JCBagriculturalmini crawler excavators
Jcb 8032Z
Maintenance schedule, common problems & OEM parts breakdown
The JCB 8032Z is a mini excavator manufactured from 2002 to 2006 with an operating weight of 3367 kg (7423 lbs). It is powered by a Perkins 403-15 engine producing 19 kW (26 HP) net power. The machine features a 300 mm track width, a maximum digging depth of 253 cm (100 in.), and a fuel capacity of 39.0 L (10.3 gal.). Configurations include standard and TS variants with rubber tracks. The 8032Z succeeded the 8027Z within the Z-series line and was followed by the 8040Z and 8045Z models.
Across the Z-series generation, JCB extended engine oil intervals to 500 hours on EcoMAX and Dieselmax engines to reduce downtime, a key selling point for contractors. The 8032Z remains relevant in the used market due to its compact 167.6 cm (66.0 in.) width and 79.2 cm (31.2 in.) tail swing radius, allowing access to confined spaces. Its simple Perkins mechanical engine and accessible ground-level service points make it a durable choice for utility and landscaping work, though parts availability for the specific 403-15 engine requires verification against serial ranges.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb 8032Z specifications
Engine
| Model | Perkins 403-15 |
| Gross Power | 27.8 hp (20.7 kW) |
| Net Power | 26 hp (19 kW) |
| Displacement | 1496 cu. in. (24515 cc) |
| Cylinders | Not documented for this exact serial range — verify with your dealer |
| Emissions Tier | Not documented for this exact serial range — verify with your dealer |
Weights
| Operating Weight | 7423 lbs (3367 kg) |
| Shipping Weight | Not documented for this exact serial range — verify with your dealer |
| Ground Pressure | 5.0 psi (34.5 kPa) |
Dimensions
| Transport Length | 174.0 in. (442.0 cm) |
| Transport Width | 66.0 in. (167.6 cm) |
| Transport Height | 97.2 in. (246.9 cm) |
| Track Gauge | Not documented for this exact serial range — verify with your dealer |
| Ground Clearance | 12.0 in. (30.5 cm) |
| Tail Swing Radius | 31.2 in. (79.2 cm) |
Performance
| Max Travel Speed | 2.2 mph (3.5 km/h) |
| Digging Depth | 100 in. (253 cm) |
| Max Loading Height | 122.4 in. (310.9 cm) |
| Max Reach Along Ground | 186.0 in. (472.4 cm) |
| Max Vertical Wall Digging Depth | 73.2 in. (185.9 cm) |
| Swing Speed | 10 RPM |
| Gradeability | Not documented for this exact serial range — verify with your dealer |
Service capacities (summary)
| Fuel Tank | 10.3 gal (39.0 l) |
| Hydraulic System | 15.4 gal (58.3 l) |
| Engine Oil | 1.2 gal (4.5 l) |
| Cooling System | 1.9 gal (7.2 l) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
8032Z fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | 4.5 l (1.2 gal) | SAE 15W-40 diesel engine oil |
| Cooling system | 7.2 l (1.9 gal) | JCB-approved coolant mixture |
| Fuel tank | 39.0 l (10.3 gal) | Low temperature diesel fuel |
| Hydraulic system and tank | 58.3 l (15.4 gal) | JCB Hydraulic Fluid HP46 (AW46 viscosity) |
| Grease | N/A | JCB Grease |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Jcb 8032Z maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the 8032Z beyond the schedule
Predictive Maintenance & Fluid Analysis
At the 500-hour interval, take oil samples from the engine, hydraulic tank, axle, and final drive to establish a baseline. Inspect the hydraulic return filter magnet for metallic debris before disposal. At 1000 hours, interpret these samples against the baseline to determine if intervals should be extended or compressed. Monitor the turbocharger shaft play and charge cooler condition on the Perkins 403-15 engine to detect early wear. Check the ECM for logged fault codes using JCB ServiceMaster to identify developing electrical or hydraulic issues before they cause failure.
Corrective & Common Repairs
Common repairs on the 8032Z involve the Perkins 403-15 fuel system and hydraulic components. Bleed the fuel system if the engine fails to start after several attempts, particularly after battery disconnect. Replace the primary and secondary fuel filters at 250-hour intervals to protect common-rail injectors. Inspect the hydraulic pump and control valve for hose and pipe connection leaks at the kingpost and boom. Check the slew ring bolts for torque loss, a critical safety item on JS-series excavators, and inspect the track adjuster grease valve for proper tension.
Overhaul & Rebuild Points
The 2000-hour deep service is the primary overhaul milestone. Drain and clean the hydraulic tank, then refill with JCB-spec oil. Measure swing ring play radially and axially using a dial indicator. Inspect the boom, arm, dipper, and chassis side frames for unauthorized welding or structural cracking. Check brake disc wear and immersed brake condition. Replace the engine oil and filter, and inspect the alternator and starter for load capacity. Verify injector spray patterns and replace as required to maintain engine performance.
Seasonal & Environment Servicing
For cold climate operation, warm up the Perkins 403-15 engine for 20 seconds or until the oil pressure warning light extinguishes before loading. Use JCB-spec long-life coolant and check the coolant mixture for freezing protection. In high temperatures, monitor the hydraulic oil cooler and engine cooling capacity. For storage, fill the fuel tank to maximum to prevent condensation, spray exposed ram rods with Waxoyl, and slacken rubber tracks to remove spring tension. Before returning to service, adjust track tensions and grease all lubrication points.
8032Z common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 32/920300 | Element, Suction | Scheduled service item | Check fitment → |
| 32/925329 | Filter, Return Line | Scheduled service item | Check fitment → |
| 32/925346 | Element, Hydraulic Filter, 12 Micron,229mm Long | Scheduled service item | Check fitment → |
| 331/28439 | Plate, Filter Mounting | Scheduled service item | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
8032Z fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| P0087 | Fuel Rail Pressure Too Low | Clogged fuel filter, failing lift pump, or restricted fuel line. | Check fuel filter condition and fuel supply pressure. |
| P0117 | Engine Coolant Temperature Sensor Circuit Low Voltage | Faulty coolant temperature sensor, shorted wiring, or low coolant level. | Inspect sensor connector for corrosion and verify coolant level. |
| P0521 | Engine Oil Pressure Sensor Range/Performance Issue | Failing oil pressure sensor or low engine oil level. | Verify actual oil pressure with a mechanical gauge and check oil level. |
| P0200 | Injector Circuit Open | Broken wire, loose connector, or failed injector solenoid. | Inspect injector wiring harness and connector pins for damage. |
| P0335 | Crankshaft Position Sensor 'A' Circuit No Signal | Failed crank sensor, damaged tone ring, or wiring fault. | Check sensor air gap and wiring integrity; replace sensor if faulty. |
| U0100 | Lost Communication with Engine Control Module | Damaged CAN bus wiring, poor ground, or ECU power loss. | Check battery voltage, ground straps, and CAN bus continuity. |
| 101 | Low Transmission Clutch Pressure | Low transmission fluid, failing pump, or internal leak. | Check transmission fluid level and condition; inspect for leaks. |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
8032Z attachments & work tools
Excavator Buckets
Strickland MFG and Rhinox Group US list XHD digging buckets, mini digging buckets, midi digging buckets, micro digging buckets, ditching buckets, tilt ditching buckets, V ditching buckets, heavy duty digging buckets, and riddle buckets for the JCB 8032 ZTS. Bucket capacities vary by configuration/series and are not explicitly defined in the provided sources for this specific model.
