Jcb G100RX(JCB GENERATOR)
Maintenance schedule, common problems & OEM parts breakdown
The JCB G100RX is a 100 kVA rental-ready diesel generator from the RS range, designed for the North American market. It features a Tier 4 Final compliant JCB Dieselmax engine and a water-cooled 4-pole alternator. The unit is housed in a heavy-duty corrosion-resistant steel canopy with a bunded base offering 110% overfill capacity. Configurations include open, canopy, and container types, with prime power ratings of 100 kVA (80 kW) and standby ratings of 110 kVA (88 kW). The machine weighs approximately 1,550 kg to 1,700 kg depending on the specific sub-model and trailer configuration.
The G100RX represents JCB's shift toward Stage V and Tier 4 Final emissions compliance in the rental sector, replacing earlier Stage I and Stage IIIA models like the G100QI. In the used market, its Dieselmax engine eliminates the need for DEF or DPF regeneration, reducing operational complexity for rental fleets. The transition to Stage V engines in later serial ranges requires specific maintenance attention to aftertreatment systems, making accurate serial identification critical for parts and service compatibility.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb G100RX(JCB GENERATOR) specifications
Engine
| Model | JCB 448TAG-92 |
| Configuration | 4.8L, turbocharged diesel |
| Emissions Tier | Stage V (G100RS); CPCB IV+ (G100QI) |
| Rated Speed | 1500 RPM |
| Engine Output | 92 kW (123 hp) |
Weights
| Dry Weight | 1,550 kg (3,417 lb) |
Dimensions
| Length | 2.5 m (8.2 ft) |
Performance
| Prime Power Rating | 100 kVA / 80 kW |
| Standby Power Rating | 110 kVA / 88 kW |
| Frequency | 50/60 Hz (switchable) |
| Alternator | 4-pole, water-cooled |
| Control Panel | Deepsea 8610 |
Service capacities (summary)
| Fuel Tank Capacity | 260 L (68.6 gal) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Jcb G100RX(JCB GENERATOR) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the G100RX(JCB GENERATOR) beyond the schedule
Predictive Maintenance & Fluid Analysis
Baseline fluid samples at the 500-hour interval are critical for the G100RX. Test engine oil, hydraulic oil, and coolant for silicate separation and fuel dilution. Monitor coolant pH levels closely; brown sludge in the expansion tank indicates silicate failure requiring immediate flushing. Check fuel filter restriction indicators regularly to protect common-rail injectors from contamination. Use JCB-approved 15W-40 multigrade oil meeting the engine's API specification. Record hour meter readings accurately to predict component wear before failure occurs.
Corrective & Common Repairs
Common repairs on the G100RX involve the JCB Dieselmax engine's fuel system and electrical components. Replace primary and secondary fuel filters at 500 hours to prevent injector damage. Inspect alternator brushes and bearings for wear, as these are high-failure points in rental applications. Check the starter motor solenoid and battery cables for corrosion. Replace worn drive belts and tensioners during the 500-hour service. Address any hydraulic hose chafing near the alternator or engine mounts immediately to prevent fluid loss and fire hazards.
Overhaul & Rebuild Points
The 2,000-hour interval marks the deep service point for the G100RX. Drain and clean the hydraulic tank sump to remove metallic debris. Inspect turbocharger shaft play and wastegate function for wear. Check injector spray patterns using a diagnostic tool; replace injectors showing poor atomization. Inspect alternator windings and rectifier for insulation breakdown. Examine the engine block and cylinder head gasket for coolant leaks. Measure swing ring or mounting bolt torque if applicable to the trailer chassis. Plan for a major engine overhaul if compression tests reveal significant loss.
Seasonal & Environment Servicing
In cold environments below 4°C (40°F), use low-temperature fuel additives to prevent waxing. Verify glow plug operation for reliable cold starts. In hot climates, monitor the charge air cooler and radiator fins for debris buildup. Clean the cooling system annually to maintain thermal efficiency. Inspect the canopy ventilation fans and filters to ensure adequate airflow for the engine and alternator. Check the bunded base for corrosion or damage that could compromise environmental containment. Adjust belt tension seasonally as temperature changes affect rubber elasticity.
