JCBagriculturalmini crawler excavators
Jcb 804 PLUS
Maintenance schedule, common problems & OEM parts breakdown
The JCB 804 Plus is a mini excavator manufactured from 1995 to 1999. It weighs approximately 3.35 tons (7,730 lb) and features a 350 mm track width with a 1.5 m transport width. The machine is part of the JCB compact excavator lineage, covering the 802.7, 803, and 804 Plus and Super series. It is powered by a Perkins engine, with the 804 Plus specifically utilizing the Perkins 1103 engine series. Configurations included standard and Super variants, with the Super model starting from serial number the OEM part reference onwards. The 804 Plus serial range is the OEM part reference to the OEM part reference. It succeeded earlier micro excavators and was followed by the 804 Super.
Across the 802.7, 803, and 804 series, JCB introduced the 'Plus' and 'Super' designations to differentiate engine upgrades and hydraulic improvements. The 804 Plus marked a shift to more robust Perkins engines and enhanced hydraulic capacity compared to the 802.7. The machine matters in the used market due to its compact size, which allows access to confined residential and utility sites, and its durable Perkins engine, which is widely supported. The 804 Plus is often sought for its balance of power and transportability, with parts availability remaining strong due to its commonality with the 803 and 802.7 platforms.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb 804 PLUS specifications
Engine
| Model | 403-15 |
| Gross Power | 20.7 hp (15.4 kW) |
| Net Power | 19.8 hp (14.8 kW) |
| Displacement | Not documented for this exact serial range — verify with your dealer |
| Cylinders | Not documented for this exact serial range — verify with your dealer |
| Emissions Tier | Not documented for this exact serial range — verify with your dealer |
Weights
| Operating Weight | 7729.5 lb (3506 kg) |
| Shipping Weight | Not documented for this exact serial range — verify with your dealer |
| Ground Pressure | Not documented for this exact serial range — verify with your dealer |
Dimensions
| Transport Length | 14.38 ft (4.38 m) |
| Transport Width | 7.06 ft (2.15 m) |
| Transport Height | 7.98 ft (2.43 m) |
| Track Gauge | 5.58 ft (1.70 m) |
| Ground Clearance | 1.2 ft (0.37 m) |
| Track Shoe Size | 13.78 in (350 mm) |
Performance
| Travel Speed | Not documented for this exact serial range — verify with your dealer |
| Max Digging Depth | 11.63 ft (3.54 m) |
| Max Cutting Height | 15.15 ft (4.62 m) |
| Max Loading Height | 11.39 ft (3.47 m) |
| Max Reach Along Ground | 17.07 ft (5.20 m) |
| Gradeability | Not documented for this exact serial range — verify with your dealer |
Service capacities (summary)
| Fuel Tank | 12.7 gal (48 L) |
| Hydraulic System | 18.5 gal (70 L) |
| Engine Oil | 1.4 gal (5.3 L) |
| Cooling System | Not documented for this exact serial range — verify with your dealer |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Jcb 804 PLUS maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the 804 PLUS beyond the schedule
Predictive Maintenance & Fluid Analysis
At the 500-hour interval, take oil samples from the engine, hydraulic tank, and axle systems to establish a baseline. The JCB 804 Plus uses JCB Engine Oil Special or equivalent 15W-40 diesel oil meeting API specs. Inspect the hydraulic return filter magnet for metallic debris before disposal. Monitor coolant levels in the expansion tank daily. Use JCB-spec long-life coolant for replacements at 1,000 hours. Interpret hydraulic samples against the 500-hour baseline to extend or compress future intervals based on contamination levels.
Corrective & Common Repairs
Common repairs on the 804 Plus include replacing the Perkins 1103 engine oil filter and fuel filters. Check the alternator and starter motor for wear. Inspect the hydraulic pump and control valve for leaks. Replace worn track rollers and idlers. Check the slew ring bolts for torque. Inspect the cylinder rods for scoring and hose fittings for weep. Replace the air filter element if the restriction indicator shows clogging. Ensure the fuel lift pump and injection pump are functioning correctly.
Overhaul & Rebuild Points
The 2,000-hour interval requires a deep service including hydraulic oil replacement and tank cleaning. Measure swing ring play radially and axially. Inspect the boom, arm, and chassis for structural cracking. Service the brakes, checking disc wear and immersed brake condition. Check injector spray patterns via the diagnostic tool. Replace the turbocharger charge cooler boot if damaged. Inspect the timing gear case and camshaft assembly for wear. Ensure the oil sump and suction pipe are clear.
Seasonal & Environment Servicing
In cold climates, warm up the Perkins engine before operation. Check the coolant mixture for freeze protection. Inspect the cab HVAC system, including A/C pressure and evaporator condition. Replace the cabin filter. In high temperatures, monitor the engine oil cooler and hydraulic oil cooler for blockage. Check the fan belt tension. Inspect the track tension and roller condition. Ensure the battery electrolyte is topped up if not sealed. Grease all pivot points regularly to prevent corrosion.
804 PLUS common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 32/905301 | Element, Air - Primary | Air intake service | Check fitment → |
| 02/630935 | Element, Engine Oil Filter | Lubrication service | Check fitment → |
| 32/905200 | Element, Breather | Scheduled service item | Check fitment → |
| 581/00012 | Element, Filter, 10 Micron | Scheduled service item | Check fitment → |
| 32/904706 | Filter, Swirl Cone | Scheduled service item | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
804 PLUS attachments & work tools
Standard Buckets
Factory specifications list a standard bucket capacity of 0.11 cubic meters (0.14 cubic yards). The machine operates with a standard weight of 3.35 tons (7,385 lbs), which varies by configuration and series.
Tilting Grading Buckets
Southwest JCB lists Tilting Grading buckets as a primary attachment option for the JCB 804 Plus. These tools are designed to improve grading efficiency and material retention on job sites.
Ditch Maintenance & Tapered Buckets
Available configurations include Deep Profile, Ditch Maintenance, and Tapered Ditching buckets. These tools are selected to enhance digging efficiency and ensure clean release of material.
Heavy Duty & Ribbed Buckets
Heavy Duty and Ribbed bucket options are offered to handle abrasive materials and improve durability. Jaw buckets are also listed as a specialized option for specific material handling tasks.
Hydraulic Breakers
JCB offers an OEM hydraulic breaker range designed to work in harmony with its machines. These breakers require auxiliary hydraulics to operate.
Coupler Systems
Attachments attach to the base machine using a coupler or quick coupler system. Specific coupler models or mounting dimensions are not documented in the provided sources.
Hydraulic Kit Requirements
The service manual for the 804 Plus includes Section A dedicated to Optional Equipment and Section E for Hydraulics. Specific hydraulic kit part numbers or flow requirements for attachments are not detailed in the provided text.
Undercarriage & Guarding Options
Bolt-on rubber pads are available for the JCB 804 Plus. Standard track width is 350 mm (13.8 inches). Rubber tracks are available in 300x52.5Wx84 (12-inch) block patterns.
