JCBagriculturalwheeled loaders

Jcb 409

Maintenance schedule, common problems & OEM parts breakdown

The JCB 409 is a compact articulated wheel loader designed for restricted spaces and general utility work. It is powered by a JCB Diesel by Kohler KDI 2504 TCR 4-stroke electronic common rail turbocharged engine producing 74 hp (55.2 kW). Operating weight ranges from 5,820 kg to 6,031 kg depending on configuration. Production spans from approximately 2012 to the present, with variants including the 409 Agri. It succeeds the 407 and is part of the 406/407/409 family. Configurations include open differential or limited slip differential axles, high-speed options up to 30 km/h, and ROPS/FOPS certified cabs.

Across generations, the 409 transitioned to the Kohler T4F engine which requires no exhaust after-treatment, reducing service costs compared to earlier DPF-equipped models. The machine matters in the used market due to its 500-hour engine oil interval, which lowers lifetime operating costs compared to competitors with shorter intervals. Its hydrostatic transmission and compact dimensions maintain high resale value for agricultural and municipal applications where maneuverability is critical.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb 409 specifications

Engine

ModelJCB Diesel by Kohler KDI 2504 TCR
Type4 stroke, Electronic Common Rail
Cylinders4
AspirationTurbocharged
Displacement2482.6 cc (151.5 cu in)
Gross Power55.2 kW (74 hp) @ 2200 rpm
Peak Torque300 Nm (221 lb-ft) @ 1500 rpm
Emissions TierStage 3A / Tier 4 Final (T4F)

Weights

Operating Weight5928.4 kg (13070 lbs) [varies by configuration/series]
Operating Weight (Agri)6031 kg (13296 lbs) [includes 80 kg operator and full fuel tank]
Operating Weight (General Purpose)5928.4 kg (13067 lbs) [with teeth]
Operating Weight (Light Duty)6029 kg (13292 lbs) [with toeplate]
Front Axle Weight1850 kg (4079 lbs)
Rear Axle Weight4073 kg (8986 lbs)

Dimensions

Overall Length548.6 cm (216 in)
Overall Width182.9 cm (72 in) [over tires]
Overall Width (Agri)190.5 cm (75 in) [across tires]
Height to Top of Cab274.3 cm (108 in)
Wheelbase213.4 cm (84 in)
Wheelbase (Agri)221 cm (87 in)
Ground Clearance61.0 cm (24 in)
Ground Clearance (Agri)48.2 cm (18.96 in)
Wheel Track150 cm (59.04 in)
Bucket Hinge Pin Height335.3 cm (132 in)
Bucket Hinge Pin Height (Agri)332.7 cm (10.92 ft)
Dump Clearance at Max Raise274.3 cm (108 in)
Dump Clearance at Max Raise (Agri)261.4 cm (8.58 ft)
Reach at Max Lift and Dump61.0 cm (24 in)
Reach at Max Lift and Dump (Agri)53.3 cm (1.75 ft) [general purpose]
Articulation Angle40°

Performance

Max Speed (Forward)20.1 km/h (12.5 mph)
Max Speed (Agri)40 km/h (24.9 mph) [high speed option]
Bucket Capacity (Heaped)0.99 m³ (1.3 cu yd)
Bucket Width182.9 cm (72 in)
Breakout Force5483.9 kg (12090 lbs)
Static Tipping Load3792 kg (8350 lbs) [straight]
Static Tipping Load (Full Turn)2907 kg (6410 lbs) [at 40°]
Max Lift Capacity2366 kg (5216 lbs)
Raise Lift Arms Time4.9 sec
Lower Lift Time3 sec
Bucket Dump Time4.1 sec
Hydraulic System Pressure250 bar (3626 PSI)
Pump Flow Capacity89.3 LPM (23.6 GPM)

Service capacities (summary)

Fuel Tank Capacity80.3 L (21.2 gal)
Hydraulic System Capacity70.0 L (18.5 gal)
Engine Oil Capacity11.4 L (3 gal)
Axle Oil (Front)4.5 L (1.2 gal)
Axle Oil (Rear)6.0 L (1.6 gal)
Battery Capacity100 Ah
Alternator80 Ah

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

409 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)11.4 l (3 gal)JCB engine oil (non-DPF) or JCB Advanced engine oil (DPF); viscosity per ambient temperature
Cooling systemnot documented for this exact serial range — verify with your dealernot documented for this exact serial range — verify with your dealer
Fuel tank80.3 l (21.2 gal)Diesel fuel
Transmission/powertrain compartmentsnot documented for this exact serial range — verify with your dealerJCB transmission oil
Final drives (each)not documented for this exact serial range — verify with your dealernot documented for this exact serial range — verify with your dealer
Hydraulic system AND tank70.0 l (18.5 gal)JCB hydraulic oil
Axles/differentialsnot documented for this exact serial range — verify with your dealerJCB gear oil
Greasenot applicableJCB grease (boom grease or blue grease)

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Jcb 409 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level via dipstick.
  • Check hydraulic oil level via sight gauge.
  • Check coolant level in expansion tank.
  • Inspect for fluid leaks under engine bay, axles, and kingpost.
  • Inspect tires for pressure and cut damage.
  • Inspect hoses, cylinders, and GET for chafing or seepage.
Every 500 h
  • Change engine oil and replace oil filter.
  • Replace primary and secondary fuel filters.
  • Inspect hydraulic return filter magnet for metallic debris.
  • Replace or clean air filter primary element.
  • Grease all pivot points, kingpost, and stabilizer pivots.
  • Check alternator, A/C, and fan belt tension.
Every 1,000 h
  • Drain, flush, and refill engine coolant with JCB-spec long-life coolant.
  • Change transmission oil and filter.
  • Change front and rear axle oil including hubs.
  • Perform full ECM diagnostic scan via JCB ServiceMaster.
  • Inspect turbocharger shaft play, boot condition, and wastegate function.
  • Load test alternator and starter.
Every 2,000 h
  • Drain hydraulic tank, clean tank, and refill with JCB-spec hydraulic oil.
  • Inspect structural components (boom, arm, chassis) for cracking.
  • Measure swing ring play using dial indicators.
  • Inspect service brakes for disc wear and immersed brake condition.
  • Check injector spray patterns via diagnostic tool.
  • Service cab HVAC system including A/C pressure and cabin filter.

Servicing the 409 beyond the schedule

Predictive Maintenance & Fluid Analysis

At the 500-hour interval, collect oil samples from the engine, hydraulic system, and axles to establish a baseline. Inspect the hydraulic return filter magnet for metallic debris before disposal. Use JCB Engine Oil Special or equivalent 15W-40 diesel oil meeting API specifications. Monitor coolant levels in the expansion tank daily. The cyclonic pre-filter extends air filter service intervals; replace the primary element when restriction indicators signal. Regular fluid analysis prevents bearing and seal failures 500 to 800 hours before catastrophic failure.

Corrective & Common Repairs

Address hydraulic hose chafing at the kingpost and boom pivots regularly. Replace the engine oil filter and fuel filters at 500 hours to protect the common-rail injectors. Inspect the turbocharger boot and wastegate function during the 1000-hour service. Check the alternator and starter load to prevent electrical strandings. Replace worn GET components, bucket pins, and quick-hitch keepers to maintain safety. Inspect the oscillating centre joint for excessive play and ensure hydraulic hoses are routed away from pinching areas.

Overhaul & Rebuild Points

The 2000-hour service mandates a full hydraulic oil drain and tank cleaning. Inspect the swing ring play on JS-series excavators and structural components like the loader arm and side frames for cracking. Check brake disc wear and immersed brake condition on wheel loaders. Measure radial and axial dial-indicator play on swing rings. Inspect the strong heavy-duty centre joint oscillating through ±40°. Replace injector spray patterns if diagnostic tools indicate deviation. Service the cab HVAC evaporator and cabin filter.

Seasonal & Environment Servicing

In high temperature or dust conditions, shorten fluid and filter intervals. Use JCB-spec long-life coolant to prevent overheating. In cold climates, check battery electrolyte levels in non-sealed units and clean terminals. Inspect track tension on JS excavators and tire pressure on wheeled models. Ensure the variable speed engine crank-driven cooling fan maintains optimum speed. Verify the immobiliser and electronic quickhitch isolation system function correctly in dusty or muddy terrain. Use limited slip diffs for soft muddy ground and open diffs for hard surfaces.

