JCBagriculturalwheeled loaders

Jcb 407ZX

Maintenance schedule, common problems & OEM parts breakdown

The JCB 407ZX is a compact wheel loader designed for material handling and loading in confined spaces. It is powered by a JCB Diesel by Kohler engine, delivering approximately 48 kW (64 hp) to 50 kW (67 hp) depending on the specific series and configuration. Operating weight ranges from 4,708 kg (10,380 lbs) to 5,210 kg (11,486 lbs) based on attachments and axle setup. Production years span from 2001 to 2008 for the ZX Super variant. It belongs to JCB's 400 series of wheeled loading shovels. Configurations offered include articulated steering, 2-speed hydrostatic transmission, and options for limited-slip differentials and high-flow hydraulics.

The 407ZX distinguishes itself by utilizing a Kohler diesel engine that eliminates the need for a Diesel Particulate Filter (DPF) or Selective Catalytic Reduction (SCR) systems, reducing maintenance complexity and fluid costs compared to Tier 4/Stage V compliant successors. This design choice makes the machine highly relevant in the used market for operators seeking lower running costs in tight urban or agricultural sites. The machine's compact radius and load-over height of 2,991 mm (9.8 ft) allow for superior maneuverability in restricted areas where larger loaders cannot operate.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Jcb 407ZX specifications

Engine

Model1104C-44 (JCB Diesel by Kohler)
Gross Power75 hp (55.9 kW)
Net Power67 hp (50.0 kW)
Displacement268.6 cu in (4401.6 cc)
Cylinders4
AspirationNaturally aspirated
Emissions TierStage IIIB / Tier 4f

Weights

Operating Weight10380 lbs (4708.3 kg)
Shipping WeightNot documented for this exact serial range — verify with your dealer
Ground PressureNot documented for this exact serial range — verify with your dealer

Dimensions

Transport Length192 in (487.7 cm)
Transport Width72 in (182.9 cm)
Transport Height108 in (274.3 cm)
Wheelbase84 in (213.4 cm)
Ground Clearance12 in (30.5 cm)

Performance

Travel Speed (Forward)12.5 mph (20.1 km/h)
Travel Speed (Reverse)12.5 mph (20.1 km/h)
Breakout Force10360 lbs (4699.2 kg)
GradeabilityNot documented for this exact serial range — verify with your dealer

Service capacities (summary)

Fuel Tank26.5 gal (100.3 l)
Hydraulic System22.5 gal (85.2 l)
Engine Oil2.5 gal (9.5 l)
Cooling System4.1 gal (15.5 l)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

407ZX fluids & capacities

SystemCapacityRecommended fluid
Engine Crankcase (with filter)9.5 l (2.5 gal)JCB Engine Oil or JCB Advanced Engine Oil
Cooling System15.5 l (4.1 gal)Not specified in source
Fuel Tank100.3 l (26.5 gal)Not specified in source
TransmissionNot specified in sourceJCB Transmission Oil
Final Drive (Front)9.8 l (2.6 gal)JCB Gear Oil
Final Drive (Rear)10.6 l (2.8 gal)JCB Gear Oil
Hydraulic System and Tank85.2 l (22.5 gal)JCB Hydraulic Oil
GreaseN/AJCB Grease

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Jcb 407ZX maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil, coolant, hydraulic fluid, and fuel levels at ground level.
  • Inspect for fluid leaks under the engine bay, axles, and kingpost.
  • Verify tire pressure and inspect for cut damage on wheeled configurations.
  • Check hoses and cylinders for chafing, seepage, or rod scoring.
  • Inspect GET teeth, cutting edge, bucket pins, and quick-hitch keepers.
  • Test cab safety items including seat belt, mirrors, horn, backup alarm, and ROPS/FOPS.
Every 100 h
  • Grease all pivot points including boom, arm, bucket, and kingpost.
  • Check drive belt tension for alternator, A/C, and fan.
  • Clean battery terminals and check electrolyte in non-sealed units.
  • Inspect track tension and roller condition on applicable variants.
  • Clean air filter housing and check for debris accumulation.
  • Test all warning lights, gauges, and safety systems.
Every 500 h
  • Change engine oil and filter using JCB Engine Oil Special or equivalent 15W-40 diesel oil.
  • Replace primary and secondary fuel filters to protect common-rail injectors.
  • Inspect hydraulic return filter magnet for metallic debris.
  • Take oil samples from engine, hydraulic, axle, and final drive systems.
  • Replace or clean air filter primary element per restriction indicator.
  • Document track or tire condition measurements against wear limits.
Every 1,000 h
  • Drain, flush, and refill cooling system with JCB-spec long-life coolant.
  • Change transmission oil and filter for torque converter and hydrostatic systems.
  • Change front and rear axle oil including hubs on wheeled machines.
  • Perform full ECM diagnostic scan via JCB ServiceMaster tool.
  • Interpret hydraulic oil samples against the 500-hour baseline.
  • Check turbocharger shaft play, boot condition, and wastegate function.
  • Load test alternator and starter to catch failing electrical components.
  • Torque check slew ring bolts on applicable tracked variants.
Every 2,000 h
  • Drain hydraulic tank, clean tank, and refill with JCB-spec hydraulic oil.
  • Inspect structural components including boom, arm, loader arm, and chassis for cracking.
  • Measure swing ring radial and axial play using dial indicators.
  • Service brakes including disc wear and immersed brake condition.
  • Check injector spray patterns via diagnostic tool and replace as required.
  • Service cab HVAC including A/C pressure, evaporator condition, and cabin filter.
  • Perform complete electrical system testing and repair identified issues.

Servicing the 407ZX beyond the schedule

Predictive Maintenance & Fluid Analysis

Baseline fluid analysis is critical for the 407ZX's 500-hour interval. Sample engine oil, hydraulic fluid, front axle (9.8 L), and rear axle (10.6 L) to detect early wear. The Kohler engine relies on 15W-40 diesel oil meeting API specifications; monitor for soot loading or coolant intrusion. Hydraulic system relief pressure is set to 220.0 bar (3191 psi); deviations indicate pump or valve wear. Track metal debris on the hydraulic return filter magnet during the 500-hour service to identify internal component failure before catastrophic breakdown.

Corrective & Common Repairs

Address the 407ZX's hydrostatic transmission and gear pump system (66.2 LPM flow) by monitoring for overheating or loss of traction. The 268.6 cu in. (4401.6 cc) Kohler engine requires attention to fuel injectors; dirty fuel is a primary failure mode, necessitating strict adherence to the 500-hour fuel filter change interval. Inspect the 18° rear axle oscillation pivot for wear. Check the 75-amp alternator and 12 V electrical system for voltage drops that cause erratic LiveLink telematics or ECM errors.

Overhaul & Rebuild Points

The 2000-hour deep service dictates major component life. Inspect the hydrostatic transmission oil for degradation and replace the filter. Check the turbocharger shaft play and charge cooler boot integrity on the naturally aspirated Kohler engine. Measure the swing ring play if equipped with tracked variants in the 400 series lineage. Inspect the 2.5 gal (9.5 L) engine oil sump for sludge buildup. Evaluate the 22.5 gal (85.2 L) hydraulic tank for internal contamination during the full drain and clean procedure.

Seasonal & Environment Servicing

In cold climates, verify the 4.1 gal (15.5 L) cooling system capacity and use JCB-spec long-life coolant to prevent freezing. The Kohler engine's lack of DPF simplifies winter operation but requires clean air filters to prevent intake restriction in dusty environments. In high-heat conditions, monitor the hydraulic oil temperature, as the system capacity is 85.2 L (22.5 gal). Ensure the 100.3 L (26.5 gal) fuel tank is kept full to prevent condensation. Inspect rubber hoses and cylinder rods for UV degradation and chafing at the kingpost and boom pivots.

407ZX common service parts

Part numberPart
32/925371Element, Fuel Sediment FilterCheck fitment →
32/925543Filter, Fuel SedimentCheck fitment →
17/919300Pump, Electric Fuel Lift, Filter AssemblyCheck fitment →
02/203106Element, Oil CoolerCheck fitment →
02/100073Element, Oil Filter, Canister Type - LongCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

407ZX fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
P0087Fuel rail/system pressure too lowFuel filter blockage or lift pump failureCheck fuel filters and pump operation
P0117Engine coolant temperature sensor circuit low voltageCoolant temperature sensor fault or wiring issueInspect sensor and wiring harness
P0521Engine oil pressure sensor range/performance issueOil pressure sensor faultTest sensor and check oil level
P0335Crankshaft Position Sensor "A" Circuit (No Signal)Crank sensor failure or wiring faultInspect crank sensor and connections
P0102Mass Air Flow (MAF) Low Voltage FaultMAF sensor electrical faultCheck MAF sensor and intake system
P0103Mass Air Flow (MAF) High Voltage FaultMAF sensor electrical faultCheck MAF sensor and intake system
P029BInjector drift fault detection on Injector 2Injector 2 performance issueTest or replace Injector 2
P0321-87CAN bus message error for engine speed from engine ECUCAN bus communication faultInspect CAN bus wiring and connectors
P0340Cam signal last learnt value is outside of limitsCamshaft position sensor faultInspect cam sensor and wiring
P0336Torque Reduction Crank Sensor Fault (Signal Fault)Crank sensor signal faultInspect crank sensor and wiring

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

407ZX attachments & work tools

General Purpose Buckets

Standard configurations include a 0.7 m³ (0.9 cu yd) heaped capacity bucket with a 182.9 cm (72 in) width, or a 0.85 m³ (0.85 m³) variant noted in dealer specifications. Light-duty and general-purpose variants with teeth or Teoplate options are available, with capacities ranging from 0.5 m³ to 1.8 yd³ depending on specific build and attachment type.