Specialty Attachments
Available specialty attachments include HDR excavator grapples, concrete pouring buckets, concrete pulverisers, grading beams, stone rakes, ripper hooks, and pallet forks. These items are listed as compatible with the JCB 8032 ZTS by Strickland MFG.
Couplers and Quick Attach Systems
S-Lock couplers and S-Lock tilt couplers are offered for the JCB 8032 ZTS by Strickland MFG. Rhinox Group US lists QC27 and QC30 coupler systems as compatible with the machine class.
Hydraulic and Mounting Notes
The machine utilizes a Perkins 403-15 engine with a hydraulic pump flow capacity of 14.5 GPM (53 LPM) and a relief valve pressure of 3400 psi (234 Bar). Service manuals for the 8027Z and 8032Z (S/N the OEM part reference onwards) include Section A on attachments and Section E on hydraulics, indicating standard hydraulic kit requirements for powered tools.
Machine Specifications and Configuration
The JCB 8032 ZTS is a mini excavator with an operating weight of 7423 lbs (3367 kg) and a net engine power of 26 HP (19 kW). The machine was manufactured from 2002 to 2006, with a track width of 300 mm and a transport width of 1.65 meters. The service manual covers models 8027Z and 8032Z starting from serial number the OEM part reference.
All 8032Z assemblies by section
Every catalogued assembly group for the Jcb 8032Z. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Attachments
A2-1-3 Bucket, Ditch Cleaning
| 23***50 | Bucket, Assembly 1200mm | 1 |
| 33***12 | Bucket, Ditching/Grading1200 | 1 |
| 33***73 | Ditching Bucket, 1000mm | 1 |
A2-1-1 Bucket, General Purpose
| 13***4Z | Bolt | 0 |
| 13***1Z | Nut | 0 |
| 13***1Z | Nut | 0 |
A2-1-5 Bucket, Trapezoidal
A2-1-2 Bucket, Rehandling
| 13***4Z | Bolt | 0 |
| 13***1Z | Nut | 0 |
| 52***00 | Bucket, Assembly, 760mm | 0 |
A2-1-4 Bucket, Grading
A3-21-5 Kerbgrab, Manual, 180 Kg Swl
| 98***44 | Attachment, Manual Kerbgrab Base, 70kgswl | 1 |
| 98***24 | Grab, Kerb 180kgswl, Manual Rotation | 1 |
| 98***32 | Body | 1 |
A3-21-1 Kerbgrab, Manual, 180 Kg Swl
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 14***4D | Washer | 2 |
| 16***04 | Adapter | 2 |
A3-35-45 Hydraulic Rotator
| 20***75 | Shim | 1 |
| 20***76 | Washer | 1 |
| 20***77 | Pin, Wedge | 1 |
A3-1-2 Quickhitch
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***7Z | Bolt | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
A3-1-1 Quickhitch
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***7Z | Bolt | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
A3-35-40 Kerbgrab
| 13***3D | Nut, Self Lock M10 | 3 |
| 13***5D | Capscrew, M10 X 20 | 3 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
A4-1-1 Blade, Dozer
| 13***8Z | Bolt, M10x80 | 4 |
| 13***3Z | Nut, Lock, M10 | 4 |
| 14***01 | Nipple, Grease, 90deg. Angle | 2 |
B Bodywork, Cab, Loader End
B1-6-3 Covers, Side
| 12***09 | Cap, Nut M8; Replaces 69***72 | 2 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 13***0Z | Bolt, M8x40 | 2 |
B1-2-1 Tank, Diesel Fuel
| 13***0Z | Setscrew, M5x10mm | 1 |
| 13***1Z | Screw, M5 X 12mm; Replaces 69***94 | 6 |
| 13***7Z | Bolt, M10x25 | 1 |
B1-5-1 Bulkhead, & Soundproofing
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 17 |
| 13***0Z | Bolt, M12x40 | 3 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 17 |
B1-3-4 Hydraulic Tank
| 12***06 | Gauge, Sight, Hydraulic; Replaces 21***06 + 26***02, See San08668 | 1 |
| 13***3D | Setscrew, M10 X16mm | 1 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
B1-3-3 Hydraulic Tank
| 12***06 | Gauge, Sight, Hydraulic; Replaces 21***06 + 26***02, See San08668 | 1 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 3 |
| 13***7Z | Bolt, M10x25 | 4 |
B1-6-1 Covers, Engine
| 12***09 | Cap, Nut M8; Replaces 69***72 | 2 |
| 13***8Z | Bolt | 2 |
| 13***1Z | Setscrew, M6 X 12mm Long | 1 |
B1-6-2 Covers, Side
| 12***09 | Cap, Nut M8; Replaces 69***72 | 2 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 13***3Z | Nut, Self Lock, M8 | 6 |
B1-3-1 Hydraulic Tank
| 12***06 | Gauge, Sight, Hydraulic; Replaces 21***06 + 26***02, See San08668 | 1 |
| 12***04 | Kit-Seal, Sight Gauge | 1 |
| 13***3Z | Bolt, M10 X 16 | 1 |
B1-3-2 Hydraulic Tank
| 12***06 | Gauge, Sight, Hydraulic; Replaces 21***06 + 26***02, See San08668 | 1 |
| 13***0Z | Bolt, M8x40 | 2 |
| 13***3Z | Bolt, M10 X 16 | 1 |
B1-1-3 Chaff Guards
| 13***8Z | Bolt, M10 X 30 | 3 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 3 |
| 23***94 | Kit, Chaff Guard | 1 |
B1-1-1 Mainframe, & Counterweights
| 13***5Z | Bolt | 1 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 12 |
B1-7-1 Valve Mountings
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 13***2Z | Screw, Cap, M5 X 50mm; Replaces Aev0030, San 12455 | 8 |
B1-4-1 Floorplates
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 4 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***6Z | Washer, M6 | 2 |
B1-1-2 Mainframe, & Counterweights
| 13***5Z | Bolt | 1 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 16 |