G100RX(JCB GENERATOR) common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 32/925694 | Element, Fuel Filter | Fuel system service | Check fitment → |
| 32/925717 | Filter, Fuel Sediment, 30 Micron | Fuel system service | Check fitment → |
| 320/20166 | G.A, Fuel Filter & Lp Pipes Na & Tc, Genset | Fuel system service | Check fitment → |
| 320/04114 | Retainer, Fuel Filter | Fuel system service | Check fitment → |
| 320/07155 | Filter, Fuel - 5 Micron, Self Colour Can | Fuel system service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
G100RX(JCB GENERATOR) fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| P0087 | Fuel Rail Pressure Too Low | Clogged fuel filters, failing lift pump, or restricted fuel line. | Check fuel filter condition and fuel supply pressure. |
| P0117 | Engine Coolant Temperature Sensor Circuit Low Voltage | Faulty coolant temperature sensor, shorted wiring, or poor connector contact. | Inspect sensor wiring harness and connector for damage or corrosion. |
| P0521 | Engine Oil Pressure Sensor Range/Performance Issue | Faulty oil pressure sensor or erratic signal from the sensor. | Verify oil pressure with a mechanical gauge and inspect sensor wiring. |
| P2047 | Reductant Injector Circuit Open (SCR System) | Open circuit in the DEF/AdBlue injector wiring or faulty injector solenoid. | Check injector connector and wiring harness for breaks or corrosion. |
| U0100 | Lost Communication with Engine Control Module | Damaged CAN bus wiring, poor ground connection, or low battery voltage. | Inspect battery terminals, ground straps, and CAN bus connectors. |
| 101 | Low Transmission Clutch Pressure | Low hydraulic fluid level, faulty pressure sensor, or transmission pump issue. | Check hydraulic fluid levels and inspect transmission pressure sensor. |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
G100RX(JCB GENERATOR) attachments & work tools
Generator Power Ratings
Prime Power Rating (PRP) is 100 kVA (80 kW). Standby Power Rating (ESP) is 110 kVA (88 kW). Output is 3-phase at 50/60 Hz switchable.
Engine Configuration
Powered by a 4.8L JCB 448TAG-92 turbocharged diesel engine. The G100RS variant is Stage V emissions-compliant. Rated speed is 1500 RPM.
Alternator & Electrical
Features a 4-pole, water-cooled alternator. Includes an integrated Deepsea 8610 control panel. Optional 480V, 208V, and 240V rotary selector switch available.
Fuel System
Internal fuel tank capacity is 260 L. Includes a 3-way fuel valve. Compatible with external bulk fuel tank connections.
Canopy & Base
Constructed with heavy-duty corrosion-resistant steel canopy and a durable bunded base with 110% overfill capacity. Base frame includes anchor points and oversized fork pockets.
Lifting & Transport
Equipped with a central lifting point. Designed for trailer mounting with options for electric or hydraulic brakes. Includes a 3-inch pintle eye and 7-pin electrics.
Acoustic & Cooling
Designed for silent or super-silent operation with optimized fan design for cooling at all loads. Extensive vibration analysis minimizes engine noise.
Telematics & Monitoring
Includes JCB LiveLink telematics for remote management. Monitors fuel consumption, engine health, hours of operation, and temperature fluctuations.
Dimensions & Weight
Dry weight is approximately 1,550 kg to 1,700 kg depending on configuration. Length is 2.5 m. Width and height vary by canopy configuration.
Emissions & Compliance
G100RS models are Stage V compliant. G100QI models meet CPCB IV+ standards in India. Full band EMC standards compliance is standard.
