Caterpillarwork toolgrapple-dem/sort

Caterpillar VRG-25/2

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar VRG-25/2 is a Verachtert-built hydraulic demolition and sorting grapple, an excavator-mounted work tool rather than a self-propelled machine. It carries no engine, ECM, or transmission of its own; jaw closing and continuous rotation draw entirely off the host excavator's auxiliary hydraulic circuit, running at approximately 350 bar with around 60 L/min feeding jaw open-close and around 40 L/min feeding rotation. Operating weight is approximately 1,310 kg (2,890 lb), with a jaw/grab capacity near 0.55 cu m (19.4 cu ft), a jaw closing force of 54 kN, and a jaw opening in the 2,000 to 2,050 mm (78.7 to 80.7 in) range. It is sized for excavators in the 15 to 22 t class and mounts through a CW 30/40-class quick coupler or a pin-on bracket. The /2 designation marks a second-generation update, produced roughly 2003 to 2012, succeeding an earlier bare VRG-25 (1996-2003) that was smaller and lower-pressure. No confirmed successor to the VRG-25/2 is documented; it shares its family lineup and one parts and service manual with the VRG-20/2, VRG-30/2, and VRG-40/2.

The /2 generation carried over the same core layout across the whole VRG-20/2 through VRG-40/2 range: a hydraulically actuated jaw pair, a continuous-rotation swivel drive, and a pin-mounted frame, scaled up or down by size class rather than redesigned model to model. Compared with the earlier bare VRG-25, the /2 update raised working pressure and clamp force and integrated the rotation swivel with fewer wear-prone parts, aimed at steadier sorting duty and simpler upkeep. In the used and parts market the VRG-25/2 stays relevant because, with no engine or emissions system to age out, its value comes down almost entirely to pivot pin and bushing condition, cylinder seal integrity, and rotator health rather than hour meter wear. Replaceable wear shells and tine tips let the base frame outlast repeated demolition and sorting cycles, and because the whole grapple family shares one parts and service manual structure, sourcing service information for a used VRG-25/2 stays workable even without a confirmed factory successor model.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar VRG-25/2 specifications

Engine

EngineNot applicable. Passive hydraulic work tool with no engine, ECM, or onboard power source. Operates entirely off the host excavator's auxiliary hydraulic circuit.

Weights

Operating weight1,310 kg (2,890 lb)
Host carrier weight class15 to 22 t (16.5 to 24.3 US tons) excavator
Ground pressureNot published. Not applicable to a boom-mounted attachment.

Dimensions

Overall height1,335 mm (52.6 in)
Overall width1,000 mm (39.4 in)
Jaw opening widthapprox. 2,000 to 2,050 mm (78.7 to 80.7 in), varies by configuration/series
MountingFits via quick coupler (CW 30/40 class); no fixed wheelbase, track gauge, or ground clearance applicable

Performance

Jaw closing force54 kN (approx. 12,140 lbf)
Grab/jaw capacityapprox. 0.55 m3 (19.4 cu ft)
Hydraulic operating pressureapprox. 350 bar (5,076 psi), family-wide circuit spec shared across the VRG/2 lineup
Hydraulic flow, open/closeapprox. 60 L/min (15.9 US gpm)
Hydraulic flow, rotation driveapprox. 40 L/min (10.6 US gpm)
Gradeability / travel speedNot applicable. Passive attachment, no self-propulsion.

Service capacities (summary)

Fuel tankNot applicable, no engine
Hydraulic systemNo dedicated onboard reservoir; draws from host excavator's hydraulic system
Engine oilNot applicable, no engine
Cooling systemNot applicable, no engine

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Caterpillar VRG-25/2 maintenance schedule

