JCBagriculturaltelescopic handlers (loadall)
Jcb 540BM-2
Maintenance schedule, common problems & OEM parts breakdown
The JCB 540BM-2 is a second-generation telescopic handler (Loadall) designed for material handling and construction applications. It is powered by a JCB Dieselmax engine and features a powershift transmission with a torque converter and a four-speed gearbox. The machine utilizes JCB epicyclic hub reduction drive axles with Max-Trac torque proportioning differentials. It is equipped with a Q-fit self-levelling carriage that accepts pallet forks and various attachments. The 540BM-2 is part of the 540 series Loadall lineup, which includes variants like the 540B-2 and 540B-4.
The 540BM-2 represents the second generation of JCB's Loadall series, succeeding earlier models like the 540B-2 and preceding the 540BM-4. This generation introduced significant updates to the hydraulic and electrical systems, including servo hydraulics for improved control. The machine remains relevant in the used market due to its robust Dieselmax engine, which offers long oil change intervals and does not require DEF or DPF regeneration, reducing operational complexity. The 540BM-2 is valued for its versatility in both construction and agricultural settings, with configurations available for different lift capacities and heights.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb 540BM-2 specifications
Engine
| Model | JCB 430 EcoMAX (430 TA5-55) |
| Net Power | 55.18 kW (74 hp) |
| Gross Power | 100 hp (74.2 kW) |
| Displacement | 4,400 cu cm (268.6 cu in) |
| Cylinders | 4 |
| Emissions Tier | Stage V / Tier 4i |
Weights
| Operating Weight | 12,300 kg (27,117 lb) |
Dimensions
| Transport Width | 2.44 m (8.01 ft) |
| Transport Height | 2.69 m (8.83 ft) |
| Wheelbase | 2.75 m (9.03 ft) |
| Ground Clearance | 0.40 m (1.32 ft) |
Performance
| Travel Speed (Forward) | 25.0 km/h (15.6 mph) |
| Travel Speed (Reverse) | 25.0 km/h (15.6 mph) |
| Max Lift Capacity | 4,000 kg (8,818 lb) |
| Max Working Height | 16.2 m (53.15 ft) |
| Max Horizontal Reach | 17.0 m (55.77 ft) |
| Max Torque | 440 Nm (324.6 lb-ft) |
Service capacities (summary)
| Fuel Tank | 125 L (33.1 gal) |
| Hydraulic System | 150 L (39.7 gal) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Jcb 540BM-2 maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the 540BM-2 beyond the schedule
Predictive Maintenance & Fluid Analysis
At the 500-hour interval, take oil samples from the engine, hydraulic, and axle systems to establish a baseline for wear patterns. Monitor the hydraulic return filter magnet for metallic debris during service. Use JCB ServiceMaster to interpret diagnostic codes and track fluid condition trends. Regular analysis helps identify developing bearing or seal issues before they cause catastrophic failure, allowing for extended service intervals based on actual machine condition rather than fixed schedules.
Corrective & Common Repairs
Common repairs on the 540BM-2 include replacing the primary and secondary fuel filters to protect the Dieselmax common-rail injectors. Address hydraulic hose chafing and cylinder rod scoring during daily inspections. Replace worn GET components such as bucket teeth and cutting edges to maintain efficiency. Check and adjust belt tension for the alternator and fan to prevent accessory failures. Inspect the turbocharger charge cooler boots for cracks that can cause boost leaks and power loss.
Overhaul & Rebuild Points
The 2000-hour service is a critical overhaul point requiring a full hydraulic oil change and tank cleaning. Measure swing ring play on the slewing mechanism to determine if bearing replacement is needed. Inspect the boom, arm, and chassis structure for cracks or unauthorized welding. Check injector spray patterns and replace as required. Service the immersed brakes and replace worn discs. These tasks ensure the machine's structural integrity and hydraulic performance are restored to factory specifications.
Seasonal & Environment Servicing
In cold climates, ensure the cooling system is flushed and refilled with the correct JCB-spec long-life coolant mixture to prevent freezing. Check the battery electrolyte levels in non-sealed units and clean terminals. In dusty environments, inspect the air filter restriction indicator more frequently and clean the air filter housing. Store the machine under cover to protect the Q-fit carriage and hydraulic cylinders from corrosion. Verify that the Thatcham-approved security package is functioning correctly to prevent theft.
540BM-2 common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 01/112500R | Engine, Metric, 4.236 Turbocharged | Fuel system service | Check fitment → |
| 02/100183 | Pipe, Fuel, Assembly, Filter To Inj/Pump | Fuel system service | Check fitment → |
| 02/100184 | Pipe, Fuel, Assembly, Inj/Pump To Filter | Fuel system service | Check fitment → |
| 32/202601 | Element, Air-Safety | Air intake service | Check fitment → |
| 32/202602 | Element, Air, Primary | Air intake service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
540BM-2 fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| P0335 | Crankshaft Position Sensor 'A' Circuit / No Signal | Faulty crankshaft position sensor, damaged wiring harness, or sensor ring debris. | Inspect sensor wiring for damage and check sensor gap. Verify signal with diagnostic tool. |
| P0101 | Mass Air Flow (MAF) Sensor Circuit Range/Performance | Dirty or failing MAF sensor, air intake leak, or restricted air filter. | Clean MAF sensor with appropriate cleaner. Inspect intake ducting for leaks or blockages. |
| P0102 | Mass Air Flow (MAF) Sensor Circuit Low Input | MAF sensor short to ground, open circuit, or severely restricted airflow. | Check MAF connector pins for corrosion. Test sensor voltage output against specifications. |
| P0103 | Mass Air Flow (MAF) Sensor Circuit High Input | MAF sensor short to voltage, air leak after the sensor, or sensor failure. | Inspect intake system for unmetered air leaks. Verify MAF sensor reference voltage. |
| P0336 | Crankshaft Position Sensor 'A' Circuit Performance | Intermittent signal from crank sensor, timing chain/belt issues, or sensor degradation. | Check crank sensor signal consistency. Inspect timing components for wear or misalignment. |
| P029B | Injector Drift Fault Detection (Injector 2) | Fuel injector 2 mechanical drift, clogged nozzle, or high-pressure rail issue. | Perform injector balance test. Check injector 2 electrical connections and rail pressure. |
| P0321 | CAN Bus Message Error for Engine Speed | Communication fault between engine ECU and machine controller, or wiring issue. | Inspect CAN bus wiring for shorts or opens. Check connector integrity at ECU and display. |
| P0330 | Knock Sensor 1 Circuit | Faulty knock sensor, loose mounting, or wiring fault. | Check knock sensor mounting torque and wiring. Test sensor resistance and signal. |
| P0340 | Camshaft Position Sensor Circuit Malfunction | Faulty camshaft position sensor, timing alignment error, or wiring fault. | Verify cam sensor signal. Check timing marks and sensor gap if adjustable. |
| P0335 (Extended) | Crank Signal Overspeed Fault | Sensor signal loss during operation, indicating intermittent connection or sensor failure. | Monitor live data for signal dropouts. Wiggle test harness while engine runs. |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
540BM-2 attachments & work tools
Quickhitch and Carriages
The JCB Q-fit self-levelling carriage with lever-operated pin locking accepts pallet forks and a wide range of attachments. This system is standard on the 540-170 and 540-200 telehandler models for quick tool interchangeability.
Buckets
Available in various sizes to match machine stability and capacity figures. Compatibility is calculated based on the specific load chart and stability limits of the 540BM-2 series to ensure safe operation.
Forks and Fork Frames
Pallet forks are designed to mount directly to the Q-fit carriage. These tools allow the telehandler to function as a material handler, leveraging the machine's rated lift capacity for stacking and transport tasks.
Hydraulic Breakers
Breakers require a dedicated hydraulic kit and appropriate flow rates to operate effectively. The 540BM-2 must be configured with the necessary auxiliary hydraulics to drive the breaker hammer mechanism safely.
Earth Drills / Augers
Augers and earth drills are available for various ground-engaging applications. Attachment compatibility depends on the machine's hydraulic output and the specific mounting plate requirements for the telehandler boom.
Grabs and Grapples
Specialist grabs and grapples are offered for handling bulk materials or debris. These attachments are designed to work within the stability envelope of the 540BM-2 class telehandler.
Snow Attachments
Snow pushers and blowers are available for winter maintenance operations. These tools utilize the Q-fit carriage system for rapid deployment and removal on construction or municipal sites.
Lifting Equipment
Specialist lifting accessories are provided for heavy or specialized load handling. These options are subject to strict adherence to the machine's load chart and stability calculations.