409 common service parts

Part numberPart
02/200165Pipe, Assembly, Fuel, L/Pump To F/FilterCheck fitment →
02/100284Element, Oil Filter, Canister Type-ShortCheck fitment →
02/100073Element, Oil Filter, Canister Type - LongCheck fitment →
267/27106Filter, FoamCheck fitment →
445/03011Adapter, FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

409 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0697ECU Internal 5V Supply 2 Auxiliary FaultECU internal voltage regulator failure or short circuit in the 5V sensor supply circuit.Check ECU power and ground connections; inspect harness for shorts; replace ECU if internal fault persists.
P06A7T4F Inducement Sensor Supply Monitoring ErrorDCU (Diesel Control Unit) or ECU monitoring failure of the sensor supply voltage for the T4F emissions system.Verify sensor supply voltage at the connector; check wiring integrity between ECU and sensor.
P1093Common Rail Pressure Fault (Lack of Feed)Insufficient fuel supply to the high-pressure rail, often due to clogged filters or lift pump issues.Check fuel filter condition; verify lift pump operation and fuel line integrity.
P1101Rail Pressure Control Error (Positive Fault)High-pressure rail pressure is higher than the target value, indicating a regulator or sensor issue.Inspect rail pressure sensor and fuel pressure regulator valve; check for restricted fuel return lines.
P0335Crankshaft Position Sensor 'A' Circuit No SignalOpen circuit, short, or failure of the crankshaft position sensor or its wiring.Check sensor resistance and air gap; inspect wiring harness for damage or corrosion.
P0321-87CAN Bus Message Error for Engine Speed from Engine ECUCommunication loss or invalid data regarding engine speed on the CAN bus network.Inspect CAN bus wiring connections at ECU and display module; check for loose connectors.
P0340Cam Signal Last Learnt Value Outside LimitsCamshaft position sensor signal is out of expected calibration range.Verify camshaft timing; inspect cam position sensor and wiring.
P029BInjector Drift Fault Detection on Injector 2Injector 2 mechanical drift exceeds calibrated threshold limits.Test injector 2 resistance and operation; check injector wiring and connectors.
P029EInjector Drift Fault Detection on Injector 1Injector 1 mechanical drift exceeds calibrated threshold limits.Test injector 1 resistance and operation; check injector wiring and connectors.
P06B8Data Logger Memory FullDiagnostic data logger storage capacity has been reached.Download and clear fault logs using JCB 444 Engine Diagnostics software.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

409 attachments & work tools

Buckets

General purpose buckets are available in 1.0 m³ (1.3 cu yd) heaped capacity with a 182.9 cm (72 in) width, or 1.83 yd³ (1.4 m³) variants for the Agri configuration. The standard 409 bucket features a toe plate and is designed for pin-on mounting.

Forks

Pallet forks are offered for handling tonne bags and pallets, with static tipping loads of 8,350 lb (3,787 kg) in straight position and 6,410 lb (2,907 kg) at full 40° turn for medium Zet forks. SSL forks provide 7,475 lb (3,390 kg) straight tipping load.

Quick Couplers

An electronic quickhitch isolation system is integrated into the cab to protect against uncontrolled attachment release. The system monitors operator presence via a seat switch and stops the engine if the operator is not detected.

Hydraulic Options

A high-flow option is available to enhance front-end performance, increasing total hydraulic flow by an additional 40 litres to 118 l/min. The standard single gear pump delivers 23.6 GPM (89.3 LPM) at 3,626 PSI (250 bar).

Rear Attachments

The machine supports rear-mounted attachments such as salt spreaders and towing options for trailer loads up to 3.5 tonnes. The towing option allows for carrying rear implements while maintaining stability.

Axle Configurations

Axle options include open differentials for hard ground, limited slip differentials for soft muddy terrain, and a 100% switchable front axle diff lock. The centre joint oscillates through ±10 degrees to maintain traction.

All 409 assemblies by section

Every catalogued assembly group for the Jcb 409. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

