JCBagriculturaltelescopic handlers (loadall)

Jcb 524-50(TIER 3)

Maintenance schedule, common problems & OEM parts breakdown

The JCB 524-50(TIER 3) is a compact telehandler in the Loadall family, manufactured from 2008 to 2017. It weighs approximately 5.5 tons (5,500 kg) and offers a nominal lift capacity of 2.4 tons (2,400 kg) at the center of gravity. The machine is powered by a JCB Dieselmax engine, certified to EPA Tier 3 and EC Stage IIIA standards, producing 63 kW (85 hp) gross power. Configurations include two-wheel, four-wheel, and crab steering modes, with a max lift height of 5.3 to 5.6 meters. It succeeded earlier Stage II models and was followed by Tier 4/Stage IV compliant variants in the 524 series.

The 524-50(TIER 3) represents the transitional generation between naturally aspirated or mechanically injected engines and the electronic fuel injection systems required for stricter emissions. Its significance in the used market lies in its robust Dieselmax powertrain, which lacks DEF or DPF systems, simplifying long-term maintenance compared to later tiers. The machine remains a staple in rental fleets due to its durable hydrostatic transmission and simple hydraulic architecture, making parts availability high and repair costs predictable for independent operators.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb 524-50(TIER 3) specifications

Engine

ModelJCB Dieselmax
Emissions TierTier 3 (Stage IIIA)
Displacement4.2 L (256.3 cu in)
Cylinders4
AspirationNaturally aspirated
Gross Power83 hp (62 kW) @ 2200 rpm
Max Torque223 lb-ft (302 Nm) @ 1400 rpm

Weights

Operating Weight12,125 lb (5,500 kg)

Dimensions

Transport Length (to Fork Face)3.9 m (12.8 ft)
Transport Width (Over Tires)2.0 m (6.57 ft)
Transport Height2.1 m (6.89 ft)
Wheelbase2.3 m (7.55 ft)
Ground Clearance0.33 m (1.09 ft)
Turning Radius (Outside Tires)3.0 m (9.85 ft)

Performance

Travel Speed (Forward)30 km/h (18.7 mph)
Travel Speed (Reverse)30 km/h (18.7 mph)
Max Lift Height5.0 m (16.41 ft)
Max Forward Reach2.9 m (9.52 ft)
Max Lift Capacity2,268 kg (5,000 lb)
Max Load at Max Reach1,247 kg (2,750 lb)
Steering ModesTwo-wheel, four-wheel, crab

Service capacities (summary)

Fuel Tank Capacity75 L (19.8 gal)
Hydraulic System Fluid Capacity70 L (18.5 gal)
Coolant Capacity8 L (2.1 gal)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

524-50(TIER 3) fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Not documented in source textNot documented in source text
Cooling system8.0 US gal (2.1 L)Not documented in source text
Fuel tank19.8 US gal (75 L)Not documented in source text
Transmission/powertrain compartmentsNot documented in source textNot documented in source text
Final drivesNot documented in source textNot documented in source text
Hydraulic system AND tank18.5 US gal (70 L)Not documented in source text
Axles/differentialsNot documented in source textNot documented in source text
Grease (spec only)Not documented in source textNot documented in source text

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Jcb 524-50(TIER 3) maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level via dipstick.
  • Check hydraulic tank sight gauge.
  • Check coolant expansion tank level.
  • Check fuel level.
  • Inspect for fluid leaks under engine bay and axles.
  • Inspect tires for pressure and cut damage.
Every 100 h
  • Grease all boom, arm, and pivot points.
  • Check drive belt tension.
  • Check battery electrolyte level.
  • Check track tension on wheeled configurations.
  • Inspect hoses and cylinders for chafing or seepage.
  • Clean air filter restriction indicator.
Every 500 h
  • Change engine oil and filter.
  • Replace primary and secondary fuel filters.
  • Replace hydraulic return filter.
  • Inspect hydraulic filter magnet for metallic debris.
  • Replace air filter element.
  • Take oil samples from engine, hydraulic, and axle systems.
Every 1,000 h
  • Drain, flush, and refill engine coolant.
  • Change transmission oil and filter.
  • Change front and rear axle oil.
  • Perform ECM diagnostic scan via ServiceMaster tool.
  • Inspect turbocharger shaft play and boot condition.
  • Load test alternator and starter.
Every 2,000 h
  • Drain and clean hydraulic tank; replace hydraulic oil.
  • Inspect boom, arm, and chassis for structural cracking.
  • Measure swing ring play on applicable models.
  • Inspect brake disc wear and immersed brake condition.
  • Check injector spray pattern via diagnostic tool.
  • Service cab HVAC and replace cabin filter.

Servicing the 524-50(TIER 3) beyond the schedule

Predictive Maintenance & Fluid Analysis

Baseline fluid analysis is critical for the 524-50(TIER 3) at the 500-hour interval. Sample engine oil, hydraulic fluid, and axle oils to detect early wear. Monitor hydraulic return filter magnets for metallic debris, indicating pump or valve wear. Use JCB-approved multipurpose oil for systems sharing fluid to prevent silicate separation in the cooling system. Track coolant levels closely; brown sludge in the expansion bottle signals silicate breakdown, requiring immediate coolant replacement to protect engine components.

Corrective & Common Repairs

Address hydraulic hose chafing and pinhole seepage at the kingpost and boom pivots regularly. Inspect the hydrostatic transmission for leaks and check the Max-Trac torque-proportioning axles for seal integrity. Replace the hydraulic return filter if the magnet shows significant debris. Check the turbocharger boot condition and shaft play on the Dieselmax engine. Ensure the weigh load indicator and joystick controls function correctly to prevent overloading the carriage mount.

Overhaul & Rebuild Points

The 2000-hour service mandates a deep structural inspection of the boom, support brackets, gooseneck, and carriage mount for cracking. Measure swing ring play if applicable. Inspect the immersed brake condition and disc wear on the transmission output shaft. Check injector spray patterns via the ServiceMaster diagnostic tool. Replace the cabin filter and service the HVAC system. Address any unauthorized welding on the formed boom channel sections to maintain structural integrity.

Seasonal & Environment Servicing

In cold climates, verify coolant mixture strength to prevent silicate separation and freezing. Check the battery electrolyte level and charge status, as cold temperatures reduce cranking power. Inspect drive belts for tension and wear, which tighten in cold and loosen in heat. Ensure the air cleaner restriction indicator is clean to prevent engine strain. In dusty environments, clean the air filter more frequently and check the turbocharger intake boot for leaks. Verify tire pressure for optimal ground clearance and stability on uneven terrain.

524-50(TIER 3) common service parts

Part numberPart
817/18847Label, Fuel FilterCheck fitment →
32/925423Element, Fuel FilterCheck fitment →
332/E9320Filter, Cab Fresh AirCheck fitment →
32/915801Element, Air, SafetyCheck fitment →
32/915802Element, Air, MainCheck fitment →

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524-50(TIER 3) fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0087Fuel rail pressure too lowClogged primary fuel filter, weak lift pump, or air leaks on the suction side.Replace primary fuel filter; verify lift pump primes at key-on; inspect for air leaks.
P0191Fuel rail pressure sensor performanceErratic rail pressure readings confusing the ECU; faulty sensor or connector.Check filter age; test sensor 5V/ground; wiggle-test connector.
P2201NOx sensor out of rangeCommon trigger for regen loops and DEF warnings; faulty sensor or exhaust leak.Inspect NOx connector/harness; check for exhaust leaks upstream.
P20EESCR NOx efficiency lowSCR reports poor conversion; often sensor or DEF injector issue, not catalyst.Verify fresh DEF (32.5%); inspect DEF injector crystals; verify NOx sensors.
P1C54SCR inducement deratePower cut as punishment for an unresolved emissions fault.Fix the root SCR/DEF code first; top off clean DEF; complete regen if required.
U029DLost NOx sensor communicationECU cannot talk to NOx sensor A; battery voltage or connector issue.Check battery voltage; inspect NOx connector pins; verify power/ground/CAN continuity.
U0073CAN bus offModule network dropped; often battery/grounds before a 'bad ECU'.Load-test battery; clean grounds; inspect harness at pivots.
T135Transmission oil temperature highTransmission overheating warning.Check oil level; clean cooler fins; allow cool down before continued heavy work.
T072Output speed sensor no signalErratic shifting or limp gear from missing speed signal.Inspect speed sensor connector; check wiring at articulation points.
ENG OILEngine oil pressure lowOil pressure below safe threshold.Check oil level immediately; inspect for leaks; check filter and sensor before condemning pump.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

524-50(TIER 3) attachments & work tools

Ground-Engaging & Material Handling

The JCB 524-50 is designed for ground-engaging tasks with nearly 9,000 pounds of breakout force. A bucket attachment control allows the tool to float when leveling loose material like gravel. The machine features a unique carriage mount and a formed boom made of two channel sections to withstand added forces.