Specialist Attachments
A range of specialist attachments is available for tough applications, including patch planers and sweepers. These tools are designed to integrate with the telehandler's hydraulic and mounting systems.
All 540BM-2 assemblies by section
Every catalogued assembly group for the Jcb 540BM-2. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Attachments
A1-8-1 Jib Extension, 4 Metre
| 11***00 | Pin, Lynch, With Chain | 1 |
| 13***26 | Bolt | 1 |
| 13***02 | Nut | 2 |
A1-5-1 Installation, Hydraulic Pin Lock, Quickfit Carriage
| 13***06 | Bolt | 1 |
| 13***14 | Bolt | 1 |
| 13***22 | Bolt | 1 |
A1-4-1 Carriage, 'Q'Fit & Forks
| 10***02 | Collar | 4 |
| 10***01 | Collar | 4 |
| 13***10 | Bolt | 4 |
A1-3-1 Shovel, Clam, 6 In 1
| 10***04 | Pin, Pivot | 2 |
| 10***18 | Pin, Pivot | 2 |
| 10***28 | Pin, Pivot 44.4mm Dia, 213mm Long | 2 |
A1-1-1 Shovel, 1.2cu.M., 2286mm (7'6") Wide
| 10***00 | Guard, Tooth | 1 |
| 13***18 | Bolt | 2 |
| 13***01 | Nut | 1 |
A1-1-2 Shovel, 1.4cu.M., 2286mm (7'6") Wide
| 10***00 | Guard, Tooth | 1 |
| 13***18 | Bolt | 1 |
| 13***01 | Nut | 16 |
A1-2-1 Shovel, 0.9cu.M., 2286mm (7'6") Wide
| 10***00 | Guard, Tooth | 1 |
| 13***18 | Bolt | 1 |
| 13***01 | Nut | 16 |
A1-9-1 Tow Hitch, Hydraulic
| 10***24 | Pin, Pivot | 1 |
| 10***26 | Pin, Pivot | 1 |
| 10***01 | Boss, Pivot | 1 |
A1-12-1 Multi-Shovel
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 6 |
| 13***1Z | Bolt, M12 X 45mm | 2 |
| 13***3Z | Nut, M12 | 8 |
A1-10-1 Concrete Skip
| 11***00 | Pin, Lynch, With Chain | 1 |
| 54***00 | Skip, Assembly | 1 |
| 54***01 | Spring, Shuttle | 2 |
A1-7-1 Crane Hook, & Mounting
| 11***00 | Pin, Lynch, With Chain | 1 |
| 13***22 | Bolt | 1 |
| 13***04 | Nut | 1 |
A1-6-1 Carriage, Industrial
| 13***14 | Bolt | 4 |
| 14***08 | Washer | 4 |
| 15***00 | Link | 2 |
B Bodywork,Cab,Loader End,, Refurbishments
B1-4-1 Guards, Propshaft
| 13***2Z | Bolt, 1/2" X 1.3/4" Long | 2 |
| 13***20 | Bolt | 3 |
| 13***09 | Bolt, M10 X 35 | 4 |
B1-3-1 Tank, Diesel Fuel, Hydraulic
| 10***06 | Lock; Supply 12***71 | 1 |
| 12***01 | Cover | 1 |
| 12***00 | Cap, Filler, Key Lockable | 1 |
B1-5-1 Guard, Chaff
| 15***01 | Clip, Loop | 4 |
| 15***02 | Clip, Hook | 4 |
| 15***00 | Guard, Chaff | 1 |
B1-8-1 Guards, Light
| 13***6Z | Bolt, 5/16"Unf X 1" Long | 4 |
| 13***3Z | Nut, 5/16" Unf | 4 |
| 14***2Z | Washer | 4 |
B1-3-2 Tank, Diesel Fuel, Hydraulic
| 10***06 | Lock; Supply 12***71 | 1 |
| 12***01 | Cover | 1 |
| 12***00 | Cap, Filler, Key Lockable | 1 |
B1-1-1 Chassis
| 10***65 | Pin, Pivot, Boom | 1 |
| 10***06 | Lock; Supply 12***71 | 1 |
| 13***04 | Bolt | 4 |
B1-7-1 Counterweight, & Tow Pin
| 13***54 | Bolt | 4 |
| 13***58 | Bolt | 4 |
| 14***08 | Washer | 4 |
B1-4-2 Guards, Propshaft
| 13***10 | Bolt | 2 |
| 13***46 | Bolt | 1 |
| 13***20 | Bolt | 2 |
B1-1-2 Chassis, 2 Stage
| 10***65 | Pin, Pivot, Boom | 1 |
| 10***06 | Lock; Supply 12***71 | 1 |
| 13***04 | Bolt | 4 |
B1-2-1 Bodywork
| 12***01 | Stop, Bump | 2 |
| 13***4Z | Bolt, Bolt; To Secure The Diagonal Edge. Used To M602765 (926) And M608319 (930) | 2 |
| 13***02 | Bolt | 4 |
B2-7-2 Seat, German, France,, Benelux, Italy
| 13***3Z | Nut | 4 |
| 15***03 | Rail, Mounting | 2 |
| 40***00 | Slide | 1 |
B2-2-1 Cab Top
| 12***02 | Cap | 2 |
| 12***05 | Bolt, Closing | 1 |
| 12***04 | Cover, L.H. | 1 |
B2-7-3 Seat, Handbrake, Warning Device
| 14***02 | Screw, No 8x1/2" | 1 |
| 24***02 | Grommet | 1 |
| 40***00 | Seat | 1 |
B2-5-1 Cab Glass
| 10***00 | Mirror, Interior; Cwe By 12***71 - See San 10750 | 1 |
| 12***00 | Mirror, With Bracket | 1 |
| 12***01 | Bracket | 1 |
B2-8-1 Cab Cover
| 99***00 | Cab, Cover | 1 |
B2-6-1 Cab Glazing, & Soundproofing, German & Swedish
| 10***00 | Mirror, Interior; Cwe By 12***71 - See San 10750 | 1 |
| 12***00 | Mirror, With Bracket | 1 |
| 12***01 | Bracket | 1 |
B2-1-1 Cab Base & Mountings
| 12***08 | Cover, Brown | 1 |
| 12***01 | Strap | 2 |
| 13***02 | Bolt | 2 |
B2-7-1 Seat, Uk, France, Italy, Usa
| 12***00 | Slide, Seat, (Pair) | 1 |
| 13***03 | Nut | 4 |
| 13***3Z | Nut, 5/16" Unf | 4 |
B2-5-2 Windscreen
| 12***08 | Bush, Hinge | 2 |
| 13***6Z | Bolt, 5/16"Unf X 1" Long | 4 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
B2-3-1 Cab R.O.P.S., German & Swedish
| 12***08 | Cover, Brown | 1 |
| 12***01 | Strap | 2 |
| 12***05 | Bolt, Closing | 1 |
B3-1-3 Boom, Inner
| 10***37 | Pin, Pivot | 1 |
| 10***84 | Pin, Pivot | 1 |
| 10***34 | Pin, Pivot | 1 |
B3-2-1 Boom, Outer
| 10***28 | Pin, Pivot 44.4mm Dia, 213mm Long | 4 |
| 10***56 | Tube, Spacer | 2 |
| 13***04 | Bolt | 1 |
B3-1-1 Boom, Inner
| 10***37 | Pin, Pivot | 1 |
| 10***84 | Pin, Pivot | 1 |
| 10***75 | Pin, Pivot 530mm, Pin, Pivot 530mm; See Note 1. Longer Pin Used With Early Q-Fit Carriage | 1 |
B3-2-2 Boom, Outer
| 10***28 | Pin, Pivot 44.4mm Dia, 213mm Long | 2 |
| 10***43 | Pin, Pivot, 244mm Long | 2 |
| 10***56 | Tube, Spacer | 2 |
B3-4-1 Indicator, Boom Angle
| 15***01 | Spacer | 1 |
| 15***02 | Plate, Indicator | 1 |
| 15***03 | Pointer, Indicator | 1 |
B3-5-1 Boom, Lever & Link
| 10***37 | Pin, Pivot | 5 |
| 10***84 | Pin, Pivot | 1 |
| 10***96 | Pin, Pivot | 1 |
B3-5-2 Boom, Lever & Link
| 10***37 | Pin, Pivot | 5 |
| 10***84 | Pin, Pivot | 1 |
| 10***96 | Pin, Pivot | 1 |
B3-3-1 Pads, Wear, Inner & Outer Boom
| 13***10 | Bolt | 16 |
| 13***2Z | Bolt, 1/2" X 1.3/4" Long | 8 |
| 13***14 | Bolt | 2 |
B3-1-2 Boom, Inner
| 10***37 | Pin, Pivot | 1 |
| 10***84 | Pin, Pivot | 1 |
| 10***34 | Pin, Pivot | 1 |
B5-4-2 Fire Extinguisher, 2.5kg, Service Option
| 13***4Z | Bolt, Bolt; To Secure The Diagonal Edge. Used To M602765 (926) And M608319 (930) | 1 |
| 13***0Z | Bolt | 1 |
| 13***3Z | Nut | 2 |
B5-1-2 Paint
| 42***04 | Paint, Black Gloss Enamel, 1 Lts | 1 |
| 42***04 | Paint, Gloss Yellow, 1 Lts | 1 |
| 42***05 | Paint, Gloss Yellow, 2.5 Lts | 1 |
B5-4-1 Fire Extinguisher
| 13***03 | Nut | 2 |
| 14***02 | Screw, No.10 X 1/2" Long | 2 |
| 15***01 | Plate, Mounting | 1 |
B5-2-1 Tool Kit