B2-6-1 Seat Base
| 13***3Z | Screw; Replaces 69***21 | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 3 |
| 13***8Z | Bolt, M10 X 30 | 2 |
B2-4-2 Windscreen, Assembly
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
B2-2-2 Canopy,And Mounting
| 13***8Z | Bolt, M10 X 30 | 3 |
| 13***5Z | Bolt | 1 |
| 13***3Z | Nut, Lock, M10 | 4 |
B2-3-1 Cab Door
| 12***69 | Bolt, Striker Assembly, Cab Door Lock | 1 |
| 13***8D | Setscrew, M8 X 30mm | 4 |
| 13***6Z | Bolt, M8 X 70 | 2 |
B2-4-5 Window, Door Opening
| 33***59 | Catch, Assembly, Rear Window | 1 |
| 33***13 | Seal, Flock Section | 1 |
| 33***21 | Screw; See San 10***01 | 2 |
B2-5-1 Seat, Suspension, Standard
| 40***04 | Kit, Tilt Lever | 1 |
| 40***12 | Knob, Suspension | 1 |
| 40***13 | Kit-Spring | 1 |
B2-2-3 Cab Shell
| 12***09 | Cap, Nut M8; Replaces 69***72 | 1 |
| 12***96 | Hook, Coat | 1 |
| 13***1Z | Screw, M5 X 12mm; Replaces 69***94 | 2 |
B2-5-3 Seat Belt
| 40***46 | Kit, Seat Belt | 1 |
B2-7-1 Mirror, Rear View External, Option
| 12***00 | Mirror, With Bracket | 1 |
B2-4-4 Window, Side Opening
| 33***26 | Rail, Weatherfin Section | 2 |
| 33***22 | Glass, Front Sliding | 1 |
| 33***58 | Catch, Assembly | 1 |
B2-4-3 Direct Glazing, Replacement Material
| 41***33 | Sealant, Dp2205 Clear, Silicone | 0 |
| 41***09 | Sealant, Black Acrylic 221, 310ml Cartridge | 0 |
| 41***09 | Adhesive, Jcb Ultrafast, 310ml Cartridge | 0 |
B2-2-1 Cab, Cab Mounting
| 13***8Z | Bolt, M10 X 30 | 3 |
| 13***5Z | Bolt | 1 |
| 13***3Z | Nut, Lock, M10 | 4 |
B2-2-4 Canopy
| 12***96 | Hook, Coat | 1 |
| 13***1D | Screw, M10x12 | 4 |
| 13***1Z | Bolt, M10 X 10 | 4 |
B2-4-1 Cab Glazing
| 23***23 | Kit, Glass | 1 |
| 82***28 | Glass, Lower Front | 1 |
| 82***29 | Glass, Lower Right | 1 |
B2-6-2 Guard, Fogs Option
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 4 |
| 13***7Z | Bolt, M10x25 | 2 |
| 13***1D | Nut, M10 | 2 |
B4-3-1 Dipper
| 13***8Z | Bolt, M10x80 | 5 |
| 13***9Z | Bolt, M10x90mm | 2 |
| 13***3Z | Nut, Lock, M10 | 5 |
B4-1-1 Kingpost
| 13***7Z | Bolt, M10x25 | 4 |
| 13***0Z | Bolt, M10 X 100 | 1 |
| 13***1Z | Nut | 2 |
B4-2-1 Boom
| 13***8Z | Bolt, M10x80 | 5 |
| 13***3Z | Nut, Lock, M10 | 5 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
B5-2-4 Transfers And Labels, North America
| 23***01 | Manual, Conformity | 1 |
| 81***55 | Label, Diesel | 1 |
| 81***92 | Label, Loader Arm, Scissor Point | 2 |
B5-2-2 Labels, Safety, & Warning
B5-3-1 Tool Kit
| 40***01 | Grease, Mpl-Ep, 400g. | 1 |
| 82***06 | Spanner, D.O.E., 1" X 1.1/8" A/F | 1 |
| 82***29 | Spanner, D.O.E. 13 X 17mm A/F | 1 |
B5-4-1 Fire Extinguisher
| 13***05 | Bolt | 0 |
| 13***03 | Nut | 0 |
| 13***03 | Nut | 2 |
B5-5-1 Oils,Greases & Paint
| 23***38 | Paint, Yellow Gloss, 1 Litre | 1 |
| 40***01 | Oil, Engine, Sae30, 200 Litres | 1 |
| 40***02 | Oil, Engine, Sae30, 5 Litres | 1 |
B5-2-1 Transfers, Labels &, Handbooks
| 23***01 | Manual, Conformaty | 1 |
| 23***01 | Manual, Conformity | 1 |
| 23***01 | Manual, Conformaty | 1 |
B5-2-3 Labels, Operation, & Control
| 23***00 | Label, Fuse Box, German | 1 |
| 23***00 | Label, Fuse Box, French | 1 |
| 23***00 | Label, Fuse Box, Dutch | 1 |
B5-2-5 Transfers And Labels, By Language
| 81***09 | Label, Danger | 2 |
| 81***10 | Label, Warning | 1 |
| 81***75 | Label, Danger | 2 |
C Electrics-Machine, Cab & Engine
C1-1-2 Harness, Cab
| 72***92 | Harness, Cab | 1 |
C1-1-1 Electrics, Main, Console Right Hand
| 13***1Z | Nut, M8 | 5 |
| 13***8Z | Screw, Cap | 4 |
| 13***2Z | Capscrew, M6 X 50 | 4 |
C1-1-4 Console, Left Hand
| 13***1Z | Nut | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 13***8Z | Screw, Cap | 4 |
C1-2-1 Light, Working, Boom
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
| 13***3Z | Bolt, M8 X 55 | 1 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
C1-3-1 Main Harness
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
| 70***00 | Horn, Disc 12v | 1 |
C1-0-0 Harness Locations
| 72***64 | Harness, Main | 1 |
| 72***92 | Harness, Cab | 1 |
| 72***00 | Harness, Boomlight | 1 |
C1-1-6 Fuses And Relays
| 71***04 | Fuse, 7.5 Amp | 2 |
| 71***05 | Fuse, 10 Amp, Fuse, 10 Amp; In Line Fuses In Roof Harness For Auxiliary Sockets. Access Via Draft Control Panel. | 1 |
| 71***06 | Fuse, 15 Amp, Fuse, 15 Amp; C3 - Thermostart. On Fastrac 185ti From M636--- - Provides Ether Start Circuit Protection. | 4 |
C2-3-1 Alternator, 55amp
| 02***52 | Fan, Alternator | 1 |
| 71***01 | Capacitor, Suppression | 1 |
| 71***02 | Regulator, & Brush Box Assembly | 1 |
C2-6-1 Engine Auto-Shutdown, Optional
| 02***38 | Box, Control | 1 |
| 02***39 | Connector | 1 |
| 14***04 | Washer, Spring | 2 |
C2-1-1 Battery & Leads
| 13***3Z | Screw, M6x16 | 2 |
| 13***3Z | Bolt, M10 X 16 | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
C2-5-2 Motor, Starter
| 71***00 | Motor, Starter, 12v | 1 |
| 71***02 | Solenoid | 1 |
| 71***06 | Holder, Brush | 1 |
C2-4-1 Alternator Mountings
| 02***78 | Nut | 2 |
| 02***44 | Washer | 2 |
