Jcb 509-42
JCBconstructiontelescopic handlers (loadall)

Jcb 509-42

Maintenance schedule, common problems & OEM parts breakdown

The JCB 509-42 is a rough-terrain telescopic handler (Loadall) designed for construction and rental fleets, featuring a maximum lift capacity of 9,000 lb (4,082 kg) and a maximum lift height of 42 ft (12.8 m). It is powered by a JCB EcoMAX T4 Final engine, available in standard 74 hp (55 kW) or optional 109 hp (81 kW) configurations, with a piston displacement of 268 cu in (4.4 L) for the standard and 293 cu in (4.8 L) for the optional variant. The machine weighs approximately 22,430 lb (10,170 kg) depending on configuration. Production began around 2012, succeeding earlier 500-series Loadalls like the 506-36, and it remains in production. Configurations include fully glazed cabs, canopies with mesh sides, twin-lever or single-lejoystick controls, and selectable steer modes (two-wheel, four-wheel, crab).

Across its generation, the 509-42 distinguishes itself from competitors by utilizing a sealed-for-life SCR system rather than a Diesel Particulate Filter (DPF), eliminating productivity loss from regeneration cycles. The EcoMAX engine’s variable geometry turbo provides high torque at low RPMs (1,300–1,400 rpm), enhancing fuel efficiency. In the used and parts market, the 509-42 is valued for its 500-hour service intervals, ground-level maintenance access, and robust dry-lubricated wear pads. Its popularity in rental fleets stems from high residual values, maneuverability in tight spaces, and the durability of its one-piece welded chassis and high-boom design.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb 509-42 specifications

Engine

ModelJCB T4 Final EcoMax
Gross/Net Power74 hp (55 kW) standard; 109 hp (81 kW) optional
Displacement268 cu in (4.4 L) standard; 293 cu in (4.8 L) optional
Cylinders4
Emissions TierTier 4 Final / EU Stage V

Weights

Operating Weight22,430 lb (10,170 kg)

Dimensions

Transport Length204 in (5.18 m)
Transport Width7 ft 10 in (0.25 m)
Transport HeightNot documented for this exact serial range — verify with your dealer
Wheelbase124 in (3.15 m)
Ground Clearance1 ft 3.5 in (0.09 m) at center of wheelbase

Performance

Travel SpeedNot documented for this exact serial range — verify with your dealer
Lifting Speed (No Load)69 fpm (0.58 m/s)
Lowering Speed (No Load)46 fpm (0.39 m/s)
Telescoping TimeExtend: 9.7 sec; Retract: 10.6 sec
Maximum Lift Height42 ft (12.8 m)
Maximum Lift Capacity9,000 lb (4,082 kg)

Service capacities (summary)

Fuel Tank33.3 gal (126 L)
Hydraulic System35 gal (132 L)
Engine OilNot documented for this exact serial range — verify with your dealer
Cooling SystemNot documented for this exact serial range — verify with your dealer
DEF/AdBlue Tank4.5 gal (17 L)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

509-42 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)12.5-15 liter (3.3-4.0 US gal)JCB EcoMax engine oil; viscosity varies by climate (refer to operation and maintenance manual for specific grade based on ambient temperature)
Cooling system12.5-15 liter (3.3-4.0 US gal)JCB-approved coolant mixture; 55% antifreeze concentration provides freeze protection to -36° C (-33° F)
Fuel tank126 liter (33.3 US gal)Standard diesel fuel; DEF/AdBlue tank capacity is 17 liter (4.5 US gal)
TransmissionNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Final drives (each)Not documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
Hydraulic system AND tank132 liter (35 US gal)JCB-approved hydraulic fluid; fill with all rams closed and monitor level sight glass
Axles/differentialsNot documented for this exact serial range — verify with your dealerNot documented for this exact serial range — verify with your dealer
GreaseN/AJCB-approved grease for wear pads; dry lubricant system specified for 500-hour service intervals

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Jcb 509-42 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level via dipstick and top up if necessary.
  • Inspect hydraulic tank sight gauge and fill to correct level.
  • Verify coolant level in the expansion tank.
  • Check DEF (AdBlue) tank level and refill if required.
  • Inspect fuel water separator and drain accumulated water.
  • Walk around machine to identify fluid leaks under engine bay, axles, and rams.
Every 250 h
  • Replace engine oil and oil filter.
  • Replace fuel filter element.
  • Replace hydraulic oil filter element.
  • Inspect drive belt for cracks, fraying, or wear and adjust tension.
  • Check battery electrolyte levels and terminal tightness.
  • Grease all chassis pivot points and boom chain guides.
Every 500 h
  • Replace engine oil and oil filter.
  • Replace fuel filter element.
  • Replace hydraulic oil filter element.
  • Inspect air filter restriction indicator and replace element if restricted.
  • Check crankcase ventilation filter and replace if contaminated.
  • Inspect all hose connections for leaks and clamp tightness.
Every 1,000 h
  • Replace engine coolant and flush cooling system.
  • Inspect and clean radiator and oil cooler fins.
  • Check transmission fluid level and condition.
  • Inspect undercarriage components, rollers, and track tension.
  • Scan ECM for fault codes and update software if required.
  • Inspect structural welds and frame for cracks or fatigue.
Every 2,000 h
  • Replace hydraulic oil in the tank.
  • Inspect swing ring and slew bearing for play or wear.
  • Inspect boom chain tension and wear.
  • Check axle differential fluid levels.
  • Inspect all electrical connectors and wiring harnesses.
  • Perform comprehensive safety system test including LMS and alarms.

Servicing the 509-42 beyond the schedule

Predictive Maintenance & Fluid Analysis

Monitor engine oil quality at every 500-hour interval to detect early wear in the EcoMAX powertrain. Analyze hydraulic fluid samples annually to assess pump and valve wear in the high-flow auxiliary circuits. Check DEF concentration levels regularly to ensure SCR system efficiency without DPF regeneration downtime. Inspect coolant pH and inhibitor levels at 1,000 hours to prevent corrosion in the aluminum heat exchangers. Use the 3.5-inch TFT display to track average fuel consumption and DEF usage trends for early anomaly detection.

Corrective & Common Repairs

Address hydraulic hose leaks at kingpost and boom pivot fittings, common stress points in the double-chain extension system. Replace drive belts showing cracks or glazing, ensuring proper tension on the fan and alternator pulleys. Fix ECM fault codes related to steering mode selection or LMS (Load Moment System) sensor calibration. Repair or replace worn boom chain guides and dry-lubricated wear pads to maintain telescoping speed and alignment. Inspect and clean the crankcase ventilation filter to prevent oil sludge buildup and pressure issues.

Overhaul & Rebuild Points

Plan hydraulic pump overhaul when flow rates drop below specification or internal leakage is detected in the auxiliary spools. Rebuild the transmission if slippage occurs during steer mode transitions or if fluid contamination exceeds limits. Inspect the swing ring and slew bearing for excessive play or pitting, replacing seals and rollers as needed. Overhaul the EcoMAX engine if compression drops below tolerance or oil consumption exceeds normal limits. Replace the entire hydraulic oil reservoir at 2,000 hours or if fluid degradation is severe.

Seasonal & Environment Servicing

In cold climates, verify twin battery health and insulation for reliable cold starts. Use low-temperature rated DEF and ensure the heating element functions to prevent crystallization. In dusty environments, inspect the air filter restriction indicator frequently and clean radiator fins to prevent overheating. In hot climates, check coolant concentration and fan belt tension to maintain optimal operating temperatures. Protect hydraulic hoses from UV degradation and extreme cold brittleness by storing the machine properly when not in use.