Fork Attachments

The telehandler accepts forkframes with integral pallet forks and utilizes a JCB tool carrier parallel lift carriage. The carriage supports manual or hydraulic pin locking for secure attachment. Side shift forks are available as an option for precise load placement.

Specialty & Utility Tools

The machine can power attachments such as snow blowers or power sweepers using an inching control in the brake pedal to maintain high engine rpm at slow drive speeds. An Ulrich shunting frame attachment is documented for specific operational use. A rear tow hitch is included for towing applications.

Coupler & Mounting Systems

A front quick coupler is provided for rapid tool changes. The carriage mount is described as unique to the JCB design, differing from standard flat plate sections. The system is robust enough to handle the brunt of force from boom and pins during ground-engaging tasks.

Hydraulic & Power Requirements

Auxiliary hydraulics are standard to support attachment operation. The large-capacity radiator is designed to eliminate heat buildup associated with high-flow attachments. An inching control allows slow drive speeds with high engine rpm to satisfy hydraulic-flow requirements for tools like snow blowers.

Guarding & Protection Options

An optional belly guard offers additional protection to the undercarriage if the application dictates. Large plastic fenders are standard and are designed to be easy to replace if damaged. The battery features an easy-disconnect feature to disable the machine for safety.

Cab & Visibility Configurations

The machine is available with an enclosed cab as an option, though open cabs are also documented. The rear-mounted engine allows the boom to be offset, shifting the cab closer to the front axles for enhanced visibility. This configuration opens up the entire right side for improved visibility and reduces engine noise in the cab.

Steering & Control Options

The telehandler features three steering modes: two-wheel, four-wheel, and crab, selected via an electric valve control. An optional multi-function controller incorporates all boom controls into one joystick. Limited-slip axles are available as an option for improved traction.

All 524-50(TIER 3) assemblies by section

Every catalogued assembly group for the Jcb 524-50(TIER 3). Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