All G100RX(JCB GENERATOR) assemblies by section
Every catalogued assembly group for the Jcb G100RX(JCB GENERATOR). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Z Electrical Power Generation, Unit
Z1-2-1 Engine 320/40106, Complete, Nat/Aspirated 74kw
| 32***06 | Engine, Assembly 74kw 12v, Tc, Euro 2 11.5" F/W | 1 |
Z1-1-1 Engine 320/40255, Complete, Tca Turbo 100kw
| 32***55 | Engine, Complete 100kw 12v, Euro 2 11.5"F/W | 1 |
Z2-2-1 Sealant Templates
| 89***49 | Template, Oil Pan Sealant | 1 |
| 89***75 | Template, Sealant, Bedplate To Block | 1 |
| 89***77 | Template, Sealant, Flywheel, Housing To Gearcase | 1 |
Z2-1-1 Service Tools
| 32***20 | Bracket, Engine Lifting | 1 |
| 89***46 | Tool, Fitting, Core Plug | 1 |
| 89***47 | Tool, Crankshaft Turning | 1 |
Z3-1-1 Lubricants Primers, & Sealants
| 32***28 | Sealant, 620 | 0 |
| 32***29 | Lubricant, O Ring, P80 | 0 |
| 32***30 | Sealant, 5900 | 0 |
Z4-1-1 Seal Kit, Rocker Cover
| 32***92 | O Ring, Oil Filler Cap | 1 |
| 32***87 | Cap, Fuel Injector | 4 |
| 32***88 | Cap, Fuel Pipe | 8 |
Z4-2-1 Gasket Set, Top Overhaul
| 32***08 | Gasket, Cylinder Head | 1 |
| 32***33 | Seal, Valve Stem | 16 |
| 32***40 | O Ring | 1 |
Z4-3-1 Gasket Set, Bottom Overhaul
| 32***31 | Sealant, 518 | 1 |
| 32***29 | Seal, Rear Oil | 1 |
| 32***19 | Seal, Front Oil | 1 |
Z4-5-1 Gasket Set, Top Overhaul, Tc
| 32***08 | Gasket, Cylinder Head | 1 |
| 32***33 | Seal, Valve Stem | 16 |
| 32***40 | O Ring | 2 |
Z4-4-1 Seal Kit, Oil Pan
| 32***30 | Sealant, 5900 | 1 |
| 32***50 | O Ring | 2 |
| 32***62 | Seal, Oil-Pick-Up | 1 |
Z5-2-1 Engine, Short, Tc 320/40060
| 32***29 | Seal, Rear Oil | 1 |
| 32***19 | Seal, Front Oil | 1 |
| 32***17 | Kit-Top Gasket, Turbo Engine | 1 |
Z5-6-3 Kit-Engine Overhaul, Oversize - 1.00mm, Tc
| 32***40 | Bolt, Con-Rod, M8 X 57 | 8 |
| 32***39 | Kit-Piston, Oversize - 1.0mm, Turbocharged | 4 |
| 32***80 | Kit-Top Gasket, Turbo Engine | 1 |
Z5-4-1 Engine, Long, Tc 320/40081
| 32***32 | Gear, Crankshaft, Assembly | 1 |
| 32***43 | Kit-Gasket, Long Engine, Tc/Tca | 1 |
| 32***03 | Piston, & Con-Rod, Assembly | 1 |
Z5-6-2 Kit-Engine Overhaul, Oversize - 0.50mm, Tc
| 32***40 | Bolt, Con-Rod, M8 X 57 | 8 |
| 32***38 | Kit-Piston, Oversize - 0.50mm, Turbocharged | 4 |
| 32***80 | Kit-Top Gasket, Turbo Engine | 1 |
Z5-6-1 Kit-Engine Overhaul, Standard, Tc
| 32***40 | Bolt, Con-Rod, M8 X 57 | 8 |
| 32***11 | Kit-Piston, Standard, Turbo | 4 |
| 32***80 | Kit-Top Gasket, Turbo Engine | 1 |
Z6-2-1 Oil Filter
| 32***33 | Filter, Engine Oil | 1 |
| 32***23 | G.A, Oil Cooler 60kw, Inc Filter/Filler | 1 |
| 32***24 | Cooler, Oil, Inc Filter/Filler | 1 |
Z6-3-1 Primary Fuel Filter
| 13***7Z | Screw, M8 X 25 | 2 |
| 13***7Z | Screw, M12 X 25 | 2 |
| 32***94 | Element, Fuel Filter | 1 |
Z6-1-1 Fuel Filter
| 13***5Z | Bolt, Flange Head, M8 X 20 Lg | 1 |
| 21***07 | Pin, Tension | 1 |
| 32***14 | Retainer, Fuel Filter | 1 |
Z6-4-1 Primary Fuel Filter, Element, Cold Climate
| 32***05 | Element, Fuel Sediment/Water, 150 Microns | 1 |