| 40***05 | Lubricant, Jcb Special Slide, 400g Cartridge | 1 |
| 82***08 | Screwdriver | 1 |
| 82***21 | Spanner, Adjustable, 10in. | 1 |
B5-1-1 Paint & Transfers
| 81***55 | Label, Diesel | 1 |
| 81***56 | Label, Hydraulic Fluid | 1 |
| 81***72 | Label, Power Cable, Warning | 1 |
C Electrics-Machine & Cab
C1-2-1 Light, Side, Front & Rear
| 13***03 | Nut | 2 |
| 14***02 | Washer | 1 |
| 14***02 | Screw, No 8x1/2" | 4 |
C1-11-1 Battery & Leads
| 10***00 | Clamp | 1 |
| 13***1Z | Nut | 4 |
| 14***1Z | Washer | 2 |
C1-3-1 Light, Head, Working
| 24***13 | Grommet | 2 |
| 70***01 | Light, U.K. L.H Dip; Use 70***00 | 2 |
| 70***01 | Light, Right Hand Dip, European & France | 2 |
C1-7-2 Instrument Panel
| 13***2Z | Nut; Replaces 162l006vr, San 12352 | 1 |
| 15***01 | Cover | 2 |
| 15***01 | Cover, Fuse Box | 1 |
C1-1-1 Electrics, Machine
| 04***99 | Switch, Neutral Start | 1 |
| 10***00 | Clamp | 1 |
| 13***10 | Bolt | 1 |
C1-7-1 Instrument Panel
| 10***03 | Bracket | 1 |
| 13***03 | Nut | 1 |
| 13***03 | Nut | 2 |
C1-5-1 Wash/Wipe, Front Screen
| 12***00 | Pump, And Reservoir | 1 |
| 14***04 | Screw, Self Tapping | 1 |
| 25***03 | Jet, Screen Washer | 1 |
C1-6-1 Overload Warning, System
| 13***2Z | Bolt, 1/2" X 1.3/4" Long | 4 |
| 13***28 | Bolt | 1 |
| 13***02 | Nut, Lock | 2 |
C1-7-3 Trailer Electrics
| 13***03 | Nut | 3 |
| 13***08 | Bolt | 3 |
| 15***01 | Panel | 1 |
C1-6-3 Axle Pivot, None Overload
| 13***2Z | Bolt, 1/2" X 1.3/4" Long | 4 |
| 13***12 | Bolt | 4 |
| 13***28 | Bolt | 1 |
C1-5-3 Wash/Wipe, Roof Screen
| 15***00 | Connector, 'T' Piece | 1 |
| 25***03 | Jet, Screen Washer | 1 |
| 53***01 | Jet | 1 |
C1-6-2 Overload Warning, System
| 13***28 | Bolt | 1 |
| 13***02 | Nut, Lock | 2 |
| 13***03 | Nut | 2 |
C1-10-1 Light, Working, Boom
| 15***01 | Bracket | 1 |
| 20***06 | Tie, Cable, L=115mm X W=4.8mm | 5 |
| 70***01 | Bulb, 12v 55w, Halogen | 1 |
C1-4-1 Light, Beacon, Hazard Warning, Interior Light Installation
| 13***4Z | Bolt | 2 |
| 13***3Z | Nut | 2 |
| 13***8Z | Bolt | 3 |
C1-5-4 Wash/Wipe, Rear Screen
| 14***01 | Washer | 1 |
| 14***05 | Screw, Self Tapping | 1 |
| 15***00 | Connector, 'T' Piece | 1 |
C1-9-1 Heater, Installation
| 13***02 | Bolt | 4 |
| 13***03 | Nut | 4 |
| 13***03 | Nut | 2 |
D Controls-Machine
D1-2-1 Control, Dump
| 12***1P | Bracket | 1 |
| 12***02 | Bracket | 1 |
| 12***03 | Pin | 1 |
D1-3-2 Control, 2/4wd Selector
| 12***1P | Bracket | 1 |
| 13***2Z | Bolt, 1/2" X 1.3/4" Long | 2 |
| 13***16 | Bolt | 1 |
D1-3-3 Control, 2/4wd Selector
| 13***16 | Bolt | 1 |
| 13***03 | Nut | 1 |
| 13***02 | Nut, Lock | 1 |
D1-4-1 Lever Lock, Valve Control Tilt
| 13***6Z | Bolt, 5/16"Unf X 1" Long | 2 |
| 13***3Z | Nut, 5/16" Unf | 2 |
| 13***3Z | Nut, Self Lock, M6 | 1 |
D1-2-2 Control, Dump
| 13***03 | Nut | 2 |
| 13***08 | Bolt | 2 |
| 14***07 | Washer | 4 |
D1-1-1 Control, Forward & Reverse
| 13***04 | Bolt | 2 |
| 13***12 | Bolt | 1 |
| 13***03 | Nut | 3 |
E Hydraulics
E1-2-2 Hose & Pipework, 3 Spool
| 13***04 | Bolt | 2 |
| 13***03 | Nut | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 6 |
E1-5-3 Circuit, Auxiliary, 2nd Service
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
E1-3-2 Circuit, Single, Auxiliary Service, 3 To 4 Spool
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 15***00 | Pipe, Assembly | 2 |
E1-1-1 Hose & Pipework, Neutral Circuit
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 14***11 | Seal, Bonded | 1 |
| 14***21 | Seal, Bonded 3/4" Bsp | 4 |
E1-0-2 O Rings, Hydraulic Hoses
| 23***06 | O Ring, 3/8"Bsp | 1 |
| 23***10 | O Ring, 1/2"Bsp | 1 |
| 23***11 | O Ring, 5/8"Bsp | 1 |
E1-1-2 Hose & Pipework, Neutral Circuit
| 14***11 | Seal, Bonded | 1 |
| 14***21 | Seal, Bonded 3/4" Bsp | 4 |
| 14***26 | Washer, Seal | 1 |
E1-2-1 Hose & Pipework, 3 Spool
| 14***18 | Seal, Bonded, 1/2" Bsp | 6 |
| 14***21 | Seal, Bonded 3/4" Bsp | 6 |
| 15***00 | Adapter, Junction Assembly | 1 |
E1-3-1 Circuit, Single, Auxiliary Service, 3 To 4 Spool
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 15***00 | Pipe, Assembly | 2 |
E1-5-2 Circuit, Single, Auxiliary Service
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
E1-6-2 Hose & Pipework, 2 Spool
| 14***21 | Seal, Bonded 3/4" Bsp | 4 |
| 15***00 | Adapter, Junction Assembly | 1 |
| 15***00 | Bracket, Steady | 1 |
E1-4-1 Circuit, Auxiliary, 2nd Service, 4 To 5 Spool
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 14***21 | Seal, Bonded 3/4" Bsp | 2 |
| 15***00 | Pipe, Assembly | 1 |
E1-6-3 Hose & Pipework, Boom, 2 Spool
| 13***04 | Bolt | 2 |
| 13***8Z | Screw, M8x30 | 2 |
| 13***03 | Nut | 2 |
E1-4-2 Circuit, Auxiliary, 2nd Service, 4 To 5 Spool
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 15***00 | Pipe, Assembly | 2 |
E2-1-1 Pump, Main Hydraulic
| 20***00 | Pump, Hydraulic - 40litre, 40l-27691; Use 20/90***00 & Coupling 15***04 | 1 |
| 20***01 | Gear, Set | 1 |
| 20***02 | Kit-Seal | 1 |
E2-2-1 Pump, Main Hydraulic, Fittings & Mountings
| 13***08 | Bolt | 4 |
| 13***10 | Bolt | 2 |
| 13***38 | Bolt | 1 |
E3-1-1 Valve, Control
| 25***00 | Valve, Assembly, 3 Spool | 1 |
| 25***01 | Valve, Section, Inlet | 1 |
| 25***02 | Valve, Section, Outlet & Spool | 1 |
E3-4-1 Valve, Control, Components
| 13***02 | Nut | 1 |
| 25***27 | Plate, Seal Retainer | 0 |
| 25***30 | Seat, Spring | 0 |
E3-3-1 Valve, Control
| 25***01 | Rod, Tie,9" Long | 3 |
| 25***01 | Rod, Tie | 3 |
| 25***01 | Rod, Tie | 3 |
E3-8-1 Lubricants & Filters
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 32***01 | Element, Air-Safety | 1 |
| 32***02 | Element, Air, Primary | 1 |
E3-7-2 Covers & Mountings, Valve Control
| 13***10 | Bolt | 3 |
| 13***20 | Bolt, Long | 2 |
| 13***03 | Nut | 4 |
E3-7-1 Covers & Mountings, Valve Control
| 13***06 | Bolt | 6 |
| 13***10 | Bolt | 3 |
| 13***16 | Bolt | 3 |
E3-2-1 Valve, Control, Components
| 25***11 | Knob | 1 |
| 25***12 | Pin, Split | 2 |
| 25***13 | Washer | 2 |
E4-2-3 Ram, Tilt
| 12***21 | Bush | 2 |
| 13***14 | Bolt | 2 |
| 14***11 | Seal, Bonded | 1 |
E4-2-4 Ram, Tilt