509-42 common service parts

Part numberPart
332/C2488Filter, Fuel, AssemblyCheck fitment →
320/20172Alternator, 14v/95amp, Un-FilteredCheck fitment →
30/925759Filter, PaperCheck fitment →
30/925959Filter, Re-CirculationCheck fitment →
923/10127Filter, CarbonCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

509-42 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
D1078Engine or emission control sensor fault (specifically EGR or temperature sensors)Damaged wiring harness, corroded connectors, or faulty sensor componentInspect wiring harness and connectors for damage or corrosion; inspect EGR and temperature sensors for faults
D078Control Module FaultElectronic control unit or associated module malfunctionVerify power supply, ground, and connections to the control module; check for loose or corroded pins
P256ACircuit OpenOpen circuit in the related sensor, solenoid, or electrical outputCheck wiring, connectors, power supply, ground, and the corresponding component before replacing parts
P256BSignal Plausibility Failure or Signal Stuck (High/Low)Faulty sensor signal or electrical shortCheck wiring, connectors, power supply, ground, and the corresponding component before replacing parts
P256CCircuit Short To GroundShort circuit in the electrical systemCheck wiring, connectors, power supply, ground, and the corresponding component before replacing parts
P256DCircuit Short To BatteryShort circuit in the electrical systemCheck wiring, connectors, power supply, ground, and the corresponding component before replacing parts
P2620Signal ErraticIntermittent signal from sensor or actuatorCheck wiring, connectors, power supply, ground, and the corresponding component before replacing parts
P2621Signal Stuck LowSensor or circuit stuck in low stateCheck wiring, connectors, power supply, ground, and the corresponding component before replacing parts
P2622Signal Stuck HighSensor or circuit stuck in high stateCheck wiring, connectors, power supply, ground, and the corresponding component before replacing parts
P2670Circuit Short To Ground Or OpenElectrical fault in the circuitCheck wiring, connectors, power supply, ground, and the corresponding component before replacing parts

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

509-42 attachments & work tools

Forks and Fork Carriers

JCB self-levelling carriage pallet forks are standard equipment for the 509-42, providing a 9,000-pound capacity. Standard configurations include a fork carrier with two standard prongs, suitable for general material handling and masonry applications.

Buckets

General-purpose and light-material buckets are available for the 509-42 class, typically ranging from 3 to 5 cubic yards in volume. These attachments utilize the standard quick-coupler interface and require auxiliary hydraulic flow for tilt and curl functions.

Jibs and Boom Extensions

Fixed or telescopic jib extensions are offered to increase lift height and reach for specific framing or masonry tasks. These attachments mount to the standard carriage and require auxiliary hydraulic spools for operation, with load capacities reduced according to the extended radius.

Safety and Guarding

Optional front and top screen roof guards provide protection from falling objects for operators working in high-risk zones. Standard reverse alarms are fitted, with optional camera and pulse radar systems available to enhance site safety and visibility.

Hydraulic and Control Configurations

Auxiliary hydraulic spools are fitted as standard to support a wide range of attachments, with a maximum operating pressure of 3,770 psi and a flow rate of 29 gallons per minute. Ergonomic control options include a fully proportional twin lever or an optional single-lever joystick for precise attachment manipulation.

All 509-42 assemblies by section

Every catalogued assembly group for the Jcb 509-42. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