| 32***33 | Seal, O'Ring | 1 |
Z8-3-1 Lower Idler Pulley, 79mm Diameter
| 13***9Z | Bolt, M8 X 35, Flange Reduced Hex | 2 |
| 13***1Z | Bolt, M8 X 45, Flange Reduced Hex | 1 |
| 32***86 | Pulley, Lower Idler, Assembly | 1 |
Z8-3-2 Lower Idler Pulley
| 13***5Z | Bolt, Flange Head, M8 X 65 | 3 |
| 22***62 | Circlip, Internal | 1 |
| 32***22 | Pulley, Idler, D=124mm | 1 |
Z8-1-1 Crankshaft Pulley
| 32***69 | Bolt, Torx Head Flange, M12 X 65 X 12.9 | 3 |
| 32***43 | Pulley, Crankshaft | 1 |
| 32***01 | Crankshaft, Assembly | 1 |
Z8-2-1 Autotensioner, Drive Belt
| 13***8Z | Screw, Star Drive, M8 X 30 | 3 |
| 32***84 | Adjuster, Auto-Tension | 1 |
| 32***46 | Adjuster, Autotensioner | 1 |
Z8-12-4 Front End Drive, Accessories, With Cooling Fan
| 32***03 | Pulley, Cooling Fan 1.25:1, D=133mm | 1 |
| 32***41 | Screw, Pan Head, M8 X 20 | 4 |
| 32***50 | Hub, Fan Drive, Assembly 1.375 Ratio | 1 |
Z8-8-1 Front End Drive, Accessory, 79mm Diameter Idler Pulley
| 32***00 | Hub, Fan Drive, Assembly | 1 |
| 32***41 | Screw, Pan Head, M8 X 20 | 1 |
| 32***72 | Pulley, Fan, D=166, Ratio 1:1 | 1 |
Z8-12-3 Front End Drive, Accessory, With Cooling Fan
| 32***00 | Hub, Fan Drive, Assembly | 1 |
| 32***03 | Pulley, Cooling Fan 1.25:1, D=133mm | 1 |
| 32***30 | Pulley, Idler, Long | 1 |
Z9-1-1 Starter Motor, 12.Volt
| 13***8Z | Screw, Star Drive, M10 X 30 | 3 |
| 32***32 | Motor, Starter 12v, With Earth Stud | 1 |
| 32***52 | Motor, Starter | 1 |
Z10-1-1 Alternator, 12volt - 95amp
| 13***8Z | Screw, Star Drive, M10 X 30 | 1 |
| 13***2Z | Bolt, Star Drive, M10 X 120 | 1 |
| 32***60 | Alternator, 12v-95amp | 1 |
Z11-1-1 Switches & Senders, 12volt
| 17***02 | Seal, Ring | 1 |
| 32***46 | Switch, Oil Pressure | 1 |
| 32***57 | Seal, Bonded | 1 |
Z12-2-1 Fuel Pipework, Low Pressure
| 32***39 | Bolt, Banjo M12 | 2 |
| 32***33 | Ring, Snap | 1 |
| 32***34 | O Ring | 4 |
Z12-1-1 Fuel Pipework, High Pressure
| 32***11 | Clip, F.I.P 2 Way | 4 |
| 32***59 | Pipe, Fuel, Injector 1 & 2, Assembly | 1 |
| 32***60 | Pipe, Fuel Injector 3 & 4, Assembly | 1 |
Z12-3-1 Fuel Pipework, Primary Filter
| 32***41 | Pipe, Fuel Filter To Pump | 1 |
| 32***42 | Clip, Pipe, 8/9mm Dia | 1 |
| 32***43 | Clip, Pipe, 9.5/10mm Dia | 1 |
Z12-2-10 Fuel Pipes, Low Pressure, Tca
| 32***39 | Bolt, Banjo M12 | 2 |
| 32***33 | Ring, Snap | 1 |
| 32***34 | O Ring | 4 |
Z13-1-1 Fuel Injector, Tca
| 32***93 | Bolt, Injector Clamp | 4 |
| 32***39 | Clamp, Fuel Injector | 4 |
| 32***24 | Seal, Injector | 1 |
Z13-2-1 Fuel Injector, Tc
| 32***93 | Bolt, Injector Clamp | 4 |
| 32***39 | Clamp, Fuel Injector | 4 |
| 32***24 | Seal, Injector | 1 |
Z14-1-1 Fuel Lift Pump
| 13***7Z | Screw, Star Drive, M8 X 25 | 3 |
| 32***40 | Pump, Fuel Lift | 1 |
| 32***51 | O Ring | 1 |
Z15-50-1 Injection Pump, Service Parts
| 32***74 | Kit-Regulator | 1 |
| 32***75 | Kit-Timing Window | 1 |
| 32***76 | Kit-Plug | 1 |
Z15-1-1 Fuel Injection Pump, 12v - 110kw
| 32***19 | Seal, Injection Pump To Timing Case | 1 |