Material Handling & Forks

The machine supports interchangeable pallet forks, including Smal Zet and SSL fork configurations. Static tipping loads for forks vary by configuration, with straight-line capacities reaching 7,330 lb (3,325 kg) for Smal Zet forks and 6,410 lb (2,907 kg) for SSL forks. The articulated steering includes a built-in sideshift feature to facilitate precise pallet positioning.

Snow & Winter Management

Compatible with front-mounted snow ploughs and rear-mounted grit spreaders for combined winter operations. The machine supports rear towing with a tow bar option featuring rear electrics and hydraulics, allowing for trailer loads up to 3.5 tonnes (7,716 lbs) or the carriage of rear-mounted winter implements.

Coupler & Mounting Systems

Equipped with a hydraulic quickhitch system using hydraulic pin locking for attachment changes. An in-cab electronic 2-stage quickhitch isolation system is fitted to prevent uncontrolled release of attachments. The loader end utilizes Z-bar geometry with parallel lift geometry options for improved bucket control.

Hydraulic System Options

Standard hydraulic flow is 66.2 LPM (17.5 GPM) at a relief pressure of 220.0 bar (3,191 psi). An optional High Flow system is available, providing an extra 30 liters of hydraulic capacity to enhance flow rate for demanding attachments such as cold planers or specialized breakers.

Safety & Security Configurations

Factory options include an immobiliser to prevent unauthorized use and an electronic quickhitch isolation system. The machine is equipped with ROPS/FOPS certified cabs, and exterior hydraulic hoses are protected against pinching. LiveLink telematics is available for real-time machine data and security monitoring.

All 407ZX assemblies by section

Every catalogued assembly group for the Jcb 407ZX. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

