JCBagriculturalwheeled loaders
Jcb 409ZX
Maintenance schedule, common problems & OEM parts breakdown
The JCB 409ZX is a compact wheel loader manufactured from 2001 to 2008, succeeding the 409 BZX and preceding later 400-series loader generations. It weighs approximately 5248 kg (11,570 lbs) and is powered by a naturally aspirated JCB 1104C-44 four-cylinder diesel engine producing 55.9 kW (75 hp). The machine features a hydrostatic transmission with two forward and two reverse gears, reaching a maximum speed of 20.1 km/h (12.5 mph). Configurations include standard loader arms with bucket capacities of 0.9 m³ (heaped) and 0.8 m³ (struck), with a static tipping load of 4168.5 kg (9,190 lbs).
Across its production run, the 409ZX maintained a consistent 5.1-ton weight class and 55.9 kW power output, distinguishing it from the higher-capacity 411ZX and the earlier 409 BZX. The machine remains relevant in the used market due to its simple, naturally aspirated 1104C-44 engine which avoids complex emissions aftertreatment, and its accessible hydrostatic drivetrain. Parts availability is supported by the extensive 400-series family, though specific hydraulic hoses and loader arm pins are model-critical. The 409ZX serves as a cost-effective alternative to larger loaders for utility, agricultural, and light construction applications where its 1.84 m (6 ft 3 in) width and 5.07 m (16 ft 6 in) length allow tight access.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb 409ZX specifications
Engine
| Model | 1104C-44 |
| Gross Power | 55.9 kW (75 hp) |
| Net Power | 50 kW (67 hp) |
| Displacement | 4.4 L (268.6 cu in) |
| Cylinders | 4 |
| Emissions Tier | Not documented for this exact serial range — verify with your dealer |
Weights
| Operating Weight | 5248.1 kg (11570 lb) |
| Shipping Weight | Not documented for this exact serial range — verify with your dealer |
| Ground Pressure | Not documented for this exact serial range — verify with your dealer |
Dimensions
| Transport Length | 5070 mm (16.64 ft) |
| Transport Width | 1900 mm (6.24 ft) |
| Transport Height | 2660 mm (8.73 ft) |
| Wheelbase | 2000 mm (6.57 ft) |
| Ground Clearance | 410 mm (1.35 ft) |
| Turning Radius | 3670 mm (12.04 ft) |
Performance
| Travel Speed (Forward) | 20 km/h (12.5 mph) |
| Travel Speed (Reverse) | 20 km/h (12.5 mph) |
| Lift Time | 5 sec |
| Lower Time | 3.2 sec |
| Dump Time | 1 sec |
| Breakout Force | 48.2 kN (10835.8 lb) |
| Gradeability | Not documented for this exact serial range — verify with your dealer |
Service capacities (summary)
| Fuel Tank | 100 L (26.5 gal) |
| Hydraulic System | 85 L (22.5 gal) |
| Engine Oil | 9.4 L (2.5 gal) |
| Cooling System | 15.5 L (4.1 gal) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
409ZX fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | 9.5 l (2.5 gal) | JCB engine oil or JCB Advanced engine oil |
| Cooling system | 15.5 l (4.1 gal) | JCB coolant |
| Fuel tank | 100.3 l (26.5 gal) | Diesel fuel |
| Transmission | Not specified | JCB transmission oil |
| Hydraulic system AND tank | 85.2 l (22.5 gal) | JCB hydraulic oil |
| Axles/differentials | Front: 9.8 l (2.6 gal); Rear: 10.6 l (2.8 gal) | JCB gear oil |
| Grease | Not specified | JCB grease |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Jcb 409ZX maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the 409ZX beyond the schedule
Predictive Maintenance & Fluid Analysis
Baseline fluid analysis at the 500-hour interval is critical for the 409ZX. Sample engine oil, hydraulic fluid, and both front (9.5 L) and rear (10.5 L) differential oils to detect early bearing wear or contamination. The 1104C-44 engine relies on clean fuel; monitor primary and secondary fuel filter restriction indicators closely. Hydraulic system relief pressure should be verified against the 22.0 bar (319 psi) spec during the 1000-hour service. Track hydraulic pump flow at 66.2 L/min (17.5 GPM) to identify internal wear before performance drops affect cycle times.
Corrective & Common Repairs
Common failures on the 409ZX include hydrostatic drive motor leaks and steering hose chafing near the articulation joint. Inspect the 14.5x20 tires for uneven wear caused by the 18-degree rear axle oscillation. The 1104C-44 engine’s gear pump delivers 66.2 L/min; check for pressure drops indicating gear wear. Replace the hydraulic return filter magnet debris promptly to prevent valve spool sticking. Verify the 12 V electrical system’s 75-amp alternator output, as weak batteries cause erratic hydrostatic transmission response.
Overhaul & Rebuild Points
The 2000-hour service mandates a full hydraulic oil change and tank cleaning to remove sludge from the 85.2 L (22.5 gal) system. Inspect the loader arm hinge pins and bushings for elongation, which affects the 61.0 cm (24 in) dump reach. Check the hydrostatic transmission case drain for excessive flow, indicating pump or motor seal failure. The 1104C-44 engine requires valve clearance checks and injector spray pattern verification at major intervals. Inspect the front and rear axle hubs for oil leaks, as the 9.8 L and 10.6 L capacities must be maintained to prevent gear wear.
Seasonal & Environment Servicing
In cold climates, verify the 15.5 L (4.1 gal) cooling system’s freeze protection and warm the 1104C-44 engine before applying heavy loads. In high-corrosion environments, increase the frequency of greasing for all boom, arm, and bucket pivot points. Inspect the cab pressure system and seals to maintain operator comfort. Check the 26.5 gal (100.3 L) fuel tank for water accumulation, especially in humid conditions. Ensure the 12 V electrical connections are clean and tight to prevent starting issues in extreme temperatures.
409ZX common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 17/919300 | Pump, Electric Fuel Lift, Filter Assembly | Fuel system service | Check fitment → |
| 32/925371 | Element, Fuel Sediment Filter | Fuel system service | Check fitment → |
| 32/925543 | Filter, Fuel Sediment | Fuel system service | Check fitment → |
| 02/203106 | Element, Oil Cooler | Lubrication service | Check fitment → |
| 02/100073 | Element, Oil Filter, Canister Type - Long | Lubrication service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
409ZX fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| P0087 | Fuel rail pressure too low | Fuel supply restriction, faulty pressure sensor, or rail leak | Check fuel filters and lines for blockages; inspect sensor wiring |
| P0112 | Intake air temperature sensor malfunction (low voltage/ground fault) | Short to ground in sensor circuit or failed sensor | Inspect harness connectors for damage; test sensor resistance |
| P0335 | Crankshaft Position Sensor 'A' Circuit (No Signal) | Faulty crank sensor, damaged wiring, or signal ring issue | Check sensor gap and wiring continuity; verify signal at ECU |
| P0336 | Torque Reduction Crank Sensor Fault (Signal Fault) | Intermittent signal or out-of-spec crank position data | Inspect sensor mounting and wiring; check for engine mechanical issues |
| P0697 | ECU Internal 5V Supply 2 Auxiliary Fault | Internal ECU regulator failure or shorted 5V sensor circuit | Disconnect 5V sensors one by one to isolate short; if none, replace ECU |
| P1062 | PCV 1 Feedback Fault | Positive Crankcase Ventilation valve stuck or sensor error | Inspect PCV valve operation and associated wiring harness |
| P1063 | PCV 2 Feedback Fault | Secondary PCV circuit feedback mismatch | Check PCV valve actuator and sensor calibration |
| P1093 | Common Rail Pressure Fault (Lack of Feed) | Fuel starvation, lift pump failure, or clogged filter | Verify fuel flow to high-pressure pump; check lift pump operation |
| P1101 | Rail Pressure Control Error (Positive Fault) | Fuel metering valve stuck open or pressure sensor discrepancy | Test fuel metering valve operation; verify rail pressure sensor accuracy |
| P1102 | Rail Pressure Control Error (Negative Fault) | Fuel metering valve stuck closed or regulator issue | Check fuel metering valve for sticking; inspect high-pressure lines |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
409ZX attachments & work tools
Standard Buckets
The JCB 409ZX is equipped with a standard bucket capacity of 0.9 m³ (0.92 m³ heaped) and 0.73 m³ (0.76 m³ struck). The standard bucket width is 1900 mm (72 in). Breakout force is rated at 48.2 kN (10840 lbs). Bucket configurations vary by application, including Deep Profile, Ditch Maintenance, Grading, Heavy Duty, Jaw, Ribbed, Tapered Ditching, and Tilting Grading buckets.
Forks
The machine supports loader forks with a tine length of 1200 mm (47.2 in). The static tipping load for forks is 3044 kg (6710 lbs). Forks utilize the standard quick-hitch mounting system.
Coupler/Mounting System
The 409ZX uses an in-cab electronic 2-stage quickhitch isolation system to prevent uncontrolled release of attachments. The machine features articulated steering with a built-in sideshift, which aids in changing wheel loader attachments. A towing option is available with a rear tow bar, electrics, and hydraulics for trailer loads up to 3.5 tonnes.
Hydraulic Kit/Arrangement
The standard hydraulic pump flow is 66.2 LPM (17.5 GPM) at a relief pressure of 22.0 bar (319 psi). An optional High Flow kit is available, providing an extra 30 litres of hydraulic capacity for an enhanced flow rate of 120.8 LPM. This option supports high-demand attachments such as hydraulic breakers.
Notable Factory Configurations/Guarding
The machine is fitted with a ROPS/FOPS-certified cab. It includes a cyclonic pre-filter for air filtration and a large single-piece bonnet for service access. The engine is a JCB Diesel by Kohler 1104C-44 (55.9 kW / 75 hp), compliant with Stage IIIB/Tier 4f standards, requiring no AdBlue or DPF maintenance. An immobiliser option is available to prevent theft.