A Attachments
A1-3-2 Shovel, Clam, 6 In 1, 0.7cu.M., 1950mm (6'4") Wide
13***8ZScrew, M8x304
13***9ZBolt, M8 X 90mm Long4
13***3ZNut, Self Lock, M810
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A1-2-3 Toeplate, Bolt-On, 1950mm (6'4") Wide
13***1ZNut15
14***2ZWasher15
51***01Toeplate, 1950mm Wide, 15 Hole1
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A1-4-1 Shovel, 0.9cu.M. 2000mm Wide, For Teeth Adaption
13***8ZBolt, M12 X 302
13***01Nut12
26***00Guard, Tooth1
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A1-1-1 Shovel, 0.7cu.M. 1750mm Wide, For Teeth Adaption
13***8ZBolt, 1/2" X 1.1/4" Long2
13***01Nut14
26***00Guard, Tooth1
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A1-3-1 Shovel, Clam, 6 In 1, 0.5cu.M., 1750mm (5'9") Wide
13***8ZScrew, M8x302
13***9ZBolt, M8 X 90mm Long4
13***3ZNut, Self Lock, M86
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A1-2-1 Toeplate, Bolt-On, 1750mm (5'9") Wide
13***1ZNut13
14***2ZWasher13
51***01Toeplate, 1750mm Wide, 13 Hole1
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A1-6-1 Shovel Restraint
13***3ZBolt4
13***3ZNut, M164
14***29Retainer, Shovel2
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A1-5-1 Guard, Tooth
13***8ZBolt, M12 X 302
13***1ZNut2
14***9ZWasher2
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A3-4-2 Shovel, High Tip
51***02Kit-Nut & Bolt, M206
51***06Kit-Nut & Bolt, M166
54***07Kit-Seal1
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A3-1-4 Sweeper Collector, Mounting Frame
13***3ZBolt, M12x1302
13***3ZNut, M122
14***9ZWasher2
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A3-3-1 Quickhitch
13***7ZBolt, M16 X 75mm2
13***0ZBolt, M16x1002
13***3ZNut, M164
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A3-5-1 Crane Hook, & Mounting
13***7ZScrew, Cap1
13***3ZNut, Self Lock, M61
99***00Attachment, Crane1
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A3-1-3 Sweeper Collector, Hydraulic Circuit
14***11Seal, Bonded7
14***15Washer, Seal; Replaces Khj08912
14***18Seal, Bonded, 1/2" Bsp6
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A3-12-1 Silashear
14***15Washer, Seal; Replaces Khj08912
45***00Coupling, 3/8" Bsp Male, Quick Release; Replaced By 45/91***00, See San048931
61***00Hose, 3/8"Bsp X 1000mm2
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A3-1-2 Sweeper Collector, Drive/Brush Assembly
13***7ZScrew, Hexagon M8 X 251
13***7ZBolt, M10x255
13***9ZScrew, M10x35mm8
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A3-9-1 Big Bale Grab
54***00Ram, Assembly; 25mm Dia Pivot Pins. Earlier Type Ram May Be Identified By Wire Clip In End Cap, Later Version Is Screwed., Ram, Assembly1
54***07Kit-Seal1
61***00Hose, 3/8"Bsp X 1000mm2
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A3-10-1 Manure/Silage Grab
54***02Boss8
54***04Nut8
61***00Hose, 3/8' X 2150mm Long2
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A3-1-1 Sweeper Collector
13***8ZScrew, M6 X 30mm Long4
13***3ZScrew, M8 X 1614
13***5ZScrew, Hexagon M8 X 20mm Long18
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A3-7-1 Bucket, Grain
98***00Shovel, Grain/Potato, 1850mm Wide1
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A3-2-1 Fork & Frame, Pallet
13***7ZBolt, M10x258
14***8ZWasher, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***558
54***00Fork, Industrial, 100w X 45t X 1200l1
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A3-6-1 Fork, Round Bale
54***02Fork, Tine1
54***03Fork, Tine, Long1
98***00Fork, Round Bale1
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A3-8-1 Shovel, Slurry/Rehandling
A3-1-5 Sweeper Collector, Sprinkler Assembly, Beta 7' & Beta 8'
13***8ZBolt, M10 X 304
13***3ZBolt, M12x1302
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts12
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A3-4-1 Shovel, High Tip
51***02Kit-Nut & Bolt, M206
51***06Kit-Nut & Bolt, M166
54***07Kit-Seal1
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A3-13-1 Wrapped Bale Clamp
13***6ZBolt, M20 X 701
13***8ZBolt, M20 X 80mm1
13***3ZNut, M203
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A3-11-1 Fork, Round Bale, With Push Off
54***01Frame1
54***02Fork, Long1
54***04Fork, Short1
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B Bodywork, Cab, Loader End
B1-8-2 Counterweight, Steps, Rear Chassis
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets2
13***1ZBolt, M20 X 110mm6
13***1ZNut6
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B1-4-4 Safety Strut
15***00Bolt1
26***00Strut, Safety, Arms Raised1
82***11Strip, Edging2
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B1-5-4 Cover, Engine
13***6ZBolt3
13***8ZBolt4
13***3ZScrew, M8 X 161
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B1-10-1 Remote Greasing
10***01Adapter2
13***1ZNut2
14***08Seal, Washer2
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B1-4-1 Travel Struts
15***00Bolt2
26***00Bracket, Travel Strut, Lift Ram1
26***00Bracket, Travel Strut1
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B1-7-4 Tank, Hydraulic
12***00Cap1
12***01Seal1
13***5ZBolt12
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B1-15-1 Guard, Belly, Optional
13***7ZScrew, Hexagon M8 X 252
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
14***7ZWasher, Spring2
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B1-2-4 Chassis Rear
13***8ZBolt, M10 X 304
13***0ZBolt, M16 X 40mm5
13***3ZBolt2
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B1-3-1 Centre Pivot, See Tsdb 382
13***07Bolt, M8 X 254
13***0ZBolt, M20 X 100mm3
14***01Nipple, Grease, Straight, 1/8 Bsp1
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B1-5-2 Cover, Engine
13***8ZBolt4
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long4
13***1ZBolt3
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B1-13-1 Guard, Propshaft
13***9ZScrew, M10x35mm6
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts6
14***8ZWasher, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also N524275 & 52***55, Washer, Spring M10; Replaces 60***8r & 60***08, Replaces Luu0105-San 12222, Used On Outlet Adapter, Item 5. Also M524275 & 52***556
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B1-7-2 Tank, Hydraulic
12***00Cap1
12***01Seal1
13***5ZBolt12
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B1-5-1 Cover, Engine
13***8ZBolt4
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long4
13***1ZBolt3
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B1-6-2 Tank, Diesel Fuel
13***2ZScrew, 2 B.A. X 1/2"; To Secure The Horizontal And Vertical Edges. Used To M602765 (926) And M608319 (930), Screw, 2 B.A. X 1/2"6
14***5ZWasher, Spring, M56
26***00Cap, Filler, With Chain1
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B1-9-1 Fenders, Front & Rear
13***9ZScrew, M10x35mm8
13***9ZBolt, M10 X 352
13***1ZNut, M88
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B1-9-2 Fenders, Front & Rear
13***8ZScrew, M6 X 30mm Long8
13***9ZScrew, M10x35mm8
13***9ZBolt, M10 X 352
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B1-12-1 Toolbox
13***8ZBolt, M10 X 302
13***3ZNut, Lock, M102
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
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B1-3-2 Centre Pivot, See Tsdb 382
13***7ZScrew, Hexagon M8 X 254
13***0ZBolt, M20 X 100mm3
14***01Nipple, Grease, 90deg. Angle4
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B1-5-3 Cover, Engine
13***6ZBolt3
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long5
13***1ZBolt3
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B1-6-1 Tank, Diesel Fuel
13***2ZScrew, 2 B.A. X 1/2"; To Secure The Horizontal And Vertical Edges. Used To M602765 (926) And M608319 (930), Screw, 2 B.A. X 1/2"6
14***5ZWasher, Spring, M56
26***00Cap, Filler, With Chain1
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B1-4-2 Travel Struts
15***00Bolt2
26***00Bracket, Support1
26***00Bracket, Support1
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B1-1-1 Chassis Front
13***4ZBolt, Bolt; To Secure The Diagonal Edge. Used To M602765 (926) And M608319 (930)4
13***8ZBolt2
13***8ZBolt, M20 X 180mm Long4
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B1-1-2 Chassis Front
13***4ZBolt, Bolt; To Secure The Diagonal Edge. Used To M602765 (926) And M608319 (930)4
13***8ZBolt2
13***2ZBolt, M24 X 240mm4
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B1-7-1 Tank, Hydraulic
12***00Cap1
12***01Seal1
13***5ZBolt12
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B1-2-1 Chassis Rear
13***8ZBolt, M10 X 304
13***0ZBolt, M16 X 40mm5
13***3ZBolt2
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B1-2-2 Chassis Rear
13***8ZBolt, M10 X 304
13***0ZBolt, M16 X 40mm5
13***3ZBolt2
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B1-8-1 Counterweight, Steps, Rear Chassis
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets2
13***8ZBolt, M20 X 180mm Long4
13***1ZNut4
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B1-14-1 Hitch Recovery, Manual
13***54Bolt4
13***3ZNut2
14***08Washer4
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B1-11-1 Soundproofing, Engine Cover
26***00G.A., Soundproofing1
26***01Panel, Soundproofing, Top, Rear1
26***02Panel, Soundproofing, Top Left1
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B2-4-1 External Fittings
13***1ZScrew, M5 X 12mm; Replaces 69***946
13***7ZScrew, Hexagon M8 X 252
26***03Mounting, Front Working Lights1
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B2-9-1 Storage Box
14***1ZWasher, 2 Ba4
14***02Screw, No 8x1/2"4
26***02Box, Storage1
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B2-1-10 Door
13***1ZSetscrew, M6 X 12mm Long1
13***2ZNut; Replaces 162l006vr, San 123521
14***6ZWasher, Spring1
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B2-7-1 Seat, Suspension, Kab/Bostrom
13***05Capscrew, M8 X 204
40***02Frame, L.H.1
40***05Kit, Back Foam1
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B2-12-1 Rear Cab Brackets, Service Kit, Type 1
13***3DSetscrew2
13***5DSetscrew, M6 X 20mm Long2
13***1DNut, Plain2
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B2-13-1 Rear Cab Brackets, Service Kit, Type 2
13***3DSetscrew2
13***5DSetscrew, M6 X 20mm Long2
14***1DWasher, Large2
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B2-2-1 Cab Glazing, Clear
82***11Glass, Front,Lower, Left Side,Clear2
82***13Glass, Door, Lower,, Clear1
82***14Glass, Door, Upper, Left Side2
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B2-2-2 Cab Glazing, Tinted
82***11Glass, Front,Lower, Left Side,Clear2
82***13Glass, Door, Lower,, Clear1
82***17Glass, Door,Upper, Left Side, Bronze2
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B2-5-1 Floormat & Consoles
26***01Console, Front1
26***05Console, None Radio1
26***09Floormat1
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B2-3-1 Soundproofing, Cab
26***01Panel, Soundproofing, Cab Rear Upper1
26***02Panel, Soundprooing, Cab Rear Middle1
26***03Panel, Soundproofing, Cab Rear Lower1
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B2-8-1 Seat, Static
13***5ZBolt8
13***3ZNut, Self Lock, M84
14***7ZWasher, Spring4
