fuel Injector 3 & 4, Assembly1
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Z12-2-1 Fuel Pipework, Low Pressure
32***39Bolt, Banjo M122
32***33Ring, Snap1
32***34O Ring4
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Z13-1-1 Fuel Injector, Tca
32***93Bolt, Injector Clamp4
32***39Clamp, Fuel Injector4
32***24Seal, Injector1
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Z14-1-1 Fuel Lift Pump
13***7ZScrew, Star Drive, M8 X 253
32***40Pump, Fuel Lift1
32***51O Ring1
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Z15-1-1 Fuel Injection Pump, 12v - 110kw
32***19Seal, Injection Pump To Timing Case1
32***64Nut, M8 Flange Head3
32***77Nut, M14, Fuel Injection Pump Gear1
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Z15-50-1 Injection Pump, Service Parts
32***74Kit-Regulator1
32***75Kit-Timing Window1
32***76Kit-Plug1
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Z16-1-1 Water Pump
32***10Gasket, Water Pump1
32***14Screw, Pan Head, M8 X 254
32***42Pump, Water, Assembly1
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Z17-1-1 Water Inlet, Connector
13***7ZScrew, Star Drive, M8 X 254
32***01Gasket, Water Inlet Pipe1
32***47Connector, Water Inlet, Assembly1
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Z18-1-1 Thermostat & Housing
13***5ZScrew, Star Drive, M8 X 203
32***40Housing, Thermostat1
32***43Seal, C1
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Z19-1-1 Rocker Cover
32***90Cap, Oil Filler, Assembly1
32***92O Ring, Oil Filler Cap1
32***73Spring, Ccv Valve1
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Z19-11-1 Cover, Injector Seal
32***16Cover, Injector Seal1
32***17Insert, Injector Seal Cover4
32***21G.A, Cover.Injector Seal1
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Z20-3-1 Rocker Shaft, Assembly
13***2ZBolt, M8 X 507
13***5ZBolt, Flange Head, M8 X 651
32***23Washer, Spring4
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Z21-2-1 Valve Tappets & Push, -Rods
32***24Tappet, Valve8
32***77Rod, Push8
32***06Camshaft, Assembly1
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Z22-1-1 Turbocharger, Tca
32***07Stud, M8 X 754
32***08Nut, Lock, M8 Special4
32***53Gasket, Single, Tc To Manifold1
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Z23-1-1 Turbo Pipework
13***3ZBolt, M6 X 16, Flange Reduced Hex2
13***5ZScrew, Star Drive, M8 X 202
32***51O Ring2
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Z25-4-1 Induction Manifold, Tca
13***7ZScrew, Star Drive, M8 X 2510
32***11Plate, Blanking, Intake Heater1
32***12Gasket, Intake Heater1
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Z26-2-1 Exhaust Manifold, Tca
32***00Manifold, Exhaust1
32***35Gasket, Heatshield1
32***45Bolt, M10 X 578
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Z27-3-1 Cylinder Head, Assembly
14***15Washer, Seal; Replaces Khj08911
32***03Plug, Core, D=40mm2
32***28Sealant, 6200
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Z28-1-1 Brackets, Engine Lifting
13***8ZScrew, Star Drive, M10 X 304
32***20Bracket, Engine Lifting2
32***39Label, Front Lifting Eye1
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Z29-4-1 Oil Cooler
13***5ZBolt, Flange Head, M8 X 20 Lg5
13***7ZBolt, M8 X 25, Flange Reduced Hex11
21***07Pin, Tension1
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Z31-1-1 Oil Sump
13***3ZScrew, Star Drive, M8 X 162
32***13Plug, Oil Drain2
32***50O Ring2
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Z32-1-1 Oil Pump
13***2ZScrew, Star Drive, M8 X 504
32***31Pump, Engine Oil1
32***20Pump, Oil1
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Z33-1-1 Flywheel Assembly, 11.5"Sae J620
32***42Bolt, M14 X 108mm8
32***72Flywheel, Assembly1
32***75Hub, Flywheel1
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Z34-1-1 Flywheel Housing, Fh1