Service intervalTasks
Every 50 h
  • Grease every pivot pin on the grapple (jaw hinges, cylinder mounting ears, coupler/bracket ears) until fresh grease purges at each fitting
  • Cycle the jaws through a full open/close stroke while greasing so lubricant reaches the loaded side of each bushing
  • Inspect the hoses and quick-disconnect fittings feeding the closing cylinder and rotator for leaks, chafing, or rub-through near the coupler
  • Check each jaw and cylinder pivot pin by hand for play with the grapple unloaded and depressurized
  • Inspect the tine tips and wear plates for cracking, chipping, or uneven wear
  • Confirm the quick coupler or pin-on bracket is fully locked and seated before returning the tool to work
Every 250 h
  • Measure pivot pin-to-bushing clearance at each jaw and cylinder mount and compare to factory tolerance
  • Check the closing cylinder rod for pitting, scoring, or seal weep after the tool has sat idle
  • Rotate the head through full travel both directions, checking for drag, notchiness, or noise from the rotation drive
  • Torque-check the coupler bracket and shell/frame attachment fasteners
  • Replace wear shells or tine tips nearing their wear limit
  • Confirm the host excavator's auxiliary circuit flow and pressure are set within the grapple's rated range (approx. 350 bar, 60 L/min open-close, 40 L/min rotation)
Every 500 h
  • Inspect pivot bushings for elongation or oval wear and replace any bushing showing measurable play
  • Inspect the rotation bearing and drive for backlash, contamination, or grease breakdown, and regrease the swivel
  • Functionally check the closing cylinder holds a clamped load without drift, confirming no internal bypass
  • Inspect hoses, quick-disconnects, and swivel fittings and replace any showing abrasion through the outer cover
  • Check welds around the pivot bosses and cylinder mounts for cracking
Every 1,000 h
  • Replace the closing cylinder seal kit proactively if weeping, drift, or rod pitting was flagged at prior inspections
  • Disassemble and inspect the rotation swivel (bearing races, seals, rotary union) and rebuild or replace worn parts
  • Replace worn pivot pins and bushings as matched sets rather than mixing new and used components
  • Inspect and service the coupler/mounting mechanism, checking for worn locking pins or wedges
  • Re-torque all structural fasteners to factory specification
Every 2,000 h
  • Perform a full teardown inspection of the jaw group, cylinder group, and rotation group, replacing all wear-limit components together
  • Sample the host excavator's auxiliary hydraulic oil for contamination if the grapple has run on a suspect or mismatched carrier
  • Inspect the frame and shell mounting brackets for fatigue cracking with a close visual or dye-penetrant check
  • Rebuild or replace the closing cylinder if it was not already serviced at the prior milestone
  • Check the rotation seal/slip-ring assembly for hydraulic bypass and rebuild if drift is present
Every 4,000 h
  • Perform a full strip-down rebuild of the jaw, cylinder, and rotation groups, replacing all pins, bushings, and seals as a complete set
  • Recondition or replace the frame if pivot bores are worn beyond re-bushing tolerance
  • Repaint or recoat the frame and shells after structural inspection to protect against corrosion
  • Re-verify closing force and rotation function against factory specification before returning the tool to service

Servicing the VRG-25/2 beyond the schedule

Predictive Maintenance & Fluid Analysis

The VRG-25/2 has no engine or ECM to monitor, so predictive care centers on the host excavator's auxiliary hydraulic oil and the grapple's own wear trend. Sample the carrier's circuit oil periodically, since demolition debris ingress accelerates rotator and closing-cylinder seal wear. Track pivot pin-to-bushing clearance at the jaw and cylinder mounts at every service instead of judging by feel, and log rotation drag or jaw drift over time. A rising clearance or drift trend flags a rotator or seal problem before the jaw sticks or a pin hammers out its bore.

Corrective & Common Repairs

Most VRG-25/2 repairs trace to three areas: pivot bushings, closing-cylinder seals, and the rotation drive. Worn bushings show up as knock or side-to-side wobble at a jaw hinge and get replaced as a pin-and-bushing set, not piecemeal. Rod weeping or slow clamp loss calls for a cylinder seal kit before the rod pits. A rotator that drags or lets the head creep with no input points to a worn bearing or bypassing swivel seal. Hose chafe near the coupler, from over-curl or poor routing, is a frequent repeat-failure cause worth fixing with a mechanical stop or added restraint.

Overhaul & Rebuild Points

A full VRG-25/2 rebuild covers the jaw group, closing-cylinder group, and rotation group together, since they wear at similar rates under mixed demolition/sorting duty. Rebuild includes new pins and bushings at every pivot, a reseal or resleeve of the closing cylinder, and rotation bearing and seal replacement. Check pivot bosses and cylinder mounting ears for elongation or cracked welds before reassembly; an oversized or cracked bore needs frame repair, not just fresh bushings. Replace wear shells and tine tips at the same time to reset the whole tool together.