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B2-6-1 Mirror, Cab Mounted, Exterior
12***00Mirror, With Bracket2
12***01Bracket1
99***00Mirror, Unbreakable, Exterior2
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B2-11-1 Front Cab Brackets, Service Kit
13***7DScrew, M6 X 25mm4
14***6DWasher, M6 Plain4
14***6ZWasher, Spring4
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B2-10-1 Direct Glazing, Replacement Material
41***33Sealant, Dp2205 Clear, Silicone0
41***09Sealant, Black Acrylic 221, 310ml Cartridge0
41***09Adhesive, Jcb Ultrafast, 310ml Cartridge0
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B2-1-1 Cab, Glazed
11***22Handle3
12***03Mounting, Cab, Rubber; Use 26***05, San 044524
12***05Bolt, Closing1
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B3-1-2 Arms, Loader, & Linkage
13***6ZBolt, Hex. Head, M10 X 701
13***0ZBolt, M10 X 1002
13***9ZBolt, M12x90mm1
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B3-1-1 Arms, Loader, & Linkage
13***6ZBolt, Hex. Head, M10 X 701
13***0ZBolt, M10 X 1002
13***9ZBolt, M12x90mm1
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B5-3-1 Tool Kit
27***00Bag, Tool1
40***02Grease, Cartridge 400g1
82***02Spanner, 7/16" X 1/2" A/F1
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B5-7-1 Labels, Spain
81***03Decal, Jcb Insignia (Black), Tab Boom2
81***77Label, Read Handbook1
81***48Label, Warning Spanish, Read Operating Book1
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B5-9-1 Labels, Swedish, Dutch, Portuguese
81***77Label, Read Handbook1
81***41Label, Warning Dutch, Read Operating Book1
81***47Label, Warning Portuguese, Read Operating Book2
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B5-10-1 Labels, Norwegian, Danish, Swedish
81***03Decal, Jcb Insignia (Black), Tab Boom1
81***40Label, Warning Danish, Read Operating Book1
81***42Label, Warning Finnish, Read Operating Book1
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B5-4-1 Labels, U.K.
81***98Label, Instruction,Caution, (English)1
81***66Label, Cold Start, Instructions1
81***03Decal, Jcb Insignia (Black), Tab Boom2
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B5-1-1 Labels, "Jcb 407","Jcb 409"
81***62Decal, Internal Noise, 75 Lpa1
81***53Label, Sound Pressure Level, External 76 Lpa1
81***69Label, Sound/Power, External1
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B5-8-1 Labels, German
81***54Label, Outline Sticker L.H.1
81***55Label, Outline Sticker R.H.1
81***03Decal, Jcb Insignia (Black), Tab Boom1
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B5-6-1 Labels, Italian
81***03Decal, Jcb Insignia (Black), Tab Boom2
81***77Label, Read Handbook1
81***45Label, Warning Italian, Read Operating Book1
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B5-11-1 Labels, Greek, Turkish, Czechoslovakian
81***03Decal, Jcb Insignia (Black), Tab Boom1
81***45Label, Warning Greek, Read Operating Book1
81***13Label, Warning Turkish, Read Operating Book1
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B5-5-1 Labels, French
81***03Decal, Jcb Insignia (Black), Tab Boom2
81***59Label, Instruction, French2
81***77Label, Read Handbook1
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B5-2-1 Labels
81***50Label, Transmission Filler1
81***52Label, Drain Daily1
81***55Label, Diesel1
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B6-1-1 Homologation Parts, Italian
13***5ZBolt, M5 X 20mm Long4
13***3ZScrew, M6x161
13***4ZNut1
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B6-2-1 Homologation Parts, Italian
13***5ZBolt, M5 X 20mm Long4
13***3ZScrew, M6x161
13***4ZNut1
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C Electrics-Machine, Cab & Engine
C1-17-1 Light, Rear Fog
70***00Light, Fog; 70***00 Is Identical To 70***001
72***05Bulb, 12v 21w1
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C1-13-1 Light, Beacon, Hazard Warning, Standard & Optional
70***01Bulb, 12v 55w, Halogen1
70***01Lens, Amber, 146mm Dia1
70***00Beacon, Magnetic, (Yellow)1
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C1-1-1 Harnesses
71***00Plug, Diode/Resistor1
71***00Plug, Diode/Resisteor1
71***00Harness, Panel, Powershift1
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C1-16-1 Horn, Single Tone
13***2ZBolt1
13***1ZNut1
14***1ZWasher, Plain1
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C1-7-1 Switch, Throttle Bracket, Semi - Automatic Machines
13***3ZNut2
14***9ZWasher2
70***00Switch, Micro1
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C1-15-1 Installation, Shovel Reset
12***03Tie, Cable, L=300mm X W=7.6mm14
13***7ZScrew, M6 X 25mm Long2
13***8ZScrew, M6 X 30mm Long2
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C1-19-1 Harness Connectors, Sumitomo
72***01Plug, Dummy, Brown0
72***02Seal, Wire, 1.4-2.2mm Od Blue0
72***03Seal, Wire, 2.2-2.9mm Od Brown0
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C1-4-3 Light, Front
70***01Lens1
70***02Seal1
70***00Light, Unit, Left Hand Dip1
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C1-8-1 Control Unit, Electronic, Semi - Automatic Machines
13***5ZBolt, M5 X 20mm Long3
14***5ZWasher, M5; Replaces 69***593
71***00Unit, Electronic Control1
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C1-14-1 Alarm, Reverse
13***5ZBolt2
13***3ZNut, Self Lock, M62
14***6ZWasher, M62
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C1-20-1 Battery
10***00Clamp1
13***3ZNut2
14***1ZWasher, Plain2
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C1-4-1 Light, Front
26***00Headlight, R/H. Dip, 12 Volt, Clear2
26***00Headlight, R.H. Dip, 12 Volt, Yellow; Use 26***00 Light,Clear.San5287 23/12/942
26***00Headlight, L/H. Dip, 12 Volt, Clear2
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C1-4-4 Light, Front
70***01Lens1
70***02Seal1
70***00Light, Unit, Right Hand Dip1
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C1-3-1 Light, Working
70***00Light, Working4
72***61Bulb, 12v-55w H31
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C1-20-2 Battery
13***3ZNut, Self Lock, M62
14***27Clamp, Battery1
14***6ZWasher, M62
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C1-12-1 Speed Transducer
26***00Bracket1
26***00Bracket, Transducer Mounting1
70***00Switch, Steer Proximity1
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C1-18-1 Harness, Blanking Plugs
21***03Plug, 3 Way Male Blanking, Connector0
71***00Plug, Junior Timer Sealed, Socket Ho. Amp 2-Way0
71***00Plug, Harness Blanking, 2-Way Male, Sealed0
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C1-6-1 Light, Number Plate
70***00Light, Number Plate2
72***47Bulb, Festoon, 12v 5w1
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C1-4-2 Guards, Front Light, Optional
14***09Screw, Self Tapper, M8 X 2" Long8
26***00Guard, Headlight/Indicator2
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C1-11-1 Switch, Column
11***58Gaiter, Column Switch2
12***00Lock, Lever1
13***3ZCapscrew1
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C1-5-1 Light, Rear
13***3ZScrew, M6x162
13***1ZNut2
14***6ZWasher, Spring2
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C1-16-2 Horn, Single Tone
13***3ZScrew, M6x161
14***6ZWasher, M61
70***00Horn, 12v, Horn, 12v; Light Arm Mounted. Used On M/C 411 To Serial No.52***98 & On M/C 416 To Serial No.52***091
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C2-4-2 Alternator Mountings, 12.Volt Sealed
13***0ZBolt, 1/2" X 1.1/2" Long1
13***4ZBolt1
13***8ZBolt1
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C2-1-1 Electrical Equipment
17***01Solenoid, E.S.O.S1
70***00Switch, Vacuum Sensor1
70***00Switch, Temperature1
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C2-3-2 Alternator, Sealed, 35amp 12.Volt, Optional
71***00Alternator1
71***01Holder, & Brushes Assembly1
71***02Regulator1
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C2-5-1 Motor, Starter, M127 12.Volt
02***02Stud3
02***59Nut3
12***06Cover, Solenoid1
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C2-4-1 Alternator Mountings
02***92Washer1
02***11Bracket, Alternator Mounting1
02***22Bracket, Support1
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C2-4-3 Alternator Mountings
02***92Washer1
02***11Bracket, Alternator Mounting1
02***22Bracket, Support1
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C2-3-1 Alternator
71***01Capacitor, Suppression1
71***04Bearing, Slip Ring End1
71***05Rectifier1
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C3-2-1 Switches & Relays
26***01Console, Front1
26***06Console, Moulding, C/W With Fuse Cover1
70***08Insert, Symbol1
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C3-1-1 Instrument Cluster
70***03Gauge, Water Temp1
70***04Gauge, Fuel1
70***05Gauge, Hour Meter1
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C3-10-1 Light, Interior, Cab
70***00Light, Cab Interior, Assembly1
72***47Bulb, Festoon, 12v 5w1
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C3-7-1 Radio Console
14***04Screw8
26***01Housing, Radio1
71***00Aerial1
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C3-6-1 Heater, Installation
12***01Heater, Blower Unit1
12***03Tie, Cable, L=300mm X W=7.6mm3
13***5ZBolt, M5 X 20mm Long8
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C3-6-2 Heater, Installation
12***01Heater, Blower Unit1
12***03Tie, Cable, L=300mm X W=7.6mm3
13***5ZBolt, M5 X 20mm Long8
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C3-4-1 Wash/Wipe, Rear Screen
13***3ZScrew, M6x162
13***3ZNut, Self Lock, M62
14***6ZWasher, M62
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C3-3-1 Wash/Wipe, Windscreen
13***3ZScrew, M6x162
13***3ZNut, Self Lock, M62
14***6ZWasher, M62
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D Controls-Machine, Engine & Steering
D1-2-1 Control, 4 Spool Valve
11***16Joint, Universal1
12***00Bar, Locking1
13***2ZBolt1
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D1-3-1 Control Knob, Loader Valve
12***59Ring, Tolerance1
70***00Push Button Black, With Microswitch1
99***00Knob, Assembly, Yellow1
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D1-1-1 Control, 3 Spool Valve
11***16Joint, Universal1
12***00Bar, Locking1
13***4ZBolt1
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D2-1-1 Control, Throttle
02***17Spring1
12***63Bracket, Throttle Reaction1
13***1ZSetscrew, M6 X 12mm Long5
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D3-1-1 Steering Column
12***42Knob, Assembly, Steering Wheel1
12***45Cap1
12***00Wheel, Steering1
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E Hydraulics Including Steering
E1-2-2 Hose & Pipework, 3 Spool
13***5ZScrew, Hexagon M8 X 20mm Long5
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126205
14***7ZWasher, Spring3
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E1-2-1 Hose & Pipework, 3 Spool
13***5ZScrew, Hexagon M8 X 20mm Long5
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126205
14***7ZWasher, Spring3
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E1-1-1 Circuit, Neutral
13***7ZScrew, Hexagon M8 X 252
14***21Seal, Bonded 3/4" Bsp2
14***7ZWasher, Spring2
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E1-4-1 Hose & Pipework, Steering
61***00Hose1