| 02***51 | Washer | 1 |
C2-4-2 Alternator Mountings
| 02***28 | Screw | 1 |
| 02***78 | Nut | 1 |
| 02***51 | Washer | 1 |
C2-3-2 Alternator, 65amp
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
| 13***8D | Nut, M5 Standard Flanged | 2 |
| 13***8D | Nut, M6 Standard Flanged | 1 |
C2-2-1 Electrics, Engine
| 02***01 | Washer | 1 |
| 02***63 | Connector | 1 |
| 70***21 | Switch, Vacuum Pressure | 1 |
C2-5-1 Motor, Starter
| 71***00 | Motor, Starter, 12v | 1 |
| 71***01 | Bush | 1 |
| 71***02 | Solenoid | 1 |
C3-6-1 Radio Installation
| 12***04 | Pad, Cable Tie Mounting, Self Adhesive | 0 |
| 14***5Z | Washer, M5; Replaces 69***59 | 8 |
| 20***06 | Tie, Cable, L=115mm X W=4.8mm | 0 |
C3-3-2 Screen Washer
| 29***00 | Jet, Washer, Assembly | 1 |
| 33***75 | Reservoir, Wash/Wipe | 1 |
| 33***62 | Seal, Washer Bottle Cap | 1 |
C3-2-1 Heater, Installation
| 14***53 | Tube, Connection; San23496.Ss To 65***66.Pi Mn06/128.P Gamble, 28/03***07 | 1 |
| 14***44 | Valve, Water | 1 |
| 22***04 | Clip, Jubilee | 6 |
C3-3-1 Motor, Wiper
| 71***00 | Blade, Wiper | 1 |
| 71***00 | Arm, Wiper | 1 |
| 71***22 | Plate, Wiper Cover | 1 |
C3-5-1 Light, Beacon, Hazard Warning, Optional
| 70***01 | Bulb, 12v 55w, Halogen | 1 |
| 70***01 | Lens, Amber, 146mm Dia | 1 |
| 70***00 | Beacon, 12v, (155mm Tall) | 1 |
C3-1-1 Electrics, Cab
| 13***1Z | Nut, M8 | 1 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 1 |
| 24***11 | Grommet, Groove Dia 25.4mm, Panel Thkness 2-3mm | 3 |
C3-4-2 Light, Working, Cab
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 13***3Z | Bolt, M8 X 55 | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
D Controls-Machine, Engine
D1-8-1 Controls, Auxiliary
| 13***9Z | Setscrew, M8x35 | 2 |
| 13***7Z | Bolt, M10x25 | 2 |
| 13***5Z | Bolt | 1 |
D1-3-1 Slew Lock, Transport
| 14***2Z | Washer | 1 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 1 |
| 21***05 | Pin, Split | 1 |
D1-4-5 Pod, Left Hand Assembly
| 13***3Z | Nut | 2 |
| 13***1Z | Nut, M8 | 6 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
D1-4-4 Mounting, Servo Controls, Lh Control Pod
| 13***7Z | Bolt, M10x25 | 2 |
| 13***3Z | Nut | 2 |
| 13***1Z | Nut, M8 | 4 |
D1-8-2 Controls, Auxiliary
| 13***9Z | Setscrew, M8x35 | 2 |
| 13***7Z | Bolt, M10x25 | 2 |
| 13***5Z | Bolt | 1 |
D1-2-1 Controls, Dozer
| 12***59 | Ring, Tolerance | 1 |
| 12***16 | Base, Control Knob | 1 |
| 12***17 | Top, Control Knob | 1 |
D1-1-1 Controls, Track
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 13***9Z | Setscrew, M8x35 | 4 |
| 13***7Z | Bolt, M10x25 | 4 |
D1-4-2 Mounting, Servo Controls, Lh Control Pod
D1-4-3 Mounting, Servo Controls, Rh Control Pod
| 13***7Z | Screw, Hexagon M8 X 25 | 1 |
| 13***7Z | Bolt, M10x25 | 2 |
| 13***1Z | Nut | 5 |
D2-1-1 Control, Throttle
| 12***02 | Knob, Controls, Yellow | 1 |
| 13***3Z | Screw, M6x16 | 2 |
| 13***7Z | Bolt, M10x25 | 2 |
E Hydraulics & Air
E1-4-1 Circuit, Track & Dozer, Undercarriage
| 61***00 | Hose | 2 |
| 61***41 | Hose | 2 |
| 61***42 | Hose | 2 |
E1-9-1 Circuit, Hand Held Tools, Power Take-Off Hydraulics
| 12***02 | Boss, Pivot 12x25x15mm | 4 |
| 13***0Z | Bolt, M10 X 40 | 4 |
| 13***4Z | Bolt, M10x60 | 3 |
E1-2-7 Changeover, Iso/Sae, Optional, M/C'S W/O Switchable Boom Boost Option
| 13***7Z | Bolt, M10x25 | 2 |
| 13***5Z | Bolt, Star Drive, M8 X 65mm | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
E1-1-2 Dig End, Hydraulics
| 12***03 | Spacer, 14mm | 2 |
| 12***39 | Spacer | 1 |
| 13***8Z | Bolt, M10 X 30 | 2 |
E1-2-2 Circuit, Servo Hydraulics, Sae
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
| 23***01 | Sleeve, Polyurethane | 2 |
| 61***00 | Hose | 1 |
E1-5-1 Circuit, Excavator, Mainframe
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 1 |
| 24***05 | O Ring | 2 |
| 25***00 | Valve, Check, In Line | 1 |
E1-8-1 Circuit, Auxiliary, Single Acting
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 2 |
| 16***54 | Adapter, 1/2bsp X 3/4 Sae | 1 |
E1-3-1 Circuit, Slew & Swing, Hydraulics
| 61***00 | Hose, 3/8"Bsp X 790mm | 1 |
| 61***00 | Hose, 3/8"Bsp X 820mm | 1 |
| 61***95 | Hose, 3/8"Bsp X 1300mm | 1 |
E1-1-1 Circuit, Neutral, Hydraulics
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 2 |
| 16***54 | Adapter, 1/2bsp X 3/4 Sae | 1 |
E1-6-1 Circuit, Excavator
| 12***03 | Spacer, 14mm | 2 |
| 12***39 | Spacer | 3 |
| 13***8D | Setscrew, M10 X 30 | 2 |
E1-6-2 Circuit, Excavator
| 12***03 | Spacer, 14mm | 2 |
| 12***39 | Spacer | 3 |
| 13***8D | Setscrew, M10 X 30 | 2 |
E1-8-5 Circuit, Auxiliary, Double Acting
| 16***66 | Adaptor | 1 |
| 33***46 | Pipe, Auxiliary. Double Acting | 1 |
| 33***47 | Pipe, Auxiliary. Double Acting | 1 |
E1-4-2 Circuit, Track & Dozer, Mainframe
| 61***00 | Hose | 2 |
| 61***87 | Hose | 2 |
| 61***88 | Hose | 1 |
E1-10-1 Conversion, Auxiliary, Single To Double Acting
| 16***66 | Adaptor | 1 |
| 23***57 | Kit, Hoses And Adaptors | 1 |
| 33***46 | Pipe, Auxiliary. Double Acting | 1 |
E1-10-2 Auxiliary Conversion, Single To Double, Acting.
