JCBagriculturalmini crawler excavators
Jcb 8040ZTS(Tier 2)
Maintenance schedule, common problems & OEM parts breakdown
The JCB 8040ZTS is a Tier 2 mini crawler excavator produced from 2006 to 2017. It is powered by a Perkins 404C-22 engine and has an operating weight of 9,480 lb (4,300 kg). The machine is part of the ZTS series, which succeeded the the OEM part reference CTS models and was followed by the the OEM part reference ZTS variants. Configurations included standard and hex boom/stick options.
The 8040ZTS remains relevant in the used market due to its simple, non-DEF Perkins engine and long 500-hour oil intervals. It is often compared to the 8045ZTS and 8050ZTS, which share similar chassis and hydraulic systems but differ in engine power and serial number ranges. The machine's compact size and robust undercarriage make it a staple for utility and municipal work.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb 8040ZTS(Tier 2) specifications
Engine
| Engine Make | 2351 |
| Engine Model | 404-22c |
| Gross Power | 46.4 hp (34.1 kW) |
| Net Power | 45 hp (33.1 kW) |
| Power Measured @ | 2200 rpm |
| Displacement | 2.3 cu in (0.1 L) |
| Max Torque | 101.3 lb ft (137.3 Nm) |
| Torque Measured @ | 1600 rpm |
Weights
| Operating Weight | 9480 lb (4300 kg) |
| Ground Pressure | 4.12 psi (28.41 kPa) |
Dimensions
| Shipping Length Of Unit | 5100 mm (16.75 ft in) |
| Shipping Height Of Unit | 8.42 ft in (2563 mm) |
| Width To Outside Of Tracks | 6.5 ft in (1980 mm) |
| Track Gauge | 5.17 ft in (1580 mm) |
| Ground Clearance | 1.12 ft in (340 mm) |
| Tail Swing Radius | 3.25 ft in (985 mm) |
| Removal Counterweight Clearance | 2.25 ft in (690 mm) |
Performance
| Max Travel Speed | 5.5 km/h (3.42 mph) |
| Drawbar Pull | 10858.3 lb (48.3 kN) |
| Swing Speed | 10 rpm |
| Max Digging Depth | 10.92 ft in (3341 mm) |
| Max Reach Along Ground | 18.43 ft in (5613 mm) |
| Max Cutting Height | 17.18 ft in (5226 mm) |
| Max Loading Height | 12.58 ft in (3843 mm) |
| Max Vertical Wall Digging Depth | 7.25 ft in (2230 mm) |
| Arm Length | 5ft.0in. (1525 mm) |
Service capacities (summary)
| Fuel Capacity | 68 L (18 gal) |
| Hydraulic System Fluid Capacity | 98 L (25.9 gal) |
| Engine Oil Capacity | 3.6 L (1 gal) |
| Cooling System Fluid Capacity | 13.5 L (3.6 gal) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
8040ZTS(Tier 2) fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | 3.6 L (1 gal) | JCB 15W/40 Multigrade Engine Oil; -10°C to 50°C (14°F to 122°F) |
| Cooling system | 13.5 L (3.6 gal) | JCB Super Universal Agricultural Coolant; -15°C to 30°C (5°F to 86°F) |
| Fuel tank | 68 L (18 gal) | Diesel Oil |
| Hydraulic system AND tank | 98 L (25.9 gal) | JCB Hydraulic Oil |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Jcb 8040ZTS(Tier 2) maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the 8040ZTS(Tier 2) beyond the schedule
Predictive Maintenance & Fluid Analysis
At 500 hours, take baseline oil samples from the engine, hydraulic tank, and final drives. Compare future samples against this baseline to detect bearing wear or contamination early. Inspect the hydraulic return filter magnet for metallic debris at every 250-hour service. Monitor coolant silicate levels to prevent sludge formation in the expansion bottle. Use JCB-spec long-life coolant and replace it at 1,000 hours to maintain corrosion protection.
Corrective & Common Repairs
The Perkins 404C-22 engine is prone to injector issues if fuel filters are neglected. Replace primary and secondary fuel filters at 250 hours to protect the common-rail injectors. Check the turbocharger shaft play and charge cooler boot condition at 1,000 hours. Inspect the alternator and starter load regularly. Replace hydraulic hoses showing chafing or cylinder rods with scoring to prevent seal failure and fluid loss.
Overhaul & Rebuild Points
At 2,000 hours, measure swing ring radial and axial play to determine if the slew bearing requires rebuild. Inspect the structural framework, boom, and arm for cracks or unauthorized welding. Check brake disc wear and immersed brake condition. If the engine shows excessive blow-by or low compression, plan for a top-end overhaul. Monitor undercarriage wear against JCB limits to time track group replacement.
Seasonal & Environment Servicing
In cold weather, check battery electrolyte levels and use JCB 15W/40 multigrade oil rated for -10°C to 50°C. In hot climates, monitor coolant levels frequently and clean the charge cooler fins. Inspect the cab HVAC system at 2,000 hours to ensure proper cooling. Grease all pivot points more frequently in dusty environments. Check track tension weekly to prevent excessive wear on rollers and idlers.
8040ZTS(Tier 2) common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 32/925628 | Filter, Fuel Sediment/Water | Fuel system service | Check fitment → |
| 32/925666 | Element, Fuel Sediment/Water | Fuel system service | Check fitment → |
| 32/922300 | Fuel Pre-Filter | Fuel system service | Check fitment → |
| 649/51942 | Hose, Fuel, Filter To Lift Pump | Fuel system service | Check fitment → |
| 32/925789 | Filter, Air Intake Gauze | Air intake service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
8040ZTS(Tier 2) attachments & work tools
Standard Buckets
The service manual for the 8040ZTS (from serial the OEM part reference) lists standard buckets as a primary attachment option. Typical capacities for this 9480 lb (4300 kg) class mini-excavator range from 12 to 18 inches (300 to 460 mm) width, depending on the specific stick length configuration.
Quickhitch Systems
Factory configurations include a Manual Quickhitch and a Quickhitch Rockbreaker option. These systems allow for tool changes without leaving the cab, utilizing the machine's hydraulic lines for locking mechanisms.
Hydraulic Breakers
The Quickhitch Rockbreaker configuration supports hydraulic breakers. This setup requires auxiliary hydraulic circuits and specific pressure settings, as detailed in the attachment section of the service manual.
Hydraulic Hammers/Drills
The machine is compatible with hydraulic hammers and drilling attachments. These tools require high-flow hydraulic kits, as the standard pump flow capacity is 23.8 gal/min (90 L/min).
Grapples and Sorters
Grapples and sorting tools are available for demolition and material handling. These attachments typically use the standard quickhitch interface and require auxiliary hydraulics for grapple cylinder operation.
Augers
Auger drives are supported for post-hole digging and foundation work. These attachments mount to the quickhitch and require hydraulic power from the auxiliary circuit.
Coupler/Mounting Systems
The 8040ZTS uses a standard quickhitch coupler system. The manual specifies both Manual Quickhitch and Quickhitch Rockbreaker configurations as available options.
Hydraulic Kit Requirements
Attachments requiring auxiliary hydraulics, such as breakers and grapples, need specific hydraulic kit installations. The machine's hydraulic system relief valve pressure is 3191 psi (22001.2 kPa), which must be considered for tool compatibility.
Factory Guarding Options
The service manual includes sections on body and framework, implying standard guarding for the boom and stick. Specific guarding options for attachments are not detailed in the provided specifications.
Engine Compatibility
The 8040ZTS uses a Perkins 404-22C engine (Tier 2) with 45 hp (33.1 kW) net power. This engine configuration supports the hydraulic flow requirements for standard attachments.