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 13***14 | Bolt | 1 |
E4-1-2 Ram, Boom Lift
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 13***8Z | Capscrew | 6 |
E4-2-5 Ram, Tilt
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 13***14 | Bolt | 2 |
E4-8-1 Ram,Multi-Fork
| 33***52 | Ram; Tighe Ref Cb-12 | 1 |
| 55***44 | Cylinder, W.A. | 1 |
| 55***45 | Rod, W.A.; San 22983.Cwe To 33***52.P Gamble 30/10/06, Ref Tighe Eng/Sue Chadwick | 1 |
E4-3-2 Ram, Displacement
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 14***01 | Washer, Aluminium | 1 |
E4-1-3 Ram, Boom Lift
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 14***01 | Washer, Aluminium | 1 |
E4-4-1 Ram, Extension
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
E4-2-2 Ram, Tilt
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
E4-6-1 Ram, Tow Hitch
| 10***16 | Wire | 1 |
| 21***11 | Pin, Split, 1/8" X 1.1/2"Lg | 1 |
| 22***51 | Circlip | 1 |
E4-2-1 Ram, Tilt
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
E4-3-1 Ram, Displacement
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
| 14***01 | Washer, Aluminium | 1 |
E4-5-1 Ram, Clamshovel, 6 In 1
| 12***11 | Bush | 1 |
| 12***19 | Bush | 1 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
E4-1-1 Ram, Boom Lift
| 11***06 | Spacer | 1 |
| 12***15 | Bush | 1 |
| 12***21 | Bush | 1 |
E4-6-2 Ram, Tow Hitch
| 24***03 | O Ring | 1 |
| 55***01 | Head, Piston | 1 |
| 55***02 | Wire, Retaining | 1 |
F Axles,Wheels & Transmission
F1-4-1 Mountings, Engine, Transmission
| 11***09 | Washer | 6 |
| 11***01 | Mounting, Metalastik | 4 |
| 12***00 | Mounting | 1 |
F1-2-1 Gear Change
| 05***16 | Rod | 1 |
| 05***17 | Spring | 1 |
| 05***18 | Ball | 2 |
F1-3-1 Gearbox Components
| 05***06 | Seal, Oil | 1 |
| 05***08 | Seal, Oil | 2 |
| 05***24 | Gear | 1 |
F1-1-1 Gearbox Housing
| 05***01 | Gasket | 1 |
| 05***02 | Cover; N.L.A. Recommend Customer Go'S To Used Parts, Dealer. B Borsley'S Requested This. | 1 |
| 05***03 | Bolt | 6 |
F2-6-1 Cooler, Oil, Transmission
| 04***04 | Pipe, Assembly | 1 |
| 22***05 | Clip, Jubilee | 6 |
| 64***02 | Hose, 2300mm Long | 1 |
F2-3-1 Clutch, Reverse, & Drive Pump
| 04***01 | Seal | 2 |
| 04***02 | Bearing | 1 |
| 04***03 | Carrier, Assembly | 1 |
F2-2-1 Clutch, Forward
| 04***01 | Seal | 2 |
| 04***20 | Gear, Drive | 1 |
| 04***21 | Gear, Hub | 1 |
F2-1-1 Transmission, Shuttle Reverser
| 02***84 | Plug, Core, D=11mm | 1 |
| 04***47 | Housing; Use Baffle 04/50***01 + 81***53 With The Abo, Ve., Lowing Parts 81***78 + 04/50***01 Ti Gen046. W When Fitting New Housing Please Order The Fol, Housing; Use Baffle 04/50***01 + 81***53 With The Abo, Ve. | 1 |
| 04***48 | Sleeve | 1 |
F2-7-1 Propshaft, Transmission Drive
| 13***12 | Bolt | 8 |
| 13***03 | Nut | 8 |
| 14***03 | Nipple, Grease | 1 |
F2-5-1 Flywheel & Housing
| 02***76 | Washer, Tab | 3 |
| 02***77 | Flywheel, Assembly | 1 |
| 02***78 | Gear, Starter Ring | 1 |
F2-4-1 Valve, Shuttle
| 04***58 | Spring | 1 |
| 04***59 | Valve, Assembly, Forward/Reverse | 1 |
| 04***61 | Seal | 1 |
F3-3-2 Crown Wheel & Pinion, German
| 13***08 | Bolt | 12 |
| 45***08 | Gear; Use 99***00 | 2 |
| 45***00 | Gear, Crownwheel/Pinion, 41t/7t | 1 |
F3-4-1 Wheels & Tyres, 2wd, 4wd
| 12***00 | Wheel, & Tyre Assembly, 10.5-18x10pr Trac; 10.5 X 18 X 10 Ply. Front Tyre Assembly 15***00, Wheel, & Tyre Assembly, 10.5-18x10pr Trac | 2 |
| 15***00 | Valve | 2 |
| 15***01 | Valve | 1 |
F3-1-2 Axle Assembly, Drive, German
| 10***01 | Nut | 16 |
| 13***56 | Bolt | 4 |
| 13***09 | Bolt | 44 |
F3-5-1 Wheels & Tyres, 2wd, 4wd
| 15***00 | Valve | 1 |
| 15***01 | Valve | 2 |
| 15***00 | Wheel, & Tyre Assembly 2wd, 12.5/80-18 10ply Rib | 2 |
F3-1-20 Drive Shaft, Universal, Joints (Spider Kits)
| 91***02 | Kit-Spider | 1 |
| 91***03 | Kit-Spider, 82mm Over Caps, 27mm Dia. | 1 |
| 91***01 | Kit-Spider, Cap D=35mm X 125 | 1 |
F3-2-2 Differential, Housing Assembly
| 13***05 | Bolt | 14 |
| 13***09 | Bolt | 16 |
| 14***06 | Washer | 2 |
F3-1-1 Axle Assembly, Drive, Uk,France,Italy,Usa
| 10***01 | Nut | 16 |
| 13***56 | Bolt | 4 |
| 13***09 | Bolt | 44 |
F3-3-1 Crown Wheel & Pinion
| 13***08 | Bolt | 12 |
| 45***08 | Gear; Use 99***00 | 2 |
| 45***00 | Gear, Crownwheel/Pinion, 35t/8t | 1 |
F3-2-1 Differential, Housing Assembly, France, Benelux, Italy, Usa
| 13***05 | Bolt | 14 |
| 13***09 | Bolt | 16 |
| 14***06 | Washer | 2 |
F4-2-1 Differential, Housing Assembly, France, Benelux, Italy, Usa
| 13***05 | Bolt | 14 |
| 13***09 | Bolt | 16 |
| 14***06 | Washer | 2 |
F4-3-1 Crown Wheel & Pinion, France, Benelux,, Italy, Usa
| 13***08 | Bolt | 12 |
| 45***08 | Gear; Use 99***00 | 2 |
| 45***02 | Spacer | 1 |
F4-1-1 Axle Assembly, Drive, Uk,France,Benelux,Italy,Usa
| 10***01 | Nut | 16 |
| 13***56 | Bolt | 4 |
| 13***09 | Bolt | 44 |
F4-4-1 Propshafts, Axle Drive
| 13***08 | Bolt | 2 |
| 13***08 | Bolt | 4 |
| 13***10 | Bolt | 8 |
F4-3-3 Crown Wheel & Pinion, German
| 13***08 | Bolt | 12 |
| 45***08 | Gear; Use 99***00 | 2 |
| 45***02 | Spacer | 1 |
F4-2-3 Differential, Housing Assembly, German
| 13***05 | Bolt | 14 |
| 13***09 | Bolt | 16 |
| 14***06 | Washer | 2 |
F4-1-3 Axle Assembly, Drive, German
| 10***01 | Nut | 16 |
| 13***56 | Bolt | 4 |
| 13***09 | Bolt | 44 |
F5-2-1 Transmission, Jcb Syncro Shuttle, Drop Box, 4wd
| 13***08 | Bolt | 1 |
| 14***14 | Washer | 1 |
| 21***05 | Dowel | 2 |
F5-7-1 Transmission, Mounting
| 11***09 | Washer | 6 |
| 11***01 | Mounting, Metalastik | 4 |
| 13***12 | Bolt | 2 |
F5-3-1 Gearbox Components
| 13***05 | Bolt | 2 |
| 44***03 | Sleeve | 1 |
| 44***04 | Gear, 36t; Non-Turbo'S Plus All French & German Machines. See T.I. 023, Gear, 36t | 1 |
F5-9-1 Propshafts, Transmission
| 13***10 | Bolt | 16 |
| 13***03 | Nut | 16 |
| 14***03 | Nipple, Grease | 2 |
F5-8-2 Dipstick Tube, Transmission
| 14***18 | Seal, Bonded, 1/2" Bsp | 1 |
| 15***00 | Nut, Sealastic | 1 |
| 15***00 | Dipstick, Gearbox | 1 |
F5-5-1 Gear Change
| 12***01 | Gaiter | 1 |
| 12***02 | Plate | 1 |
| 13***12 | Bolt | 1 |