A Attachments
A1-2-3 Shovel, 0.7 Cu.M, 2.0 Metre Wide
29***91Toeplate1
29***60Toeplate1
51***00Bucket, 0.7cu Metre1
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A1-2-4 Shovel, Bolt On Toeplate, (Usa Only)
33***83Shovel, G.P. 1.0 Cu.M, 2050 Wide1
33***45Toeplate, Double Bevel, Bolt On; Includes Nuts And Bolts1
33***77Bolt, Toeplate0
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A1-2-1 Shovel,1.Cu.M, 2050 Wide
13***0DSetscrew, M10 X 40mm4
13***1ZNut2
13***1DNut, M104
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A3-2-1 Manual Front Hitch
13***9DBolt1
13***0DBolt1
13***3DNut, Self Lock M102
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A3-1-12 Tow Hitch, Hydraulic, 5 Ton, Long Drop
13***4DBolt1
13***4DBolt, M10 X 60mm1
13***6DBolt, M10 X 70mm Long1
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A3-20-6 Gutter Brush Option, Hydraulic Circuit, 980/89025 Sweeper Collector
14***18Seal, Bonded, 1/2" Bsp12
16***04Adapter, Male/Male6
20***35Motor1
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A3-6-1 Grab, Industrial Grapple
13***5ZScrew, Hexagon M8 X 20mm Long4
90***58Seal Kit, Piston1
98***13Grab, Industrial Grapple, 520-50 525-501
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A3-3-3 Fork Frame, Industrial
51***00Frame, Fork Industrial1
54***00Fork, Arm, 125wx50tx1200l, Class 3b1
54***00Fork, Arm 100wx50tx1067l, Class 3b, Fork, Arm 100wx50tx1067l, Class 3b; Not Fitted On Usa Machines. All Forks Are Supplied In Matched Pairs Only And Cannot Be Replaced Individually1
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A3-70-1 Air-Con Kit, 340/00418
30***10Condenser, Coil1
30***11Fan, Condenser1
30***12Receiver, Dryer1
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A3-1-2 Tow Hitch, Hydraulic
13***4DBolt1
13***4DBolt, M10 X 60mm1
13***6DBolt, M10 X 70mm Long1
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A3-20-4 Sweeper Brush, Brush Core Assembly, 980/89025 Sweeper Collector
13***7ZScrew, Hexagon M8 X 2522
13***7ZBolt, M10x254
13***8ZBolt, M10 X 302
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A3-4-1 Tow Hitch,Rear, Manual, Installation
10***03Wire, Retaining1
13***6DBolt4
13***3DBolt, M24x 1304
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A3-20-1 Sweeper 7',Canopy, Shroud Assembly, 980/89025 Sweeper Collector
13***3ZScrew, M8 X 166
13***7ZScrew, Hexagon M8 X 2512
13***8ZBolt, M10 X 304
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A3-3-1 Fork Frame & Forks, 1067mm Long
13***9ZBolt, M12x90mm2
13***3ZNut, M122
14***00Handle, Locking (Metric)2
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A3-10-1 Quickhitch, Pin & Cone, Class 3
13***9ZSetscrew, M8x352
13***8ZBolt, M10 X 303
13***1DBolt, M20x45, Dacromet1
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A3-9-1 Big Bale Grab
54***00Ram, Assembly; 25mm Dia Pivot Pins. Earlier Type Ram May Be Identified By Wire Clip In End Cap, Later Version Is Screwed., Ram, Assembly1
54***07Kit-Seal1
61***00Hose, 3/8"Bsp X 1000mm2
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A3-4-3 Tow Hitch, Manual
10***03Wire, Retaining1
13***7DSetscrew, M8x252
13***6DBolt4
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A3-20-5 Gutter Brush Option, Hydraulic Circuit, 980/89025 Sweeper Collector
14***11Seal, Bonded4
14***15Washer, Seal; Replaces Khj08914
14***18Seal, Bonded, 1/2" Bsp9
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A3-3-11 Floating Forks
A3-40-1 Kits
34***18Kit, Air- Con1
98***11Kit, Air-Con1
98***32Kit, 524/527 Road Light, M/C'S From M10680021
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A3-7-5 Fork,Manure, & Silage
33***95Fork, Tine Top4
54***00Ram, Assembly; 25mm Dia Pivot Pins. Earlier Type Ram May Be Identified By Wire Clip In End Cap, Later Version Is Screwed., Ram, Assembly1
61***00Hose, 3/8"Bsp X 1000mm2
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A3-8-1 Bucket,Grain
98***00Shovel, Grain/Potatoe, 1750mm Wide1
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A3-3-2 Fork Frame & Forks, 1200mm Long
13***9ZBolt, M12x90mm2
13***3ZNut, M122
14***00Handle, Locking (Metric)2
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A3-4-4 Tow Hitch, Manual,France
10***03Wire, Retaining1
13***1DBolt;High Strength4
13***3DNut, Lock M53
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A3-5-1 Recovery Hitch
13***6DBolt, M24 X 70mm2
13***3DNut, Lock M242
14***4DWasher2
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A3-20-7 Gutter Brush, Sweeper Collector, 980/89025
13***9ZBolt1
13***7ZScrew, Hexagon M8 X 251
13***8ZBolt, M10 X 304
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A3-2-3 Tool Carrier
13***7DSetscrew, M8x251
13***9DBolt1
13***0DBolt1
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A3-20-2 Frame,Q/Hitch, 7'Sweeper Collector, For 980/89025 Sweeper
13***4ZBolt2
13***3ZNut, Self Lock, M82
14***24Washer, Bonded4
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A3-1-1 Tow Hitch,Hydraulic
13***4ZBolt, M6 X 601
13***4ZBolt, M10x601
13***6ZBolt, Hex. Head, M10 X 701
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A3-4-2 Tow Hitch, Hydraulic, Installation
12***03Tie, Cable, L=300mm X W=7.6mm6
13***02Nut2
16***06Adapter, 39.5mm Lg. M/M4
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A3-2-10 Manual Hitch, Skidsteer Compatible
13***9ZBolt, M16 X 35mm4
13***8DBolt, M10 X 801
13***3DBolt, M10 X130mm1
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A3-3-10 Fork Frame, Industrial
A3-70-2 Air-Con Kit, 985/00011
A3-20-9 Sweeper Collector, Decals, 980/89025
81***42Decal, Warning, Before Operating4
81***02Plate, Data1
81***90Decal, Jcb, Insignia 375 X 300mm1
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A3-2-2 Tool Carrier (Hyd)
13***7DSetscrew, M8x251
13***9DBolt1
13***0DBolt1
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A3-20-3 Sweeper Brush Assy, Lh Gutter Brush, 980/89025 Sweeper Collector
13***9ZBolt1
13***7ZScrew, Hexagon M8 X 251
13***8ZBolt, M10 X 304
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A3-17-1 Muck Forks & Grabs, Varieties
33***88Frame, & Fork Assembly, Hardox, Loadall Quickhitch1
98***23Fork, Assembly, Power Grab, Loadall Quickhitch1
98***38Fork, Assembly, Power Grab, Loadall Quickhitch1
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A3-20-8 Sweeper Collector, Sprinkler Assembly, 980/89025
13***9ZBolt, M12x35 Grade 8.84
13***2ZBolt, M12 X 1202
13***3ZNut, M1214
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A3-25-1 Silashear
14***15Washer, Seal; Replaces Khj08912
16***03Adapter, Male/Male2
45***00Coupling, 3/8" Bsp Male, Quick Release; Replaced By 45/91***00, See San048931
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A3-3-5 Fork Retention Kit
29***00Bracket, Fork Retention2
33***57Bracket, Fork Retention2
82***82Pin, Locking2
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B Bodywork, Cab, Loader End
B1-11-1 Kit, Belly Plate
13***5DSetscrew, M10 X 202
13***8DSetscrew, M10 X 302
13***9DSetscrew, M10 X 35mm Long4
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B1-30-10 Light, Guards Etc, R/H
13***5DScrew, M5x203
13***7DSetscrew, M8x252
13***8DSetscrew, M8 X 30mm2
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B1-7-1 Soundproofing, Cooling Pack
14***1DWasher, Large14
33***91Panel, Soundproofing, Radiator Top Quilt1
33***92Panel, Soundproofing, Radiator Top Bituman1
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B1-8-5 Tow Hitch Mirror
12***70Mirror, Exterior Head Assembly1
13***5DSetscrew, M6 X 20mm Long2
13***8DSetscrew, M8 X 30mm2
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B1-3-3 Fenders, Wide Wheels
13***7DSetscrew, M8x257
13***7DSetscrew, M10 X 25mm Long3
13***9DSetscrew, M10 X 35mm Long2
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B1-2-1 Grille, Counterweight
13***7ZScrew, Hexagon M8 X 254
13***2ZBolt, M8x504
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126208
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B1-6-1 Diesel,Tank, Fuel & Fittings
12***00Cap, Filler,Diesel Fuel1
12***39Strainer, Fuel, Gauze1
13***7ZScrew, M6 X 25mm Long9
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B1-1-1 Chassis
12***03Tie, Cable, L=300mm X W=7.6mm5
13***7ZScrew, Hexagon M8 X 252
13***8ZScrew, M8x302
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B1-30-5 Light, Guards Etc, L/H
13***5DScrew, M5x206
13***8DSetscrew, M8 X 30mm2
13***3DNut, Lock M56
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B1-5-1 Bonnet, Installation
13***9DSetscrew, M10 X 35mm Long4
13***1DNut, M82
13***3DNut, Self Lock M84
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B1-12-1 Soundproofing, Cab
14***1DWasher, Large6
33***35Pillar, Window3
33***09Panel, Soundproofing1
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B1-10-1 Chassis, Soundproofing
29***29Strip, Sealing, 1.5m1
33***85Strip, Foam Sealing1
33***86Strip, Foam Sealing1
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B1-4-1 Hydraulic Tank
12***95Breather1
12***53Gauge, Sight1
13***7ZScrew, Hexagon M8 X 258
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B1-17-1 Fan Guard, (Option)
13***3DSetscrew, M8 X 16mm2
14***7DWasher, M8 Plain2
33***47Guard, Fan1
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B1-8-1 Mirrors
12***02Head1
12***00Mirror, With Bracket1
12***01Bracket1