A Attachments
A1-7-2 Shovel, Clam, 6 In 1, 0.70cu.M.1900mm
12***01Bush1
13***4ZBolt2
13***6ZBolt, M8 X 702
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A1-8-1 Shovel, Clam, 6 In 1, 0.85 Cu.M, Jcb Quickhitch
12***01Bush1
13***4ZBolt2
13***6ZBolt, M8 X 702
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A1-5-1 Shovel G.P, 1.0cu.Yd.
27***12Toeplate1
52***00Shovel, G.P. 1 Cu. Yd, (Usa)1
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A1-13-1 Shovel G.P, 0.7cu.M., Jcb
13***1ZNut14
27***12Toeplate1
27***22Tooth7
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A1-30-1 Shovel & Tooth Assy, 0.9cu.M., Sales Special
13***1DNut8
27***22Tooth8
52***00Kit, Tooth1
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A1-19-2 Shovel G.P., (Zettlemeyer Q.H.), 408b
98***53Attachment, Shovel G.P. 408b, (Zettlemeyer Q.H. )1
98***59Tooth Kit8
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A1-27-1 Shovel, 0.8cu.M.
13***1ZNut12
27***12Toeplate1
27***22Tooth6
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A1-11-1 Shovel, Clam, 6 In 1, 0.85 Cu.M
12***01Bush1
13***4ZBolt2
13***6ZBolt, M8 X 702
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A1-6-1 Shovel G.P., 1.25cu.Yd.
27***88Toeplate1
52***00Shovel, G.P. 1.25 Cu. Yd., (Usa)1
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A1-14-3 Shovel G.P, 0.85cu.M.
13***1ZNut16
27***88Toeplate1
27***22Tooth8
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A1-26-1 Shovel, 0.7cu.M.
13***1ZNut12
27***12Toeplate1
27***22Tooth6
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A1-24-1 Stone Shovel, 1900mm
A1-16-1 Shovel G.P, 0.9cu.M., Jcb
27***88Toeplate1
52***00Shovel, G.P. 0.9 Cu.Metre1
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A1-9-1 Shovel, Clam, 6 In 1, 0.65 Cu.M
12***01Bush1
13***4ZBolt2
13***6ZBolt, M8 X 702
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A1-15-1 Fork Frames & Forks, Industrial
27***00Fork, Frame1
54***00Fork, Assembly, 100w X 45t X 1067l1
54***00Fork, Industrial, 100w X 45t X 1200l1
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A1-17-1 Shovel 6 In 1, 0.65cu.M.1900 Wide), 407b (Zettlemeyer Quickhitch)
12***01Bush1
13***8ZBolt, M8x80mm Long2
13***3ZNut, Self Lock, M82
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A1-25-2 Shovel G.P, (Jcb Quickhitch ), 408b
13***1ZNut2
82***07Bolt2
98***57Attachment, Shovel G.P. 408b, ( Jcb Quickhitch )1
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A1-7-1 Shovel, Clam, 6 In 1, 0.75cu.M., Jcb Quickhitch
12***01Bush1
13***4ZBolt2
13***6ZBolt, M8 X 702
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A1-14-1 Shovel G.P, 0.8cu.M., Jcb
13***1ZNut14
27***12Toeplate1
27***22Tooth7
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A1-10-1 Shovel, Clam, 6 In 1, 0.75 Cu.M
12***01Bush1
13***4ZBolt2
13***6ZBolt, M8 X 702
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A1-20-1 Toeplate, Bolt On, 1750mm
13***1ZNut13
14***1ZWasher, Spring; Replaces 60***1r13
27***15Toeplate, Bolt-On, 1750mm1
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A1-29-1 Shovel, 1.0cu.M.
27***21Shovel, G.P. 1.0 Cu M; Uses Bolt On Toeplate On A1-21-1. Light Duty Shovel For Low Density Material1
27***36Toeplate, Weld On1
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A1-7-3 Shovel, Clam, 6 In 1, 0.75cu.M.1900mm, Bolt-On Toeplate Option
12***01Bush1
13***4DBolt2
13***6DBolt, M8x702
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A1-31-1 Shovel, 1.1cu.M., Sales Special
27***88Toeplate1
97***22Shovel, 1.1cu.M.1
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A1-17-2 Shovel 6 In 1, ( Zettlemeyer Q.H.), 408b
12***01Bush1
13***8ZBolt, M8x80mm Long2
13***3ZNut, Self Lock, M82
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A1-12-1 Shovel, Clam, 6 In 1, 0.65cu.M., Jcb Quickhitch
12***01Bush1
13***4ZBolt2
13***6ZBolt, M8 X 702
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A1-36-1 Shovel, G.P,0.9cu.M.,1900mm, Bolt-On Teeth,Zettlemeyer
13***1DNut16
27***22Tooth8
33***52Toeplate1
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A1-14-2 Shovel G.P, 0.8cu.M.
27***88Toeplate1
52***00Shovel, G.P. .8 Cu M, 1900mm1
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A1-22-1 Guard, Tooth
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts2
27***00Guard, Tooth, 1900mm1
27***00Guard, Tooth, 1750mm1
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A1-4-1 Shovel G.P, 0.9cu.M.
13***1ZNut16
27***88Toeplate1
27***22Tooth8
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A1-35-1 Shovel, G.P,0.9cu.M.,1900mm, Welded Teeth,Zettlemeyer
33***84Toeplate, Front1
33***28Tooth8
33***29Tooth, Adapter8
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A1-19-1 Shovel G.P., (Zettlemeyer Q.H.), 407b
98***51Attachment, Shovel G.P. 407b, ( Zettlemeyer Q.H. )1
98***59Tooth Kit8
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A1-2-1 Shovel G.P, 0.7cu.M.
13***1ZNut14
27***12Toeplate1
27***22Tooth7
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A1-3-1 Shovel G.P, 0.8cu.M.
13***1ZNut14
27***12Toeplate1
27***22Tooth7
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A1-18-1 Shovel 6 In 1, (Jcb Quickhitch), 407b
12***01Bush1
13***8ZBolt, M8x80mm Long2
13***3ZNut, Self Lock, M82
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A1-28-1 Shovel, 0.9cu.M.
13***1ZNut14
27***88Toeplate1
27***22Tooth7
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A1-25-1 Shovel G.P, (Jcb Quickhitch ), 407b
13***1ZNut2
82***07Bolt2
98***55Attachment, Shovel G.P. 407b, ( Jcb Quickhitch )1
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A1-21-1 Toeplate, Bolt On, 1900mm
13***1ZNut15
14***1ZWasher, Spring; Replaces 60***1r15
27***89Toeplate, Bolt-On, 1900mm1
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A1-18-2 Shovel 6 In 1, (Jcb Quickhitch), 408b
12***01Bush1
13***8ZBolt, M8x80mm Long2
13***3ZNut, Self Lock, M82
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A1-23-1 Stone Shovel
A3-2-2 Quickhitch, Auxiliary Pipework
13***5ZScrew, Hexagon M8 X 20mm Long2
13***3ZNut, Self Lock, M82
14***15Washer, Seal; Replaces Khj08912
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A3-50-1 Level Indicator, Shovel
12***02Bracket, Saddle2
13***0ZBolt, M10 X 401
13***2ZNut, Lock1
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A3-12-3 Sweeper Collector, Hydraulic Circuit
14***11Seal, Bonded7
14***15Washer, Seal; Replaces Khj08912
14***18Seal, Bonded, 1/2" Bsp8
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A3-1-2 Quickhitch, Auxiliary Pipework
13***8ZScrew, M8x304
13***3ZNut, Self Lock, M84
14***15Washer, Seal; Replaces Khj08912
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A3-3-1 Hose And Pipework, Quickhitch Isolation
13***7DSetscrew, M8x251
13***9DBolt, Special M6x902
13***3DBolt, M8 X 55mm1
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A3-12-5 Sweeper Collector, Sprinkler Assembly, Beta 7' & Beta 8'
13***8ZBolt, M10 X 304
13***3ZBolt, M12x1302
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts12
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A3-13-2 Sweeper Collector, Mounting Frame, ( Zettlemeyer Quickhitch )
13***3ZBolt2
13***3ZNut, M162
14***1ZWasher, M16 Plain4
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A3-7-1 Grapple, Industrial, 1900mm ( Zettlemeyer Q.Hitch )
98***20Attachment, Industrial Grapple, ( Zettlemeyer Q.H.)1
98***14Pin10
98***15Pin, Pivot10
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A3-6-1 Grapple, Industrial
90***00Ram, Assembly, Left Side1
90***00Ram, Assembly, Right Side1
98***03Attachment, Industrial1
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A3-12-1 Sweeper Collector
13***8ZScrew, M6 X 30mm Long4
13***3ZScrew, M8 X 1614
13***5ZScrew, Hexagon M8 X 20mm Long18
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A3-5-2 Shovel, Side Tip R.H. 409b, ( Zettlemeyer Quickhitch )
14***15Washer, Seal; Replaces Khj08914
16***03Adapter, Male/Male4
45***00Coupling, 3/8" Bsp Female, Quick Release2
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A3-12-2 Sweeper Collector, Drive/Brush Assembly
13***7ZScrew, Hexagon M8 X 251
13***7ZBolt, M10x255
13***9ZScrew, M10x35mm8
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A3-5-1 Shovel, Side Tip
14***15Washer, Seal; Replaces Khj08914
16***03Adapter4
45***00Coupling, 3/8" Bsp Female, Quick Release2
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A3-15-1 Fork Frames & Forks, Industrial
24***00Wheel, Assembly, 12x16.5nhs1
27***00Fork, Frame1
54***00Fork, Assembly, 100w X 45t X 1067l1
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A3-12-4 Sweeper Collector, Mounting Frame, ( Zettlemeyer Quickhitch )
13***3ZBolt2
13***3ZNut, M162
14***1ZWasher, M16 Plain2
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A3-2-1 Quickhitch, Jcb
13***7ZScrew, Hexagon M8 X 254
13***7ZBolt, M16 X 75mm2
13***3ZNut, Self Lock, M84
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A3-1-1 Quickhitch
13***3ZScrew, M8 X 164
13***7ZScrew, Hexagon M8 X 254
13***9ZScrew, M12 X 35mm, Screw, M12 X 35mm; M12 X 35. Items 21 & 22 Are Used On 23***00 And 23***00 Throttle Brackets2
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B Bodywork, Cab, Loader End
B1-5-1 Tank, Diesel Fuel, & Fittings
12***00Cap, Filler,Diesel Fuel1
12***39Strainer, Fuel, Gauze1
12***92Cap, Filler, Lockable, Supplied Without Key1
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B1-20-1 Air-Con, Installation
12***98Compressor, 12v; See Also Index P. For Machine M1017341 See C3-20-1 (Exception), Compressor, 12v1
13***7ZScrew, Hexagon M8 X 252
14***26Receiver, Drier; San 21498.Ref T Reece-Evans.Says Same As The, 14***26.Reinstated San 22427.Tim Wrong1
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B1-7-1 Cover, Engine
12***00Latch, Claw1
12***67Handle, C/W Barrel Lock Only1
13***3ZScrew, M6x162
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B1-17-1 Mounting, Front Lights
13***7ZBolt, M10x254
13***3ZNut, Lock, M104
27***00Bracket, Light, Left Side1
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B1-16-1 Blanking Plate, Fog Light
13***0ZBolt, M10 X 404
14***4ZWasher4
27***51Plate, Blanking2
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B1-9-1 Engine Cover, Top Panel
13***5ZBolt, M5 X 20mm Long4
13***8DSetscrew, M10 X 304
13***3DNut, Self Lock M102
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B1-8-1 Engine Side Panels
14***8DWasher, M108
27***57Panel, Assembly, Right Side1
33***16Panel, Left Side1
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B1-15-1 Mounting, Chock
12***01Strap1
