JCBagriculturalwheeled loaders
Jcb 409BZX LE
Maintenance schedule, common problems & OEM parts breakdown
The JCB 409BZX LE is a compact wheeled loader manufactured from 1997 to 2001, succeeding the earlier 409 series and preceding the Stage V-compliant 409 models introduced in 2014. It features a JCB Diesel by Kohler KDI 2504 TCR engine producing 55.4 kW (74 hp) and weighs approximately 5,100 kg (11,244 lb). The machine offers configurations with open or limited-slip differentials, hydraulic or mechanical quick hitches, and ROPS/FOPS-certified cabins. It is designed for utility work, pallet handling, and light earthmoving with articulated steering and a central operator position for visibility.
Across its production run, the 409BZX LE established a reputation for accessible maintenance and durable Dieselmax powertrains that avoided complex emissions aftertreatment. In the used and parts market, it remains relevant due to its simple hydraulic architecture and widely available Kohler engine components. The LE configuration specifically targets lower ground pressure applications, making it a staple for municipal and agricultural contractors who require reliable, low-maintenance compact loaders with proven aftermarket support.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Jcb 409BZX LE specifications
Engine
| Model | JCB Diesel by Kohler KDI 2504 TCR |
| Gross Power | 74 hp (55.4 kW) at 2,200 rpm |
| Displacement | 151 in³ (2,504 cm³) |
| Cylinders | 4 |
| Emissions Tier | T4F / Stage V |
Weights
| Operating Weight | 5,930 kg (13,067 lb) with general purpose bucket (teeth); 6,031 kg (13,297 lb) with 6-in-1 clam shovel |
| Shipping Weight | Not documented for this exact serial range — verify with your dealer |
| Ground Pressure | Not documented for this exact serial range — verify with your dealer |
Dimensions
| Transport Length | 215 in (5.46 m) |
| Transport Width | 75 in (1.91 m) across tires |
| Transport Height | 104 in (2.64 m) |
| Wheelbase | 87 in (2.21 m) |
| Ground Clearance | 18.96 in (0.48 m) |
Performance
| Travel Speeds | Low Range: 3.7 mph (6 km/h); High Range: 12.4 mph (20 km/h); High Speed: 24.9 mph (40 km/h) |
| Static Tipping Load | 8,350 lb (3,787 kg) straight; 6,410 lb (2,907 kg) full turn (40°) |
| Bucket Breakout Force | 12,095 lbf (53,800 N) |
| Gradeability | Not documented for this exact serial range — verify with your dealer |
Service capacities (summary)
| Fuel Tank | 80 L (21.1 gal) |
| Hydraulic System | 18.5 gal (70 L) |
| Engine Oil | 12 qt (11.4 L) |
| Cooling System | Not documented for this exact serial range — verify with your dealer |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Jcb 409BZX LE maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the 409BZX LE beyond the schedule
Predictive Maintenance & Fluid Analysis
Baseline fluid analysis at the 500-hour interval is critical for the 409BZX LE. Sample engine oil, hydraulic fluid, and axle gear oil to detect early wear patterns in the Dieselmax engine and hydrostatic transmission. Monitor hydraulic return filter magnets for metallic debris, which indicates pump or valve wear. Use JCB-spec long-life coolant and replace it at 500 hours to prevent corrosion in the cooling pack. Regular oil sampling extends service life by identifying contamination before it causes catastrophic failure.
Corrective & Common Repairs
Common repairs for the 409BZX LE involve the Kohler KDI 2504 TCR engine’s fuel system and hydraulic seals. Replace primary and secondary fuel filters every 250 hours to protect common-rail injectors from contamination. Inspect turbocharger boots and wastegate function for air leaks that reduce torque. Check immersed brake discs and hydraulic cylinder rods for scoring. Address belt tension issues on the alternator and A/C drives early to prevent accessory failure. Use genuine JCB filters to maintain warranty integrity and system cleanliness.
Overhaul & Rebuild Points
The 1,000-hour interval marks the primary overhaul point for the 409BZX LE. Change hydraulic oil and clean the tank to remove sludge that damages servo valves. Inspect the torque converter transmission oil and filter for wear metals. Measure swing ring play on tracked variants and check slew ring bolts for torque loss. Perform injector spray pattern checks via diagnostic tool to ensure proper combustion. Structural inspections of the boom, arm, and chassis frame are essential to identify fatigue cracks before they propagate.
Seasonal & Environment Servicing
In cold climates, switch to 5W-20 engine oil for temperatures below -15°C and verify battery electrolyte levels in non-sealed units. In dusty environments, clean the air filter housing frequently and monitor the restriction indicator to prevent engine ingestion. Store the machine under cover to protect the ROPS/FOPS cabin and hydraulic hoses from UV degradation. Check track tension or tire pressure regularly to ensure stability on soft or muddy terrain. Use the Auto Idle Shutdown feature to reduce fuel consumption and engine wear during idle periods.
409BZX LE common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 274/30600 | Plate, Baffle/Mounting, Air Filter | Air intake service | Check fitment → |
| 02/100284 | Element, Oil Filter, Canister Type-Short | Lubrication service | Check fitment → |
| 274/29000 | Filter, Hydraulic, Assembly, 10 Micron | Scheduled service item | Check fitment → |
| 32/913500 | Element, Hydraulic Filter, 10 Micron | Scheduled service item | Check fitment → |
| 817/05343 | Decal, Filter Change, Interval | Scheduled service item | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
409BZX LE fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| P0087 | Fuel rail/system pressure too low | Clogged fuel filters or lift pump failure | Check fuel filter condition and fuel pump operation |
| P0112 | Intake air temperature sensor malfunction (low voltage) | Short circuit to ground or sensor failure | Inspect wiring harness for damage and check sensor resistance |
| P0117 | Engine coolant temperature sensor circuit low voltage | Coolant level low or sensor circuit fault | Check coolant level and inspect sensor connector for corrosion |
| P0521 | Engine oil pressure sensor range/performance issue | Sensor failure or low oil pressure | Verify oil pressure with mechanical gauge and check sensor wiring |
| P2047 | DEF/AdBlue injector circuit open (SCR system fault) | Open circuit in reductant injector wiring | Inspect injector connector and wiring harness for damage |
| U0100 | Lost communication with Engine Control Module (ECM) | CAN bus communication fault or loose connection | Check battery voltage and inspect CAN bus connectors |
| 101 | Low transmission clutch pressure detected | Hydraulic system issue or pressure sensor fault | Check hydraulic fluid level and transmission pressure |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
409BZX LE attachments & work tools
Quick Couplers
The machine utilizes JCB Hydraulic Quickhitch or mechanical quick hitch systems for rapid tool changes. An in-cab electronic quickhitch isolation system protects against uncontrolled attachment release and monitors operator presence via a seat switch.
Buckets
Standard shovel capacity is 1.2 m³ (1.3 cubic yards) with a breakout force of 12,095 lbs. Bucket sizes and configurations vary by specific machine serial range and market configuration.
Rear Attachments
The machine supports rear-mounted work tools including salt spreaders and towing options for trailer loads up to 3.5 tonnes. These attachments utilize the rear hitch and hydraulic connections.
Specialist Attachments
Compatible with a range of specialist implements such as earth drills, augers, grabs, grapples, and sweepers. Compatibility requires verification against the specific machine serial number and hydraulic kit configuration.
All 409BZX LE assemblies by section
Every catalogued assembly group for the Jcb 409BZX LE. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
A Attachments
A1-25-2 Shovel G.P, (Jcb Quickhitch ), 408b
| 98***57 | Attachment, Shovel G.P. 408b, ( Jcb Quickhitch ) | 1 |
| 98***59 | Tooth Kit | 8 |
A1-22-1 Guard, Tooth
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 2 |
| 13***3Z | Nut, M12 | 2 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 2 |
A1-17-1 Shovel 6 In 1, 0.65cu.M.1900 Wide), 407b (Zettlemeyer Quickhitch)
| 12***01 | Bush | 1 |
| 13***8Z | Bolt, M8x80mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
A1-12-1 Shovel, Clam, 6 In 1, 0.65 Cu.M, Jcb Quickhitch
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-20-1 Toeplate, Bolt On, 1750mm
| 13***1Z | Nut | 13 |
| 14***1Z | Washer, Spring; Replaces 60***1r | 13 |
| 27***15 | Toeplate, Bolt-On, 1750mm | 1 |
A1-18-2 Shovel 6 In 1, (Jcb Quickhitch), 408b
| 12***01 | Bush | 1 |
| 13***8Z | Bolt, M8x80mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
A1-14-3 Shovel G.P, .85cu.M.
| 13***1Z | Nut | 16 |
| 27***88 | Toeplate | 1 |
| 27***22 | Tooth | 8 |
A1-3-1 Shovel G.P, .8cu.M.
| 13***1Z | Nut | 14 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-14-2 Shovel G.P, .8cu.M.
| 27***88 | Toeplate | 1 |
| 52***00 | Shovel, G.P. .8 Cu M, 1900mm | 1 |
A1-7-1 Shovel, Clam, 6 In 1, 0.75 Cu.M, Jcb Quickhitch
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-17-2 Shovel 6 In 1, ( Zettlemeyer Q.H.), 408b
| 12***01 | Bush | 1 |
| 13***8Z | Bolt, M8x80mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
A1-21-1 Toeplate, Bolt On, 1900mm
| 13***1Z | Nut | 15 |
| 14***1Z | Washer, Spring; Replaces 60***1r | 15 |
| 27***89 | Toeplate, Bolt-On, 1900mm | 1 |
A1-50-1 Level Indicator, Shovel
| 12***02 | Bracket, Saddle | 2 |
| 13***0Z | Bolt, M10 X 40 | 1 |
| 13***2Z | Nut, Lock | 1 |
A1-14-1 Shovel G.P, .8cu.M., Jcb
| 13***1Z | Nut | 14 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-19-1 Shovel G.P., (Zettlemeyer Q.H.), 407b
| 98***51 | Attachment, Shovel G.P. 407b, ( Zettlemeyer Q.H. ) | 1 |
| 98***59 | Tooth Kit | 8 |
A1-4-1 Shovel G.P, .9cu.M.
| 13***1Z | Nut | 16 |
| 27***88 | Toeplate | 1 |
| 27***22 | Tooth | 8 |
A1-7-2 Shovel, Clam, 6 In 1, 0.75 Cu.M 1900mm
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-11-1 Shovel, Clam, 6 In 1, 0.85 Cu.M
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-9-1 Shovel, Clam, 6 In 1, 0.65 Cu.M
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-23-1 Stone Shovel
| 98***16 | Shovel, Stone, 1750mm | 1 |
A1-13-1 Shovel G.P, .7cu.M., Jcb
| 13***1Z | Nut | 14 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-5-1 Shovel G.P. 1cu.Yd.