13***3ZScrew, Star Drive, M8 X 162
13***7ZScrew, Star Drive, M8 X 254
13***2ZScrew, Star Drive, M8 X 508
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Z35-2-1 Camshaft, & Idler Gear, Tca
32***30Camshaft, Assembly, Tc/Tca1
32***15Hub, Idler Gear1
32***17Bolt, Pan Head, M10 X 60mm3
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Z36-1-1 Timing Case & Covers, Idler Blanking
13***7ZScrew, Star Drive, M10 X 252
13***9ZScrew, Star Drive, M12 X 352
32***25Sealant, Loctite 51820
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Z37-2-1 Piston & Con-Rod, Assemblies, Tca
32***17Bush, Small End1
32***40Bolt, Con-Rod, M8 X 572
32***50Circlip2
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Z38-5-1 Crankshaft Assembly, 11.5" Flywheel
13***1ZScrew, Star Drive, M10 X 451
21***05Dowel, Pin2
32***75Hub, Flywheel1
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Z39-2-1 Cylinder Block, Assembly, Tca
13***5ZScrew, Star Drive, M8 X 202
13***8ZBolt, Star Drive, M8 X 8016
32***01Plug, Core, D=25mm1
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Z42-1-1 Mountings, Engine & Power Unit
13***0ZBolt, M20 X 40 Lg2
13***8ZBolt, Flange Head, M12 X 3016
13***3ZNut, M124
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Z43-1-1 Air Filter, Installation
13***8ZBolt, M8 X 30, Flange Reduced Hex2
13***7ZBolt, M10 X 25, Flange Reduced Hex3
13***3ZNut, Self Lock, M82
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Z44-1-1 Air Induction Hoses, Turbo
16***74Adapter, Vacuum Sensor1
22***13Clip, Jubilee; Replaces Khj03361
22***16Clip, Jubilee1
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Z45-1-1 Exhaust Silencer, Open Build, Turbo
Z45-11-1 Exhaust System, Canopy Build, Turbo
02***35Nut, Anti-Seize3
13***8ZBolt, M10 X 30, Flange Reduced Hex4
32***36Gasket, Turbo Outlet1
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Z45-3-1 Silencer Mounting
13***8ZBolt, M10 X 30, Flange Reduced Hex4
13***9ZBolt, M10 X 35, Flanged Hex2
13***3ZNut, Lock, M102
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Z45-13-1 Exhaust Bellows, Stainless Steel
32***09G.A, Stainless Stl Bellow1
33***68Tube, Flexible Exhaust1
82***64Clamp, Exhaust D=792
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Z46-1-1 Fittings & Mountings, Coolers
13***9ZBolt2
13***2ZBolt, M8 X 501
13***7ZBolt, M10 X 25, Flange Reduced Hex4
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Z47-1-1 Cooling Pack, Assembly
16***80Cap, 1 Bar Pressure1
22***12Clip, Jubilee12
32***32Guard, Fan, Assembly, Tca1
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Z47-2-1 Fan Guards
13***7ZScrew, M6 X 25mm Long25
32***28Guard, Fan, Right Hand1
32***29Guard, Fan, Idler Pulley1
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Z49-1-1 Cooling Fan & Spacer
13***5ZBolt, Flange Head, M8 X 654
14***7DWasher, M8 Plain4
32***39Fan, Cooling, 24" Pusher1
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Z50-15-1 Primary Fuel Filter, Installation
13***7ZScrew, M8 X 252
13***7ZScrew, M12 X 252
32***17Filter, Fuel Sediment, 30 Micron1
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Z51-1-1 Primary Fuel Filter
32***02Ring, Retaining1
32***03Seal, Dust1
32***94Element, Fuel Filter1
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Z58-1-1 Ccv Filter Outlet
32***53Clip1
32***19G.A, Ccv Breather Tca0
32***43G.A, Ccv Breather Tca0
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Z60-6-1 Base Fork Guides
13***1ZBolt Flanged Hex M1612
13***3ZNut, M168
14***1ZWasher, M16 Plain8
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Z60-3-1 Base & Fittings, Canopy Build (Mk2)
13***5ZBolt, M6 X 20, Reduced Flange Hex2
13***5ZBolt, Flange Head, M8 X 20 Lg4
13***8ZBolt, Flange Head, M12 X 304
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Z60-5-1 Lifting Frame, (Optional)