Seasonal & Environment Servicing

With no coolant or fuel system, the VRG-25/2 needs little seasonal change beyond grease grade and hydraulic matching on the host machine. In cold weather, confirm the excavator's hydraulic oil is rated for ambient temperature, since cold, thick oil slows jaw and rotation speed and can mask real rotator drag. In dusty or wet demolition environments, shorten grease intervals at exposed pivots and rinse debris off the rotator and cylinder rod before it packs into the seals. Store with jaws closed and the rod protected during extended idle periods.

VRG-25/2 attachments & work tools

Carrier/Excavator Class

VRG-25/2 mounts to mid-size hydraulic crawler or wheeled excavators in roughly the 12 to 22 ton operating-weight class. It sits between the smaller VRG-20/2 and larger VRG-30/2 in the same Verachtert-lineage sorting/demolition grapple family, sharing carrier-class overlap with neighboring sizes rather than one fixed tonnage.

Coupler/Mounting System

Standard mounting is a pin-on top bracket sized to the host excavator's stick and boom pins. The tool is also offered for wedge-lock quick-coupler systems sized to this weight class, letting the carrier swap it with other work tools without repinning.

Jaw/Shell Configuration

A single hydraulically actuated demolition-and-sorting shell/jaw pair is the documented configuration, with a jaw opening on the order of 1.7 to 2 meters depending on source. No separate tine-fork or multi-jaw variant is confirmed for this model.

Rotation System

Equipped with continuous hydraulic rotation, allowing the shell to spin independently of the boom/stick position for sorting and positioning work. Rotation runs on its own hydraulic circuit, distinct from the shell open/close circuit, sized lower in pressure and flow than the main clamping function.

Hydraulic Circuit Arrangement

The tool has no onboard engine or ECM and draws entirely off the carrier's auxiliary hydraulic system: a higher-pressure, higher-flow line operates jaw open/close, and a separate lower-pressure line feeds the rotator. Both circuits use dedicated quick-disconnect couplings distinct from each other.

Factory Configuration/Guarding Notes

Beyond wear-resistant jaw edges typical of this grapple class, no additional factory guarding packages or optional shell variants are confirmed specifically for the VRG-25/2; documentation for this exact sibling is thinner than for VRG-20/2 or VRG-30/2.