All 804 PLUS assemblies by section
Every catalogued assembly group for the Jcb 804 PLUS. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Attachments
A2-1-5 Bucket, Trapezoidal
| 52***00 | Bucket, Trapezoidal | 1 |
A2-1-4 Bucket, Grading
| 52***00 | Bucket, Grading | 0 |
A2-1-1 Bucket, General Purpose
| 13***4Z | Bolt | 2 |
| 13***1Z | Nut | 0 |
| 52***00 | Bucket, Assembly, 230mm | 0 |
A2-1-3 Bucket, Ditch Cleaning
| 52***00 | Bucket, 1200mm Ditching | 0 |
| 52***00 | Bucket, Ditching | 1 |
| 52***00 | Bucket, Ditching/Grading, 12000mm | 1 |
A2-1-2 Bucket, Rehandling
A3-4-1 Earth Drill
| 13***4Z | Bolt, M16x60 | 6 |
| 13***3Z | Nut, M16 | 6 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
A3-3-1 Earthdrill, Dm1200, From 08/2007
| 98***95 | Kit, Drillmaster 1200, Auger | 1 |
A3-4-4 Earth Drill, Gearbox
| 98***03 | Housing, Output | 1 |
| 98***04 | Shaft, Output | 1 |
| 98***05 | Cover, End | 1 |
A3-21-5 Kerbgrab, 180 Kg Swl
| 98***44 | Attachment, Manual Kerbgrab Base, 70kgswl | 1 |
| 98***24 | Grab, Kerb 180kgswl, Manual Rotation | 1 |
| 98***32 | Body | 1 |
A3-35-40 Kerbgrab
| 13***3D | Nut, Self Lock M10 | 3 |
| 13***5D | Capscrew, M10 X 20 | 3 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
A3-35-45 Hydraulic Rotator
| 20***75 | Shim | 1 |
| 20***76 | Washer | 1 |
| 20***77 | Pin, Wedge | 1 |
A3-21-2 Kerbgrab, Manual, 70 Kg Swl
| 14***18 | Seal, Bonded, 1/2" Bsp | 1 |
| 14***21 | Seal, Bonded 3/4" Bsp | 1 |
| 14***4D | Washer | 2 |
A3-21-1 Kerbgrab, Manual, 180 Kg Swl
| 14***18 | Seal, Bonded, 1/2" Bsp | 1 |
| 14***21 | Seal, Bonded 3/4" Bsp | 1 |
| 14***4D | Washer | 2 |
A3-5-1 Cutter/Crusher
| 90***18 | Plug | 2 |
| 90***43 | Nipple, Grease | 2 |
| 90***56 | Capscrew | 12 |
A3-4-3 Auger And Extensions
| 13***9D | Bolt, M16x35 | 6 |
| 14***9D | Washer, M12 | 10 |
| 14***1D | Washer, M16 | 12 |
A3-1-1 Quickhitch
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***7Z | Bolt | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
A3-2-1 Cutter/Crusher
| 90***18 | Plug | 2 |
| 90***43 | Nipple, Grease | 2 |
| 90***56 | Capscrew | 12 |
A3-2-2 Hammermaster 260l
| 13***6Z | Bolt | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 1 |
| 14***21 | Seal, Bonded 3/4" Bsp | 3 |
A3-21-6 Kerbgrab, 70 Kg Swl
| 98***44 | Attachment, Manual Kerbgrab Base, 70kgswl | 1 |
| 98***32 | Body | 1 |
| 98***33 | Jaw | 1 |
A3-4-2 Auger And Extensions
| 13***4Z | Bolt | 1 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
| 98***10 | Tool, Pilot Bit | 1 |
A4-1-1 Blade, Dozer
| 13***18 | Bolt | 3 |
| 13***03 | Nut | 3 |
| 14***07 | Nipple, Grease, 45 Deg. Angle | 2 |
B Bodywork, Cab, Loader End
B1-6-4 Soundproofing, Engine
| 23***15 | Panel, Soundproofing | 1 |
| 23***16 | Panel, Soundproofing | 1 |
| 23***17 | Panel, Soundproofing | 1 |
B1-6-3 Soundproofing, Engine
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***1Z | Washer | 2 |
| 14***1Z | Washer | 3 |
B1-4-1 Floorplates
| 13***7Z | Bolt, M10x25 | 17 |
| 23***02 | Rest, Foot | 1 |
| 23***01 | Proofing, Heat | 1 |
B1-6-2 Covers, Engine
| 13***01 | Bolt | 0 |
| 13***03 | Bolt | 13 |
| 13***05 | Bolt | 0 |
B1-3-2 Tank, Hydraulic
| 13***3Z | Screw, M8 X 16 | 0 |
| 13***7Z | Screw, Hexagon M8 X 25 | 0 |
| 13***7Z | Bolt, M10x25 | 0 |
B1-5-6 Soundproofing, Bulkhead
| 23***03 | Panel, Soundproofing | 0 |
| 23***04 | Panel, Soundproofing | 0 |
| 23***05 | Panel, Soundproofing | 0 |
B1-5-1 Bulkhead & Covers
| 13***3Z | Bolt, M10 X 16 | 0 |
| 13***8Z | Bolt, M10 X 30 | 0 |
| 13***3Z | Nut, Lock, M10 | 0 |
B1-1-2 Mainframe, And Counterweights
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 13***8Z | Bolt, M10 X 30 | 6 |
| 13***2Z | Bolt, M10 X 1.5 X 50 | 10 |
B1-5-5 Soundproofing, Bulkhead
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 4 |
| 13***3Z | Bolt, M10 X 16 | 6 |
| 14***7Z | Washer, Spring | 4 |
B1-1-3 Mainframe, & Protection Plates
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 9 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 14 |
| 13***8Z | Bolt, M10 X 30 | 5 |
B1-4-2 Floorplates
| 13***7Z | Bolt, M10x25 | 0 |
| 23***02 | Rest, Foot | 0 |
| 23***02 | Proofing, Heat | 0 |
B1-2-1 Tank, Diesel Fuel
| 13***3Z | Screw; Replaces 69***21 | 12 |
| 13***8Z | Bolt, M10 X 30 | 4 |
| 14***8Z | Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***55 | 12 |
B1-2-2 Tank, Diesel Fuel
| 13***3Z | Screw; Replaces 69***21 | 0 |
| 14***5Z | Washer, M5; Replaces 69***59 | 0 |
| 23***03 | Cap | 0 |
B1-6-1 Covers, Engine
| 13***5Z | Bolt | 18 |
| 13***1Z | Nut, M5-8 | 4 |
| 13***3Z | Nut, Self Lock, M6 | 21 |
B1-3-1 Tank, Hydraulic
| 13***2Z | Screw, Hex Head | 4 |
| 14***16 | Seal, Bonded | 1 |
| 14***6Z | Washer, M6 | 4 |
B1-1-1 Mainframe, And Counterweights
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 8 |
| 13***2Z | Bolt, M12 X 50mm | 4 |
| 13***6Z | Bolt, M12 X 70mm | 4 |
B1-5-2 Bulkhead & Covers
| 13***03 | Bolt, M10x16 | 6 |
| 13***07 | Bolt | 4 |
| 13***08 | Bolt | 6 |
B2-4-9 Window, Side, Opening
| 14***04 | Screw | 4 |
| 23***00 | Window, Side, Opening | 1 |
| 33***47 | Rubber, Glazing | 2 |
B2-4-5 Windscreen, Assembly
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 4 |
| 14***2Z | Washer | 4 |
| 23***00 | Windscreen, Assembly | 1 |
B2-4-6 Windscreen, Assembly
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 6 |