13***8ZBolt, M10 X 302
14***63Chock, Wheel, Chock, Wheel; Black Painted. New Zinc Plated Wheel Chocks Can Be Supplied With Zinc Plated Mounting., Chock, Wheel; See Note 1. May Be Used In Place Of Item 1 If Required, Chock, Wheel; Black Painted. New Zinc Plated Wheel Chocks Can Be Supplied With Zinc Plated Mounting1
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B1-10-1 Chaff Guards
13***1ZNut, M81
14***1ZWasher, 2 Ba10
24***09Grommet1
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B1-17-2 Mounting, Front Lights, Italian
13***7ZBolt, M10x254
13***3ZNut, Lock, M104
27***00Bracket, Light/Fuel Filler, Italy1
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B1-13-2 Fenders, Rear
13***0ZBolt, M10 X 406
13***3ZBolt, M10 X 554
13***3ZNut, Lock, M1010
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B1-3-1 Centre Pivot
13***3ZBolt, M10 X 164
13***5DSetscrew, M10 X 204
13***32Bolt4
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B1-14-1 Hitch Recovery, Manual
13***8ZBolt, M20 X 80mm2
13***3ZNut, M202
14***2ZWasher, M204
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B1-1-1 Chassis Front & Rear
12***02Plate, Compression2
13***0DSetscrew, M10 X 40mm4
13***0ZBolt, M12x401
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B1-22-1 Restrant, Air-Con Door
12***00Strap1
13***5ZScrew, Hexagon M8 X 20mm Long1
13***4ZBolt1
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B1-2-1 Mounting, Axle
13***32Bolt, Plain, M24 X 240mm8
13***33Bolt, Plain4
13***01Nut16
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B1-7-2 Cover, Engine, Blue Angel Soundproofing
12***00Latch, Claw1
12***67Handle, C/W Barrel Lock Only1
13***3ZScrew, M6x162
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B1-6-1 Tank, Hydraulic
12***77Cover1
12***53Gauge, Sight1
13***7ZScrew, M6 X 25mm Long15
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B1-4-1 Steer Ram Pivots
13***9ZBolt, M10x90mm2
13***3ZNut, Lock, M102
14***18Spacer, 0.5mm2
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B1-17-3 Mounting, In Board, Front Lights, Sales Special
13***8DSetscrew, M10 X 304
14***8DWasher, M104
33***54Bracket, In Board Light, Left Side1
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B1-12-2 Counterweight, Rear
13***8DBolt2
13***3ZNut2
14***4ZWasher4
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B1-11-1 Soundproofing, Engine Cover
13***1ZScrew, M5 X 12mm; Replaces 69***946
14***1DWasher, Large6
24***01Grommet, 6.4 Blind6
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B1-21-1 Access Door, Air-Conitioning
13***5ZScrew, Hexagon M8 X 20mm Long3
13***5ZScrew, M10 X 20mm Long; Use With Single Piece Casing. To Gearbox Number 445/143/831 Or 445/144/455, Screw, M10 X 20mm Long2
13***3ZNut, Self Lock, M69
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B1-13-3 Wide Fenders
13***9DBolt, M10 X 35mm Long16
13***9ZBolt, M10 X 352
13***0DBolt, M10 X 40mm Long6
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B1-13-1 Fenders, Front
13***9DBolt, M10 X 35mm Long2
13***0DBolt, M10 X 40mm Long4
13***4DBolt, M10 X 60mm2
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B1-12-1 Counterweight, Rear
13***8ZBolt, M20 X 80mm2
13***9ZBolt, M20 X 902
13***8DBolt2
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B2-6-1 Seat Belt
B2-2-2 Canopy Cab Assembly
13***7ZScrew, Hexagon M8 X 254
13***8ZScrew, M8x304
14***5ZWasher, M5; Replaces 69***5912
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B2-11-1 Soundproofing, Cab
33***35Panel, Soundproofing, Parcel Shelf1
33***36Panel, Soundproofing, Rear Wall1
33***37Panel, Soundproofing, Under Seat1
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B2-13-2 Consoles, Manual Controls
14***5ZWasher, M5; Replaces 69***598
27***44Console, Side, Manual1
27***45Cover, Access, Fuse Box1
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B2-9-1 Seat, Suspension
40***02Spring, Tension2
40***03Damper2
40***04Knob, Damper Adjuster1
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B2-2-1 Cab Assembly, Black Cab, Tinted Glazing
12***05Bolt, Closing2
13***8ZScrew, M8x308
13***1ZNut2
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B2-17-5 Vandal Guard, Instrument Cluster
33***90Bracket, Vandal Cover, Retainer1
33***81Bracket, Stow1
33***59Guard, Instrument Panel1
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B2-12-1 Guard, Screen
13***8ZBolt, M10 X 308
13***3ZNut, Lock, M106
14***8ZWasher, Plain M10; San 23620 Ref Dave Bickerton Confirms Identic, Al To 33***8z Rationalise Parts14
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B2-4-1 Cab Mountings
13***0ZBolt, M10 X 4016
13***1ZBolt, M16 X 110; See Item 14 For Protection Cap. Front Left Hand Bolt Threads Require Item 14, Bolt, M16 X 1104
13***3ZNut, Lock, M1016
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B2-16-1 Visor, Sun
14***02Screw, No 8x1/2"3
33***72Visor, Sun1
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B2-14-1 Stowage Box, (Optional)
13***8ZScrew, M8x303
13***0ZBolt1
13***3ZNut4
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B2-10-1 Mirror, External & Interior
10***00Mirror, Interior; Cwe By 12***71 - See San 107501
12***00Mirror, With Bracket2
12***01Bracket1
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B2-7-3 Door Retainer
12***01Stop, Bump2
13***8ZScrew, M8x304
13***2ZNut2
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B2-3-5 Cab Fittings
13***3DSetscrew2
13***5DSetscrew, M6 X 20mm Long2
13***7DScrew, M6 X 25mm4
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B2-7-1 Door
12***07Knob, Interior2
12***08Bush, Hinge4
12***00Lock, Door, Left Hand1
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B2-5-1 Servo Control Arm
13***5ZBolt4
13***7ZBolt, M10x254
13***0ZBolt, M10 X 401
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B2-9-2 Seat, Suspension 5000lb
40***02Spring, Tension2
40***03Damper2
40***04Knob, Damper Adjuster1
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B2-17-1 Vandal Guards, Instrument Cluster
33***59Guard, Instrument Panel1
33***48Plate, Instument1
33***40Plate, Instrument1
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B2-13-1 Consoles, Servo Controls
13***5ZBolt2
13***7ZScrew, Hexagon M8 X 252
14***5ZWasher, M5; Replaces 69***5910
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B2-15-1 Carrier, Warning Triangle
12***01Strap1
27***00Carrier, Warning Triangle1
27***00Carrier, Warning Triangle, Black Cab1
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B2-3-2 Cover, Loader Valve
13***7ZScrew, M6 X 25mm Long4
13***3ZNut, Self Lock, M64
14***17Cover, Valve1
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B2-3-1 Cab Fittings
13***7ZScrew, Hexagon M8 X 254
13***8ZScrew, M8x304
13***2ZNut; Replaces 162l006vr, San 123522
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B2-1-1 Cab Glazing, Tinted
82***66Glass, Door, Left Side, Tinted1
82***67Glass, Door, Right Side, Tinted1
82***68Glass, Cab, Lower, Left Side1
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B2-8-1 Door Stay
27***96Stay, Door2
27***20Pad, Rubber2
81***17Spring, Door Stay, Left Hand1
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B3-3-1 Travel Struts
12***00Strap2
12***02Stop1
12***71Stop2
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B3-4-1 Arms, Loader, Direct Mount
13***8DSetscrew, M16 X 30mm2
13***9DBolt1
13***3DNut, Self Lock M101
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B3-1-1 Arms, Loader
13***8ZBolt, M10x805
13***9ZBolt, M10x90mm3
13***0ZBolt, M10 X 1002
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B3-2-1 Safety Strut, Loader Arms
12***00Strap1
12***71Stop2
13***2DNut, Thin1
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B5-2-2 Labels, French
81***43Label, Warning French, Read Operating Book1
81***52Label, Warning, Fit Cover1
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B5-11-1 Tool Kit
27***00Bag, Tool1
27***43Bracket, Wheel Brace1
40***02Grease, Cartridge 400g1
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B5-2-4 Labels, Spanish
81***48Label, Warning Spanish, Read Operating Book1
81***01Label, "Fit Cover", Spanish1
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B5-3-1 Labels, Noise Level
81***64Label, Sound Level, 78 Lpa1
81***51Decal, Noise, 73 Lpa1
81***23Label, Noise, 98 Lwa1
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B5-2-7 Labels, Holland, Sweden, Norway, Finland
81***40Label, Warning Danish, Read Operating Book1
81***41Label, Warning Dutch, Read Operating Book1
81***42Label, Warning Finnish, Read Operating Book1
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B5-10-1 Fire Extinguisher, 2.5kg
14***4ZScrew, Self Tapping2
15***81Extinguisher, Fire C/W Cradle; Replaces Jhh0058 Ref San09577, Replaced By 26***95 See San 103081
26***95Extinguisher, Fire C/W Cradle1
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B5-2-1 Labels, German
81***54Label, Outline Sticker L.H.1
81***55Label, Outline Sticker R.H.1
81***44Label, Warning German, Read Operating Book1
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B5-1-1 Labels
81***55Label, Diesel1
81***87Decal, Tie Down (Chain)1
81***18Decal, Forward/Reverse1
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B5-2-3 Labels, Italian
81***54Label, Outline Sticker L.H.1
81***55Label, Outline Sticker R.H.1
81***45Label, Warning Italian, Read Operating Book1
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B6-1-1 Homologation Package, Italy, Legislatative Reqmnt.
13***3ZScrew, M8 X 162
13***5ZScrew, Hexagon M8 X 20mm Long1
13***3ZNut, Self Lock, M81
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B6-1-2 Travel Security, Italy
12***00Strap2
12***71Stop4
12***99Plate, Hazard Warning1
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B6-2-1 Homologation Package, Germany, Legislatative Reqmnt.
14***18Guard2
81***66Label, Speed Limit, 20kph1
81***37Decal, Grease Points25
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C Electrics-Machine, Cab & Engine
C1-3-5 Light, Working, Front, Canopy Build
13***7DScrew, M6 X 25mm4
14***6DWasher, M6 Plain4
14***6ZWasher, Spring4
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C1-4-1 Light, Working, Cab Rear
70***00Light, Working2
72***61Bulb, 12v-55w H31
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C1-11-1 Light, Beacon, Hazard Warning, Amber
12***01Plate, Beacon Mounting1
70***01Bulb, 12v 55w, Halogen1
70***01Lens, Amber, 121mm Dia1
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C1-9-1 Light, Number Plate, Exhaust Base Mtg
33***78Bracket, Number Plate1
33***76Bracket, Number Plate1