13***1ZBolt Flanged Hex M168
13***1ZNut, M30, Standard Hexagon1
32***30G.A, Lifting Frame1
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Z61-17-1 Canopy Sealing
32***39G.A, Canopy Sealing1
33***37Seal, Bottom2
33***51Seal, Side Door2
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Z61-3-1 Door - Rear
12***55Handle2
13***5ZBolt, Hex Flange Head, M5 X 202
13***5ZBolt, M6 X 20, Reduced Flange Hex1
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Z61-4-2 Panel - Front
13***7ZBolt, M8 X 25, Flange Reduced Hex4
32***59G.A, Panel- Front, Steel1
33***25Panel, Front End1
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Z61-2-1 Door - Front
13***5ZBolt, Hex Flange Head, M5 X 204
13***5ZBolt, Flange Head, M8 X 20 Lg6
13***3ZNut2
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Z61-14-2 Panel - Vent, Right Hand, (Mk2)
13***0ZSetscrew, M5x10mm2
13***5ZBolt, M6 X 20, Reduced Flange Hex7
13***3ZBolt, M8 X 16, Flange Reduced Hex6
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Z61-12-2 Panel - Side, Left Hand, (Mk2)
13***0ZSetscrew, M5x10mm2
13***3ZBolt, M6 X 16, Flange Reduced Hex4
13***5ZBolt, Flange Head, M8 X 20 Lg4
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Z61-10-2 Panel - Centre, Right Hand, (Mk2)
13***0ZSetscrew, M5x10mm1
13***5ZBolt, Flange Head, M8 X 20 Lg4
21***06Pin, Split; Replaces Lmc00601
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Z61-1-1 Canopy Assembly
32***00G.A, Door - Front, Canopy1
32***02G.A, Door - Rear, Canopy1
32***16G.A., Emergency Stop Sw, Canopy1
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Z61-5-1 Panel - Rear
13***0ZSetscrew, M5x10mm3
13***7ZBolt, M8 X 25, Flange Reduced Hex14
13***9ZBolt, M8 X 35, Flange Reduced Hex4
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Z61-8-2 Door - Side, Right Hand, (Mk2)
13***0ZSetscrew, M5x10mm1
13***1ZNut4
13***8ZNut, Flange Head, M88
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Z61-15-2 Panel - Vent, Left Hand, (Mk2)
13***0ZSetscrew, M5x10mm1
13***5ZBolt, M6 X 20, Reduced Flange Hex2
13***3ZBolt, M8 X 16, Flange Reduced Hex10
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Z61-16-2 Canopy Insulation, (Mk2)
32***16G.A, Tca Canopy Insulatio1
33***87Panel, Insulation, Bulkhead1
33***18Panel, Insulation, Radiator End Inner2
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Z61-6-1 Panel - Front, Csp1
13***0ZSetscrew, M5x10mm4
13***7ZBolt, M8 X 25, Flange Reduced Hex12
13***9ZBolt, M8 X 35, Flange Reduced Hex4
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Z61-4-1 Panel - Front
13***0ZSetscrew, M5x10mm3
13***7ZBolt, M8 X 25, Flange Reduced Hex8
13***9ZBolt, M8 X 35, Flange Reduced Hex4
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Z61-13-2 Bulkhead, (Mk2)
13***0ZSetscrew, M5x10mm1
13***5ZBolt, Flange Head, M8 X 20 Lg6
14***09Washer, M12, Plain2
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Z61-6-2 Panel - Front, Csp2
13***0ZSetscrew, M5x10mm4
13***7ZBolt, M8 X 25, Flange Reduced Hex12
13***9ZBolt, M8 X 35, Flange Reduced Hex4
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Z61-11-2 Panel - Side, Right Hand, (Mk2)
13***0ZSetscrew, M5x10mm2
13***3ZBolt, M6 X 16, Flange Reduced Hex4
13***5ZBolt, Flange Head, M8 X 20 Lg4
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Z61-6-3 Panel - Front, Csp3
13***0ZSetscrew, M5x10mm4
13***7ZBolt, M8 X 25, Flange Reduced Hex12
13***9ZBolt, M8 X 35, Flange Reduced Hex4
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Z61-9-2 Door - Side, Left Hand, (Mk2)
13***0ZSetscrew, M5x10mm1
13***1ZNut4
14***6ZWasher, M64
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Z61-7-2 Roof Assembly, Mk2
13***0ZSetscrew, M5x10mm1
13***5ZBolt, Flange Head, M8 X 20 Lg14
32***15G.A, Roof (Mk2)1
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Z61-10-3 Panel - Centre, Left Hand, (Mk2)