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***1Z | Nut, M8 | 1 |
B2-4-3 Cab Glazing
| 23***02 | Rubber, Lower Front | 1 |
| 23***07 | Seal, Weather, Front Lower | 1 |
| 23***01 | Glass, Quarter Clear, Left Hand | 1 |
B2-5-2 Seat, Suspension, Optional
| 40***05 | Kit-Seat Frame | 1 |
| 40***02 | Kit-Seat Cover, Grey Fabric; Nla | 1 |
| 40***17 | Kit, Bearing | 1 |
B2-5-1 Seat, Static, Standard
| 40***05 | Kit-Seat Frame | 1 |
| 40***01 | Kit-Seat Back Cover, Grey Fabric; Nla | 2 |
| 40***02 | Kit-Seat Cover, Grey Fabric; Nla | 1 |
B2-3-1 Door
| 13***3Z | Screw, M6x16 | 0 |
| 13***1Z | Screw, Hex Head, M8 X 12 | 2 |
| 13***03 | Nut | 0 |
B2-3-2 Door
| 12***47 | Handle, C/W Barrel Lock Only | 1 |
| 13***1Z | Nut | 3 |
| 13***3Z | Capscrew | 1 |
B2-1-1 Canopy Assembly
| 13***1Z | Bolt, M10 X 10 | 2 |
| 13***8Z | Bolt, M10 X 30 | 3 |
| 13***5Z | Bolt | 1 |
B2-4-8 Window, Side, Opening
| 14***04 | Screw | 2 |
| 82***53 | Glass, Fixed Pane | 0 |
| 92***03 | Catch, Assembly, (Inc Screws) | 0 |
B2-2-2 Cab Complete, Including Glass
| 13***8Z | Bolt, M10 X 30 | 3 |
| 13***5Z | Bolt | 1 |
| 13***3Z | Nut, Lock, M10 | 4 |
B2-2-5 Cab Shell
| 13***7Z | Screw, M6 X 25mm Long | 2 |
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
B2-4-2 Cab Glazing
| 23***01 | Glass, Door, Upper Window | 0 |
| 23***03 | Glass, Lower Window, Right Hand | 0 |
| 23***08 | Glass, Quarter Window, Left Hand | 0 |
B2-6-3 Seat Base
| 33***62 | Panel, Floor Insulation | 1 |
B2-4-1 Cab Glazing
| 23***01 | Glass, Door, Upper Window | 0 |
| 23***08 | Glass, Quarter Window, Left Hand | 0 |
| 23***01 | Glass, Lower, Rh | 0 |
B2-2-1 Cab Complete, Including Glass
| 13***8Z | Bolt, M10 X 30 | 3 |
| 13***5Z | Bolt | 1 |
| 13***3Z | Nut, Lock, M10 | 4 |
B2-6-2 Seat Mounting
| 13***7Z | Bolt, M10x25 | 4 |
| 13***1Z | Nut, M8 | 4 |
| 23***04 | Key, Ref Ft111 | 1 |
B2-6-1 Seat Base And Pods
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***9Z | Setscrew, M8x35 | 1 |
| 13***7Z | Bolt, M10x25 | 1 |
B2-2-7 Cab Shell
| 12***05 | Bolt, Closing | 1 |
| 13***7Z | Screw, M6 X 25mm Long | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 4 |
B2-1-3 Canopy Assembly, Rops/Fops/Togs
| 13***2Z | Bolt, M8x50 | 3 |
| 13***3Z | Screw | 1 |
| 13***1Z | Bolt, M10 X 10 | 2 |
B2-2-6 Cab Shell
| 13***03 | Bolt | 0 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 0 |
| 13***01 | Bolt | 0 |
B4-3-2 Dipper
| 13***8Z | Bolt, M10x80 | 0 |
| 13***9Z | Bolt, M10x90mm | 3 |
| 13***3Z | Nut, Lock, M10 | 0 |
B4-2-2 Boom
| 13***7Z | Bolt | 2 |
| 13***3Z | Nut, Lock, M10 | 3 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
B4-3-1 Dipper
| 13***8Z | Bolt, M10x80 | 1 |
| 13***9Z | Bolt, M10x90mm | 3 |
| 13***3Z | Nut, Lock, M10 | 5 |
B4-2-1 Boom
| 13***7Z | Bolt | 2 |
| 13***3Z | Nut, Lock, M10 | 3 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
B4-1-1 Kingpost
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 0 |
| 13***8Z | Bolt, M12 X 30 | 0 |
| 13***2Z | Bolt, M6 X 50 | 0 |
B5-3-1 Tool Kit
| 40***01 | Grease, Mpl-Ep, 400g. | 0 |
| 82***06 | Spanner, D.O.E., 1" X 1.1/8" A/F | 0 |
| 82***29 | Spanner, D.O.E. 13 X 17mm A/F | 0 |
B5-2-3 Labels, Operation, & Control
| 23***00 | Label, Fuse Box, German | 1 |
| 23***00 | Label, Fuse Box, French | 1 |
| 23***00 | Label, Fuse Box, Dutch | 1 |
B5-4-1 Fire Extinguisher
| 13***05 | Bolt | 0 |
| 13***03 | Nut | 0 |
| 13***03 | Nut | 2 |
B5-2-1 Transfers, Labels &, Handbooks
| 81***90 | Decal, Jcb, Insignia 375 X 300mm | 1 |
| 81***61 | Decal, Jcb Insignia (Black), 204mm X 250mm | 2 |
| 81***34 | Label, 803 | 1 |
B5-2-2 Labels, Safety, & Warning
| 81***65 | Label, Noise, 80 Lpa | 1 |
| 81***66 | Label, Sound Level, 81lpa | 1 |
| 81***67 | Label, Noise 82 Lpa | 1 |
B5-5-1 Oils,Greases & Paint
| 23***38 | Paint, Yellow Gloss, 1 Litre | 1 |
| 40***01 | Oil, Engine, Sae30, 200 Litres | 1 |
| 40***02 | Oil, Engine, Sae30, 5 Litres | 1 |
B5-2-4 Transfers And Labels, Usa
| 81***92 | Label, Loader Arm, Scissor Point | 2 |
| 81***50 | Label, Warning, 'Beware Of Fan' | 1 |
| 81***39 | Label, Warning Seat Belt, Micro 8008; Replaced By 81***36 | 1 |
C Electrics-Machine, Cab & Engine
C1-1-4 Pod, Right Hand
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 14***2Z | Washer | 2 |
| 14***6Z | Washer, M6 | 4 |
C1-2-1 Light, Working
| 13***05 | Bolt | 0 |
| 13***3Z | Bolt, M10 X 16 | 2 |
| 13***07 | Bolt | 0 |
C1-1-3 Electrics, Main
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
| 13***1Z | Nut | 0 |
| 13***3Z | Nut | 0 |
C1-1-2 Pod, Left Hand, & Electrics
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 14***2Z | Washer | 2 |
| 14***6Z | Washer, M6 | 4 |
C1-1-1 Pod, Right Hand, & Electrics
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
| 13***7Z | Bolt, M10x25 | 1 |
C2-4-2 Alternator Mountings
| 02***78 | Nut | 2 |
| 02***44 | Washer | 3 |
| 02***51 | Washer | 1 |
C2-1-1 Battery 12v, & Carrier
| 13***3Z | Screw, M6x16 | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
C2-3-3 Alternator
| 02***12 | Pulley, Single, D=83mm; Not Included In Assembly. Must Be Used With Spacer 02/10***13., Pulley, Single, D=83mm | 1 |
| 02***13 | Spacer | 1 |
| 71***01 | Capacitor, Suppression | 1 |
C2-5-3 Motor, Starter
| 71***06 | Bolt, Through | 1 |
| 71***12 | Kit-Retention | 1 |
| 71***00 | Motor, Starter | 1 |