70***00Light, Number Plate1
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C1-1-1 Harnesses
13***3ZScrew, M6x164
13***3ZNut, Self Lock, M84
14***6ZWasher, M64
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C1-22-1 Srs, Harness, Electrical Components
13***3ZNut1
14***5DWasher1
25***00Valve, Ride Control1
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C1-1-2 Harnesses, Reverse Fan
72***10Harness, Reversible Fan1
72***11Harness, Reverse Fan, Warning Light1
72***39Harness, Reverse Fan, Extension1
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C1-15-1 Fuel Sender
13***1ZScrew6
14***5ZWasher, M5; Replaces 69***596
71***00Sender, Fuel1
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C1-2-1 Fuses, Primary, Engine Compartment
13***5DSetscrew, M6 X 20mm Long2
14***6DWasher, M6 Plain2
33***57Bracket, Fuse Link Box1
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C1-3-1 Light, Working, Front
33***34Bracket2
70***00Light, Working2
72***61Bulb, 12v-55w H31
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C1-7-1 Light, Head, Right Hand Dip, Clear
70***01Lens1
70***02Seal1
70***00Light, Unit, Right Hand Dip2
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C1-14-1 Immobiliser, Sales Special
34***80Kit, Immobiliser Gps; Sales Special 9257 & 8461. For Service Parts Contact The Following : Baumaco. Telephone : 0049 171 339 1432, Kit, Immobiliser Gps, Kit, Immobiliser Gps; Sales Special 8460 & 9256. For Service Parts Contact The Following : Baumaco. Telephone : 0049 171 339 14321
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C1-3-2 Light, Working, Front
13***7DScrew, M6 X 25mm4
14***6DWasher, M6 Plain4
14***6ZWasher, Spring4
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C1-20-1 Horn, Single Tone
13***3ZScrew, M6x161
13***3DNut, M6 Lock1
14***6ZWasher, M61
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C1-17-1 Switches, Electrical
14***11Seal, Bonded1
14***12Washer, Bonded1
24***05O Ring1
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C1-19-1 Light, Indicator, Side
13***1ZNut, 4ba Plain2
14***9ZWasher2
70***00Flasher, Side, Repeater1
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C1-10-1 Battery
10***00Clamp1
13***0DBolt, M10 X 40mm Long4
14***6DWasher, M6 Plain2
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C1-18-1 Kit, Road Travel, Servo Cut Off, Uk
13***0ZBolt2
13***3ZNut, Self Lock, M62
14***6ZWasher, M61
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C1-8-1 Light, Rear
14***03Screw, Self Tapping2
70***00Light, Rear Combination; Replaced By 70***26 + 72***13, See San 123202
70***01Lens1
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C1-6-1 Light, Head, Left Hand Dip, Clear
70***01Lens1
70***02Seal1
70***00Light, Unit, Left Hand Dip2
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C1-12-1 Light, Reversing
70***00Light, Reversing1
72***05Bulb, 12v 21w1
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C1-21-1 Alarm, Reverse
13***5DSetscrew, M6 X 20mm Long2
13***3ZNut, Self Lock, M62
14***6DWasher, M6 Plain2
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C1-10-2 Battery Isolator
13***8DBolt, M6 X 302
13***3DNut, M6 Lock1
14***6DWasher, M6 Plain2
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C1-5-2 Light, Reversing
13***3ZNut2
14***5ZWasher, M5; Replaces 69***592
27***78Plate, Mounting2
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C1-5-1 Light, Rear Fog
70***00Light, Fog1
72***05Bulb, 12v 21w1
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C2-2-1 Circuit, Glow Plug
13***1ZScrew, M5 X 12mm; Replaces 69***942
13***5DSetscrew, M6 X 20mm Long4
13***3ZNut2
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C2-1-1 Electrical Equipment
70***11Sensor, Vacuum - 70mbar1
70***89Switch, Water Temperature1
70***90Switch, Engine Oil Pressure1
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C2-4-1 Alternator, 12volt-75amp
C2-3-1 Motor, Starter, 12volt
02***03Stud3
02***59Nut3
71***31Motor, Starter - 12volt1
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C2-4-2 Alternator, 100amp, Optional Air Conditioning
71***05Kit-Sundry Parts; 54***321
71***02Rectifier, & S.R.E Bracket1
71***04Regulator, Assembly1
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C2-6-1 Circuit, Reversing Fan
33***53Plate, Clamp1
33***70Plate, Micro Switch2
33***61Plate, Solenoid1
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C2-5-1 Alternator Mountings
02***92Washer1
02***98Spacer1
02***53Lever, Alternator Adjusting1
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C3-13-1 Control Levers, Joysticks
25***19Button, Push, & Spring4
25***21Switch, Sliding1
33***74Boss, Joystick1
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C3-1-1 Fuse Box & Relays
13***11Capscrew4
70***00Alarm, Buzzer1
71***03Fuse, 5 Amp7
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C3-15-1 Face Level Fan, Installation
13***7ZScrew, M6 X 25mm Long4
13***8ZScrew, M8x302
14***6ZWasher, M64
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C3-5-1 Instrument Cluster
27***00G.A., Full Inst. Pkge1
27***86Plate, Instrument1
27***87Plate, Switch1
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C3-11-1 Switch, Column
11***58Gaiter, Column Switch2
70***00Switch, Right Hand, Switch, Right Hand; Syncro And Semi-Auto. Not Powershift. Syncro And Semi-Auto. Not Fitted To Powershift After Machine 63***071
70***00Switch, Column; Replaced By 70***49, See San 105431
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C3-8-1 Wash/Wipe, Roof, Sales Special
15***00Connector, 'T' Piece1
15***01Cover, Wiper Motor; San 22420.Pi Md05/093. Cwe To 34***18.1
64***00Tube0
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C3-12-1 Warning Light, Cluster
70***13Bulb, 12v 1.7w0
70***00Cluster, Warning Light1
70***00Cluster, Warning Lights1
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C3-10-1 Light, Interior, Cab
70***00Light, Cab Interior, Assembly1
72***47Bulb, Festoon, 12v 5w1
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C3-11-2 Switch, Column
11***58Gaiter, Column Switch1
70***01Clamp1
70***22Switch, Column1
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C3-20-1 Air-Con, Installation
13***3ZScrew; Replaces 69***211
13***3ZNut8
14***5ZWasher, M5; Replaces 69***598
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C3-6-2 Heater, Cab
27***00Heater, Assembly1
33***74Cover, Sideplate, Lh1
71***62Resistor1
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C3-4-1 Wash/Wipe, Rear Screen
15***00Connector, 'T' Piece1
25***03Jet, Screen Washer1
53***03Valve, Non-Return1
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C3-6-1 Heater, Installation
13***8ZBolt2
13***8ZScrew, M8x304
14***94Vent4
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C3-7-1 Radio Installation
13***7ZScrew, M6 X 25mm Long1
14***6ZWasher, M61
71***00Aerial1
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C3-1-5 Sealed Fuse Box
13***3ZNut4
13***3ZNut, Self Lock, M82
14***5ZWasher, M5; Replaces 69***594
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C3-3-1 Wash/Wipe, Windscreen
13***1ZSetscrew, M6 X 12mm Long2
14***1ZWasher, 2 Ba2
15***00Connector, 'T' Piece1
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C3-2-1 Switches, Electrical
70***00Holder, Warning Light1
70***31Decal, Front Working Lights1
70***33Decal, Rear Working Lights1
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D Controls-Machine, Engine & Steering
D1-2-1 Control Knob, Loader Valve
12***59Ring, Tolerance1
12***55Knob, Base1
12***61Knob, Top1
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D1-10-1 Control, Parking Brake
13***3DScrew, M5x161
13***5ZBolt2
13***3ZBolt, M10 X 552
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D1-1-1 Controls, Loader Valve, Manual
12***01Knob1
13***0ZBolt, M10 X 402
13***3ZNut, Self Lock, M62
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D2-2-1 Control, Throttle Pedal
13***3ZNut2
14***3ZWasher, Spring2
25***00Clamp, Assembly1
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D2-1-1 Control, Throttle
13***5DSetscrew, M6 X 20mm Long3
13***7DScrew, M6 X 25mm3
13***3DNut, M6 Lock3
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D2-1-5 Hand Throttle, Creep Speed
13***1DScrew, M6x454
13***1DNut, Plain4
14***11Seal, Bonded4
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D3-2-1 Steering Wheel
12***42Knob, Assembly, Steering Wheel1
12***45Cap1
12***00Wheel, Steering1
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D3-1-3 Steering Column, Fixed
13***7ZBolt2
13***3ZNut, M122
14***9ZWasher2
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D3-1-1 Steering Column
13***7ZBolt, M10x258
13***1ZBolt, M10 X 45mm2
13***2ZNut1
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E Hydraulics & Air Including, Steering
E1-2-1 Hose And Pipework, Servo Controller
14***11Seal, Bonded8
16***02Adapter, 1/4" Bsp M/M8
16***02Adapter3
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E1-6-2 Hose And Pipework, Reversing Fan Motor
13***3DBolt, M10 X130mm2
13***3DNut, Self Lock M102
16***02Adapter1
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E1-27-1 Circuit, Industrial Grapple
14***11Seal, Bonded6
14***15Washer, Seal; Replaces Khj08912
16***03Adapter, Male/Male2
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E1-25-1 Circuit, Auxiliary, 2nd Service
13***2ZBolt4
27***97Spacer4
27***00Pipe, Tower1
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E1-24-1 Circuit, Auxiliary
13***1ZBolt, M8 X 454
13***4ZBolt2
13***3ZNut, Self Lock, M86
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E1-8-1 Hose And Pipework, Fan Pump
02***37Gasket1
13***08Bolt4
14***7ZWasher, Spring4
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E1-26-1 Circuit, Auxiliary, 2nd Service, Motorspool
13***2ZBolt4
27***97Spacer4
27***00Pipe, Tower1
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E1-28-1 Circuit, Industrial Grapple, ( Zetelmeyer Quickhitch )
14***11Seal, Bonded6
14***15Washer, Seal; Replaces Khj08912
16***03Adapter, Male/Male2
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E1-9-1 Hose And Pipework, Hydraulic Oil Cooler
16***10Adapter, Includes 'O'Ring2
24***08O Ring1
30***37Cooler, Combination1
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E1-29-1 Clamps, Pipe, Machine
13***9DSetscrew2
82***15Plate, Cover M6 X 45mm, @ 33mm Crs1
82***16Base, Clamp, 25.4mm Hole, M6 X 33mm Crs1
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E1-6-1 Hose And Pipework, Fan Motor
13***21Bolt2
13***03Nut, M10 Self-Locking2
16***02Adapter1