All VRG-25/2 assemblies by section

Every catalogued assembly group for the Caterpillar VRG-25/2. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Frame And Body
220-8521 Housing & Shell Gp-Grapple
09***34Shim; (T=69.85mm)4
15***21Lockwasher7
22***07Cylinder & Lines Group-Grapple1
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225-3602 Housing & Shell Gp-Grapple
09***54Seal; (Id=79.85mm)8
14***78Lockwasher7
16***58Bushing; (50mm)2
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220-8511 Housing & Shell Gp-Grapple
09***33Seal Stk Link, Bkt Link & Cyl4
15***21Lockwasher7
22***04Cylinder & Lines Group-Grapple1
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195-0224 Housing & Shell Gp-Grapple
09***34Shim; (T=69.85mm)4
15***21Lockwasher7
19***24Housing & Shell Group-Grapple1
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223-4659 Housing & Shell Gp-Grapple
09***54Seal; (Id=79.85mm)8
14***78Lockwasher7
16***58Bushing; (50mm)2
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220-8500 Housing & Shell Gp-Grapple
09***33Seal Stk Link, Bkt Link & Cyl4
15***21Lockwasher7
22***00Housing & Shell Group-Grapple1
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282-9860 Housing Gp-Grapple
09***34Shim; (T=69.85mm)8
22***39Bearing-Sleeve4
28***50Housing As1
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282-9859 Housing Gp-Grapple
09***33Seal Stk Link, Bkt Link & Cyl8
22***38Bearing-Sleeve4
28***49Housing As1
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225-8701 Housing Gp-Grapple
09***33Seal Stk Link, Bkt Link & Cyl8
22***01Housing As1
22***38Bearing-Sleeve4
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225-8704 Housing Gp-Grapple
09***34Shim; (T=69.85mm)8
19***22Housing As1
22***39Bearing-Sleeve4
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Hydraulic System
255-2312 Chart-Connecting Lines
255-2308 Chart-Connecting Lines
255-2310 Chart-Connecting Lines
220-8504 Cylinder & Lines Gp-Grapple
14***70Elbow, 90°,-8 Orb Swiv. /-8 Orfs4
15***94Adapter As4
15***44Seal1
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288-1392 Cylinder & Lines Gp-Grapple
15***94Adapter As4
15***44Seal1
22***78Hose As2
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285-8291 Cylinder & Lines Gp-Grapple
09***73Bolt; (Socket Head) (M12x1.75x60mm)8
14***92Elbow; (-12 Orfs/-12 Orfs Swivel)4
15***19Lockwasher8
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220-8507 Cylinder & Lines Gp-Grapple
15***94Adapter As4
15***44Seal1
15***18Lockwasher5
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288-1391 Cylinder & Lines Gp-Grapple
14***70Elbow, 90°,-8 Orb Swiv. /-8 Orfs4
15***94Adapter As4
15***44Seal1
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339-0006 Cylinder Gp-Grapple
09***54Seal; (Id=79.85mm)4
09***88Setscrew1
16***84Kit-Seal1
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224-0189 Cylinder Gp-Hydraulic
09***33Seal Stk Link, Bkt Link & Cyl2
22***89Cylinder Group-Hydraulic1
22***31Kit-Seal1
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303-6525 Cylinder Gp-Hydraulic
09***34Shim; (T=69.85mm)4
22***75Kit-Seal1
22***39Bearing-Sleeve2
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303-6529 Cylinder Gp-Hydraulic -Grapple
09***54Seal; (Id=79.85mm)4
09***88Setscrew1
22***76Kit-Seal; (Hydraulic Cylinder)1
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224-0187 Cylinder Gp-Hydraulic
09***54Seal; (Id=79.85mm)2
12***68Rod-Threaded1
22***87Cylinder Group-Hydraulic1
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229-9258 Cylinder Gp-Hydraulic
09***34Shim; (T=69.85mm)2
14***88Fitting1
22***39Bearing-Sleeve1
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229-9828 Cylinder Gp-Hydraulic
09***54Seal; (Id=79.85mm)2
22***40Bearing-Sleeve1
22***28Cylinder Group-Hydraulic1
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224-0188 Cylinder Gp-Hydraulic
09***34Shim; (T=69.85mm)2
22***88Cylinder Group-Hydraulic1
22***75Kit-Seal1
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229-8529 Cylinder Gp-Hydraulic
09***33Seal Stk Link, Bkt Link & Cyl2
14***88Fitting1
17***44Seal-O-Ring1
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244-3147 Fitting Gp-Hydraulic
11***49Fitting; (Quick Disconnect, Male)2
11***54Cap2
24***47Fitting Group-Hydraulic1
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244-3146 Fitting Gp-Hydraulic
23***81Cap-Dust2
23***82Kit-Repair; (Quick Disconnect)1
24***62Fitting Group-Hydraulic; (Quick Disconnect, Female)2
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235-5052 Lines Gp-Connecting
12***40Fitting As-Hydraulic; (Quick Disconnect, Male)2