E1-2-1 Circuit, Servo Hydraulics, Iso
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
| 23***01 | Sleeve, Polyurethane | 2 |
| 61***00 | Hose | 1 |
E2-5-3 Motor, Track, Assembly
| 20***24 | Bearing | 1 |
| 20***86 | Casing, Motor Assembly; San 10***35 | 1 |
| 20***91 | Barrel, Assembly | 1 |
E2-5-2 Motor, Track, Assembly
| 13***07 | Capscrew | 0 |
| 20***24 | Bearing | 1 |
| 20***86 | Casing, Motor Assembly; San 10***35 | 1 |
E2-1-2 Pump, Main Hydraulic
| 13***9Z | Screw, M10x35mm | 4 |
| 13***8Z | Bolt, M12 X 30 | 2 |
| 13***1Z | Bolt, M8 X 45 | 2 |
E2-4-1 Motor, Slew, Components
| 20***41 | O Ring; Use 20/90***34 | 1 |
| 20***12 | Barrel, Assembly | 1 |
| 20***01 | Motor, Assembly; San 10***35 | 1 |
E2-2-1 Pump, Main Hydraulic, Components
| 20***24 | Bearing | 1 |
| 20***73 | Ring, Snap | 1 |
| 20***21 | Pump | 1 |
E2-5-1 Motor, Track, Assembly
| 13***07 | Capscrew | 0 |
| 20***24 | Bearing | 1 |
| 20***86 | Casing, Motor Assembly; San 10***35 | 1 |
E2-2-3 Pump Coupling
| 13***7Z | Capscrew | 3 |
| 33***17 | Coupling, Drive Eng/Pump | 1 |
| 82***09 | Washer, Hardened | 3 |
E2-3-1 Motor, Slew, Assembly
| 13***11 | Screw | 6 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 6 |
E2-2-2 Pump, Main Hydraulic, Components
| 20***66 | O Ring | 2 |
| 20***73 | O Ring | 2 |
| 20***24 | Bearing | 1 |
E2-1-1 Pump, Main Hydraulic
| 13***9Z | Screw, M10x35mm | 4 |
| 13***8Z | Bolt, M12 X 30 | 2 |
| 13***1Z | Bolt, M8 X 45 | 2 |
E3-1-1 Valve, Assembly, 11 Spool & Adapters
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 14 |
| 16***53 | Adaptor; O Ring 24***06 | 9 |
| 16***54 | Adapter, 1/2bsp X 3/4 Sae | 4 |
E3-13-1 Valve, Slew & Swing
| 13***7Z | Bolt | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
E3-2-7 Valve, Section, Dipper Boost
| 92***73 | Kit, Pilot Cap Short | 1 |
| 92***75 | Kit, Pilot Cap Long | 1 |
| 92***87 | Kit, Check Valve For Dump | 2 |
E3-3-7 Valve, Section, Dipper Boost
| 92***73 | Kit, Pilot Cap Short | 1 |
| 92***75 | Kit, Pilot Cap Long | 1 |
| 92***87 | Kit, Check Valve For Dump | 2 |
E3-6-1 Valve, Maintenance, Servo Pressure
| 13***8Z | Bolt, M10 X 30 | 1 |
| 13***1Z | Bolt, M10 X 110 | 1 |
| 13***3Z | Nut, Lock, M10 | 1 |
E3-2-2 Valve, Section, Boom
| 25***20 | Kit, Plug | 1 |
| 92***68 | Valve, Section Boom | 1 |
| 92***73 | Kit, Pilot Cap Short | 1 |
E3-3-4 Valve, Section, Swing
| 25***20 | Kit, Plug | 1 |
| 92***64 | Valve, Section Swing | 1 |
| 92***72 | Kit, Main Relief Valve | 1 |
E3-15-1 Accumulator
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 1 |
| 24***05 | O Ring | 1 |
| 32***55 | Accumulator, 35cc | 1 |
E3-2-6 Valve Section, Slew
| 25***20 | Kit, Plug | 1 |
| 92***73 | Kit, Pilot Cap Short | 1 |
| 92***75 | Kit, Pilot Cap Long | 1 |
E3-3-8 Valve, Section, Auxiliary
| 25***25 | Kit, Seal | 1 |
| 92***66 | Valve, Section Auxillary | 1 |
| 92***70 | Kit, Plug | 1 |
E3-3-1 Valve, Section,, Track Right Hand
| 25***25 | Kit, Seal | 1 |
| 92***63 | Valve, Section Track Right | 1 |
| 92***69 | Kit, Main Relief Valve | 1 |
E3-1-10 Valve, Assembly, 11 Spool & Adapters
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 14 |
| 16***53 | Adaptor; O Ring 24***06 | 9 |
| 16***54 | Adapter, 1/2bsp X 3/4 Sae | 4 |
E3-3-9 Valve, Section, Boom Boost
| 25***20 | Kit, Plug | 1 |
| 92***65 | Valve, Section Boom Boost | 1 |
| 92***73 | Kit, Pilot Cap Short | 1 |
E3-2-11 Valve, Section, Track Left Hand
| 25***25 | Kit, Seal | 1 |
| 92***67 | Valve, Section Track Left; Was 60121 | 1 |
| 92***70 | Kit, Plug | 1 |
E3-16-2 Valve, Track Motor
| 20***86 | Casing, Motor Assembly; San 10***35 | 1 |
| 99***18 | Kit-Seal | 1 |
E3-3-3 Valve, Section, Bucket
| 25***30 | Kit, Tank Port | 1 |
| 92***73 | Kit, Pilot Cap Short | 1 |
| 92***75 | Kit, Pilot Cap Long | 1 |
E3-2-9 Valve, Section, Boom Boost
| 25***20 | Kit, Plug | 1 |
| 92***65 | Valve, Section Boom Boost | 1 |
| 92***73 | Kit, Pilot Cap Short | 1 |
E3-16-1 Valve, Track Motor
| 20***86 | Casing, Motor Assembly; San 10***35 | 1 |
| 99***18 | Kit-Seal | 1 |
E3-10-1 Coupling, Rotary
| 13***9Z | Setscrew, M8x35 | 4 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
E3-2-8 Valve, Section, Auxiliary
| 25***25 | Kit, Seal | 1 |
| 92***66 | Valve, Section Auxillary | 1 |
| 92***70 | Kit, Plug | 1 |
E3-3-5 Valve, Section, Dozer
| 25***20 | Kit, Plug | 1 |
| 25***25 | Kit, Seal | 1 |
| 25***26 | Kit, Control | 1 |
E3-10-2 Joint, Rotary
| 16***50 | Adaptor | 1 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 4 |
| 16***52 | Adaptor, 3/8bsp X 9/16 Sae | 4 |
E3-3-6 Valve, Section, Slew
| 25***20 | Kit, Plug | 1 |