| 27***12 | Toeplate | 1 |
| 52***00 | Shovel, G.P. 1 Cu. Yd, (Usa) | 1 |
A1-18-1 Shovel 6 In 1, (Jcb Quickhitch), 407b
| 12***01 | Bush | 1 |
| 13***8Z | Bolt, M8x80mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
A1-25-1 Shovel G.P, (Jcb Quickhitch ), 407b
| 98***55 | Attachment, Shovel G.P. 407b, ( Jcb Quickhitch ) | 1 |
| 98***59 | Tooth Kit | 8 |
A1-10-1 Shovel, Clam, 6 In 1, 0.75 Cu.M
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A1-19-2 Shovel G.P., (Zettlemeyer Q.H.), 408b
| 98***53 | Attachment, Shovel G.P. 408b, (Zettlemeyer Q.H. ) | 1 |
| 98***59 | Tooth Kit | 8 |
A1-16-1 Shovel G.P, .9cu.M., Jcb
| 27***88 | Toeplate | 1 |
| 52***00 | Shovel, G.P. 0.9 Cu.Metre | 1 |
A1-6-1 Shovel G.P., 1.25 Cu.Yd
| 27***88 | Toeplate | 1 |
| 52***00 | Shovel, G.P. 1.25 Cu. Yd., (Usa) | 1 |
A1-15-1 Fork Frames & Forks, Industrial
| 27***00 | Fork, Frame | 1 |
| 54***00 | Fork, Assembly, 100w X 45t X 1067l | 1 |
| 54***00 | Fork, Industrial, 100w X 45t X 1200l | 1 |
A1-2-1 Shovel G.P, .7cu.M.
| 13***1Z | Nut | 14 |
| 27***12 | Toeplate | 1 |
| 27***22 | Tooth | 7 |
A1-24-1 Stone Shovel, 1900mm
| 98***04 | Shovel, Stone, 1900 mm | 1 |
A1-8-1 Shovel, Clam, 6 In 1, 0.85 Cu.M, Jcb Quickhitch
| 12***01 | Bush | 1 |
| 13***4Z | Bolt | 2 |
| 13***6Z | Bolt, M8 X 70 | 2 |
A3-12-4 Sweeper Collector, Mounting Frame, ( Zettlemeyer Quickhitch )
| 13***3Z | Bolt | 2 |
| 13***3Z | Nut, M16 | 2 |
| 14***1Z | Washer, M16 Plain | 2 |
A3-2-1 Quickhitch, Jcb
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***7Z | Bolt, M16 X 75mm | 2 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
A3-2-2 Quickhitch, Auxiliary Pipework
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 2 |
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
A3-15-1 Fork Frames & Forks, Industrial
| 27***00 | Fork, Frame | 1 |
| 54***00 | Fork, Assembly, 100w X 45t X 1067l | 1 |
| 54***00 | Fork, Industrial, 100w X 45t X 1200l | 1 |
A3-1-1 Quickhitch
| 13***3Z | Screw, M8 X 16 | 4 |
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***9Z | Screw, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets | 2 |
A3-12-3 Sweeper Collector, Hydraulic Circuit
| 14***11 | Seal, Bonded | 7 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 8 |
A3-5-1 Shovel, Side Tip
| 14***15 | Washer, Seal; Replaces Khj0891 | 4 |
| 16***03 | Adapter | 4 |
| 45***00 | Coupling, 3/8" Bsp Female, Quick Release | 2 |
A3-7-1 Grapple, Industrial, 1900mm ( Zettlemeyer Q.Hitch )
| 98***20 | Attachment, Industrial Grapple, ( Zettlemeyer Q.H.) | 1 |
| 98***14 | Pin | 10 |
| 98***15 | Pin, Pivot | 10 |
A3-12-1 Sweeper Collector
| 13***8Z | Screw, M6 X 30mm Long | 4 |
| 13***3Z | Screw, M8 X 16 | 14 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 18 |
A3-13-1 Sweeper Collector, L.H.Chain Drive, (Zettlemeyer Q.H.)
| 98***23 | Attachment, Sweeper Collector, L.H.Drive A.B.I.; To Fit Zettlemeyer Quickhitch. Drive Chain And Motor Fitted To The L.H.Side Looking From The Cab. | 1 |
A3-13-2 Sweeper Collector, Mounting Frame, ( Zettlemeyer Quickhitch )
| 13***3Z | Bolt | 2 |
| 13***3Z | Nut, M16 | 2 |
| 14***1Z | Washer, M16 Plain | 4 |
A3-12-5 Sweeper Collector, Sprinkler Assembly, Beta 7' & Beta 8'
| 13***8Z | Bolt, M10 X 30 | 4 |
| 13***3Z | Bolt, M12x130 | 2 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 12 |
A3-12-2 Sweeper Collector, Drive/Brush Assembly
| 13***7Z | Screw, Hexagon M8 X 25 | 1 |
| 13***7Z | Bolt, M10x25 | 5 |
| 13***9Z | Screw, M10x35mm | 8 |
A3-6-1 Grapple, Industrial
| 90***00 | Ram, Assembly, Left Side | 1 |
| 90***00 | Ram, Assembly, Right Side | 1 |
| 98***03 | Attachment, Industrial | 1 |
A3-1-2 Quickhitch, Auxiliary Pipework
| 13***8Z | Screw, M8x30 | 4 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
A3-5-2 Shovel, Side Tip R.H. 409b, ( Zettlemeyer Quickhitch )
| 14***15 | Washer, Seal; Replaces Khj0891 | 4 |
| 16***03 | Adapter, Male/Male | 4 |
| 45***00 | Coupling, 3/8" Bsp Female, Quick Release | 2 |
A3-3-1 Hose And Pipework, Quickhitch Isolation
| 13***7Z | Screw, Hexagon M8 X 25 | 1 |
| 13***9Z | Bolt, M6x90mm | 2 |
| 13***3Z | Bolt, M8 X 55 | 1 |
B Bodywork, Cab, Loader End
B1-20-1 Air-Con, Installation
| 12***98 | Compressor, 12v; See Also Index P. For Machine M1017341 See C3-20-1 (Exception), Compressor, 12v | 1 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 14***26 | Receiver, Drier; San 21498.Ref T Reece-Evans.Says Same As The, 14***26.Reinstated San 22427.Tim Wrong | 1 |
B1-3-1 Centre Pivot
| 13***3Z | Bolt, M10 X 16 | 4 |
| 13***32 | Bolt | 4 |
| 13***2Z | Nut, Thin | 1 |
B1-10-1 Chaff Guards
| 13***1Z | Nut, M8 | 1 |
| 14***1Z | Washer, 2 Ba | 10 |
| 24***09 | Grommet | 1 |
B1-7-2 Cover, Engine, Tier 1 Emissions, As Build
| 12***00 | Latch, Claw | 1 |
| 12***67 | Handle, C/W Barrel Lock Only | 1 |
| 13***3Z | Screw, M6x16 | 2 |
B1-8-1 Engine Side Panels
| 14***5Z | Washer, M5; Replaces 69***59 | 4 |
| 14***8Z | Washer, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts | 8 |
| 27***98 | Grille | 1 |
B1-7-3 Cover, Engine, Blue Angel Soundproofing, Germany
| 12***00 | Latch, Claw | 1 |
| 12***67 | Handle, C/W Barrel Lock Only | 1 |
| 13***3Z | Screw, M6x16 | 2 |
B1-3-2 Centre Pivot, Oct 97 On
| 13***3Z | Bolt, M10 X 16 | 4 |
| 13***32 | Bolt | 4 |
| 13***2Z | Nut, Thin | 1 |
B1-17-2 Mounting, Front Lights, Italian
| 13***7Z | Bolt, M10x25 | 4 |
| 13***3Z | Nut, Lock, M10 | 4 |
| 27***00 | Bracket, Light, Right Side | 1 |
B1-13-2 Fenders, Rear
| 13***0Z | Bolt, M10 X 40 | 6 |
| 13***3Z | Bolt, M10 X 55 | 4 |
| 13***3Z | Nut, Lock, M10 | 10 |
B1-5-1 Tank, Diesel Fuel, & Fittings
| 10***01 | Gasket | 1 |
| 12***00 | Cap, Filler,Diesel Fuel | 1 |
| 12***92 | Cap, Filler, Lockable, Supplied Without Key | 1 |
B1-6-4 Tank, Hydraulic
| 12***77 | Cover | 1 |
| 12***99 | Gauge, Sight, Hydraulic | 1 |
| 12***92 | Cap, Hydraulic Filler; See Note 1. Use 29***00 To Replace 12***92, Cap, Hydraulic Filler | 1 |
B1-6-1 Tank, Hydraulic
| 12***77 | Cover | 1 |
| 12***99 | Gauge, Sight, Hydraulic | 1 |
| 12***92 | Cap, Hydraulic Filler; See Note 1. Use 29***00 To Replace 12***92, Cap, Hydraulic Filler | 1 |
B1-17-1 Mounting, Front Lights
| 13***7Z | Bolt, M10x25 | 4 |
| 13***3Z | Nut, Lock, M10 | 4 |
| 27***00 | Bracket, Light, Right Side | 1 |
B1-16-1 Blanking Plate, Fog Light
| 13***0Z | Bolt, M10 X 40 | 1 |
| 13***3Z | Nut | 4 |
| 14***4Z | Washer | 2 |
B1-12-2 Counterweight, Rear
| 13***7Z | Bolt; New Standard.27/3/96 M24 X 75mm | 2 |
| 13***3Z | Nut | 2 |
| 14***4Z | Washer | 4 |
B1-2-1 Mounting, Axle
| 13***1Z | Bolt, M24 X 220mm | 8 |
| 13***2Z | Bolt, M24 X 240mm | 8 |
| 13***01 | Nut | 8 |
B1-4-1 Steer Ram Pivots
| 13***9Z | Bolt, M10x90mm | 2 |
| 13***3Z | Nut, Lock, M10 | 2 |
| 14***18 | Spacer, 0.5mm | 0 |
B1-6-2 Tank, Hydraulic
| 12***77 | Cover | 1 |
| 12***99 | Gauge, Sight, Hydraulic | 1 |
| 12***92 | Cap, Hydraulic Filler; See Note 1. Use 29***00 To Replace 12***92, Cap, Hydraulic Filler | 1 |
B1-1-1 Chassis Front & Rear
| 13***7Z | Bolt, M10x25 | 2 |
| 13***8Z | Bolt, M10 X 30 | 4 |
| 13***1Z | Bolt, M12 X 45mm | 4 |
B1-1-2 Chassis Front & Rear
| 13***8Z | Bolt, M10 X 30 | 4 |
| 13***1Z | Bolt, M12 X 45mm | 4 |
| 13***0Z | Bolt, M16 X 40mm | 6 |
B1-21-1 Access Door, Air-Conitioning
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 3 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
| 13***3Z | Nut, Self Lock, M6 | 9 |
B1-7-1 Cover, Engine
| 12***00 | Latch, Claw | 1 |
| 12***67 | Handle, C/W Barrel Lock Only | 1 |
| 13***3Z | Screw, M6x16 | 2 |
B1-22-1 Restraint, Air-Con Door
| 12***00 | Strap | 1 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***4Z | Bolt | 1 |
B1-14-1 Hitch Recovery, Manual
| 13***8Z | Bolt, M20 X 80mm | 2 |
| 13***3Z | Nut, M20 | 2 |
| 14***2Z | Washer, M20 | 4 |
B1-11-2 Soundproofing Kit, Blue Angel
| 27***43 | Panel, Soundproofing Pump F, Blue Angel | 1 |
| 27***44 | Panel, Soundproofing Pump R, Blue Angel | 1 |
| 27***45 | Panel, Soundproof Pump Base, Blue Angel | 1 |
B1-12-3 Counterweight, Rear