23***08Hose As2
23***52Lines Group-Connecting1
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234-5695 Lines Gp-Connecting
12***40Fitting As-Hydraulic; (Quick Disconnect, Male)2
23***95Lines Group-Connecting1
23***08Hose As2
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235-5051 Lines Gp-Connecting
14***40Adapter; (Straight) (-8 Orb X -8 Orfs)2
23***08Hose As2
23***51Lines Group-Connecting1
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244-3144 Lines Gp-Connecting
23***48Lines Group-Connecting1
23***51Lines Group-Connecting1
24***44Lines Group-Connecting1
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234-5665 Lines Gp-Connecting -Open, Close
09***70Bolt-Socket Hd; (M12 X 1.75 X 45)8
16***43Seal1
17***05Adapter As2
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239-9252 Lines Gp-Connecting
23***52Lines Group-Connecting1
25***45Hose As2
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain2
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234-5690 Lines Gp-Connecting
11***49Fitting; (Quick Disconnect, Male)2
23***90Lines Group-Connecting1
23***08Hose As2
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235-5048 Lines Gp-Connecting
1P***04Seal - Rectangular (45mm Dia)2
1P***67Flange-Half (43.31 mm Id)4
23***48Lines Group-Connecting1
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233-7833 Lines Gp-Connecting
23***33Lines Group-Connecting1
23***48Lines Group-Connecting1
23***52Lines Group-Connecting1
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233-7828 Lines Gp-Connecting
23***28Lines Group-Connecting1
23***74Lines Group-Connecting1
23***98Lines Group-Connecting1
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233-7825 Lines Gp-Connecting
23***25Lines Group-Connecting1
23***65Lines Group-Connecting; -Open, Close1
23***89Lines Group-Connecting1
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244-3021 Lines Gp-Connecting
23***08Hose As2
24***21Lines Group-Connecting1
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233-7824 Lines Gp-Connecting
23***24Lines Group-Connecting1
23***66Lines Group-Connecting1
23***90Lines Group-Connecting1
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239-9250 Lines Gp-Connecting
23***50Lines Group-Connecting1
23***51Lines Group-Connecting1
23***52Lines Group-Connecting1
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233-7831 Lines Gp-Connecting
23***31Lines Group-Connecting1
23***69Lines Group-Connecting1
23***90Lines Group-Connecting1
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244-3022 Lines Gp-Connecting
23***08Hose As2
24***22Lines Group-Connecting1
6V***98Seal-O-Ring -Line From Gear Pump Output2
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234-5698 Lines Gp-Connecting
12***40Fitting As-Hydraulic; (Quick Disconnect, Male)2
23***98Lines Group-Connecting1
23***08Hose As2
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244-3143 Lines Gp-Connecting
23***74Lines Group-Connecting1
23***51Lines Group-Connecting1
24***43Lines Group-Connecting1
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234-5674 Lines Gp-Connecting
09***70Bolt-Socket Hd; (M12 X 1.75 X 45)8
10***90Adapter As2
12***96Flange-Half4
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244-3141 Lines Gp-Connecting
23***68Lines Group-Connecting1
24***21Lines Group-Connecting1
24***41Lines Group-Connecting1
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234-5666 Lines Gp-Connecting
1P***02Seal-Rectangular 28.83mm(1.136in) Id2
23***66Lines Group-Connecting1
23***41Hose As2
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234-5689 Lines Gp-Connecting
11***49Fitting; (Quick Disconnect, Male)2
23***89Lines Group-Connecting1
23***89Hose As2
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233-7827 Lines Gp-Connecting
23***27Lines Group-Connecting1
23***68Lines Group-Connecting1
23***95Lines Group-Connecting1
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244-3140 Lines Gp-Connecting
23***69Lines Group-Connecting1
24***21Lines Group-Connecting1
24***40Lines Group-Connecting1
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234-5668 Lines Gp-Connecting
09***70Bolt-Socket Hd; (M12 X 1.75 X 45)8
10***90Adapter As2
12***96Flange-Half4
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244-3142 Lines Gp-Connecting
23***68Lines Group-Connecting1
24***22Lines Group-Connecting1
24***42Lines Group-Connecting1
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233-7826 Lines Gp-Connecting
23***26Lines Group-Connecting1
23***68Lines Group-Connecting1
23***90Lines Group-Connecting1