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E1-3-1 Hose And Pipework, Drive Motor
13***2ZBolt8
13***2ZBolt, M16 X 50mm4
14***1ZWasher, M16 Plain7
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E1-11-1 Hose And Pipework, Smooth Ride System
12***03Tie, Cable, L=300mm X W=7.6mm5
12***49Bracket, Accumulator Mounting2
13***8DSetscrew, M8 X 30mm2
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E1-23-1 Circuit, Shovel
13***3ZNut, Self Lock, M82
14***7ZWasher, Plain, M8; Replaces Khn1550, San 126202
27***7PClamp2
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E1-11-2 Hose And Pipework, Smooth Ride System
12***03Tie, Cable, L=300mm X W=7.6mm5
12***49Bracket, Accumulator Mounting2
13***8DSetscrew, M8 X 30mm2
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E1-7-1 Hose And Pipework, Temp.Regulator
14***21Seal, Bonded 3/4" Bsp3
63***00Hose1
63***50Hose1
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E1-5-1 Hose And Pipework, Steering
61***00Hose, 1/4"Bsp 1315mm1
61***00Hose, 3/8"Bsp X 1220mm1
61***00Hose, 3/8"Bsp 2500mm Long1
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E1-10-1 Hose And Pipework, Hydraulic Tank
22***13Clip, Jubilee; Replaces Khj03361
61***00Hose, 3/8"Bsp X 880mm1
61***00Hose1
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E1-22-1 Circuit, Lift, H.B.C.V.
12***03Tie, Cable, L=300mm X W=7.6mm3
13***4ZBolt2
13***7ZBolt, M8 X75mm Long4
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E1-21-1 Circuit, Lift
27***00G.A., Loader Hydraulics1
61***00Hose4
61***00Hose, 3/8bsp X 1375mm2
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E1-4-1 Hose And Pipework, Drive Pump
13***0ZBolt8
13***7ZScrew2
13***0ZScrew2
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E2-3-1 Drive Coupling
13***8ZBolt4
14***2ZWasher4
14***5ZWasher, Spring - 5/16", Zinc Plated4
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E2-4-1 Motor,Drive, Servicable Parts
13***0DBolt4
14***1DWasher, M161
14***1ZWasher, Spring; Replaces 60***1r4
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E2-2-1 Pump, Transmission, Servicable Parts
20***91Pump, Transmission; Superseded By 33***01 D.Jackson 01/07/08, San26307 (Advised By V.Malin Bosch Rexroth)1
20***61Kit, Seal; Superseded By 20/95***68 D.Jackson 06/08/08 On San26373 ( Request From Andrew Wier )1
20***16Valve, Relief, Boost Pressure1
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E2-1-1 Pump, Drive/Main
13***2DSetscrew, M16 X 50mm2
20***91Pump, Transmission; Superseded By 33***01 D.Jackson 01/07/08, San26307 (Advised By V.Malin Bosch Rexroth)1
20***16Pump, 33cc1
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E2-5-1 Motor, Fan Drive
20***17Washer, Tab1
20***00Motor, Hydraulic; Superseded By 20/92***03 Ref James Coleman, E.Mail To Paul Guest,21/3/08 San.25671 Refers1
20***01Valve Relief1
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E2-6-1 Pump, Gear, Auxilliary, Fitted To Engine
02***37Gasket1
13***7DBolt, M8 X 75mm Long1
13***08Bolt5
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E3-4-1 Valve, Section, Auxiliary
25***10Spacer2
25***12Seal2
25***01Valve, Auxiliary. Section, Amp Connectors1
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E3-2-2 Valve Section, Loader Lift Ram, Manual Valve
25***73Spacer1
25***74Spacer2
25***01Screw2
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E3-12-2 Filter, Hydraulic
24***24O Ring1
32***41Element, Hydraulic Filter, 5 Micron, 254mm Long1
32***46Element, Hydraulic Filter, 12 Micron,229mm Long1
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E3-16-1 Valve,Check, Hoseburst, ( Lift Ram )
14***08Seal, Washer1
14***18Seal, Bonded, 1/2" Bsp1
16***01Adapter1
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E3-15-1 Valve, Joystick, Loader, Right Hand
25***25Joint, Assembly1
25***28Kit, Plunger, C_w Springs1
25***01Kit, Service1
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E3-30-1 Lubrication
40***03Brake, Fluid, 5 Ltr1
40***23Fluid, Hydraulic, 25 Litres, Biodegradable, Fluid, Hydraulic, 25 Litres, Biodegradable; See Note 1. Use Up To Maximum Of 40 Degrees Centigrade Ambient Temperature.1
40***24Fluid, Hydraulic 205 Litres, Biodegradable1
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E3-1-1 Valve, Control, Loader
25***91Valve, Servo, 3spool1
25***92Valve, Servo, 4 Spool1
25***40Kit, End Cap1
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E3-12-1 Filter, Hydraulic
24***24O Ring1
27***00Filter, Hydraulic, Assembly, 10 Micron1
32***00Element, Hydraulic Filter, 10 Micron; San 22618.Cwe To 32/92***46.Ref Pi A01/187, P Guest/M Mcarthy. P Gamble 20/09***061
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E3-10-1 Valve, Steering
35***02Ring; San 23101.Cwe To Nla1
35***07Pin, Cross1
35***08Ball1
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E3-1-14 Valve, Control, Manual, With Shovel Reset
25***20Valve, Section1
25***42Valve, 3 Spool, With Reset1
25***00Valve, Section, Mag. Detent1
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E3-1-3 Valve, Control, Manual
25***40Kit, End Cap1
25***16Valve, (Steer) Section1
25***16O Ring1
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E3-20-1 Valve, Auxillary Relief
E3-1-5 Valve, Control, 4 Spool, Motorspool
25***20Valve, Section1
25***93Valve, Servo, 4 Spool, Motor Spool1
25***40Kit, End Cap1
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E3-6-1 Valve And Adapters, & Fittings
13***3ZScrew, M6x162
13***9ZScrew, M10x35mm2
13***2ZBolt, Bolt; Qty Was 1 Off Before New Plate. Old Fasteners Were 13***8z X 2 & 13***2z X 13
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E3-1-7 Valve, Control, 4 Spool, Motorspool, Manual
25***20Valve, Section1
25***40Kit, End Cap1
25***16Valve, (Steer) Section1
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E3-3-2 Valve, Section, Manual, With Reset
25***00Valve, Section, Mag. Detent1
25***03Screw; Use 25/60***012
25***26Plate, Seal1
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E3-11-1 Valve Adapters, Steering
13***7DSetscrew, M10 X 25mm Long4
14***11Seal, Bonded1
14***18Seal, Bonded, 1/2" Bsp4
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E4-1-1 Lift Ram
14***01Nipple, Grease, Straight, 1/8 Bsp2
57***85Ram, Lift2
57***85Cylinder1
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E4-6-2 Ram, Sidetip Shovel, 409b
90***00Ram1
90***01Cylinder1
90***02Rod, Piston1
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E4-2-2 Ram, Shovel
14***01Nipple, Grease, Straight, 1/8 Bsp2
55***87Ram, Shovel Crowd2
55***87Cylinder1
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E4-3-1 Ram, Steering
14***01Nipple, Grease, Straight, 1/8 Bsp2
55***73Ram, Steering1
55***73Cylinder1
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E4-4-1 Ram, Clamshovel, 6 In 1
14***01Washer, Aluminium1
14***07Nipple, Grease, 45 Deg. Angle2
55***16Ram, Clamshovel; Replaced By 99***83, See San 134461
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E4-2-1 Ram, Shovel
14***01Nipple, Grease, Straight, 1/8 Bsp2
55***13Ram, Shovel Crowd; Superseded By 55***87 D.Jackson 13/09/07, San23997 (Pi C00812 Aa) Reduced End Cap2
55***87Ram, Shovel Crowd2
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E4-7-2 Rams, Industrial Grapple, 409b
90***01Cylinder1
90***02Rod1
90***03Cap1
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E4-10-1 Ram, Lift, Hbcv
14***01Nipple, Grease, Straight, 1/8 Bsp2
57***85Ram, Lift2
57***85Cylinder1
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E4-6-1 Ram, Sidetip Shovel
90***00Ram1
90***01Cylinder1
90***02Rod, Piston1
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E4-7-1 Ram, Industrial Grapple
90***01Cylinder1
90***02Rod1
90***03Cap1
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F Axles, Wheels & Transmission
F1-6-1 Differential, Components, Limited Slip
21***16Pin, Tension1
44***08Pin, Trunnion1
44***00Differential, Assembly1
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F1-5-1 Differential, Assembly, Limited Slip
44***02Spacer, Collapsible1
44***05Nut, Adjusting2
44***00Casing, Outer1
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F1-2-1 Axle Assembly, Front, Limited Slip Diff. ,448/31100 448/58090
13***0ZBolt, M12x4024
13***5ZBolt8
14***21Seal, Bonded 3/4" Bsp8
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F1-4-1 Differential, Components
13***9ZBolt, M10x90mm8
21***16Pin, Tension1
44***08Pin, Trunnion1
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F1-1-2 Axle Assembly, Front, 448/58100
13***0ZBolt, M12x4024
13***5ZBolt8
14***21Seal, Bonded 3/4" Bsp6
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F1-1-1 Axle Assembly, Front, 448/31300 448/58100
13***0ZBolt, M12x4024
13***5ZBolt8
14***21Seal, Bonded 3/4" Bsp8
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F1-3-1 Differential, Assembly
44***02Spacer, Collapsible1
44***05Nut, Adjusting2
44***00Casing, Outer1
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F2-4-1 Differential, Components
13***9ZBolt, M10x90mm8
21***16Pin, Tension1
44***08Pin, Trunnion1
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F2-2-1 Axle Assembly, Rear, L.Slip Differential 448/57410 448/58130
13***0ZBolt, M12x4024
13***5ZBolt8
14***21Seal, Bonded 3/4" Bsp8
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F2-5-1 Gearbox, Transfer, L.Slip, Complete With Differential Assembly
13***4ZBolt, M10x602
13***6ZBolt, Hex. Head, M10 X 708
13***0ZBolt, M10 X 1001
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F2-6-1 Differential, Components, Limited Slip
21***16Pin, Tension1
44***08Pin, Trunnion1
44***00Differential, Assembly1
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F2-1-1 Axle Assembly, Rear
13***0ZBolt, M12x4024
13***5ZBolt8
14***21Seal, Bonded 3/4" Bsp8
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F2-3-1 Gearbox, Transfer, Complete With Differential Assembly
13***4ZBolt, M10x602
13***6ZBolt, Hex. Head, M10 X 708
13***0ZBolt, M10 X 1001
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F3-1-2 Wheels & Tyres, 12.5 X 20
10***01Nut6
15***01Valve1
27***00Wheel, Assembly, 12.5x204
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F3-1-1 Wheels & Tyres, 12.5 X 18
10***01Nut6
15***01Valve1
27***00Wheel, Assembly,, 12.5x184
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F3-7-1 Wheels & Tyres, 335/80 R18 Xzsl, Michelin
10***01Nut6
15***01Valve1
27***67Wheel, And Tyre Assembly, 33***18 Xzsl4
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F3-2-1 Wheels & Tyres, 405/70 R20 Michelin
10***01Nut6
15***01Valve1
27***00Wheel, Assembly, 405/70, R204