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B1-15-1 Soundproofing, Bellyplate
14***1DWasher, Large8
33***08Panel, Soundproofing, Bellyplate1
33***10Panel, Soundproofing, Bellyplate1
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B1-2-6 Step (18" Wheels)
13***8DSetscrew, M8 X 30mm4
13***3DNut, Self Lock M82
14***8DWasher, M106
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B1-3-4 Fenders, Assembly
13***7DSetscrew, M8x258
13***7DSetscrew, M10 X 25mm Long3
13***9DSetscrew, M10 X 35mm Long2
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B1-3-5 Canopy Fender Mntg
13***7DSetscrew, M8x253
13***3DNut, Self Lock M83
14***7DWasher, M8 Plain3
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B1-30-1 Kit, Wastemaster, Option
29***14Lighting, Work Lights, Wastemaster1
29***32Extinguisher1
29***48Cab Screen Guard, Wastemaster1
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B1-5-5 Bonnet Sound Proof
33***68Panel, Bonnet,Soundproofing, Large1
33***69Panel, Bonnet Soundproofing, Small1
33***00Panel, Bonnet, Soundproofing1
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B1-5-8 Bonnet Surround, Facia Panels
13***8DSetscrew, M8 X 30mm6
13***3DNut, Self Lock M86
14***2DWasher, Large81
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B1-2-5 Step
13***8DSetscrew, M8 X 30mm4
13***3DNut, Self Lock M82
14***8DWasher, M106
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B1-3-1 Fenders
13***7DSetscrew, M8x257
13***7DSetscrew, M10 X 25mm Long3
13***9ZScrew, M10x35mm2
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B1-9-1 Soundproofing, Rear Grille
14***1DWasher, Large6
33***97Panel, Soundproofing, Grille Slat1
33***98Panel, Soundproofing, Grille Slat1
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B1-2-10 Grille Assemblies
13***7ZScrew, Hexagon M8 X 252
13***2ZBolt, M8x504
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126206
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B1-20-1 Chaff Guards
13***5DScrew, Set2
14***6DWasher, M6 Plain2
33***54Bracket, Soundproofing1
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B1-16-1 Belly Plate
13***8DSetscrew, M10 X 302
13***9ZScrew, M10x35mm4
13***3DNut, Self Lock M102
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B1-5-3 Bonnet
12***67Handle, C/W Barrel Lock Only1
13***8DScrew, M5x302
13***9DSetscrew2
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B1-14-1 Steer Sensor, Installation
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long5
14***8ZWasher, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***555
16***82Bracket, Rear Steer Sensor1
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B1-5-10 Bonnet Bump Stop, Installation
13***3DNut, M6 Lock4
13***3DNut, Self Lock M81
14***3DWasher, Large2
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B1-1-2 Chassis
12***03Tie, Cable, L=300mm X W=7.6mm5
13***7ZScrew, Hexagon M8 X 255
13***8ZScrew, M8x302
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B2-1-5 Canopy Assembly
33***35Pillar, Window2
33***87Plate, Mesh Screen, R/H1
33***14Frame, Canopy1
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B2-1-2 Cab Assembly, Without Doors
33***35Pillar, Window4
33***73Cab, Frame1
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B2-10-1 Stowage Net
26***01Net, Stowage1
33***16Panel, Inner Side1
82***61Screw4
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B2-11-1 Mirror, External & Internal
12***02Head1
12***00Mirror, With Bracket1
12***01Bracket1
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B2-3-1 Door
11***22Handle1
12***69Bolt, Striker Assembly, Cab Door Lock1
13***1ZSetscrew, M6 X 12mm Long2
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B2-3-10 Door, Assembly, Wastemaster
12***69Bolt, Striker Assembly, Cab Door Lock1
13***1ZSetscrew, M6 X 12mm Long2
13***7DSetscrew, M8x252
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B2-1-1 Cab Assembly
13***1ZNut, M82
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126201
33***35Pillar, Window4
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B2-8-1 Cab Mountings
12***02Plate, Compression4
13***2DBolt4
13***3DNut, M164
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B2-6-1 Seat Suspension
13***5ZScrew, Hexagon M8 X 20mm Long2
13***7ZScrew, Hexagon M8 X 252
13***3ZNut, Self Lock, M84
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B2-9-2 Consoles (Plastic), Heater
13***5DSetscrew, M8x202
13***7DSetscrew, M8x252
13***01Nut2
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B2-7-1 Seat Belt
40***00Kit-Seat Belt, With Inertia Reel, 42" Long; Buckle Strap Length 190mm. There Are No Servicable Parts For This Item, Kit-Seat Belt, With Inertia Reel, 42" Long1
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B2-5-1 Arm Rest
13***5ZScrew, Hexagon M8 X 20mm Long1
13***3DNut, Self Lock M101
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126201
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B2-9-1 Consoles (Plastic), No Heater
13***5DSetscrew, M8x202
13***7DSetscrew, M8x252
13***01Nut2
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B2-4-1 Cab/Canopy, Common Trim
12***96Hook, Coat1
13***7ZScrew, Hexagon M8 X 254
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
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B2-12-1 Soundroofing,Cab
33***55Panel, Soundproofing1
33***19Panel, Soundproofing1
92***00Strip, Foam, Roll0
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B2-6-4 Seat Static
13***5ZScrew, Hexagon M8 X 20mm Long2
13***7ZScrew, Hexagon M8 X 252
13***3ZNut, Self Lock, M84
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B2-13-1 Roller Blind
26***87Blind, Roller, Scissor Type1
82***59Screw, Button Head Socket, M6 X 16mm2
82***79Nut, M62
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B2-14-1 Guard,Windscreen
13***8ZScrew, M8x302
13***3ZNut, Self Lock, M82
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
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B2-16-1 Roof Lining,Options
33***63Lining, Roof, + Speakers1
33***64Lining, Roof, + Int Light1
33***65Lining, Roof, + Wiper1
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B2-2-1 Cab Glazing, Tinted
33***35Pillar, Window4
33***71Rail, Rear Panel1
33***72Rail, Front Panel1
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B3-5-1 Boom Angle Indicator
13***7ZScrew, Hexagon M8 X 252
13***7DBolt, M8 X 75mm Long31
13***1DNut, M83
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B3-2-2 Pads, Boom Wear
13***7DSetscrew, M10 X 25mm Long28
13***8DSetscrew, M10 X 308
14***02Screw, Self Tap36
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B3-1-2 Booms, 5.5m
13***3DSetscrew, M8 X 16mm4
13***8DSetscrew, M10 X 303
13***9DBolt, Special M8x901
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B3-4-1 Boom,Lever & Link
13***0DBolt6
13***3DNut, Self Lock M106
14***01Nipple, Grease, 90deg. Angle2
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B3-1-1 Booms, 5m
13***3DSetscrew, M8 X 16mm4
13***8DSetscrew, M10 X 303
13***9ZBolt, M8 X 90mm Long1
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B3-1-5 Booms,5m, Direct Acting, Inner Boom (Option)
13***3DSetscrew, M8 X 16mm4
13***8DSetscrew, M10 X 303
13***9DBolt, Special M8x901
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B3-3-1 Boom, Pivot Pin Location
13***8ZBolt, M10x801
13***0ZBolt, M10 X 1003
13***4ZBolt, M12 X 140 Lg.2
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B3-2-1 Pads, Boom Wear
13***7DSetscrew, M10 X 25mm Long28
13***8DSetscrew, M10 X 308
14***02Screw, Self Tap36
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B5-1-1 Labels
81***55Label, Diesel1
81***73Label, Caution1
81***87Decal, Tie Down (Chain)4
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B5-4-1 Fire Extinguisher
13***3ZScrew; Replaces 69***211
13***5ZBolt, M5 X 20mm Long2
13***3ZNut3
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B5-8-1 Boom Marker Decals
81***40Label, Boom,0.5m; San25288.Cwe To 81***00.P Gamble 25/9/07, Pi L06/2391
81***42Label, Extension, 1m; San25288.Cwe To 81***01.P Gamble 25/9/07, Pi L06/2391
81***43Label, Boom,1.5m; San25288.Cwe To 81***02.P Gamble 25/9/07, Pi L06/2391
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B5-5-2 Glass Hammer
14***1ZScrew, Self Tapping2
26***78Hammer, Emergency, Glass Breaker; Supercedes 69***88, San 124991
26***79Holder, Hammer1
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B5-3-1 Direct Glazing, Replacement Material
41***33Sealant, Dp2205 Clear, Silicone0
41***09Sealant, Black Acrylic 221, 310ml Cartridge0
41***09Adhesive, Jcb Ultrafast, 310ml Cartridge0
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B5-5-1 Safety Strut
12***00Strap1
12***71Stop2
14***1ZWasher, 2 Ba1
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B5-6-1 Tool Kit
12***01Strap1
14***6DWasher, M6 Plain2
27***00Bag, Tool1
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B6-1-1 Homologation Parts, German
12***01Strap1
13***01Nut1
14***63Chock, Wheel, Chock, Wheel; Black Painted. New Zinc Plated Wheel Chocks Can Be Supplied With Zinc Plated Mounting., Chock, Wheel; See Note 1. May Be Used In Place Of Item 1 If Required, Chock, Wheel; Black Painted. New Zinc Plated Wheel Chocks Can Be Supplied With Zinc Plated Mounting1
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C Electrics-Machine, Cab & Engine