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239-9251 Lines Gp-Connecting
1P***04Seal - Rectangular (45mm Dia)2
1P***67Flange-Half (43.31 mm Id)4
23***81Hose As2
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234-5669 Lines Gp-Connecting
1P***04Seal - Rectangular (45mm Dia)2
1P***67Flange-Half (43.31 mm Id)4
23***69Lines Group-Connecting1
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233-7834 Lines Gp-Connecting
23***34Lines Group-Connecting1
23***48Lines Group-Connecting1
23***51Lines Group-Connecting1
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170-2174 Manifold Gp-Control
14***20Bolt-Socket Head; (M6x1x75-mm)4
17***74Manifold Group-Control1
7Y***19Seal-O-Ring (Id=12.37mm)2
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270-7532 Motor & Manifold Gp-Rotator
17***73Motor Group-Gerotor1
17***74Manifold Group-Control1
17***77Gear-Drive; (15-Teeth)1
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170-2173 Motor Gp-Gerotor
17***73Motor Group-Gerotor1
17***21Kit-Housing1
17***22Shaft-Output1
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195-0223 Rotator & Mtg Gp-Hydraulic
14***78Lockwasher2
15***19Lockwasher8
15***21Lockwasher4
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295-6540 Rotator & Mtg Gp-Hydraulic
14***82Fitting2
14***53Plug2
14***86Fitting As2
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270-4968 Rotator Gp-Hydraulic
13***80Hose As; (Nom 06, L=450mm)2
14***67Elbow Group; (Each Includes)2
15***94Adapter As2
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217-2805 Rotator Gp-Hydraulic
21***05Rotator Group-Hydraulic1
21***19Bearing As1
21***18Bolt; (M18x2.5x120-mm)10
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282-9857 Rotator Gp-Hydraulic
08***72Seal-O-Ring1
12***28Adaptor - Includes:-2
14***67Elbow Group; (Each Includes)2
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272-2204 Rotator Gp-Hydraulic
13***55Setscrew; (M4x0.7x8-mm)2
14***78Lockwasher4
14***92Elbow; (-12 Orfs/-12 Orfs Swivel)4
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170-3045 Swivel Gp
16***43Seal1
17***45Swivel Group1
17***41Stator1
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281-5458 Swivel Gp
14***53Plug2
14***81Plug2
17***44Plate-Locking1
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Service Equipment And Supplies
272-9954 Plate & Film Gp
15***19Lockwasher12
22***69Film-Warning; (Do Not Operate, Read Omm)2
24***18Film-Warning; (Crush Hazard, Stay Back)2
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220-8527 Plate & Film Gp
15***44Film-Warning; (Flying Debris)2
15***19Lockwasher12
15***35Film-Warning; (Crush Hazard, Stay Back)2
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220-8517 Plate & Film Gp
15***44Film-Warning; (Flying Debris)2
15***19Lockwasher12
15***35Film-Warning; (Crush Hazard, Stay Back)2
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220-8525 Plate & Film Gp
15***44Film-Warning; (Flying Debris)2
15***19Lockwasher12
15***35Film-Warning; (Crush Hazard, Stay Back)2
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341-9102 Plate & Film Gp
15***19Lockwasher12
22***51Cover-Access1
22***10Cover As-Access2
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282-9846 Plate & Film Gp
15***19Lockwasher12
22***10Cover As-Access2
22***69Film-Warning; (Do Not Operate, Read Omm)2
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282-9844 Plate & Film Gp
15***19Lockwasher12
22***10Cover As-Access2
22***69Film-Warning; (Do Not Operate, Read Omm)2
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220-8515 Plate & Film Gp
15***44Film-Warning; (Flying Debris)2
15***19Lockwasher12
15***35Film-Warning; (Crush Hazard, Stay Back)2
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Work Tool Arrangement
282-9370 Grapple Ar
13***55Setscrew; (M4x0.7x8-mm)2
14***82Fitting2
14***86Fitting As2
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282-9376 Grapple Ar
13***55Setscrew; (M4x0.7x8-mm)2
14***82Fitting2
14***86Fitting As2
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282-9374 Grapple Ar
13***55Setscrew; (M4x0.7x8-mm)1
14***82Fitting2
14***86Fitting As1
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282-9372 Grapple Ar
13***55Setscrew; (M4x0.7x8-mm)2
14***82Fitting2
14***86Fitting As2
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220-8524 Grapple Ar-Demolition
14***82Fitting2
14***83Fitting As2
16***43Seal1
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341-6920 Grapple Ar-Demolition
13***55Setscrew; (M4x0.7x8-mm)2
14***08Fitting2
14***86Fitting As2
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220-8516 Grapple Ar-Demolition