A Attachments
A3-1-1 Tool Carrier
13***9ZBolt, M10x90mm1
13***1ZBolt, M12x1101
13***3ZNut, Lock, M101
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A3-20-1 Forks, Carriage,Usa
B Bodywork, Cab, Loader End
B1-7-1 Step, Cab Entry, Battery Door
12***91Washer, Nylon1
13***7ZScrew, Hexagon M8 X 252
13***9ZScrew, M10x35mm4
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B1-15-3 Counterweight, Under Hyd.Tank
13***2ZBolt4
14***2ZWasher, M204
33***44Counterweight, Cast,(Under Tank)1
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B1-7-21 Step, Rear
13***7ZScrew, Hexagon M8 X 251
13***8ZBolt, M10 X 304
13***1ZBolt, M12 X 45mm2
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B1-7-12 Safety Strut, Mounting
13***1ZBolt3
13***3ZNut, Lock, M103
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts6
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B1-7-17 Safety Strut, Boom
33***85Strut, Boom1
92***03Strip, Sealing2
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B1-13-2 Noise Quilts, Engine Pod Side, (N.America)
13***5ZScrew, Hexagon M8 X 20mm Long4
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
16***02G.A., Sa Pod Side Cover0
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B1-20-1 Chassis Grommets, Location
33***76Grommet, R45 X 1401
33***71Grommet, R28 X 1151
33***46Grommet, 50mm Dia.1
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B1-1-2 Chassis
33***18G.A.0
33***20G.A.0
33***77Chassis, 507,5091
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B1-4-5 Fuel Tank Guard, (Back)
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
13***5ZBolt, M12x201
13***8ZBolt, M12 X 302
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B1-7-20 Step, Rear
13***8ZBolt, M10 X 308
13***1ZBolt, M12 X 45mm4
13***1ZNut8
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B1-7-10 Safety Strut, Boom
B1-1-1 Chassis
B1-6-1 Tank,Hydraulic, Fittings
12***53Gauge, Sight1
13***9ZSetscrew, M8x3514
32***00Strainer, Suction1
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B1-4-4 Fuel Filler Flap
13***01Nut1
33***02G.A., Sa Fuel Filler Flap1
33***03Cover, Protection Flap1
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B1-15-4 Counterweight, 510-56
13***2ZBolt, M24 X 240mm Long4
13***3ZNut, M204
14***2ZWasher, M208
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B1-2-1 Bodyw0rk, Deck Panels
13***8ZScrew, M8x306
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
13***9ZScrew, M10x35mm3
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B1-15-2 Counterweight, With Recovery Hitch
13***7ZSet, Pin M20 X 25 Lg.2
13***3ZBolt, M20 X 2.5 X 130mm2
13***5ZBolt2
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B1-5-11 Engine Pod,Cover, Installation, Non-Noise
12***35Joint, Ball1
13***5ZScrew, Hexagon M8 X 20mm Long8
13***0ZBolt, M8x404
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B1-3-10 Front Light Brackets, Mirror Installation, Chassis & Cab Etc
13***7ZBolt, M10x252
13***8ZBolt, M10 X 308
13***5ZBolt, Star Drive, M8 X 65mm2
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B1-20-2 Chassis Grommets, Location
33***75Grommet, R15 X 302
33***76Grommet, R45 X 1401
33***57G.A.0
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B1-8-1 Fenders, 506
13***6ZBolt, Hex. Head, M10 X 708
13***0ZBolt, M10 X 1008
13***3ZNut, Lock, M1048
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B1-3-12 Rear Light Arms, And Brackets
12***53Washer, Rebound2
13***0ZBolt, M10 X 406
13***7ZBolt2
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B1-1-3 Chassis
33***22G.A.0
33***70Chassis, 510-551
33***01Chassis, M/C1
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B1-7-16 Safety Strut, Boom
33***85Strut, Boom1
92***03Strip, Sealing2
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B1-3-11 Front Light Brackets, Mirror Installation, Chassis & Cab Etc
13***7ZBolt, M10x252
13***8ZBolt, M10 X 308
13***5ZBolt, Star Drive, M8 X 65mm2
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B1-14-1 Stabiliser, Installation
13***08Bolt4
13***0ZBolt, M12 X 100mm4
13***1ZBolt, M12x1102
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B1-5-1 Engine Pod,Base, No Access Panel
13***7ZBolt, M10x256
13***8ZBolt, M10 X 304
13***2ZBolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 13
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B1-15-1 Counterweight, Wth Tow Hitch
13***2ZBolt, M24 X 240mm Long4
13***3ZNut, M204
14***2ZWasher, M208
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B1-4-1 Tank, Diesel Fuel
13***5ZBolt, M12x203
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets2
13***2ZBolt, M12 X 50mm2
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B1-8-10 Fenders, 507 509 510
13***6ZBolt, Hex. Head, M10 X 7016
13***3ZNut, Lock, M1048
13***3ZNut, M1216
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B2-4-1 Cab Parts,External
12***40Plug, Blanking, 30mm6
13***1ZBolt, M16 X 110; See Item 14 For Protection Cap. Front Left Hand Bolt Threads Require Item 14, Bolt, M16 X 1104
13***3ZNut, Self Lock, M881
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B2-2-1 Glazing,Standard
16***54Strip, Mounting, 20mm X 10mm X 6mm4
33***28G.A.0
33***82Glass, Rear1
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B2-4-10 Guards,Windscreen
33***57Guard, Wa Screen1
82***29Washer, M8 Black8
82***41Screw, Set, M8 X 25, Black4
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B2-5-1 Cab,Internal Parts, Covers,Brackets,Etc
16***02Vent, Abi Cab Assembly1
16***11Mounting, Pressing G.A.1
16***72Cab, Trim Panels0
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B2-1-30 Gauge,Inclinometer
16***95Cab, Inclinometer, Assembly0
70***00Gauge, Inclinometer/Level1
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B2-9-2 Seat,Adjustable Back, 3"Belt
13***7DSetscrew, M8x254
14***7DWasher, M8 Plain4
14***7DWasher, M8 Spring4
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B2-9-3 Seat,Fixed Back, 3"Belt
13***7DSetscrew, M8x254
14***7DWasher, M8 Plain4
14***7DWasher, M8 Spring4
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B2-4-20 Guard,Debris/Mud, Cab Front, Optional
12***09Cap, Nut M8; Replaces 69***722
13***7ZScrew, Hexagon M8 X 252
13***4ZBolt1
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B2-1-1 Cabs
12***40Plug, Blanking, 30mm6
13***3DNut, Self Lock M88
14***7DWasher, M8 Plain8
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B2-14-1 Emergency Hammer
14***02Screw2
15***02Ring, Key 20mm Diameter, Approx.1
26***78Hammer, Emergency, Glass Breaker; Supercedes 69***88, San 124991
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B2-1-2 Canopy, & Side Glass
12***40Plug, Blanking, 30mm6
16***54Strip, Mounting, 20mm X 10mm X 6mm1
33***20Plate, Side Cover1
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B2-10-5 Sunblind, Roof
14***5DWasher2
33***37Hook, Roller Blind6
33***84Blind, Roller1
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B2-15-1 Cab Mirror, External
12***70Mirror, Exterior Head Assembly1
13***3DSetscrew2
14***6DWasher, Spring, M62
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B2-10-6 No Sun Blind, Construction Build
33***45Cover, Top1
82***59Screw, Button Head Socket, M6 X 16mm2
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B2-9-1 Seat, Suspension, Fixed & Adjustable
13***7DSetscrew, M8x254
14***7DWasher, M8 Plain4
14***7DWasher, M8 Spring4
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B2-3-4 Door,Lower
13***3DSetscrew4
13***3DNut, Self Lock M82
14***6DWasher, M6 Plain4
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B2-5-2 Canopy, Internal Parts, Covers,Brackets Etc
16***03Duct, Abi Ga1
16***11Mounting, Pressing G.A.1
16***77G.A.0
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B2-3-1 Door,Upper
33***47Hinge, Block, Assembly2
33***48Handle, Door1
33***92Door, Upper1
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B2-4-15 Guards,Roof
33***22Boot, Rubber2
33***56Guard, Wa Roof1
82***29Washer, M8 Black6
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B2-5-8 Lower Control, Cab/Canopy,Air Vents
21***07Vent, Air,Rectangular2
33***74Vent, Air(76.5mm Dia.Hole)5
33***49Moulding, Centre Duct1
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B2-5-10 Floor Mats
12***40Plug, Blanking, 7mm3
33***53Plate, Kick1
33***45Housing, Floor Conduit1
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B2-3-5 Door,Lower,Steel
13***3DSetscrew4
13***3DNut, Self Lock M82
14***6DWasher, M6 Plain4
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B2-4-5 Cab/Canopy, Front Covers
13***7DSetscrew, M8x255
13***7DSetscrew, M12 X 252
14***3DWasher, Large4
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B3-3-1 Indicator, Boom Angle
13***1ZScrew, Hex Head, M8 X 122
13***6ZBolt, M8 X 701
13***1ZNut, M81
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B3-1-3 Boom, Inner,Inters & Outer
12***24Bush, Spring Steel1
12***21Bush1
13***7ZScrew, M6 X 25mm Long3
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B3-4-1 Chain & Roller, Installation(36 Ft.)
13***4ZBolt, 3/8"1
13***0ZBolt4
13***8ZBolt1
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B3-4-2 Chain & Roller, Installation(42 Ft.)
13***4ZBolt, 3/8"1
13***0ZBolt4
13***8ZBolt1
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B3-7-5 Pads,Boom Wear
13***7ZBolt, M10 X 25mm Tuf-Lok36
13***9ZBolt, M10x35 Long,Tuf-Lok16
13***1ZSetscrew, M10 X 45, Tuf-Lok4
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B3-7-1 Pads,Boom Wear
13***7ZBolt, M12x25mm Long,Tuf-Lo, K11