All 8040ZTS(Tier 2) assemblies by section
Every catalogued assembly group for the Jcb 8040ZTS(Tier 2). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Attachments
A2-1-1 Bucket, 230mm
| 13***4Z | Bolt | 2 |
| 13***1Z | Nut | 6 |
| 53***08 | Sidecutter, Double Flange, Right Hand | 1 |
A2-1-5 Bucket, 760mm
| 13***4Z | Bolt | 2 |
| 13***1Z | Nut | 0 |
| 53***05 | Tooth | 3 |
A2-1-3 Bucket, 460mm
| 13***4Z | Bolt | 2 |
| 13***1Z | Nut | 0 |
| 53***05 | Tooth | 1 |
A2-1-2 Bucket, 300mm
| 13***4Z | Bolt | 2 |
| 13***1Z | Nut | 6 |
| 53***08 | Sidecutter, Double Flange, Right Hand | 1 |
A2-1-6 Bucket, Ditching, 1200mm
| 33***86 | Toe Plate | 1 |
| 33***70 | Bucket, Ditching 1200mm | 1 |
| 82***96 | Pin, Linch 9mm X 63mm | 2 |
A2-1-4 Bucket, 600mm
| 13***4Z | Bolt | 2 |
| 13***1Z | Nut | 0 |
| 53***05 | Tooth | 2 |
A3-1-7 Kit, Earth Drill
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 16***09 | Adapter, Reducing | 2 |
| 33***01 | Bracket, Swivel | 1 |
A3-1-5 Kerb Grab, Hanger Assembly
| 14***4D | Washer | 2 |
| 22***35 | Circlip | 2 |
| 33***83 | Bracket, Hanger Assembly | 1 |
A3-2-1 Quickhitch, Mechanical
| 12***61 | Bolt, Trunnion | 2 |
| 12***62 | Pin, Pivot | 1 |
| 12***63 | Pin, Lock | 1 |
A3-1-3 Earth Drill
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 16***09 | Adapter, Reducing | 2 |
| 33***01 | Bracket, Swivel | 1 |
A3-1-1 Dozer
A3-1-4 Kerb Grab
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 16***05 | Adapter | 2 |
| 33***42 | Hose, 2050mm | 2 |
A3-1-6 Kit, Earth Drill
| 13***2Z | Bolt, M12 X 50mm | 10 |
| 13***10 | Bolt | 8 |
| 13***3D | Nut, M12 | 10 |
A3-1-8 Kerb Grab, Base Unit
| 13***3D | Nut, Self Lock M10 | 3 |
| 13***5D | Capscrew, M10 X 20 | 3 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
A3-1-2 Kit, Dozer Mount
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
| 13***9D | Bolt | 4 |
| 13***3D | Nut, Self Lock M10 | 4 |
A3-1-9 Hydraulic Rotator
| 20***75 | Shim | 1 |
| 20***76 | Washer | 1 |
| 20***77 | Pin, Wedge | 1 |
A3-21-1 Kerbgrab, Manual, 180 Kg Swl
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 14***4D | Washer | 2 |
| 16***04 | Adapter | 2 |
A3-21-5 Kerbgrab, Manual, 180 Kg Swl
| 98***44 | Attachment, Manual Kerbgrab Base, 70kgswl | 1 |
| 98***24 | Grab, Kerb 180kgswl, Manual Rotation | 1 |
| 98***32 | Body | 1 |
A4-2-1 Dozer
| 13***5D | Setscrew, M10 X 20 | 2 |
| 13***9D | Bolt | 4 |
| 13***3D | Nut, Self Lock M10 | 4 |
B Bodywork, Cab, Loader End
B1-7-1 Bulkhead, Side
| 13***5D | Setscrew, M8x20 | 2 |
| 13***7D | Setscrew, M8x25 | 2 |
| 13***5D | Setscrew, M10 X 20 | 4 |
B1-6-4 Cover, Grey, Rear, Assembly
| 23***79 | Cover, Rear Assembly,Grey | 1 |
| 33***06 | Cover, Rear | 1 |
| 33***19 | Panel, Soundproofing Rear | 1 |
B1-6-7 Cover, Rear Yellow
| 23***70 | Cover, Rear Bonnet Yellow | 1 |
| 33***80 | Cover, Rear Bonnet Yellow | 1 |
| 33***19 | Panel, Soundproofing Rear | 1 |
B1-6-5 Hinge, Rear, Assembly
| 12***09 | Cap, Nut M8; Replaces 69***72 | 2 |
| 13***5D | Setscrew, M8x20 | 4 |
| 13***7D | Setscrew, M8x25 | 2 |
B1-1-5 Mainframe, Assembly, 8045zts
| 13***5D | Setscrew, M8x20 | 2 |
| 13***5D | Setscrew, M10 X 20 | 33 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
B1-4-2 Skirt, L/H
| 33***48 | Panel, Left Hand Skirt | 1 |
B1-1-1 Mainframe, & Counterweights
| 13***9D | Bolt, M20x90 Grade10.9 | 3 |
| 14***2D | Washer, Plain | 3 |
| 33***66 | Counterweight | 1 |
B1-6-1 Cover, Grey, Side, Assembly
| 23***72 | Cover, Side Assembly | 1 |
| 33***05 | Cover, Side | 1 |
| 33***26 | Grille, Side Cover | 1 |
B1-6-6 Cover, Side, Yellow
| 23***71 | Cover, Side Assembly Yellow | 1 |
| 33***79 | Cover, Side Bonnet-Yellow | 1 |
| 33***26 | Grille, Side Cover | 1 |
B1-2-1 Tank, Diesel
| 13***0D | Setscrew, M8 X 40mm Long | 1 |
| 13***9D | Setscrew, M10 X 35mm Long | 2 |
| 13***2D | Bolt, M10 X 50mm | 3 |
B1-5-1 Seat-Base/Floorplate, Assembly
| 13***07 | Bolt | 12 |
| 13***9D | Bolt, M16x90 | 4 |
| 13***1D | Nut, M8 | 2 |
B1-3-1 Tank, Hydraulic
| 13***3D | Setscrew | 2 |
| 13***5D | Setscrew, M10 X 20 | 2 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
B1-1-11 Mainframe, Assembly, 8040zts Tier 3
| 13***5D | Setscrew, M8x20 | 2 |
| 13***5D | Setscrew, M10 X 20 | 33 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
B1-4-1 Skirt, R/H
| 33***49 | Panel, Wa Right Skirt; 33***49>Wa Rh Skirt 8042z & 8047z Item Wa Rh Skirt Wa General Machined / Body Part | 1 |
B1-6-3 Hinge, Side Bonnet
| 12***09 | Cap, Nut M8; Replaces 69***72 | 2 |
| 13***7D | Setscrew, M8x25 | 8 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
B1-1-12 Maniframe &, Counterweights, 8045zts Tier 3
| 13***9D | Bolt, M20x90 Grade10.9 | 3 |
| 14***2D | Washer, Plain | 3 |
| 33***66 | Counterweight | 1 |
B1-7-3 Bulkhead, Cooling Pack
| 33***59 | Plate, Bulkhead | 1 |
B1-6-2 Lock, Assembly
| 13***8Z | Bolt | 2 |
| 13***1Z | Setscrew, M6 X 12mm Long | 1 |
| 13***1Z | Nut, M5-8 | 2 |
B1-1-4 Mainframe, Assembly, 8040zts
| 13***5D | Setscrew, M8x20 | 2 |
| 13***5D | Setscrew, M10 X 20 | 33 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
B1-1-10 Mainframe &, Counterweights, 8040zts Tier 3
| 13***9D | Bolt, M20x90 Grade10.9 | 3 |
| 14***2D | Washer, Plain | 3 |
| 33***66 | Counterweight | 1 |
B1-7-4 Lock, Assembly, Side Bonnet
| 13***0D | Setscrew, M8 X 40mm Long | 2 |
| 13***7D | Setscrew, M10 X 25mm Long | 3 |
| 14***8D | Washer, M10 | 3 |
B2-2-2 Cab, Abi Assembly
| 13***2D | Screw, Set, M10x50 - Grade 10.9 | 12 |
| 14***8D | Washer, Hardened | 12 |
| 23***44 | Cab, Abi Assembly, Complete | 1 |
B2-5-1 Seatbase, Assembly
| 13***7D | Setscrew, M10 X 25mm Long | 4 |
| 14***8D | Washer, M10 | 4 |
B2-1-8 Cab, Assembly
| 13***2D | Screw, Set, M10x50 - Grade 10.9 | 12 |
| 14***8D | Washer, Hardened | 12 |
| 23***56 | Holder, Cup; Mss - San 10***02 | 1 |
B2-3-3 Seatbase/Floor Plate, Assembly
| 13***07 | Bolt | 12 |
| 13***9D | Bolt, M16x90 | 4 |
| 13***1D | Nut, Plain M5 | 2 |
B2-1-7 Canopy, Grommets
| 24***14 | Grommet | 1 |
| 24***04 | Grommet, Blind, 11.1mm | 4 |
| 24***09 | Grommet; Cwe By J. Smith Purchasing 14/01/91 | 4 |
B2-6-2 Cup Holder
| 13***3D | Screw, M5x16 | 2 |
| 33***37 | Holder, Cup | 1 |
| 82***73 | Nut, Bollhof M5 | 2 |
B2-2-7 Window, Sliding R/H Assy
| 33***59 | Strip, Flock | 1 |
| 33***39 | Catch, Assembly | 1 |
| 33***40 | Rail, Sliding | 1 |
B2-1-4 Canopy, Ga
| 13***07 | Bolt | 2 |