C1-20-1 Steer Sensor, Installation
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long5
14***8ZWasher, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***555
16***82Bracket, Rear Steer Sensor1
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C1-10-1 Alarm,Reverse
13***9ZBolt2
13***3ZNut, Self Lock, M62
14***6ZWasher, M64
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C1-3-6 Light Rear Rh
12***09Cap, Nut M8; Replaces 69***721
12***05Bracket1
13***7DSetscrew, M8x252
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C1-6-1 Light Beacon, Hazard Warning
70***01Bulb, 12v 55w, Halogen1
70***01Lens, Amber, 121mm Dia1
70***00Beacon, 12v, (155mm Tall)1
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C1-4-5 Light Working, Installation
12***09Cap, Nut M8; Replaces 69***722
12***05Bracket2
13***7DScrew, M6 X 25mm6
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C1-4-1 Light,Working
33***51Lens, Reflector; San23516.Ss To 70***91.P G 14/5/071
33***52Seal, Ring; San23516.Ss To 70***91.Pg 14/5/071
33***57Cover; San23516.Ss To 70***91.Pg 14/5/071
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C1-3-2 Light Head, Front Lh
33***19Bracket, Front Light Lh1
70***01Lens, Indicator1
70***01Lens, Assembly, Headlight1
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C1-9-1 Light,Number Plate
13***5DSetscrew, M6 X 20mm Long4
14***8DWasher, M104
14***6DWasher, Spring, M64
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C1-15-1 Indicator,Safe Load
12***03Tie, Cable, L=300mm X W=7.6mm2
13***0DCapscrew, M10 X 402
29***43Housing, Assembly Lmi1
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C1-1-1 Harnesses
33***95Harness, Mainframe1
72***63Harness, Suppression, Diode Link3
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C1-3-5 Light Rear Lh
12***09Cap, Nut M8; Replaces 69***721
12***05Bracket1
13***7ZScrew, Hexagon M8 X 252
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C1-2-1 Cab Harnesses
25***00Cover, Spiral, Sheathing1
33***76Harness, Cab Panel, 2nd Auxiliary1
33***86Harness, 2nd Auxiliary, Mainframe1
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C1-1-20 System, Motion Cut Out
13***03Bolt4
13***05Bolt2
13***8DSetscrew, M8 X 30mm2
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C1-4-10 No Lights
13***8DSetscrew, M10 X 302
14***4DWasher, 7/16" Large2
33***58Plate, Blanking, Headlamp1
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C1-7-1 Battery, Standard
13***5DSetscrew, M6 X 20mm Long2
13***5DSetscrew, M8x203
13***3DNut, M6 Lock2
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C1-13-1 Horn,Single Tone
13***1ZBolt, M8 X 451
13***3ZNut, Self Lock, M81
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126201
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C1-8-1 Battery Isolator
13***7DScrew, M6 X 25mm2
13***3DNut, M6 Lock2
14***6DWasher, M6 Plain4
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C1-3-1 Light Head, Front Rh
13***8ZBolt, M10 X 303
13***3ZNut, Lock, M101
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts6
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C2-5-2 Air Intake Heater, 12volt
13***7ZScrew, Star Drive, M8 X 252
32***12Gasket, Intake Heater1
32***27Heater, Air Intake -12v1
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C2-7-2 Engine Block Heater, 240v
32***53Washer, Copper Sealing1
32***59Element, Engine Block Heater, 230v1
32***60Kit-Block Heater, Engine, 230v1
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C2-2-1 Engine Harness, Installation
12***03Tie, Cable, L=300mm X W=7.6mm11
12***95Clip, Harness Support3
12***69Clip, 'S'; Replaced By 12***13, See San079766
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C2-5-1 Grid Heater Relay, Installation
13***5DSetscrew, M6 X 20mm Long2
13***5DSetscrew, M8x203
13***4ZNut1
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C2-7-1 Engine Block Heater, 120v
19***31G.A, Engine Block Heater1
32***50Heater, Cylinder Block, 1000w - 120v Mains1
32***53Washer, Copper Sealing1
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C2-1-1 Switches & Senders
17***02Seal, Ring1
32***38Switch, Engine Oil Pressure1
32***57Seal, Bonded1
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C2-3-1 Starter Motor, 12.Volt
13***8ZScrew, Star Drive, M10 X 303
32***22Motor, Starter 12v1
32***52Motor, Starter1
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C2-4-1 Alternator, 12volt - 95amp
13***8ZScrew, Star Drive, M10 X 301
13***2ZBolt, Star Drive, M10 X 1201
32***60Alternator, 12v-95amp1
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C3-16-1 Air-Con Installation
12***03Tie, Cable, L=300mm X W=7.6mm5
13***3DSetscrew1
13***5DSetscrew, M8x206
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C3-4-1 Wash/Wipe, Windscreen
33***55Spacer1
33***90Plate, Wiper Blanking1
33***73Bottle, Washer, 145mm Wide1
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C3-4-11 Wash/Wiper, Roof, Canopy
13***1DNut, M81
14***2DWasher, Large1
14***7DWasher, M8 Plain1
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C3-1-1 Cab Harnesses
25***00Cover, Spiral, Sheathing1
33***76Harness, Cab Panel, 2nd Auxiliary1
33***86Harness, 2nd Auxiliary, Mainframe1
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C3-6-10 Heater Side Panel, & Soundproofing
33***82Panel, Soundproofing1
33***85Panel, Heater Side1
82***59Screw, Button Head Socket, M6 X 16mm2
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C3-16-4 Air Con, Receiver Dryer
22***14Clip, Jubilee; Replaces Kej03372
30***33Drier, Receiver; Replaced By 30/92***17, See San 206041
33***69Bracket, Receiver Dryer1
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C3-16-5 Air Con Electrics
33***04Harness, Air-Con, Mainframe1
70***28Air Con Assembly, (Push Button Switch)1
71***85Relay, 12v Micro, High Capacity2
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C3-13-2 Lever Lock
25***03Ring, Key1
33***37Cable1
33***53Lock, Lever - External1
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C3-4-6 Wash/Wipe, Rear Screen, Canopy
29***00Jet, Washer, Assembly1
33***41Motor, Wiper1
34***17Cover, Wiper Motor1
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C3-16-3 Air Con Condensor, Installation
13***8DSetscrew, M10 X 304
13***3DNut, Self Lock M104
14***6DWasher, M6 Plain8
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C3-9-1 Instrument Cluster
C3-2-5 Position Selector, & Auto Steer
33***39Catch, Steer Mode1
33***02Plate, Heaterless Builds1
70***00Switch, 3 Postion Selector1
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C3-7-1 Switch,Column
70***67Switch, Left Hand, Indicator1
70***68Switch, Right Hand, Main Beam1
72***44Harness, Column Switches1
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C3-12-2 Light,Beacon,"Tall", Hazard Warning
12***01Plate, Beacon Mounting1
70***01Bulb, 12v 55w, Halogen1
70***00Beacon, Tall, (272mm)1
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C3-16-6 Condensor
30***71Condenser, Assembly1
69***84Accumulator1
69***85Switch, Binary1
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C3-5-1 Parkbrake Switch
33***47Plate, Servo Gaiter1
70***97Actuator, 4th Boom Extension1
70***09Switch, 12v1
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C3-16-2 Air-Con Unit
30***70Assembly, Air-Con Abi1
30***71Condenser, Assembly1
92***63Switch, Fan Speed1
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C3-4-10 Wash/Wiper, Roof
13***1DNut, M81
14***2DWasher, Large1
14***7DWasher, M8 Plain1
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C3-10-1 Radio Installation
33***54Speaker, Bracket2
71***00Aerial1
71***00Lead, Aerial Extension1
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C3-8-1 Warning Light Panel
C3-2-1 Switches, Electrical
70***04Decal, Beacon Switch1
70***21Actuator, Hazard Switch1
70***24Actuator, Head Lights Switch1
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C3-16-11 Air-Con,Side Panel, Sound Proofing
33***82Panel, Soundproofing1
33***97Panel, Side,Recirculation1
81***81Label, Recirculation1
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C3-14-1 Cigarette Lighter
33***81Ashtray1
71***75Lighter, Cigar, 12v1
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C3-4-5 Wash/Wipe, Rear Screen
24***07Grommet1
29***00Jet, Washer, Assembly1
33***85Motor, Wiper1
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C3-13-1 Control Levers, Joysticks
33***52Gaiter, Control Lever1
33***21Control, Servo Loader1
72***01Connector, Male7
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C3-6-1 Heater,Installation
12***03Tie, Cable, L=300mm X W=7.6mm5
13***3DSetscrew1
13***5DSetscrew, M8x202
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C3-13-3 Lever Lock,Servo
25***03Ring, Key1
33***37Cable1
33***49Full Leverlock Cage1
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C3-40-1 Microswitch, Motion Cut Out, Installation
13***7ZScrew, Hexagon M8 X 252
13***5DSetscrew, M4x204
13***3ZNut4
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C3-3-1 Fuse Box & Relays
33***87Bracket, Relay Mounting1
71***01Fuse, 3 Amp1
71***03Fuse, 5 Amp5
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C3-6-5 Heater
30***62Heater, Abi1
33***20Filter, Cab Fresh Air1
92***63Switch, Fan Speed1
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C3-12-1 Light Beacon, Hazard Warning