| 13***7Z | Bolt; New Standard.27/3/96 M24 X 75mm | 2 |
| 13***3Z | Nut | 2 |
| 14***4Z | Washer | 4 |
B1-6-3 Tank, Hydraulic
| 12***77 | Cover | 1 |
| 12***99 | Gauge, Sight, Hydraulic | 1 |
| 12***92 | Cap, Hydraulic Filler; See Note 1. Use 29***00 To Replace 12***92, Cap, Hydraulic Filler | 1 |
B1-15-1 Mounting, Chock
| 12***01 | Strap | 1 |
| 13***8Z | Bolt, M10 X 30 | 2 |
| 14***63 | Chock, Wheel, Chock, Wheel; Black Painted. New Zinc Plated Wheel Chocks Can Be Supplied With Zinc Plated Mounting., Chock, Wheel; See Note 1. May Be Used In Place Of Item 1 If Required, Chock, Wheel; Black Painted. New Zinc Plated Wheel Chocks Can Be Supplied With Zinc Plated Mounting | 1 |
B1-13-1 Fenders, Front
| 13***9Z | Bolt, M10 X 35 | 2 |
| 13***0Z | Bolt, M10 X 40 | 4 |
| 13***4Z | Bolt, M10x60 | 2 |
B1-9-1 Air Intake
| 14***1Z | Washer, 2 Ba | 5 |
| 14***04 | Screw, Self Tapping | 5 |
| 27***00 | Duct, Air Intake | 1 |
B1-12-1 Counterweight, Rear
| 13***8Z | Bolt, M20 X 80mm | 2 |
| 13***9Z | Bolt, M20 X 90 | 2 |
| 13***7Z | Bolt; New Standard.27/3/96 M24 X 75mm | 2 |
B1-11-1 Soundproofing, Engine Cover
| 27***99 | Panel, Sound Proofing, Bonnet | 1 |
| 27***34 | Panel, Sound Proofing, Left Hand | 1 |
| 27***00 | G.A. | 1 |
B2-14-1 Stowage Box, (Optional)
| 13***0Z | Bolt | 1 |
| 13***8Z | Screw, M8x30 | 3 |
| 13***1Z | Nut | 1 |
B2-2-2 Cab Assembly, Black Cab, Clear Glazing
| 12***05 | Bolt, Closing | 2 |
| 13***8Z | Screw, M8x30 | 8 |
| 13***1Z | Nut | 2 |
B2-9-3 Seat, Suspension 5000lb
| 40***02 | Spring, Tension | 2 |
| 40***03 | Damper | 2 |
| 40***04 | Knob, Damper Adjuster | 1 |
B2-7-4 Door Retainer
| 12***01 | Stop, Bump | 2 |
| 13***8Z | Screw, M8x30 | 4 |
| 13***3Z | Nut, 5/16" Unf | 2 |
B2-4-1 Cab Mountings
| 13***0Z | Bolt, M10 X 40 | 16 |
| 13***1Z | Bolt, M16 X 110; See Item 14 For Protection Cap. Front Left Hand Bolt Threads Require Item 14, Bolt, M16 X 110 | 4 |
| 13***3Z | Nut, Lock, M10 | 16 |
B2-10-1 Mirror, External & Interior
| 10***00 | Mirror, Interior; Cwe By 12***71 - See San 10750 | 1 |
| 12***00 | Mirror, With Bracket | 2 |
| 12***01 | Bracket | 1 |
B2-13-1 Consoles, Servo Controls
| 13***5Z | Bolt | 2 |
| 13***7Z | Screw, Hexagon M8 X 25 | 2 |
| 14***5Z | Washer, M5; Replaces 69***59 | 10 |
B2-9-2 Seat, Suspension
| 40***02 | Spring, Tension | 2 |
| 40***03 | Damper | 2 |
| 40***04 | Knob, Damper Adjuster | 1 |
B2-3-3 Cab Fittings
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***8Z | Screw, M8x30 | 5 |
| 13***2Z | Nut; Replaces 162l006vr, San 12352 | 2 |
B2-14-2 Stowage Box, (Optional)
| 13***8Z | Screw, M8x30 | 3 |
| 13***0Z | Bolt | 1 |
| 13***3Z | Nut | 4 |
B2-11-1 Soundproofing, Cab
| 27***00 | Kit, Cab Soundproofing | 1 |
B2-9-1 Seat, Suspension
| 13***8Z | Screw, M8x30 | 4 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 4 |
B2-2-3 Cab Assembly, Black Cab, Tinted Glazing
| 12***05 | Bolt, Closing | 2 |
| 13***8Z | Screw, M8x30 | 8 |
| 13***1Z | Nut | 2 |
B2-2-1 Cab Assembly
| 12***05 | Bolt, Closing | 2 |
| 13***8Z | Screw, M8x30 | 8 |
| 13***1Z | Nut | 2 |
B2-7-2 Door Retainer
| 13***8Z | Screw, M8x30 | 2 |
| 13***2Z | Nut, M8 | 1 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 3 |
B2-8-1 Door Stay
| 29***02 | Bar, Door Stay | 1 |
| 29***03 | Bush | 1 |
| 81***85 | Spring | 1 |
B2-7-3 Door Retainer
| 13***1Z | Bolt | 4 |
| 13***2Z | Nut, M8 | 2 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
B2-15-1 Carrier, Warning Triangle
| 27***00 | Carrier, Warning Triangle | 1 |
| 27***00 | Carrier, Warning Triangle, Black Cab | 1 |
B2-7-1 Door
| 12***07 | Knob, Interior | 2 |
| 12***08 | Bush, Hinge | 4 |
| 12***00 | Lock, Door, Left Hand | 1 |
B2-6-1 Seat Belt
| 40***00 | Kit-Seat Belt, With Inertia Reel, 42" Long; Buckle Strap Length 190mm. There Are No Servicable Parts For This Item, Kit-Seat Belt, With Inertia Reel, 42" Long | 1 |
B2-11-2 Soundproofing, Cab
| 33***31 | Panel, Soundproofing, Parcel Shelf | 1 |
| 33***32 | Soundproofing, Rear Cab Panel | 1 |
| 33***33 | Panel, Soundproofing; Now Part Of 33***33 | 1 |
B2-5-1 Servo Control Arm
| 13***5Z | Bolt | 1 |
| 13***8Z | Bolt, M10 X 30 | 4 |
| 13***0Z | Bolt, M10 X 40 | 1 |
B2-8-2 Door Stay
| 27***96 | Stay, Door | 2 |
| 27***20 | Pad, Rubber | 2 |
| 81***17 | Spring, Door Stay, Left Hand | 1 |
B2-1-2 Cab Glazing, Tinted
| 82***66 | Glass, Door, Left Side, Tinted | 1 |
| 82***67 | Glass, Door, Right Side, Tinted | 1 |
| 82***68 | Glass, Cab, Lower, Left Side | 1 |
B2-5-2 Servo Control Arm
| 13***5Z | Bolt | 4 |
| 13***1Z | Bolt, M10 X 10 | 1 |
| 13***7Z | Bolt, M10x25 | 4 |
B2-3-2 Cover, Loader Valve
| 13***7Z | Screw, M6 X 25mm Long | 4 |
| 13***3Z | Nut, Self Lock, M6 | 4 |
| 14***17 | Cover, Valve | 1 |
B2-13-2 Consoles, Manual Controls
| 14***5Z | Washer, M5; Replaces 69***59 | 8 |
| 27***41 | Console, Front | 1 |
| 27***44 | Console, Side, Manual | 1 |
B2-1-1 Cab Glazing, Clear
| 82***74 | Glass, Door, Left Side | 1 |
| 82***75 | Glass, Door, Right Side | 1 |
| 82***76 | Glass, Cab, Lower, Left Side | 1 |
B2-3-1 Cab Fittings
| 13***8Z | Screw, M6 X 30mm Long | 6 |
| 13***7Z | Screw, Hexagon M8 X 25 | 4 |
| 13***8Z | Screw, M8x30 | 5 |
B3-1-1 Arms, Loader
| 13***8Z | Bolt, M10x80 | 5 |
| 13***9Z | Bolt, M10x90mm | 3 |
| 13***0Z | Bolt, M10 X 100 | 2 |
B3-2-1 Safety Strut, Loader Arms
| 12***00 | Strap | 1 |
| 12***71 | Stop | 2 |
| 13***3D | Nut, Self Lock M8 | 1 |
B3-3-1 Travel Struts
| 12***00 | Strap | 2 |
| 12***02 | Stop | 1 |
| 12***71 | Stop | 2 |
B5-3-2 Decals, Fuses
| 81***52 | Label, Fuse | 1 |
B5-3-6 Decals, Fuses
| 81***03 | Decal, Fuses | 1 |
| 81***27 | Decal, Fuse, Germany | 1 |
B5-1-4 Labels
| 81***67 | Label, Loader Control, Servo | 1 |
| 81***77 | Label, Servo Control | 1 |
| 81***78 | Label, Servo Control, With Fwd. & Reverse | 1 |
B5-3-4 Decals, Fuses
| 81***53 | Label, Fuse | 1 |
B5-1-5 Labels, 407,408,409 Bzx, Black Cabs
| 81***80 | Label, Drain Every 50 Hours | 1 |
| 81***87 | Decal, Tie Down (Chain) | 1 |
| 81***18 | Decal, Forward/Reverse | 1 |
B5-2-7 Labels, Holland, Sweden, Norway, Finland
| 81***40 | Label, Warning Danish, Read Operating Book | 1 |
| 81***41 | Label, Warning Dutch, Read Operating Book | 1 |
| 81***42 | Label, Warning Finnish, Read Operating Book | 1 |
B5-2-2 Labels, French
| 81***43 | Label, Warning French, Read Operating Book | 1 |
| 81***52 | Label, Warning, Fit Cover | 1 |
B5-2-4 Labels, Spanish
| 81***48 | Label, Warning Spanish, Read Operating Book | 1 |
| 81***01 | Label, "Fit Cover", Spanish | 1 |
B5-3-1 Decals, Fuses
| 81***73 | Label, Fuse | 1 |
B5-10-1 Fire Extinguisher, 2.5kg
| 14***4Z | Screw, Self Tapping | 2 |
| 15***81 | Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 10308 | 1 |
| 24***32 | Strap | 1 |
B5-3-5 Decals, Fuses
| 81***75 | Label, Fuse | 1 |
B5-3-3 Decals, Fuses
| 81***14 | Label, Fuse | 1 |
B5-1-2 Labels
| 81***52 | Label, Drain Daily | 1 |
| 81***80 | Label, Drain Every 50 Hours | 1 |
| 81***87 | Decal, Tie Down (Chain) | 1 |
B5-1-7 Labels
| 81***68 | Decal, "Super" | 4 |
| 81***78 | Decal, "Super" | 4 |
B5-1-3 Labels
| 81***52 | Label, Drain Daily | 1 |
| 81***80 | Label, Drain Every 50 Hours | 1 |
| 81***87 | Decal, Tie Down (Chain) | 1 |
B5-2-1 Labels, German
| 81***54 | Label, Outline Sticker L.H. | 1 |
| 81***55 | Label, Outline Sticker R.H. | 1 |
| 81***44 | Label, Warning German, Read Operating Book | 1 |
B5-2-3 Labels, Italian
| 81***54 | Label, Outline Sticker L.H. | 1 |
| 81***55 | Label, Outline Sticker R.H. | 1 |
| 81***45 | Label, Warning Italian, Read Operating Book | 1 |
B5-1-1 Labels
| 81***52 | Label, Drain Daily | 1 |
| 81***80 | Label, Drain Every 50 Hours | 1 |
| 81***87 | Decal, Tie Down (Chain) | 1 |
B5-11-1 Tool Kit
| 27***00 | Bag, Tool | 1 |
| 27***43 | Bracket, Wheel Brace | 1 |
| 40***02 | Grease, Cartridge 400g | 1 |
B5-1-6 Labels, Darwin Engine
| 81***64 | Label, Sound Level, 78 Lpa | 1 |
| 81***13 | Label, External Noise, 101 Lwa | 1 |
| 81***81 | Label, Dynamic | 1 |
B6-1-1 Homologation Package, Italy, Legislatative Reqmnt.