| 13***2D | Screw, Set, M10x50 - Grade 10.9 | 12 |
| 14***08 | Washer, 'P' | 14 |
B2-2-10 Lockback, Door
| 13***7D | Screw, M6 X 25mm | 6 |
| 13***1D | Nut, M8 | 1 |
| 14***6D | Washer, M6 Plain | 6 |
B2-2-1 Cab, Wa
| 33***99 | Wa Cab | 1 |
B2-1-3 Door, Wa
| 33***07 | Door, Wa | 1 |
B2-2-8 Glass, Rooflight
| 33***53 | Glass, Roof | 1 |
B2-3-4 Seat, Upper
| 40***26 | Seat, Upper | 1 |
B2-4-10 Floormat, Tier 3
| 33***09 | Kickplate | 1 |
| 33***43 | Floormat | 1 |
| 82***11 | Screw, C/Sunk Socket Head, M8 X 30 | 2 |
B2-2-14 Grille, Fresh Air
| 32***89 | Filter, Air Intake Gauze | 1 |
| 33***50 | Seal, Foam | 1 |
| 33***95 | Grille | 1 |
B2-6-6 Mirror, External
B2-6-5 Moulding, Roof
| 33***72 | Moulding, Roof | 1 |
B2-4-1 Floormat
| 33***09 | Kickplate | 1 |
| 33***37 | Mat, Floor | 1 |
| 82***05 | Countersunk Screw, M6 X 25 | 2 |
B2-1-2 Bolt, Striker Assembly
| 33***91 | Guard, Striker | 1 |
| 33***51 | Bolt, Door Striker | 1 |
| 33***10 | Striker, Door | 0 |
B2-6-3 Cab Seal
| 92***02 | Edging Seal | 1 |
B2-3-13 Seatbase/Floorplate, Assembly, Tier 3
| 13***07 | Bolt | 11 |
| 13***9D | Bolt, M16x90 | 4 |
| 13***1D | Nut, Plain | 3 |
B2-2-11 Cab, Panel, Rear Assembly
| 14***95 | Vent, Elbow | 2 |
| 22***11 | Clip, Jubilee | 3 |
| 23***76 | Panel, Rear Assembly Cab | 1 |
B2-2-3 Panel, Roof, With Interior Light
| 23***41 | Liner, Roof | 1 |
| 33***14 | Panel, Roof Liner | 1 |
| 33***15 | Panel, Roof | 1 |
B2-2-13 Panel, Int Light/ Speakers
| 33***15 | Panel, Roof | 1 |
| 33***62 | Gasket, Foam | 1 |
B2-3-2 Suspension Unit, Seat
| 13***5D | Setscrew, M8x20 | 4 |
| 13***1D | Nut, M8 High Stress | 4 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
B2-1-1 Canopy, Wa, Page Superseded See B2-1-6
B2-2-6 Sound Proofing, Panels
| 33***63 | Panel, Soundproofing | 1 |
| 33***64 | Panel, Soundproofing | 1 |
| 33***65 | Panel, Lh Soundproofing | 1 |
B2-2-4 Cab, Glazing
| 14***5Z | Washer, M5; Replaces 69***59 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
| 33***35 | Pillar, Window | 2 |
B2-2-5 Guard, Fogs
| 12***09 | Cap, Nut M8; Replaces 69***72 | 2 |
| 13***7D | Setscrew, M8x25 | 2 |
| 13***5D | Setscrew, M10 X 20 | 2 |
B2-2-12 Tool, Emergency, Glass Breaker
| 14***1Z | Screw, Self Tapping | 2 |
| 26***78 | Hammer, Emergency, Glass Breaker; Supercedes 69***88, San 12499 | 1 |
| 26***79 | Holder, Hammer | 1 |
B2-1-5 Canopy, Abi, Page Superseded See B2-1-6
| 23***45 | Canopy | 1 |
B2-2-9 Demister
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
| 13***7D | Capscrew | 2 |
| 14***7D | Washer, M8 Plain | 1 |
B2-1-6 Canopy, Lightweight Abi
| 13***07 | Bolt | 2 |
| 13***2D | Screw, Set, M10x50 - Grade 10.9 | 12 |
| 14***08 | Washer, 'P' | 14 |
B2-3-1 Seat Base Pods, Assembly
| 13***5D | Setscrew, M8x20 | 4 |
| 13***0Z | Bolt | 4 |
| 13***1D | Nut, M8 High Stress | 8 |
B2-6-1 Window, Front, Up And Over
| 12***91 | Washer, Nylon | 8 |
| 13***1D | Nut, Plain | 2 |
| 16***42 | Stop, Bump | 2 |
B2-6-0 Window, Up And Over Assembly
| 33***23 | Bearing, Roller, (28cm Across 20cm Width, Hole Is 12cm) | 2 |
| 33***48 | Nut, Domed | 4 |
| 33***79 | Spacer | 2 |
B2-6-4 Cab, Rivnuts
| 82***01 | Nut, Rivet,M6 Open Ended, For 3 To 5.5mm Plt | 6 |
| 82***79 | Nut, M6 | 5 |
| 82***77 | Nut, Rivet,M8 Hex, Low Profile | 4 |
B2-2-0 Door, Ga Cab
| 12***40 | Plug, Blanking, 30mm | 4 |
| 13***3D | Nut, Self Lock M8 | 4 |
| 13***1D | Nut, M10 | 4 |
B4-1-7 Dig End, Assembly
| 12***05 | Bracket | 1 |
| 13***8D | Bolt, M8x30mm | 1 |
| 13***6D | Bolt, M10 X 70mm Long | 1 |
B4-1-4 Dipper, 1525mm
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 3 |
| 23***03 | Spacer | 1 |
| 23***04 | Spacer | 1 |
B4-1-1 Kingpost
| 13***8D | Setscrew, M12 X 30 | 4 |
| 13***4D | Bolt | 2 |
| 13***2D | Bolt, M10x120mm Long | 2 |
B4-1-3 Boom
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
| 23***05 | Boom, Assembly | 1 |
| 81***26 | Seal, Pivot Pin Grease, 60 X 50 X 5; Replaces 90***43 | 2 |
B4-1-6 Plate, Ram Protection
| 13***5D | Setscrew, M10 X 20 | 1 |
| 23***03 | Plate, Ram Guard | 1 |
| 33***18 | Guard, Rear | 1 |
B4-1-9 Dipper, 1525mm, (Thumb Bracket)
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 3 |
| 23***03 | Spacer | 1 |
| 23***04 | Spacer | 1 |
B4-1-2 Bucket Link
| 13***9D | Bolt | 2 |
| 13***0D | Bolt | 4 |
| 13***3D | Nut, Self Lock M10 | 6 |
B4-1-5 Dipper, 1725mm
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 3 |
| 23***03 | Spacer | 1 |
| 23***04 | Spacer | 1 |
B4-1-8 Bucket, Link, Hbcv (Option)
| 13***9D | Bolt | 2 |
| 13***0D | Bolt | 4 |
| 13***3D | Nut, Self Lock M10 | 6 |
B4-1-10 Dipper, 1725mm, (Thumb Bracket)
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 3 |
| 23***03 | Spacer | 1 |
| 23***04 | Spacer | 1 |
B5-4-1 Fasteners, Grease Gun Clip
| 82***38 | Fastener, Retention, Fastener, Retention; Grease Gun Clips. Bracket Not Available - Welded Assembly Fitted Onto Machine Main Frame | 2 |
B5-2-3 Oils And Greases
| 23***90 | Oil, Panolin, Biodegradeable | 0 |
| 40***00 | Fluid, Gear Oil | 0 |
| 40***01 | Oil, Jcb 10w/30, 5 Litres, Oil, Jcb 10w/30, 5 Litres; Initial Fill Only. Hydraulic System Application | 0 |
B5-1-3 Decal, Hbcv Boom
| 81***82 | Label, Lift Chart 8040zts | 1 |
| 81***84 | Label, Lift Capacity Text, Germany | 1 |
| 81***88 | Label, Lift Capacity Text, France | 1 |
B5-3-2 Fire Extinguisher
| 33***16 | Extinguisher, Fire | 1 |
| 82***01 | Nut, Rivet,M6 Open Ended, For 3 To 5.5mm Plt | 2 |
| 82***28 | Screw, Button Head, M6 X 16 | 2 |
B5-1-1 Decals, Safety And Warning
| 81***56 | Label, Hydraulic Fluid | 1 |
| 81***80 | Label, Drain Every 50 Hours | 1 |
| 81***24 | Label, Filler Coolant | 1 |
B5-2-1 Decal, Control Iso
| 81***07 | Decal, Control -Iso | 1 |
| 81***08 | Decal, Control- Iso | 1 |
B5-1-2 Decals, Mainframe
| 81***35 | Decal, Horizontal | 2 |
| 81***36 | Decal, Vertical | 2 |
| 81***37 | Decal, Vertical | 2 |
B5-2-2 Labels, American
| 81***56 | Label, Hydraulic Fluid | 1 |
| 81***80 | Label, Drain Every 50 Hours | 1 |
| 81***92 | Label, Loader Arm, Scissor Point | 2 |
B5-1-4 Decal, Hbcv Boom & Dipper
| 81***83 | Label, Lift Chart, 8045zts | 1 |
| 81***85 | Label, Lift Capacity Text, Germany | 1 |
| 81***89 | Label, Lift Capacity Text, France | 1 |
C Electrics-Machine, Cab & Engine
C1-6-1 Main Electrics
| 12***06 | Cover, Solenoid | 1 |
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 5 |
| 23***36 | G.A, Valve Block | 1 |