14***82Fitting2
14***83Fitting As2
16***43Seal1
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224-0196 Grapple Ar-Demolition
14***08Fitting2
14***86Fitting As2
15***44Seal1
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224-0198 Grapple Ar-Sorting
14***08Fitting2
14***86Fitting As2
15***44Seal1
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220-8514 Grapple Ar-Sorting
14***82Fitting2
14***83Fitting As2
16***43Seal1
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220-8526 Grapple Ar-Sorting
14***82Fitting2
14***83Fitting As2
16***43Seal1
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Work Tools
325-5970 Bracket Gp-Mounting
13***55Setscrew; (M4x0.7x8-mm)2
16***82Bolt-Socket Head; (M24x3x70-mm)10
32***70Bracket Group-Mounting1
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220-9951 Bracket Gp-Mounting
15***21Lockwasher2
16***82Bolt-Socket Head; (M24x3x70-mm)10
22***51Bracket Group-Mounting1
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299-0293 Bracket Gp-Mounting
13***55Setscrew; (M4x0.7x8-mm)2
16***82Bolt-Socket Head; (M24x3x70-mm)14
29***93Bracket Group-Mounting1
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230-6052 Bracket Gp-Mounting
15***19Lockwasher4
23***52Bracket Group-Mounting1
23***53Bracket As1
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169-4966 Bracket Gp-Mounting
12***76Washer; (13x40x3-mm Thk)2
16***66Bracket Group-Mounting1
16***83Bracket As1
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298-7706 Bracket Gp-Mounting
12***76Washer; (13x40x3-mm Thk)2
13***55Setscrew; (M4x0.7x8-mm)2
16***82Bolt-Socket Head; (M24x3x70-mm)10
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248-7982 Bracket Gp-Mounting
16***82Bolt-Socket Head; (M24x3x70-mm)10
24***82Bracket Group-Mounting1
24***83Bracket As1
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233-7772 Bracket Gp-Mounting
15***19Lockwasher4
23***56Cover1
23***72Bracket Group-Mounting1
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220-8506 Grapple Gp
17***73Pin-Spring2
19***23Rotator & Mtg Group-Hydraulic1
19***24Housing & Shell Group-Grapple1
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282-9847 Grapple Gp
15***21Lockwasher7
22***67Pin4
22***68Pin2
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341-6917 Grapple Gp
09***54Seal; (Id=79.85mm)16
14***78Lockwasher7
16***58Bushing; (50mm)4
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282-9854 Grapple Gp
15***21Lockwasher7
22***83Pin1
22***84Pin4
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220-8510 Grapple Gp
17***73Pin-Spring2
19***23Rotator & Mtg Group-Hydraulic1
22***10Grapple Group1
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282-9855 Grapple Gp
15***21Lockwasher7
22***83Pin1
22***84Pin4
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220-8499 Grapple Gp
17***73Pin-Spring2
19***23Rotator & Mtg Group-Hydraulic1
22***99Grapple Group1
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282-9848 Grapple Gp
15***21Lockwasher7
22***67Pin4
22***68Pin2
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224-0200 Grapple Gp
22***00Grapple Group1
22***02Housing & Shell Group-Grapple1
27***04Rotator Group-Hydraulic1
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220-8520 Grapple Gp
17***73Pin-Spring2
19***23Rotator & Mtg Group-Hydraulic1
22***20Grapple Group1
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223-4658 Grapple Gp
22***58Grapple Group1
22***59Housing & Shell Group-Grapple1
27***04Rotator Group-Hydraulic1
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235-7936 Shell Gp-Grapple
22***60Shell As; (Lh)1
22***61Shell As; (Rh)1
22***70Edge1
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235-7933 Shell Gp-Grapple
22***22Shell As; (Lh)1
22***23Shell As; (Rh)1
22***67Edge1
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235-7934 Shell Gp-Grapple
19***19Shell As; (Rh)1
19***20Shell As; (Lh)1
22***67Edge1
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339-0131 Shell Gp-Grapple
24***96Edge2
2J***06Nut Front Support To Frame; Nut-Front Support To Frame24
33***29Shell As; (Lh)1
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235-7931 Shell Gp-Grapple
22***02Shell As; (Lh)1
22***03Shell As; (Rh)1
22***20Edge1
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235-7935 Shell Gp-Grapple
22***70Edge1
22***98Edge-Cutting2
22***03Shell As; (Lh)1
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235-7932 Shell Gp-Grapple
22***12Shell As; (Lh)1
22***13Shell As; (Rh)1
22***20Edge1
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Frequently asked questions