F5-1-1 Transmission, Jcb Syncro Shuttle, 2wd
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 13***07 | Bolt | 4 |
| 13***03 | Bolt | 2 |
F5-6-1 Flywheel & Housing
| 02***76 | Washer, Tab | 3 |
| 02***78 | Gear, Starter Ring | 1 |
| 02***70 | Dowel | 2 |
F5-8-1 Hose & Pipework, Oil Cooler, Transmission
| 13***8Z | Bolt | 4 |
| 13***3Z | Nut | 4 |
| 14***14 | Washer, Seal | 1 |
F5-4-1 Clutch Reverser Unit
| 13***02 | Plug, Blanking | 2 |
| 22***57 | Circlip, External | 4 |
| 22***94 | Circlip | 2 |
G Brakes
G1-3-3 Brake, Parking
| 13***10 | Bolt | 2 |
| 13***07 | Bolt | 3 |
| 13***04 | Nut | 2 |
G1-2-1 Brakes, Front
| 13***09 | Bolt | 16 |
| 13***07 | Capscrew | 12 |
| 45***01 | Plate, Back | 2 |
G1-4-1 Brake, Parking, Control
| 12***05 | Bracket | 1 |
| 12***02 | Plate | 1 |
| 12***03 | Gaiter, Brake Lever | 1 |
G1-1-1 Brake, System
| 12***00 | Reservoir | 1 |
| 13***09 | Bolt | 5 |
| 13***12 | Bolt | 1 |
G1-3-2 Brake, Parking
| 13***10 | Bolt | 4 |
| 13***03 | Nut | 4 |
| 14***08 | Washer, Spring | 4 |
G1-4-2 Brake, Parking, Control
| 12***03 | Gaiter, Brake Lever | 1 |
| 13***12 | Bolt | 2 |
| 13***2Z | Nut | 2 |
H Steering
H1-2-4 Hose & Pipework, Steering, 4wd
| 14***11 | Seal, Bonded | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 4 |
| 16***07 | Adapter | 1 |
H1-6-1 Valve, Shock, Steering
| 35***00 | Valve, Complete | 1 |
| 35***02 | Valve, Assembly, Shock | 1 |
| 35***03 | Kit-Service | 1 |
H1-2-3 Hose & Pipework, Steering
| 14***11 | Seal, Bonded | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 4 |
| 16***07 | Adapter | 1 |
H1-7-1 Ram, Steering, 2wd
| 10***16 | Wire | 1 |
| 14***01 | Screw | 1 |
| 14***01 | Nipple, Grease, 90deg. Angle | 1 |
H1-7-2 Ram, Steering, 2wd
| 24***03 | O Ring | 1 |
| 55***01 | Head, Piston | 1 |
| 55***02 | Wire, Retaining | 1 |
H1-4-1 Pump, Steering
| 02***30 | Gear | 1 |
| 20***08 | Cap | 1 |
| 20***00 | Pump, Steering | 1 |
H1-1-1 Axle Assembly, 2wd
| 12***01 | Pin, King | 2 |
| 12***02 | Pin, Cotter | 2 |
| 12***03 | Axle, Stub | 2 |
H1-2-1 Hose & Pipework, Steering
| 14***11 | Seal, Bonded | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 1 |
| 16***10 | Adapter | 1 |
H1-3-1 Steering Column
| 11***03 | Clip | 1 |
| 12***06 | Washer, Grooved | 1 |
| 12***01 | Wheel, Steering; Re J Smith Is Only Available From Manufacture, In Qty Of 500 Use 11***22, 11***08 | 1 |
H1-5-1 Valve, Steering
| 25***04 | Bolt | 1 |
| 25***05 | Bolt | 6 |
| 35***02 | Ring; San 23101.Cwe To Nla | 1 |
H2-1-1 Axle Assembly, Drive, Steering
| 13***07 | Bolt | 8 |
| 13***2Z | Nut, Lock | 1 |
| 13***07 | Screw, Grub | 1 |
H2-6-1 Remote Greasing, Steer Rams
| 13***01 | Nut | 2 |
| 14***01 | Washer, Aluminium | 2 |
| 14***07 | Nipple, Grease, 45 Deg. Angle | 2 |
H2-3-1 Knuckle, Steering, & Track Rod
| 13***08 | Bolt | 16 |
| 13***2Z | Nut, Lock | 3 |
| 13***07 | Screw, Grub | 3 |
H2-2-1 Differential, Assembly
| 13***07 | Bolt | 12 |
| 14***09 | Washer | 1 |
| 21***06 | Dowel | 2 |
H2-5-3 Ram, Steering, 4wd
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 24***03 | O Ring | 1 |
| 55***01 | Head, Piston | 1 |
H2-5-2 Ram, Steering, Rear
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 15***00 | Pipe, Piston Side | 1 |
| 15***00 | Pipe, Rod Side | 1 |
H2-1-2 Axle Assembly, Drive, Steering
| 13***08 | Bolt | 12 |
| 13***01 | Nut | 5 |
| 13***08 | Screw | 5 |
H2-2-2 Differential, Assembly 4wd
| 13***07 | Bolt | 12 |
| 21***06 | Dowel | 2 |
| 44***02 | Spacer, Collapsible | 1 |
H2-5-1 Ram, Steering, Front
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 24***03 | O Ring | 1 |
| 55***00 | Ram | 1 |
H2-4-2 Hub & Components
| 10***01 | Nut | 10 |
| 13***07 | Bolt | 32 |
| 13***08 | Bolt | 12 |
H2-5-4 Ram, Steering, 4wd, Rear
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 24***03 | O Ring | 1 |
| 55***01 | Head, Piston | 1 |
H2-3-2 Knuckle, Steering, & Track Rod
| 13***05 | Bolt | 2 |
| 13***08 | Bolt | 16 |
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 1 |
H2-4-1 Hub & Components
| 10***01 | Nut | 10 |
| 13***07 | Bolt | 32 |
| 13***08 | Bolt | 12 |
L Engine 4.236 & T4.236
L1-7-2 Engine, Complete, Imperial & Metric, Lj Build
| 01***00 | Engine, Imperial, Complete, 4.236 Turbocharged; Lj50183 Superseded By N.S.P. Part No Longer Available Use 01/11***00 And Refer To T.I.K135/H, K129/E., Engine, Imperial, Complete, 4.236 Turbocharged; Lj50183 S/Seded By N.S.P. Part No Longer Available Use 02/11***00 And Refer To T.I.K135/H - K129/E., Engine, Imperial, Complete, 4.236 Turbocharged, Engine, Imperial, Complete, 4.236 Turbocharged; Lj50183 Supersede By N.S.P. Part No Longer Available, Use 01/11***00 And Refer To T.I.K135/H K129/E. | 1 |
| 01***0R | Engine, Imperial, 4.236 Turbocharged; See Note 3. As Item 1 Less Flywheel & Housing,Starter,Alternator & Mountings,Fuel Filter & Pipework, Engine, Imperial, 4.236 Turbocharged; See Note 3. As Item 1 But Less :- Flywheel & Housing, Starter Motor, Alternator & Mountings, Engine, Imperial, 4.236 Turbocharged | 1 |
| 01***00 | Engine, Metric, 4.236 Turbocharged | 1 |
L1-2-3 Crankshaft, Bearings, Pistons, Con-Rods, Pulley & Fan Belt, Lj Build
| 02***38 | Key | 1 |
| 02***27 | Bolt | 2 |
| 02***28 | Nut | 2 |
L1-8-4 Engine, Short, Metric, Ld Build
| 02***11 | Engine, Metric, Short | 1 |
L1-1-3 Block Assembly, Imperial, Lj Build
| 02***01 | Thimble | 10 |
| 02***02 | Bolt | 10 |