C1-4-10 Harness Locations, Tier 3
| 33***60 | Harness, Cab Roof | 1 |
| 33***67 | Harness, Mainframe | 1 |
C1-6-2 Battery Isolator
| 13***5D | Setscrew, M8x20 | 1 |
| 14***7D | Washer, M8 Plain | 1 |
| 33***77 | Isolator Busbar | 1 |
C1-3-2 Travel Alarm
| 13***7D | Screw, M6 X 25mm | 2 |
| 13***1D | Nut, Plain | 2 |
| 13***2D | Capscrew, M10x50 | 4 |
C1-3-1 Travel Alarm, White Noise 87 Dba
| 70***84 | Switch, Pressure | 4 |
| 71***00 | Alarm, Reverse | 1 |
| 71***41 | Alarm, Reverse, White Noise 87 Db(A) | 1 |
C1-1-3 Pod,Covers, R/H Pod
| 23***92 | Cover, R/H Pod Top | 1 |
| 33***39 | Gasket, Servo Pod | 1 |
| 34***77 | Top Cover R/H Pod; Superseded By 23***92 D.Jackson 17/06/06, San22442 | 1 |
C1-5-1 Fuses And Relays
| 71***03 | Fuse, 5 Amp | 2 |
| 71***04 | Fuse, 7.5 Amp | 2 |
| 71***05 | Fuse, 10 Amp, Fuse, 10 Amp; In Line Fuses In Roof Harness For Auxiliary Sockets. Access Via Draft Control Panel. | 1 |
C1-1-4 Pod,Covers, L/H Pod
| 34***17 | Cover, Side Right Hand | 1 |
| 34***18 | Cover, Side Left Hand | 1 |
| 34***19 | Cover, Top Left Pod | 1 |
C1-4-1 Harness Locations
| 70***77 | Switch, Pressure | 1 |
| 72***00 | Harness, Boomlight | 1 |
| 72***41 | Harness, Main | 1 |
C2-5-1 Alternator Mountings
| 02***28 | Screw | 1 |
| 02***78 | Nut | 1 |
| 02***51 | Washer | 1 |
C2-1-1 Battery And Leads
| 13***5D | Setscrew, M10 X 20 | 1 |
| 14***8D | Washer, M10 | 1 |
| 23***27 | G.A, Battery | 1 |
C2-3-1 Motor, Starter
| 71***00 | Motor, Starter, 12v | 1 |
| 71***02 | Solenoid | 1 |
| 71***06 | Holder, Brush | 1 |
C2-4-1 Alternator, 65 Amp
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
| 71***94 | Alternator, 65amp | 1 |
C2-12-1 Engine Electrics, Tier 3 404d-22, From S/N Tba 03/2008
| 02***01 | Washer | 1 |
| 70***34 | Sensor, Water Temperature | 1 |
| 70***14 | Switch, Oil Pressure | 1 |
C2-15-1 Alternator Mountings, Tier 3 404d-22, From S/N Tba 03/2008
| 02***28 | Screw | 1 |
| 02***78 | Nut | 2 |
| 02***51 | Washer | 1 |
C2-2-1 Electrics, Engine
| 02***01 | Washer | 1 |
| 70***21 | Switch, Vacuum Pressure | 1 |
| 70***33 | Switch, Engine Oil Pressure | 1 |
C3-4-4 Worklights, Cab/Canopy
| 12***09 | Cap, Nut M8; Replaces 69***72 | 4 |
| 13***7D | Setscrew, M8x25 | 4 |
| 14***7D | Washer, M8 Plain | 4 |
C3-4-2 Condenser, Assembly
| 13***5D | Setscrew, M8x20 | 1 |
| 13***8D | Setscrew, M8 X 30mm | 1 |
| 13***2D | Bolt | 6 |
C3-3-10 Heater Assembly, Tier 3
| 13***3D | Setscrew | 4 |
| 13***3Z | Bolt, M6 X 16, Flange Reduced Hex | 2 |
| 14***3Z | Washer, Lock ,7/16" | 1 |
C3-3-1 Heater, Assembly
| 13***3D | Setscrew | 4 |
| 14***53 | Tube, Connection; San23496.Ss To 65***66.Pi Mn06/128.P Gamble, 28/03***07 | 4 |
| 14***3Z | Washer, Lock ,7/16" | 1 |
C3-2-1 Motor,, Wiper
| 29***00 | Jet, Washer, Assembly | 1 |
| 71***00 | Blade, Wiper | 1 |
| 71***00 | Arm, Wiper | 1 |
C3-4-3 Receiver/Drier, Assembly
| 13***05 | Bolt | 2 |
| 14***8D | Washer, M10 | 2 |
| 30***33 | Drier, Receiver; Replaced By 30/92***17, See San 20604 | 1 |
C3-5-1 Washer Bottle, Windscreen, 1 Litre 12v
| 13***7D | Setscrew, M10 X 25mm Long | 1 |
| 14***8D | Washer, M10 | 1 |
| 23***79 | Washer, Bottle, Assembly | 1 |
C3-1-1 Cab And Canopy, Electrics
| 70***00 | Light, Cab Interior, Assembly | 1 |
| 71***00 | Socket, Beacon | 1 |
| 72***70 | Harness, Cab Roof | 1 |
C3-4-5 Rear Worklight, Assembly (Option)
| 13***5D | Setscrew, M10 X 20 | 1 |
| 13***3D | Nut, Self Lock M10 | 1 |
| 14***8D | Washer, M10 | 2 |
C3-3-3 Washer Bottle, Assembly
| 29***00 | Jet, Washer, Assembly | 1 |
| 33***75 | Reservoir, Wash/Wipe | 1 |
| 33***73 | Bottle, Washer, 145mm Wide | 1 |
C3-4-1 Air Conditioning, Assembly
| 14***53 | Tube, Connection; San23496.Ss To 65***66.Pi Mn06/128.P Gamble, 28/03***07 | 4 |
| 14***3Z | Washer, Lock ,7/16" | 2 |
| 14***5D | Washer | 1 |
C3-3-2 Controller, Hbcv Boom/Dipper, (Option)
| 13***3D | Nut, Locking M4 | 2 |
| 14***3Z | Washer, Plain | 4 |
| 14***4D | Washer, Plain M4 | 4 |
C3-1-2 Kit, Radio Fittings
| 71***00 | Aerial | 1 |
| 71***20 | Kit, (2 Speakers/Grilles+ 8 Spire Nuts + 8 Fixing Screws) | 1 |
| 72***01 | Harness, Speaker | 1 |
D Controls-Machine, Engine
D1-1-6 Console, L/H Pod Assembly
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 1 |
| 13***2D | Setscrew, M8 X 50 | 2 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
D1-1-1 Track Valve, And Track Levers
| 13***1D | Setscrew, M10x45 | 2 |
| 13***1D | Nut, M10 | 4 |
| 13***03 | Nut, M10 Self-Locking | 2 |
D1-1-5 Console, R/Hand Pod Assembly
| 12***16 | Base, Control Knob | 1 |
| 13***1D | Screw, Set M6x12 | 1 |
| 13***2D | Setscrew, M8 X 50 | 2 |
D1-1-15 R/H Pod Assembly, Tier 3
| 12***16 | Base, Control Knob | 1 |
| 13***1D | Screw, Set M6x12 | 1 |
| 13***2D | Setscrew, M8 X 50 | 2 |
D1-1-3 Valve, Swing/Auxiliary
| 13***8D | Bolt, M8x30mm | 4 |
| 13***2D | Nut | 2 |
| 13***06 | Screw, Grub | 1 |
D1-1-2 Track Pedal, Assembly
| 13***0Z | Bolt, M10 X 40 | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
| 14***8D | Washer, M10 | 4 |
D1-1-4 Pedal Box, Assembly
| 13***7D | Screw, M6 X 25mm | 2 |
| 13***2D | Nut | 3 |
| 13***3D | Nut, M6 Lock | 2 |
D2-1-2 Control Throttle, Tier 3
| 13***1D | Screw, Set M6x12 | 1 |
| 13***8D | Bolt, M6 X 30 | 4 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
D2-1-1 Control, Throttle
| 13***1D | Screw, Set M6x12 | 1 |
| 13***3D | Setscrew | 2 |
| 13***8D | Bolt, M6 X 30 | 2 |
E Hydraulics & Air
E1-1-14 Hoses, Manifold Block
| 17***02 | Plug | 1 |
| 64***94 | Hose, 1/4_bsp 480mm, Red | 1 |
| 64***96 | Hose, 1/4_bsp 680mm, Blue | 1 |
E1-1-5 Pipework ,Cooler, Single Acting Return
| 13***7D | Setscrew, M10 X 25mm Long | 1 |
| 13***9D | Setscrew, M10 X 35mm Long | 1 |
| 13***3D | Nut, Self Lock M10 | 1 |
E1-4-1 Hoses, Rh Hand Controller
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 6 |
| 64***20 | Sleeve, Polyurethane, L=1100mm | 1 |
| 64***16 | Hose, 1/4 Bsp 1595mm, Red | 1 |
E1-1-1 Pipework, Boom
| 33***07 | Pipe, Boom | 1 |
| 33***45 | Boom Pipe | 1 |
E1-1-6 Block, Manifold
| 13***4D | Screw | 2 |
| 14***7D | Washer, M8 Plain | 2 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 13 |
E1-1-4 Pipe, Main Feed Assy
| 13***1D | Nut, M10 | 2 |
| 14***8D | Washer, Spring, M10 | 2 |
| 33***60 | Mounting, Rubber | 2 |
E1-2-1 Hoses, Tank Return
| 63***18 | Hose, 3/8_ Bsp 885mm, Single Blue | 1 |
| 63***19 | Hose, 3/8_ Bsp 1160mm | 1 |