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***3Z | Nut, Self Lock, M8 | 1 |
B6-1-2 Travel Security, Italy
| 12***99 | Plate, Hazard Warning | 1 |
| 27***00 | Strut, Assembly, Travel, Crowd Ram; M.S.S. D.Jackson San22967, See 98***80 B6-1-2 | 1 |
| 27***00 | Strut, Assembly, Travel, Lift Ram; M.S.S. D.Jackson San22967, See 98***80 B6-1-2 | 1 |
B6-2-1 Homologation Package, Germany, Legislatative Reqmnt.
| 14***18 | Guard | 2 |
| 81***66 | Label, Speed Limit, 20kph | 3 |
| 81***37 | Decal, Grease Points | 25 |
C Electrics-Machine, Cab & Engine
C1-11-1 Light, Beacon, Hazard Warning, Amber
| 12***01 | Plate, Beacon Mounting | 1 |
| 70***01 | Bulb, 12v 55w, Halogen | 1 |
| 70***01 | Lens, Amber, 121mm Dia | 1 |
C1-21-1 Alarm, Reverse
| 13***5Z | Bolt | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***6Z | Washer, M6 | 2 |
C1-5-1 Light, Rear Fog
| 27***92 | Plate, Mounting, Fog/Rev. | 2 |
| 27***54 | Plate, Mounting | 1 |
| 70***00 | Light, Fog | 1 |
C1-6-1 Light, Head, Left Hand Dip, Clear
| 70***01 | Lens | 1 |
| 70***02 | Seal | 1 |
| 70***00 | Light, Unit, Left Hand Dip | 2 |
C1-4-1 Light, Working, Cab Rear
| 33***34 | Bracket, Mounting | 2 |
| 70***00 | Light, Working | 2 |
| 72***61 | Bulb, 12v-55w H3 | 1 |
C1-5-2 Light, Reversing
| 13***3Z | Nut | 2 |
| 14***5Z | Washer, M5; Replaces 69***59 | 2 |
| 27***78 | Plate, Mounting | 2 |
C1-13-1 Battery Isolator
| 13***8Z | Screw, M6 X 30mm Long | 4 |
| 13***3Z | Nut, Self Lock, M6 | 4 |
| 14***6Z | Washer, M6 | 8 |
C1-12-1 Light, Reversing, Packard Connector
| 70***00 | Light, Reversing | 1 |
| 72***05 | Bulb, 12v 21w | 2 |
C1-12-2 Light, Reversing, Sumitomo Connector
| 70***00 | Light, Reversing | 1 |
| 72***05 | Bulb, 12v 21w | 1 |
C1-9-1 Light, Number Plate
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
| 27***35 | Pad, Mounting | 1 |
C1-9-2 Light, Number Plate
| 27***00 | Bracket, Number Plate | 1 |
| 70***00 | Light, Number Plate | 1 |
| 72***47 | Bulb, Festoon, 12v 5w | 1 |
C1-17-1 Switches, Electrical
| 14***12 | Washer, Bonded | 1 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 1 |
| 14***17 | Seal | 1 |
C1-22-1 Srs, Harness, Electrical Components
| 13***3Z | Nut | 1 |
| 14***5D | Washer | 1 |
| 25***00 | Valve, Ride Control | 1 |
C1-8-1 Light, Rear
| 14***03 | Screw, Self Tapping | 2 |
| 70***00 | Light, Rear Combination; Replaced By 70***26 + 72***13, See San 12320 | 2 |
| 70***01 | Lens | 1 |
C1-10-1 Battery
| 10***00 | Clamp | 1 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***6Z | Washer, M6 | 2 |
C1-7-1 Light, Head, Right Hand Dip, Clear
| 70***01 | Lens | 1 |
| 70***02 | Seal | 1 |
| 70***00 | Light, Unit, Right Hand Dip | 2 |
C1-19-1 Light, Indicator, Side
| 13***1Z | Nut, 4ba Plain | 2 |
| 14***9Z | Washer | 2 |
| 70***00 | Flasher, Side, Repeater | 2 |
C1-16-1 Speed Control
| 13***3Z | Screw; Replaces 69***21 | 2 |
| 13***7Z | Screw, Hexagon M8 X 25 | 1 |
| 13***3Z | Nut | 2 |
C1-14-1 Horn, Single Tone
| 13***3Z | Screw, M6x16 | 1 |
| 14***6Z | Washer, M6 | 1 |
| 70***00 | Horn, 12v, Horn, 12v; Light Arm Mounted. Used On M/C 411 To Serial No.52***98 & On M/C 416 To Serial No.52***09 | 1 |
C1-15-1 Fuel Sender
| 10***01 | Gasket | 1 |
| 13***1Z | Screw | 6 |
| 14***5Z | Washer, M5; Replaces 69***59 | 6 |
C1-3-1 Light, Working, Front
| 27***62 | Bracket | 2 |
| 27***27 | Bracket | 2 |
| 33***34 | Bracket | 2 |
C1-18-1 Kit, Road Travel, Servo Cut Off, Uk
| 13***0Z | Bolt | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***6Z | Washer, M6 | 1 |
C1-1-1 Harnesses
| 13***3Z | Screw, M6x16 | 4 |
| 13***3Z | Nut, Self Lock, M8 | 4 |
| 14***6Z | Washer, M6 | 4 |
C2-1-1 Electrical Equipment
| 17***01 | Solenoid, E.S.O.S | 1 |
| 70***00 | Switch, Vacuum Sensor | 1 |
| 70***00 | Switch, Temperature | 1 |
C2-4-1 Alternator Mountings
| 02***01 | Lever, Alternator Adjusting | 1 |
| 02***65 | Bracket, Alternator Mounting | 1 |
| 02***07 | Spacer | 1 |
C2-1-2 Electrical Equipment
| 17***01 | Solenoid, E.S.O.S | 1 |
| 17***01 | Motor, Thermal Waxtat | 1 |
| 17***03 | Terminal, Male Lucar, 90 Degree | 1 |
C2-4-2 Alternator Mountings
| 02***60 | Bracket, Support | 1 |
| 02***61 | Bracket, Mounting | 1 |
| 02***62 | Lever, Alternator Adjusting | 1 |
C2-5-1 Motor, Starter, M127 12.Volt
| 02***02 | Stud | 3 |
| 02***59 | Nut | 3 |
| 12***06 | Cover, Solenoid | 1 |
C2-3-1 Alternator, A127-65amp 12.Volt
| 71***01 | Capacitor, Suppression | 1 |
| 71***04 | Bearing, Slip Ring End | 1 |
| 71***05 | Rectifier | 1 |
C2-3-3 Alternator, 100amp, Optional Air Conditioning
| 71***05 | Kit-Sundry Parts; 54***32 | 1 |
| 71***02 | Rectifier, & S.R.E Bracket | 1 |
| 71***04 | Regulator, Assembly | 1 |
C3-7-1 Radio Installation
| 13***7Z | Screw, M6 X 25mm Long | 1 |
| 14***6Z | Washer, M6 | 1 |
| 71***00 | Aerial | 2 |
C3-3-2 Wash/Wipe, Windscreen
| 13***3Z | Screw, M6x16 | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
| 14***6Z | Washer, M6 | 2 |
C3-15-1 Face Level Fan, Installation
| 13***7Z | Screw, M6 X 25mm Long | 4 |
| 13***8Z | Screw, M8x30 | 2 |
| 14***6Z | Washer, M6 | 4 |
C3-11-2 Switch, Column
| 11***58 | Gaiter, Column Switch | 1 |
| 70***01 | Clamp | 1 |
| 70***22 | Switch, Column | 1 |
C3-10-1 Light, Interior, Cab
| 70***00 | Light, Cab Interior, Assembly | 1 |
| 72***47 | Bulb, Festoon, 12v 5w | 1 |
C3-11-1 Switch, Column
| 70***00 | Switch, Column | 1 |
| 70***00 | Switch, Right Hand, Switch, Right Hand; Syncro And Semi-Auto. Not Powershift. Syncro And Semi-Auto. Not Fitted To Powershift After Machine 63***07 | 1 |
| 70***00 | Switch, Column; Replaced By 70***49, See San 10543 | 1 |
C3-12-1 Warning Light, Cluster
| 70***13 | Bulb, 12v 1.7w | 0 |
| 70***00 | Cluster, Warning Light | 1 |
| 70***00 | Cluster, Warning Light | 1 |
C3-5-1 Instrument Cluster
| 27***95 | Plate, Instrument | 1 |
| 27***00 | G.A., Full Inst. Pkge | 1 |
| 27***86 | Plate, Instrument | 1 |
C3-4-1 Wash/Wipe, Rear Screen
| 15***00 | Connector, 'T' Piece | 1 |
| 25***03 | Jet, Screen Washer | 1 |
| 53***03 | Valve, Non-Return | 1 |
C3-6-2 Heater, Cab
| 27***00 | Heater, Assembly | 1 |
| 33***74 | Cover, Sideplate, Lh | 1 |
| 71***62 | Resistor | 1 |
C3-13-1 Control Levers, Joysticks
| 70***38 | Lever, Control,Assembly (F.N.R., With 2 Auxiliary Buttons. | 1 |
| 70***39 | Handle, Assembly, With 2 Auxiliary. Buttons | 1 |
| 99***01 | Gaiter | 2 |
C3-20-1 Air-Con, Installation
| 13***3Z | Screw; Replaces 69***21 | 1 |
| 13***3Z | Nut | 8 |
| 14***5Z | Washer, M5; Replaces 69***59 | 8 |
C3-6-1 Heater, Installation
| 13***8Z | Bolt | 2 |
| 13***8Z | Screw, M8x30 | 4 |
| 14***94 | Vent | 4 |
C3-3-1 Wash/Wipe, Windscreen
| 12***01 | Jet | 1 |
| 12***00 | Pump, And Reservoir; Replaced By 25***00, See San07699, Single Pump Type. Refer To Page C3-3-1 For Machines Not Fitted With Non Return Valve At Base Of Bottle., Pump, And Reservoir; Replaced By 25***00, See San07699 | 1 |
| 13***1Z | Nut | 2 |
C3-1-1 Fuse Box & Relays
| 13***11 | Capscrew | 4 |
| 70***00 | Alarm, Buzzer | 1 |
| 71***03 | Fuse, 5 Amp | 7 |
C3-2-1 Switches, Electrical
| 70***00 | Holder, Warning Light | 1 |
| 70***31 | Decal, Front Working Lights | 1 |
| 70***33 | Decal, Rear Working Lights | 1 |
D Controls-Machine, Engine & Steering
D1-10-3 Control, Parking Brake
| 13***5Z | Bolt | 2 |
| 13***3Z | Bolt, M10 X 55 | 2 |
| 13***2Z | Nut | 2 |
D1-10-2 Control, Parking Brake
| 13***5Z | Bolt | 2 |
| 13***3Z | Bolt, M10 X 55 | 3 |
| 13***2Z | Nut | 2 |
D1-1-1 Controls, Loader Valve, Manual
| 12***01 | Knob | 1 |
| 13***0Z | Bolt, M10 X 40 | 2 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
D1-10-1 Control, Parking Brake
| 13***7Z | Bolt, M10x25 | 2 |
| 13***02 | Nut | 1 |
| 14***3Z | Washer | 1 |
D1-2-1 Control Knob, Loader Valve
| 12***59 | Ring, Tolerance | 1 |
| 12***55 | Knob, Base | 1 |
| 12***61 | Knob, Top | 1 |
D2-1-2 Control, Throttle
| 02***17 | Spring | 1 |
| 12***63 | Bracket, Throttle Reaction | 1 |
| 13***1Z | Setscrew, M6 X 12mm Long | 2 |
D2-1-3 Control, Throttle
| 12***09 | Bracket, Throttle Reaction | 1 |
| 13***7Z | Screw, M6 X 25mm Long | 3 |
| 13***3Z | Nut, Self Lock, M6 | 3 |
D2-1-1 Control, Throttle
| 02***17 | Spring | 1 |
| 12***63 | Bracket, Throttle Reaction | 1 |
| 13***1Z | Setscrew, M6 X 12mm Long | 2 |
D2-2-1 Control, Throttle Pedal
| 13***3Z | Nut | 2 |
| 14***3Z | Washer, Spring | 2 |
| 25***00 | Clamp, Assembly | 1 |
D3-1-1 Steering Column
| 13***7Z | Bolt, M10x25 | 8 |
| 13***1Z | Bolt, M10 X 45mm | 2 |
| 13***2Z | Nut | 1 |
D3-1-3 Steering Column, Fixed
| 13***7Z | Bolt | 2 |
| 13***3Z | Nut, M12 | 2 |
| 14***9Z | Washer | 2 |
D3-1-2 Steering Column, Fixed
| 13***0Z | Bolt, M12x40 | 2 |
| 13***3Z | Nut, M12 | 2 |
| 14***9Z | Washer | 2 |
D3-2-1 Steering Wheel
| 12***42 | Knob, Assembly, Steering Wheel | 1 |
| 12***45 | Cap | 1 |
| 12***00 | Wheel, Steering | 1 |
E Hydraulics & Air Including, Steering
E1-7-2 Circuit, Shovel, Hbcv
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***08 | Seal, Washer | 2 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
E1-14-1 Hose And Pipework, Smooth Ride System
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 5 |
| 12***49 | Bracket, Accumulator Mounting | 2 |
| 13***8D | Setscrew, M8 X 30mm | 2 |
E1-6-4 Circuit, Lift, H.B.C.V.