13***8ZScrew, Set M12 X 30 Tuf-Lok14
13***0ZScrew, Set M12 X 40 Tuf-Lok13
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B3-1-1 Booms, Inner,Intermediate, & Outer (36 Ft.)
12***24Bush, Spring Steel1
12***21Bush1
13***7ZScrew, M6 X 25mm Long3
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B3-1-2 Booms, Inner,Intermediate, & Outer (42 Ft.)
12***24Bush, Spring Steel1
12***21Bush1
13***7ZScrew, M6 X 25mm Long3
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B3-8-1 Sensor, Boom
13***1ZBolt, M8 X 452
13***3ZNut, Self Lock, M82
14***2ZWasher4
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B3-6-5 Boom,Pivot Pin, Location
10***30Pin, Pivot1
13***8ZBolt, M10x802
13***9ZBolt, M10x90mm1
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B3-4-5 Chain & Roller, Installation(56 Ft.)
13***7ZBolt, M10x253
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets1
13***0ZBolt, M12x402
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B3-6-1 Boom,Pivot Pin, Location
10***53Pin, Pivot; See Note 1. Fit/Funct M/C M585376, Pin, Pivot1
10***30Pin, Pivot1
10***48Pin, Pivot; Ss 81***291
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B5-4-5 Fire Extinguisher
16***83Extinguisher, Fire1
82***83Screw, M6 X 252
82***35M6 Caged Nut2
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B5-1-1 Direct Glazing, Replacement Material
41***33Sealant, Dp2205 Clear, Silicone0
41***09Sealant, Black Acrylic 221, 310ml Cartridge0
41***09Adhesive, Jcb Ultrafast, 310ml Cartridge0
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B5-2-1 Decals, South America/R-O-W, Iso
33***08Decal, Warning-Fan Blades, Remove Key From Ign.1
33***07G.A.0
33***40Decal, Multi Warning, Iso1
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B5-2-2 Decals, U.S.A./Canada, Ansi
33***07Label, Fan Guard-Warning, Ansi1
33***12G.A.0
33***42Decal, Multi-Warning, Ansi1
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B5-2-15 Decals, Nomenclature
33***12Decal, 506-36, Horizontal1
33***35Decal, 507-42, Horizontal1
33***36Decal, 506-36, Vertical2
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B5-5-1 Flip Charts
13***3ZNut2
14***5ZWasher, M5; Replaces 69***592
33***88Decal, F/Chart, Controls, 5101
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B5-2-10 Decals, Cab Waist Band
33***55Decal, Rear Axle Stabilizat, Ion1
33***59G.A.0
33***17G.A.0
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C Electrics-Machine, Cab & Engine
C1-10-1 Light,Rear, Combination, Twin Reverse
33***83G.A.0
70***72Lens, Red, Rear Position/Stop2
70***73Lens, Amber, Direction Indicator2
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C1-10-2 Light,Rear, Combination,Rh Dip, Reverse & Fog
33***88G.A.0
70***72Lens, Red, Rear Position/Stop2
70***73Lens, Amber, Direction Indicator2
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C1-3-10 Stabiliser Harness, Abi
13***3ZNut, Back 3/8" Bsp1
14***1ZWasher, M16 Plain4
33***09Harness, Stabiliser Link1
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C1-10-3 Light,Rear, Combination,Lh Dip, Reverse & Fog
70***72Lens, Red, Rear Position/Stop2
70***73Lens, Amber, Direction Indicator2
70***74Lens, Reverse1
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C1-11-1 Light, Reflector
14***02Screw, No 8x1/2"3
33***85G.A.0
70***00Reflector, Amber3
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C1-16-1 Alarm, Reverse
13***7ZScrew, M6 X 25mm Long2
14***6ZWasher, M64
71***14Plug, Male,8 Way, Deutsch1
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C1-6-1 Fusebox, Primary
16***77G.A.0
71***00Maxi Fuse 60amp1
71***77Box, Fuselink, Plug 72***09, 72***08, Terminal 72***781
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C1-4-2 Light,Head, Rh Dip,Clear
13***1ZNut1
70***01Lens, Indicator1
70***01Lens, Assembly, Headlight1
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C1-8-1 Earthing, Engine/Chassis
13***3ZNut, Lock, M104
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts4
16***63G.A.0
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C1-9-1 Battery 12v, Carrier
13***9DScrew, M12x35mm Long4
14***1DWasher2
14***9DWasher, M124
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C1-3-6 Stabiliser Harness, Lh, Installation
33***02Cover, Wa,Lh1
33***60Guard, Ram Lh1
33***62Harness, Stabiliser Abi1
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C1-1-2 Electrics, Chassis Harness Etc., 510
13***3ZNut2
14***4ZWasher, M4; Replaces Khn0424, San 123522
33***76Harness, Rear Lamp1
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C1-1-1 Electrics, Chassis Harness Etc., 506,507,509
33***76Harness, Rear Lamp1
33***55G.A.0
33***87Harness, Chassis, 506 507 5091
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C1-3-5 Stabiliser Harness, Rh, Installation
33***62Harness, Stabiliser Abi1
33***44Cover, Wa,Rh1
33***47Guard, Ram Rh1
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C1-4-1 Light Head, Lh Dip,Clear
13***1ZNut1
70***01Lens, Indicator1
70***02Lens, Assembly, Headlight, Lh Dip1
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C1-3-1 Stabiliser Electrics
13***08Bolt4
13***7ZBolt, M10x254
14***3DWasher, Large4
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C1-9-10 Battery Isolator
33***33Label, Battery Isolator1
70***00Switch, Isolator 150a 24v Dc, (Supplied Cpl With Key 70***01)1
82***29Washer, M8 Black2
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C1-3-15 Boom, Proximity Switch
13***1ZBolt, M8 X 452
13***3ZNut, Self Lock, M82
14***2ZWasher4
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C2-4-1 Alternator, 14volt - 95amp
13***8ZBolt, M10 X 30, Flange Reduced Hex1
13***2ZBolt, M10 X 120, Flange Reduced Hex1
32***10Alternator, 14v-95amp1
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C2-5-2 Grid Heater Relay, Installation Mt3, Charge Air Cooled Builds
12***95Clip, Harness Support1
13***5ZBolt4
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
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C2-3-1 Starter Motor, 12.Volt
13***8ZScrew, Star Drive, M10 X 303
32***35Motor, Starter1
32***52Motor, Starter1
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C2-7-1 Engine Block Heater, 120v
16***79G.A, Engine Block Heater1
32***50Heater, Cylinder Block, 1000w - 120v Mains1
32***53Washer, Copper Sealing1
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C2-5-1 Grid Heater Relay, Installation Mt3
13***5ZBolt4
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
13***7ZBolt, M8 X 25, Flange Reduced Hex1
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C2-1-1 Switches & Senders, 12volt Mt3
17***02Seal, Ring1
32***38Switch, Engine Oil Pressure1
32***57Seal, Bonded1
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C2-2-1 Engine Harness, Installation Mt3
12***47Clip, Cable4
24***07Grommet4
26***00Clip, Harness3
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C3-10-1 Radio Harness, & Aerial
13***3DNut, Self Lock M101
14***8DWasher, M101
16***78G.A.0
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C3-25-1 Aux Speed Sensor
13***5ZScrew, Hexagon M8 X 20mm Long1
13***1ZNut, M81
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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C3-17-1 Heater
13***8DSetscrew, M8 X 30mm3
14***7DWasher, M8 Plain3
14***7DWasher, M8 Spring3
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C3-17-2 Heater Circuit
13***3ZScrew, M8 X 162
13***9ZSetscrew, M8x351
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
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C3-4-1 Switch,Column
11***58Gaiter, Column Switch1
12***58Plate, Retainer1
13***5ZScrew, M5 X 202
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C3-18-1 Fan,Cab Cooling, Optional
33***12Plate, Fan Retainer1
71***06Fuse, 15 Amp, Fuse, 15 Amp; C3 - Thermostart. On Fastrac 185ti From M636--- - Provides Ether Start Circuit Protection.1
71***00Fan, 12 Volt; Replaced By 71***40, See San 105231
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C3-16-4 Air-Con Hoses
12***03Tie, Cable, L=300mm X W=7.6mm1
33***54G.A.0
33***43Hose, Air-Con1
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C3-12-3 Beacon,Strobe, Hazard Warning
70***01Lens, Amber1
70***00Beacon, Warning-Strobe, Amber; San26024.Ss To 70***42. Ref A Weir/Britax., Pg 31/03***081
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C3-17-7 Heater A/C Unit
13***8DBolt, M6 X 302
13***8DSetscrew, M8 X 30mm1
14***1DWasher, 1/4" Medium2
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C3-30-2 Immobiliser Key Pad, Cab & Canopy
13***9DSetscrew2
13***8DBolt, M6 X 302
13***3DNut, M6 Lock2
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C3-16-2 Air-Con Heater, Circuit
13***3ZScrew, M8 X 162
13***9ZSetscrew, M8x351
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
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C3-9-1 Worklights, Front
33***83G.A.0
70***45Light, Working,Lh1
70***46Light, Working,Rh1
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C3-9-8 Steel Roof Liner, With Interior Light, Canopy
33***58Plate, Wa Steel Head Liner1
70***00Light, Cab Interior, Assembly1
82***60Screw, Button Head, M6x253
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C3-16-6 Air-Con,Condenser
12***91Washer, Nylon8
12***55Handle1
13***7ZScrew, M6 X 25mm Long1
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C3-8-1 Horn,Single Tone
13***7ZScrew, Hexagon M8 X 251
13***3ZNut, Self Lock, M81
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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C3-16-7 Air Con Heater Unit