61***00Hose1
61***00Hose1
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E1-1-3 Circuit, Neutral, With Hydraulic Oil Cooler
13***7ZScrew, Hexagon M8 X 252
14***21Seal, Bonded 3/4" Bsp2
14***7ZWasher, Spring2
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E1-3-1 Hose & Pipework, Loader End, 3 Spool
12***03Tie, Cable, L=300mm X W=7.6mm8
13***1ZSetscrew, M6 X 12mm Long2
13***5ZScrew, Hexagon M8 X 20mm Long5
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E1-1-4 Circuit, Neutral
14***18Seal, Bonded, 1/2" Bsp2
14***19Seal, Dowty1
14***21Seal, Bonded 3/4" Bsp4
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E1-3-2 Hose & Pipework, Loader End, 4 Spool
12***03Tie, Cable, L=300mm X W=7.6mm8
13***1ZSetscrew, M6 X 12mm Long2
13***7ZScrew, Hexagon M8 X 252
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E1-6-1 Cooler, Oil, Hydraulic, Installation
E2-1-1 Pump, Main Hydraulic
20***01Kit-Seal1
20***00Pump, Hydraulic, I/D 550/1/276901
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E2-2-1 Pump, Main Hydraulic, Fittings & Mountings
13***8ZBolt4
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets1
13***3ZNut, M122
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E2-3-1 Pump, Main Hydraulic, Fittings & Mountings
13***8ZBolt4
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets1
13***3ZNut, M122
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E2-1-2 Pump, Main Hydraulic
20***04Washer, Tab; Replaced By 20/20***06, See San051541
20***05Nut; Replaced By 20/20***06, See San051541
20***01Kit-Seal1
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E3-2-1 Valve, Section, Components Standard
25***27Plate, Seal Retainer2
25***30Seat, Spring1
25***31Spacer1
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E3-4-3 Valve, Control, Adapters
14***18Seal, Bonded, 1/2" Bsp10
14***21Seal, Bonded 3/4" Bsp3
16***04Adapter, Male/Male3
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E3-4-1 Valve, Control, Adapters 3 Spool
14***11Seal, Bonded1
14***18Seal, Bonded, 1/2" Bsp6
14***21Seal, Bonded 3/4" Bsp3
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E3-9-1 Valve Adapters, Steering
13***3ZBolt, M10 X 164
14***11Seal, Bonded1
14***18Seal, Bonded, 1/2" Bsp4
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E3-3-2 Valve, Section, Kick-Out Detent, Restricted Motor
25***27Plate, Seal Retainer3
25***28Seal, Wiper1
25***29O Ring2
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E3-1-3 Valve, Control, Shovel Reset
25***00Valve, Assembly, 3 Spool, Shovel Reset1
25***02Valve, Section3
25***03Valve, Section1
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E3-6-1 Valve, Steering
35***02Ring; San 23101.Cwe To Nla1
35***07Pin, Cross1
35***08Ball1
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E3-3-3 Valve, Section, Kick-Out Detent, Restricted Motor
25***27Plate, Seal Retainer3
25***28Seal, Wiper1
25***29O Ring2
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E3-4-2 Valve, Control, Adapters 4 Spool
14***11Seal, Bonded1
14***18Seal, Bonded, 1/2" Bsp8
14***21Seal, Bonded 3/4" Bsp3
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E3-8-2 Valve, Priority, Fittings & Adapters
13***4ZBolt1
14***11Seal, Bonded2
14***15Washer, Seal; Replaces Khj08912
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E3-5-1 Valve, Steering
35***02Ring; San 23101.Cwe To Nla1
35***07Pin, Cross1
35***08Ball1
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E3-3-4 Valve, Section, Components, Float Spool
25***07Capscrew2
25***27Plate, Seal Retainer1
25***32Spring; Note 3. Stronger Spring Used For Sway, Spring1
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E3-7-1 Valve, Priority
E3-3-5 Valve, Section, Components Standard
25***27Plate, Seal Retainer2
25***30Seat, Spring1
25***31Spacer1
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E3-3-1 Valve, Section, Components, Float Spool
25***07Capscrew2
25***27Plate, Seal Retainer1
25***36Valve, Poppet1
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E3-1-2 Valve, Control
25***01Rod, Tie3
25***01Rod, Tie3
25***03Kit, Seal, Intersections; Superseded By 25/40***08 Same Seals + 2 Small, Pilot Seals. See San 10911.0
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E3-1-1 Valve, Control
25***01Rod, Tie3
25***01Rod, Tie3
25***03Kit, Seal, Intersections; Superseded By 25/40***08 Same Seals + 2 Small, Pilot Seals. See San 10911.0
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E3-1-4 Valve, Control, Shovel Reset
25***02Valve, Section3
25***03Valve, Section1
25***04Valve, Section1
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E3-8-1 Valve, Priority, Fittings & Adapters
13***4ZBolt1
14***11Seal, Bonded2
14***15Washer, Seal; Replaces Khj08912
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E4-5-1 Ram, Manure/Silage Forks, Bale Grab
24***18O Ring1
54***00Ram, Assembly; 25mm Dia Pivot Pins. Earlier Type Ram May Be Identified By Wire Clip In End Cap, Later Version Is Screwed., Ram, Assembly2
54***01Cylinder1
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E4-2-1 Ram, Bucket
14***01Washer, Aluminium1
14***01Nipple, Grease, 90deg. Angle1
24***18O Ring1
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E4-1-3 Ram, Lift
14***01Washer, Aluminium1
14***01Nipple, Grease, Straight, 1/8 Bsp1
14***01Nipple, Grease, 90deg. Angle1
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E4-1-1 Ram, Lift
14***01Washer, Aluminium1
14***01Nipple, Grease, 90deg. Angle1
23***06O Ring, 60 X 5.01
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E4-2-3 Ram, Bucket
14***01Washer, Aluminium1
14***01Nipple, Grease, 90deg. Angle1
55***22Ram, Shovel, Complete2
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E4-3-3 Ram, Clamshovel, 6 In 1
14***01Nipple, Grease, Straight, 1/8 Bsp2
99***00Ram, Complete2
99***01Cylinder1
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E4-2-2 Ram, Bucket
14***01Washer, Aluminium1
14***01Nipple, Grease, Straight, 1/8 Bsp1
14***01Nipple, Grease, 90deg. Angle1
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E4-1-2 Ram, Lift
14***01Washer, Aluminium1
14***01Nipple, Grease, Straight, 1/8 Bsp1
14***01Nipple, Grease, 90deg. Angle2
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E4-3-1 Ram, Clamshovel, 6 In 1
24***18O Ring1
54***00Ram, Assembly; 25mm Dia Pivot Pins. Earlier Type Ram May Be Identified By Wire Clip In End Cap, Later Version Is Screwed., Ram, Assembly2
54***01Cylinder1
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E4-4-1 Ram, Steering
14***01Washer, Aluminium1
14***03Nipple, Grease, Angled1
55***00Cylinder1
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E4-4-2 Ram, Steering
14***01Washer, Aluminium1
14***03Nipple, Grease, Angled1
55***00Ram, Complete1
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E4-2-4 Ram, Bucket
14***01Washer, Aluminium1
14***01Nipple, Grease, 90deg. Angle1
55***20Ram, Complete1
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E4-1-4 Ram, Lift
14***01Washer, Aluminium1
14***01Nipple, Grease, Straight, 1/8 Bsp1
14***01Nipple, Grease, 90deg. Angle1
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E4-3-2 Ram, Clamshovel, 6 In 1
12***06Bush, Spring Steel2
14***01Nipple, Grease, Straight, 1/8 Bsp2
23***02O Ring1
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F Axles, Wheels & Transmission
F1-4-7 Hub & Components
13***7ZBolt, Coated4
22***41Circlip6
22***57Circlip, External2
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F1-1-8 Axle Assembly, Front & Rear
14***21Seal, Bonded 3/4" Bsp1
26***00Plate, Sensor1
41***01Gasket, Multi0
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F1-3-3 Differential, Components, Limited Slip
44***08Pin, Trunnion1
44***00Differential, Limited Slip1
44***01Housing, Differential1
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F1-3-1 Differential, Components
13***7ZBolt, M8 X75mm Long8
44***00Differential, Assembly1
44***00Casing, Assembly; San 14386.S/Sd By 45***66 & 82***85 X 8., P Gamble 21/06/03.Pi 440/1541
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F1-3-2 Differential, Components, Limited Slip
13***15Screw8
13***16Capscrew, M8 X 70mm8
44***00Differential, Limited Slip1
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F1-2-1 Axle Drive Head
13***8ZBolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid, Bolt; Does Not Require Locking Fluid. 1321/---- Fastener Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt, Bolt; Does Not Require Locking Fluid. 1321/---- Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid.12
44***00Gear, Crown Wheel & Pinion, 3.636:1 (11t/40t); Replaced By 45***21, See San 106801
44***01Casing, Outer1
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F1-4-1 Hub & Components
13***07Bolt4
22***54Circlip; Replaces 370a0400z, San 124556
44***02Carrier, Annulus2
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F1-1-4 Axle Assembly, Front & Rear
14***21Seal, Bonded 3/4" Bsp1
26***00Plate, Sensor1
41***01Gasket, Multi0
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F1-2-3 Axle Drive Head
13***15Bolt, M8 X 65mm Long8
21***16Pin, Tension1
44***02Spacer, Collapsible1
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F1-1-2 Axle Assembly, 16.154 : 1
13***7ZBolt, Coated4
14***21Seal, Bonded 3/4" Bsp2
22***41Circlip6
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F1-2-4 Differential, Assembly, Limited Slip
44***02Spacer, Collapsible1
44***05Nut, Adjusting2
44***07Gear, Pinion; Use 45***00 4 Pinion Diff. Or Use 44***00, 2 Pinion Diff. Lsd 2 Pinion 44***002
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F1-2-5 Differential, Components
13***15Bolt, M8 X 65mm Long8
21***16Pin, Tension1
44***08Pin, Trunnion1
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F1-1-3 Axle Assembly, Front & Rear
14***21Seal, Bonded 3/4" Bsp1
26***00Plate, Sensor1
41***01Gasket, Multi0
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F1-1-6 Axle Assembly, 16.154 : 1
13***7ZBolt, Coated4
14***21Seal, Bonded 3/4" Bsp2
22***41Circlip6
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F1-1-1 Axle Assembly, 21.818 : 1
13***7ZBolt, Coated4
14***21Seal, Bonded 3/4" Bsp2
22***41Circlip6
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F1-4-5 Hub & Components
13***7ZBolt, Coated4
22***54Circlip; Replaces 370a0400z, San 124556
44***02Pin, Hexagon Head4
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F1-2-2 Axle Drive Head
13***8ZBolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid, Bolt; Does Not Require Locking Fluid. 1321/---- Fastener Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt, Bolt; Does Not Require Locking Fluid. 1321/---- Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid., Bolt; Does Not Require Locking Fluid. 1321/----Fasteners Are Red Or Pink Over 1st Few Threads And Do Not Require Locking Fluid.12
44***00Gear, Crown Wheel & Pinion, 13t/35t; Replaced By 45***00, See San 106801
44***01Casing, Outer1
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F1-4-3 Differential, Components, Limited Slip
44***08Pin, Trunnion1
44***00Differential, Limited Slip1
44***01Housing, Differential1
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F3-1-3 Propshafts, Transmission