13***0ZSetscrew, M5x10mm1
13***5ZBolt, Flange Head, M8 X 20 Lg4
21***06Pin, Split; Replaces Lmc00601
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Z61-5-2 Panel - Rear
13***7ZBolt, M8 X 25, Flange Reduced Hex4
32***14Screw, Pan Head, M8 X 252
32***61G.A, Panel - Rear, Steel1
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Z62-1-1 Alternator, Uci 274c-16
13***9ZBolt, M10 X 35, Flanged Hex12
14***3ZWasher8
32***29G.A., Generator 100-120kva1
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Z63-1-1 Stop Switch, Emergency
32***16G.A., Emergency Stop Sw, Canopy1
33***10Actuator, Emergency Stop1
33***11Block, Nc Contact2
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Z63-2-1 Stop Plug, Emergency
32***82G.A, Plug-Emergency Stop1
33***03Plug, Emergency Stop1
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Z65-11-4 Sensor, Oil Temperature
32***15G.A, Lube Oil Temp Sensor1
33***10Harness, Link, Engine Oil Pressure1
33***41Switch, Oil Temperature1
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Z65-11-5 Electronic Governor
13***3ZBolt, M6 X 16, Flange Reduced Hex1
32***22Sensor, Vr Crankshaft1
32***65Plate, Sensor Clamping1
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Z65-21-1 Engine Block Heater, 110/120v
32***50Heater, Cylinder Block, 1000w - 120v Mains1
32***53Washer, Copper Sealing1
32***82Kit-Heater, Engine Block, 120v1
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Z65-22-1 Engine Block Heater, 230/240v
32***53Washer, Copper Sealing1
32***59Element, Engine Block Heater, 230v1
32***60Kit-Block Heater, Engine, 230v1
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Z65-1-1 Battery Installation
13***7ZBolt, M12 X 25mm, Reduce Flange Hex3
13***3ZNut2
13***3ZNut, Self Lock, M62
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Z65-11-3 Oil Pressure Sender
14***08Seal, Washer2
32***80G.A, Oil Pressure Sender1
33***79Adapter, Oil Pressure Sender1
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Z65-11-2 Coolant Level Switch
32***92Switch, Coolant Level1
32***65G.A, Coolant Level Switch1
33***09Harness, Link, Low Coolant1
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Z65-11-1 Engine Electrics
13***7ZBolt, M12 X 25mm, Reduce Flange Hex3
13***3ZNut2
13***3ZNut, Self Lock, M81
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Z65-2-1 Battery Installation, With Isolator Switch
13***3ZBolt, M6 X 16, Flange Reduced Hex2
13***7ZBolt, M6 X 25, Flange Head2
13***3ZNut2
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Z66-1-1 Decals & Handbooks
32***36G.A, Decals - Uk Logo1
32***38G.A, Decals - G120q1
32***39G.A, Handbook - G55q1
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Z66-3-1 Decals G120qx
32***38G.A, Decals - G120q1
33***74Decal, Multi-Sheet1
33***06Decal, G120qx1
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Z66-2-1 Decals G110qx
32***38G.A, Decals - G120q1
33***74Decal, Multi-Sheet1
33***50Decal, G110qx1
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Z67-1-1 Tool Kit
12***44Strap1
14***5ZWasher, M5; Replaces 69***591
32***63Kit-Tool1
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Z68-1-1 Decals & Handbooks
32***36G.A, Decals - Uk Logo1
32***38G.A, Decals - G120q1
32***39G.A, Handbook - G55q1
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Z68-2-1 Decals G110qx
32***38G.A, Decals - G120q1
33***74Decal, Multi-Sheet1
33***50Decal, G110qx1
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Z68-4-1 Decals G110x
32***66G.A, Decals - G110x1
33***74Decal, Multi-Sheet1
33***61Decal, G110x1
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Z68-3-1 Decals G120qx
Z68-5-1 Decals G120x
32***67G.A, Decals - G120x1
33***74Decal, Multi-Sheet1
33***63Decal, G120x1
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Frequently asked questions