C2-2-1 Electrics, Engine
C2-6-1 Engine Auto Stop
| 02***38 | Box, Control | 1 |
| 02***39 | Connector | 1 |
| 14***04 | Washer, Spring | 2 |
C2-5-4 Motor, Starter
| 71***00 | Motor, Starter, 12v | 1 |
| 71***01 | Bush | 1 |
| 71***02 | Solenoid | 1 |
C2-4-1 Alternator Mountings
| 02***34 | Washer, Spring | 2 |
| 02***69 | Bracket Alternator M | 1 |
| 02***12 | Screw | 2 |
C2-3-2 Alternator
| 02***00 | Alternator | 1 |
| 02***01 | Nut | 1 |
| 02***02 | Screw | 1 |
C2-5-2 Motor, Starter
| 71***11 | Gear | 3 |
| 71***13 | Ball | 1 |
| 71***00 | Motor, Starter, 9t X 30mm Dia Gear | 1 |
C2-5-1 Motor, Starter
| 02***00 | Motor, Starter | 1 |
| 02***01 | Shaft | 1 |
| 02***02 | Clutch | 1 |
C2-3-1 Alternator
| 02***00 | Alternator | 0 |
| 02***01 | Kit, Sundry Parts | 0 |
| 02***02 | Kit, Fan & Pulley | 0 |
C2-1-2 Battery 12v, & Carrier
| 02***43 | Nut | 0 |
| 12***03 | Cover, Protection | 1 |
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 5 |
C2-5-5 Motor, Starter
| 71***00 | Motor, Starter, 12v | 1 |
| 71***02 | Solenoid | 1 |
| 71***06 | Holder, Brush | 1 |
C3-1-1 Electrics, Cab
| 24***07 | Grommet | 1 |
| 24***07 | Grommet | 2 |
| 70***02 | Light, Interior | 1 |
C3-2-2 Heater, Installation
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 4 |
| 13***3Z | Screw, M6x16 | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
C3-7-1 Immobiliser Kit
| 13***3Z | Screw; Replaces 69***21 | 2 |
| 13***1Z | Nut | 4 |
| 13***1Z | Nut, M5-8 | 2 |
C3-2-3 Cab Heater
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 4 |
| 13***1Z | Setscrew, M6 X 12mm Long | 6 |
| 13***7Z | Bolt, M10x25 | 3 |
C3-4-1 Light, Working, Cab
| 70***02 | Harness | 1 |
| 70***00 | Light, Working | 1 |
| 70***01 | Lens, Glass | 1 |
C3-2-4 Cab, Heater
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 4 |
| 13***1Z | Setscrew, M6 X 12mm Long | 4 |
| 13***9Z | Capscrew, M6 X 35 | 1 |
C3-2-5 Heater Unit Details
| 15***01 | Motor, 12 Volt | 1 |
| 30***70 | Heater, Motor, Assembly | 1 |
| 30***76 | Tie, Cable | 1 |
C3-7-2 Immobiliser Kit
| 13***3Z | Screw; Replaces 69***21 | 2 |
| 13***1Z | Nut | 4 |
| 13***1Z | Nut, M5-8 | 2 |
C3-6-1 Radio Installation
| 13***3Z | Screw, M8 X 16 | 2 |
| 14***6Z | Washer, M6 | 4 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
C3-2-1 Heater, Installation
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 4 |
| 13***1Z | Setscrew, M6 X 12mm Long | 6 |
| 13***7Z | Bolt, M10x25 | 3 |
C3-4-2 Boom Working Lights
| 13***3Z | Bolt, M10 X 16 | 2 |
| 13***7Z | Bolt, M10x25 | 1 |
| 14***8Z | Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***55 | 2 |
C3-5-1 Beacon
| 70***01 | Bulb, 12v 55w, Halogen | 1 |
| 70***01 | Lens, Amber, 146mm Dia | 1 |
| 70***00 | Beacon, Magnetic, (Amber) 12 Volt, Beacon, Magnetic, (Amber) 12 Volt; See Note 1. Belt Driven | 1 |
C3-3-1 Motor, Wiper
| 14***9Z | Washer | 1 |
| 23***14 | Washer, Wiper | 1 |
| 23***10 | Cap | 1 |
D Controls-Machine, Engine
D1-9-1 Boom Boost Switching, (Optional)
| 23***00 | Valve, Assembly | 1 |
| 23***00 | Controller, Assembly; Replaced By Mss Use 25/22***88,81***x6,826, /01674x4,13***x4,82***x8,14***x4 | 1 |
| 62***01 | Hose, 1/4in. | 1 |
D1-1-1 Controls, Track
| 12***59 | Ring, Tolerance | 2 |
| 13***7Z | Bolt, M10x25 | 2 |
| 13***2Z | Nut, M8 | 1 |
D1-8-1 Controls, Auxiliary
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 13***6Z | Bolt, Hex. Head, M10 X 70 | 1 |
| 13***3Z | Nut, Lock, M10 | 3 |
D1-3-1 Slew Lock, Transport
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 1 |
| 21***5Z | Pin, Cotter | 1 |
| 23***01 | Pin | 1 |
D1-2-1 Control, Dozer
| 12***59 | Ring, Tolerance | 1 |
| 12***16 | Base, Control Knob | 1 |
| 12***17 | Top, Control Knob | 1 |
D2-1-1 Control, Throttle
| 12***02 | Knob, Controls, Yellow | 1 |
| 13***3Z | Screw, M6x16 | 2 |
| 13***4Z | Bolt | 1 |
E Hydraulics & Air
E1-8-1 Circuit, Aux. Single Acting
| 23***00 | Pipe | 1 |
| 24***07 | O Ring | 1 |
| 24***07 | O Ring | 1 |
E1-8-2 Circuit, Aux. Single Acting
| 23***00 | Pipe, Auxiliary. Tank | 0 |
| 24***07 | O Ring | 0 |
| 24***07 | O Ring | 0 |
E1-2-2 Circuit, Servo Hydraulics, Sae
| 23***01 | Sleeve, Polyurethane | 2 |
| 61***00 | Hose, 1/4in Lp | 1 |
| 61***00 | Hose, 1/4in Lp | 2 |
E1-2-4 Circuit, Servo Hydraulics, 3cx
| 23***01 | Sleeve, Polyurethane | 2 |
| 61***00 | Hose | 1 |
| 61***00 | Hose, 1/4in Lp | 2 |
E1-10-1 Conversion, Auxiliary, Single To Double Acting
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 16***06 | Adapter, 3/4" Bsp M/M | 1 |
| 24***07 | O Ring | 1 |
E1-8-6 Circuit, Aux. Double Acting
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 23***00 | Pipe, Auxiliary. Tank | 1 |
| 24***07 | O Ring | 1 |
E1-1-5 Circuit, Neutral, Hydraulics
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 16***17 | Adapter, 5/8" X 1/2" M/M | 1 |
| 22***05 | Clip, Jubilee | 10 |
E1-6-2 Circuit, Excavator
| 13***03 | Bolt | 0 |
| 23***00 | Kit, Long Dipper | 0 |
| 23***00 | Pipes, Dipper | 0 |
E1-3-1 Circuit, Slew & Swing, Hydraulics
| 74***00 | Hose, 3/8in. H.P. | 1 |
| 74***00 | Hose, 3/8in., H.P. | 3 |
| 74***00 | Hose, 1/2in. H.P. | 2 |
E1-2-5 Circuit, Servo Hydraulic, Iso Controls
| 23***01 | Sleeve, Polyurethane | 2 |
| 61***00 | Hose | 1 |
| 61***00 | Hose, 1/4in Lp | 1 |
E1-11-1 Service Kit, Adaptor, Plugs Etc.