All 409ZX assemblies by section
Every catalogued assembly group for the Jcb 409ZX. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Attachments
A1-25-2 Shovel G.P, (Jcb Quickhitch ), 408b
| 13***1Z | Nut | 2 |
| 82***07 | Bolt | 2 |
| 98***57 | Attachment, Shovel G.P. 408b, ( Jcb Quickhitch ) | 1 |
A1-19-1 Shovel G.P., (Zettlemeyer Q.H.), 407b
| 98***51 | Attachment, Shovel G.P. 407b, ( Zettlemeyer Q.H. ) | 1 |
| 98***59 | Tooth Kit | 8 |
A1-14-1 Shovel G.P, 0.8cu.M., Jcb
| 13***1Z | Nut | 14 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-6-1 Shovel G.P., 1.25cu.Yd.
| 27***88 | Toeplate | 1 |
| 52***00 | Shovel, G.P. 1.25 Cu. Yd., (Usa) | 1 |
A1-18-2 Shovel 6 In 1, (Jcb Quickhitch), 408b
| 12***01 | Bush | 1 |
| 13***8Z | Bolt, M8x80mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
A1-16-1 Shovel G.P, 0.9cu.M., Jcb
| 27***88 | Toeplate | 1 |
| 52***00 | Shovel, G.P. 0.9 Cu.Metre | 1 |
A1-28-1 Shovel, 0.9cu.M.
| 13***1Z | Nut | 14 |
| 27***88 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-31-1 Shovel, 1.1cu.M., Sales Special
| 27***88 | Toeplate | 1 |
| 97***22 | Shovel, 1.1cu.M. | 1 |
A1-30-1 Shovel & Tooth Assy, 0.9cu.M., Sales Special
| 13***1D | Nut | 8 |
| 27***22 | Tooth | 8 |
| 52***00 | Kit, Tooth | 1 |
A1-9-1 Shovel, Clam, 6 In 1, 0.65 Cu.M
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-27-1 Shovel, 0.8cu.M.
| 13***1Z | Nut | 12 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 6 |
A1-19-2 Shovel G.P., (Zettlemeyer Q.H.), 408b
| 98***53 | Attachment, Shovel G.P. 408b, (Zettlemeyer Q.H. ) | 1 |
| 98***59 | Tooth Kit | 8 |
A1-7-3 Shovel, Clam, 6 In 1, 0.75cu.M.1900mm, Bolt-On Toeplate Option
| 12***01 | Bush | 1 |
| 13***4D | Bolt | 2 |
| 13***6D | Bolt, M8x70 | 2 |
A1-3-1 Shovel G.P, 0.8cu.M.
| 13***1Z | Nut | 14 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-2-1 Shovel G.P, 0.7cu.M.
| 13***1Z | Nut | 14 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-14-2 Shovel G.P, 0.8cu.M.
| 27***88 | Toeplate | 1 |
| 52***00 | Shovel, G.P. .8 Cu M, 1900mm | 1 |
A1-36-1 Shovel, G.P,0.9cu.M.,1900mm, Bolt-On Teeth,Zettlemeyer
| 13***1D | Nut | 16 |
| 27***22 | Tooth | 8 |
| 33***52 | Toeplate | 1 |
A1-5-1 Shovel G.P, 1.0cu.Yd.
| 27***12 | Toeplate | 1 |
| 52***00 | Shovel, G.P. 1 Cu. Yd, (Usa) | 1 |
A1-15-1 Fork Frames & Forks, Industrial
| 27***00 | Fork, Frame | 1 |
| 54***00 | Fork, Assembly, 100w X 45t X 1067l | 1 |
| 54***00 | Fork, Industrial, 100w X 45t X 1200l | 1 |
A1-11-1 Shovel, Clam, 6 In 1, 0.85 Cu.M
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-7-2 Shovel, Clam, 6 In 1, 0.70cu.M.1900mm
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-8-1 Shovel, Clam, 6 In 1, 0.85 Cu.M, Jcb Quickhitch
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-17-1 Shovel 6 In 1, 0.65cu.M.1900 Wide), 407b (Zettlemeyer Quickhitch)
| 12***01 | Bush | 1 |
| 13***8Z | Bolt, M8x80mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
A1-22-1 Guard, Tooth
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 2 |
| 27***00 | Guard, Tooth, 1900mm | 1 |
| 27***00 | Guard, Tooth, 1750mm | 1 |
A1-26-1 Shovel, 0.7cu.M.
| 13***1Z | Nut | 12 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 6 |
A1-18-1 Shovel 6 In 1, (Jcb Quickhitch), 407b
| 12***01 | Bush | 1 |
| 13***8Z | Bolt, M8x80mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
A1-20-1 Toeplate, Bolt On, 1750mm
| 13***1Z | Nut | 13 |
| 14***1Z | Washer, Spring; Replaces 60***1r | 13 |
| 27***15 | Toeplate, Bolt-On, 1750mm | 1 |
A1-35-1 Shovel, G.P,0.9cu.M.,1900mm, Welded Teeth,Zettlemeyer
| 33***84 | Toeplate, Front | 1 |
| 33***28 | Tooth | 8 |
| 33***29 | Tooth, Adapter | 8 |
A1-10-1 Shovel, Clam, 6 In 1, 0.75 Cu.M
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-17-2 Shovel 6 In 1, ( Zettlemeyer Q.H.), 408b
| 12***01 | Bush | 1 |
| 13***8Z | Bolt, M8x80mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
A1-13-1 Shovel G.P, 0.7cu.M., Jcb
| 13***1Z | Nut | 14 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-29-1 Shovel, 1.0cu.M.
| 27***21 | Shovel, G.P. 1.0 Cu M; Uses Bolt On Toeplate On A1-21-1. Light Duty Shovel For Low Density Material | 1 |
| 27***36 | Toeplate, Weld On | 1 |
A1-4-1 Shovel G.P, 0.9cu.M.
| 13***1Z | Nut | 16 |
| 27***88 | Toeplate | 1 |
| 27***22 | Tooth | 8 |
A1-7-1 Shovel, Clam, 6 In 1, 0.75cu.M., Jcb Quickhitch
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-21-1 Toeplate, Bolt On, 1900mm
| 13***1Z | Nut | 15 |
| 14***1Z | Washer, Spring; Replaces 60***1r | 15 |
| 27***89 | Toeplate, Bolt-On, 1900mm | 1 |
A1-25-1 Shovel G.P, (Jcb Quickhitch ), 407b
| 13***1Z | Nut | 2 |
| 82***07 | Bolt | 2 |
| 98***55 | Attachment, Shovel G.P. 407b, ( Jcb Quickhitch ) | 1 |
A1-23-1 Stone Shovel
| 98***16 | Shovel, Stone, 1750mm | 1 |
A1-12-1 Shovel, Clam, 6 In 1, 0.65cu.M., Jcb Quickhitch
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-14-3 Shovel G.P, 0.85cu.M.
| 13***1Z | Nut | 16 |
| 27***88 | Toeplate | 1 |
| 27***22 | Tooth | 8 |
A1-24-1 Stone Shovel, 1900mm
| 98***04 | Shovel, Stone, 1900 mm | 1 |
A3-50-1 Level Indicator, Shovel
| 12***02 | Bracket, Saddle | 2 |
| 13***0Z | Bolt, M10 X 40 | 1 |
| 13***2Z | Nut, Lock | 1 |
A3-15-1 Fork Frames & Forks, Industrial
| 24***00 | Wheel, Assembly, 12x16.5nhs | 1 |
| 27***00 | Fork, Frame | 1 |
| 54***00 | Fork, Assembly, 100w X 45t X 1067l | 1 |
A3-2-1 Quickhitch, Jcb
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***7Z | Bolt, M16 X 75mm | 2 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
A3-12-2 Sweeper Collector, Drive/Brush Assembly
| 13***7Z | Screw, Hexagon M8 X 25 | 1 |
| 13***7Z | Bolt, M10x25 | 5 |
| 13***9Z | Screw, M10x35mm | 8 |
A3-2-2 Quickhitch, Auxiliary Pipework
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
A3-1-1 Quickhitch
| 13***3Z | Screw, M8 X 16 | 4 |
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 2 |
A3-5-1 Shovel, Side Tip
| 14***15 | Washer, Seal; Replaces Khj0891 | 4 |
| 16***03 | Adapter | 4 |
| 45***00 | Coupling, 3/8" Bsp Female, Quick Release | 2 |
A3-12-1 Sweeper Collector
| 13***8Z | Screw, M6 X 30mm Long | 4 |
| 13***3Z | Screw, M8 X 16 | 14 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 18 |
A3-12-5 Sweeper Collector, Sprinkler Assembly, Beta 7' & Beta 8'
| 13***8Z | Bolt, M10 X 30 | 4 |
| 13***3Z | Bolt, M12x130 | 2 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 12 |