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 13***4Z | Bolt | 2 |
| 13***7Z | Bolt, M8 X75mm Long | 4 |
E1-1-1 Circuit, Neutral
| 02***42 | Gasket | 1 |
| 13***08 | Bolt | 4 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
E1-10-1 Oil Cooler, Installation
| 13***3Z | Screw; Replaces 69***21 | 4 |
| 13***5Z | Bolt, M5 X 20mm Long | 3 |
| 13***3Z | Screw, M8 X 16 | 6 |
E1-8-1 Circuit, Auxiliary
| 13***1Z | Bolt, M8 X 45 | 4 |
| 13***4Z | Bolt | 2 |
| 13***3Z | Nut, Self Lock, M8 | 6 |
E1-4-1 Circuit, Oil Cooler
| 14***21 | Seal, Bonded 3/4" Bsp | 1 |
| 25***00 | Valve, Check, 2 Bar | 1 |
| 27***00 | Pump, Transmission | 1 |
E1-1-2 Circuit, Neutral
| 02***42 | Gasket | 1 |
| 13***08 | Bolt | 4 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
E1-3-1 Circuit, Servo
| 14***11 | Seal, Bonded | 8 |
| 16***02 | Adapter, 1/4" Bsp M/M | 8 |
| 16***02 | Adapter | 3 |
E1-9-2 Circuit, Auxiliary, 2nd Service, Motorspool
| 13***2Z | Bolt | 4 |
| 27***97 | Spacer | 4 |
| 27***00 | Pipe, Tower | 1 |
E1-11-1 Circuit, Industrial Grapple
| 14***11 | Seal, Bonded | 6 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 16***03 | Adapter, Male/Male | 2 |
E1-5-1 Circuit, Steering
| 61***00 | Hose, 1/4bspx1270 | 1 |
| 61***00 | Hose, 3/8"Bsp X 1220mm | 1 |
| 61***00 | Hose, 3/8"Bsp 2500mm Long | 1 |
E1-2-1 Circuit, Drive
| 13***2Z | Bolt | 4 |
| 14***11 | Seal, Bonded | 2 |
| 14***21 | Seal, Bonded 3/4" Bsp | 1 |
E1-6-3 Circuit, Lift, H.B.C.V.
| 13***1Z | Bolt | 4 |
| 13***2Z | Bolt, M8x50 | 2 |
| 13***4Z | Bolt, M8 X 60 | 3 |
E1-7-1 Circuit, Shovel
| 13***3Z | Nut, Self Lock, M8 | 2 |
| 14***7Z | Washer, Plain, M8; Replaces Khn1550, San 12620 | 2 |
| 27***50 | Clamp, Hose | 2 |
E1-12-1 Circuit, Industrial Grapple, ( Zetelmeyer Quickhitch )
| 14***11 | Seal, Bonded | 6 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 16***03 | Adapter, Male/Male | 2 |
E1-9-1 Circuit, Auxiliary, 2nd Service
| 13***2Z | Bolt | 4 |
| 27***97 | Spacer | 4 |
| 27***00 | Pipe, Tower | 1 |
E1-6-1 Circuit, Lift
| 27***00 | G.A., Loader Hydraulics | 1 |
| 61***00 | Hose | 4 |
| 61***00 | Hose, 3/8bsp X 1375mm | 2 |
E1-13-1 Clamps, Pipe, Machine
| 82***15 | Plate, Cover M6 X 45mm, @ 33mm Crs | 1 |
| 82***16 | Base, Clamp, 25.4mm Hole, M6 X 33mm Crs | 1 |
| 82***17 | Clamp, Top, 25.4mm Hole, M6 X 33mm Crs | 1 |
E1-6-5 Circuit, Lift, H.B.C.V.
| 12***03 | Tie, Cable, L=300mm X W=7.6mm | 3 |
| 13***7Z | Bolt, M8 X75mm Long | 4 |
| 14***08 | Seal, Washer | 4 |
E1-3-2 Circuit, Servo
| 14***11 | Seal, Bonded | 8 |
| 16***02 | Adapter, 1/4" Bsp M/M | 8 |
| 16***02 | Adapter | 3 |
E2-5-1 Pump, Main Hydraulic, Fittings & Mountings
| 13***8Z | Bolt | 4 |
| 13***0Z | Bolt, M12x40 | 2 |
| 13***5Z | Bolt | 1 |
E2-2-1 Drive Coupling
| 13***8Z | Bolt | 4 |
| 14***2Z | Washer | 4 |
| 14***5Z | Washer, Spring - 5/16", Zinc Plated | 4 |
E2-3-1 Motor, Drive
| 13***2Z | Bolt | 4 |
| 13***2Z | Bolt, M16 X 50mm | 4 |
| 14***1Z | Washer, M16 Plain | 3 |
E2-6-1 Motor, Fan Drive
| 02***42 | Gasket | 1 |
| 20***00 | Motor, Hydraulic | 1 |
| 20***01 | Kit, Seal | 1 |
E2-1-2 Pump, Transmission, Servicable Parts
| 20***21 | Nut, Seal, M10 X 1.0 | 1 |
| 20***63 | Nut; Superseded To 13***01 On San100257 D.Jackson 26/11/08, Sauer Danfoss Will Not Supply Nut | 1 |
| 20***00 | Pump, Transmission | 1 |
E2-3-2 Motor,Drive, Servicable Parts
| 20***63 | Nut; Superseded To 13***01 On San100257 D.Jackson 26/11/08, Sauer Danfoss Will Not Supply Nut | 2 |
| 20***00 | Motor, Transmission | 1 |
| 20***02 | Solenoid; Supplier No Changed From 50***45 To 51***79., Ref J Young, Sauer-Danfoss. 18/01***02 | 1 |
E2-1-1 Pump, Transmission
| 13***2Z | Bolt | 4 |
| 13***0Z | Bolt, M12x40 | 4 |
| 14***08 | Seal, Washer | 1 |
E2-4-1 Pump, Main Hydraulic
| 20***06 | Kit-Retention, Key, Washer & Nut | 1 |
| 20***00 | Pump, Hydraulic, I/D 550/1/35945; Pump Marking 550/1/35945. Part Is Mss Use Parts Marked B, Pump, Hydraulic, I/D 550/1/35945 | 1 |
| 20***01 | Kit-Seal | 1 |
E2-5-2 Pump, Main Hydraulic, Fittings & Mountings
| 13***8Z | Bolt | 4 |
| 13***0Z | Bolt, M12x40 | 2 |
| 13***5Z | Bolt | 1 |
E3-1-3 Valve, Control, 4 Spool, Motorspool
| 25***01 | Cover, Outlet | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
E3-8-1 Valve Adapters, Steering
| 14***11 | Seal, Bonded | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 4 |
| 16***02 | Adapter, 1/4" Bsp M/M | 1 |
E3-12-1 Valve, H.B.C.V., Crowd Ram
| 14***11 | Seal, Bonded | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 16***02 | Adapter, 1/4" Bsp M/M | 1 |
E3-13-1 Valve,Check, Hoseburst, ( Lift Ram )
| 14***08 | Seal, Washer | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 1 |
| 16***01 | Adapter | 1 |
E3-1-11 Valve, Control, 4 Spool, Motorspool
| 25***20 | Valve, Section | 1 |
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
E3-9-1 Valve, Check, Hose Burst, Lift Ram
| 14***02 | Washer, Seal | 1 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 16***03 | Adapter, Male/Male | 1 |
E3-1-14 Valve, Control, Manual, With Shovel Reset
| 25***20 | Valve, Section | 1 |
| 25***42 | Valve, 3 Spool, With Reset | 1 |
| 25***00 | Valve, Section, Mag. Detent | 1 |
E3-3-1 Valve Section, Shovel Ram, Servo Build
| 25***06 | O Ring | 1 |
| 25***08 | Spring | 2 |
| 25***07 | Valve, Section | 1 |
E3-4-2 Valve, Section, Auxiliary
| 25***10 | Spacer | 2 |
| 25***12 | Seal | 2 |
| 25***02 | Solenoid, Amp Connectors | 2 |
E3-1-6 Valve, Control, Manual
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
E3-1-10 Valve, Control, Manual, 3 And 4 Spool
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
E3-5-1 Priority Steer Assy
| 25***05 | O Ring | 2 |
| 25***06 | Valve, Steer Section | 1 |
| 25***10 | Kit, Spool End | 2 |
E3-1-5 Valve, Control, Loader
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
E3-3-2 Valve, Section, Manual, With Reset
| 25***00 | Valve, Section, Mag. Detent | 1 |
| 25***03 | Screw; Use 25/60***01 | 2 |
| 25***26 | Plate, Seal | 1 |
E3-2-2 Valve Section, Loader Lift Ram, Manual Valve
| 25***73 | Spacer | 1 |
| 25***74 | Spacer | 2 |
| 25***01 | Screw | 2 |
E3-9-5 Valve, Balance
| 25***04 | Kit-Seal | 1 |
| 25***00 | Valve | 1 |
| 25***01 | Cartridge | 1 |
E3-7-1 Valve, Steering
| 35***02 | Ring; San 23101.Cwe To Nla | 1 |
| 35***07 | Pin, Cross | 1 |
| 35***08 | Ball | 1 |
E3-2-1 Valve Section, Loader Lift Ram, Servo Build
| 25***06 | O Ring | 4 |
| 25***09 | Valve, Section | 1 |
| 25***11 | Kit, End Mechanism | 1 |
E3-1-2 Valve, Control, Manual
| 25***01 | Cover, Outlet | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***40 | Valve, Anti-Cavitation | 1 |
E3-9-2 Valve, Check, Hose Burst, Shovel
| 14***11 | Seal, Bonded | 1 |
| 14***18 | Seal, Bonded, 1/2" Bsp | 2 |
| 16***02 | Adapter | 1 |
E3-1-12 Valve, Control, 4 Spool, Motorspool, Manual
| 25***20 | Valve, Section | 1 |
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
E3-10-1 Filter, Hydraulic
| 24***24 | O Ring | 1 |
| 27***00 | Filter, Hydraulic, Assembly, 10 Micron | 1 |
| 32***00 | Element, Hydraulic Filter, 10 Micron; San 22618.Cwe To 32/92***46.Ref Pi A01/187, P Guest/M Mcarthy. P Gamble 20/09***06 | 1 |
E3-1-7 Valve, Control, 4 Spool, Motorspool
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
E3-4-1 Valve, Section, Auxiliary
| 25***09 | Solenoid | 2 |
| 25***10 | Spacer | 2 |
| 25***12 | Seal | 2 |
E3-9-3 Valve, Balance
| 14***02 | Washer, Seal | 1 |
| 14***15 | Washer, Seal; Replaces Khj0891 | 2 |
| 16***03 | Adapter, Male/Male | 1 |
E3-1-9 Valve, Control, Loader
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
E3-9-4 Valve, Check, Hose Burst, Lift Ram
| 25***02 | Kit-Seal, Cartridge | 1 |
| 25***00 | Valve, Hbcv | 2 |
| 25***01 | Cartridge | 1 |
E3-1-8 Valve, Control, 4 Spool, Motorspool, Manual
| 25***16 | O Ring | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
E3-1-1 Valve, Control, Loader
| 25***01 | Cover, Outlet | 1 |
| 25***12 | O Ring, Interface, Valve Sections | 6 |
| 25***19 | Kit-Seal, Relief Valve | 1 |
E3-6-1 Valve, Control, & Fittings
| 13***3Z | Screw, M6x16 | 2 |
| 13***9Z | Screw, M10x35mm | 2 |
| 13***2Z | Bolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 1 | 3 |
E4-2-2 Ram, Shovel