| 23***72 | Plug | 0 |
| 23***74 | Cap, Blanking | 0 |
| 81***96 | Cap, Blanking 3/4"Bsp, Steel | 0 |
E1-2-8 Changeover, Iso/Sae, Optional, M/C'S With Switchable Boom Boost Option
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 2 |
| 62***23 | Hose, 1/4in. | 1 |
| 62***36 | Hose, 1/4in. | 1 |
E1-4-1 Circuit, Track & Dozer, Mainframe
| 74***00 | Hose, 3/8in. H.P. | 1 |
| 74***00 | Hose, 3/8in Hp | 1 |
| 74***00 | Hose, 1/2in. Hp | 2 |
E1-2-7 Changeover, Iso/Sae, Optional, M/C'S W/O Switchable Boom Boost Option
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 2 |
| 62***36 | Hose, 1/4in. | 1 |
| 62***53 | Hose, 1/4in. L.P. | 1 |
E1-2-1 Circuit, Servo Hydraulics, Iso
| 23***01 | Sleeve, Polyurethane | 2 |
| 61***00 | Hose, 1/4in Lp | 1 |
| 61***00 | Hose, 1/4in Lp | 2 |
E1-10-2 Conversion, Auxiliary, Single To Double Acting
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 24***07 | O Ring | 0 |
| 24***07 | O Ring | 2 |
E1-9-1 Circuit, Hand Held Tools, Power Take-Off Hydraulics
| 13***7Z | Bolt, M10x25 | 0 |
| 13***4Z | Bolt, M10x60 | 0 |
| 13***1Z | Nut | 0 |
E1-1-2 Circuit, Neutral, Hydraulics
| 13***7Z | Bolt, M10x25 | 1 |
| 14***11 | Seal, Bonded | 3 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
E1-1-1 Circuit, Neutral, Hydraulics
| 13***7Z | Bolt, M10x25 | 1 |
| 14***11 | Seal, Bonded | 3 |
| 22***05 | Clip, Jubilee | 10 |
E1-2-6 Circuit, Servo Hydraulic, Jcb Controls
| 23***01 | Sleeve, Polyurethane | 2 |
| 61***00 | Hose | 1 |
| 61***00 | Hose, 1/4in Lp | 1 |
E1-7-2 Auxiliary, Pipes And Hoses, Excavator
| 13***3Z | Screw, M8 X 16 | 3 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 4 |
| 13***7Z | Bolt, M10x25 | 4 |
E1-6-1 Circuit, Excavator
| 13***3Z | Screw, M8 X 16 | 6 |
| 13***9Z | Screw, M10x35mm | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
E1-4-2 Circuit, Track & Dozer, Mainframe
| 74***00 | Hose, 3/8in. H.P. | 2 |
| 74***00 | Hose, 1/2in. Hp | 2 |
| 74***00 | Hose, 1/2in., H.P. | 2 |
E1-9-2 Circuit, Hand Held Tools, Power Take-Off Hydraulics
| 13***7Z | Bolt, M10x25 | 0 |
| 13***8Z | Bolt, M10 X 30 | 1 |
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 0 |
E1-8-5 Circuit, Aux. Double Acting
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 16***06 | Adapter, 3/4" Bsp M/M | 1 |
| 24***07 | O Ring | 2 |
E1-4-3 Circuit, Track & Dozer, Undercarriage
| 62***26 | Hose, 1/4in. | 1 |
| 74***00 | Hose | 0 |
| 74***00 | Hose | 4 |
E1-7-1 Auxiliary, Pipes And Hoses
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 13***7Z | Bolt, M10x25 | 4 |
E1-5-1 Circuit, Excavator -, Mainframe
| 74***00 | Hose, 1/2in.H.P. | 4 |
| 74***00 | Hose, 1/2in.H.P. | 2 |
| 74***00 | Hose, 1/2in.H.P. | 1 |
E1-1-4 Circuit, Neutral, Hydraulics
| 14***11 | Seal, Bonded | 3 |
| 22***05 | Clip, Jubilee | 10 |
| 22***06 | Clip, Jubilee | 16 |
E1-2-3 Circuit, Servo Hydraulics, Iso
| 23***01 | Sleeve, Polyurethane | 2 |
| 61***00 | Hose | 1 |
| 61***00 | Hose, 1/4in Lp | 2 |
E2-3-2 Slew Motor Assembly
| 13***12 | Screw, Cap; Replaces 60***12, San 13331 | 6 |
| 20***00 | Motor, Slew, Assembly | 1 |
| 24***05 | O Ring | 4 |
E2-1-5 Pump Assembly
| 13***9Z | Screw, M10x35mm | 4 |
| 13***07 | Bolt | 0 |
| 14***11 | Seal, Bonded | 3 |
E2-1-7 Pump Assembly
| 13***9Z | Screw, M10x35mm | 4 |
| 13***07 | Bolt | 0 |
| 20***00 | Pump | 0 |
E2-5-1 Motor, Track
| 13***07 | Capscrew | 1 |
| 20***40 | Motor, Assembly, Wheel | 1 |
| 20***42 | Housing, Assembly 2 | 1 |
E2-3-1 Slew Motor Assembly
| 13***09 | Capscrew | 4 |
| 20***00 | Motor, Slew, Assembly | 1 |
| 24***05 | O Ring | 4 |
E2-1-1 Pump Assembly
| 20***01 | Kit-Seal, Complete, Pump | 1 |
| 20***00 | Pump, Triple; (1px064/1px100/1px100 Pumps Capacity) | 1 |
| 20***02 | Rod, Tie | 4 |
E2-2-1 Pump Coupling
| 13***8Z | Bolt, M12 X 30 | 3 |
| 13***7Z | Capscrew, Socket Head | 2 |
| 23***01 | Plate | 1 |
E2-1-10 Pump, Main Hydraulic
| 13***9Z | Screw, M10x35mm | 4 |
| 14***08 | Washer | 4 |
| 16***56 | Adaptor | 3 |
E2-1-8 Pump Assembly
| 13***9Z | Screw, M10x35mm | 4 |
| 13***8Z | Bolt, M12 X 30 | 0 |
| 14***08 | Washer | 0 |
E2-1-6 Pump, Main Hydraulic
| 20***01 | Body, Main | 1 |
| 20***02 | Body, Main, Pump | 1 |
| 20***03 | Shaft | 1 |
E2-2-6 Pump Coupling
| 13***7Z | Bolt | 3 |
| 23***01 | Plate | 1 |
| 23***51 | Gear | 1 |
E2-2-5 Pump Coupling
| 13***8Z | Bolt, M12 X 30 | 3 |
| 23***01 | Plate | 1 |
| 23***51 | Gear | 1 |
E2-5-2 Motor, Track
| 13***07 | Capscrew | 1 |
| 20***43 | Seal, Oil, (Outer Diameter 40mm / Thickness 10mm) | 1 |
| 20***45 | Bearing, Ball | 1 |
E2-2-2 Pump Coupling
| 13***7Z | Bolt | 3 |
| 23***02 | Sleeve, Coupling | 1 |
| 23***03 | Gear | 1 |
E2-1-9 Pump, Main Hydraulic
E2-4-1 Slew Motor
| 20***41 | O Ring; Use 20/90***34 | 1 |
| 20***12 | Barrel, Assembly | 1 |
| 20***01 | Motor, Assembly; San 10***35 | 1 |
E3-8-1 Servo Joystick, R.H.
| 13***3Z | Nut, Self Lock, M6 | 4 |
| 14***11 | Seal, Bonded | 6 |
| 14***6Z | Washer, M6 | 4 |
E3-8-4 Servo Joystick, R.H.