A3-12-4 Sweeper Collector, Mounting Frame, ( Zettlemeyer Quickhitch )
| 13***3Z | Bolt | 2 |
| 13***3Z | Nut, M16 | 2 |
| 14***1Z | Washer, M16 Plain | 2 |
A3-1-2 Quickhitch, Auxiliary Pipework
| 13***8Z | Screw, M8x30 | 4 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
A3-5-2 Shovel, Side Tip R.H. 409b, ( Zettlemeyer Quickhitch )
| 14***15 | Washer, Seal; Replaces Khj0891 | 4 |
| 16***03 | Adapter, Male/Male | 4 |
| 45***00 | Coupling, 3/8" Bsp Female, Quick Release | 2 |
A3-7-1 Grapple, Industrial, 1900mm ( Zettlemeyer Q.Hitch )
| 98***20 | Attachment, Industrial Grapple, ( Zettlemeyer Q.H.) | 1 |
| 98***14 | Pin | 10 |
| 98***15 | Pin, Pivot | 10 |
A3-6-1 Grapple, Industrial
| 90***00 | Ram, Assembly, Left Side | 1 |
| 90***00 | Ram, Assembly, Right Side | 1 |
| 98***03 | Attachment, Industrial | 1 |
A3-13-2 Sweeper Collector, Mounting Frame, ( Zettlemeyer Quickhitch )
| 13***3Z | Bolt | 2 |
| 13***3Z | Nut, M16 | 2 |
| 14***1Z | Washer, M16 Plain | 4 |
A3-12-3 Sweeper Collector, Hydraulic Circuit
| 14***11 | Seal, Bonded | 7 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 8 |
A3-3-1 Hose And Pipework, Quickhitch Isolation
| 13***7D | Setscrew, M8x25 | 1 |
| 13***9D | Bolt, Special M6x90 | 2 |
| 13***3D | Bolt, M8 X 55mm | 1 |
B Bodywork, Cab, Loader End
B1-7-1 Cover, Engine
| 12***00 | Latch, Claw | 1 |
| 12***67 | Handle, C/W Barrel Lock Only | 1 |
| 13***3Z | Screw, M6x16 | 2 |
B1-1-1 Chassis Front & Rear
| 12***02 | Plate, Compression | 2 |
| 13***0D | Setscrew, M10 X 40mm | 4 |
| 13***0Z | Bolt, M12x40 | 1 |
B1-12-2 Counterweight, Rear
| 13***8D | Bolt | 2 |
| 13***3Z | Nut | 2 |
| 14***4Z | Washer | 4 |
B1-17-2 Mounting, Front Lights, Italian
| 13***7Z | Bolt, M10x25 | 4 |
| 13***3Z | Nut, Lock, M10 | 4 |
| 27***00 | Bracket, Light/Fuel Filler, Italy | 1 |
B1-15-1 Mounting, Chock
| 12***01 | Strap | 1 |
| 13***8Z | Bolt, M10 X 30 | 2 |
| 14***63 | Chock, Wheel, Chock, Wheel; Black Painted. New Zinc Plated Wheel Chocks Can Be Supplied With Zinc Plated Mounting., Chock, Wheel; See Note 1. May Be Used In Place Of Item 1 If Required, Chock, Wheel; Black Painted. New Zinc Plated Wheel Chocks Can Be Supplied With Zinc Plated Mounting | 1 |
B1-3-1 Centre Pivot
| 13***3Z | Bolt, M10 X 16 | 4 |
| 13***5D | Setscrew, M10 X 20 | 4 |
| 13***32 | Bolt | 4 |
B1-7-2 Cover, Engine, Blue Angel Soundproofing
| 12***00 | Latch, Claw | 1 |
| 12***67 | Handle, C/W Barrel Lock Only | 1 |
| 13***3Z | Screw, M6x16 | 2 |
B1-4-1 Steer Ram Pivots
| 13***9Z | Bolt, M10x90mm | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
| 14***18 | Spacer, 0.5mm | 2 |
B1-2-1 Mounting, Axle
| 13***32 | Bolt, Plain, M24 X 240mm | 8 |
| 13***33 | Bolt, Plain | 4 |
| 13***01 | Nut | 16 |
B1-22-1 Restrant, Air-Con Door
| 12***00 | Strap | 1 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***4Z | Bolt | 1 |
B1-14-1 Hitch Recovery, Manual
| 13***8Z | Bolt, M20 X 80mm | 2 |
| 13***3Z | Nut, M20 | 2 |
| 14***2Z | Washer, M20 | 4 |
B1-9-1 Engine Cover, Top Panel
| 13***5Z | Bolt, M5 X 20mm Long | 4 |
| 13***8D | Setscrew, M10 X 30 | 4 |
| 13***3D | Nut, Self Lock M10 | 2 |
B1-6-1 Tank, Hydraulic
| 12***77 | Cover | 1 |
| 12***53 | Gauge, Sight | 1 |
| 13***7Z | Screw, M6 X 25mm Long | 15 |
B1-13-2 Fenders, Rear
| 13***0Z | Bolt, M10 X 40 | 6 |
| 13***3Z | Bolt, M10 X 55 | 4 |
| 13***3Z | Nut, Lock, M10 | 10 |
B1-17-3 Mounting, In Board, Front Lights, Sales Special
| 13***8D | Setscrew, M10 X 30 | 4 |
| 14***8D | Washer, M10 | 4 |
| 33***54 | Bracket, In Board Light, Left Side | 1 |
B1-5-1 Tank, Diesel Fuel, & Fittings
| 12***00 | Cap, Filler,Diesel Fuel | 1 |
| 12***39 | Strainer, Fuel, Gauze | 1 |
| 12***92 | Cap, Filler, Lockable, Supplied Without Key | 1 |
B1-10-1 Chaff Guards
| 13***1Z | Nut, M8 | 1 |
| 14***1Z | Washer, 2 Ba | 10 |
| 24***09 | Grommet | 1 |
B1-21-1 Access Door, Air-Conitioning
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 3 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 13***3Z | Nut, Self Lock, M6 | 9 |
B1-13-3 Wide Fenders
| 13***9D | Bolt, M10 X 35mm Long | 16 |
| 13***9Z | Bolt, M10 X 35 | 2 |
| 13***0D | Bolt, M10 X 40mm Long | 6 |
B1-20-1 Air-Con, Installation
| 12***98 | Compressor, 12v; See Also Index P. For Machine M1017341 See C3-20-1 (Exception), Compressor, 12v | 1 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 14***26 | Receiver, Drier; San 21498.Ref T Reece-Evans.Says Same As The, 14***26.Reinstated San 22427.Tim Wrong | 1 |
B1-17-1 Mounting, Front Lights
| 13***7Z | Bolt, M10x25 | 4 |
| 13***3Z | Nut, Lock, M10 | 4 |
| 27***00 | Bracket, Light, Left Side | 1 |
B1-12-1 Counterweight, Rear
| 13***8Z | Bolt, M20 X 80mm | 2 |
| 13***9Z | Bolt, M20 X 90 | 2 |
| 13***8D | Bolt | 2 |
B1-16-1 Blanking Plate, Fog Light
| 13***0Z | Bolt, M10 X 40 | 4 |
| 14***4Z | Washer | 4 |
| 27***51 | Plate, Blanking | 2 |
B1-11-1 Soundproofing, Engine Cover
| 13***1Z | Screw, M5 X 12mm; Replaces 69***94 | 6 |
| 14***1D | Washer, Large | 6 |
| 24***01 | Grommet, 6.4 Blind | 6 |
B1-8-1 Engine Side Panels
| 14***8D | Washer, M10 | 8 |
| 27***57 | Panel, Assembly, Right Side | 1 |
| 33***16 | Panel, Left Side | 1 |
B1-13-1 Fenders, Front
| 13***9D | Bolt, M10 X 35mm Long | 2 |
| 13***0D | Bolt, M10 X 40mm Long | 4 |
| 13***4D | Bolt, M10 X 60mm | 2 |
B2-5-1 Servo Control Arm
| 13***5Z | Bolt | 4 |
| 13***7Z | Bolt, M10x25 | 4 |
| 13***0Z | Bolt, M10 X 40 | 1 |
B2-10-1 Mirror, External & Interior
| 10***00 | Mirror, Interior; Cwe By 12***71 - See San 10750 | 1 |
| 12***00 | Mirror, With Bracket | 2 |
| 12***01 | Bracket | 1 |
B2-3-5 Cab Fittings
| 13***3D | Setscrew | 2 |
| 13***5D | Setscrew, M6 X 20mm Long | 2 |
| 13***7D | Screw, M6 X 25mm | 4 |
B2-7-3 Door Retainer
| 12***01 | Stop, Bump | 2 |
| 13***8Z | Screw, M8x30 | 4 |
| 13***2Z | Nut | 2 |
B2-1-1 Cab Glazing, Tinted
| 82***66 | Glass, Door, Left Side, Tinted | 1 |
| 82***67 | Glass, Door, Right Side, Tinted | 1 |
| 82***68 | Glass, Cab, Lower, Left Side | 1 |
B2-16-1 Visor, Sun
| 14***02 | Screw, No 8x1/2" | 3 |
| 33***72 | Visor, Sun | 1 |
B2-6-1 Seat Belt
| 40***93 | Kit, Seat Belt | 1 |
B2-13-1 Consoles, Servo Controls
| 13***5Z | Bolt | 2 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 14***5Z | Washer, M5; Replaces 69***59 | 10 |
B2-2-1 Cab Assembly, Black Cab, Tinted Glazing
| 12***05 | Bolt, Closing | 2 |
| 13***8Z | Screw, M8x30 | 8 |