| 63***27 | Hose, 1/2_ Bsp 1600mm | 1 |
E1-3-2 Hoses, Rotary Joint, Top Section
| 61***98 | Hose, 3/8_ Bsp 1620mm, Double Yellow | 1 |
| 61***99 | Hose, 3/8_ Bsp 1100mm, Single Yellow | 1 |
| 61***15 | Hose, 1/2_ Bsp 1075mm, Double Pink | 1 |
E1-1-11 Hoses, Valveblock
| 33***22 | 3/4 Bsp Hose 340mm L | 1 |
| 33***63 | Hose, 3/4 Bsp 1450mm | 1 |
| 33***46 | Pipe, Auxiliary | 2 |
E1-1-2 Circuit, V/B Return Line
| 13***1D | Screw, M10x12 | 1 |
| 13***7D | Setscrew, M10 X 25mm Long | 1 |
| 13***1D | Nut, M8 | 2 |
E1-4-2 Hoses, L/H Hand Controller
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 6 |
| 64***20 | Sleeve, Polyurethane, L=1100mm | 1 |
| 64***13 | Hose, 1530mm | 1 |
E1-1-9 Earth Drill, Assembly
| 13***2Z | Bolt, M12 X 50mm | 10 |
| 13***10 | Bolt | 8 |
| 13***3D | Nut, M12 | 10 |
E1-1-12 Hoses, Pilot Valveblock, Top
| 64***03 | Hose, 1/4 Bsp 1740mm Long | 1 |
| 64***06 | Hose, 1/4_bsp 2030mm | 1 |
| 64***08 | Hose, 1/4_bsp 2030mm | 1 |
E1-5-1 Hoses, Slew Motor
| 61***92 | Hose, 3/8_ Bsp 1290mm | 1 |
| 61***93 | Hose, 3/8_ Bsp 1290mm | 1 |
| 63***19 | Hose, 3/8_ Bsp 1160mm | 1 |
E1-3-1 Hoses, Rotary Joint, Bottom Section
| 61***07 | Hose, 1/2"Bsp X 1375mm | 1 |
| 61***08 | Hose, Double Lilac | 1 |
| 61***09 | Hose, Single Pink | 1 |
E1-1-7 Pipework ,Cooler, Double Acting Return
| 13***7D | Setscrew, M10 X 25mm Long | 1 |
| 13***9D | Setscrew, M10 X 35mm Long | 1 |
| 13***3D | Nut, Self Lock M10 | 1 |
E1-1-10 Hose And Pipework, Upper Structure
| 33***41 | Hose, 3/8 Bsp H/P 1610mm | 1 |
| 33***44 | Hose, 3/8 Bsp H/P 1610mm | 1 |
| 33***45 | Hose, 1/2"Bsp X 1560mm | 1 |
E1-6-1 Hoses, Pump
| 33***79 | Pipe, Suction | 1 |
| 61***04 | Hose, 1/4"Bsp X 2070mm | 1 |
| 61***69 | Hose, 3/4 Bsp 620mm | 1 |
E1-1-3 Hose, Suction Assy
| 22***12 | Clip, Jubilee | 4 |
| 83***18 | Hose, Suction | 1 |
E1-7-1 Hoses, Pmv
E1-1-8 Hydraulics, Dig End
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
| 13***4D | Screw, M10x60 | 2 |
| 14***8D | Washer, M10 | 4 |
E1-1-13 Hoses, Pilot Valveblock, Bottom
| 64***04 | Hose, 1/4bsp 1395mm | 1 |
| 64***05 | Hose, 1/4bsp 1700mm | 1 |
| 64***07 | Hose, 1/4bsp 1700mm | 1 |
E2-1-1 Pump, Assembly
| 13***4D | Screw, M10x60 | 4 |
| 13***8D | Setscrew, M12 X 30 | 4 |
| 13***8D | Screw | 2 |
E2-4-3 Track Motor Assembly
| 13***0D | Bolt, M14 X 40 | 21 |
| 14***10 | Washer, M14, Hardened | 21 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
E2-4-4 Track Motor Assembly
| 13***0D | Bolt, M14 X 40 | 21 |
| 14***10 | Washer, M14, Hardened | 21 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
E2-1-2 Pump Drive, Assembly
| 13***4Z | Screw, 5/16-18unc | 8 |
| 14***7D | Washer, M8 Plain | 8 |
| 14***7D | Washer, M8 Spring | 8 |
E2-4-5 Track Motor, (No Auto Kick Down)
| 14***10 | Washer, M14, Hardened | 21 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 1 |
E2-4-1 Motor, Slew, Assembly
| 13***11 | Screw | 8 |
| 16***50 | Adaptor | 2 |
| 20***16 | Gearbox, Slew | 1 |
E3-17-1 Coupling, Rotary
| 13***2D | Setscrew | 4 |
| 14***9D | Washer, M12 | 8 |
| 16***53 | Adaptor; O Ring 24***06 | 10 |
E3-3-1 Valve Section, Auxiliary
| 25***52 | Kit, Locking Cover | 2 |
| 25***82 | Valve, Pressure Relief H, Requires Setting | 2 |
| 25***91 | Kit-Seal, Secondary Valves | 1 |
E3-11-1 Valve Section, Outlet
| 25***26 | Valve, Outlet Lp Section | 1 |
| 25***99 | Kit-Seal, Section Interface | 0 |
E3-1-5 Manifold, Pilot
| 13***4D | Screw | 2 |
| 14***7D | Washer, M8 Plain | 2 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 13 |
E3-20-1 Valve, Electro Proportional
| 25***75 | Kit-Solenoid, 12 Volt | 2 |
| 25***70 | Kit-Valve, Solenoid | 2 |
| 25***75 | Capscrew | 4 |
E3-1-2 Valve & Adapters, Pressure Maintaining, 32 Bar Relief 8040zts
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
| 14***36 | Mounting, Bonded | 2 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 5 |
E3-12-1 Valve Section, Tie Rods 9 Sp00l
| 25***03 | Kit-Tie Rod, 9 Spool Valve Block | 1 |
E3-4-1 Valve Section, Boom
| 25***52 | Kit, Locking Cover | 2 |
| 25***82 | Valve, Pressure Relief H, Requires Setting | 2 |
| 25***91 | Kit-Seal, Secondary Valves | 1 |
E3-10-1 Valve Section, Track, Right Hand
| 25***99 | Kit-Seal, Section Interface | 1 |
| 25***02 | Plug | 1 |
| 25***04 | Kit-Seal, Valve Section | 1 |
E3-16-1 Accumulator
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
| 32***55 | Accumulator, 35cc | 1 |
| 82***29 | Nut | 1 |
E3-1-4 Valve, Pressure Maintenance, 32 Bar Relief 8040zts
| 25***02 | Kit-Seal | 1 |
| 25***33 | Kit, Seal | 1 |
| 25***55 | Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace | 2 |
E3-1-3 Valve, Pressure Maintenance, 35 Bar Relief 8045zts
| 25***02 | Kit-Seal | 1 |
| 25***33 | Kit, Seal | 1 |
| 25***55 | Cartridge, Valve, Excl. Coil; Part No. Duplication,Replaced By 69***57., Requested By S Waterhouse/P Wallace | 2 |
E3-6-1 Valve, Section, Dipper
| 25***82 | Valve, Pressure Relief H, Requires Setting | 2 |
| 25***91 | Kit-Seal, Secondary Valves | 1 |
| 25***99 | Kit-Seal, Section Interface | 1 |
E3-13-1 Filter, Hydraulic, Tank Mounted
| 32***01 | Kit-Seal | 1 |
| 32***50 | Filter, Return | 1 |
| 32***58 | Element, Filter | 1 |
E3-1-8 Controller, L/H Assembly
| 14***6D | Washer, M6 Plain | 4 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 6 |
| 25***47 | Kit, Lever,Bent | 1 |
E3-20-2 Valve, Assembly, Electro Proportional
| 13***1D | Bolt, M8 X 110mm | 2 |
| 14***7D | Washer, M8 Plain | 2 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 8 |
E3-1-6 Valve,Main, 9 Spool
| 13***9D | Bolt, M10 X 35mm Long | 4 |
| 13***1D | Nut, M10 | 4 |
| 14***8D | Washer, M10 | 4 |
E3-7-1 Valve Section, Dozer
| 25***52 | Kit, Locking Cover | 1 |
| 25***82 | Valve, Pressure Relief H, Requires Setting | 1 |
| 25***91 | Kit-Seal, Secondary Valves | 2 |
E3-2-2 Valve Section, Inlet
| 25***73 | Valve, Ls Pressure Relief; San 20565.25/22***73 Same As 25/22***80., P Gamble 22/06***04 | 1 |
| 25***74 | Valve, Flow Regulator | 1 |
| 25***94 | Kit-Seal, Flow Regulator; San 20068.Same As 99***20.P Gamble 21/07/04, Ref P Bratt/Rexroth | 1 |
E3-15-1 Track Valve, Assembly
| 13***1D | Setscrew, M10x45 | 2 |
| 13***1D | Nut, M10 | 4 |
| 13***03 | Nut, M10 Self-Locking | 2 |
E3-1-14 Valve Main, 9 Spool, Tier 3
| 13***9D | Bolt, M10 X 35mm Long | 4 |
| 13***1D | Nut, M10 | 4 |
| 14***8D | Washer, M10 | 8 |
E3-1-7 Valve,Main, 9 Spool