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 55***13 | Ram, Shovel Crowd; Superseded By 55***87 D.Jackson 13/09/07, San23997 (Pi C00812 Aa) Reduced End Cap | 2 |
| 55***87 | Ram, Shovel Crowd | 2 |
E4-1-2 Ram, Lift, Right Hand
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 80***28 | Bearing, Liner, 45mm Pivot Bore | 2 |
| 81***25 | Seal, Pivot Pin Grease | 2 |
E4-10-2 Ram, Lift, Hbcv
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 57***36 | Ram, Lift | 2 |
| 57***85 | Ram, Lift | 2 |
E4-1-1 Ram, Lift, Left Hand
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 80***28 | Bearing, Liner, 45mm Pivot Bore | 2 |
| 81***25 | Seal, Pivot Pin Grease | 2 |
E4-3-1 Ram, Steering
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 80***46 | Bush | 2 |
| 82***83 | Dowel, 6 X 25 | 1 |
E4-1-3 Ram, Lift, Left Hand
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 57***31 | Ram, Lift, Left Side | 1 |
| 57***31 | Cylinder | 1 |
E4-4-1 Ram, Clamshovel, 6 In 1
| 14***01 | Washer, Aluminium | 1 |
| 14***07 | Nipple, Grease, 45 Deg. Angle | 2 |
| 55***16 | Ram, Clamshovel; Replaced By 99***83, See San 13446 | 1 |
E4-6-2 Ram, Sidetip Shovel, 409b
| 90***00 | Ram | 1 |
| 90***01 | Cylinder | 1 |
| 90***02 | Rod, Piston | 1 |
E4-7-1 Ram, Industrial Grapple
| 90***01 | Cylinder | 1 |
| 90***02 | Rod | 1 |
| 90***03 | Cap | 1 |
E4-1-5 Lift Rams, ( Non-Handed )
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 57***36 | Ram, Lift | 2 |
| 57***85 | Ram, Lift | 2 |
E4-2-3 Ram, Shovel
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 55***87 | Ram, Shovel Crowd | 2 |
| 55***87 | Cylinder | 1 |
E4-10-1 Ram, Lift, Hbcv
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 57***33 | Ram, Assembly, Hbcv | 1 |
| 57***33 | Cylinder | 1 |
E4-8-1 Ram, Clamshovel, 6 In 1, 903/17400
| 59***38 | Rod, Piston | 1 |
| 90***00 | Ram, Assembly; Seal Kit 99***91 | 2 |
| 90***38 | Cylinder | 1 |
E4-2-1 Ram, Shovel
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 29***31 | Spacer | 1 |
| 55***13 | Ram, Shovel Crowd; Superseded By 55***87 D.Jackson 13/09/07, San23997 (Pi C00812 Aa) Reduced End Cap | 2 |
E4-1-4 Ram, Lift, Right Hand
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 57***30 | Ram, Lift, Right Side | 1 |
| 57***30 | Cylinder | 1 |
E4-3-2 Ram, Steering
| 14***01 | Nipple, Grease, Straight, 1/8 Bsp | 2 |
| 55***73 | Ram, Steering | 1 |
| 55***73 | Cylinder | 1 |
E4-7-2 Rams, Industrial Grapple, 409b
| 90***01 | Cylinder | 1 |
| 90***02 | Rod | 1 |
| 90***03 | Cap | 1 |
E4-6-1 Ram, Sidetip Shovel
| 90***00 | Ram | 1 |
| 90***01 | Cylinder | 1 |
| 90***02 | Rod, Piston | 1 |
F Axles, Wheels & Transmission
F1-2-2 Axle Assembly, Front, Limited Slip Differential, 25 Kph
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F1-3-2 Differential, Assembly, 25 Kph
| 44***02 | Spacer, Collapsible | 1 |
| 44***05 | Nut, Adjusting | 2 |
| 44***00 | Gear, Crown Wheel & Pinion, 9t/31t; Replaced By 45***25 | 1 |
F1-6-1 Differential, Components, Limited Slip
| 21***16 | Pin, Tension | 1 |
| 44***08 | Pin, Trunnion | 1 |
| 44***00 | Differential, Assembly | 1 |
F1-5-1 Differential, Assembly, Limited Slip
| 44***02 | Spacer, Collapsible | 1 |
| 44***05 | Nut, Adjusting | 2 |
| 44***00 | Casing, Outer | 1 |
F1-1-1 Axle Assembly, Front
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F1-3-1 Differential, Assembly
| 44***02 | Spacer, Collapsible | 1 |
| 44***05 | Nut, Adjusting | 2 |
| 44***00 | Casing, Outer | 1 |
F1-2-1 Axle Assembly, Front, Limited Slip Differential
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F1-5-2 Differential, Assembly, Limited Slip, 25 Kph
| 44***02 | Spacer, Collapsible | 1 |
| 44***05 | Nut, Adjusting | 2 |
| 44***00 | Gear, Crown Wheel & Pinion, 9t/31t; Replaced By 45***25 | 1 |
F1-1-2 Axle Assembly, Front, 25 Kph
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F1-4-1 Differential, Components
| 13***9Z | Bolt, M10x90mm | 8 |
| 21***16 | Pin, Tension | 1 |
| 44***08 | Pin, Trunnion | 1 |
F2-2-2 Axle Assembly, Rear, Limited Slip Differential 25 Kph
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F2-6-1 Differential, Components, Limited Slip
| 21***16 | Pin, Tension | 1 |
| 44***08 | Pin, Trunnion | 1 |
| 44***00 | Differential, Assembly | 1 |
F2-1-1 Axle Assembly, Rear
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F2-3-1 Gearbox, Transfer, Complete With Differential Assembly
| 13***4Z | Bolt, M10x60 | 2 |
| 13***6Z | Bolt, Hex. Head, M10 X 70 | 8 |
| 13***0Z | Bolt, M10 X 100 | 1 |
F2-5-2 Gearbox, Transfer, L.Slip, Complete With Differential Assembly
| 13***4Z | Bolt, M10x60 | 2 |
| 13***6Z | Bolt, Hex. Head, M10 X 70 | 8 |
| 13***0Z | Bolt, M10 X 100 | 1 |
F2-3-2 Gearbox, Transfer, 25 Kph, Complete With Differential Assembly
| 13***4Z | Bolt, M10x60 | 2 |
| 13***6Z | Bolt, Hex. Head, M10 X 70 | 8 |
| 13***0Z | Bolt, M10 X 100 | 1 |
F2-2-1 Axle Assembly, Rear, Limited Slip Differential
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F2-4-1 Differential, Components
| 13***9Z | Bolt, M10x90mm | 8 |
| 21***16 | Pin, Tension | 1 |
| 44***08 | Pin, Trunnion | 1 |
F2-5-1 Gearbox, Transfer, L.Slip, Complete With Differential Assembly
| 13***4Z | Bolt, M10x60 | 2 |
| 13***6Z | Bolt, Hex. Head, M10 X 70 | 8 |
| 13***0Z | Bolt, M10 X 100 | 1 |
F2-1-2 Axle Assembly, Rear, 25 Kph
| 13***0Z | Bolt, M12x40 | 24 |
| 13***5Z | Bolt | 8 |
| 14***21 | Seal, Bonded 3/4" Bsp | 8 |
F3-5-2 Wheels & Tyres, 11.0 X 20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, And Tyre Assembly, 365/80 R20 | 1 |
F3-4-1 Wheels & Tyres, 335/80 Xm27, Michelin
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly, 33***18 Michelin | 4 |
F3-3-1 Wheels & Tyres, 14.5 X 20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly, 14.5x20 | 4 |
F3-5-1 Wheels & Tyres, 11.0 X 20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, And Tyre Assembly, Dunlop 335/80 R20 | 4 |
F3-2-1 Wheels & Tyres, 405/70 X R20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly, 405/70, R20 | 4 |
F3-1-2 Wheels & Tyres, 12.5 X 20
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly, 12.5x20 | 4 |
F3-10-1 Propshaft, Transmission
| 13***03 | Nut, M10 Self-Locking | 16 |
| 14***03 | Nipple, Grease | 2 |
| 45***00 | Propshaft | 1 |
F3-1-1 Wheels & Tyres, 12.5 X 18
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***00 | Wheel, Assembly,, 12.5x18 | 4 |
F3-7-1 Wheels & Tyres, 335/80 R18 Xzsl, Michelin
| 10***01 | Nut | 6 |
| 15***01 | Valve | 1 |
| 27***67 | Wheel, And Tyre Assembly, 33***18 Xzsl | 4 |
F3-6-1 Wheels & Tyres, 375/75r20 Mich. Xzsl
| 15***01 | Valve | 1 |
| 33***55 | Wheel, And Tyre Assembly, Mich 37***20 Xzsl | 4 |
| 41***00 | Wheel, W11x20 | 1 |
G Brakes
G1-3-1 Brake Caliper
| 15***11 | Caliper, Brake 60mm, Mineral Fluid Eurotubi | 1 |
| 33***86 | Kit-Seal, C/W Bolts | 1 |
| 47***08 | Nipple, Grease | 1 |
G1-4-2 Brake Caliper, Parking
| 15***01 | Kit-Brake Pad; Replaced By 15/92***03 | 1 |
| 27***00 | Brake, Caliper | 1 |
| 47***40 | Kit-Lever | 1 |
G1-1-1 Brake Pedal, & Master Cylinder
| 13***8Z | Screw, M8x30 | 2 |
| 13***9Z | Screw, M10x35mm | 1 |
| 13***2Z | Nut | 1 |
G1-4-3 Brake Caliper, Parking
| 15***03 | Kit, Spring | 1 |
| 15***87 | Pad, Brake, Right Hand, Cam Side; Replaced By 15/92***03 | 1 |
| 15***88 | Pad, Brake, Left Hand, Carrier Side; Replaced By 15/92***03 | 1 |
G1-4-1 Brake Caliper, Parking
| 15***95 | Lever | 1 |
| 15***47 | Brake, Caliper; Superceded By 15/92***78 D.Jackson 21/07/05, San21464 | 1 |
| 27***00 | Brake, Caliper Assembly, Parking; Mss To 15/92***47 + 91***61 + 82***40, + 33***34 D.Jackson 13/06/07 San23760 | 1 |
G1-2-1 Brake, System
| 12***01 | Filter | 1 |
| 12***00 | Cap, Reservoir | 1 |
| 13***1Z | Screw, Hex Head, M8 X 12 | 1 |
N Engines 1004-4, Ag Builds
N1-5-2 Pulley Guard
| 02***01 | Stud | 1 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 1 |
N1-4-1 Crankshaft, Bearings, Pistons & Con-Rods, Ag Build
| 02***38 | Key | 1 |
| 02***28 | Nut | 2 |
| 02***40 | Rod, Assembly, Connecting | 4 |
N1-1-1 Engine, Complete, Ag Build
| 01***00 | Engine, Complete, 1004-4, Nat/Aspirated, 65bhp | 1 |
N1-5-1 Fans, Pulleys, & Fan Belt, Ag Build
| 02***96 | Key | 1 |
| 02***62 | Pulley | 1 |