| 13***1Z | Nut | 2 |
B2-8-1 Door Stay
| 27***96 | Stay, Door | 2 |
| 27***20 | Pad, Rubber | 2 |
| 81***17 | Spring, Door Stay, Left Hand | 1 |
B2-9-1 Seat, Suspension
| 40***02 | Spring, Tension | 2 |
| 40***03 | Damper | 2 |
| 40***04 | Knob, Damper Adjuster | 1 |
B2-17-1 Vandal Guards, Instrument Cluster
| 33***59 | Guard, Instrument Panel | 1 |
| 33***48 | Plate, Instument | 1 |
| 33***40 | Plate, Instrument | 1 |
B2-3-1 Cab Fittings
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***8Z | Screw, M8x30 | 4 |
| 13***2Z | Nut; Replaces 162l006vr, San 12352 | 2 |
B2-13-2 Consoles, Manual Controls
| 14***5Z | Washer, M5; Replaces 69***59 | 8 |
| 27***44 | Console, Side, Manual | 1 |
| 27***45 | Cover, Access, Fuse Box | 1 |
B2-2-2 Canopy Cab Assembly
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***8Z | Screw, M8x30 | 4 |
| 14***5Z | Washer, M5; Replaces 69***59 | 12 |
B2-17-5 Vandal Guard, Instrument Cluster
| 33***90 | Bracket, Vandal Cover, Retainer | 1 |
| 33***81 | Bracket, Stow | 1 |
| 33***59 | Guard, Instrument Panel | 1 |
B2-14-1 Stowage Box, (Optional)
| 13***8Z | Screw, M8x30 | 3 |
| 13***0Z | Bolt | 1 |
| 13***3Z | Nut | 4 |
B2-11-1 Soundproofing, Cab
| 33***35 | Panel, Soundproofing, Parcel Shelf | 1 |
| 33***36 | Panel, Soundproofing, Rear Wall | 1 |
| 33***37 | Panel, Soundproofing, Under Seat | 1 |
B2-12-1 Guard, Screen
| 13***8Z | Bolt, M10 X 30 | 8 |
| 13***3Z | Nut, Lock, M10 | 6 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 14 |
B2-4-1 Cab Mountings
| 13***0Z | Bolt, M10 X 40 | 16 |
| 13***1Z | Bolt, M16 X 110; See Item 14 For Protection Cap. Front Left Hand Bolt Threads Require Item 14, Bolt, M16 X 110 | 4 |
| 13***3Z | Nut, Lock, M10 | 16 |
B2-9-2 Seat, Suspension 5000lb
| 40***02 | Spring, Tension | 2 |
| 40***03 | Damper | 2 |
| 40***04 | Knob, Damper Adjuster | 1 |
B2-7-1 Door
| 12***07 | Knob, Interior | 2 |
| 12***08 | Bush, Hinge | 4 |
| 12***00 | Lock, Door, Left Hand | 1 |
B2-3-2 Cover, Loader Valve
| 13***7Z | Screw, M6 X 25mm Long | 4 |
| 13***3Z | Nut, Self Lock, M6 | 4 |
| 14***17 | Cover, Valve | 1 |
B2-15-1 Carrier, Warning Triangle
| 12***01 | Strap | 1 |
| 27***00 | Carrier, Warning Triangle | 1 |
| 27***00 | Carrier, Warning Triangle, Black Cab | 1 |
B3-1-1 Arms, Loader
| 13***8Z | Bolt, M10x80 | 5 |
| 13***9Z | Bolt, M10x90mm | 3 |
| 13***0Z | Bolt, M10 X 100 | 2 |
B3-4-1 Arms, Loader, Direct Mount
| 13***8D | Setscrew, M16 X 30mm | 2 |
| 13***9D | Bolt | 1 |
| 13***3D | Nut, Self Lock M10 | 1 |
B3-2-1 Safety Strut, Loader Arms
| 12***00 | Strap | 1 |
| 12***71 | Stop | 2 |
| 13***2D | Nut, Thin | 1 |
B3-3-1 Travel Struts
| 12***00 | Strap | 2 |
| 12***02 | Stop | 1 |
| 12***71 | Stop | 2 |
B5-2-7 Labels, Holland, Sweden, Norway, Finland
| 81***40 | Label, Warning Danish, Read Operating Book | 1 |
| 81***41 | Label, Warning Dutch, Read Operating Book | 1 |
| 81***42 | Label, Warning Finnish, Read Operating Book | 1 |
B5-2-1 Labels, German
| 81***54 | Label, Outline Sticker L.H. | 1 |
| 81***55 | Label, Outline Sticker R.H. | 1 |
| 81***44 | Label, Warning German, Read Operating Book | 1 |
B5-2-2 Labels, French
| 81***43 | Label, Warning French, Read Operating Book | 1 |
| 81***52 | Label, Warning, Fit Cover | 1 |
B5-2-3 Labels, Italian
| 81***54 | Label, Outline Sticker L.H. | 1 |
| 81***55 | Label, Outline Sticker R.H. | 1 |
| 81***45 | Label, Warning Italian, Read Operating Book | 1 |
B5-1-1 Labels
| 81***55 | Label, Diesel | 1 |
| 81***87 | Decal, Tie Down (Chain) | 1 |
| 81***18 | Decal, Forward/Reverse | 1 |
B5-10-1 Fire Extinguisher, 2.5kg
| 14***4Z | Screw, Self Tapping | 2 |
| 15***81 | Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 10308 | 1 |
| 26***95 | Extinguisher, Fire C/W Cradle | 1 |
B5-3-1 Labels, Noise Level
| 81***64 | Label, Sound Level, 78 Lpa | 1 |
| 81***51 | Decal, Noise, 73 Lpa | 1 |
| 81***23 | Label, Noise, 98 Lwa | 1 |
B5-11-1 Tool Kit
| 27***00 | Bag, Tool | 1 |
| 27***43 | Bracket, Wheel Brace | 1 |
| 40***02 | Grease, Cartridge 400g | 1 |
B5-2-4 Labels, Spanish
| 81***48 | Label, Warning Spanish, Read Operating Book | 1 |
| 81***01 | Label, "Fit Cover", Spanish | 1 |
B6-2-1 Homologation Package, Germany, Legislatative Reqmnt.
| 14***18 | Guard | 2 |
| 81***66 | Label, Speed Limit, 20kph | 1 |
| 81***37 | Decal, Grease Points | 25 |
B6-1-1 Homologation Package, Italy, Legislatative Reqmnt.
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
B6-1-2 Travel Security, Italy
| 12***00 | Strap | 2 |
| 12***71 | Stop | 4 |
| 12***99 | Plate, Hazard Warning | 1 |
C Electrics-Machine, Cab & Engine
C1-3-5 Light, Working, Front, Canopy Build
| 13***7D | Screw, M6 X 25mm | 4 |
| 14***6D | Washer, M6 Plain | 4 |
| 14***6Z | Washer, Spring | 4 |
C1-6-1 Light, Head, Left Hand Dip, Clear
| 70***01 | Lens | 1 |
| 70***02 | Seal | 1 |
| 70***00 | Light, Unit, Left Hand Dip | 2 |
C1-20-1 Horn, Single Tone
| 13***3Z | Screw, M6x16 | 1 |
| 13***3D | Nut, M6 Lock | 1 |
| 14***6Z | Washer, M6 | 1 |
C1-10-2 Battery Isolator
| 13***8D | Bolt, M6 X 30 | 2 |
| 13***3D | Nut, M6 Lock | 1 |
| 14***6D | Washer, M6 Plain | 2 |
C1-2-1 Fuses, Primary, Engine Compartment
| 13***5D | Setscrew, M6 X 20mm Long | 2 |
| 14***6D | Washer, M6 Plain | 2 |
| 33***57 | Bracket, Fuse Link Box | 1 |
C1-1-2 Harnesses, Reverse Fan
| 72***10 | Harness, Reversible Fan | 1 |
| 72***11 | Harness, Reverse Fan, Warning Light | 1 |
| 72***39 | Harness, Reverse Fan, Extension | 1 |
C1-1-1 Harnesses
| 13***3Z | Screw, M6x16 | 4 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***6Z | Washer, M6 | 4 |
C1-21-1 Alarm, Reverse
| 13***5D | Setscrew, M6 X 20mm Long | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***6D | Washer, M6 Plain | 2 |
C1-5-2 Light, Reversing
| 13***3Z | Nut | 2 |
| 14***5Z | Washer, M5; Replaces 69***59 | 2 |
| 27***78 | Plate, Mounting | 2 |
C1-5-1 Light, Rear Fog
| 70***00 | Light, Fog | 1 |
| 72***05 | Bulb, 12v 21w | 1 |
C1-3-1 Light, Working, Front
| 33***34 | Bracket | 2 |
| 70***00 | Light, Working | 2 |
| 72***61 | Bulb, 12v-55w H3 | 1 |
C1-9-1 Light, Number Plate, Exhaust Base Mtg
| 33***78 | Bracket, Number Plate | 1 |
| 33***76 | Bracket, Number Plate | 1 |
| 70***00 | Light, Number Plate | 1 |
C1-4-1 Light, Working, Cab Rear
| 70***00 | Light, Working | 2 |
| 72***61 | Bulb, 12v-55w H3 | 1 |
C1-12-1 Light, Reversing
| 70***00 | Light, Reversing | 1 |