| 13***9D | Bolt, M10 X 35mm Long | 4 |
| 13***1D | Nut, M10 | 4 |
| 14***8D | Washer, M10 | 4 |
E3-1-11 Controller, Components R/Hand
| 25***45 | Kit, Adapter Cardan | 1 |
| 25***47 | Kit, Lever,Bent | 1 |
| 25***49 | Plate, Retaining | 1 |
E3-14-1 Valve,Dual Solenoid, Swing/Aux
| 13***7D | Screw, M8x75 | 2 |
| 13***3D | Nut, Self Lock M8 | 2 |
| 14***7D | Washer, M8 Plain | 4 |
E3-5-1 Valve Section, Bucket
E3-9-1 Valve Section, Swing
| 25***91 | Kit-Seal, Secondary Valves | 1 |
| 25***99 | Kit-Seal, Section Interface | 1 |
| 25***02 | Plug | 1 |
E3-8-1 Valve Section, Slew
| 25***19 | Valve, Slew Section | 1 |
| 25***83 | Kit-Plug Q | 2 |
| 25***91 | Kit-Seal, Secondary Valves | 1 |
E3-1-15 Valve Main, 9 Spool, Tier 3
| 13***9D | Bolt, M10 X 35mm Long | 4 |
| 13***1D | Nut, M10 | 4 |
| 14***8D | Washer, M10 | 8 |
E3-2-1 Valve Section, Inlet
| 25***73 | Valve, Ls Pressure Relief; San 20565.25/22***73 Same As 25/22***80., P Gamble 22/06***04 | 1 |
| 25***74 | Valve, Flow Regulator | 1 |
| 25***94 | Kit-Seal, Flow Regulator; San 20068.Same As 99***20.P Gamble 21/07/04, Ref P Bratt/Rexroth | 1 |
E3-1-10 Controller, Components L/Hand
E3-1-9 Controller, R/H Assembly
| 14***6D | Washer, M6 Plain | 4 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 6 |
| 25***33 | Controller, R/H | 1 |
E3-1-1 Valve & Adapters, Pressure Maintaining, 35 Bar Relief 8045zts
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
| 14***36 | Mounting, Bonded | 2 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 5 |
E3-10-2 Valve Section, Track, Left Hand
| 25***99 | Kit-Seal, Section Interface | 1 |
| 25***02 | Plug | 1 |
| 25***04 | Kit-Seal, Valve Section | 1 |
E4-4-1 Ram, Dipper
| 82***32 | Screw, Grub | 1 |
| 90***98 | Nipple, Grease | 2 |
| 90***99 | Cap, Grease Nipple Cover | 2 |
E4-9-2 Page Not Needed, Filled In Then, Attachments Changed Mind
| 12***15 | Bush, Spring | 1 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***06 | O Ring | 1 |
E4-1-1 Ram, Swing
| 82***32 | Screw, Grub | 1 |
| 90***47 | Ram, Swing 85x50 | 1 |
| 90***98 | Nipple, Grease | 1 |
E4-2-2 Ram,Dozer, Hbcv (Option)
| 13***5D | Setscrew, M10 X 20 | 4 |
| 13***2D | Bolt, M10 X 50mm | 4 |
| 13***9D | Bolt | 4 |
E4-8-1 Protection Plates, Dozer Ram
| 33***45 | Guard, Dozer Ram | 1 |
E4-9-3 Kerb Grab, Ram
| 12***15 | Bush, Spring | 1 |
| 14***11 | Seal, Bonded | 2 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
E4-2-1 Ram, Dozer
| 82***32 | Screw, Grub | 1 |
| 90***48 | Ram, Dozer | 1 |
| 90***98 | Nipple, Grease | 2 |
E4-0-0 Rams, Applications
| 90***47 | Ram, Swing 85x50 | 1 |
| 90***48 | Ram, Dozer | 1 |
| 90***62 | Ram, Boom | 1 |
E4-3-3 Ram, Boom
| 33***62 | Kit-Seal; (For Use With 33***08) | 1 |
| 33***08 | Ram, Boom; Was 33***26 | 1 |
E4-6-1 Ram, Extending, Undercarriage
E4-7-1 Protection Plates, Boom Ram
| 13***5D | Setscrew, M10 X 20 | 1 |
| 23***03 | Plate, Ram Guard | 1 |
| 33***18 | Guard, Rear | 1 |
E4-3-2 Ram,Boom, Hbcv (Option)
| 13***7D | Setscrew, M10 X 25mm Long | 3 |
| 13***5D | Bolt, M10x65 | 2 |
| 14***8D | Washer, M10 | 5 |
E4-3-1 Ram, Boom
| 82***32 | Screw, Grub | 1 |
| 90***98 | Nipple, Grease | 2 |
| 90***99 | Cap, Grease Nipple Cover | 2 |
E4-5-1 Ram, Bucket
E4-4-2 Ram,Dipper, Hbcv (Option)
| 13***5D | Setscrew, M10 X 20 | 1 |
| 13***7D | Setscrew, M10 X 25mm Long | 2 |
| 13***5D | Bolt, M10x65 | 2 |
F Track/Slew Gearbox
F4-1-1 Slew Motor, And Adaptors
| 13***11 | Screw | 8 |
| 16***50 | Adaptor | 2 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 2 |
F4-2-11 Gearbox,Track, And Adaptors
| 13***0D | Bolt, M14 X 40 | 21 |
| 14***10 | Washer, M14, Hardened | 21 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
F4-2-12 Track Gearbox, Assembly
| 20***82 | Gearbox, Track Assembly | 1 |
| 20***05 | Housing, Gearbox | 1 |
| 20***06 | Kit, Carrier 2 | 1 |
F4-2-8 Track Gearbox, Piston Kit
| 20***10 | Kit, Piston | 1 |
F4-2-4 Track Gearbox, Seal Kit
| 90***56 | Kit-Seal | 1 |
F4-2-7 Track Gearbox, Shaft Kit
| 20***09 | Kit, Shaft | 1 |
F4-2-10 Track Gearbox, Relief Valve
F4-2-2 Track Gearbox, Housing
| 20***05 | Housing, Gearbox | 1 |
F4-2-9 Track Gearbox, Motor Seal Kit
| 20***11 | Kit, Seal ( Motor ) | 1 |
F4-2-3 Track Gearbox, Carrier, Kit
| 20***06 | Kit, Carrier 2 | 1 |
F4-2-6 Track Gearbox, Motor Casing, Kit
| 20***08 | Kit, Motor Casing | 1 |
F4-1-2 Valve, Shuttle
| 13***1D | Capscrew | 2 |
| 14***6D | Washer, M6 Plain | 2 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 3 |
F4-2-5 Track Gearbox, Valve Housing, Assembly
| 20***07 | Kit, Valve Housing | 1 |
| 33***56 | Spring | 6 |
F4-2-1 Track Gearbox, Motor
| 20***14 | Motor, Track | 1 |
F4-1-3 Slew Motor, Assembly
| 20***16 | Gearbox, Slew | 1 |
| 20***95 | Kit, Swash Plate | 1 |
| 20***97 | Kit, Seal Relief Valve | 1 |
J Track & Running Gear, Undercarriage
J1-8-7 Cover, Track Motor
| 13***7D | Setscrew, M10 X 25mm Long | 3 |
| 14***4D | Washer, Plain, 7/16"Medium | 3 |
| 33***91 | Cover, Track Motor | 1 |
J1-7-2 Idler Wheel, And Recoil Assembly, Rubber Tracks
| 23***65 | Wheel, Idler/Tension Unit | 1 |
J1-5-2 Undercarriage, Wa 8040z
| 33***55 | Undercarriage, Wa | 1 |
J1-5-1 Undercarriage, Wa 8040z
| 23***02 | Undercarriage, Ga | 0 |
| 33***82 | Undercarriage, Wa 8040zts | 1 |
J1-8-3 Idler, Assembly
| 33***49 | Yoke | 1 |
| 33***50 | Washer | 1 |
| 33***52 | Bolt | 1 |
J1-8-1 Track, Rubber
| 33***09 | Track, Rubber | 1 |
J1-8-8 Track, Steel, 8040
| 13***8D | Setscrew, M12 X 30 | 8 |
| 13***0D | Setscrew, M12 X 40 | 12 |
| 13***3D | Bolt | 20 |
J1-1-1 Undercarriage
| 13***7D | Setscrew, M10 X 25mm Long | 8 |
| 13***8D | Setscrew, M10 X 30 | 2 |
| 13***3D | Bolt, M12 X 55mm | 4 |
J1-6-1 Ballast Weight
| 33***35 | Counterweight, Undercarriage | 1 |
J1-8-6 Recoil Unit, Steel Track
| 33***43 | Piston | 1 |
| 33***44 | Ring, Scraper | 1 |
| 33***45 | Seal, O, Ring | 1 |
J1-3-1 Roller, Track Bottom
| 13***2D | Bolt, M16x50 | 16 |
| 33***32 | Roller, Bottom | 8 |
J1-8-2 Track, Steel
| 13***3D | Bolt | 20 |
| 33***28 | Track, Steel, (Individual Components, Not Available) | 2 |
| 33***66 | Spacer | 20 |
J1-8-5 Recoil Unit,, Rubber Track
| 33***43 | Piston | 1 |
| 33***44 | Ring, Scraper | 1 |
| 33***45 | Seal, O, Ring | 1 |
J1-7-4 Idler, And Recoil Unit, Steel Tracks
| 23***63 | Wheel, Idler/Recoil Unit | 1 |
J1-8-4 Idler, With Brackets
| 33***11 | Wheel, Idler | 1 |
| 33***12 | Shaft | 1 |