11***24Strap, Bearing4
11***25Strap6
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
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F3-2-4 Wheels & Tyres
15***01Valve1
26***00Wheel, Assembly,14.5x20 Xs, Sand Tyre4
41***00Wheel, Centre 11 X 201
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F3-2-1 Wheels & Tyres
15***01Valve1
26***00Wheel, Assembly,14.5-20mpt10ply, Continental E584
26***00Wheel, Assembly,40***20 Xm 27, Michelin4
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F3-2-2 Wheels & Tyres
15***01Valve1
26***00Wheel, Assembly 14.5-20 10pr, Continental4
26***00Wheel, Assembly 14.5-20 10pr, Continental4
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F3-1-1 Propshafts, Transmission
11***25Strap4
13***0ZBolt, 1/2" X 1.1/2" Long8
13***2ZBolt, 1/2" X 1.3/4" Long4
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F3-1-2 Propshafts, Transmission
11***25Strap4
13***0ZBolt, 1/2" X 1.1/2" Long8
13***2ZBolt, 1/2" X 1.3/4" Long4
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F3-2-3 Wheels & Tyres
15***01Valve1
26***00Wheel, Assembly,14.5x20 Xs, Tubless Sand Tyre4
41***00Wheel, 11 X 201
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F3-1-4 Propshafts, Transmission
11***25Strap10
13***8ZBolt, M10 X 302
13***0ZBolt, M12x404
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F5-11-1 Hose & Pipework, Oil Cooler, Transmission
13***3ZNut, 5/16" Unf2
14***15Washer, Seal; Replaces Khj08911
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
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F5-6-1 Transmission, Mounting
12***02Plate, Compression2
13***0ZBolt, M10 X 408
13***6ZBolt, M16 X 70mm2
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F5-5-1 Torque Converter, Drive Plate, & Transmission Dipstick
02***70Dowel2
03***01Converter, 2.83:1 Ratio, 3 Brown Spots; Ld & Lh Engine. France,Austria,Swiss,Nordic,Italy,Spain & Reunion., Converter, 2.83:1 Ratio, 3 Brown Spots1
04***00Kit-Drive Plate1
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F5-2-1 Gear Assemblies
13***05Bolt1
44***03Sleeve2
44***04Gear, 36t; Non-Turbo'S Plus All French & German Machines. See T.I. 023, Gear, 36t1
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F5-1-1 Gearbox
02***84Element, Oil Filter, Canister Type-Short1
04***19Seal, Oil; Replaced By 20/91***01, See San 103741
13***7ZScrew, M6 X 25mm Long4
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F5-3-7 Clutch Reverser Unit, Service Supply, 10/2003 Onwards
22***15Circlip2
44***09Washer, Thrust2
44***02Plate, Friction10
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F5-10-1 Transmission, Drop Box
13***6ZBolt, Hex. Head, M10 X 7012
14***18Seal, Bonded, 1/2" Bsp3
40***01Oil, Hd90 Gear, 5 Litre; See Also Note 1. Not For Use With Sd55 Axles Fitted With Limited Slip Differentials., Oil, Hd90 Gear, 5 Litre, Oil, Hd90 Gear, 5 Litre; See Also Note 1. Not For Use With Sd40 And Sd55 Axles Fitted With Limited Slip Differentials.0
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F5-3-5 Clutch Reverser Unit
22***15Circlip2
44***05Plate, Friction12
44***09Washer, Thrust2
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F5-4-1 Gear Change
12***50Gaiter1
12***59Ring, Tolerance1
13***05Bolt4
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F5-1-3 Gearbox
02***84Element, Oil Filter, Canister Type-Short1
04***19Seal, Oil; Replaced By 20/91***01, See San 103741
13***7ZScrew, M6 X 25mm Long4
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F5-1-2 Gearbox
02***84Element, Oil Filter, Canister Type-Short1
04***19Seal, Oil; Replaced By 20/91***01, See San 103741
13***7ZScrew, M6 X 25mm Long4
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F5-5-2 Torque Converter, Drive Plate, & Transmission Dipstick
02***70Dowel2
04***00Kit-Drive Plate1
04***00Converter, 2.44:1 Ratio, 2 Orange 1 Green; Sales Special Fitment. Fitted To:M1332202,M1334174,M1334403,M1336600,M1336687,M1336888, Converter, 2.44:1 Ratio, 2 Orange 1 Green1
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F5-5-3 Torque Converter, Drive Plate, & Transmission Dipstick
02***70Dowel2
03***01Converter, 2.83:1 Ratio, 3 Brown Spots; Ld & Lh Engine. France,Austria,Swiss,Nordic,Italy,Spain & Reunion., Converter, 2.83:1 Ratio, 3 Brown Spots1
04***00Kit-Drive Plate1
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F5-3-6 Clutch Reverser Unit
22***15Circlip2
44***05Plate, Friction12
44***09Washer, Thrust2
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F6-7-1 Pipework, Powershift Transmission
14***15Washer, Seal; Replaces Khj08912
14***18Seal, Bonded, 1/2" Bsp3
16***03Adapter4
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F6-8-1 Torque Converter, 2.4 : 1 Ratio, Drive Plate & Transmission Dipstick
02***70Dowel2
03***01Converter, 2.83:1 Ratio, 3 Brown Spots; Ld & Lh Engine. France,Austria,Swiss,Nordic,Italy,Spain & Reunion., Converter, 2.83:1 Ratio, 3 Brown Spots1
04***00Kit-Drive Plate1
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F6-2-1 Clutch, Input, Powershift Transmission
04***19Seal, Oil; Replaced By 20/91***01, See San 103741
13***0ZBolt4
13***1ZBolt, M8 X 45; Replaced By 13***1z, See San055026
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F6-4-1 Mainshaft Components, Powershift Transmission
22***15Circlip1
44***05Spacer, Collapsible1
44***05Plate, Friction9
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F6-3-1 Clutch, Reverse, Powershift Transmission
13***5ZBolt4
22***15Circlip2
44***09Washer, Thrust2
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F6-1-1 Transmission, Powershift, External Components
02***84Element, Oil Filter, Canister Type-Short1
13***3ZScrew, M8 X 162
13***5ZBolt15
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F6-5-1 Layshaft Components, Powershift Transmission
13***7ZBolt, Coated4
22***15Circlip1
44***13Spacer1
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F6-10-1 Transmission, Mounting
12***02Plate, Compression2
13***0ZBolt, M10 X 408
13***9ZBolt, M12x90mm2
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F6-6-1 Switch, Solenoid, Powershift Transmission
13***0ZBolt, M10 X 1001
13***8ZBolt14
13***1ZBolt, M8 X 45; Replaced By 13***1z, See San055022
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F6-1-2 Transmission, Powershift, External Components
02***84Element, Oil Filter, Canister Type-Short1
13***3ZScrew, M8 X 162
13***5ZBolt15
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G Brakes
G1-1-2 Brake, System
12***03Tie, Cable, L=300mm X W=7.6mm5
13***8ZScrew, M8x302
13***1ZBolt, M10 X 108
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G1-9-1 Brake, Axle
22***45Circlip4
44***03Piston, Brake; Replaced By 44***05, See San06472, Piston, Brake; Replaced By 44***05, See San06472, Use With O Ring Type Seals Items 2 And 3 Only. Fitted To Sd 55 Axles. Sd 55 Axles Are Low Volume Options On Backhoe Loader Machines.4
45***18Plate, Friction; Replaced By 45***018
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G1-6-1 Brake, Axle
22***45Circlip2
45***11Plate, Friction; Replaced By Nla. 45***4a + 45***6a Or, (45***1a 2cx 2dx Build)6
45***06Piston, Brake; Replaced 45***10, See San064722
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G1-6-2 Brake, Axle
22***45Circlip2
45***24Plate, Brake Friction; See Ti Gen1276
45***07Plate, Pressure2
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G1-2-2 Brake Pedal
13***0ZBolt1
13***3ZNut, Self Lock, M82
14***72Plunger1
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G1-7-1 Brake System, Charge Circuit
13***7ZBolt, M8 X75mm Long1
13***3ZNut, Self Lock, M61
13***3ZNut, Self Lock, M81
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G1-1-1 Brake, System
12***03Tie, Cable, L=300mm X W=7.6mm5
13***8ZScrew, M8x302
13***1ZBolt, M10 X 108
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G1-5-1 Brakes, Jcb Axle
44***05Piston, Brake2
44***06Plate, Friction, Brake; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type. But Not 2cx Mk 1, Nla Use 44***21 With 44***20 In Axle Sets. 44***21 Must Be Used With 44***20 In Complete Axle Sets. See Ti 057 (G19/N.Am), Plate, Friction, Brake; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type. But Not 2cx Mk 16
44***07Plate, Counter, Brake; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type. But Not 2cx Mk 1, Nla Use 44***20 With 44***21 In Axle Sets. 44***20 Must Be Used With 44***21 In Complete Axle Sets. See Ti 057 (G19/N.Am), Plate, Counter, Brake; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type. But Not 2cx Mk 1, Plate, Counter, Brake; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type. But Not 2cx Mk 1, Nla. Use 44***20 With 44***21 In Axle Set. 44***20 Must Be Used With 44***21 In Complete Axle Sets. See Ti 057 (G19/N.Am)8
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G1-2-1 Brake Pedal, & Master Cylinder
12***01Filter1
12***00Cap, Reservoir1
13***8ZBolt, M10 X 302
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G1-8-1 Brake, Axle
44***07Plate, Counter, Brake; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type. But Not 2cx Mk 1, Nla Use 44***20 With 44***21 In Axle Sets. 44***20 Must Be Used With 44***21 In Complete Axle Sets. See Ti 057 (G19/N.Am), Plate, Counter, Brake; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type. But Not 2cx Mk 1, Plate, Counter, Brake; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type. But Not 2cx Mk 1, Nla. Use 44***20 With 44***21 In Axle Set. 44***20 Must Be Used With 44***21 In Complete Axle Sets. See Ti 057 (G19/N.Am)12
44***08Plate, Pressure4
44***16Plate, Friction; Use 44***19 And 44***20 In Complete Axle, Sets To Suit Machine Type.But Not 2cx Mk 18
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G1-3-1 Brake, Parking
13***4ZNut2
13***3ZNut, Self Lock, M81
13***3ZNut, Lock, M101
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G1-4-1 Brake, Parking, Control
12***03Gaiter, Brake Lever1
13***7ZBolt, M10x252
13***02Nut1
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G1-1-4 Brake, System
12***03Tie, Cable, L=300mm X W=7.6mm5
13***1ZBolt, M10 X 108
13***8ZBolt, M10 X 302
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G1-1-3 Brake, System
12***03Tie, Cable, L=300mm X W=7.6mm5
13***8ZScrew, M8x302
13***1ZBolt, M10 X 108
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G1-3-2 Brake, Parking
13***04Nut2
13***3ZNut, Self Lock, M83
13***3ZNut, Lock, M101
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N Engine 1004-4
N1-3-2 Block Assembly, Ab Build, 96bhp
02***01Thimble10
02***02Bolt10
02***07Plug, Core, D=50mm1
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N1-2-1 Engine, Short, Aa Build
N1-5-1 Fans, Pulleys, & Fan Belt, Aa Build
02***79Screw3
02***16Spacer, Fan, 13mm1
02***17Block, Thrust1
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N1-5-2 Fans, Pulleys, & Fan Belt, Hot Climate, Aa Build
02***79Screw3
02***14Pulley, Fan Drive1
02***16Spacer, Fan, 13mm1
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N1-1-2 Engine, Complete, Ab Build, 96bhp
01***00Engine, Complete, 1004-4t, Turbocharged, 96bhp1
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N1-2-2 Engine, Short, Ab Build