| 25***87 | Valve, Servo, Joystick; Replaced By 25/22***63 + 81***43 X 6, +, 72***12. See San 13038 | 1 |
| 25***22 | Handle | 1 |
E3-1-7 Valve Block, 5 Spool
| 13***09 | Capscrew | 3 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 14***8Z | Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***55 | 3 |
E3-5-1 Valve, Dipper Boost Dump
| 14***11 | Seal, Bonded | 1 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 5 |
| 24***05 | O Ring | 5 |
E3-2-1 Valve, Section, Track, Rh
| 25***03 | Screw; Use 25/60***01 | 0 |
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***26 | Plate, Seal | 0 |
E3-3-3 Valve Section, Slew
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***44 | Spring | 1 |
| 25***06 | O Ring | 2 |
E3-6-1 Valve, Maintenance, Servo Pressure
| 14***11 | Seal, Bonded | 5 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 4 |
| 24***05 | O Ring | 4 |
E3-2-5 Valve Section, Boom Boost
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***22 | Plug, Assembly | 0 |
E3-2-3 Valve Section, Dipper
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
| 25***43 | Poppet | 1 |
E3-3-7 Valve Section, Inlet
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***22 | Plug, Assembly | 1 |
E3-7-1 Valve, Boom Boost, Optional
| 13***0Z | Bolt | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***6Z | Washer, M6 | 2 |
E3-3-5 Valve Section, Auxiliary Valve
| 25***16 | O Ring | 1 |
| 25***03 | Screw; Use 25/60***01 | 2 |
| 25***12 | O Ring, Interface, Valve Sections | 0 |
E3-2-2 Valve Section, Bucket
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***44 | Spring | 1 |
| 25***06 | O Ring | 2 |
E3-3-1 Valve Section, Dozer
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
| 25***25 | Cap, Detent | 1 |
E3-11-1 Filter, Hydraulic
| 13***07 | Capscrew | 4 |
| 14***26 | Washer, Seal | 1 |
| 24***11 | O Ring | 1 |
E3-8-2 Servo Joystick, L.H.
| 13***3Z | Nut, Self Lock, M6 | 4 |
| 14***6Z | Washer, M6 | 4 |
| 24***05 | O Ring | 6 |
E3-15-1 Accumulator
E3-2-8 Valve Section, Outlet
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 1 |
| 25***22 | Plug, Assembly | 4 |
E3-5-2 Valve, Dipper Boost Dump
| 14***11 | Seal, Bonded | 1 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 5 |
| 24***05 | O Ring | 5 |
E3-1-2 Valve Block, 6 Spool
| 13***09 | Capscrew | 3 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 3 |
E3-14-1 Hose Burst Kit
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 5 |
| 13***5Z | Bolt | 4 |
| 13***2Z | Screw, M6 X 50 | 4 |
E3-3-4 Valve Section, Boom/Dipper Boost
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***44 | Spring | 1 |
| 25***06 | O Ring | 2 |
E3-1-1 Valve Block, 6 Spool
| 13***09 | Capscrew | 3 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 3 |
| 14***8Z | Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***55 | 3 |
E3-8-3 Servo Joystick, L.H.
| 25***86 | Valve, Servo, L.H.; Replaced By 25/22***62 + 81***43 X6, 721/109, 13 X1. See San 13025 | 1 |
| 25***62 | Controller, Joystick | 1 |
| 71***86 | Relay, Latching | 1 |
E3-11-2 Filter, Hydraulic
| 58***12 | Element, Filter, 10 Micron | 1 |
| 58***04 | Seal | 1 |
| 58***12 | Spring, Top | 1 |
E3-16-1 Valve, Track Motor
| 13***18 | Capscrew | 0 |
| 20***60 | Valve, Assembly | 0 |
| 20***61 | Plug | 1 |
E3-6-2 Valve, Maintenance, Servo Pressure
| 14***11 | Seal, Bonded | 5 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 4 |
| 16***02 | Adapter | 1 |
E3-2-6 Valve Section, Main Relief, 6 Spool Valve
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***17 | Valve, Section, Mid Inlet | 0 |
| 25***18 | Valve, Relief | 0 |
E3-3-2 Valve Section, Swing
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***40 | Valve, Anti-Cavitation | 1 |
| 25***41 | Kit-Seal, Anti-Cavitation | 1 |
E3-3-6 Valve Section, Mrv
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
| 25***05 | Valve, Relief | 0 |
E3-13-1 Valve, Slew & Swing
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
E3-2-7 Valve Section, Track, Lh
| 25***03 | Screw; Use 25/60***01 | 0 |
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***26 | Plate, Seal | 0 |
E3-1-6 Valve Block, 5 Spool
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 14***8Z | Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***55 | 3 |
| 23***03 | Spacer | 3 |
E3-10-1 Joint, Rotary
| 13***0Z | Bolt, M8x40 | 4 |
| 13***7Z | Bolt, M10x25 | 2 |
| 13***01 | Nut | 4 |
E3-2-4 Valve Section, Boom
| 25***12 | O Ring, Interface, Valve Sections | 0 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
| 25***43 | Poppet | 1 |
E4-5-2 Ram, Bucket
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***01 | Bush | 0 |
| 23***00 | Ram, Assembly | 1 |
E4-4-3 Ram, Dipper
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***53 | Dowel | 1 |
| 23***00 | Ram, Assembly; For Use With Dipper On Page B4-3-1. 23***00 Dipper Ram Is Used On Machine Serial Number 76***94, See Page E4-4-1 | 1 |
E4-1-1 Ram, Swing
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***00 | Ram, Assembly | 1 |
| 23***50 | Cylinder | 1 |
E4-6-1 Protection Plates, Boom Ram
| 13***7Z | Bolt, M10x25 | 0 |
| 14***07 | Washer | 0 |
| 21***13 | Pin, Cotter, Split | 0 |
E4-6-2 Protection Plates, Bucket Ram
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 1 |
| 23***02 | Plate, Support | 1 |
E4-4-7 Ram, Dipper
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***03 | Head, Piston | 1 |
| 23***06 | Screw, Set | 1 |
E4-5-3 Ram, Bucket
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***00 | Ram, Assembly | 1 |
| 23***01 | Bush | 2 |
E4-3-1 Ram, Boom
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
| 23***01 | Bush | 2 |
| 23***00 | Ram, Assembly | 1 |
E4-4-1 Ram, Dipper
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***01 | Bush | 2 |
| 23***52 | Kit-Seal | 1 |
E4-1-2 Ram, Swing
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***08 | O Ring | 1 |
| 23***08 | O Ring | 1 |
E4-4-4 Ram, Dipper
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***13 | Head, Piston | 1 |
| 23***50 | Bush | 2 |
E4-5-1 Ram, Bucket
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***01 | Bush | 2 |
| 23***02 | Rod, Piston | 1 |
E4-3-4 Ram, Boom
| 33***22 | Cylinder, Assembly | 1 |
| 59***13 | Rod, Piston | 1 |
| 81***65 | Nipple, Grease | 2 |
E4-5-4 Ram, Bucket
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***55 | O Ring | 1 |
| 23***08 | O Ring | 1 |
E4-6-4 Protection Plates, Boom Ram
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
| 13***7Z | Bolt, M10x25 | 2 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 1 |
E4-6-3 Protection Plates, Bucket Ram
| 13***7Z | Bolt, M10x25 | 2 |
| 22***44 | Circlip, External | 2 |
| 23***03 | Plate, Protection | 1 |
E4-4-2 Ram, Dipper
E4-5-5 Ram, Bucket
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***03 | Head, Piston | 1 |