| 02***03 | Liner, Press Fit; With Flame Ring. Special Tools For Fitting, Boring And Honing Required, General Service Use Slip Fit Type., Liner, Press Fit; With Flame Ring. Special Tools For Fitting, Boring And Honing Required, General Service Use Slip-Fit Type., Liner, Press Fit; Flame Ring Type. Special Tools Required, For General Service, Use Slip-Fit Type., Liner, Press Fit, Liner, Press Fit; Flame Ring Type. Special Tools Required, For General Service, Use Slip Fit Type., Liner, Press Fit; Flame Ring Type. This Requires Specialised Tools For Fitting, For General Service Use Slip-Fit Type., Liner, Press Fit; Flame Ring Type. Special Tools For Fitting, Boring And Honing Required, General Service Use Slip Fit Type., Liner, Press Fit; Refer To Service Workshop Manual. Special Tools Required For Fitting, Boring And Honing,For General Service Use Slip-Fit., Liner, Press Fit; Refer To Service Workshop Manual. Special Tools Required For Fitting, Boring And Honing, General Service Use Slip-Fit Type., Liner, Press Fit; Refer To Workshop Manual. Special Tools Required For Fitting, Boring And Honing, General Service Use Slip-Fit Type., Liner, Press Fit; Flame Ringed Type. This Requires Specialised Tools For Fitting, For General Service, Use Slip-Fit Type., Liner, Press Fit; Flame Ringed Type. Special Tools For Fitting, Boring And Honing Required, General Service Use Slip-Fit Type. | 4 |
L1-8-1 Engine, Short, Imperial, Ld Build
| 02***25 | Engine, Short, Imperial | 1 |
L1-1-1 Block Assembly, Imperial, Ld Build
| 02***16 | Bolt, 89mm | 8 |
| 02***17 | Bolt, 105mm | 12 |
| 02***01 | Thimble | 10 |
L1-1-5 Block Assembly, Metric, Lj Build
| 02***01 | Thimble | 10 |
| 02***02 | Bolt | 10 |
| 02***05 | Plug, Core, D=32mm | 8 |
L1-3-1 Timing Case, Camshaft & Gears, Imperial, Ld Build
| 02***02 | Casing, Timing | 1 |
| 02***05 | Gasket, Timing Case | 1 |
| 02***06 | Gasket, Timing Cover | 1 |
L1-2-4 Crankshaft, Bearings, Pistons, Con-Rods, Pulley & Fan Belt, Lj Build
| 02***38 | Key | 1 |
| 02***27 | Bolt | 2 |
| 02***28 | Nut | 2 |
L1-6-5 Engine Mountings, Ld & Lj Builds
| 11***09 | Washer | 4 |
| 11***01 | Mounting, Metalastik | 2 |
| 13***12 | Bolt | 2 |
L1-3-4 Timing Case, Camshaft & Gears, Metric, Lj Build
| 02***02 | Casing, Timing | 1 |
| 02***06 | Gasket, Timing Cover | 1 |
| 02***38 | Key | 1 |
L1-8-5 Engine, Short, Metric, Lj Build
| 02***12 | Engine, Short, Metric | 1 |
L1-1-4 Block Assembly, Metric, Ld Build
| 02***01 | Thimble | 10 |
| 02***02 | Bolt | 10 |
| 02***05 | Plug, Core, D=32mm | 8 |
L1-3-2 Timing Case, Camshaft & Gears, Imperial, Lj Build
| 02***02 | Casing, Timing | 1 |
| 02***05 | Gasket, Timing Case | 1 |
| 02***06 | Gasket, Timing Cover | 1 |
L1-8-3 Engine, Short, Imperial, Lj Build
| 02***09 | Engine, Short, Imperial | 1 |
L1-3-3 Timing Case, Camshaft & Gears, Metric, Ld Build
| 02***02 | Casing, Timing | 1 |
| 02***06 | Gasket, Timing Cover | 1 |
| 02***38 | Key | 1 |
L1-4-4 Flywheel & Housing, Ld & Lj Builds
| 02***78 | Gear, Starter Ring | 1 |
| 02***14 | Washer | 6 |
| 02***70 | Dowel | 2 |
L1-4-7 Flywheel & Housing, Ld & Lj Builds
| 02***78 | Gear, Starter Ring | 1 |
| 02***14 | Washer | 6 |
| 02***37 | Flywheel, Assembly | 1 |
L1-2-1 Crankshaft, Bearings, Pistons, Con-Rods, Pulley & Fan Belt, Ld Build
| 02***07 | Piston, Assembly, 5 Ring | 4 |
| 02***08 | Piston, Assembly, Oversize - .030inch | 4 |
| 02***10 | Kit-Piston Ring, Oversize - .030 Inch | 4 |
L1-7-1 Engine, Complete, Imperial & Metric, Ld Build
| 01***00 | Engine, Imperial, Complete, 4.236 Nat/Aspirated, Engine, Imperial, Complete, 4.236 Nat/Aspirated; Ld50143 S/Seded By N.S.P. Part No Longer Available Use 01/11***00 And Refer To T.I.K135/H - K129/E., Engine, Imperial, Complete, 4.236 Nat/Aspirated; Ld50143 Superseded By N.S.P. Part No Longer Available Use 01/11***00 And Refer To T.I.K135/H K129/E. | 1 |
| 01***0R | Engine, Imperial, 4.236 Nat/Aspirated; See Note 3. As Item 1 Less Flywheel & Housing,Starter,Alternator & Mountings,Fuel Filter & Pipework, Engine, Imperial, 4.236 Nat/Aspirated | 1 |
| 01***00 | Engine, Metric, 4.236, Nat/Aspirated | 1 |
L2-1-4 Cylinder Head, Lj Build
| 02***18 | Spring, Valve, Inner | 8 |
| 02***19 | Spring, Valve, Outer | 8 |
| 02***21 | Holder, Collet | 8 |
L2-1-1 Cylinder Head, Ld Build
| 02***18 | Spring, Valve, Inner | 8 |
| 02***19 | Spring, Valve, Outer | 8 |
| 02***20 | Seat, Spring | 8 |
L2-3-2 Rocker Assembly, Push Rods & Tappets, Lj Build
| 02***27 | Shaft, Rocker | 1 |
| 02***28 | Spring, Long | 2 |
| 02***29 | Spring, Short | 2 |
L2-1-2 Cylinder Head, Lj Build
| 02***18 | Spring, Valve, Inner | 8 |
| 02***19 | Spring, Valve, Outer | 8 |
| 02***20 | Seat, Spring | 8 |
L2-3-1 Rocker Assembly, Push Rods & Tappets, Ld Build
| 02***27 | Shaft, Rocker | 1 |
| 02***28 | Spring, Long | 2 |
| 02***29 | Spring, Short | 2 |
L2-1-3 Cylinder Head, Ld Build
| 02***18 | Spring, Valve, Inner | 8 |
| 02***19 | Spring, Valve, Outer | 8 |
| 02***21 | Holder, Collet | 8 |
L2-2-1 Rocker Cover, Ld & Lj Builds
| 02***35 | Cover, Rocker | 1 |
| 02***80 | Pipe | 1 |
| 02***49 | Gasket, Rocker Cover | 1 |
L2-3-3 Rocker Assembly, Push Rods & Tappets, Ld Build
| 02***28 | Spring, Long | 2 |
| 02***29 | Spring, Short | 2 |
| 02***32 | Screw | 8 |
L2-3-4 Rocker Assembly, Push Rods & Tappets, Lj Build
| 02***27 | Shaft, Rocker | 1 |
| 02***28 | Spring, Long | 2 |
| 02***29 | Spring, Short | 2 |
L3-2-5 Manifold, Exhaust, Ld Build
| 02***50 | Gasket | 2 |
| 02***51 | Nut | 4 |
| 02***96 | Manifold, Exhaust | 1 |
L3-4-24 Filter, Air, Rotopamic, Optional, Lj Build
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
| 25***05 | Indicator, Filter Minder | 1 |
L3-4-18 Filter, Air, Ld Build
| 13***0Z | Bolt | 1 |
| 13***4Z | Bolt, 3/8" | 1 |
| 13***6Z | Bolt, Bolt; See Index B3 For Sideshift Arrangement. Refer To Index B3 For Sideshift Arrangement. | 8 |
L3-1-2 Manifold, Induction, Lj Build
| 02***46 | Gasket | 1 |
| 02***47 | Gasket | 1 |
| 02***48 | Gasket | 1 |
L3-3-1 Heatshield, Ld Build
| 02***97 | Shield, Heat | 1 |
| 02***89 | Bolt | 1 |
| 02***90 | Washer, Spring | 1 |
L3-4-20 Filter, Air, Lj Build
| 13***4Z | Bolt, 3/8" | 2 |
| 13***6Z | Bolt, Bolt; See Index B3 For Sideshift Arrangement. Refer To Index B3 For Sideshift Arrangement. | 8 |
| 13***2Z | Bolt | 1 |
L3-5-13 Exhaust System, Ld Build
| 13***02 | Bolt | 2 |
| 13***6Z | Bolt, Bolt; See Index B3 For Sideshift Arrangement. Refer To Index B3 For Sideshift Arrangement. | 3 |
| 13***3Z | Nut | 2 |
L3-1-4 Manifold, Induction, Ld Build
| 02***46 | Gasket | 1 |
| 02***47 | Gasket | 1 |
| 02***48 | Gasket | 1 |
L3-3-3 Heatshield, Lj Build
| 02***84 | Stud | 2 |
| 02***80 | Shield, Heat | 1 |