| 33***27 | Bracket | 2 |
J1-7-3 Track, Steel
| 13***3D | Bolt | 20 |
| 33***28 | Track, Steel, (Individual Components, Not Available) | 2 |
| 33***66 | Spacer | 20 |
J1-4-1 Roller, Track Top
| 23***00 | Roller, Assembly, Top | 2 |
| 23***01 | Roller, Shell | 1 |
| 23***02 | Bearing | 2 |
J1-7-1 Track, Rubber
| 33***29 | 400 X 74 X 72.5ks Rubber Track Engagement Width 38 | 2 |
J1-7-5 Track, Steel, 8045
| 13***8D | Setscrew, M12 X 30 | 12 |
| 13***0D | Setscrew, M12 X 40 | 12 |
| 13***3D | Bolt | 20 |
J1-1-10 Undercarriage
| 13***7D | Setscrew, M10 X 25mm Long | 8 |
| 13***8D | Setscrew, M10 X 30 | 2 |
| 13***3D | Bolt, M12 X 55mm | 4 |
M Engine 404c-22 Tier 2
M1-5-1 Fans, Pulleys, & Fan Belt, Hp Build
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
| 02***68 | Key | 1 |
| 02***78 | Nut | 1 |
M1-6-1 Timing Case, Camshaft & Gears, Hp Build
| 02***68 | Key | 1 |
| 02***78 | Nut | 4 |
| 02***79 | O Ring | 1 |
M1-7-1 Flywheel & Housing, Hp Build
| 02***18 | Dowel | 2 |
| 02***75 | Bolt | 6 |
| 02***48 | Flywheel | 1 |
M1-5-4 Fans, Pulleys, & Fan Belt, Hp Build Air-Con Option
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
| 02***68 | Key | 1 |
| 02***78 | Nut | 1 |
M1-8-1 Engine Mountings
| 11***09 | Washer | 4 |
| 13***9D | Bolt | 2 |
| 13***0D | Bolt, M12x100, Dacromet | 2 |
M1-3-1 Block Assembly, Hp Build
| 02***06 | Plug, 6.5mm | 3 |
| 02***07 | Plug, 8.4mm | 3 |
| 02***13 | Bearing | 1 |
M1-5-3 Fans, Pulleys, & Fan Belt, Hp Build
M1-5-2 Fans, Pulleys, & Fan Belt, Hp Build Air-Con Option
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
| 02***68 | Key | 1 |
| 02***78 | Nut | 1 |
M1-4-1 Crankshaft, Bearings, Pistons & Con-Rods, Hp Build
| 02***42 | Key | 1 |
| 02***16 | Gear | 1 |
| 02***23 | Washer, Thrust | 2 |
M1-6-2 Timing Levers, Arms & Springs, Hp Build
| 02***96 | Nut | 1 |
| 02***07 | Circlip | 1 |
| 02***11 | Pin | 1 |
M1-1-1 Engine, Complete, Hp Build
| 01***43 | Engine, Assembly, 404c22/2400 | 1 |
| 01***70 | Engine, Complere 404c-22, Stage 3a Certified | 1 |
| 23***23 | G.A, Power Unit | 1 |
M2-2-1 Rocker Assembly, Push Rods & Tappets, Hp Build
| 02***67 | Screw, Adjusting | 8 |
| 02***68 | Nut | 8 |
| 02***71 | Tappet | 8 |
M2-3-1 Rocker Cover, Hp Build
| 02***73 | Breather, Gauze | 1 |
| 02***78 | Seal | 1 |
| 02***55 | Cap, Engine Oil Filler | 1 |
M2-4-1 Lifting Plates, Hp Build
| 02***93 | Bracket, Engine Lifting | 1 |
| 02***94 | Bracket, Engine Lifting | 1 |
| 02***12 | Screw | 3 |
M2-1-1 Cylinder Head, Hp Build
| 02***02 | Plug, D=25 | 6 |
| 02***42 | Seal, Inlet Valve | 4 |
| 02***43 | Spring, Valve | 8 |
M3-3-1 Filter, Air
| 13***7D | Setscrew, M8x25 | 2 |
| 14***7D | Washer, M8 Plain | 2 |
| 22***13 | Clip, Jubilee; Replaces Khj0336 | 6 |
M3-4-1 Exhaust System
| 13***7D | Setscrew, M8x25 | 4 |
| 13***7D | Setscrew, M12 X 25 | 4 |
| 14***7D | Washer, M8 Plain | 4 |
M3-2-1 Manifold, Exhaust, Hp Build
| 02***78 | Nut | 2 |
| 02***81 | Manifold, Exhaust | 1 |
| 02***82 | Gasket, Exhaust Manifold | 1 |
M3-1-1 Manifold, Induction, Hp Build
| 02***76 | Screw | 2 |
| 02***48 | Pipe, Air Induction | 1 |
| 02***49 | Gasket | 1 |
M4-4-1 Radiator & Hoses, Hydraulic Oil Cooler
| 13***5D | Setscrew, M8x20 | 3 |
| 14***7D | Washer, M8 Plain | 3 |
| 16***59 | Adaptor, 3/4", Includes O-Ring 17***05 | 3 |
M4-3-2 Fan Guard
| 13***5D | Setscrew, M8x20 | 2 |
| 14***7D | Washer, M8 Plain | 2 |
| 23***31 | G.A, Fan Guard Option | 1 |
M4-2-1 Thermostat, Housing, Inlet & Outlet, Hp Build
| 02***96 | Nut | 2 |
| 02***43 | Gasket | 1 |
| 02***44 | Connector, Water Outlet | 1 |
M4-3-1 Radiator, Fittings & Mountings
| 13***5D | Setscrew, M10 X 20 | 5 |
| 13***7D | Setscrew, M10 X 25mm Long | 4 |
| 13***8D | Setscrew, M10 X 30 | 3 |
M4-1-1 Pump, Water, Hp Build
| 02***96 | Nut | 3 |
| 02***89 | Plug, D=30mm | 1 |
| 02***36 | Screw | 3 |
M4-4-2 Radiator & Hoses, Hydraulic Oil Cooler
| 13***5D | Setscrew, M8x20 | 3 |
| 14***7D | Washer, M8 Plain | 3 |
| 16***59 | Adaptor, 3/4", Includes O-Ring 17***05 | 3 |
M5-2-1 Pump, Oil, & Relief Valve, Hp Build
| 02***07 | Spring | 1 |
| 02***08 | Dowel | 3 |
| 02***12 | Bush | 3 |
M5-1-1 Sump, Oil, Hp Build
| 02***02 | Screw | 2 |
| 02***97 | Screw | 30 |
| 02***02 | O Ring | 1 |
M5-4-1 Filter, Oil, Hp Build
| 02***26 | Connector | 1 |
| 02***28 | Bolt, Banjo | 1 |
| 02***59 | Washer | 3 |
M6-4-1 Filter, Fuel
| 32***03 | Seal, Dust | 1 |
| 32***28 | Filter, Fuel Sediment/Water | 1 |
| 32***66 | Element, Fuel Sediment/Water | 1 |
M6-3-1 Fuel System
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 13***5D | Setscrew, M8x20 | 2 |
| 13***7D | Setscrew, M8x25 | 1 |
M6-1-1 Pump, Fuel Injection, & Shut-Off Solenoid, Hp Build
| 02***78 | Nut | 3 |
| 02***65 | Screw | 1 |
| 02***01 | Washer | 1 |
M6-2-1 Injectors, Fuel, & Injection Pipes, Hp Build
| 02***96 | Nut | 3 |
| 02***14 | Damper | 6 |
| 02***04 | Washer, Copper | 4 |
M6-5-1 Pump, Fuel Lift
| 02***69 | O Ring | 1 |
| 02***92 | Screw, M6x16 | 2 |
| 17***00 | Pump, Fuel Lift | 1 |
M7-4-1 Compressor, Air Conditioning
| 23***90 | G.A, Aircon Compressor | 1 |
| 71***93 | Compressor, Air Conditioning, 12v | 1 |
M7-3-1 Compressor, & Installation, Air Conditioning
| 13***7D | Setscrew, M8x25 | 3 |
| 13***1D | Setscrew, M8x45 | 2 |
| 13***2D | Setscrew, M8 X 50 | 1 |
M8-1-1 Gasket Sets, Hp Build
| 02***14 | Kit-Gasket, (0.5mm) | 1 |
| 02***15 | Kit-Gasket, (0.4mm); Refer To Service Workshop Manual. To Ensure The Correct Gasket Set Is Used, Check Cylinder Head Gasket 0.4mm Or 0.5mm., Kit-Gasket, (0.4mm), Kit-Gasket, (0.4mm); Refer To Service Workshop Manual. To Ensure The Correct Gasket Set Is Used, Check, Cylinder Head Gasket, 0.4mm Or 0.5mm., Kit-Gasket, (0.4mm); Refer To Service Workshop Manual. To Ensure The Correct Gasket Set Is Used, Check The Cylinder Head Gasket, 0.4mm Or 0.5mm ? | 1 |
N Engine 404d-22 Tier 3
N1-6-2 Timing Levers, Arms & Springs
| 02***71 | Screw | 4 |
| 02***78 | Nut | 1 |
| 02***11 | Pin | 1 |
N1-1-1 Engine Complete
| 33***59 | Engine, Assembly, Tier 3 404d-22 | 1 |
N1-3-1 Block Assembly
| 02***09 | Gasket | 1 |
| 02***07 | Plug, 8.4mm | 3 |
| 02***13 | Bearing | 1 |
N1-7-1 Flywheel & Housing
| 02***75 | Bolt | 6 |
| 02***48 | Flywheel | 1 |
| 02***49 | Gear, Flywheel Ring | 1 |
N1-5-3 Fan,Pulley, & Belt
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
| 02***68 | Key | 1 |
| 02***78 | Nut | 1 |
N1-8-1 Engine Mountings