N1-3-1 Block Assembly, Aa Build, 65bhp
02***01Thimble10
02***02Bolt10
02***07Plug, Core, D=50mm1
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N1-6-1 Timing Case, Camshaft & Gears, Aa Build, 65bhp
02***38Key1
02***41Hub1
02***42Plate1
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N1-4-2 Crankshaft, Bearings, Pistons & Con-Rods, Ab Build
02***38Key1
02***28Nut2
02***29Circlip2
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N1-7-1 Flywheel, Aa Build
02***78Gear, Starter Ring1
02***70Bolt6
02***37Flywheel, Assembly1
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N1-5-4 Fans, Pulleys, & Fan Belt, Ab Build
01***01Pulley, Alternator, D=70mm Single Groove1
02***79Screw3
02***56Spacer, Fan, 38mm1
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N1-5-3 Fans, Pulleys, & Fan Belt, Aa Build
01***01Pulley, Alternator, D=70mm Single Groove1
02***79Screw3
02***56Spacer, Fan, 38mm1
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N1-8-1 Engine Mountings, Aa Build
13***6ZBolt, Bolt; See Index B3 For Sideshift Arrangement. Refer To Index B3 For Sideshift Arrangement.4
13***0ZBolt, M10 X 404
13***0ZBolt, M16 X 40mm2
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N1-6-2 Timing Case, Camshaft & Gears, Ab Build
02***38Key1
02***41Hub1
02***09Plug, Taper, Threaded; Tu Build Only. Included In Item 1, Plug, Taper, Threaded1
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N1-1-1 Engine, Complete, Aa Build, 65bhp
01***00Engine, Complete 1004-4, Nat/Aspirated, 60bhp1
01***0REngine, Reconditioned,1004-4, Nat/Aspirated, 65bhp1
01***00Engine, Complete 1004-4, Nat/Aspirated, 60bhp1
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N1-3-3 Block Assembly, Aa Build, 76bhp
02***01Thimble10
02***02Bolt10
02***07Plug, Core, D=50mm1
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N1-4-1 Crankshaft, Bearings, Pistons & Con-Rods, Aa Build
02***38Key1
02***28Nut2
02***40Rod, Assembly, Connecting4
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N1-6-3 Timing Case, Camshaft & Gears, Aa Build, 76bhp
02***38Key1
02***41Hub1
02***09Plug, Taper, Threaded; Tu Build Only. Included In Item 1, Plug, Taper, Threaded1
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N1-1-3 Engine, Complete, Aa Build, 76bhp
01***00Engine, Complete, 1004-4, Nat/Aspirated, 76bhp1
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N1-5-6 Fans, Pulleys, & Fan Belt, Ab Build
02***79Screw3
02***14Pulley, Fan Drive1
02***16Spacer, Fan, 13mm1
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N2-1-2 Cylinder Head, Ab Build, 96bhp
02***24Collet8
02***95Plug, Taper2
02***20Bolt, Cylinder Head8
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N2-1-3 Cylinder Head, Aa Build, 76bhp
02***24Collet8
02***95Plug, Taper2
02***20Bolt, Cylinder Head8
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N2-4-1 Lifting Plates, Engine, Aa Build
02***13Plate, Lifting1
02***37Bolt2
13***7ZBolt, M10x252
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N2-3-1 Rocker Cover, Aa Build
02***90Spring1
02***69Bush1
02***58Hose, Oil Breather1
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N2-3-2 Rocker Cover
02***90Spring1
02***69Bush3
02***58Hose, Oil Breather1
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N2-2-1 Rocker Assembly, Push Rods & Tappets, Aa Build
02***28Spring, Long2
02***29Spring, Short2
02***32Screw8
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N2-1-1 Cylinder Head, Aa Build, 65bhp
02***24Collet8
02***95Plug, Taper2
02***20Bolt, Cylinder Head8
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N3-1-1 Manifold, Induction, Aa Build
02***98Plug1
02***10Plug1
02***07Gasket1
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N3-3-1 Filter, Air, Aa Build
13***0ZBolt1
13***7ZScrew, Hexagon M8 X 254
13***9ZScrew, M10x35mm2
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N3-2-1 Manifold, Exhaust, Aa Build
02***50Gasket2
02***74Manifold, Exhaust1
02***03Stud7
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N3-3-2 Filter, Air, Ab Build
13***5ZScrew, Hexagon M8 X 20mm Long4
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
14***7ZWasher, Spring4
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N3-4-1 Silencer & Extension
13***7ZBolt, M10x257
13***2ZBolt, M10 X 1201
13***3ZNut, Lock, M102
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N3-3-3 Filter, Pre-Cleaner, Optional
13***5ZScrew, Hexagon M8 X 20mm Long4
13***3ZNut, Self Lock, M82
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126204
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N3-3-5 Filter, Air, Rotopamic, Optional
13***6ZBolt, 5/16"Unf X 1" Long4
13***3ZBolt, M10 X 161
13***7ZBolt, M10x251
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N3-2-2 Manifold, Exhaust, Ab Build
02***22Gasket1
02***76Manifold, Exhaust1
02***01Gasket2
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N3-4-2 Silencer & Extension, Ab Build
13***7ZBolt, M10x257
13***2ZBolt, M10 X 1201
13***3ZNut, Lock, M102
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N3-1-2 Manifold, Induction, Ab Build
02***07Gasket1
02***08Gasket1
02***09Gasket1
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N4-4-1 Radiator & Hoses, Aa Build, 65bhp
12***00Bottle, Expansion, Assembly1
12***03Hose, Overflow Assembly1
12***01Cap, Coolant Filler, Double Seal, 7psi1
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N4-1-1 Pump, Water, Aa & Ab Builds
02***82O Ring1
02***83Seal1
02***86Gasket1
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N4-2-1 Thermostat, Housing, Inlet & Outlet, Aa & Ab Builds
02***95Plug, Taper2
02***92Thermostat1
02***44Housing, Thermostat1
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N4-4-2 Radiator, Hoses & Fittings, Aa Build, 76bhp
12***00Bottle, Expansion, Assembly1
12***03Hose, Overflow Assembly1
12***01Cap, Coolant Filler, Double Seal, 7psi1
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N4-3-1 Radiator, Fittings & Mountings, Aa Build, 65bhp
13***5ZScrew, Hexagon M8 X 20mm Long3
13***7ZScrew, Hexagon M8 X 251
13***3ZBolt, M10 X 162
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N4-3-2 Radiator, Fittings & Mountings, Aa Build, 76bhp
13***5ZScrew, Hexagon M8 X 20mm Long3
13***7ZScrew, Hexagon M8 X 251
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
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N5-3-1 Piston Cooling Jets, Ab Build
02***98Valve4
02***97Retainer1
02***98Spring1
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N5-5-1 Cooler, Oil, Filter & Pipework, Aa Build, 76bhp
02***73Element, Oil Filter, Canister Type - Long2
02***18Spacer2
02***05Seal1
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N5-2-2 Pump, Oil, & Relief Valve, Ab Build
02***28Circlip1
02***99Plunger1
02***09Seat1
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N5-4-1 Filter, Oil, Aa Build, 65bhp
02***84Element, Oil Filter, Canister Type-Short1
02***94Connector1
02***18Gasket1
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N5-5-2 Cooler, Oil, Hose & Pipework, Ab Build, 96bhp
02***13Connector1
02***17O Ring4
02***31Gasket2
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N5-4-2 Filter, Oil, & Oil Feed Adapter, Ab Build, 96bhp
02***73Element, Oil Filter, Canister Type - Long1
02***19Adapter, Oil Feed1
02***79Gasket2
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N5-2-1 Pump, Oil, & Relief Valve, Aa Build
02***19Thimble1
02***28Circlip1
02***99Plunger1
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N5-1-1 Sump, Oil, & Fittings, Aa Build
02***60Gasket, Oil Sump1
02***26Spacer1
02***73Gasket1
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N6-3-1 Fuel Pipes, Injection Pump, Aa Build, 65bhp & 76bhp
02***87Damper, Vibration2
02***88Plate2
02***17Nut4
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N6-3-2 Fuel Pipes, Injection Pump, Ab Build, 96bhp
02***87Damper, Vibration4
02***88Plate4
02***17Nut4
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N6-2-1 Injectors, Fuel, & Injection Pipes, Aa Build, 65bhp
02***53Washer4
02***81Washer8
02***90Bolt2
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N6-5-2 Fuel Heater, & Fuel Feed Pipe, Ab Build
02***18Nut1
02***22Olive1
02***72Nut1
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N6-8-1 Pump, Fuel Lift, Aa Build
02***72Plate, Keep2
02***23Gasket1
02***89Gasket1
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N6-2-3 Injectors, Fuel, & Injection Pipes, Aa Build, 76bhp
02***53Washer4
02***81Washer8
02***90Bolt2
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N6-7-1 Filter, Fuel, Aa Build
02***52Bracket, Mounting1
02***35Bolt2
02***37Bolt2
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N6-1-2 Pump, Fuel Injection, Ab Build, 96bhp
02***00Seal1
02***01Wire1
02***79Gasket, Inj/Pump To T/Case1
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N6-8-2 Pump, Fuel Lift
02***72Plate, Keep2
02***89Gasket1
02***32Bolt, M8 X 20mm4
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N6-2-5 Injectors, Fuel, & Injection Pipes, Alternative, Aa Build, 76bhp
02***53Washer4
02***81Washer8
02***90Bolt2
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N6-7-3 Filter, Fuel
02***52Bracket, Mounting1
02***37Bolt2
02***59Nut2
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N6-2-2 Injectors, Fuel, & Injection Pipes, Ab Build, 96bhp
02***53Washer4
02***81Washer8
02***90Bolt1
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N6-4-1 Fuel Pipes, Fuel Tank To Filter, Aa & Ab Builds
02***17Nut2
02***18Nut2
02***22Olive2
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N6-5-1 Fuel Heater, & Fuel Feed Pipe, Aa Build, 65bhp & 76bhp
02***18Nut1
02***22Olive1
02***72Nut1
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N6-1-3 Pump, Fuel Injection, Aa Build, 76bhp
02***00Seal1
02***01Wire1
02***79Gasket, Inj/Pump To T/Case1
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N6-1-1 Pump, Fuel Injection, Aa Build, 65bhp
02***00Seal1
02***01Wire1
02***33Sleeve1
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N6-6-1 Filter, Fuel Sediment, Aa & Ab Builds
32***02Nut, Cap1
32***03Washer, Nylon Seal, M61
32***06Filter, Swirl Cone1
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N7-1-2 Turbocharger, Ab Build
02***58Nut, Lock1
02***59Wheel1
02***60Ring, Piston1
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N7-2-2 Turbocharger, Pipework & Mounting, Ab Build
02***58Union1
02***87Olive1
02***06Nut1
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N8-2-2 Kit, Engine 0verhaul, Ab Build
02***35Seal, Front Oil1
02***36Seal, Rear Oil1
02***02Liner, Cylinder, Slip Fit4
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N8-1-1 Gasket Sets, Aa Build
02***74Kit-Gasket, Top1
02***77Kit-Gasket, Bottom1
02***96Gasket, Rocker Cover; Not Included With Item 5. Joint For Plastic Rocker Cover Is Not Included In Kit. Must Be Ordered Seperately., Gasket, Rocker Cover1
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N8-2-1 Kit, Engine Overhaul, Aa Build
02***35Seal, Front Oil1
02***36Seal, Rear Oil1
02***02Liner, Cylinder, Slip Fit4
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409 serial number reference