| 23***05 | Bush | 1 |
E4-5-6 Ram, Bucket
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***00 | Ram, Assembly | 1 |
| 23***01 | Cylinder | 1 |
E4-2-3 Ram, Dozer
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
| 14***07 | Nipple, Grease, 45 Deg. Angle | 1 |
E4-4-6 Ram, Dipper
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 22***26 | Circlip | 1 |
| 23***56 | O Ring | 1 |
E4-4-8 Ram, Dipper, 556/60255
| 23***04 | Nipple, Grease; San 10***40 | 2 |
| 23***06 | Screw, Set | 1 |
| 23***08 | Bush | 1 |
E4-3-2 Ram, Boom
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
| 23***00 | Ram, Assembly | 0 |
| 23***00 | Ram, Assembly | 1 |
E4-2-2 Ram, Dozer
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***50 | Cylinder | 1 |
E4-4-5 Ram, Dipper
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***01 | Bush | 0 |
| 23***00 | Ram, Assembly | 1 |
E4-3-3 Ram, Boom
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***56 | O Ring | 1 |
| 23***10 | O Ring | 2 |
E4-2-1 Ram, Dozer
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
| 14***01 | Nipple, Grease, 90deg. Angle | 1 |
E4-0-0 Rams
| 23***31 | Spacer, 46 Dia. | 2 |
| 23***32 | Spacer, 42 Dia. | 6 |
| 23***40 | Kit, Wear | 1 |
F Track/Slew Gearbox
F4-2-1 Gearbox, Track
| 13***09 | Bolt | 0 |
| 14***9Z | Washer, Spring M12; Replaces 60***09, San 13190, If Fitted. Item 12 Reduced In Length. Spring Washer Not Required With Shorter Capscrew, Washer, Spring M12; Replaces 60***09, San 13190 | 0 |
| 20***00 | Motor, Wheel Assembly | 0 |
F4-2-2 Gearbox, Track
F4-1-1 Gearbox, Slew
| 20***09 | Ring, Snap | 1 |
| 20***14 | Circlip | 7 |
| 20***26 | Casing, Output, Assembly | 1 |
F4-2-3 Gearbox, Track
| 20***02 | Cover | 0 |
| 20***06 | Pin | 0 |
| 20***08 | Washer, Thrust | 0 |
J Track & Running Gear, Undercarrage
J1-5-1 Track Assemblies
| 13***8Z | Bolt, M12 X 30 | 0 |
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 0 |
| 14***9Z | Washer, Spring M12; Replaces 60***09, San 13190, If Fitted. Item 12 Reduced In Length. Spring Washer Not Required With Shorter Capscrew, Washer, Spring M12; Replaces 60***09, San 13190 | 12 |
J1-1-3 Undercarriage
| 13***1Z | Screw, Hex Head, M8 X 12 | 4 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 20 |
| 13***9Z | Bolt, M12x35 Grade 8.8 | 18 |
J1-1-2 Undercarriage
| 13***1Z | Screw, Hex Head, M8 X 12 | 6 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 20 |
| 13***9Z | Screw, M10x35mm | 4 |
J1-3-1 Roller, Track Top
| 13***1Z | Bolt, M10 X 10 | 1 |
| 13***3Z | Nut | 1 |
| 14***08 | Seal, Washer | 1 |
J1-4-1 Roller, Track Bottom
| 13***9Z | Screw, Set, (Bolt M16 X 35) | 2 |
| 23***00 | Roller, Assembly; S/S By 33***06.Do Not Use 23***00 On, 8027z Machines | 4 |
| 23***50 | Shaft | 1 |
J1-1-1 Undercarriage
| 13***1Z | Screw, Hex Head, M8 X 12 | 10 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 16 |
| 13***9Z | Bolt, M12x35 Grade 8.8 | 0 |
J1-2-2 Idler Wheel, & Recoil Unit
| 13***4Z | Bolt, M12 X 60mm | 4 |
| 13***1Z | Capscrew | 1 |
| 14***03 | Washer | 1 |
L Engine
L1-8-1 Engine Mountings
| 13***8Z | Bolt, M10 X 30 | 0 |
| 13***7Z | Bolt | 1 |
| 13***09 | Bolt | 0 |
L1-1-1 Engine, Complete
| 23***00 | Engine, Complete, Assembly | 1 |
L1-4-1 Crankshaft, Bearings, Pistons & Con-Rods
| 02***42 | Key | 1 |
| 02***43 | Pin | 1 |
| 02***15 | Crankshaft, Assembly | 1 |
L1-2-1 Engine, Short
| 02***00 | Engine, Short | 1 |
L1-6-1 Timing Case, Camshaft & Gears
| 02***68 | Key | 1 |
| 02***78 | Nut | 4 |
| 02***79 | O Ring | 1 |
L1-6-2 Timing Levers, Arms & Springs
| 02***96 | Nut | 3 |
| 02***07 | Circlip | 2 |
| 02***08 | Washer | 1 |
L1-3-1 Block Assembly
| 02***01 | Plug, D=15 | 1 |
| 02***02 | Plug, D=25 | 1 |
| 02***03 | Plug, D=35 | 2 |
L1-7-1 Flywheel & Housing
| 02***34 | Washer, Spring | 2 |
| 02***73 | Flywheel, Assembly | 1 |
| 02***74 | Gear, Starter Ring | 6 |
L1-5-1 Fans, Pulleys, & Fan Belt
| 02***68 | Key | 1 |
| 02***77 | Pulley, Crankshaft | 1 |
| 02***78 | Nut | 1 |
L2-3-1 Rocker Cover
| 02***72 | Bolt | 2 |
| 02***74 | Plate | 1 |
| 02***75 | Washer | 3 |
L2-2-1 Rocker Assembly, Push Rods & Tappets
| 02***78 | Nut | 3 |
| 02***66 | Spring | 2 |
| 02***67 | Screw, Adjusting | 6 |
L2-1-1 Cylinder Head
| 02***02 | Plug, D=25 | 4 |
| 02***42 | Seal, Inlet Valve | 3 |
| 02***43 | Spring, Valve | 6 |
L3-3-1 Filter, Air
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 4 |
| 13***05 | Bolt | 0 |
| 22***11 | Clip, Jubilee | 0 |
L3-1-1 Manifold, Induction
| 02***89 | Pin | 2 |
| 02***95 | Screw | 4 |
| 02***71 | Plug, D=10mm | 1 |
L3-4-1 Exhaust System
| 02***38 | Gasket | 1 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 7 |
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
L3-4-2 Exhaust System
| 02***38 | Gasket | 1 |
| 13***5Z | Bolt | 3 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
L3-2-1 Manifold, Exhaust
| 02***85 | Stud | 2 |
| 13***7Z | Screw, M6 X 25mm Long | 4 |
| 13***1Z | Nut | 2 |
L4-4-3 Radiator & Hoses
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 1 |
| 22***09 | Clip, Jubilee | 1 |
| 23***01 | Bracket, Top | 1 |
L4-3-1 Radiator, Fittings & Mountings
| 12***03 | Hose, Overflow Assembly | 1 |
| 12***32 | Cap, Expansion Bottle | 1 |
| 13***3Z | Screw; Replaces 69***21 | 4 |
L4-3-3 Radiator, Fittings & Mountings
| 13***3Z | Screw; Replaces 69***21 | 4 |
| 13***3Z | Screw, M6x16 | 2 |
| 13***3Z | Screw, M8 X 16 | 2 |
L4-3-4 Radiator Fittings, And Mountings
| 13***3Z | Screw; Replaces 69***21 | 4 |
| 13***0Z | Bolt | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 8 |
L4-4-4 Radiator, Oil Cooler, And Hoses
| 13***3Z | Screw, M6x16 | 2 |
| 14***6Z | Washer, M6 | 2 |
| 14***6Z | Washer, Spring | 2 |
L4-5-1 Cooler, Engine Oil
| 22***09 | Clip, Jubilee | 4 |
| 23***81 | Hose, Bottom | 1 |
| 23***82 | Hose, Bottom | 1 |
L4-2-1 Thermostat, Housing, Inlet & Outlet
| 02***96 | Nut | 2 |
| 02***55 | Sender, Temperature | 1 |
| 02***89 | Plug, D=30mm | 1 |
L4-1-1 Pump, Water
| 02***96 | Nut | 1 |
| 02***88 | Screw | 4 |
| 02***36 | Screw | 5 |
L4-4-5 Radiator, Oil Cooler, And Hoses
| 13***3Z | Screw, M6x16 | 2 |
| 14***6Z | Washer, M6 | 2 |
| 14***6Z | Washer, Spring | 2 |
L4-4-1 Radiator & Hoses
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 22***09 | Clip, Jubilee | 4 |
| 23***00 | Radiator, Oil Cooler Assembly | 1 |
L4-4-2 Radiator & Hoses
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 22***09 | Clip, Jubilee | 4 |
| 30***01 | Cap, Filler/Pressure | 1 |
L5-2-1 Pump, Oil
| 02***07 | Spring | 1 |
| 02***14 | Cover | 1 |
| 02***15 | Shim, Oversize - 0.10mm | 0 |
L5-1-1 Sump, Oil
| 02***72 | Bolt | 3 |
| 02***97 | Screw | 20 |
| 02***98 | Washer | 1 |
L5-3-1 Filter, Oil
| 02***75 | Washer | 4 |
| 02***26 | Connector | 1 |
| 02***28 | Bolt, Banjo | 2 |
L6-5-2 Fuel Lift Pump
| 02***69 | O Ring | 1 |