| 72***05 | Bulb, 12v 21w | 1 |
C1-11-1 Light, Beacon, Hazard Warning, Amber
| 12***01 | Plate, Beacon Mounting | 1 |
| 70***01 | Bulb, 12v 55w, Halogen | 1 |
| 70***01 | Lens, Amber, 121mm Dia | 1 |
C1-3-2 Light, Working, Front
| 13***7D | Screw, M6 X 25mm | 4 |
| 14***6D | Washer, M6 Plain | 4 |
| 14***6Z | Washer, Spring | 4 |
C1-17-1 Switches, Electrical
| 14***11 | Seal, Bonded | 1 |
| 14***12 | Washer, Bonded | 1 |
| 24***05 | O Ring | 1 |
C1-18-1 Kit, Road Travel, Servo Cut Off, Uk
| 13***0Z | Bolt | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***6Z | Washer, M6 | 1 |
C1-19-1 Light, Indicator, Side
| 13***1Z | Nut, 4ba Plain | 2 |
| 14***9Z | Washer | 2 |
| 70***00 | Flasher, Side, Repeater | 1 |
C1-15-1 Fuel Sender
| 13***1Z | Screw | 6 |
| 14***5Z | Washer, M5; Replaces 69***59 | 6 |
| 71***00 | Sender, Fuel | 1 |
C1-8-1 Light, Rear
| 14***03 | Screw, Self Tapping | 2 |
| 70***00 | Light, Rear Combination; Replaced By 70***26 + 72***13, See San 12320 | 2 |
| 70***01 | Lens | 1 |
C1-7-1 Light, Head, Right Hand Dip, Clear
| 70***01 | Lens | 1 |
| 70***02 | Seal | 1 |
| 70***00 | Light, Unit, Right Hand Dip | 2 |
C1-14-1 Immobiliser, Sales Special
| 34***80 | Kit, Immobiliser Gps; Sales Special 9257 & 8461. For Service Parts Contact The Following : Baumaco. Telephone : 0049 171 339 1432, Kit, Immobiliser Gps, Kit, Immobiliser Gps; Sales Special 8460 & 9256. For Service Parts Contact The Following : Baumaco. Telephone : 0049 171 339 1432 | 1 |
C1-10-1 Battery
| 10***00 | Clamp | 1 |
| 13***0D | Bolt, M10 X 40mm Long | 4 |
| 14***6D | Washer, M6 Plain | 2 |
C1-22-1 Srs, Harness, Electrical Components
| 13***3Z | Nut | 1 |
| 14***5D | Washer | 1 |
| 25***00 | Valve, Ride Control | 1 |
C2-2-1 Circuit, Glow Plug
| 13***1Z | Screw, M5 X 12mm; Replaces 69***94 | 2 |
| 13***5D | Setscrew, M6 X 20mm Long | 4 |
| 13***3Z | Nut | 2 |
C2-3-1 Motor, Starter, 12volt
| 02***03 | Stud | 3 |
| 02***59 | Nut | 3 |
| 71***31 | Motor, Starter - 12volt | 1 |
C2-1-1 Electrical Equipment
| 70***11 | Sensor, Vacuum - 70mbar | 1 |
| 70***89 | Switch, Water Temperature | 1 |
| 70***90 | Switch, Engine Oil Pressure | 1 |
C2-4-2 Alternator, 100amp, Optional Air Conditioning
| 71***05 | Kit-Sundry Parts; 54***32 | 1 |
| 71***02 | Rectifier, & S.R.E Bracket | 1 |
| 71***04 | Regulator, Assembly | 1 |
C2-4-1 Alternator, 12volt-75amp
| 71***53 | Alternator, 75a-12v | 1 |
C2-6-1 Circuit, Reversing Fan
| 33***53 | Plate, Clamp | 1 |
| 33***70 | Plate, Micro Switch | 2 |
| 33***61 | Plate, Solenoid | 1 |
C2-5-1 Alternator Mountings
| 02***92 | Washer | 1 |
| 02***98 | Spacer | 1 |
| 02***53 | Lever, Alternator Adjusting | 1 |
C3-11-2 Switch, Column
| 11***58 | Gaiter, Column Switch | 1 |
| 70***01 | Clamp | 1 |
| 70***22 | Switch, Column | 1 |
C3-5-1 Instrument Cluster
| 27***00 | G.A., Full Inst. Pkge | 1 |
| 27***86 | Plate, Instrument | 1 |
| 27***87 | Plate, Switch | 1 |
C3-11-1 Switch, Column
| 11***58 | Gaiter, Column Switch | 2 |
| 70***00 | Switch, Right Hand, Switch, Right Hand; Syncro And Semi-Auto. Not Powershift. Syncro And Semi-Auto. Not Fitted To Powershift After Machine 63***07 | 1 |
| 70***00 | Switch, Column; Replaced By 70***49, See San 10543 | 1 |
C3-4-1 Wash/Wipe, Rear Screen
| 15***00 | Connector, 'T' Piece | 1 |
| 25***03 | Jet, Screen Washer | 1 |
| 53***03 | Valve, Non-Return | 1 |
C3-20-1 Air-Con, Installation
| 13***3Z | Screw; Replaces 69***21 | 1 |
| 13***3Z | Nut | 8 |
| 14***5Z | Washer, M5; Replaces 69***59 | 8 |
C3-6-1 Heater, Installation
| 13***8Z | Bolt | 2 |
| 13***8Z | Screw, M8x30 | 4 |
| 14***94 | Vent | 4 |
C3-8-1 Wash/Wipe, Roof, Sales Special
| 15***00 | Connector, 'T' Piece | 1 |
| 15***01 | Cover, Wiper Motor; San 22420.Pi Md05/093. Cwe To 34***18. | 1 |
| 64***00 | Tube | 0 |
C3-13-1 Control Levers, Joysticks
| 25***19 | Button, Push, & Spring | 4 |
| 25***21 | Switch, Sliding | 1 |
| 33***74 | Boss, Joystick | 1 |
C3-10-1 Light, Interior, Cab
| 70***00 | Light, Cab Interior, Assembly | 1 |
| 72***47 | Bulb, Festoon, 12v 5w | 1 |
C3-6-2 Heater, Cab
| 27***00 | Heater, Assembly | 1 |
| 33***74 | Cover, Sideplate, Lh | 1 |
| 71***62 | Resistor | 1 |
C3-3-1 Wash/Wipe, Windscreen
| 13***1Z | Setscrew, M6 X 12mm Long | 2 |
| 14***1Z | Washer, 2 Ba | 2 |
| 15***00 | Connector, 'T' Piece | 1 |
C3-7-1 Radio Installation
| 13***7Z | Screw, M6 X 25mm Long | 1 |
| 14***6Z | Washer, M6 | 1 |
| 71***00 | Aerial | 1 |
C3-2-1 Switches, Electrical
| 70***00 | Holder, Warning Light | 1 |
| 70***31 | Decal, Front Working Lights | 1 |
| 70***33 | Decal, Rear Working Lights | 1 |
C3-15-1 Face Level Fan, Installation
| 13***7Z | Screw, M6 X 25mm Long | 4 |
| 13***8Z | Screw, M8x30 | 2 |
| 14***6Z | Washer, M6 | 4 |
C3-12-1 Warning Light, Cluster
| 70***13 | Bulb, 12v 1.7w | 0 |
| 70***00 | Cluster, Warning Light | 1 |
| 70***00 | Cluster, Warning Lights | 1 |
C3-1-5 Sealed Fuse Box
| 13***3Z | Nut | 4 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***5Z | Washer, M5; Replaces 69***59 | 4 |
C3-1-1 Fuse Box & Relays
| 13***11 | Capscrew | 4 |
| 70***00 | Alarm, Buzzer | 1 |
| 71***03 | Fuse, 5 Amp | 7 |
D Controls-Machine, Engine & Steering
D1-2-1 Control Knob, Loader Valve
| 12***59 | Ring, Tolerance | 1 |
| 12***55 | Knob, Base | 1 |
| 12***61 | Knob, Top | 1 |
D1-1-1 Controls, Loader Valve, Manual
| 12***01 | Knob | 1 |
| 13***0Z | Bolt, M10 X 40 | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
D1-10-1 Control, Parking Brake
| 13***3D | Screw, M5x16 | 1 |
| 13***5Z | Bolt | 2 |
| 13***3Z | Bolt, M10 X 55 | 2 |
D2-2-1 Control, Throttle Pedal
| 13***3Z | Nut | 2 |
| 14***3Z | Washer, Spring | 2 |
| 25***00 | Clamp, Assembly | 1 |
D2-1-5 Hand Throttle, Creep Speed
| 13***1D | Screw, M6x45 | 4 |
| 13***1D | Nut, Plain | 4 |
| 14***11 | Seal, Bonded | 4 |
D2-1-1 Control, Throttle
| 13***5D | Setscrew, M6 X 20mm Long | 3 |
| 13***7D | Screw, M6 X 25mm | 3 |
| 13***3D | Nut, M6 Lock | 3 |
D3-1-3 Steering Column, Fixed
| 13***7Z | Bolt | 2 |
| 13***3Z | Nut, M12 | 2 |
| 14***9Z | Washer | 2 |
D3-2-1 Steering Wheel
| 12***42 | Knob, Assembly, Steering Wheel | 1 |
| 12***45 | Cap | 1 |
| 12***00 | Wheel, Steering | 1 |
D3-1-1 Steering Column
| 13***7Z | Bolt, M10x25 | 8 |
| 13***1Z | Bolt, M10 X 45mm | 2 |
| 13***2Z | Nut | 1 |
E Hydraulics & Air Including, Steering
E1-22-1 Circuit, Lift, H.B.C.V.