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F3-10-1 Propshaft, Transmission
13***03Nut, M10 Self-Locking16
14***03Nipple, Grease2
45***00Propshaft1
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F3-5-3 Wheels & Tyres, 11.00 X 20, Sales Special
10***01Nut6
15***01Valve1
41***00Wheel, W11x201
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F3-5-2 Wheels & Tyres, 11.0 X 20
10***01Nut6
15***01Valve1
27***00Wheel, And Tyre Assembly, 365/80 R201
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F3-5-1 Wheels & Tyres, 11.0 X 20
10***01Nut6
15***01Valve1
27***00Wheel, And Tyre Assembly, Dunlop 335/80 R204
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F3-4-1 Wheels & Tyres, 335/80 Xm27, Michelin
10***01Nut6
15***01Valve1
27***00Wheel, Assembly, 33***18 Michelin4
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F3-3-1 Wheels & Tyres, 14.5 X 20
10***01Nut6
15***01Valve1
27***00Wheel, Assembly, 14.5x204
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F3-9-1 Wheel & Tyres, 14 X 20, Sales Special
10***01Nut6
15***01Valve1
41***28Wheel, 14 X 201
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F3-6-1 Wheels & Tyres, 375/75r20 Mich. Xzsl
10***01Nut6
15***01Valve1
33***55Wheel, And Tyre Assembly, Mich 37***20 Xzsl4
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F3-11-1 Wheels & Tyres, 12.5 X 20, Dunlop Tg32
10***01Nut6
15***01Valve1
41***00Wheel, W11x202
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F3-4-2 Wheels & Tyres, 340/80 R18 Xmcl, Michelin
10***01Nut6
15***01Valve1
33***94Wheel, Assembly,340/80 R18, Michelin Xmcl4
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F3-2-2 Wheels & Tyres, 405/70 R20 Dunlop, Sales Special
10***01Nut6
15***01Valve1
33***75Wheel, & Tyre Assembly, Dunlop 405/70 R204
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F3-12-1 Wheels & Tyres, 12.5 R18 Xm37, Michelin
10***01Nut6
15***01Valve1
33***85Wheel, Assembly, Michelin, 12.5 R18 Xm 374
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F3-8-1 Wheels And Tyres, Foam-Filled, Sales Special
10***01Nut6
33***73Wheel, Assembly, Foam-Filled4
41***00Wheel, W11x201
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G Brakes
G1-4-1 Brake Caliper, Parking, Components
15***87Pad, Brake, Right Hand, Cam Side; Replaced By 15/92***031
15***88Pad, Brake, Left Hand, Carrier Side; Replaced By 15/92***031
15***03Kit-Pad, Brake Pad1
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G1-1-1 Brake Pedal, & Master Cylinder
13***0DSetscrew1
13***8ZScrew, M8x302
13***9DSetscrew, M10 X 35mm Long1
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G1-4-2 Brake Caliper, Parking, Components
15***03Kit-Pad, Brake Pad1
15***78Brake, Caliper1
15***89Kit-Bolt, Torx Head1
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G1-2-1 Brake, System
12***01Filter1
12***00Cap, Reservoir1
12***56Cover, Brake Reservoir1
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G1-3-1 Brake Caliper
15***11Caliper, Brake 60mm, Mineral Fluid Eurotubi1
33***86Kit-Seal, C/W Bolts1
47***08Nipple, Grease1
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R Engine 1104c-44 Re Build, Tier 2 Emissions
R1-1-1 Engine, Complete, Re Build, 75bhp
01***44Engine, Complete 1104c-44, Nat/Aspirated, 75bhp1
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R1-3-1 Block Assembly, Re Build
02***01Thimble10
02***02Bolt10
02***34Plug1
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R1-5-1 Fans, Pulleys, & Fan Belt, Re Build
02***79Screw3
02***17Block, Thrust1
02***21Pulley, Crankshaft, Single Groove1
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R1-2-1 Engine Short, Re Build
R1-7-1 Flywheel, & Starter Ring Gear, Re Build
02***78Gear, Starter Ring1
02***70Bolt6
02***70Dowel2
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R1-6-1 Timing Case, Camshaft & Gears, Re Build
02***38Key1
02***41Hub1
02***95Plug, Taper1
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R1-8-1 Engine Mountings
12***02Plate, Compression4
13***7ZBolt, M10x2516
13***0ZBolt, M16 X 40mm2
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R1-4-1 Crankshaft, Bearings, Pistons & Con-Rods, Re Build
02***38Key1
02***11Washer, Thrust, Top-Oversize 0.19mm2
02***13Washer, Thrust, Btm-Oversize 0.19mm2
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R2-7-1 Heater Plugs, & Pick-Up Sensor
71***73Sensor, Cold Start1
71***66Connector, Bar Thermostart1
71***72Thermostart4
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R2-2-1 Rocker Assembly, Push Rods & Tappets, Re Builds
02***43Rod, Push8
02***03Nut, Lock2
02***96Tappet8
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R2-6-1 Lifting Plates, Engine, Re Build
02***63Bracket, Engine Lifting1
33***76Bracket, Engine Lifting1
82***01Screw2
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R2-5-1 Cover, Cylinder Head, Re Build
R2-3-1 Rocker Cover, Re Build
02***64Screw10
02***65Cover, Rocker1
02***66Gasket, Rocker Cover1
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R2-1-1 Cylinder Head, Re Build
02***95Plug, Taper1
02***07Plug, Core, D=50mm2
02***34Plug4
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R2-4-1 Breather, Engine Oil, Re Build
02***64Screw2
02***73O Ring1
02***74Seal1
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R3-1-1 Manifold, Induction, Re Build
02***36Gasket2
02***39Plate2
02***19Screw2
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R3-4-1 Silencer
02***02Stud3
02***61Nut3
13***8DCapscrew, M10x304
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R3-3-3 Induction Assembly, Blue Angel
13***5DSetscrew, M8x202
14***7DWasher, M8 Plain2
22***15Clip, Jubilee2
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R3-3-2 Pre-Cleaner
13***7DSetscrew, M8x252
13***3DNut, Self Lock M102
14***7DWasher, M8 Plain2
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R3-2-1 Manifold, Exhaust, Re Build
02***17Gasket, Exhaust Manifold1
02***29Manifold1
02***52Screw8
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R3-3-1 Filter, Air
13***8DSetscrew, M8 X 30mm2
13***3DNut, Self Lock M82
14***7DWasher, M8 Plain4
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R4-5-1 Combination Cooler, Standard
13***6DScrew, M8x206
13***3DNut, Self Lock M86
14***7DWasher, M8 Plain12
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R4-4-1 Radiator & Hoses
12***01Cap, Coolant Filler, Double Seal, 7psi1
13***3DSetscrew1
13***7DScrew, M6 X 25mm2
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R4-5-2 Combination Cooler, Wide Core, Optional
13***6DScrew, M8x206
13***3DNut, Self Lock M86
14***7DWasher, M8 Plain12
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R4-1-1 Pump, Water, Re Build
02***80Pump, Water Assembly1
02***81Kit-Repair, Water Pump1
02***78Gasket, W/Pump To T/Case1
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R4-3-1 Radiator, Fittings & Mountings
13***5ZBolt4
13***5DSetscrew, M6 X 20mm Long11
13***7ZBolt, M10x253
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R4-2-1 Thermostat, Housing, Inlet & Outlet, Re Builds
02***57Adapter1
02***74Connector, Water Outlet, Assembly1
02***75Thermostat1
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R4-3-2 Reverse Fan, Fittings & Mountings, 20kph & 30kph
21***09Pin, Tension1
26***43Bearing, Oilite2
27***40G.A.1
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R5-1-1 Sump, Oil, D Fittings, Re Build
02***82Plug, Oil Drain1
02***98O Ring1
02***03Olive1
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R5-5-1 Cooler, Oil, Re Build
02***02Gasket, Oil Cooler To Block1
02***03Gasket2
02***05Cooler, Oil1
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R5-2-1 Pump, Oil
R5-4-1 Filter, Oil, & Oil Feed Adapter, Re Build
02***73Element, Oil Filter, Canister Type - Long1
02***16Connector1
02***31Gasket, Oil Filter Head, To Cyl/Block1
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R6-11-2 Fuel Injection Pump, Service Parts, Re Build
17***23Capscrew3
17***01Valve, Overflow1
17***03Nut, Cap1
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R6-1-2 Pump, Fuel Injection, Re Build
02***94Gear, Fuel Injection Pump1
02***95Washer3
02***96O Ring1
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R6-6-1 Filter, Fuel Sediment
32***71Element, Fuel Sediment Filter1
32***73Plug, Drain Assembly1
32***81Screw, Bleed1
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R6-3-1 Fuel Pipes, Injection Pump, Re Build
02***23Connector, Fuel1
02***26Spacer1
02***38Bracket, Support1
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R6-11-3 Fuel Injection Pump, Service Parts, Re Build
17***23Capscrew3
17***01Valve, Overflow1
17***03Nut, Cap1
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R6-2-2 Injectors, Fuel, & Injection Pipes, Re Build
02***26Clamp1
02***30Hose, Fuel Leak-Off3
02***35Cap, Blanking1
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R6-11-1 Pump, Fuel Injection, Service Parts, Re Build
17***23Capscrew3
17***01Valve, Overflow1
17***03Nut, Cap1
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R6-4-1 Fuel Pipes, Fuel Tank To Filter, Re Build
12***03Tie, Cable, L=300mm X W=7.6mm1
13***8DSetscrew, M10 X 302
13***3DNut, Self Lock M102
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R6-3-2 Fuel Pipes, Injection Pump, Re Build
02***23Connector, Fuel1
02***26Spacer1
02***38Bracket, Support1
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R6-1-1 Pump, Fuel Injection, Re Build
02***94Gear, Fuel Injection Pump1
02***95Washer3
02***96O Ring1
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R6-2-1 Injectors, Fuel, & Injection Pipes, Re Build
02***26Clamp1
02***44Clip2
02***45Clip1
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R6-7-1 Pump, Fuel Lift, & Filter Assembly
02***32Washer2
02***80Screw, M6x40mm2
17***00Pump, Electric Fuel Lift, Filter Assembly1
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R7-7-2 Heater, Engine Block
12***46Bracket, Mounting1
13***8DBolt, M6 X 302
13***9DSetscrew, M10 X 35mm Long2
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R7-6-1 Compressor, Air Conditioning
12***98Compressor, 12v; See Also Index P. For Machine M1017341 See C3-20-1 (Exception), Compressor, 12v1
14***22Coil, Field1
14***23Bearing1
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R7-5-1 Compressor, Installation, Air Conditioning
12***98Compressor, 12v; See Also Index P. For Machine M1017341 See C3-20-1 (Exception), Compressor, 12v1
13***35Bolt, 3/8"Unf X 5.1/4"1
13***2DBolt1
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R8-2-1 Gasket Set, Bottom, Re Build
R8-1-1 Gasket Set, Top, Re Build