| 02***92 | Screw, M6x16 | 2 |
| 17***00 | Pump, Fuel Lift | 1 |
L6-2-1 Injectors, Fuel, & Injection Pipes
| 02***96 | Nut | 2 |
| 02***66 | Washer | 2 |
| 02***14 | Damper | 4 |
L6-1-1 Pump, Fuel Injection, & Shut-Off Solenoid
| 02***78 | Nut | 2 |
| 02***66 | Washer | 2 |
| 02***00 | Solenoid, Fuel Shut-Off | 1 |
L6-5-1 Pump, Fuel Lift
L6-3-3 Fuel System
| 13***7Z | Screw, Hexagon M8 X 25 | 5 |
| 13***8Z | Bolt, M10 X 30 | 4 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
L6-6-1 Filter, Fuel Sediment
| 32***02 | Nut, Cap | 1 |
| 32***03 | Washer, Nylon Seal, M6 | 1 |
| 32***06 | Filter, Swirl Cone | 1 |
L6-3-1 Fuel System
| 13***8Z | Bolt, M10 X 30 | 4 |
| 20***06 | Tie, Cable, L=115mm X W=4.8mm | 5 |
| 22***01 | Clip, Jubilee | 1 |
L6-4-1 Filter, Fuel
| 20***07 | Bolt, Centre | 0 |
| 20***13 | Plug, Vent | 0 |
| 20***26 | Seal | 0 |
L6-3-2 Fuel System
| 13***8Z | Bolt, M10 X 30 | 4 |
| 20***06 | Tie, Cable, L=115mm X W=4.8mm | 5 |
| 22***01 | Clip, Jubilee | 1 |
L8-1-1 Gasket Sets
| 02***57 | Kit-Gasket | 1 |
804 PLUS serial number reference
For the JCB 804 Plus, the machine identification plate is located on the front face of the upper structure, on either the right or left side. The serial number is also stamped into the chassis frame as a backup. Verify applicability with a JCB dealer.
| Prefix | Identifies | Notes |
|---|---|---|
| 734402 - 734629 | Applicability for JCB 804 Plus Mini Excavator. Covers Boom, Arm, and Bucket cylinder seal kits. | Verified against HW Part Store product data and JCB 802.7/803/804 Plus/Super Repair Service Manual (Pub No. the OEM part reference Issue 3). The manual explicitly lists 'JCB Excavator 804 plus - From S/N: 734402 to 734629'. The parts supplier confirms this range for boom, arm, and bucket cylinder seal kits. |
| 734630 - 735365 | Applicability for JCB 804 Super Mini Excavator. Marks the serial break from the 804 Plus. | Verified against JCB 802.7/803/804 Plus/Super Repair Service Manual (Pub No. the OEM part reference Issue 3). The manual lists 'JCB Excavator 804 super - From S/N: 734630 to 735365'. This range is distinct from the 804 Plus and marks the start of the Super variant production. |
Frequently asked questions
What engine does the JCB 804 Plus use?
The JCB 804 Plus uses a Perkins 1103 engine series.
What is the operating weight of the JCB 804 Plus?
The standard operating weight is approximately 3.35 tons (7,730 lb).
What model replaced the JCB 804 Plus?
The JCB 804 Super replaced the 804 Plus, starting from serial number the OEM part reference.
What 804 PLUS owners discuss
What are the known hydraulic behaviors and common failures for the JCB 804 PLUS?
Owners report intermittent loss of house and bucket functions after the machine warms up, while tracks and blade remain operational. This is often attributed to a thermal breaker or relief valve issue that resets upon cooling. Early models (circa 1995) are noted for slewing gearbox failures and rotary hydraulic seal leaks at the cab-to-track interface. Hydraulic pump failures are also cited as a common fault on machines of this age, necessitating regular fluid and filter changes to prevent premature failure.
What undercarriage wear patterns are typical for the JCB 804 series?
The JCB 804 PLUS features a 350 mm track width and an operating weight of approximately 3.35 tons (7,730 lb). Wear patterns typically involve the rubber tracks, sprockets, and idlers. Track rollers and idlers are sealed units that are not lubricable by the operator and require full replacement when worn. The compact size and weight class place significant stress on the undercarriage components during frequent turning or heavy digging operations.
What engine quirks are associated with the JCB 804 PLUS generation?
The JCB 804 PLUS utilizes a JCB DieselMax 4-cylinder engine. Early DieselMax engines (Tier 2 and early Tier 3) are prone to big end bearing failures on the crankshaft, particularly if oil change intervals are stretched or oil quality is poor. Fuel injection pump faults are also common on these earlier mechanical and early electronic engines. Owners should monitor for unusual noises, such as deep rhythmic knocking under load, which indicates serious internal engine damage.
What are common electrical or sensor issues reported by owners?
Intermittent operation is often linked to electrical components rather than hydraulic failure. On similar JCB models, forward/reverse lever operation relies on microswitches that activate hydraulic solenoids on the transmission body; these can fail or become misaligned. Additionally, glow plug systems may require extended cycling (10-15 seconds) in cold weather to ensure proper starting, as the engine may crank longer than in warm conditions. Black smoke during startup is typically unburned fuel from extended cranking rather than a mechanical fault.
What fluids and lubricants are specified for the JCB 804 PLUS?
The hydraulic system requires AW46 hydraulic fluid, with a capacity of approximately 17 liters. Engine oil capacity is 4.5 liters for the canopy and 5.0 liters for the cab configuration. Coolant capacity is 3.5 liters, using a 15/40 coolant mix. JCB recommends using JCB branded fluids verified for use, or equivalent multipurpose oils suitable for naturally aspirated or turbocharged engines, transmissions, and hydraulics. Engine coolant must be changed at recommended intervals to prevent silicate separation, which causes brown sludge in the expansion bottle.
What is the standard operating weight and transport width for the JCB 804 PLUS?
The standard operating weight for the JCB 804 Mini Excavator is 7,730 lb (3,507 kg). The transport width is 1.5 meters (4 ft 11 in). These dimensions can vary depending on the specific machine configuration, attachments, and counterweight setup. The machine is classified as a compact equipment unit under 20,000 lbs.
What should be checked when buying a used JCB 804 PLUS?
Verify the serial number range (the OEM part reference) for specific boom cylinder seal kit compatibility, as cylinder specifications (40 mm rod, 80 mm bore) vary by serial. Check for leaks from the rotary hydraulic seal unit joining the cab/engine to the track unit, as design changes may require specific fitting kits. Inspect the slew gearbox for dripping or failure, particularly on early 1995 models. Ensure the hydraulic fluid is clean and the strainer is free of debris. Verify the condition of the final drive oil and engine oil, as neglect is common in older units. Have your dealer verify the exact serial range specifications and installed attachment package before purchase.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb 804 PLUS. Related factory variants of the same model family:
804 PLUS
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