| 32***64 | Nut, M8 Flange Head | 3 |
| 32***77 | Nut, M14, Fuel Injection Pump Gear | 1 |
Z15-2-1 Fuel Injection Pump, 12v - 74kw
| 32***19 | Seal, Injection Pump To Timing Case | 1 |
| 32***64 | Nut, M8 Flange Head | 3 |
| 32***77 | Nut, M14, Fuel Injection Pump Gear | 1 |
Z16-1-1 Water Pump
| 32***10 | Gasket, Water Pump | 1 |
| 32***14 | Screw, Pan Head, M8 X 25 | 4 |
| 32***42 | Pump, Water, Assembly | 1 |
Z17-1-1 Water Inlet, Connector
| 13***7Z | Screw, Star Drive, M8 X 25 | 4 |
| 32***01 | Gasket, Water Inlet Pipe | 1 |
| 32***47 | Connector, Water Inlet, Assembly | 1 |
Z18-1-1 Thermostat & Housing
| 13***5Z | Screw, Star Drive, M8 X 20 | 3 |
| 32***40 | Housing, Thermostat | 1 |
| 32***43 | Seal, C | 1 |
Z19-1-1 Rocker Cover
| 32***90 | Cap, Oil Filler, Assembly | 1 |
| 32***92 | O Ring, Oil Filler Cap | 1 |
| 32***73 | Spring, Ccv Valve | 1 |
Z19-11-1 Cover, Injector Seal
| 32***16 | Cover, Injector Seal | 1 |
| 32***17 | Insert, Injector Seal Cover | 4 |
| 32***21 | G.A, Cover.Injector Seal | 1 |
Z20-3-1 Rocker Shaft, Assembly
| 13***2Z | Bolt, M8 X 50 | 7 |
| 13***5Z | Bolt, Flange Head, M8 X 65 | 1 |
| 32***23 | Washer, Spring | 4 |
Z21-2-1 Valve Tappets & Push, -Rods
| 32***24 | Tappet, Valve | 8 |
| 32***77 | Rod, Push | 8 |
| 32***05 | Camshaft, Assembly | 1 |
Z22-2-1 Turbocharger, Tca
| 32***07 | Stud, M8 X 75 | 4 |
| 32***08 | Nut, Lock, M8 Special | 4 |
| 32***53 | Gasket, Single, Tc To Manifold | 1 |
Z22-1-1 Turbocharger, Tc
| 32***07 | Stud, M8 X 75 | 4 |
| 32***08 | Nut, Lock, M8 Special | 4 |
| 32***53 | Gasket, Single, Tc To Manifold | 1 |
Z23-1-1 Turbo Pipework
| 13***3Z | Screw, M6x16 | 2 |
| 13***5Z | Screw, Star Drive, M8 X 20 | 2 |
| 32***51 | O Ring | 2 |
Z23-2-1 Turbo Crossover Tube
| 32***14 | G.A, Turbo Crossover Tube, Garrett Htt | 1 |
| 32***33 | Tube, Turbo Crossover | 1 |
| 32***36 | Hose, 49.5mm X 55mm | 2 |
Z23-1-10 Turbo Pipework
| 13***3Z | Bolt, M6 X 16, Flange Reduced Hex | 2 |
| 13***5Z | Screw, Star Drive, M8 X 20 | 2 |
| 32***51 | O Ring | 2 |
Z25-4-1 Induction Manifold, Tca
| 13***7Z | Screw, Star Drive, M8 X 25 | 10 |
| 32***11 | Plate, Blanking, Intake Heater | 1 |
| 32***12 | Gasket, Intake Heater | 1 |
Z26-2-1 Exhaust Manifold, Tc
| 32***00 | Manifold, Exhaust | 1 |
| 32***35 | Gasket, Heatshield | 1 |
| 32***45 | Bolt, M10 X 57 | 8 |
Z27-3-1 Cylinder Head, Assembly
| 14***15 | Washer, Seal; Replaces Khj0891 | 1 |
| 32***03 | Plug, Core, D=40mm | 2 |
| 32***28 | Sealant, 620 | 0 |
Z28-1-1 Brackets, Engine Lifting
| 13***8Z | Screw, Star Drive, M10 X 30 | 4 |
| 32***20 | Bracket, Engine Lifting | 2 |
| 32***39 | Label, Front Lifting Eye | 1 |
Z29-4-1 Oil Cooler
| 13***5Z | Bolt, Flange Head, M8 X 20 Lg | 5 |
| 13***7Z | Bolt, M8 X 25, Flange Reduced Hex | 11 |
| 21***07 | Pin, Tension | 1 |
Z30-1-1 Oil Level Dipstick, & Tube, Short
| 13***5Z | Bolt, Flange Head, M8 X 20 Lg | 1 |
| 32***27 | O Ring | 2 |
| 32***29 | O Ring | 1 |
Z31-2-1 Pump, Oil, Sump Extraction
| 33***58 | Pump, Sump Oil Extraction | 1 |