70***01Bulb, 12v 55w, Halogen1
70***01Lens, Amber, 121mm Dia1
70***00Beacon, 12v, (155mm Tall)1
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C3-11-1 Pwm Controller Ecu-4
70***57Diode, Pwm Engine Control Unit-41
71***27Resistor, Ecu4, 49mm Long1
72***00Controller, Ecu4 - Pwm1
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C3-15-1 Light,Interior
70***00Light, Cab Interior, Assembly1
72***54Bulb, 12v-10w - Festoon1
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D Controls-Machine, Engine & Steering
D1-10-5 Controls, Servo Float, Components
12***03Tie, Cable, L=300mm X W=7.6mm1
25***50Solenoid, Cartridge, Assembly1
33***45Plate, Socket1
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D1-12-1 Lever Lock
25***03Ring, Key1
33***37Cable1
33***53Lock, Lever - External1
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D1-1-1 Controls,Loader, Manual With Float
13***9DSetscrew1
13***9DSetscrew, M10 X 35mm Long3
13***2DNut1
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D1-10-1 Controls, Manual Float, Components
12***03Tie, Cable, L=300mm X W=7.6mm1
13***1ZSetscrew, M6 X 12mm Long2
13***3ZNut2
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D1-2-1 Control, Parking Brake
13***7DSetscrew, M8x254
14***7DWasher, M8 Plain4
29***05Lever, Handbrake A.B.I., 520-401
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D2-1-1 Control,Throttle
13***8DScrew, M5x301
13***5ZScrew, Hexagon M8 X 20mm Long2
13***7DSetscrew, M10 X 25mm Long2
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D3-1-1 Steering Column
13***7ZBolt, M10x258
13***2ZNut1
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts8
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D3-1-2 Steering Column, Optional
13***0DSetscrew, M8 X 40mm Long1
13***7DSetscrew, M10 X 25mm Long6
13***9DBolt, M10 X 35mm Long4
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E Hydraulics & Air Including, Steering
E1-5-5 Circuit,Arm Hoses, 5.5 Metres
13***8DSetscrew, M10 X 301
14***08Washer1
33***10Pipe, Auxiliary W.A.1
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E1-3-1 Circuit,Lift
61***54Hose, 3/4" Bsp 1900mm2
61***00Hose, 1/2"Bsp X 1580mm2
61***00Hose, 1/2"Bsp X 1200mm2
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E1-4-1 Hose Fittings, Chassis Circuit
13***8DSetscrew, M8 X 30mm1
13***9DSetscrew, M8x353
13***3DNut, Self Lock M81
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E1-4-11 3/4"Aux Tap Kit
16***51Adaptor, 1/4"Bsp X 9/16"Sae1
45***57Valve, Ball1
64***21Hose, Brake1
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E1-9-1 Circuit, Servo Controller, Installation
13***7ZScrew, Hexagon M8 X 253
14***6ZWasher, M64
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
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E1-7-1 Steering & Axle Hose, Installation
13***8ZScrew, M8x302
13***2ZBolt, M20 X 120mm6
13***6DBolt, M24 X 320 Lg.4
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E1-5-1 Circuit,Arm Hoses, 5 Metre
13***8DSetscrew, M10 X 301
14***08Washer1
45***49Coupling, Female, 3/4"Unf1
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E1-13-1 Circuit, Cooling Fan Motor
16***51Adaptor, 1/4"Bsp X 9/16"Sae1
16***55Adaptor, 39.5mm Long. M/M 1/2" X 7/8"2
16***59Adaptor, 3/4", Includes O-Ring 17***052
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E1-4-10 1/2"Aux Tap Kit
16***51Adaptor, 1/4"Bsp X 9/16"Sae1
45***57Valve, Ball1
64***21Hose, Brake1
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E1-4-5 3/4"Aux Couplings, Robot Hitch
13***9DScrew, M12x35mm Long2
13***3DNut, M122
14***5DWasher, Large2
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E1-2-1 Circuit, Displacement & Tilt
13***9DSetscrew, M8x353
13***7DCapscrew, M101
14***7DWasher, M8 Plain5
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E1-1-1 Circuit,Neutral, Standard Hydraulics
12***03Tie, Cable, L=300mm X W=7.6mm2
16***59Adapter, Extended2
16***51Adaptor, 1/4"Bsp X 9/16"Sae2
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E1-8-1 Rear Tow Hitch, Hydraulic Circuit
16***55Adaptor, 39.5mm Long. M/M 1/2" X 7/8"1
25***08Valve, Trailer Brake1
33***33Pump, Tandem, 37 / 16cc1
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E1-8-6 Tow Hitch Manual, Circuit
13***8DBolt, M6 X 302
13***1DSetscrew, M8 X 12mm1
13***8DSetscrew, M8 X 30mm2
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E1-8-5 Tow Hitch Hydraulic, Circuit
13***8DBolt, M6 X 302
13***7DSetscrew, M8x252
13***8DSetscrew, M8 X 30mm4
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E2-6-2 Pump,Gear,Tandem
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets2
14***9ZWasher2
16***55Adaptor, 39.5mm Long. M/M 1/2" X 7/8"1
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E2-4-1 Pump, Main Hydraulic
13***0DSetscrew, 1/2unc X 11/2 In2
13***2DBolt, M16x502
14***5DWasher, 1/2in Small2
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E2-6-1 Pump,Gear
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets2
14***5ZWasher2
33***33Pump, Tandem, 37 / 16cc1
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E2-3-1 Drive Coupling, Main Hydraulic Pump
13***9DSetscrew, M10 X 35mm Long12
13***9DBolt8
13***9DCapscrew, M12 X 35lg1
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E2-5-1 Port Plate, With Valves
20***16Valve, Relief, Boost Pressure1
25***59G.A., Port Plate C/W Valve1
25***60Valve, Relief Pressure2
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E3-7-1 Diverter Valve
25***00Valve, Diverter, 12 Volt; Superceded 25/97***00 See Ti 5/0801
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E3-8-1 Servo Controller, Assembly
33***10Plunger, Assembly4
33***12Joint, Assembly1
70***71Controller, Servo Assembly1
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E3-4-1 Valve Steering
35***00Steering Ospc 160, With Shock Valve1
35***01Kit, Repair1
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E3-2-3 Valve 4 Spool, Sections, C/W Priority Steer,Servo Operated
13***3ZNut, Lock, M103
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts3
25***83Seal, O Ring12
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E3-1-1 Valve Block,4 Spool, C/W Priority Steer, & Float
13***3ZNut, Lock, M103
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts3
16***55Adaptor, 39.5mm Long. M/M 1/2" X 7/8"5
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E3-2-2 Valve 4 Spool, Sections, C/W Steer Priority
13***3ZNut, Lock, M103
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts3
25***15Valve, Relief,Auxiliary, 2750psi; Shovel Circuit With Regen. For Use With Twin Shovel Ram System Only, Valve, Relief,Auxiliary, 2750psi1
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E3-1-3 Valve Block,4 Spool, Servo Operated
13***0ZBolt, M10 X 403
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts3
16***51Adaptor, 1/4"Bsp X 9/16"Sae2
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E3-14-5 Load Control, Valve, Installation
13***6DBolt, M8x703
13***3ZNut, Self Lock, M83
14***7DWasher, M8 Plain3
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E3-2-1 Valve 4 Spool, Sections, C/W Priority Steer & Float
13***3ZNut, Lock, M103
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts3
25***40Kit, End Cap1
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E3-16-1 Load Control, Valve
25***12Valve, Block,Load Control1
71***37Coil, 12v2
92***02Cartridge1
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E3-10-1 Filter,Hydraulic
16***68Adapter, M/M3
24***26Filter, Hyrdaulic Assembly1
33***77Filter, Assembly1
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E3-9-1 Servo Controller, Installation
13***7ZScrew, Hexagon M8 X 253
14***6ZWasher, M64
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
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E3-15-1 Valve, Priority
13***4DScrew1
13***3DNut, Self Lock M81
14***7DWasher, M8 Plain2
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E3-20-1 Lubrication, & Filters
02***73Element, Oil Filter, Canister Type - Long1
32***01Element, Air, Safety1
32***02Element, Air, Main1
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E3-6-1 Valve, Steering Mode & Mntg
12***21Block1
13***8ZCapscrew, M5 X 30mm8
13***20Capscrew2
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E3-1-2 Valve Block,4 Spool, C/W Priority Steer
13***3ZNut, Lock, M103
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts3
16***55Adaptor, 39.5mm Long. M/M 1/2" X 7/8"5
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E4-3-1 Displacement Or, Compensation Ram
14***01Nipple, Grease, Straight, 1/8 Bsp2
24***31Seal, Piston, 70 X 6.01
24***12Ring, Wear, 70 X 6.82
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E4-3-2 Displacement Or, Compensation Ram, Robot Attachment & Direct Boom (Option)
14***01Nipple, Grease, Straight, 1/8 Bsp2
24***31Seal, Piston, 70 X 6.01
24***12Ring, Wear, 70 X 6.82
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E4-4-5 Ram,Tilt, Direct Acting, Inner Boom (Option)
14***01Nipple, Grease, Straight, 1/8 Bsp1
24***39Seal, Piston1
24***20Ring, Wear2
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E4-2-1 Extension Ram
14***01Nipple, Grease, Straight, 1/8 Bsp1
24***31Seal, Piston, 70 X 6.01
24***12Ring, Wear, 70 X 6.81
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E4-5-1 Ram.Quickhitch
13***3ZNut, M201
24***02Seal, Gland1