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 13***4Z | Bolt | 2 |
| 13***7Z | Bolt, M8 X75mm Long | 4 |
E1-6-2 Hose And Pipework, Reversing Fan Motor
| 13***3D | Bolt, M10 X130mm | 2 |
| 13***3D | Nut, Self Lock M10 | 2 |
| 16***02 | Adapter | 1 |
E1-8-1 Hose And Pipework, Fan Pump
| 02***37 | Gasket | 1 |
| 13***08 | Bolt | 4 |
| 14***7Z | Washer, Spring | 4 |
E1-27-1 Circuit, Industrial Grapple
| 14***11 | Seal, Bonded | 6 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 16***03 | Adapter, Male/Male | 2 |
E1-2-1 Hose And Pipework, Servo Controller
| 14***11 | Seal, Bonded | 8 |
| 16***02 | Adapter, 1/4" Bsp M/M | 8 |
| 16***02 | Adapter | 3 |
E1-9-1 Hose And Pipework, Hydraulic Oil Cooler
| 16***10 | Adapter, Includes 'O'Ring | 2 |
| 24***08 | O Ring | 1 |
| 30***37 | Cooler, Combination | 1 |
E1-28-1 Circuit, Industrial Grapple, ( Zetelmeyer Quickhitch )
| 14***11 | Seal, Bonded | 6 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 16***03 | Adapter, Male/Male | 2 |
E1-29-1 Clamps, Pipe, Machine
| 13***9D | Setscrew | 2 |
| 82***15 | Plate, Cover M6 X 45mm, @ 33mm Crs | 1 |
| 82***16 | Base, Clamp, 25.4mm Hole, M6 X 33mm Crs | 1 |
E1-10-1 Hose And Pipework, Hydraulic Tank
| 22***13 | Clip, Jubilee; Replaces Khj0336 | 1 |
| 61***00 | Hose, 3/8"Bsp X 880mm | 1 |
| 61***00 | Hose | 1 |
E1-11-2 Hose And Pipework, Smooth Ride System
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 5 |
| 12***49 | Bracket, Accumulator Mounting | 2 |
| 13***8D | Setscrew, M8 X 30mm | 2 |
E1-5-1 Hose And Pipework, Steering
| 61***00 | Hose, 1/4"Bsp 1315mm | 1 |
| 61***00 | Hose, 3/8"Bsp X 1220mm | 1 |
| 61***00 | Hose, 3/8"Bsp 2500mm Long | 1 |
E1-4-1 Hose And Pipework, Drive Pump
| 13***0Z | Bolt | 8 |
| 13***7Z | Screw | 2 |
| 13***0Z | Screw | 2 |
E1-7-1 Hose And Pipework, Temp.Regulator
| 14***21 | Seal, Bonded 3/4" Bsp | 3 |
| 63***00 | Hose | 1 |
| 63***50 | Hose | 1 |
E1-11-1 Hose And Pipework, Smooth Ride System
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 5 |
| 12***49 | Bracket, Accumulator Mounting | 2 |
| 13***8D | Setscrew, M8 X 30mm | 2 |
E1-26-1 Circuit, Auxiliary, 2nd Service, Motorspool
| 13***2Z | Bolt | 4 |
| 27***97 | Spacer | 4 |
| 27***00 | Pipe, Tower | 1 |
E1-23-1 Circuit, Shovel
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
| 27***7P | Clamp | 2 |
E1-6-1 Hose And Pipework, Fan Motor
| 13***21 | Bolt | 2 |
| 13***03 | Nut, M10 Self-Locking | 2 |
| 16***02 | Adapter | 1 |
E1-21-1 Circuit, Lift
| 27***00 | G.A., Loader Hydraulics | 1 |
| 61***00 | Hose | 4 |
| 61***00 | Hose, 3/8bsp X 1375mm | 2 |
E1-24-1 Circuit, Auxiliary
| 13***1Z | Bolt, M8 X 45 | 4 |
| 13***4Z | Bolt | 2 |
| 13***3Z | Nut, Self Lock, M8 | 6 |
E1-3-1 Hose And Pipework, Drive Motor
| 13***2Z | Bolt | 8 |
| 13***2Z | Bolt, M16 X 50mm | 4 |
| 14***1Z | Washer, M16 Plain | 7 |
E1-25-1 Circuit, Auxiliary, 2nd Service
| 13***2Z | Bolt | 4 |
| 27***97 | Spacer | 4 |
| 27***00 | Pipe, Tower | 1 |
E2-3-1 Drive Coupling
| 13***8Z | Bolt | 4 |
| 14***2Z | Washer | 4 |
| 14***5Z | Washer, Spring - 5/16", Zinc Plated | 4 |
E2-6-1 Pump, Gear, Auxilliary, Fitted To Engine
| 02***37 | Gasket | 1 |
| 13***7D | Bolt, M8 X 75mm Long | 1 |
| 13***08 | Bolt | 5 |
E2-1-1 Pump, Drive/Main
| 13***2D | Setscrew, M16 X 50mm | 2 |
| 20***91 | Pump, Transmission; Superseded By 33***01 D.Jackson 01/07/08, San26307 (Advised By V.Malin Bosch Rexroth) | 1 |
| 20***16 | Pump, 33cc | 1 |
E2-5-1 Motor, Fan Drive
| 20***17 | Washer, Tab | 1 |
| 20***00 | Motor, Hydraulic; Superseded By 20/92***03 Ref James Coleman, E.Mail To Paul Guest,21/3/08 San.25671 Refers | 1 |
| 20***01 | Valve Relief | 1 |
E2-2-1 Pump, Transmission, Servicable Parts
| 20***91 | Pump, Transmission; Superseded By 33***01 D.Jackson 01/07/08, San26307 (Advised By V.Malin Bosch Rexroth) | 1 |
| 20***61 | Kit, Seal; Superseded By 20/95***68 D.Jackson 06/08/08 On San26373 ( Request From Andrew Wier ) | 1 |
| 20***16 | Valve, Relief, Boost Pressure | 1 |
E2-4-1 Motor,Drive, Servicable Parts
| 13***0D | Bolt | 4 |
| 14***1D | Washer, M16 | 1 |
| 14***1Z | Washer, Spring; Replaces 60***1r | 4 |
E3-1-3 Valve, Control, Manual
| 25***40 | Kit, End Cap | 1 |
| 25***16 | Valve, (Steer) Section | 1 |
| 25***16 | O Ring | 1 |
E3-1-1 Valve, Control, Loader
| 25***91 | Valve, Servo, 3spool | 1 |
| 25***92 | Valve, Servo, 4 Spool | 1 |
| 25***40 | Kit, End Cap | 1 |
E3-1-14 Valve, Control, Manual, With Shovel Reset
| 25***20 | Valve, Section | 1 |
| 25***42 | Valve, 3 Spool, With Reset | 1 |
| 25***00 | Valve, Section, Mag. Detent | 1 |
E3-6-1 Valve And Adapters, & Fittings
| 13***3Z | Screw, M6x16 | 2 |
| 13***9Z | Screw, M10x35mm | 2 |
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 3 |
E3-1-7 Valve, Control, 4 Spool, Motorspool, Manual
| 25***20 | Valve, Section | 1 |
| 25***40 | Kit, End Cap | 1 |
| 25***16 | Valve, (Steer) Section | 1 |
E3-10-1 Valve, Steering
| 35***02 | Ring; San 23101.Cwe To Nla | 1 |
| 35***07 | Pin, Cross | 1 |
| 35***08 | Ball | 1 |
E3-1-5 Valve, Control, 4 Spool, Motorspool
| 25***20 | Valve, Section | 1 |
| 25***93 | Valve, Servo, 4 Spool, Motor Spool | 1 |
| 25***40 | Kit, End Cap | 1 |
E3-2-2 Valve Section, Loader Lift Ram, Manual Valve
| 25***73 | Spacer | 1 |
| 25***74 | Spacer | 2 |
| 25***01 | Screw | 2 |
E3-3-2 Valve, Section, Manual, With Reset
| 25***00 | Valve, Section, Mag. Detent | 1 |
| 25***03 | Screw; Use 25/60***01 | 2 |
| 25***26 | Plate, Seal | 1 |
E3-15-1 Valve, Joystick, Loader, Right Hand
| 25***25 | Joint, Assembly | 1 |
| 25***28 | Kit, Plunger, C_w Springs | 1 |
| 25***01 | Kit, Service | 1 |
E3-12-2 Filter, Hydraulic
| 24***24 | O Ring | 1 |
| 32***41 | Element, Hydraulic Filter, 5 Micron, 254mm Long | 1 |
| 32***46 | Element, Hydraulic Filter, 12 Micron,229mm Long | 1 |
E3-16-1 Valve,Check, Hoseburst, ( Lift Ram )
| 14***08 | Seal, Washer | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 1 |
| 16***01 | Adapter | 1 |
E3-4-1 Valve, Section, Auxiliary
| 25***10 | Spacer | 2 |
| 25***12 | Seal | 2 |
| 25***01 | Valve, Auxiliary. Section, Amp Connectors | 1 |
E3-30-1 Lubrication
| 40***03 | Brake, Fluid, 5 Ltr | 1 |
| 40***23 | Fluid, Hydraulic, 25 Litres, Biodegradable, Fluid, Hydraulic, 25 Litres, Biodegradable; See Note 1. Use Up To Maximum Of 40 Degrees Centigrade Ambient Temperature. | 1 |
| 40***24 | Fluid, Hydraulic 205 Litres, Biodegradable | 1 |
E3-11-1 Valve Adapters, Steering
| 13***7D | Setscrew, M10 X 25mm Long | 4 |
| 14***11 | Seal, Bonded | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 4 |
E3-12-1 Filter, Hydraulic
| 24***24 | O Ring | 1 |
| 27***00 | Filter, Hydraulic, Assembly, 10 Micron | 1 |
| 32***00 | Element, Hydraulic Filter, 10 Micron; San 22618.Cwe To 32/92***46.Ref Pi A01/187, P Guest/M Mcarthy. P Gamble 20/09***06 | 1 |
E3-20-1 Valve, Auxillary Relief
| 25***00 | Valve, Relief, 241 Bar | 4 |
E4-7-1 Ram, Industrial Grapple
| 90***01 | Cylinder | 1 |
| 90***02 | Rod | 1 |
| 90***03 | Cap | 1 |
E4-7-2 Rams, Industrial Grapple, 409b
| 90***01 | Cylinder | 1 |
| 90***02 | Rod | 1 |
| 90***03 | Cap | 1 |
E4-1-1 Lift Ram
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 57***85 | Ram, Lift | 2 |
| 57***85 | Cylinder | 1 |
E4-2-1 Ram, Shovel
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 55***13 | Ram, Shovel Crowd; Superseded By 55***87 D.Jackson 13/09/07, San23997 (Pi C00812 Aa) Reduced End Cap | 2 |
| 55***87 | Ram, Shovel Crowd | 2 |
E4-6-2 Ram, Sidetip Shovel, 409b
| 90***00 | Ram | 1 |
| 90***01 | Cylinder | 1 |
| 90***02 | Rod, Piston | 1 |
E4-6-1 Ram, Sidetip Shovel
| 90***00 | Ram | 1 |
| 90***01 | Cylinder | 1 |
| 90***02 | Rod, Piston | 1 |
E4-4-1 Ram, Clamshovel, 6 In 1
| 14***01 | Washer, Aluminium | 1 |
| 14***07 | Nipple, Grease, 45 Deg. Angle | 2 |
| 55***16 | Ram, Clamshovel; Replaced By 99***83, See San 13446 | 1 |
E4-2-2 Ram, Shovel
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 55***87 | Ram, Shovel Crowd | 2 |
| 55***87 | Cylinder | 1 |
E4-3-1 Ram, Steering
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 55***73 | Ram, Steering | 1 |
| 55***73 | Cylinder | 1 |
E4-10-1 Ram, Lift, Hbcv
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 57***85 | Ram, Lift | 2 |
| 57***85 | Cylinder | 1 |
F Axles, Wheels & Transmission