| 33***59 | Bracket, Oil Pump Support | 1 |
| 33***60 | Hose, Oil Extraction Pump | 1 |
Z31-1-1 Oil Sump
| 13***3Z | Screw, Star Drive, M8 X 16 | 2 |
| 32***13 | Plug, Oil Drain | 2 |
| 32***50 | O Ring | 2 |
Z32-1-1 Oil Pump
| 13***2Z | Screw, Star Drive, M8 X 50 | 4 |
| 32***31 | Pump, Engine Oil | 1 |
| 32***20 | Pump, Oil | 1 |
Z33-1-1 Flywheel Assembly, 11.5"Sae J620
| 32***42 | Bolt, M14 X 108mm | 8 |
| 32***72 | Flywheel, Assembly | 1 |
| 32***75 | Hub, Flywheel | 1 |
Z34-1-1 Flywheel Housing, Fh1
| 13***3Z | Screw, Star Drive, M8 X 16 | 2 |
| 13***7Z | Screw, Star Drive, M8 X 25 | 4 |
| 13***2Z | Screw, Star Drive, M8 X 50 | 8 |
Z35-2-1 Camshaft, & Idler Gear, Tc
| 32***30 | Camshaft, Assembly, Tc/Tca | 1 |
| 32***36 | Plug, Idler Gear Blanking, M8 X 18 | 3 |
| 32***06 | Camshaft, Assembly | 1 |
Z36-1-1 Timing Case & Covers, Idler Blanking
| 13***7Z | Screw, Star Drive, M10 X 25 | 2 |
| 13***9Z | Screw, Star Drive, M12 X 35 | 2 |
| 32***25 | Sealant, Loctite 5182 | 0 |
Z37-2-1 Piston & Con-Rod, Assemblies, Tc
| 32***17 | Bush, Small End | 1 |
| 32***40 | Bolt, Con-Rod, M8 X 57 | 2 |
| 32***50 | Circlip | 2 |
Z37-2-1 Piston & Con-Rod, Assemblies, Tca
| 32***17 | Bush, Small End | 1 |
| 32***40 | Bolt, Con-Rod, M8 X 57 | 2 |
| 32***50 | Circlip | 2 |
Z38-5-1 Crankshaft Assembly, 11.5" Flywheel
| 13***1Z | Screw, Star Drive, M10 X 45 | 1 |
| 21***05 | Dowel, Pin | 2 |
| 32***75 | Hub, Flywheel | 1 |
Z39-3-1 Cylinder Block, Assembly, Tca
| 13***5Z | Screw, Star Drive, M8 X 20 | 2 |
| 13***8Z | Bolt, Star Drive, M8 X 80 | 16 |
| 32***01 | Plug, Core, D=25mm | 1 |
Z39-2-1 Cylinder Block, Assembly, Tc
| 13***8Z | Bolt, Star Drive, M8 X 80 | 16 |
| 32***01 | Plug, Core, D=25mm | 1 |
| 32***02 | Plug, Core, D=36mm | 2 |
Z42-1-1 Mountings, Engine & Power Unit
| 13***7Z | Bolt, M12 X 25mm, Reduce Flange Hex | 8 |
| 13***8Z | Bolt, Flange Head, M12 X 30 | 8 |
| 13***0Z | Bolt, Flange Head, M16 X 35 | 2 |
Z43-1-1 Air Filter, Installation
| 13***9Z | Setscrew, M8x35 | 2 |
| 13***7Z | Screw, M10 X 25 | 3 |
| 16***77 | Cap, Rain | 1 |
Z43-2-1 Air Filter, Installation
| 13***8Z | Bolt, M8 X 30, Flange Reduced Hex | 2 |
| 13***7Z | Bolt, M10 X 25, Flange Reduced Hex | 3 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
Z44-1-1 Air Induction Hoses, Turbo
| 16***74 | Adapter, Vacuum Sensor | 1 |
| 22***13 | Clip, Jubilee; Replaces Khj0336 | 1 |
| 22***16 | Clip, Jubilee | 1 |
Z44-2-1 Air Induction Hoses, Turbo
| 16***74 | Adapter, Vacuum Sensor | 1 |
| 22***13 | Clip, Jubilee; Replaces Khj0336 | 1 |
| 22***15 | Clip, Jubilee | 1 |
Z46-1-1 Radiator & Fittings, Mountings
| 13***3Z | Bolt, M6 X 16, Flange Reduced Hex | 17 |
| 13***2Z | Bolt, M8 X 50 | 1 |
| 13***8Z | Bolt, M10 X 30, Flange Reduced Hex | 4 |
Z46-2-1 Fittings & Mountings, Coolers
| 13***9Z | Bolt | 2 |
| 13***2Z | Bolt, M8 X 50 | 1 |
| 13***7Z | Bolt, M10 X 25, Flange Reduced Hex | 4 |
Z46-11-1 Fan Guards
| 13***3Z | Bolt, M6 X 16, Flange Reduced Hex | 6 |