13***8DBolt, M6 X 302
13***8ZScrew, M8x303
14***1DWasher, 1/4" Medium2
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C3-3-1 Relays & Fuses
13***5ZBolt2
14***6ZWasher, M62
33***80Plate, Relay Mounting1
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C3-9-2 Worklights, Rear
33***69G.A.0
33***20Harness, Rear Worklight1
70***45Light, Working,Lh1
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C3-17-3 Heater Installation
24***07Grommet, Blind, 17.5mm Dia.1
24***09Grommet; Cwe By J. Smith Purchasing 14/01/911
33***82G.A.0
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C3-19-1 Electrics, Rear Axle Stabiliser, Option
12***03Tie, Cable, L=300mm X W=7.6mm1
13***7ZScrew, M6 X 25mm Long4
13***7ZScrew, Hexagon M8 X 254
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C3-9-9 Steel Roof Liner, With Interior Light, With Speakers
33***30Plate, Steel Headliner1
33***91G.A.1
70***00Light, Cab Interior, Assembly1
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C3-2-1 Front Wiper, Single Speed
13***5ZBolt2
14***6ZWasher, M62
32***76Filter, Washer Pump1
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C3-30-1 Immobiliser Key
13***8DBolt, M6 X 302
13***3DNut, M6 Lock2
14***6DWasher, M6 Plain4
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C3-16-5 Receiver Drier, Air-Con
13***7ZBolt, M10x252
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
16***73G.A.0
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C3-2-10 Roof Wiper
15***00Connector, 'T' Piece1
23***15Motor, Assembly, Wiper1
24***03Grommet1
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C3-2-15 Washer Bottle
13***1DScrew, M6x452
13***5DSetscrew, M8x202
14***1DWasher, Large2
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C3-1-6 Electrics, Cab, Harnesses & Fittings, 510
13***3ZScrew2
13***1ZNut2
14***4ZWasher, M4; Replaces Khn0424, San 123522
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C3-1-1 Cab, Internal Layout, Switches & Instruments
33***74Plate, Warning Light1
33***79Plate, Radio,Blank-Din 11
33***14Plate, Switch,Lh1
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C3-16-1 Air Con Heater Unit
13***8DSetscrew, M8 X 30mm3
14***7DWasher, M8 Plain3
14***7DWasher, M8 Spring3
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C3-16-3 Air-Con Installation
C3-12-2 Beacon,Rotating, Amber,Hazard Warning
70***01Bulb, 12v 55w, Halogen1
70***01Lens, Amber, 121mm Dia1
70***00Beacon, 12v, (155mm Tall)1
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C3-2-6 Rear Wiper
25***03Jet, Screen Washer1
32***76Filter, Washer Pump1
34***17Cover, Wiper Motor1
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C3-1-5 Electrics, Cab, Harnesses & Fittings, 506,507,509
13***3ZScrew2
13***1ZNut2
14***4ZWasher, M4; Replaces Khn0424, San 123522
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C3-2-20 No Wipers
24***06Grommet, Blind, Noml Dia 20mm1
24***08Grommet, Blind2
71***02Plug, 4 Way2
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C3-25-2 Speed Sensor, Without Spacer
41***00Fluid, Locking1
71***34Sensor, Gear Tooth, Deutsch Connector1
82***92Screw1
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D Controls-Machine, Engine & Steering
D1-4-5 Controls, Auxiliary & Sway
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
15***04Gaiter2
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D1-4-16 Control Rods, Auxiliary & Sway
13***2ZNut, M82
21***04Pin, Clevis2
21***05Pin, Split2
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D1-2-1 Parking Brake, Control,Ps750
13***8ZScrew, M8x304
13***3ZNut, Self Lock, M61
14***6ZWasher, M61
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D1-4-6 Controls, Auxiliary & Sway
13***7ZBolt, High Strength; Replaces 60***07,60***7r2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
15***04Gaiter2
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D1-4-1 Control Levers, Stabiliser
16***49Gaiter, Twin Lever1
16***80Plate, Gaiter Clamp1
25***14Knob2
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D1-4-15 Control Rods, Auxiliary & Sway
13***2ZNut, M82
21***04Pin, Clevis2
21***05Pin, Split2
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D1-5-1 Control Levers, Servo
D1-4-10 Control Levers, Auxiliary & Sway
13***2ZNut, M81
13***3ZNut, Self Lock, M86
16***92Rod, Control Assembly2
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D2-1-1 Control,Throttle
13***7DSetscrew M5x251
13***3DSetscrew3
13***2DBolt4
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D3-1-1 Steering Column
12***61Plate, Retainer1
13***8ZBolt, M10 X 304
16***61Bearing, Thrust Assembly1
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D3-2-1 Steering Column, Covers
13***0ZSetscrew, M5x10mm2
13***1ZScrew, M5 X 12mm; Replaces 69***942
14***1ZWasher, 2 Ba4
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E Hydraulics & Air Including, Steering
E1-6-2 Circuit, Servo Pilot Controls, Hoses
33***81G.A.0
61***00Hose, Straight-Elbow1
61***00Hose, 1/4"Bsp X 600mm3
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E1-2-3 Circuit, Lift End
13***0ZBolt, M6 X 40mm Long4
13***5ZScrew, Hexagon M8 X 20mm Long5
13***7ZScrew, Hexagon M8 X 252
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E1-2-2 Circuit, Lift End
13***0ZBolt, M6 X 40mm Long4
13***5ZScrew, Hexagon M8 X 20mm Long5
13***7ZScrew, Hexagon M8 X 252
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E1-50-1 O Rings, Hydraulic Hoses
23***06O Ring, 3/8"Bsp1
23***10O Ring, 1/2"Bsp1
23***11O Ring, 5/8"Bsp1
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E1-10-1 Circuit, Sway Hydraulics
13***8ZBolt2
13***9ZBolt, M8 X 35mm3
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126205
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E1-11-1 Circuit, Stabiliser-Rear Axle, Hydraulics
13***3ZScrew, M6x164
14***6ZWasher, M64
16***51Adaptor, 1/4"Bsp X 9/16"Sae2
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E1-5-2 Circuit,Steering
13***0ZBolt1
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126201
16***50Adaptor1
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E1-5-1 Circuit,Steering
13***0ZBolt1
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126201
16***50Adaptor1
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E1-1-5 Circuit,Neutral, 3 Stage Pump, With Rear Axle Stabiliser
14***8ZWasher, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***554
22***13Clip, Jubilee; Replaces Khj03368
24***05O Ring1
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E1-11-5 Circuit, Stabiliser-Front, Hydraulics
33***42G.A.0
33***18Hose, 3/8"Bsp 4100mm4
33***45Hose, 595mm4
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E1-2-10 Circuit, Inner Boom
13***7ZScrew, Hexagon M8 X 255
13***9ZSetscrew, M8x352
13***8ZBolt, M8x80mm Long7
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E1-6-1 Circuit, Servo Pilot Controls, Hoses
33***75G.A.0
61***00Hose, Straight-Elbow1
61***00Hose, 1/4"Bsp X 600mm3
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E1-2-1 Circuit, Lift End
13***0ZBolt, M6 X 40mm Long4
13***5ZScrew, Hexagon M8 X 20mm Long5
13***7ZScrew, Hexagon M8 X 252
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E1-13-1 Circuit,Cooling Fan, Non-Reversing Mt3, 84.5bhp/99bhp Engine Builds
13***7ZScrew, M6 X 25mm Long4
13***3ZNut, Self Lock, M64
14***6ZWasher, M68
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E1-1-1 Circuit,Neutral, 3 Stage Pump
14***8ZWasher, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***554
22***13Clip, Jubilee; Replaces Khj03368
24***05O Ring1
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E2-5-1 Motor,Fan Drive, Non-Reversing Mt3, 84.5bhp Engine
33***71Motor, Fan1
33***03Fan, Motor 16cc-Rev 71
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E2-2-1 Pump,(Three Stage), Main Hydraulics, Fittings & Mountings (110 L/Min)
13***8ZBolt4
14***8ZWasher, Spring4
16***50Adaptor1
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E2-1-1 Pump,Three Stage, Main Hydraulics, 110 L/Min
20***88Pump, Main.3 Stage, Supp No 70295300081
35***98Valve, Priority Steer1
98***61Kit, Seal1
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E2-5-2 Motor,Fan Drive, Non-Reversing Mt3, 99bhp & 114bhp Engines
33***35Motor, Fan Bi-Directional1
33***68Motor, Fan1
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E3-15-1 Valve,Servo,1 Axis, Adapters & Mounting
13***7ZScrew, M6 X 25mm Long2
13***3ZNut, Self Lock, M62
14***6ZWasher, M62
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E3-4-1 Steer,Valve, Without Shock Valves
33***13G.A.0
33***65G.A.0
35***08Kit-Seal1
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E3-16-2 Valve,Pilot, Adapters & Mounting
13***5ZScrew, Hexagon M8 X 20mm Long4
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
16***51Adaptor, 1/4"Bsp X 9/16"Sae5
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E3-13-1 Valve, Regenerative
25***01Kit-Repair1
25***02Ring, Back Up1
25***03Ring, 'O'1
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E3-6-2 Steer Mode Valve, Manual,C/W Cable
13***2ZBolt2
13***3ZNut, Self Lock, M84
13***2ZNut, Lock1
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E3-1-1 Valve,Main Control, Adapters & Mounting
13***7ZBolt, M10x252
13***8ZBolt, M10 X 302
13***2ZBolt, M10 X 1.5 X 503
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E3-4-2 Valve,Steering
33***09G.A.0
35***08Kit-Seal1
35***02Kit, Bearing; San 22117.Made Nla On The Request Of R Bryant, 09/12***05. P Gamble1