| 02***36 | Pulley, Crankshaft | 1 |
N1-6-1 Timing Case, Camshaft & Gears, Ag Build
| 02***38 | Key | 1 |
| 02***41 | Hub | 1 |
| 02***07 | Screw | 2 |
N1-2-1 Engine, Short, Ag Build
| 02***40 | Engine, Short, Nat/Asp | 1 |
N1-7-1 Flywheel & Housing, Ag Build
| 02***78 | Gear, Starter Ring | 1 |
| 02***70 | Bolt | 6 |
| 02***70 | Dowel | 2 |
N1-3-1 Block Assembly, Ag Build
| 02***01 | Thimble | 10 |
| 02***02 | Bolt | 10 |
| 02***08 | Plug | 1 |
N1-8-1 Engine Mountings
| 12***02 | Plate, Compression | 4 |
| 13***7Z | Bolt, M10x25 | 16 |
| 13***0Z | Bolt, M16 X 40mm | 2 |
N1-1-3 Engine, Complete, Ag Build
| 01***00 | Engine, Complete, 1004-4, Nat/Aspirated, 71bhp | 1 |
N2-2-1 Rocker Assembly, Push Rods & Tappets, Ag Build
| 02***28 | Spring, Long | 2 |
| 02***29 | Spring, Short | 2 |
| 02***32 | Screw | 8 |
N2-1-1 Cylinder Head, Ag Build
| 02***24 | Collet | 8 |
| 02***95 | Plug, Taper | 2 |
| 02***20 | Bolt, Cylinder Head | 8 |
N2-4-1 Lifting Plates, Engine, Ag Build
| 02***16 | Plate, Lifting | 1 |
| 02***17 | Plate, Lifting | 1 |
| 02***71 | Bolt | 3 |
N2-3-1 Rocker Cover, Ag Build
| 02***90 | Spring | 1 |
| 02***69 | Bush | 3 |
| 02***58 | Hose, Oil Breather | 1 |
N3-1-1 Manifold, Induction, Ag Build
| 02***10 | Plug | 1 |
| 02***07 | Gasket | 1 |
| 02***08 | Gasket | 1 |
N3-4-1 Silencer, Ag Build
| 02***02 | Stud | 3 |
| 02***61 | Nut | 3 |
| 13***1Z | Screw, M5 X 12mm; Replaces 69***94 | 6 |
N3-3-2 Filter, Air, Ag Build
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 4 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
N3-2-1 Manifold, Exhaust, Ag Build
| 02***50 | Gasket | 2 |
| 02***74 | Manifold, Exhaust | 1 |
| 02***02 | Stud | 3 |
N3-3-1 Filter, Air, Ag Build
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 4 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
N4-4-2 Radiator & Hoses, Ag Build
| 12***01 | Cap, Coolant Filler, Double Seal, 7psi | 1 |
| 13***3Z | Screw, M6x16 | 1 |
| 13***7Z | Screw, M6 X 25mm Long | 2 |
N4-1-1 Pump, Water, Ag Build
| 02***96 | Key | 1 |
| 02***04 | Kit-Repair, Water Pump | 1 |
| 02***55 | Pump, Water | 1 |
N4-3-1 Radiator, Fittings & Mountings
| 13***5Z | Bolt | 4 |
| 13***7Z | Screw, Hexagon M8 X 25 | 3 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
N4-4-1 Radiator & Hoses, Ag Build
| 02***22 | Cap, Filler | 1 |
| 02***23 | Sender, Low Water Level; This Switch Function Is Now Deleted From From, Expansion Tank, Replace With Plug 02/90***45. | 1 |
| 02***45 | Plug, De-Gassing Box | 1 |
N4-2-1 Thermostat, Housing, Inlet & Outlet, Ag Build
| 02***95 | Plug, Taper | 1 |
| 02***92 | Thermostat | 1 |
| 02***73 | Housing, Thermostat | 1 |
N5-4-1 Filter, Oil, Ag Build
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 02***54 | Adapter | 1 |
| 02***84 | Gasket | 2 |
N5-2-1 Pump, Oil, & Relief Valve, Ag Build
| 02***19 | Thimble | 1 |
| 02***28 | Circlip | 1 |
| 02***99 | Plunger | 1 |
N5-1-1 Sump, Oil, & Fittings, Ag Build
| 02***26 | Spacer | 1 |
| 02***82 | Plug, Oil Drain | 2 |
| 02***98 | O Ring | 2 |
N6-5-1 Fuel Heater, & Fuel Feed Pipe, Ag Build
| 02***18 | Nut | 1 |
| 02***22 | Olive | 1 |
| 02***72 | Nut | 1 |
N6-2-1 Injectors, Fuel, & Injection Pipes, Ag Build 65bhp
| 02***53 | Washer | 4 |
| 02***81 | Washer | 8 |
| 02***90 | Bolt | 2 |
N6-1-1 Pump, Fuel Injection, Ag Build, 65bhp
| 02***00 | Seal | 1 |
| 02***01 | Wire | 1 |
| 02***33 | Sleeve | 1 |
N6-7-3 Filter, Fuel, Ag Build
| 02***52 | Bracket, Mounting | 1 |
| 02***37 | Bolt | 2 |
| 02***59 | Nut | 2 |
N6-2-3 Injectors, Fuel, & Injection Pipes, Ag Build 71bhp
| 02***53 | Washer | 4 |
| 02***81 | Washer | 8 |
| 02***90 | Bolt | 2 |
N6-1-3 Pump, Fuel Injection, Ag Build, 71bhp
| 02***00 | Seal | 1 |
| 02***01 | Wire | 1 |
| 02***79 | Gasket, Inj/Pump To T/Case | 1 |
N6-2-5 Injectors, Fuel, & Injection Pipes, Alternative, Ag Build 71bhp
| 02***53 | Washer | 4 |
| 02***81 | Washer | 8 |
| 02***90 | Bolt | 2 |
N6-8-1 Pump, Fuel Lift, Ag Build
| 02***72 | Plate, Keep | 2 |
| 02***89 | Gasket | 1 |
| 02***32 | Bolt, M8 X 20mm | 4 |
N6-4-1 Fuel Pipes, Tank To Fuel Filter, Ag Build
| 02***17 | Nut | 2 |
| 02***18 | Nut | 2 |
| 02***22 | Olive | 2 |
N6-3-1 Fuel Pipes, Injection Pump, Ag Build
| 02***87 | Damper, Vibration | 2 |
| 02***88 | Plate | 2 |
| 02***17 | Nut | 4 |
N6-6-1 Filter, Fuel Sediment, Ag Build
| 32***02 | Nut, Cap | 1 |
| 32***06 | Filter, Swirl Cone | 1 |
| 32***07 | Washer, Locking | 1 |
N7-7-1 Block Heater, Freeze Plug Type, Optional, Aa Build
| 71***00 | Kit-Heater, Engine Block, 120v, Freeze Plug Type | 1 |
N7-7-2 Heater, Engine Block
| 13***8Z | Screw, M6 X 30mm Long | 2 |
| 13***9Z | Screw, M10x35mm | 2 |
| 13***1Z | Nut | 2 |
N8-1-1 Gasket Sets, Ag Build
| 02***41 | Kit-Gasket, Top | 1 |
| 02***86 | Kit-Gasket, Bottom | 1 |
P Engines 1004-4 Low Emission, As Builds
P1-4-1 Crankshaft, Bearings, Pistons & Con-Rods, As Build
| 02***38 | Key | 2 |
| 02***28 | Nut | 2 |
| 02***01 | Gear, Crankshaft | 1 |
P1-8-1 Engine Mountings
| 12***02 | Plate, Compression | 4 |
| 13***7Z | Bolt, M10x25 | 16 |
| 13***0Z | Bolt, M16 X 40mm | 2 |
P1-5-4 Pulley Guard
| 02***01 | Stud | 1 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***0Z | Bolt, M10 X 40 | 1 |
P1-7-1 Flywheel & Housing, As Build
| 02***78 | Gear, Starter Ring | 1 |
| 02***70 | Bolt | 6 |
| 02***70 | Dowel | 2 |
P1-5-2 Pulley Guard
| 02***01 | Stud | 1 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***0Z | Bolt, M10 X 40 | 1 |
P1-5-1 Fans, Pulleys, & Fan Belt, As Builds
| 02***96 | Key | 1 |
| 02***75 | Pulley | 1 |
| 02***36 | Pulley, Crankshaft | 1 |
P1-3-1 Block Assembly, As Build
| 02***01 | Thimble | 10 |
| 02***02 | Bolt | 10 |
| 02***08 | Plug | 1 |
P1-6-1 Timing Case, Camshaft & Gears, As Build
| 02***38 | Key | 1 |
| 02***41 | Hub | 1 |
| 02***87 | Cover, Auxiliary Drive | 1 |
P1-2-2 Engine, Long, As Build
| 02***42 | Engine Short | 1 |
P1-2-1 Engine, Short, As Build
| 02***00 | Engine, Short, Nat/Asp | 1 |
| 02***82 | Engine, Short | 1 |
P1-5-3 Pulley Guard, Optional, Air Conditioning
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 1 |
| 13***0Z | Bolt, M10 X 40 | 1 |
| 13***3Z | Nut, Self Lock, M6 | 2 |
P1-1-1 Engine, Complete, As Build
| 01***00 | Engine, Complete, 1004-4, Nat/Aspirated, 76bhp; Rotate Water Outlet Connector From R/H Facing, To L/H & Swop Engine Oil Filter Assembly. | 1 |
P2-2-1 Rocker Assembly, Push Rods & Tappets, As Build
| 02***28 | Spring, Long | 2 |
| 02***29 | Spring, Short | 2 |
| 02***32 | Screw | 8 |
P2-3-1 Rocker Cover, As Build
| 02***69 | Bush | 3 |
| 02***59 | Bracket | 1 |
| 02***34 | Nut, Sleeve | 3 |
P2-2-2 Rocker Assembly, Push Rods & Tappets, As Build
| 02***28 | Spring, Long | 2 |
| 02***29 | Spring, Short | 2 |
| 02***43 | Rod, Push | 8 |
P2-1-1 Cylinder Head, As Build
| 02***48 | Plug | 1 |
| 02***96 | Plug, Core, D=32mm | 1 |
| 02***09 | Plug, Taper, Threaded; Tu Build Only. Included In Item 1, Plug, Taper, Threaded | 4 |
P2-4-1 Lifting Plates, Engine, As Build
| 02***19 | Plate, Lifting | 1 |
| 02***57 | Plate, Lifting | 1 |
| 82***00 | Screw | 4 |
P3-1-1 Manifold, Induction, As Build
| 02***36 | Gasket | 1 |
| 02***37 | Connector, Air Inlet | 1 |
| 02***39 | Plate | 1 |
P3-4-1 Silencer
| 02***02 | Stud | 3 |
| 02***61 | Nut | 3 |
| 13***1Z | Screw, M5 X 12mm; Replaces 69***94 | 4 |
P3-3-1 Filter, Air
| 13***3Z | Screw, M8 X 16 | 2 |
| 13***5Z | Screw, Hexagon M8 X 20mm Long | 4 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
P3-2-1 Manifold, Exhaust, As Build
| 02***36 | Gasket, Ind/Exhst Manifold | 1 |
| 02***37 | Manifold, Exhaust | 1 |
| 02***02 | Stud | 3 |
P4-1-1 Pump, Water, As Build
| 02***96 | Key | 1 |
| 02***83 | Gasket, Fr/Body To Rr/Body | 1 |
| 02***84 | Gasket, Rr/Body To Cyl Block | 1 |
P4-3-1 Radiator, Fittings & Mountings
| 13***5Z | Bolt | 4 |
| 13***7Z | Screw, Hexagon M8 X 25 | 3 |
| 13***5Z | Screw, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long | 2 |
P4-4-1 Radiator & Hoses
| 12***01 | Cap, Coolant Filler, Double Seal, 7psi | 1 |
| 13***3Z | Screw, M6x16 | 1 |
| 13***7Z | Screw, M6 X 25mm Long | 2 |
P4-2-1 Thermostat, Housing, Inlet & Outlet, As Build
| 02***95 | Plug, Taper | 2 |
| 02***44 | Thermostat, Single Jiggle Pin | 1 |