| 32***17 | G.A., Cooling Pack - Na, Canopy | 0 |
| 32***49 | G.A, Cooling Pack - G-Drive | 0 |
Z47-1-10 Cooling Pack, Assembly
| 16***80 | Cap, 1 Bar Pressure | 1 |
| 22***12 | Clip, Jubilee | 12 |
| 32***32 | Guard, Fan, Assembly, Tca | 1 |
Z47-2-1 Fan Guards
| 13***7Z | Screw, M6 X 25mm Long | 25 |
| 32***28 | Guard, Fan, Right Hand | 1 |
| 32***29 | Guard, Fan, Idler Pulley | 1 |
Z47-1-1 Radiator Assembly
| 32***17 | G.A., Cooling Pack - Na, Canopy | 1 |
| 33***38 | Radiator | 1 |
Z48-11-1 Radiator, Coolant Drain
| 22***05 | Clip, Jubilee | 2 |
| 32***32 | G.A, Coolant Drain | 1 |
| 33***18 | Adaptor, Bulkhead | 1 |
Z48-1-1 Radiator, Hose & Pipework
| 22***01 | Clip, Jubilee | 3 |
| 22***12 | Clip, Jubilee | 4 |
| 32***14 | Tank, Coolant Recovery | 1 |
Z49-1-1 Cooling Fan & Spacer
| 13***5Z | Bolt, Flange Head, M8 X 65 | 4 |
| 32***94 | Fan, 22" Pusher | 1 |
| 32***19 | G.A., Engine Fan, Canopy | 1 |
Z49-1-10 Cooling Fan, &, Spacer Tca
| 13***5Z | Bolt, Flange Head, M8 X 65 | 4 |
| 14***7D | Washer, M8 Plain | 4 |
| 32***39 | Fan, Cooling, 24" Pusher | 1 |
Z50-15-1 Primary Fuel Filter, Installation
| 13***7Z | Screw, M8 X 25 | 2 |
| 13***7Z | Screw, M12 X 25 | 2 |
| 32***17 | Filter, Fuel Sediment, 30 Micron | 1 |
Z50-11-1 3-Way Ball Valve
| 13***1Z | Screw | 4 |
| 13***3Z | Nut | 4 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 4 |
Z51-1-1 Primary Fuel Filter
| 32***02 | Ring, Retaining | 1 |
| 32***03 | Seal, Dust | 1 |
| 32***94 | Element, Fuel Filter | 1 |
Z58-2-1 Ccv Filter Outlet, Tca
| 32***53 | Clip | 1 |
| 32***19 | G.A, Ccv Breather Tca | 0 |
| 32***43 | G.A, Ccv Breather Tca | 0 |
Z58-1-1 Ccv Filter Outlet
| 13***3Z | Bolt, M6 X 16, Flange Reduced Hex | 1 |
| 32***19 | G.A., Breather | 1 |
| 33***20 | Hose, Ccv | 1 |
Z60-1-1 Chassis, Canopy Builds, D2
| 33***14 | Frame, Canopy Support, Lower | 1 |
| 33***29 | Clamp | 3 |
| 33***30 | Pipe, End Silencer | 1 |
Z61-2-1 Canopy, Assembly, Standard Range
| 33***51 | Cover | 2 |
| 33***53 | Dowel, Location | 2 |
| 33***56 | Hinge | 6 |
Z61-1-1 Canopy, Assembly, Rental
| 33***51 | Cover | 2 |
| 33***53 | Dowel, Location | 2 |
| 33***56 | Hinge | 2 |
Z62-2-1 Generator Alternator, Uci224g
| 32***08 | Regulator, A.V.R Sx460 | 1 |
| 32***99 | Kit-Rectifier, Service | 1 |
| 32***79 | Alternator, Assembly, Uci 224 G16 | 1 |
Z62-3-1 Generator Alternator, Uci274d
| 32***08 | Regulator, A.V.R Sx460 | 1 |
| 32***99 | Kit-Rectifier, Service | 1 |
| 33***24 | Regulator, Voltage, Mx341 Avr | 1 |
Z62-1-1 Generator Alternator, Uci224e
| 32***08 | Regulator, A.V.R Sx460 | 1 |
| 32***69 | Alternator | 1 |
| 32***99 | Kit-Rectifier, Service | 1 |
Z63-10-1 Kit, Conversion, Can/Usb
| 33***91 | Kit, Can/Usb Converter; Kit Consists Of: Cc/Usb Converter; Usb Cable; Db9 Connector;, Telecontrol Software; Configuration Software | 1 |
Z65-11-10 Engine Electrics, Tca
| 13***7Z | Bolt, M12 X 25mm, Reduce Flange Hex | 3 |
| 13***3Z | Nut | 2 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
Z65-11-2 Coolant Level Switch