| 11***09 | Washer | 4 |
| 13***9D | Bolt | 2 |
| 13***0D | Bolt, M12x100, Dacromet | 2 |
N1-6-1 Timing Case, Camshaft & Gears
| 02***68 | Key | 1 |
| 02***89 | Pin | 1 |
| 02***96 | Nut | 1 |
N1-4-1 Crankshaft, Bearings, Pistons, Con-Rods
| 02***42 | Key | 1 |
| 02***23 | Washer, Thrust | 2 |
| 02***25 | Bush, Small End | 1 |
N2-4-1 Lifting Plates
| 02***24 | Washer | 2 |
| 02***43 | Plate, Engine Lifting | 2 |
| 82***25 | Screw | 1 |
N2-3-1 Rocker Cover
| 02***73 | Breather, Gauze | 1 |
| 02***78 | Seal | 1 |
| 02***55 | Cap, Engine Oil Filler | 1 |
N2-1-1 Cylinder Head
| 02***42 | Seal, Inlet Valve | 4 |
| 02***43 | Spring, Valve | 8 |
| 02***44 | Cap | 8 |
N2-2-1 Rocker Assembly
| 02***67 | Screw, Adjusting | 8 |
| 02***68 | Nut | 8 |
| 02***71 | Tappet | 8 |
N3-3-1 Filter, Air
| 13***7D | Setscrew, M8x25 | 2 |
| 14***7D | Washer, M8 Plain | 2 |
| 22***13 | Clip, Jubilee; Replaces Khj0336 | 6 |
N3-4-1 Exhaust System
N3-2-1 Exhaust Manifold
| 02***78 | Nut | 4 |
| 02***38 | Gasket | 1 |
| 02***57 | Flange, Exhaust | 1 |
N3-1-1 Manifold, Induction
| 02***23 | Pipe, Air Induction | 1 |
| 02***76 | Screw | 2 |
| 02***49 | Gasket | 1 |
N4-1-1 Pump Water
| 02***96 | Nut | 1 |
| 02***79 | Hose, By-Pass | 1 |
| 02***80 | Pump, Water Assembly | 1 |
N4-4-1 Radiator & Hoses, Hydraulic Cooler
| 13***5D | Setscrew, M8x20 | 3 |
| 14***7D | Washer, M8 Plain | 3 |
| 16***59 | Adaptor, 3/4", Includes O-Ring 17***05 | 3 |
N4-2-1 Thermostat Housing
| 02***96 | Nut | 2 |
| 02***89 | Plug, D=30mm | 1 |
| 02***43 | Gasket | 1 |
N4-3-1 Radiator, Fittings & Mountings
| 13***5D | Setscrew, M10 X 20 | 5 |
| 13***7D | Setscrew, M10 X 25mm Long | 4 |
| 13***8D | Setscrew, M10 X 30 | 3 |
N5-2-1 Oil Pump
| 02***08 | Dowel | 3 |
| 02***12 | Bush | 3 |
| 02***15 | Shim, Oversize - 0.10mm | 1 |
N5-1-1 Sump Oil
| 02***02 | Screw | 2 |
| 02***97 | Screw | 31 |
| 02***02 | O Ring | 1 |
N5-4-1 Filter Oil, Pipework
| 02***26 | Connector | 1 |
| 02***28 | Bolt, Banjo | 1 |
| 02***59 | Washer | 4 |
N6-1-1 Pump, Fuel Injection
| 02***78 | Nut | 3 |
| 02***01 | Washer | 1 |
| 02***44 | Washer | 1 |
N6-4-1 Filter,Fuel
| 32***03 | Seal, Dust | 1 |
| 32***28 | Filter, Fuel Sediment/Water | 1 |
| 32***66 | Element, Fuel Sediment/Water | 1 |
N6-2-1 Injectors & Pipes
| 02***96 | Nut | 3 |
| 02***14 | Damper | 6 |
| 02***04 | Washer, Copper | 4 |
N6-3-1 Fuel System
| 02***78 | Nut | 1 |
| 02***24 | Washer | 1 |
| 02***54 | Bracket, Fuel Pre-Filter | 1 |
8040ZTS(Tier 2) serial number reference
On 8000-series mini excavators including the 8040ZTS, the machine identification plate is located on the front face of the upper structure, on either the right or left side. The serial number is also stamped into the chassis frame as a backup. Confirm applicability with a JCB dealer.
| Prefix | Identifies | Notes |
|---|---|---|
| 1056000 | JCB 8040ZTS (Tier 2) applicability start serial number | Verified start serial for JCB 8040ZTS in factory service manual the OEM part reference-1. Machine identification plate located on the front face of the upper structure, right or left side. Serial also stamped into the chassis frame. |
Frequently asked questions
What engine does the JCB 8040ZTS use?
The JCB 8040ZTS uses a Perkins 404C-22 Tier 2 engine.
What is the operating weight of the JCB 8040ZTS?
The operating weight is 9,480 lb (4,300 kg).
What model replaced the JCB 8040ZTS?
The JCB 8045ZTS and 8050ZTS succeeded the 8040ZTS in the ZTS series lineup.
What 8040ZTS(Tier 2) owners discuss
What engine powers the JCB 8040ZTS (Tier 2) and what are its common operational quirks?
The JCB 8040ZTS (Tier 2) uses the Perkins 404C-22 engine. Owners report the machine runs smoothly and is reliable, with only minor fuel pick-up issues noted in early service life. The Tier 2 designation indicates the emissions configuration for this specific engine series.
What are the typical hydraulic behaviors and powertrain characteristics for this model?
The hydraulic system utilizes a closed-circuit design with a main relief valve and auxiliary relief valves. The powertrain is noted for smooth operation by operators comparing it to similar-sized competitors. Service manuals cover hydraulic system schematics, fault finding, and pump maintenance for this configuration.
What undercarriage wear patterns or maintenance items are typical for the JCB 8040ZTS?
The machine features a track and running gear system detailed in Section J of the service manual. Maintenance includes track tensioning and inspection of the slew ring and track motors. Wear patterns are typical for mini excavators used in trenching and grading, requiring regular greasing of pivot points and linkage.
What are common electrical or sensor issues reported for this machine?
Electrical issues often involve the servo hand controllers, engine throttle, and track lever sensors. The ECU stores fault codes for CAN bus message errors, rail pressure control faults, and sensor failures. Diagnosis requires a laptop-based diagnostic tool to read codes related to the engine ECU and hydraulic solenoid valves.
What is the serial number applicability for the JCB 8040ZTS service manual?
The service manual (Publication No. OEM part reference-1) applies to the JCB 8040ZTS from serial number OEM part reference. This serial range distinguishes it from the 8045ZTS (from the OEM part reference) and other models in the ZTS/RTS family.
What fluids and lubricants are specified for the JCB 8040ZTS?
Recommended fluids include JCB 15W/40 Multigrade engine oil for temperatures between -10°C to 50°C (14°F to 122°F). The hydraulic system and transmission require JCB Super Universal Agricultural fluid or equivalent multipurpose oil verified by JCB engineers for component protection.
What should be checked when buying a used JCB 8040ZTS (Tier 2)?
Verify the serial number starts from OEM part reference to confirm model applicability. Check the Perkins 404C-22 engine for oil leaks and fuel system integrity. Inspect the hydraulic hoses for wear and test the servo controllers for responsiveness. Have your dealer verify the ECU fault code history and undercarriage wear before purchase.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb 8040ZTS(Tier 2). Related factory variants of the same model family:
8040ZTS(Tier 2)8040 ZTS(Tier 2)
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