| 02***81 | Washer | 2 |
L3-4-23 Filter, Air, Rotopamic, Optional, Ld Build
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
| 25***01 | Aspirator | 1 |
L3-2-2 Manifold, Exhaust, Lj Build
| 02***50 | Gasket | 2 |
| 02***51 | Nut | 4 |
| 02***10 | Washer | 4 |
L3-5-14 Exhaust System, Lj Build
| 02***52 | Gasket | 1 |
| 12***00 | Cap, Rain | 1 |
| 13***2Z | Bolt | 2 |
L4-1-4 Pump, Water, Lj Build
| 02***94 | Body, Rear | 1 |
| 02***95 | Plug, Taper | 1 |
| 02***96 | Key | 1 |
L4-3-1 Thermostat, Housing, Inlet & Out, Ld Build
| 02***71 | Thermostat | 1 |
| 02***95 | Plug, Taper | 1 |
| 02***99 | Gasket | 1 |
L4-4-13 Radiator, Fittings & Mountings, Ld & Lj Builds
| 12***00 | Bracket | 1 |
| 12***00 | Bottle, Expansion, Assembly | 1 |
| 12***03 | Hose, Overflow Assembly | 1 |
L4-1-1 Pump, Water, Ld Build
| 02***68 | Pulley, Water Pump | 1 |
| 02***70 | Kit-Repair, Water Pump; Contains Items 3,4,5,6.7.8.9.10,1.11.12.13.27. Items 7,9.10,1 & 11 No Longer Required,Repaired And Replaced By Kit 02/10***87., Kit-Repair, Water Pump; Contains Items 3.4.5.6.7.8.9.10,1.11.12.13.27. Items 7.9.10,1 & 11 No Longer Required,Repaired And Replaced By Kit 02/10***87., Kit-Repair, Water Pump, Kit-Repair, Water Pump; Contains Items 3.4.5.6.7.8.9.10,1.11.12.13.27. Items 7.9.10,1. & 11 No Longer Required,Repaired And Replaced By Kit 02/10***87., Kit-Repair, Water Pump; Contains Items 3.4.5.6.7.8.9.10,1.11.12.13.27. Items 7.9.10,1 & 11 No Longer Required,Repaired And Replaced By Kit., Kit-Repair, Water Pump; Contains Items 3,4,5,6,7,8,9,10,11,12,13 & 27. Items 7,8,9 & 11, Repaired And Replaced By K It 02/10***87., Kit-Repair, Water Pump; Contains Items 3,4,5,6.7.8.9.10,1.11.12.13.27. Items 7.9.10,1 & 11 Are No Longer Required, Repaired And Replaced By Kit 02/10***87. | 1 |
| 02***91 | Seal, Front | 1 |
L4-3-3 Thermostat, Housing, Inlet & Outlet, Lj Build
| 02***95 | Plug, Taper | 2 |
| 02***99 | Gasket | 1 |
| 02***60 | Gasket | 1 |
L5-2-7 Filter, Oil & Cooler, Lj Build
| 02***63 | Gasket | 1 |
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 02***57 | Adapter | 1 |
L5-1-3 Sump, Oil Pump, & Fittings, Ld & Lj Builds
| 02***60 | Gasket, Oil Sump | 1 |
| 02***61 | Pump, Oil | 1 |
| 02***64 | Plunger | 1 |
L5-3-1 Piston Cooling Jets, Lj Build
| 02***15 | Jet, Piston Cooling | 4 |
| 02***16 | Valve | 4 |
| 02***56 | Plug | 4 |
L5-1-1 Sump, Oil Pump, & Fittings, Ld & Lj Builds
| 02***59 | Sump, Oil | 1 |
| 02***60 | Gasket, Oil Sump | 1 |
| 02***61 | Pump, Oil | 1 |
L5-2-8 Filter, Oil, Ld Build
| 02***63 | Gasket | 1 |
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 02***28 | Adapter | 1 |
L6-9-10 Fuel System, Lj Build
| 02***83 | Pipe, Fuel, Assembly, Filter To Inj/Pump | 1 |
| 02***84 | Pipe, Fuel, Assembly, Inj/Pump To Filter | 1 |
| 02***88 | Nut | 1 |
L6-9-9 Fuel System, Ld Build
| 02***83 | Pipe, Fuel, Assembly, Filter To Inj/Pump | 1 |
| 02***84 | Pipe, Fuel, Assembly, Inj/Pump To Filter | 1 |
| 02***85 | Pipe, Fuel, Inj/Leak-Off | 1 |
L6-5-1 Fuel Shut-Off, Solenoid Operated, Italian, Ld & Lj Builds
| 13***6Z | Bolt | 2 |
| 13***5Z | Bolt | 2 |
| 13***1Z | Nut | 1 |
L6-4-1 Pump, Fuel Lift, Ld & Lj Builds
| 02***80 | Gasket | 1 |
| 02***72 | Plate, Keep | 2 |
| 02***98 | Screw | 1 |
L6-1-3 Fuel Injection, Equipment, Lj Build
| 02***53 | Washer | 4 |
| 02***81 | Washer | 8 |
| 02***90 | Bolt | 3 |
L6-4-2 Pump, Fuel Lift, Alternative, Ld & Lj Builds
| 17***00 | Pump, Fuel Lift | 1 |
| 17***19 | Kit-Repair, Fuel Lift Pump | 1 |
L6-1-2 Pump, Fuel Injection, Ld Build
| 17***00 | Pump, Fuel Injection | 1 |
| 17***02 | Screw | 1 |
| 17***03 | Nut | 3 |
L6-3-8 Controls, Throttle & Stop, Ld & Lj Builds
| 13***2Z | Nut | 1 |
| 13***2Z | Nut | 2 |
| 14***2Z | Washer | 2 |
L6-1-4 Pump, Fuel Injection, Lj Build
| 17***02 | Screw | 1 |
| 17***03 | Nut | 3 |
| 17***05 | Screw, Vent Assembly | 1 |
L6-7-3 Filter, Fuel, Ld & Lj Builds
| 02***94 | Banjo | 1 |
| 02***95 | Valve, Non-Return | 1 |
| 02***97 | Bolt | 2 |
L6-1-1 Fuel Injection, Equipment, Ld Build
| 02***53 | Washer | 4 |
| 02***54 | Pipe, No.1 Cylinder | 1 |
| 02***55 | Pipe, No.2 Cylinder | 1 |
L6-2-1 Control Brackets, Throttle & Stop, Ld & Lj Builds
| 02***83 | Spring, Stop/Return | 1 |
| 02***84 | Spring, Throttle Return | 1 |
| 02***90 | Bracket | 2 |
L7-3-2 Alternator Mountings
| 02***92 | Washer | 3 |
| 02***43 | Bracket, Alternator Mounting | 1 |
| 02***44 | Lever, Alternator Adjusting | 1 |
L7-2-2 Alternator, A115-45amp 12.Volt
| 71***06 | Kit-Bearing, Drive End | 1 |
| 71***00 | Alternator; Lucas Ref 24037. Type Of Alternator Best Identified By Lucas Ref.Stamped On Body., Alternator; Lucas Ref.24037. Type Of Alternator Best Identified By Lucas Ref,Stamped On Body., Alternator; Lucas Ref.24037. Type Of Alternator Best Identified By Lucas Ref. Stamped On Tag At Pulley End., Alternator; Lucas Ref. 24037. Type Of Alternator Best Identified By Lucas Ref,Stamped On Body., Alternator; Lucas Ref.24037. Type Of Alternator Best Identified By Lucas Ref Stamped On Body., Alternator | 1 |
| 71***01 | Cover | 1 |
L7-2-6 Alternator, A127-45amp 12.Volt
| 71***02 | Regulator, & Brush Box Assembly | 1 |
| 71***03 | Bracket, Slip Ring End | 1 |
| 71***04 | Bearing, Slip Ring End | 1 |
L7-1-2 Motor, Starter, M127 12.Volt
| 12***06 | Cover, Solenoid | 1 |
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 2 |
| 13***1Z | Nut | 3 |
L7-3-4 Alternator Mountings
| 02***76 | Spacer | 1 |
| 02***11 | Washer | 1 |
| 02***18 | Spacer | 1 |
L7-2-5 Alternator, A127-65amp 12.Volt, Optional
| 70***00 | Lead; Alternator To Solenoid. Not Illustrated - Important Must Be Fitted When Installing This Option., Lead; Alternator To Solenoid. For Use With 65amp High Output Alternator Only., Lead; Alternator To Solenoid. For Use With 65amp High Output Alternator., Lead; Alternator To Solenoid. Important Must Be Fitted When Installing This Option., Lead, Lead; Alternator To Solenoid. For Use With (Optional) 65amp High Output Alternator., Lead; Alternator To Solenoid. Must Be Fitted When Installing This Option., Lead; Alternator To Solenoid. For Use With (Optional) 65amp Hihg Output Alternator., Lead; Alternator To Solenoid. For Use With 65amp High Output Alternator Only | 1 |