| 32***92 | Switch, Coolant Level | 1 |
| 32***65 | G.A, Coolant Level Switch | 1 |
| 33***09 | Harness, Link, Low Coolant | 1 |
Z65-2-10 Battery Installation, With Isolator Switch, Tca
| 13***3Z | Bolt, M6 X 16, Flange Reduced Hex | 2 |
| 13***7Z | Bolt, M6 X 25, Flange Head | 2 |
| 13***3Z | Nut | 2 |
Z65-22-1 Engine Block Heater, 230/240v
| 32***53 | Washer, Copper Sealing | 1 |
| 32***59 | Element, Engine Block Heater, 230v | 1 |
| 32***60 | Kit-Block Heater, Engine, 230v | 1 |
Z65-11-4 Sensor, Oil Temperature
| 32***15 | G.A, Lube Oil Temp Sensor | 1 |
| 33***10 | Harness, Link, Engine Oil Pressure | 1 |
| 33***41 | Switch, Oil Temperature | 1 |
Z65-11-5 Electronic Governor
| 13***3Z | Bolt, M6 X 16, Flange Reduced Hex | 1 |
| 32***22 | Sensor, Vr Crankshaft | 1 |
| 32***65 | Plate, Sensor Clamping | 1 |
Z65-11-3 Oil Pressure Sender
| 14***08 | Seal, Washer | 2 |
| 32***80 | G.A, Oil Pressure Sender | 1 |
| 33***79 | Adapter, Oil Pressure Sender | 1 |
Z65-21-1 Engine Block Heater, 110/120v
| 32***50 | Heater, Cylinder Block, 1000w - 120v Mains | 1 |
| 32***53 | Washer, Copper Sealing | 1 |
| 32***82 | Kit-Heater, Engine Block, 120v | 1 |
Z65-11-1 Engine Electrics
| 13***7Z | Bolt, M12 X 25mm, Reduce Flange Hex | 3 |
| 13***3Z | Nut | 2 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
Z66-1-1 Battery
| 33***50 | Battery, Gel Type | 1 |
G100RX(JCB GENERATOR) serial number reference
Check the machine identification plate for the serial number. Confirm applicability with a JCB dealer.
| Prefix | Identifies | Notes |
|---|---|---|
| 01650000-01699999 | JCB G100RX generator set (50Hz Rental Range) | |
| 01650000-01699999 | JCB G100RX generator set (60Hz Rental Range) |
Frequently asked questions
What engine does the JCB G100RX use?
The G100RX uses a JCB Dieselmax engine, which is Tier 4 Final compliant. Earlier models may have used JCB 4.4L or 4.8L engines depending on the serial range and emissions tier.
What is the operating weight of the G100RX?
The dry weight ranges from 1,550 kg to 1,700 kg depending on the specific configuration (canopy, container, or trailer-mounted) and serial range.
What replaced the G100RX?
The G100RX is part of the RS rental range. It has been succeeded by Stage V compliant models in the G100RS series, which feature updated emissions technology and improved fuel efficiency.
What G100RX(JCB GENERATOR) owners discuss
What engine powers the JCB G100RX generator set?
What are the power ratings for the JCB G100RX?
What are the fuel and weight specifications for the G100RX?
What are common electrical or sensor issues reported for JCB generators?
What maintenance is required for the cooling system to prevent sludge?
What features support remote monitoring and diagnostics for the G100RX?
What should be checked when buying a used G100RX generator?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb G100RX(JCB GENERATOR). Related factory variants of the same model family:
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