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E3-7-1 Filter, Hydraulic
24***24O Ring1
32***46Element, Hydraulic Filter, 12 Micron,229mm Long1
32***01Element, Hydraulic Filter, 5 Micron 254 Long1
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E3-7-5 Filter, Hydraulic, Hpa Mini Filter
13***5ZBolt2
14***6ZWasher, M62
16***51Adaptor, 1/4"Bsp X 9/16"Sae2
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E3-14-2 Pilot Controls, & Installation
E3-2-3 Valve, Aux/Sway/Stab, Adapters & Mounting
13***9ZScrew, M10x35mm2
13***15Screw3
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
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E3-16-1 Valve,Pilot, Adapters & Mounting
13***5ZScrew, Hexagon M8 X 20mm Long4
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
16***51Adaptor, 1/4"Bsp X 9/16"Sae3
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E3-14-1 Pilot Controls, & Installation
E3-6-1 Steer Mode Valve, Manual,, Fittings And Lever
13***2ZBolt2
13***3ZNut, Self Lock, M84
13***2ZNut, Lock1
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E3-2-2 Valve, Aux/Sway, Adapters & Mounting
13***9ZScrew, M10x35mm2
13***15Screw3
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
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E3-15-5 Valve,Servo,2 Axis, Adapters & Mounting
13***7ZScrew, M6 X 25mm Long4
14***6ZWasher, M64
16***51Adaptor, 1/4"Bsp X 9/16"Sae6
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E3-2-1 Valve, Aux/Sway, Adapters & Mounting
13***9ZScrew, M10x35mm2
13***15Screw3
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126203
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E4-4-1 Ram,Displacement
12***15Bush1
12***21Bush1
14***01Nipple, Grease, Straight, 1/8 Bsp2
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E4-1-2 Ram,Lift
12***19Bush, Spring1
12***21Bush1
14***01Nipple, Grease, Straight, 1/8 Bsp1
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E4-7-1 Ram, Stabiliser R.H., Rear Axle
14***01Nipple, Grease, Straight, 1/8 Bsp2
15***22Spacer1
23***55O Ring1
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E4-8-2 Ram,Stabiliser,Rh, Front
12***71Clip1
13***7ZBolt, M10x254
14***11Seal, Bonded1
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E4-7-2 Ram, Stabiliser L.H., Rear Axle
14***01Nipple, Grease, Straight, 1/8 Bsp2
15***22Spacer1
23***55O Ring1
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E4-1-1 Ram,Lift
12***19Bush, Spring1
12***21Bush1
14***01Nipple, Grease, Straight, 1/8 Bsp1
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E4-8-1 Ram, Stabiliser R.H., Front
12***71Clip2
13***7ZBolt, M10x254
14***11Seal, Bonded1
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E4-1-7 Ram,Lift
12***19Bush, Spring1
12***21Bush1
14***01Nipple, Grease, Straight, 1/8 Bsp1
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E4-6-3 Ram,Extension
12***24Bush, Spring Steel1
12***21Bush1
13***8DCapscrew, Socket Head, M10 X 80mm4
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E4-2-1 Ram,Tilt
12***15Bush1
12***21Bush1
14***01Nipple, Grease, Straight, 1/8 Bsp2
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E4-6-6 Ram, Extension
13***18Capscrew, M10 X 804
14***01Nipple, Grease, Straight, 1/8 Bsp2
16***07Adapter2
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E4-3-5 Ram.Steering, Front & Rear Axles
14***01Nipple, Grease, Straight, 1/8 Bsp1
14***07Nipple, Grease, 45 Deg. Angle1
23***07O Ring1
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E4-6-1 Ram,Extension
12***24Bush, Spring Steel1
12***21Bush1
13***8DCapscrew, Socket Head, M10 X 80mm4
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E4-5-1 Ram,Sway
14***01Nipple, Grease, Straight, 1/8 Bsp2
15***22Spacer1
23***55O Ring1
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E4-1-4 Ram,Lift
12***19Bush, Spring1
12***21Bush1
14***01Nipple, Grease, Straight, 1/8 Bsp1
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E4-3-1 Ram Steering, Front & Rear Axles
14***01Nipple, Grease, Straight, 1/8 Bsp1
14***07Nipple, Grease, 45 Deg. Angle1
23***06O Ring1
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E4-6-5 Ram,Extension
13***8DCapscrew, Socket Head, M10 X 80mm4
14***01Nipple, Grease, Straight, 1/8 Bsp1
16***07Adapter2
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E4-1-3 Ram,Lift
12***19Bush, Spring1
12***21Bush1
14***01Nipple, Grease, Straight, 1/8 Bsp1
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F Axles, Wheels & Transmission
F1-7-1 Ram,Steering, Front Axle, Installation
13***5ZBolt4
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts4
91***00Pin, Pivot, 105mm X 25mm Dia.4
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F1-6-1 Axle Breather
45***02Plug, Breather1
45***03Breather, Plastic1
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F1-1-1 Axle Assembly,Drive, 3 Piece Pin Mounted, Steering (453/33300)
15***00Axle, Lockstop; See Note 1. Use Lockstop 12***25.15***00 Ref Only., Axle, Lockstop; Use Lockstop 12***25. On 525-67 Sway Machines, Axle Lockstops Not Fitted After M564993, Axle, Lockstop; See Note 1. Use 12***25.15***00 Ref Only, Axle, Lockstop, Axle, Lockstop; See Note 1. Use 12***25. 15***00 Ref Only., Axle, Lockstop; See Note 1. Use 12***25.15***00 Ref Only.2
22***82Circlip2
44***02Ring, Masking2
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F1-1-11 Axle Arm & Wheel Hub, 458/M0549 Assembly
13***09Screw4
22***71Circlip, External2
22***82Circlip1
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F1-8-2 Ram,Sway,Front Axle, Installation
10***10Pin, Pivot1
10***27Pin, Pivot, 270mm X 50.7mm1
13***0ZBolt, M12 X 100mm2
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F1-3-6 Wheel Hub & Shaft, Assembly 453/30710, Splined Non-Braked
13***7ZBolt, Coated2
22***54Circlip; Replaces 370a0400z, San 124553
45***05Gear, Annulus Ring1
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F1-1-12 Axle Arm & Wheel Hub, 458/M0550 Assembly
13***09Screw4
22***71Circlip, External2
22***82Circlip1
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F1-3-1 Hub & Components
10***01Nut10
13***07Bolt4
22***54Circlip; Replaces 370a0400z, San 124556
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F1-8-1 Ram,Sway,Front Axle, Installation
10***10Pin, Pivot1
10***27Pin, Pivot, 270mm X 50.7mm1
13***0ZBolt, M12 X 100mm2
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F1-4-1 Knuckle Steering, & Trackrod
13***5ZBolt2
13***09Screw8
14***01Nipple, Grease, Straight, 1/8 Bsp2
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F1-2-1 Differential Assy, Pin Mounted, (453/33300 Axle Issue 6)
13***18Bolt8
13***07Capscrew8
14***21Seal, Bonded 3/4" Bsp2
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F1-3-5 Wheel Hub & Shaft, Assembly 453/30700, Splined Non-Braked
13***7ZBolt, Coated2
22***54Circlip; Replaces 370a0400z, San 124553
45***05Gear, Annulus Ring1
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F1-5-1 Shaft,Drive
91***01Kit-Spider, 93mm Long, 35mm Bearing Dia; Replaced By 91***022
91***02Yoke, Centre Joint; Replaced By 91***03, See San072251
91***03Shaft, Wheel Side; Replaced By 91***01 + 82***941
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F1-12-1 Track Rod, Assembly 453/21300
14***01Nipple, Grease, Straight, 1/8 Bsp2
45***00Rod, Track Assembly, (Cranked)1
80***53Bush, 33mm Long, 30mm Od X 25mm Id2
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F1-1-2 Axle Assembly, 453/34820, Sd80 Pin Mounted
13***5DSetscrew2
41***04Sealant, Multi-Gasket0
45***02Plug, Breather1
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F1-8-3 Ram,Sway,Front Axle, Installation
10***10Pin, Pivot1
10***27Pin, Pivot, 270mm X 50.7mm1
13***8ZBolt, 1/2" X 3.3/4" Long1
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F2-1-1 Axle Assembly, Drive Steering, Pivot Mounted (448/56060)
13***0ZBolt1
13***3ZNut1
14***21Seal, Bonded 3/4" Bsp2
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F2-1-11 Axle Arm & Wheel Hub, 458/M0551 Assembly
13***09Screw4
22***71Circlip, External2
22***82Circlip1
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F2-1-12 Axle Arm & Wheel Hub, 458/M0552 Assembly
13***09Screw4
22***71Circlip, External2
22***82Circlip1
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F2-9-1 Remote Greasing, Rear Axle
14***01Washer, Aluminium2
15***00Connector2
33***25Bracket, Mount,Grease Pipes1
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F2-3-5 Wheel Hub & Shaft, Assembly 453/30700, Splined Non-Braked
13***7ZBolt, Coated2
22***54Circlip; Replaces 370a0400z, San 124553
45***05Gear, Annulus Ring1
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F2-12-1 Track Rod, Assembly 453/21300
14***01Nipple, Grease, Straight, 1/8 Bsp2
45***00Rod, Track Assembly, (Cranked)1
80***53Bush, 33mm Long, 30mm Od X 25mm Id2
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F2-2-1 Differential Assy
21***16Pin, Tension1
44***02Spacer, Collapsible1
44***05Nut, Adjusting2
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F2-4-1 Knuckle,Steering, & Track Rod
13***5ZBolt2
13***09Screw8
14***01Nipple, Grease, Straight, 1/8 Bsp2
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F2-6-1 Ram,Steering, Rear Axle, Installation
13***7ZBolt, M10x254
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts4
33***79G.A.0
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F2-8-1 Rear Axle/Stabiliser, Rams, Installation
10***10Pin, Pivot2
10***27Pin, Pivot, 270mm X 50.7mm1
13***0ZBolt, M12 X 100mm4
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F2-5-1 Shaft,Drive, Installation