24***27Seal1
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E4-1-2 Ram,Lift
14***01Nipple, Grease, Straight, 1/8 Bsp2
24***41Seal, 120 X 99 X 7.81
24***21Ring, Wear, 120 X 115 X 14.82
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E4-2-2 Extension
14***01Nipple, Grease, Straight, 1/8 Bsp1
24***31Seal, Piston, 70 X 6.01
24***12Ring, Wear, 70 X 6.81
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E4-4-1 Tilt Ram
14***01Nipple, Grease, Straight, 1/8 Bsp1
24***41Seal, 120 X 99 X 7.81
24***21Ring, Wear, 120 X 115 X 14.82
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E4-1-1 Lift Ram
14***01Nipple, Grease, Straight, 1/8 Bsp2
24***41Seal, 120 X 99 X 7.81
24***21Ring, Wear, 120 X 115 X 14.82
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E4-12-1 Ram, Tow Hitch
23***06O Ring1
23***00O Ring1
24***01Seal, Gland1
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E4-14-1 Ram, Tow Hitch, 5 Ton, Long Drop
14***01Nipple, Grease, Straight, 1/8 Bsp1
23***06O Ring1
23***00O Ring1
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E4-30-1 Ram, Displacement
14***01Nipple, Grease, Straight, 1/8 Bsp2
23***08O Ring1
23***08O Ring1
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F Axles, Wheels & Transmission
F1-5-2 Differential, Steering Axle,Lsd, 9-Friction Faces
21***16Pin, Tension1
41***00Fluid, Locking; This Part Number Is The General Standard No., And Is Not For Generation, Refer To K.Pickin0
44***05Nut, Adjusting2
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F1-3-1 Hub & Components
13***7ZBolt, Coated4
22***41Circlip6
22***57Circlip, External2
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F1-2-1 Ram,Steering, Front Axle
13***5ZBolt2
13***09Screw16
14***01Nipple, Grease, Straight, 1/8 Bsp1
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F1-10-1 Axle Stops,Trunnions, & Spacers
33***14Spacer, Trunnion1
33***16Spacer, Trunnion,Front1
33***46Spacer, Axle2
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F1-5-1 Differential, Steering Axle
21***16Pin, Tension1
44***05Nut, Adjusting2
44***08Pin, Trunnion1
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F1-1-1 Axle Assembly, Sd55 Pad Mntd, 20.67 : 1 Ratio
10***01Nut8
13***6DBolt, M24 X 320 Lg.4
13***1ZNut, M244
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F1-1-2 Axle Assembly, Sd55 Pad Mntd,Lsd, 20.67 : 1 Ratio
10***01Nut8
13***6DBolt, M24 X 320 Lg.4
13***1ZNut, M244
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F1-4-1 Knuckles,Steer Axle
13***09Screw20
22***82Circlip2
41***51Sealant, Threadlock, 50ml1
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F1-5-4 Differential, Steering Axle,Lsd, 5-Friction Faces
21***16Pin, Tension1
41***00Fluid, Locking; This Part Number Is The General Standard No., And Is Not For Generation, Refer To K.Pickin0
44***05Nut, Adjusting2
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F2-2-1 Ram Steering, Rear Axle
13***5ZBolt2
13***09Screw16
14***01Nipple, Grease, Straight, 1/8 Bsp1
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F2-5-1 Differential Assy
21***16Pin, Tension1
44***05Nut, Adjusting2
44***08Pin, Trunnion1
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F2-4-1 Knuckles,Steer Axle
13***09Screw20
22***82Circlip2
41***51Sealant, Threadlock, 50ml1
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F2-10-1 Axle Stops,Trunnions, & Spacers
33***14Spacer, Trunnion1
33***16Spacer, Trunnion,Front1
33***46Spacer, Axle2
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F2-5-4 Differential,Assy, Lsd, 5-Friction Faces
21***16Pin, Tension1
41***00Fluid, Locking; This Part Number Is The General Standard No., And Is Not For Generation, Refer To K.Pickin0
44***05Nut, Adjusting2
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F2-5-2 Differential Assy, Lsd, 9-Friction Faces
21***16Pin, Tension1
44***05Nut, Adjusting2
44***08Pin, Trunnion1
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F2-1-2 Axle Assembly, Rear,Lsd
10***01Nut10
13***1ZBolt, M20 X 110mm6
13***3ZNut, M206
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F2-3-1 Hub & Components
13***7ZBolt, Coated4
22***41Circlip6
22***57Circlip, External2
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F2-1-1 Axle Assembly,Rear
10***01Nut10
13***1ZBolt, M20 X 110mm6
13***3ZNut, M206
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F3-2-1 Wheels & Tyres
10***01Nut16
26***00Valve, Angled1
29***02Set, 400/70 R18 (It520)1
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F3-3-1 Wheels And Tyres, 332/T1224, Powermax Hd 10.00 L-15
33***79Tube, 10.00 L-151
33***13Tube, 10.00 L-151
33***21Rim, 250/300 10 L151
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F3-1-1 Propshafts
11***25Strap6
13***3ZBolt, M10 X 554
82***93Bolt8
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F5-1-1 Motor Drive, Installation
11***25Strap12
12***53Washer, Rebound3
13***5DSetscrew, M8x201
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F5-2-1 Motor Drive, & Dropbox Combined, Serviceable Items
20***62Motor, Dual Ended, Two Position1
20***39O Ring1
25***46Kit, Pressure Relief Valv1
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G Brakes
G1-1-1 Brake System
12***01Filter1
12***00Cap, Reservoir1
13***1ZScrew, Hex Head, M8 X 121
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G1-3-1 Reservoir, Brake
12***42Seal, Splash Guard1
13***1DBolt, M6x45mm Long2
13***3DNut, M6 Lock2
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G1-4-1 Control Pedal,Brake
13***1ZScrew1
13***0ZScrew2
13***8ZScrew, M8x302
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G1-4-11 Brake Caliper, Service
47***02Kit-Brake Pad, C/W Pins & Springs, One Axle Set1
47***08Nipple, Grease1
47***11Piston2
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G1-5-1 Brake Caliper, Parking
15***03Kit-Pad, Brake Pad1
15***89Kit-Bolt, Torx Head1
15***91Kit-Spring1
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V Engine, Jcb Dieselmax Mt3
V41-1-1 Engine Assembly, 320/40133,84.5bhp T3, See Catalogue 9802/2350
32***33Engine, Complete 63kw 12v, Tc Mech Tier 3 Fh3 Hydraulic1
33***50G.A, Tc Engine Tier 3, Mt31
33***05G.A, Tc Engine Mt3, Aircon1
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V42-1-1 Engine Mountings
13***0DBolt, M12 X 408
13***4DBolt, M16x60, Dacromet3
13***1DBolt, M16 X 1104
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V43-1-1 Filter, Air
13***3DNut, Lock M61
13***2DScrew, Cap, M6x152
32***01Element, Main, Air Filter1
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V44-1-1 Air Filter, Installation
13***9DSetscrew, M8x351
13***3DNut, Self Lock M82
14***7DWasher, M8 Plain8
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V45-1-1 Exhaust System, Turbo
02***35Nut, Anti-Seize3
13***0DSetscrew, M10 X 40mm4
14***8DWasher, M104
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V46-3-2 Fan Guards
13***5DScrew, Set3
13***3DNut, M6 Lock4
14***6DWasher, M6 Plain7
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V46-1-1 Radiator, Fittings & Mountings
13***5DSetscrew, M6 X 20mm Long4
13***7DSetscrew, M8x251
13***9DSetscrew, M8x354
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V46-3-1 Guard, Alternator Belt
13***5ZBolt5
13***5ZScrew, Hexagon M8 X 20mm Long5
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long1
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V48-1-1 Radiator & Hoses
12***03Hose, Overflow Assembly1
16***80Cap, 1 Bar Pressure1
22***05Clip, Jubilee1
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V49-3-1 Front End Drive, Accessory, With Air Conditioning
32***30Pulley, Idler, Long1
32***64Pulley, Idler1
32***08Belt, Drive, L=20021
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V49-20-1 Lower Idler Pulley, Small
13***9ZScrew, Star Drive, M8 X 352
13***1ZScrew, Star Drive, M8 X 451
32***86Pulley, Lower Idler, Assembly1
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V49-1-1 Cooling Fan & Spacer
30***23Fan, Viscous Drive1
33***76Spacer, Cooling Fan1
33***81Coupling, Fan/Motor1
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V49-2-1 Front End Drive, Accessory
32***64Pulley, Idler1
32***99Belt, Drive, L=18551
32***87G.A, Fead No Fan.No A/Con1
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V50-1-1 Fuel Pipes, Fuel Tank To Filter
13***8ZScrew, M8x302
13***3ZNut, Self Lock, M82
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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V51-1-1 Filter, Fuel Sediment, Standard
29***17G.A, Fuel System1
32***02Ring, Retaining1
32***03Seal, Dust1
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V55-1-1 Oil Level Dipstick, & Tube, Long
13***3ZBolt, M8 X 16, Flange Reduced Hex2
13***5ZBolt, Flange Head, M8 X 20 Lg1
13***3DNut, Self Lock M81
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V56-1-1 Compressor, Air Conditioning
13***0ZBolt, Star Drive, M8 X 100mm3
32***73G.A, Ga Compressor A/Con.1
33***05G.A, Tc Engine Mt3, Aircon1
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V57-1-1 Engine Oil Drain
19***65G.A, Engine Sump Drain1
25***62Plug, Oil Drain1
33***28Tube, Oil Sump Drain1
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V58-1-1 Oil Breather Hose, Ccv Filter
32***17Hose, Ccv Outlet1
82***77Clamp, Hose Springband1
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524-50(TIER 3) serial number reference