Locate the machine identification plate on the left (highway) or right side of the frame, typically near the front wheel or on the post behind it. Check for a red box with the full 17-digit PIN stamped into the frame nearby. For older units with shorter serials, inspect the loader tower or cab frame. Verify applicability with a JCB dealer as configurations vary.

PrefixIdentifies
01580502-01580502JCB 409 Wheeled Loader
01302000-01302599JCB 409 Wheeled Loader
01780500-01780999JCB 409 Wheeled Loader
02153271-02154271JCB 409 Wheeled Loader

Frequently asked questions

What engine does the JCB 409 use?

The JCB 409 uses a JCB Diesel by Kohler KDI 2504 TCR 4-stroke electronic common rail turbocharged engine producing 74 hp (55.2 kW).

What is the operating weight of the JCB 409?

The operating weight varies by configuration, ranging from 5,820 kg to 6,031 kg (12,830 lbs to 13,296 lbs).

What replaced the JCB 409?

The sources do not specify a direct successor model that replaced the JCB 409; it remains in production with variants such as the 409 Agri.

What 409 owners discuss

What are the common powertrain and hydraulic behaviors reported for the JCB 409?
Users report that hydraulic pressure drops at idle and response becomes sluggish during low engine RPM. Transmission engagement issues are frequent, often causing immobility where the machine starts but will not move. Forward drive failure is a known pattern, where the machine operates in reverse but fails to engage forward, often linked to solenoid or clutch pack faults. The hydrostatic drive system is noted for ease of operation but requires careful monitoring of fluid levels and filters to prevent failure.
What undercarriage or wear patterns are typical for this machine type?
The JCB 409 utilizes a strong chassis with optimized weight distribution to absorb external forces. Common wear involves the transmission clutch packs and hydraulic seals, particularly in the forward drive circuit. Operators note that the machine is designed for versatility in tight spaces, which can accelerate wear on steering components if operated aggressively. The articulated steering and inching pedal are standard features that require regular inspection of hydraulic lines and linkages.
What are the engine quirks per series for the JCB 409?
The JCB 409 is equipped with a JCB Diesel by Kohler engine, specifically the KDI 2504 TCR model, meeting T4F emission standards. A key feature is that this T4F engine requires no exhaust after-treatment, reducing service costs. Older models (circa 2000-2013) may use the Deutz D2011 L04i Stage IIIA/T3 engine. Common quirks include difficulty starting in extreme cold and black smoke emissions if the air intake or fuel system is compromised. The engine is air-cooled in some earlier configurations, requiring clean air filters to prevent overheating.
What are the common electrical and sensor issues?
Electrical faults often manifest as dash display failures or 'black dash' issues. The 'rabbit/turtle' speed indicator light may stay illuminated in the low (turtle) position even when the machine is operating normally, indicating a sensor or wiring fault. Forward/reverse operation relies on microswitches activated by the shuttle lever; these switches can fail, causing intermittent drive loss. Fuses, particularly the B3 fuses and the 10-amp red fuse, are common points of failure for hydraulic solenoid power.
What should be checked when buying a used JCB 409?
Verify the engine serial number and model (Kohler KDI 2504 TCR or Deutz D2011) to confirm the correct service manual and fluid specifications. Test the forward and reverse drive functions thoroughly, as forward clutch pack failure is a costly repair. Check the hydraulic fluid for a burnt smell or black discoloration, indicating clutch wear. Inspect the dash display for error codes and ensure the 'rabbit/turtle' indicator functions correctly. Verify the condition of the cooling fan and air filters, especially on air-cooled variants, to ensure proper thermal management.
What are the recommended fluid specifications for the JCB 409?
JCB recommends using genuine JCB service fluids to maintain warranty and performance. For the engine, JCB Advanced engine oil is specified, particularly for DPF-equipped low-emission engines. The hydraulic system requires JCB Genuine Hydraulic Oil. The transmission and final drives utilize JCB-approved multipurpose oil suitable for wet brake systems and hydraulics. Coolant must be changed at recommended intervals to prevent silicate separation, which causes brown sludge in the expansion bottle.
What safety-critical fixes require dealer verification?
The electronic quickhitch isolation system must be verified to prevent mistaken attachment release. The immobiliser system and engine-mounted DPF security (under the lockable bonnet) should be checked for proper function. The seat switch, which stops the engine if the operator is not detected, must be tested for reliability. Have your dealer verify the calibration of the joystick control system and the integrity of the ROPS/FOPS-certified cab structure.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb 409. Related factory variants of the same model family:

409

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