What engine does the JCB G110X use?

The JCB G110X uses a JCB Dieselmax or EcoMAX engine, depending on the specific production series and regional emissions requirements. Exact engine serials and build codes vary by configuration.

What is the operating weight of the JCB G110X?

Operating weight specifications for the G110X generator set vary by configuration, skid mounting, and fuel tank capacity. Consult the specific machine's technical data sheet or serial range documentation for exact weight figures.

What model replaced the JCB G110X?

The JCB G-series lineup includes the G120X and G120QX as larger capacity units. Specific successor models or direct replacements for the G110X depend on the production year and regional market requirements. Verify with JCB dealer documentation for the exact lineage of your serial range.

What G110X owners discuss

What engine generation and common failure modes are associated with the JCB G110X powertrain?
The G110X utilizes a JCB 444 series engine. Early Dieselmax variants (Tier 2/early Tier 3) are prone to big end bearing failures on the crankshaft and fuel injection pump faults. Later Tier 4i and T4 Final EcoMax variants are sensitive to fuel quality, with common injector faults causing rough running, white smoke, and poor starting. Low power output is often linked to restricted air filters, blocked fuel filters, or turbocharger boost leaks. In dusty environments, standard air filtration may be insufficient, leading to accelerated piston ring and bore wear.
What are the typical hydraulic and transmission behaviors reported for this machine?
Hydraulic system performance depends on the condition of the high-pressure fuel pump and injectors in common rail engines. Transmission issues may manifest as intermittent movement, often traced to electrical faults in the forward/reverse lever microswitches that activate hydraulic solenoids on the transmission body. Proper fluid levels and clean filters are critical for torque converter and hydraulic pump longevity.
What undercarriage or wear patterns are typical for this machine type?
Undercarriage wear is influenced by track tension and operating conditions. Loose drive chains can hammer motors and drive components. Track wear patterns vary by configuration and series, with heavy dust environments accelerating wear on seals and rollers. Regular inspection of track tension and roller condition is necessary to prevent premature component failure.
What are the common electrical and sensor issues for the G110X?
Starting problems are frequently caused by low battery voltage (below 12.4V for 12V systems or 24.8V for 24V systems) or corroded terminals. Sensor faults in common rail engines can prevent the ECU from allowing the engine to run. Glow plug relay or timer failures cause hard starting in cold weather. Wiring harness integrity should be checked, as older units may have degraded insulation or loose connections.
What fluids and lubricants are specified for the G110X?
Recommended fluids include JCB Engine Oil UP (5W30 for -30°C to 30°C, 5W40 for -30°C to 46°C, or 10W30 for -15°C to 46°C), JCB Antifreeze HP/Coolant, and JCB Hydraulic Fluid OP46. DEF (Diesel Exhaust Fluid) capacity is 19L. Fuel tank capacity is 162L. Engine oil capacity is 14L. Equivalent alternatives to JCB branded fluids are permitted if they meet specified standards.
What is the recommended maintenance interval for engine oil and filters?
Maintenance intervals vary by configuration and series. Routine maintenance schedules should be followed as per the operation and maintenance manual. Regular inspection of oil levels and filter condition is critical, especially in dusty environments where filter life is reduced. Oil change intervals should not be stretched to prevent big end bearing failures in early Dieselmax engines.
What to check when buying a used G110X?
Check for big end bearing knock in early Dieselmax engines by listening for deep, rhythmic knocking under load. Verify engine oil history and filter change intervals. Inspect turbocharger shaft play and intake/exhaust hoses for splits. Test glow plug operation and battery voltage. Check forward/reverse microswitches and solenoids for electrical faults. Verify track tension and undercarriage wear. Ensure the machine has the correct emissions package for the region. Have your dealer verify engine compression and hydraulic pressure.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb G110X. Related factory variants of the same model family:

G110X

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