| 71***00 | Alternator; Lucas Ref.24158. Type Of Alternator Best Identified By Lucas Ref Stamped On Body., Alternator; Lucas Ref.24158. Type Of Alternator Best Identified By Lucas Ref,Stamped On Body., Alternator, Alternator; Lucas Ref. 24158. Type Of Alternator Best Identified By Lucas Ref, Stamped On Body. | 1 |
| 71***01 | Capacitor, Suppression | 1 |
L7-2-7 Alternator, A127-55amp 12.Volt
| 02***07 | Pulley, Alternator; Part N/A Use 1 Off Each 02/10***12 & 02/10***13 | 1 |
| 02***12 | Pulley, Single, D=83mm; Not Included In Assembly. Must Be Used With Spacer 02/10***13., Pulley, Single, D=83mm | 1 |
| 02***13 | Spacer | 1 |
L8-2-2 Turbocharger, Lj Build
| 02***45 | Gasket | 1 |
| 02***56 | Turbocharger | 1 |
| 02***57 | Housing, Assembly, Centre | 1 |
L8-3-3 Turbo, Pipework, Lj Build
| 02***51 | Nut | 4 |
| 02***87 | Olive | 1 |
| 02***10 | Washer | 4 |
L9-1-1 Gasket Sets, Imperial & Metric, Ld Build
| 02***87 | Kit-Gasket, Top | 1 |
| 02***88 | Kit-Gasket, Bottom | 1 |
| 02***95 | Kit-Gasket, Top | 1 |
L9-1-2 Gasket Sets, Imperial & Metric, Lj Build
| 02***88 | Kit-Gasket, Bottom | 1 |
| 02***89 | Kit-Gasket, Top; Lh50133,Lh50205 & Lj50183. Refer To Service Workshop Manual, Kit-Gasket, Top | 1 |
| 02***05 | Kit-Gasket, Top | 1 |
540BM-2 serial number reference
For the JCB 540BM-2, the machine identification plate is located on the chassis or cab frame, typically near the cab step or the boom-pivot area. The PIN encodes the model and build specification. Major components such as the engine, axles, and gearbox carry their own separate serial plates; record all of them as the loader-tower PIN alone is not sufficient to pull the correct parts. Verify the chassis PIN against stamped frame digits if the plate is unreadable.
| Prefix | Identifies | Notes |
|---|---|---|
| 00274001-00274 | Applicability for JCB 540BM-2 Telescopic Handler (Loadall) parts catalogue manual | Prefix range confirmed for JCB 540BM-2 parts catalogue manual. Verify chassis PIN against stamped frame digits if the plate is unreadable. Record engine, axle, and gearbox serials separately; the loader-tower PIN alone is not sufficient to pull the correct parts. |
Frequently asked questions
What engine does the JCB 540BM-2 use?
The JCB 540BM-2 is powered by a JCB Dieselmax engine. Specific horsepower ratings vary by configuration, with some sources citing 81 kW (109 hp) for the 540-170 variant.
What is the operating weight of the JCB 540BM-2?
Operating weight varies by configuration and attachment package. Specific weight data for the 540BM-2 is not provided in the source text; refer to the machine's specific spec sheet for exact figures.
What model replaced the JCB 540BM-2?
The JCB 540BM-4 is the successor to the 540BM-2 within the 540 series Loadall lineup. The 540BM-4 shares the same machine model designation but represents a later generation with updated specifications.
What 540BM-2 owners discuss
What powertrain and hydraulic behaviors are typical for the JCB 540BM-2?
The machine utilizes a JCB powershift transmission incorporating a torque converter, bevel box, and a 4-speed powershift gearbox. Drive is delivered through JCB epicyclic hub reduction drive/steer axles equipped with Max-Trac torque proportioning differentials. Hydraulic system capacity varies by configuration; fill with all rams closed and monitor the sight glass, as total capacity depends on the specific equipment installed.
What are the common undercarriage or wear patterns for this machine type?
Operators note that loose drive chains can hammer motors and other drive components, causing accelerated wear. Stability issues are reported with side-entry configurations, which can reduce shelf life if operated aggressively. Regular adjustment of drive chain tension is critical to prevent damage to the motors and transmission components.
What engine quirks are associated with the JCB DieselMax series used in this generation?
JCB DieselMax engines are high-compression diesels requiring strong crank speed to fire, particularly in cold weather. Common faults include high oil consumption and heavy breathing due to badly worn piston rings. Owners must verify the specific engine variant (e.g., turbocharged mechanical injection vs. electronic common rail) via the engine data plate, as parts vary between variants even within the same model year.
What are the common electrical or sensor issues reported?
Electrical faults often manifest as erratic steering or loss of drive. A known issue involves damage to the proximity meter on the rear axle, which causes steering to malfunction. Solenoids on the transmission body under the cab can fail or become seized. Operators should check microswitches activated by the forward/reverse lever and verify battery voltage (minimum 12.4V for 12V systems) to ensure reliable operation of hydraulic solenoids.
What should be checked when buying a used 540BM-2?
Verify the exact serial number range to confirm the installed engine variant and emissions tier. Check the shuttle reverser for forward/reverse engagement issues and inspect the suction strainer for blockages. Test the proximity meter on the rear axle for steering integrity. Confirm the condition of the drive chain tension and inspect the transmission oil pressure light operation during startup. Verify the 17-character PIN to decode the manufacturing year and plant code.
What safety-critical fix involves the steering proximity meter?
If the proximity meter on the rear axle is damaged, steering can become erratic or fail. Have your dealer verify the sensor function and replacement requirements to ensure safe steering operation.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb 540BM-2. Related factory variants of the same model family:
540BM-2
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