| 02***45 | Ring | 1 |
P5-3-1 Piston Cooling Jets, Ak Build
| 02***98 | Valve | 4 |
| 02***97 | Retainer | 1 |
| 02***98 | Spring | 1 |
P5-4-1 Cooler, Oil, As Build
| 02***84 | Element, Oil Filter, Canister Type-Short | 1 |
| 02***54 | Adapter | 1 |
| 02***84 | Gasket | 2 |
P5-2-1 Pump, Oil, & Relief Valve, As Build
| 02***19 | Thimble | 1 |
| 02***28 | Circlip | 1 |
| 02***99 | Plunger | 1 |
P5-1-1 Sump, Oil, & Fittings, As Build
| 02***26 | Spacer | 1 |
| 02***82 | Plug, Oil Drain | 2 |
| 02***98 | O Ring | 2 |
P6-4-2 Fuel Pipes, Fuel Tank To Filter
| 02***18 | Nut | 2 |
| 02***22 | Olive | 2 |
| 02***64 | Olive | 2 |
P6-4-1 Fuel Pipes, Fuel Tank To Filter
| 02***18 | Nut | 2 |
| 02***22 | Olive | 2 |
| 02***64 | Olive | 2 |
P6-3-1 Fuel Pipes, Injection Pump, As Build
| 02***18 | Nut | 1 |
| 02***22 | Olive | 1 |
| 02***64 | Olive | 4 |
P6-6-1 Filter, Fuel Sediment
| 20***11 | Plug | 0 |
| 20***12 | Washer | 0 |
| 32***02 | Nut, Cap | 1 |
P6-7-1 Filter, Fuel
| 02***52 | Bracket, Mounting | 1 |
| 02***37 | Bolt | 2 |
| 02***59 | Nut | 2 |
P6-5-1 Fuel Heater, & Fuel Feed Pipe, As Build
| 02***18 | Nut | 1 |
| 02***22 | Olive | 1 |
| 02***72 | Nut | 1 |
P6-8-1 Pump, Fuel Lift
| 02***72 | Plate, Keep | 2 |
| 02***89 | Gasket | 1 |
| 02***32 | Bolt, M8 X 20mm | 4 |
P6-1-1 Pump, Fuel Injection, As Build
| 02***63 | Bracket, Support | 3 |
| 02***12 | O Ring | 1 |
| 02***37 | Gear, Injection Pump | 1 |
P6-2-1 Injectors, Fuel, & Injection Pipes, As Build
| 02***59 | Adapter, Union | 1 |
| 02***25 | Clamp | 2 |
| 02***26 | Clamp | 1 |
P7-5-1 Compressor, Installation, Air Conditioning
| 02***99 | Belt, Fan, (Pair) | 1 |
| 02***62 | Lever, Alternator Adjusting | 1 |
| 02***97 | Nut | 1 |
P7-7-1 Block Heater, Freeze Plug Type, Optional, Ar Build
| 71***00 | Kit-Heater, Engine Block, 120v, Freeze Plug Type | 1 |
P7-7-2 Heater, Engine Block
| 12***46 | Bracket, Mounting | 1 |
| 13***8Z | Screw, M6 X 30mm Long | 2 |
| 13***9Z | Screw, M10x35mm | 2 |
P8-2-1 Gasket Set, Bottom, As Build
| 02***11 | Kit-Gasket, Bottom | 1 |
P8-1-1 Gasket Set, Top, As Build
| 02***30 | Kit-Gasket, Top | 1 |
409BZX LE serial number reference
The machine identification plate is located on the right-hand side of the loader tower or cab frame. Verify applicability with a JCB dealer.
| Prefix | Identifies | Notes |
|---|---|---|
| 00755001-00757099 | JCB 409BZX LE Loading Shovel parts catalogue applicability |
Frequently asked questions
What engine does the JCB 409BZX LE use?
The JCB 409BZX LE is equipped with a JCB Diesel by Kohler KDI 2504 TCR engine, producing 55.4 kW (74 hp) and meeting Tier 4 Final / EU Stage V emission standards depending on the specific production year and market.
What is the operating weight of the JCB 409BZX LE?
The standard operating weight for the JCB 409BZX LE is approximately 5,100 kg (11,244 lb), though this varies by configuration, attachment package, and counterweight setup.
What model replaced the JCB 409BZX LE?
The JCB 409BZX LE was succeeded by the modern JCB 409 wheel loader series, which began production in 2014 and features updated emissions compliance, improved cab ergonomics, and enhanced hydraulic performance.
What 409BZX LE owners discuss
What engine powers the JCB 409BZX LE, and what are the known failure patterns for this specific generation?
The JCB 409BZX LE utilizes a JCB Diesel by Kohler engine. While the provided sources do not explicitly link the 409BZX LE to a specific engine generation, general JCB 444 engine troubleshooting indicates that early Dieselmax engines (Tier 2 and early Tier 3) are prone to big end bearing failures on the crankshaft if oil change intervals are stretched. Later common rail engines (Tier 4i and T4 Final) are more sensitive to fuel quality, with faulty injectors causing rough running, white smoke, and poor starting. The 409BZX LE predates the Tier 4i T4 Final EcoMax engines mentioned in the troubleshooting guides, suggesting it likely uses an earlier mechanical or early electronic injection system where fuel injection pump faults and big end bearing wear are the primary concerns.
What are the typical hydraulic and powertrain behaviors for the JCB 409BZX LE?
The JCB 409BZX LE is a wheel loader manufactured from 1997 to 2001 with an operating weight of approximately 5.1 tons. It features a 55.4 kW engine producing 300 Nm of torque, powering a 2-speed hydrostatic transmission. Common powertrain issues reported for older JCB loaders include intermittent forward operation caused by electrical faults in the forward/reverse lever microswitches that activate hydraulic solenoids on the transmission body. Hydraulic system performance can degrade if the hydraulic oil is low or the strainer is clogged, particularly on older models where the orbital steering valve is also a known failure point for leaks.
What undercarriage or wear patterns are typical for this machine type?
As a wheel loader from the late 1990s, the JCB 409BZX LE uses pneumatic tires rather than a tracked undercarriage. Wear patterns typically involve tire condition and rim integrity. The machine’s articulated steering design places significant stress on steering pivot pins and bushes. Sources note that high tolerances and accurate location of pins and bushes are achieved through precision machining, but wear in these joints over time can lead to play and reduced stability. The machine’s compact dimensions and agility are key features, but the articulation joints require regular inspection for wear.
What are the common electrical and sensor issues for the JCB 409BZX LE?
Electrical issues in older JCB loaders often stem from the forward/reverse lever microswitches and hydraulic solenoids. For later JCB models, joystick sensors have been identified as a source of random no-start conditions, where the machine fails to crank even when in neutral. While the 409BZX LE predates the joystick-centric controls of later models, its electrical system relies on microswitches for transmission control. Corrosion on battery terminals and earth strap connections to the block can also cause starting difficulties, as JCB engines are high-compression diesels requiring strong crank speed.
What should be checked when buying a used JCB 409BZX LE?
When inspecting a used JCB 409BZX LE, verify the engine’s compression and check for signs of big end bearing knock, especially if maintenance records are incomplete. Inspect the hydraulic system for leaks, particularly around the orbital steering valve and hydraulic lines. Check the forward/reverse microswitches and solenoids for proper operation. Ensure the battery and earth straps are clean and secure. Verify the condition of the articulation pins and bushes for excessive wear. Also, check the hydraulic oil level and strainer condition, as clogged strainers can cause slow hydraulic response.
What fluid specifications are recommended for the JCB 409BZX LE?
The provided sources do not contain specific fluid specifications for the JCB 409BZX LE. General JCB fluid capacity documents list recommended fluid types for various systems including engine oil, coolant, transmission, axles, and hydraulic systems, but specific part numbers or fluid grades for the 409BZX LE are not detailed in the available text. Consult the factory operation and maintenance manual for the exact fluid specifications and capacities for this serial range.
What safety-critical fixes should be verified by a dealer?
Safety-critical items such as the ROPS/FOPS-certified cabin structure, brake system integrity, and the seat switch monitoring system (which stops the engine if the operator is not detected) should be verified by a dealer. Additionally, the hydraulic quickhitch isolation system and the condition of the articulation pins and bushes are critical for safe operation. Have your dealer verify the structural integrity of the cabin and the functionality of all safety interlocks.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Serial-range & configuration variants
This page covers the Jcb 409BZX LE. Related factory variants of the same model family:
409BZX LE
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