407ZX serial number reference

For machines with serial numbers 00757100-00757999 and 01136001-01136999, the identification plate is located inside the cab on the right-hand cab pillar or on the dash console. A duplicate serial is stamped into the main chassis frame on the rear half of the machine. Verify applicability with a JCB dealer if the serial number falls outside these ranges or if the machine configuration differs.

PrefixIdentifies
00757100-00757999JCB 407ZX Wheel Loader. Applicability: Parts catalog manual #1. Generation: Pre-Super (2001-2004). Configuration: Standard 407ZX linkage loader.
01136001-01136999JCB 407ZX SUPER Wheel Loader. Applicability: Parts catalog manual #4. Generation: Super (2001-2008). Configuration: 407ZX Super variant.

Frequently asked questions

What engine does the JCB 407ZX use?

The JCB 407ZX uses a JCB Diesel by Kohler engine, specifically the 1104C-44 model with 4 cylinders and 268.6 cu in. (4401.6 cc) displacement. It produces 67 hp (50.0 kW) net power and 75 hp (55.9 kW) gross power.

What is the operating weight of the JCB 407ZX?

The standard operating weight is 4,708.3 kg (10,380 lbs). Weight varies by configuration, attachments, and specific series build, with some sources citing up to 5,210 kg (11,486 lbs).

What model replaced the JCB 407ZX?

The JCB 407ZX was part of the 400 series wheeled loading shovels produced from 2001 to 2008. It was succeeded by newer generations in the 400 series lineup, such as the 409ZX and subsequent models featuring updated emissions-compliant engines and transmissions.

What 407ZX owners discuss

What engine powers the JCB 407ZX and what are its key performance characteristics?
The JCB 407ZX uses a JCB Diesel by Kohler engine. It delivers 67 hp (50 kW) net power and 75 hp (56 kW) gross power at 2000 rpm. The engine produces 300 Nm of torque and reaches peak torque at lower revs, eliminating the need for a Diesel Participle Filter (DPF). It is a 4-cylinder, water-cooled, naturally aspirated diesel with a displacement of 268.6 cu in (4.4 L). The engine is designed for fuel efficiency and reduced service costs compared to Tier 4 Final engines requiring AdBlue.
How does the JCB 407ZX handle hydraulic system pressures and flow?
The hydraulic system utilizes a gear pump with a flow capacity of 17.5 gal/min (66 L/min). The relief valve setting is 3191 psi (220 bar). The hydraulic system fluid capacity is 22.5 gal (85 L). The machine features a load-sensing hydraulic system with manual control options and parallel lift geometry. The hydraulic quickhitch uses hydraulic pin locking for attachment changes.
What are the typical undercarriage and axle configurations for this machine?
The JCB 407ZX is a wheeled loader, not a crawler, so it does not have an undercarriage. It features JCB Portal axles for added ground clearance, with a front axle weight of 4276 lb (1940 kg) and a rear axle weight of 6105 lb (2770 kg). The axles use torque proportioning differentials. The machine has a turning radius of 12.9 ft (3.9 m) and a wheelbase of 6.57 ft (2.0 m). The rear axle oscillation is 18 degrees.
What are the common powertrain and transmission behaviors reported for this model?
The JCB 407ZX uses a 2-speed hydrostatic transmission with 2 forward and 2 reverse gears. The maximum speed is 12.5 mph (20 km/h) in both directions. The transmission features a two-position electric switch for direction, neutral start capability, and disconnect on footbrake for inching. Operators report that the hydrostatic drive provides smooth control but requires regular fluid checks to maintain efficiency. The transmission fluid capacity is not explicitly listed in the provided specs, but the front and rear axle/diff fluid capacities are 2.6 gal (9.8 L) and 2.8 gal (10.6 L) respectively.
What electrical or sensor issues are associated with the JCB 407ZX?
The JCB 407ZX is equipped with JCB LiveLink telematics for monitoring machine running times and error alerts. The electrical system operates on 12 V with a 75-amp alternator. Common electrical issues in JCB machinery of this era include faulty microswitches on the directional control lever that activate hydraulic solenoids, leading to intermittent movement problems. Operators should check the forward/reverse lever microswitches if directional control is erratic. The in-cab display provides vital information, but wiring harness integrity should be inspected for wear, especially in older units.
What are the key fluid capacities and specifications for the JCB 407ZX?
The fuel capacity is 26.5 gal (100 L). The engine oil capacity is 2.5 gal (9.5 L). The cooling system capacity is 4.1 gal (15.5 L). The hydraulic system fluid capacity is 22.5 gal (85 L). The front axle/diff fluid capacity is 2.6 gal (9.8 L) and the rear axle/diff fluid capacity is 2.8 gal (10.6 L). JCB recommends using genuine JCB service fluids for hydraulic oil, engine oil, and transmission oil to ensure proper component protection and warranty validity. Specific fluid grades should be verified against the machine's operation and maintenance manual.
What should be checked when buying a used JCB 407ZX?
When purchasing a used JCB 407ZX, verify the engine serial number to confirm it is a JCB Diesel by Kohler unit and check for any modifications. Inspect the hydraulic system for leaks and test the relief valve pressure. Check the hydrostatic transmission for smooth operation and proper inching function. Inspect the JCB Portal axles for seal leaks and differential wear. Verify the condition of the 12 V electrical system, including the battery, alternator, and microswitches on the directional control lever. Check the air filter and intake system for dust damage, as poor filtration can lead to accelerated engine wear. Ensure the JCB LiveLink telematics system is functional and provides accurate operational data. Have your dealer verify the engine compression and hydraulic pump performance before purchase.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Jcb 407ZX. Related factory variants of the same model family:

407ZX

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