82***94Circlip, External2
91***01Kit-Spider, 93mm Over Caps, 30mm Cap Diameter; San 14311. Superseded By 91***15 Without Gr, Ease Nipples.2
91***01Shaft, Axle Side, 926.0mm Long1
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F2-3-6 Wheel Hub & Shaft, Assembly 453/30710, Splined Non-Braked
13***7ZBolt, Coated2
22***54Circlip; Replaces 370a0400z, San 124553
45***05Gear, Annulus Ring1
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F2-3-1 Hub & Components
10***01Nut10
13***07Bolt4
22***54Circlip; Replaces 370a0400z, San 124556
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F2-1-2 Axle Assembly, 453/34830, Sd80 Pin Mounted
13***5DSetscrew2
41***04Sealant, Multi-Gasket0
45***02Plug, Breather1
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F3-3-6 Wheels & Tires, Sales Special-Silver
15***01Valve, 115 Deg1
33***26Wheel, Assembly,Galaxy Giraffe, 17.5-25 16ply,Silver1
33***54Wheel, 14x25/1.3 20 Outset, Silver1
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F3-3-1 Wheels & Tires, 506
15***01Valve1
15***79Wheel, Assembly.1300-24 14pr, Galaxy Super Grader1
33***61Sealant, Tire,Multi-Seal, Heavy Duty0
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F3-3-5 Wheels & Tires, Sales Special-Silver
12***41Valve, Tyre, Flexible (Tubeless)1
33***70Wheel, Assembly,Galaxy Super, 1300-24 14ply,Silver1
33***61Sealant, Tire,Multi-Seal, Heavy Duty0
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F3-3-2 Wheels & Tires, 510
15***01Valve, 115 Deg1
33***87Tyre, 17.5x25,16pr L2, Galaxy Giraffe1
33***26Wheel, Assembly,17.5x25 16pr, Galaxy Giraffe1
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F3-1-2 Propshafts, Ps750 Transmission
11***25Strap6
33***78Propshaft, 570mm Closed Crs.1
33***79Propshaft, 1130mm Closed Crs.1
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F3-3-4 Wheels & Tires, 507 509
15***01Valve1
33***61Sealant, Tire,Multi-Seal, Heavy Duty0
33***71Wheel, Assembly,1400-24 14 Ply, Galaxy Giraffe L21
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F3-4-1 Tire Labels, For Foam & Sealant
33***53Label, Foam Tires1
33***55Label, Sealant Tires1
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F3-1-1 Propshafts, Ps750 Transmission
11***25Strap6
33***78Propshaft, 570mm Closed Crs.1
33***60Propshaft, 1050 Closed Crs.1
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F3-1-20 Drive Shaft, Universal, Joints (Spider Kits)
91***02Kit-Spider1
91***03Kit-Spider, 82mm Over Caps, 27mm Dia.1
91***01Kit-Spider, Cap D=35mm X 1251
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F5-0-1 Transmission/Gearbox, Layout Ps750
13***1ZBolt, M12 X 452
14***9ZWasher2
44***03Cover, Flywheel Housing, 110mm X 79mm X 17mm1
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F5-10-1 Breather, Ps750
14***21Seal, Bonded 3/4" Bsp1
16***05Adapter1
32***64Breather1
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F5-1-1 455/M0703, Ps750 Transmission, Bevel, Permanent 4wd ,Servo
04***00Converter, 11"1
04***68Kit, Drive Plate1
13***9ZScrew, M10x35mm1
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F5-2-1 449/M0704 Gearbox, Ps750 Permanent 4wd
14***15Washer, Seal; Replaces Khj08912
25***98Valve, Solenoid Assembly3
33***59Bracket, Brake Caliper Mount, Hayes Caliper1
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F5-13-1 Transmission, Mountings
13***8ZBolt, M16 X 802
13***2ZBolt, M16 X 1201
13***4ZBolt, M16 X 1401
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F5-0-3 Transmission/Gearbox, Identification
45***03Transmission, Bevel,Ps750, 4wd Permanent1
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F5-9-1 Dipstick, Transmission,Ps750
13***7ZBolt, M10x252
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
15***00Nut, Sealastic1
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F5-2-10 449/13240, Common Components
13***8ZScrew, M8x3014
13***9ZScrew, M10x35mm11
13***1ZBolt, M8 X 456
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F5-16-1 455/10660, Bevel Gearbox,, Ps750, 11" T/C
14***11Seal, Bonded1
14***18Seal, Bonded, 1/2" Bsp1
14***21Seal, Bonded 3/4" Bsp1
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F5-16-5 459/10234 Kit, Bevel Pinion & Gear, Bevel Gearbox
45***02Carrier, Bevel Bearing2
45***34Kit, Bevel Pinion & Gear, Ps7502
45***47Adapter, 11" T/C1
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F5-8-1 Torque Convertor, Plate & Couplings, Ps750,11"
04***00Converter, 11"1
04***68Kit, Drive Plate1
33***15Damper, Vibration1
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F5-14-1 Transmission, Cooler Hoses
12***03Tie, Cable, L=300mm X W=7.6mm5
13***5ZScrew, Hexagon M8 X 20mm Long1
13***5ZBolt, M12x201
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F5-14-5 Transmission, Oil Cooler
13***7ZBolt, M10x252
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
22***13Clip, Jubilee; Replaces Khj03362
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G Brakes
G1-1-1 Brake System,Servo, Installation
G1-1-2 Servo Brake, Installation
13***7ZScrew, Hexagon M8 X 252
13***9ZBolt, M8 X 35mm2
13***1ZBolt, M8 X 452
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G1-2-1 Master Cylinder
13***7DSetscrew, M8x254
13***9DBolt, M10 X 35mm Long2
13***2DNut, Thin1
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G1-5-1 Brake Hoses & Pipes, Installation, Chassis,Servo
12***95Clip, Harness Support1
13***3ZScrew, M8 X 161
14***4ZWasher, Star1
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G1-3-1 Brake Pedal
13***1ZBolt1
13***3ZNut1
14***2DWasher, Plain1
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G1-4-1 Brake Reservoir
12***56Cover, Brake Reservoir1
13***0DSetscrew2
14***6DWasher, M6 Plain2
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G1-2-2 Master Cylinder
13***7DSetscrew, M8x254
13***9DBolt, M10 X 35mm Long3
13***2DNut, Thin1
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G1-6-1 Servo Brake
13***3ZNut2
14***5ZWasher, M5; Replaces 69***592
15***55Brake, Remote Servo1
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V Jcb444 Engine Installation, Components
V41-3-1 Engine Assembly, 320/40124,114bhp Mt3, See Catalogue 9812/2350
32***24Engine, Complete 74k 12v, Tca Mechtier 3 Voith1
33***00G.A, Engine Build 85kw, Mt3 Non-Reversing1
33***85I.A, Engine Assembly Mt3, 85kw1
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V41-1-1 Engine Assembly, 320/40216,84bhp Mt3, See Catalogue 9812/2350
32***16Engine, Complete 63kw 12v, Tc Mech Tier 3 Fh2 Voith1
33***00G.A, Engine Build 63kw, Tier 3 Mech1
33***63I.A, Engine Assembly Mt3, 63kw1
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V41-2-1 Engine Assembly, 320/40201,99bhp Mt3, See Catalogue 9812/2350
32***01Engine, Complete 74kw 12v, Tca Mech Tier 3 Fh2 Voith1
33***00G.A, Engine Build 74kw, Tier 31
33***74Engine, Assembly Mt3, 74kw1
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V42-1-1 Engine Mounting, Bolts
13***9ZBolt; Replaces 60***097
13***4ZBolt3
13***9ZCapscrew, M10 X 35mm1
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V43-11-1 Filter Minder
13***3ZScrew2
13***3ZNut2
14***4ZWasher, M4; Replaces Khn0424, San 123522
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V43-1-1 Filter,Air,Turbo
13***3ZNut, Lock, M101
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts1
32***03Valve, Dust1
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V44-13-1 Air Induction Hoses, Aspirator Option, Turbo Mt3
13***5ZBolt2
13***7DSetscrew, M8x253
13***7DSetscrew, M10 X 25mm Long2
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V44-1-1 Air Induction Hoses, Turbo
16***74Adapter, Vacuum Sensor1
22***13Clip, Jubilee; Replaces Khj03361
22***15Clip, Jubilee2
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V45-1-1 Exhaust System, Turbo
13***3ZNut, Lock, M106
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts6
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V46-1-1 Radiator, Fittings & Mountings, Mt3
13***7ZScrew, Hexagon M8 X 258
13***7ZBolt, M10x252
13***3ZBolt, M10 X 1302
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V46-3-1 Guard, Alternator Belt
13***5ZBolt5
13***5ZScrew, Hexagon M8 X 20mm Long5
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long1
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V48-11-2 Charge Air Cooler
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
22***11Clip, Jubilee3
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V48-11-1 Charge Air Cooler, Installation Mt3
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
22***11Clip, Jubilee1
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V48-1-1 Radiator & Hoses, Mt3
12***03Tie, Cable, L=300mm X W=7.6mm3
13***0ZBolt, M10 X 401
13***7ZScrew, M10 X 252
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V50-1-1 Fuel Pipes, Fuel Tank To Filter
13***9ZBolt, M10 X 352
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
20***06Tie, Cable, L=115mm X W=4.8mm7
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V51-1-1 Filter, Fuel Sediment
32***02Ring, Retaining1
32***03Seal, Dust1
32***08Bowl, Assembly1
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V55-1-1 Oil Level Dipstick, & Tube (Long) Mt3
13***5ZBolt, Flange Head, M8 X 20 Lg1
13***3ZScrew, Star Drive, M8 X 161
32***27O Ring1
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V58-1-1 Oil Breather Hose, Ccv Filter Mt3
22***07Clip, Jubilee1
26***00Clip1
33***44Hose, Engine Breather, Vent To Atmosphere1
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509-42 serial number reference