F1-2-1 Axle Assembly, Front, Limited Slip Diff. ,448/31100 448/58090
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F1-5-1 Differential, Assembly, Limited Slip
| 44***02 | Spacer, Collapsible | 1 |
| 44***05 | Nut, Adjusting | 2 |
| 44***00 | Casing, Outer | 1 |
F1-4-1 Differential, Components
| 13***9Z | Bolt, M10x90mm | 8 |
| 21***16 | Pin, Tension | 1 |
| 44***08 | Pin, Trunnion | 1 |
F1-6-1 Differential, Components, Limited Slip
| 21***16 | Pin, Tension | 1 |
| 44***08 | Pin, Trunnion | 1 |
| 44***00 | Differential, Assembly | 1 |
F1-1-1 Axle Assembly, Front, 448/31300 448/58100
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F1-3-1 Differential, Assembly
| 44***02 | Spacer, Collapsible | 1 |
| 44***05 | Nut, Adjusting | 2 |
| 44***00 | Casing, Outer | 1 |
F1-1-2 Axle Assembly, Front, 448/58100
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 6 |
F2-5-1 Gearbox, Transfer, L.Slip, Complete With Differential Assembly
| 13***4Z | Bolt, M10x60 | 2 |
| 13***6Z | Bolt, Hex. Head, M10 X 70 | 8 |
| 13***0Z | Bolt, M10 X 100 | 1 |
F2-2-1 Axle Assembly, Rear, L.Slip Differential 448/57410 448/58130
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F2-1-1 Axle Assembly, Rear
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F2-4-1 Differential, Components
| 13***9Z | Bolt, M10x90mm | 8 |
| 21***16 | Pin, Tension | 1 |
| 44***08 | Pin, Trunnion | 1 |
F2-3-1 Gearbox, Transfer, Complete With Differential Assembly
| 13***4Z | Bolt, M10x60 | 2 |
| 13***6Z | Bolt, Hex. Head, M10 X 70 | 8 |
| 13***0Z | Bolt, M10 X 100 | 1 |
F2-6-1 Differential, Components, Limited Slip
| 21***16 | Pin, Tension | 1 |
| 44***08 | Pin, Trunnion | 1 |
| 44***00 | Differential, Assembly | 1 |
F3-7-1 Wheels & Tyres, 335/80 R18 Xzsl, Michelin
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***67 | Wheel, And Tyre Assembly, 33***18 Xzsl | 4 |
F3-5-3 Wheels & Tyres, 11.00 X 20, Sales Special
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 41***00 | Wheel, W11x20 | 1 |
F3-1-2 Wheels & Tyres, 12.5 X 20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly, 12.5x20 | 4 |
F3-5-2 Wheels & Tyres, 11.0 X 20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, And Tyre Assembly, 365/80 R20 | 1 |
F3-9-1 Wheel & Tyres, 14 X 20, Sales Special
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 41***28 | Wheel, 14 X 20 | 1 |
F3-5-1 Wheels & Tyres, 11.0 X 20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, And Tyre Assembly, Dunlop 335/80 R20 | 4 |
F3-2-1 Wheels & Tyres, 405/70 R20 Michelin
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly, 405/70, R20 | 4 |
F3-4-2 Wheels & Tyres, 340/80 R18 Xmcl, Michelin
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 33***94 | Wheel, Assembly,340/80 R18, Michelin Xmcl | 4 |
F3-4-1 Wheels & Tyres, 335/80 Xm27, Michelin
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly, 33***18 Michelin | 4 |
F3-11-1 Wheels & Tyres, 12.5 X 20, Dunlop Tg32
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 41***00 | Wheel, W11x20 | 2 |
F3-3-1 Wheels & Tyres, 14.5 X 20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly, 14.5x20 | 4 |
F3-2-2 Wheels & Tyres, 405/70 R20 Dunlop, Sales Special
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 33***75 | Wheel, & Tyre Assembly, Dunlop 405/70 R20 | 4 |
F3-10-1 Propshaft, Transmission
| 13***03 | Nut, M10 Self-Locking | 16 |
| 14***03 | Nipple, Grease | 2 |
| 45***00 | Propshaft | 1 |
F3-6-1 Wheels & Tyres, 375/75r20 Mich. Xzsl
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 33***55 | Wheel, And Tyre Assembly, Mich 37***20 Xzsl | 4 |
F3-1-1 Wheels & Tyres, 12.5 X 18
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly,, 12.5x18 | 4 |
F3-12-1 Wheels & Tyres, 12.5 R18 Xm37, Michelin
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 33***85 | Wheel, Assembly, Michelin, 12.5 R18 Xm 37 | 4 |
F3-8-1 Wheels And Tyres, Foam-Filled, Sales Special
| 10***01 | Nut | 6 |
| 33***73 | Wheel, Assembly, Foam-Filled | 4 |
| 41***00 | Wheel, W11x20 | 1 |
G Brakes
G1-2-1 Brake, System
| 12***01 | Filter | 1 |
| 12***00 | Cap, Reservoir | 1 |
| 12***56 | Cover, Brake Reservoir | 1 |
G1-4-1 Brake Caliper, Parking, Components
| 15***87 | Pad, Brake, Right Hand, Cam Side; Replaced By 15/92***03 | 1 |
| 15***88 | Pad, Brake, Left Hand, Carrier Side; Replaced By 15/92***03 | 1 |
| 15***03 | Kit-Pad, Brake Pad | 1 |
G1-4-2 Brake Caliper, Parking, Components
| 15***03 | Kit-Pad, Brake Pad | 1 |
| 15***78 | Brake, Caliper | 1 |
| 15***89 | Kit-Bolt, Torx Head | 1 |
G1-3-1 Brake Caliper
| 15***11 | Caliper, Brake 60mm, Mineral Fluid Eurotubi | 1 |
| 33***86 | Kit-Seal, C/W Bolts | 1 |
| 47***08 | Nipple, Grease | 1 |
G1-1-1 Brake Pedal, & Master Cylinder
| 13***0D | Setscrew | 1 |
| 13***8Z | Screw, M8x30 | 2 |
| 13***9D | Setscrew, M10 X 35mm Long | 1 |
R Engine 1104c-44 Re Build, Tier 2 Emissions
R1-4-1 Crankshaft, Bearings, Pistons & Con-Rods, Re Build
| 02***38 | Key | 1 |
| 02***11 | Washer, Thrust, Top-Oversize 0.19mm | 2 |
| 02***13 | Washer, Thrust, Btm-Oversize 0.19mm | 2 |
R1-1-1 Engine, Complete, Re Build, 75bhp
| 01***44 | Engine, Complete 1104c-44, Nat/Aspirated, 75bhp | 1 |
R1-6-1 Timing Case, Camshaft & Gears, Re Build
| 02***38 | Key | 1 |
| 02***41 | Hub | 1 |
| 02***95 | Plug, Taper | 1 |
R1-2-1 Engine Short, Re Build
| 02***02 | Engine, Short | 1 |
R1-3-1 Block Assembly, Re Build
| 02***01 | Thimble | 10 |
| 02***02 | Bolt | 10 |
| 02***34 | Plug | 1 |
R1-7-1 Flywheel, & Starter Ring Gear, Re Build
| 02***78 | Gear, Starter Ring | 1 |
| 02***70 | Bolt | 6 |
| 02***70 | Dowel | 2 |
R1-8-1 Engine Mountings
| 12***02 | Plate, Compression | 4 |
| 13***7Z | Bolt, M10x25 | 16 |
| 13***0Z | Bolt, M16 X 40mm | 2 |
R1-5-1 Fans, Pulleys, & Fan Belt, Re Build
| 02***79 | Screw | 3 |
| 02***17 | Block, Thrust | 1 |
| 02***21 | Pulley, Crankshaft, Single Groove | 1 |
R2-7-1 Heater Plugs, & Pick-Up Sensor
| 71***73 | Sensor, Cold Start | 1 |
| 71***66 | Connector, Bar Thermostart | 1 |
| 71***72 | Thermostart | 4 |
R2-6-1 Lifting Plates, Engine, Re Build
| 02***63 | Bracket, Engine Lifting | 1 |
| 33***76 | Bracket, Engine Lifting | 1 |
| 82***01 | Screw | 2 |
R2-5-1 Cover, Cylinder Head, Re Build
| 02***77 | Cover | 1 |
| 02***10 | Bolt | 3 |
R2-1-1 Cylinder Head, Re Build
| 02***95 | Plug, Taper | 1 |
| 02***07 | Plug, Core, D=50mm | 2 |
| 02***34 | Plug | 4 |
R2-2-1 Rocker Assembly, Push Rods & Tappets, Re Builds
| 02***43 | Rod, Push | 8 |
| 02***03 | Nut, Lock | 2 |
| 02***96 | Tappet | 8 |
R2-4-1 Breather, Engine Oil, Re Build
| 02***64 | Screw | 2 |
| 02***73 | O Ring | 1 |
| 02***74 | Seal | 1 |
R2-3-1 Rocker Cover, Re Build
| 02***64 | Screw | 10 |
| 02***65 | Cover, Rocker | 1 |
| 02***66 | Gasket, Rocker Cover | 1 |
R3-4-1 Silencer
| 02***02 | Stud | 3 |
| 02***61 | Nut | 3 |
| 13***8D | Capscrew, M10x30 | 4 |
R3-3-1 Filter, Air
| 13***8D | Setscrew, M8 X 30mm | 2 |
| 13***3D | Nut, Self Lock M8 | 2 |
| 14***7D | Washer, M8 Plain | 4 |
R3-2-1 Manifold, Exhaust, Re Build
| 02***17 | Gasket, Exhaust Manifold | 1 |
| 02***29 | Manifold | 1 |
| 02***52 | Screw | 8 |
R3-3-3 Induction Assembly, Blue Angel
| 13***5D | Setscrew, M8x20 | 2 |
| 14***7D | Washer, M8 Plain | 2 |
| 22***15 | Clip, Jubilee | 2 |
R3-3-2 Pre-Cleaner
| 13***7D | Setscrew, M8x25 | 2 |
| 13***3D | Nut, Self Lock M10 | 2 |
| 14***7D | Washer, M8 Plain | 2 |
R3-1-1 Manifold, Induction, Re Build
| 02***36 | Gasket | 2 |
| 02***39 | Plate | 2 |
| 02***19 | Screw | 2 |
R4-5-1 Combination Cooler, Standard
| 13***6D | Screw, M8x20 | 6 |
| 13***3D | Nut, Self Lock M8 | 6 |
| 14***7D | Washer, M8 Plain | 12 |
R4-2-1 Thermostat, Housing, Inlet & Outlet, Re Builds
| 02***57 | Adapter | 1 |
| 02***74 | Connector, Water Outlet, Assembly | 1 |
| 02***75 | Thermostat | 1 |
R4-1-1 Pump, Water, Re Build
| 02***80 | Pump, Water Assembly | 1 |
| 02***81 | Kit-Repair, Water Pump | 1 |
| 02***78 | Gasket, W/Pump To T/Case | 1 |
R4-4-1 Radiator & Hoses
| 12***01 | Cap, Coolant Filler, Double Seal, 7psi | 1 |
| 13***3D | Setscrew | 1 |
| 13***7D | Screw, M6 X 25mm | 2 |
R4-3-2 Reverse Fan, Fittings & Mountings, 20kph & 30kph
| 21***09 | Pin, Tension | 1 |
| 26***43 | Bearing, Oilite | 2 |
| 27***40 | G.A. | 1 |
R4-5-2 Combination Cooler, Wide Core, Optional
| 13***6D | Screw, M8x20 | 6 |