Check the machine identification plate for the serial number. Confirm applicability with a JCB dealer.

PrefixIdentifies
01418025-01419149JCB 524-50 TIER 3 Telescopic Handlers (Loadall) Parts Catalogue Manual applicability

Frequently asked questions

What engine does the JCB 524-50(TIER 3) use?

It uses a JCB Dieselmax engine, certified to EPA Tier 3 and EC Stage IIIA standards, producing 63 kW (85 hp) gross power.

What is the operating weight of the JCB 524-50(TIER 3)?

The operating weight is approximately 5.5 tons (5,500 kg).

What model replaced the JCB 524-50(TIER 3)?

It was succeeded by Tier 4/Stage IV compliant variants in the 524 series, which feature electronic fuel injection systems to meet stricter emissions regulations.

What 524-50(TIER 3) owners discuss

What engine powers the JCB 524-50(TIER 3) and what are its known powertrain behaviors?
The JCB 524-50(TIER 3) is powered by a JCB Dieselmax engine. Early Dieselmax engines, including early Tier 3 variants, are prone to big end bearing failures on the crankshaft if oil change intervals are stretched or oil quality is poor. These engines are high-compression diesels requiring strong crank speed to fire, particularly in cold weather. Loss of power may indicate a failing turbocharger or restricted air filter, while abnormal knocking often points to worn big end bearings or faulty injectors on later common rail variants.
How does the hydraulic system perform and what are common failure modes?
The hydraulic system features a pump flow capacity of 16 gpm (60 lpm) with a relief valve pressure of 3626 psi. Common issues include leaking hoses due to wear, pump failure resulting in loss of power, and fluid contamination from dirt and debris. Regular inspection for leaks and ensuring fluid cleanliness are essential to prevent poor performance and component damage.
What are the typical undercarriage and wear patterns for this telehandler?
The machine utilizes JCB's Max-Trac torque-proportioning axles with outboard planetary drives and direct-acting brakes on each wheel. Limited-slip axles are optional. The boom construction uses a formed boom made of two channel sections rather than four flat plate sections, which is considered better able to withstand added forces. The boom, pins, support brackets, gooseneck, and carriage mount take the brunt of the force and require robust inspection. Large plastic fenders are easy to replace if damaged.
What are the common electrical and sensor issues reported by operators?
Electrical problems include battery drain leading to starting issues, faulty wiring causing intermittent failures, and sensor malfunctions leading to inaccurate readings. The machine operates on a 12-volt system with a 55-amp alternator. Corroded or damaged wiring can affect performance, and sensor failures can cause operational issues. Regularly checking the battery and wiring helps prevent these problems.
What are the engine quirks per series for the JCB 524-50(TIER 3)?
The JCB 524-50(TIER 3) uses a JCB Tier 3 (SD) engine. Early Dieselmax engines (Tier 2 and early Tier 3) are prone to big end bearing failures on the crankshaft. Fuel injection pump faults are also common on these earlier mechanical and early electronic engines. Starting problems are the single most common reason owners seek help, often caused by a flat battery, failed lift pump, blocked fuel filter, or air in the fuel lines. On later common rail engines, faulty injectors can cause rough running, white smoke, and poor starting.
What are the transmission and steering characteristics?
The transmission is a two-speed hydrostatic type with a max speed of 19 mph (30 kph) in both forward and reverse. It has two forward gears and two reverse gears. The machine features three steering modes: two-wheel, four-wheel, and crab, selected via an electric valve control. This design allows a class-leading inside turning radius of 9 feet 8 inches (0.2 m).
What should be checked when buying a used 524-50(TIER 3)?
Check for big end bearing knock in the engine, especially if oil maintenance was neglected. Inspect hydraulic hoses for leaks and check fluid contamination. Verify the condition of the boom, pins, support brackets, gooseneck, and carriage mount for wear. Check the battery and wiring for corrosion. Ensure the turbocharger has no excessive play and that the air filter is not restricted. Verify the functionality of the glow plugs and relay for cold starting. Have your dealer verify the engine serial number to confirm the specific Tier 3 variant and its associated failure patterns.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb 524-50(TIER 3). Related factory variants of the same model family:

524-50

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