For 17-character PINs (post-2001), the identification plate is riveted to the right-hand chassis frame near the operator-cab access step for telescopic handlers. A duplicate serial is stamped into the main chassis frame between the front and rear axles. For older units with shorter serials, check the machine identification plate and confirm applicability with a JCB dealer.

PrefixIdentifies
JCB5CFJCB 509-42 telehandler, manufactured 2024-2025, assembled in Pooler, Georgia, USA (Position 11 'G'). Example serials: JCB5CF7GLR3397074 (2024), JCB5CF7GVR3473115 (2025).
JCB5CNJCB 509-42 telehandler, manufactured 2026, assembled in Pooler, Georgia, USA (Position 11 'G'). Example serials: JCB5CN7GCT3648603, JCB5CN7GKT3648539.
2912884JCB 509-42 telehandler, manufactured 2019. Pre-2001 or early post-2001 internal serial format (7-digit numeric).
1403353JCB 509-42 telehandler, manufactured 2012. Pre-2001 or early post-2001 internal serial format (7-digit numeric).

Frequently asked questions

What engine does the JCB 509-42 use?

The JCB 509-42 uses a JCB EcoMAX T4 Final engine, available in standard 74 hp (55 kW) or optional 109 hp (81 kW) configuration, with a 4-cylinder displacement of 4.4 L (268 cu in) or 4.8 L (293 cu in).

What is the operating weight of the JCB 509-42?

The operating weight of the JCB 509-42 is approximately 10,170 kg (22,430 lb), varying by configuration and attachments.

What model replaced the JCB 509-42?

The JCB 509-42 remains in production as of the latest available data; no direct successor model is documented in the provided sources.

Need a specific 509-42 part?

Search live OEM part data, check fitment, and cross-reference alternatives with Heavy Parts AI.