| 13***3D | Nut, Self Lock M8 | 6 |
| 14***7D | Washer, M8 Plain | 12 |
R4-3-1 Radiator, Fittings & Mountings
| 13***5Z | Bolt | 4 |
| 13***5D | Setscrew, M6 X 20mm Long | 11 |
| 13***7Z | Bolt, M10x25 | 3 |
R5-5-1 Cooler, Oil, Re Build
| 02***02 | Gasket, Oil Cooler To Block | 1 |
| 02***03 | Gasket | 2 |
| 02***05 | Cooler, Oil | 1 |
R5-4-1 Filter, Oil, & Oil Feed Adapter, Re Build
| 02***73 | Element, Oil Filter, Canister Type - Long | 1 |
| 02***16 | Connector | 1 |
| 02***31 | Gasket, Oil Filter Head, To Cyl/Block | 1 |
R5-1-1 Sump, Oil, D Fittings, Re Build
| 02***82 | Plug, Oil Drain | 1 |
| 02***98 | O Ring | 1 |
| 02***03 | Olive | 1 |
R5-2-1 Pump, Oil
| 02***85 | Pump, Oil | 1 |
| 02***18 | Screw | 5 |
R6-11-2 Fuel Injection Pump, Service Parts, Re Build
| 17***23 | Capscrew | 3 |
| 17***01 | Valve, Overflow | 1 |
| 17***03 | Nut, Cap | 1 |
R6-7-1 Pump, Fuel Lift, & Filter Assembly
| 02***32 | Washer | 2 |
| 02***80 | Screw, M6x40mm | 2 |
| 17***00 | Pump, Electric Fuel Lift, Filter Assembly | 1 |
R6-2-2 Injectors, Fuel, & Injection Pipes, Re Build
| 02***26 | Clamp | 1 |
| 02***30 | Hose, Fuel Leak-Off | 3 |
| 02***35 | Cap, Blanking | 1 |
R6-3-2 Fuel Pipes, Injection Pump, Re Build
| 02***23 | Connector, Fuel | 1 |
| 02***26 | Spacer | 1 |
| 02***38 | Bracket, Support | 1 |
R6-3-1 Fuel Pipes, Injection Pump, Re Build
| 02***23 | Connector, Fuel | 1 |
| 02***26 | Spacer | 1 |
| 02***38 | Bracket, Support | 1 |
R6-2-1 Injectors, Fuel, & Injection Pipes, Re Build
| 02***26 | Clamp | 1 |
| 02***44 | Clip | 2 |
| 02***45 | Clip | 1 |
R6-4-1 Fuel Pipes, Fuel Tank To Filter, Re Build
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 1 |
| 13***8D | Setscrew, M10 X 30 | 2 |
| 13***3D | Nut, Self Lock M10 | 2 |
R6-6-1 Filter, Fuel Sediment
| 32***71 | Element, Fuel Sediment Filter | 1 |
| 32***73 | Plug, Drain Assembly | 1 |
| 32***81 | Screw, Bleed | 1 |
R6-11-1 Pump, Fuel Injection, Service Parts, Re Build
| 17***23 | Capscrew | 3 |
| 17***01 | Valve, Overflow | 1 |
| 17***03 | Nut, Cap | 1 |
R6-1-1 Pump, Fuel Injection, Re Build
| 02***94 | Gear, Fuel Injection Pump | 1 |
| 02***95 | Washer | 3 |
| 02***96 | O Ring | 1 |
R6-11-3 Fuel Injection Pump, Service Parts, Re Build
| 17***23 | Capscrew | 3 |
| 17***01 | Valve, Overflow | 1 |
| 17***03 | Nut, Cap | 1 |
R6-1-2 Pump, Fuel Injection, Re Build
| 02***94 | Gear, Fuel Injection Pump | 1 |
| 02***95 | Washer | 3 |
| 02***96 | O Ring | 1 |
R7-6-1 Compressor, Air Conditioning
| 12***98 | Compressor, 12v; See Also Index P. For Machine M1017341 See C3-20-1 (Exception), Compressor, 12v | 1 |
| 14***22 | Coil, Field | 1 |
| 14***23 | Bearing | 1 |
R7-7-2 Heater, Engine Block
| 12***46 | Bracket, Mounting | 1 |
| 13***8D | Bolt, M6 X 30 | 2 |
| 13***9D | Setscrew, M10 X 35mm Long | 2 |
R7-5-1 Compressor, Installation, Air Conditioning
| 12***98 | Compressor, 12v; See Also Index P. For Machine M1017341 See C3-20-1 (Exception), Compressor, 12v | 1 |
| 13***35 | Bolt, 3/8"Unf X 5.1/4" | 1 |
| 13***2D | Bolt | 1 |
R8-1-1 Gasket Set, Top, Re Build
| 02***80 | Kit-Gasket, Top | 1 |
R8-2-1 Gasket Set, Bottom, Re Build
| 02***17 | Kit-Gasket, Bottom | 1 |
409ZX serial number reference
For the JCB 409ZX wheel loader, the machine identification plate is typically located on the front right-hand corner of the cab frame or just inside the door area. Verify applicability with a JCB dealer using the full serial number.
| Prefix | Identifies | Notes |
|---|---|---|
| 01136001-01136999 | JCB 409ZX wheeled loader; parts catalogue applicability for hydraulic, steering, and air systems. | Confirmed by JCB 409ZX Wheeled Loader Parts Catalogue Manual (Serial Number 01136001-01136999). |
| 00757100-00757999 | JCB 409ZX loading shovel; parts catalogue applicability. | Confirmed by JCB 409ZX Loading Shovel Parts Catalogue Manual (Serial Number 00757100-00757999). |
Frequently asked questions
What engine does the JCB 409ZX use?
The JCB 409ZX is powered by a JCB 1104C-44 naturally aspirated four-cylinder diesel engine with a displacement of 4.4 L (268.6 cu in), producing 55.9 kW (75 hp) at 2000 RPM.
What is the operating weight of the JCB 409ZX?
The operating weight of the JCB 409ZX is approximately 5248 kg (11,570 lbs), varying slightly by configuration and attachment package.
What model replaced the JCB 409ZX?
The JCB 409ZX was manufactured from 2001 to 2008. It succeeded the 409 BZX (1997-2001) and was part of the 400-series compact loader line, with later iterations including the 411ZX and 417ZX offering higher capacity and power.
What 409ZX owners discuss
What engine powers the JCB 409ZX and what are the common failure modes for this generation?
The JCB 409ZX uses a JCB Diesel by Kohler KDI 2504 TCR engine. Common failure modes for this generation include injector faults, high-pressure fuel pump issues, and electrical sensor failures that prevent the ECU from allowing the engine to run. Early mechanical variants are prone to big end bearing failures on the crankshaft if oil intervals are stretched. Restricted air filters and poor fuel quality are primary causes of power loss and rough running.
What are the typical hydraulic behaviors and issues reported for the JCB 409ZX?
Sluggish hydraulic response during low engine RPM and hydraulic pressure drops at idle are common. The machine utilizes a 2-speed hydrostatic transmission. Operators report blowing hydraulic hoses, often due to regenerative spikes or poor crimping quality. Checking hydraulic fluid levels and filters is the first step when movement or lift functions fail. Faulty solenoids or worn clutch packs can also prevent machine movement.
What undercarriage or wear patterns are typical for this machine type?
The JCB 409ZX is a wheel loader, not a crawler, so it relies on tire wear and axle maintenance rather than track undercarriage. Typical wear patterns include accelerated piston ring and bore wear in dusty environments due to fine dust overwhelming standard air filtration. Engine mount rubbers deteriorate with high hours, causing excessive vibration. Differential oil and transmission fluid capacities are critical maintenance points to prevent axle and gearbox wear.
What are the common electrical or sensor issues discussed by owners?
Dash display failures (going black) are reported. Wiring issues, including hacked-up fixes and white wiring insulation degradation, are common on older units. The 'rabbit/turtle' speed indicator light may stay on in low mode due to voltage drops or fuse issues (specifically B3 fuses). Starting problems are often traced to flat batteries, corroded terminals, or failed glow plug relays/timers rather than engine mechanical faults.
What is the standard operating weight and key dimensions for the JCB 409ZX?
The standard operating weight is 11,571 lbs (5.1 tons). The standard operating length is 16 ft 6 in (0.2 m). The standard operating width is 6 ft 72 in (1.84 m). The bucket capacity is 0.96 yd³ (0.73 m³) struck and 1.18 yd³ (0.9 m³) heaped. Maximum dump clearance at max raise is 8.25 ft (2.51 m).
What engine oil and hydraulic fluid specifications should be used?
Use JCB branded fluids verified for use, or equivalent alternatives meeting JCB specifications. JCB Advanced engine oil is recommended for DPF-equipped low-emission engines. Genuine JCB hydraulic oil with high-quality base oils and additive technology is required for the hydraulic system. Transmission and differential oils must meet JCB gear box oil specifications.
What to check when buying a used 409ZX?
Check for blown hydraulic hoses and poor crimping quality. Verify the engine starts reliably in cold weather and check for white smoke or rough running indicating injector issues. Inspect the dash for blackouts and check B3 fuses for voltage drops. Look for hacked-up wiring fixes and white insulation degradation. Confirm the air filter is clean and check for excessive crankcase breathing indicating worn piston rings. Verify hydraulic function at idle to ensure pressure does not drop. Have your dealer verify the engine serial number and emissions tier compliance.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb 409ZX. Related factory variants of the same model family:
409ZX
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