| 92***73 | Kit, Pilot Cap Short | 1 |
| 92***75 | Kit, Pilot Cap Long | 1 |
E3-8-2 Valve, Servo, Hand Control, Left Hand
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 6 |
| 23***71 | Controller, Assembly, Handle And Valve | 1 |
| 24***05 | O Ring | 6 |
E3-3-11 Valve, Section, Track Left Hand
| 25***25 | Kit, Seal | 1 |
| 92***62 | Valve, Section Track Left; Was 60109 | 1 |
| 92***69 | Kit, Main Relief Valve | 1 |
E3-8-1 Valve, Servo, Hand Control, Right Hand
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 6 |
| 24***05 | O Ring | 6 |
| 25***00 | Valve, Servo Joystick | 1 |
E3-2-4 Valve, Section, Swing
| 25***20 | Kit, Plug | 1 |
| 92***64 | Valve, Section Swing | 1 |
| 92***72 | Kit, Main Relief Valve | 1 |
E3-10-3 Coupling, Rotary, Twin Speed Tracking
| 13***8D | Setscrew, M8 X 30mm | 4 |
| 13***1Z | Nut, M8 | 4 |
| 14***7D | Washer, M8 Plain | 4 |
E3-2-3 Valve, Section, Bucket
| 25***30 | Kit, Tank Port | 1 |
| 92***73 | Kit, Pilot Cap Short | 1 |
| 92***75 | Kit, Pilot Cap Long | 1 |
E3-2-1 Valve, Section, Track Right Hand
| 25***25 | Kit, Seal | 1 |
| 92***55 | Valve Section, Track Right; Was 60111 | 1 |
| 92***70 | Kit, Plug | 1 |
E3-11-1 Filter, Hydraulic
| 32***00 | Element, Suction | 1 |
| 32***01 | O Ring | 1 |
| 32***29 | Filter, Return Line | 1 |
E3-3-2 Valve, Section,, Boom
| 25***20 | Kit, Plug | 1 |
| 92***68 | Valve, Section Boom | 1 |
| 92***73 | Kit, Pilot Cap Short | 1 |
E3-2-10 Valve, Section, Dipper
E3-3-10 Valve, Section, Dipper
| 25***20 | Kit, Plug | 1 |
| 92***82 | Kit, Arv | 1 |
| 92***92 | Kit, Pilot Cap Short | 1 |
E3-2-5 Valve, Section, Dozer
| 25***20 | Kit, Plug | 1 |
| 25***25 | Kit, Seal | 1 |
| 25***26 | Kit, Control | 1 |
E4-4-1 Ram, Dipper
| 23***04 | Nipple, Grease; San 10***40 | 2 |
| 23***06 | Screw, Set | 1 |
| 23***08 | Bush | 1 |
E4-5-2 Ram , Bucket, L F
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 16***54 | Adapter, 1/2bsp X 3/4 Sae | 2 |
| 16***67 | Adaptor | 2 |
E4-5-1 Ram, Bucket
| 23***03 | Head, Piston | 1 |
| 23***05 | Bush | 1 |
| 23***04 | Nipple, Grease; San 10***40 | 2 |
E4-3-1 Ram, Boom
| 23***04 | Nipple, Grease; San 10***40 | 2 |
| 23***05 | Head, Piston | 1 |
| 23***06 | Screw, Set | 1 |
E4-0-0 Rams, Applications
| 23***31 | Spacer, 46 Dia. | 2 |
| 23***32 | Spacer, 42 Dia. | 6 |
| 23***40 | Kit, Wear | 1 |
E4-1-1 Ram, Swing
| 20***04 | Adaptor, Grease | 1 |
| 23***04 | Nipple, Grease; San 10***40 | 1 |
| 23***06 | Screw, Set | 1 |
E4-6-1 Protection Plates, Boom Ram
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
| 13***7Z | Bolt, M10x25 | 2 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 1 |
E4-2-1 Ram, Dozer
| 23***04 | Nipple, Grease; San 10***40 | 1 |
| 23***06 | Screw, Set | 1 |
| 23***05 | Nipple, Grease | 1 |
E4-3-2 Ram, Boom, L.F
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 23***05 | Head, Piston | 1 |
| 23***06 | Screw, Set | 1 |
F Track/Slew Gearbox
F4-2-10 Gearbox, Track, 8032zts
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 9 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 2 |
| 16***55 | Adaptor, 39.5mm Long. M/M 1/2" X 7/8" | 2 |
F4-2-13 Gearbox Components
| 20***69 | Plug, And Seal | 1 |
| 20***64 | Kit-Body | 1 |
| 20***67 | Kit-Carrier, 2 | 1 |
F4-2-11 Gearbox Components, Track
| 20***09 | Ring, Snap | 1 |
| 20***69 | Plug, And Seal | 1 |
| 20***76 | Cover, Plate | 1 |
F4-2-1 Gearbox, Track, 8027zts
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 9 |
| 13***9D | Bolt, M12x35 | 9 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 2 |
F4-2-12 Gearbox, Track, 8032zts
| 13***9D | Screw, M12x35mm Long | 1 |
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 9 |
| 16***51 | Adaptor, 1/4"Bsp X 9/16"Sae | 2 |
F4-2-2 Gearbox Components, Track
| 20***69 | Plug, And Seal | 1 |
| 20***64 | Kit-Body | 1 |
| 20***67 | Kit-Carrier, 2 | 1 |
F4-1-1 Gearbox, Slew
| 20***09 | Ring, Snap | 1 |
| 20***14 | Circlip | 7 |
| 20***26 | Casing, Output, Assembly | 1 |
J Track & Running Gear, Undercarriage
J1-5-2 Track Assemblies
| 13***8Z | Bolt, M12 X 30 | 12 |
| 23***05 | Pin, Master | 1 |
| 23***06 | Pin, Retaining | 1 |
J1-2-1 Idler Wheel, & Recoil Unit
| 13***4Z | Bolt, M12 X 60mm | 4 |
| 13***1Z | Capscrew | 1 |
| 14***03 | Washer | 1 |
J1-4-2 Roller, Track Bottom
| 13***9Z | Screw, Set, (Bolt M16 X 35) | 2 |
| 23***50 | Shaft | 1 |
| 23***51 | Seal | 2 |
J1-4-1 Roller, Track Bottom
| 13***9Z | Screw, Set, (Bolt M16 X 35) | 2 |
| 23***00 | Roller, Assembly; S/S By 33***06.Do Not Use 23***00 On, 8027z Machines | 1 |
| 23***50 | Shaft | 1 |
J1-2-2 Idler Wheel, & Recoil Unit
| 13***4Z | Bolt, M12 X 60mm | 4 |
| 13***1Z | Capscrew | 1 |
| 14***03 | Washer | 1 |
J1-5-3 Track Assemblies, Steel
| 13***9D | Screw, M12x35mm Long | 12 |
| 23***00 | Track, Assembly, Steel, 37-Link | 2 |
| 23***00 | Unit, Recoil Assembly, 2216kgf; Setting Distance 21***mm,Mean Setting 213mm | 2 |
J1-1-1 Undercarriage
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 8 |
| 13***5Z | Bolt, M12x20 | 6 |
| 13***8Z | Bolt, M12 X 30 | 18 |
J1-1-2 Undercarriage
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 8 |
| 13***5Z | Bolt, M12x20 | 6 |
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 18 |
J1-5-1 Track Assemblies
| 13***8Z | Bolt, M12 X 30 | 12 |
| 23***05 | Pin, Master | 1 |
| 23***06 | Pin, Retaining | 1 |
J1-3-1 Roller, Track Top
| 21***2Z | Pin, Cotter | 1 |
| 23***10 | Roller, Assembly Top; San25344 Remove Part, Replace With 33***08, Ref Joe Vazquez/Sue Chadwick Ref Email | 1 |
| 82***52 | Nut, Castle | 1 |
M Engine
M1-4-1 Crankshaft, Bearings, Pistons & Con-Rods, Hl Build
| 02***42 | Key | 1 |
| 02***43 | Pin | 1 |
| 02***64 | Crankshaft, Assembly | 1 |
M1-1-1 Engine, Complete, Hl Build
| 01***65 | Engine, Complete 403c-15, Nat/Aspirated,20.7kw | 1 |
| 01***83 | Engine, Complete 403c-15, Nat/Aspirated 65 Amp | 1 |
| 01***92 | Engine, Complete, 403c-15, 31 Bhp | 1 |
M1-3-1 Block Assembly, Hl Build
| 02***01 | Plug, D=15 | 1 |
| 02***02 | Plug, D=25 | 1 |
| 02***04 | Plug, D=40mm | 6 |
M1-7-1 Flywheel & Housing
| 02***08 | Washer | 2 |
| 02***34 | Washer, Spring | 2 |
| 02***96 | Plate, Engine Back | 1 |
M1-6-1 Timing Case, Camshaft & Gears, Hl Build
| 02***68 | Key | 1 |
| 02***78 | Nut | 3 |
| 02***79 | O Ring | 1 |
M1-8-1 Engine Mountings
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 4 |
| 13***8Z | Capscrew | 8 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 8 |
M1-5-1 Fans, Pulleys, & Fan Belt, Hl Build
| 02***12 | Pulley, Single, D=83mm; Not Included In Assembly. Must Be Used With Spacer 02/10***13., Pulley, Single, D=83mm | 1 |
| 02***52 | Fan, Alternator | 1 |
| 02***38 | Pulley, Alternator, D=73mm Single Groove | 1 |
M1-6-2 Timing Levers, Arms & Springs, Hl Build
| 02***89 | Pin | 1 |
| 02***96 | Nut | 1 |
| 02***07 | Circlip | 2 |
M2-1-1 Cylinder Head, Hl Build
| 02***02 | Plug, D=25 | 6 |
| 02***42 | Seal, Inlet Valve | 3 |
| 02***43 | Spring, Valve | 6 |
M2-2-1 Rocker Assembly, Push Rods & Tappets, Hl Build
| 02***67 | Screw, Adjusting | 6 |
| 02***68 | Nut | 6 |
| 02***71 | Tappet | 6 |
M2-4-1 Cold Start, Installation, Hl Build
| 02***38 | Rail | 1 |
| 02***58 | Nut | 1 |
| 02***59 | Washer | 1 |
M2-3-1 Rocker Cover, Hl Build
| 02***73 | Breather, Gauze | 1 |
| 02***78 | Seal | 1 |
| 02***98 | Gasket, Rocker Cover | 1 |
M2-5-1 Lifting Plates, Engine, Hl Build
| 02***93 | Bracket, Engine Lifting | 1 |
| 02***94 | Bracket, Engine Lifting | 1 |
| 02***12 | Screw | 3 |
M3-4-1 Exhaust System
| 02***38 | Gasket | 1 |
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 1 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 3 |
M3-3-1 Filter, Air
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
| 22***12 | Clip, Jubilee | 5 |
M3-1-1 Manifold, Induction, Hl Build
M3-2-1 Manifold, Exhaust, Hl Build
| 02***96 | Nut | 2 |
| 02***85 | Stud | 2 |
| 02***32 | Screw | 4 |
M4-4-1 Radiator & Hoses
| 12***03 | Hose, Overflow Assembly | 1 |
| 12***01 | Cap, Coolant Filler, Double Seal, 7psi | 1 |
| 13***1Z | Setscrew, M6 X 12mm Long | 2 |
M4-2-1 Thermostat, Housing, Inlet & Outlet, Hl Build
| 02***96 | Nut | 2 |
| 02***89 | Plug, D=30mm | 1 |
| 02***43 | Gasket | 1 |
M4-3-1 Radiator, Fittings & Mountings
| 13***5Z | Bolt | 6 |
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
M4-1-1 Pump, Water, Hl Build
| 02***96 | Nut | 3 |
| 02***89 | Plug, D=30mm | 1 |
| 02***36 | Screw | 3 |
M5-2-1 Pump, Oil, & Relief Valve, Hl Build
| 02***07 | Spring | 1 |
| 02***08 | Dowel | 3 |
| 02***12 | Bush | 3 |
M5-1-1 Sump, Oil, Hl Build
| 02***02 | Screw | 3 |
| 02***97 | Screw | 26 |
| 02***02 | O Ring | 1 |
M5-4-1 Filter, Oil, Hl Build
| 02***26 | Connector | 1 |
| 02***28 | Bolt, Banjo | 1 |
| 02***59 | Washer | 4 |
M6-3-1 Fuel System
| 13***7Z | Screw, Hexagon M8 X 25 | 1 |
| 13***8Z | Screw, M8x30 | 1 |
| 13***9Z | Screw, M10x35mm | 2 |
M6-5-1 Pump, Fuel Lift
| 02***69 | O Ring | 1 |
| 02***92 | Screw, M6x16 | 2 |
| 17***00 | Pump, Fuel Lift | 1 |
M6-4-1 Filter, Fuel
| 20***04 | Bowl, Glass | 1 |
| 20***06 | Seal | 1 |
| 20***07 | Bolt, Centre | 1 |
M6-1-1 Pump, Fuel Injection, & Shut-Off Solenoid, Hl Build
| 02***78 | Nut | 3 |
| 02***65 | Screw | 1 |
| 02***01 | Washer | 2 |
M6-2-1 Injectors, Fuel, & Injection Pipes, Hl Build
| 02***96 | Nut | 2 |
| 02***14 | Damper | 4 |
| 02***61 | Pipe, Fuel Injection, No.1 | 1 |
M8-1-1 Gasket Sets, Hl Build
| 02***64 | Kit-Gasket, (1.4mm) | 1 |
| 02***65 | Kit-Gasket, (1.3mm) | 1 |
8032Z serial number reference
The machine identification plate is attached to the left hand front face of the machine. The plate displays the Product Identification Number (VIN), engine serial number, slew gearbox serial, and track gearbox serials. For the 8032Z, the VIN format uses a 7-digit machine serial number (Code E) following the model code (Code B, 0803). The year of manufacture is encoded in Code C of the VIN (e.g., 2 = 2002, 3 = 2003). Verify applicability with a JCB dealer if the plate is unreadable.
| Prefix | Identifies | Notes |
|---|---|---|
| 899000 | JCB 8032Z Mini Excavator applicability start point; serial number 899000 and up | Source: JCB 8027Z 8032Z Mini Excavator Workshop Service Manual. Explicitly lists 'JCB 8032z - 899000 and up'. This is a verified serial break point for the 8032Z model. |
Frequently asked questions
What engine does the JCB 8032Z use?
The JCB 8032Z uses a Perkins 403-15 engine with 19 kW (26 HP) net power and 20 kW (27.8 HP) gross power.
What is the operating weight of the JCB 8032Z?
The operating weight is 3367 kg (7423 lbs), varying by configuration and attachment package.
What model replaced the JCB 8032Z?
The JCB 8032Z was succeeded by the 8040Z and 8045Z models in the Z-series line.
What 8032Z owners discuss
What engine powers the JCB 8032Z and what are common cold-start behaviors?
The JCB 8032Z uses a Perkins 403-15 engine. Owners report black smoke during cold starts, which is normal unburned fuel from extended glow plug cycles in low temperatures. White smoke indicates a potential coolant leak. Verify glow plug operation and coolant levels if smoke persists after warm-up.
What hydraulic pressure issues are typical for the 8032Z, and how are they diagnosed?
A common failure is one pump stage dropping to approximately 45 bar, affecting dozer, slew, swing, and dipper boost functions. Slew may work slowly at high RPM but accelerate when boom-up is engaged. Diagnosis involves checking cross-line relief valves; some units have two valves on one section and one on the other. Verify valve count against the specific machine serial number.
What are the known undercarriage and wear patterns for the 8032Z?
The machine features a 300 mm track width. Track rollers and idlers are sealed units and are not lubricable by the operator. Final drives and slew gearboxes require specific lubricants. Check track tension and roller seal integrity, as worn seals lead to internal lubricant loss and premature failure.
What electrical or sensor issues affect the instrument cluster and operation?
The fuel sender circuit is a known failure point; if all fuel level bars and the filler pump symbol flash, the sender is faulty. The instrument cluster includes indicators for charge (alternator), coolant temperature, engine oil pressure, and SAE control pattern. A continuous buzzer sounds for 180 seconds if a fault is ignored, then switches to intermittent beeping.
What specific item must be checked when buying a used 8032Z?
Verify the Vehicle Identification Number (VIN) format. For the 8032Z, the VIN is 17 characters. The 10th character indicates the year of manufacture (e.g., 2 = 2002, 3 = 2003). Confirm the serial number range matches the service manual coverage (SN899000 onwards for specific repair manuals) to ensure correct parts and technical data availability.
What fluids and lubricants are specified for the JCB 8032Z?
Use low-temperature diesel fuel and the correct viscosity engine oil as per the fluids table. The hydraulic system requires low-viscosity hydraulic fluid. Coolant mixture must be appropriate for the climate. Do not use generic fluids without verifying JCB specifications for the specific component (engine, hydraulic, track gearbox).
How does the slew ring and swing mechanism behave under load?
The slew ring is a critical wear item. If swing performance is poor or the machine can be stopped by body weight during swing, check the slew gearbox lubricant and the slew motor pressure. Low blade power often correlates with low hydraulic pressure in the slew circuit. Have your dealer verify slew ring backlash and gear lubricant condition.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb 8032Z. Related factory variants of the same model family:
8032Z
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