What engine does the Caterpillar VRG-25/2 have?

None. The VRG-25/2 is a passive hydraulic demolition and sorting grapple attachment with no engine, ECM, or onboard electronics. Jaw closing and rotation run entirely off the host excavator's auxiliary hydraulic circuit.

What is the operating weight of the VRG-25/2?

Operating weight is approximately 1,310 kg (2,890 lb). It is sized to mount on excavators in roughly the 15 to 22 t (16.5 to 24.3 US ton) class.

What replaced the Caterpillar VRG-25/2?

No confirmed direct successor is documented. The VRG-25/2 was itself a second-generation update of the earlier bare VRG-25, and it sits alongside the VRG-20/2, VRG-30/2, and VRG-40/2 in Caterpillar's Verachtert-built grapple lineup. Caterpillar's current demolition and sorting grapple range uses different model numbering, but no source ties a specific current model to the VRG-25/2 as its direct replacement.

What VRG-25/2 owners discuss

What wears first on a VRG-25/2, the jaws or the pivot pins?
Jaw tips and cutting edges show wear before the pivots do on most units. Owners flip or replace reversible edges once they dull, since a dull tip needs more clamp force to bite and that accelerates wear everywhere else on the tool. Pivot pins and bushings loosen more slowly, but once play shows up at a tine hinge it only gets worse. Bushings are a wear item, not a defect, plan on replacing them on a cycle rather than waiting for a failure.
How much play is normal at the jaw pivots before it's a problem?
Some play at the main clam pivots is expected on a working grapple, zero clearance is unrealistic once bushings seat in. Owners get concerned when a tine visibly wobbles side to side with no load on it, or when there's an audible knock at the pivot during open/close cycles. At that point replace the pin and bushing set before the pin starts hammering out the bore in the housing, which is a much more expensive repair.
Does the rotation head drift on its own when the machine sits?
A rotator that free-drifts while parked usually points to a worn rotation motor or a leaking counterbalance/holding valve, it's not something to live with. Most units carry a mechanical or hydraulic lock so the shells don't creep open in transport; if that lock isn't holding, or the head slowly rotates with no input, treat it as a hydraulic circuit fault rather than routine wear. A drifting head can shift a suspended load unexpectedly, so have your dealer verify the rotation circuit before the tool goes back into service.
Why do the hydraulic hoses on these grapples fail so often?
Most hose failures trace back to routing, not hose quality. Hoses running up the back of the frame near the coupler take rubbing and pinch damage from the boom or from the grapple curling back too far, showing up as chafed jackets well before a burst. Owners who add hose restraint, clamps, keepers, or a welded stop limiting over-curl, get noticeably longer hose life than a stock setup on a machine that cycles hard.
The tool won't fully open, or it clips the quick coupler, what's going on?
That's a clearance problem, not a grapple fault. On some carrier/coupler combinations the shells or frame contact the quick coupler when the tool opens all the way or tilts back, and repeated contact eventually cracks the coupler housing or bends a jaw. The fix is a mechanical stop that limits travel, not forcing the cylinder past the point of contact.
What flow and pressure should the excavator be putting out for a VRG-25/2?
Match the excavator's auxiliary circuit output to the grapple's rated flow and pressure range rather than bolting it on and opening the valve wide. Too little flow gives sluggish jaw and rotation speed; too much flow or pressure past the tool's rating overworks the cylinder seals and rotation motor and shortens component life fast. If the carrier's aux circuit is adjustable, dial it toward the grapple's spec, and have your dealer verify relief settings if the tool cycles noticeably faster or slower than expected.
What should I check before buying a used VRG-25/2?
Cycle the jaws through a full open/close and watch for uneven clamping, slow cylinders, or seal weep at the rod. Check play at every pivot pin, more than slight wobble means pins and bushings are due. Rotate the head both directions and watch for drift when you stop, and confirm the anti-rotation lock actually holds. Inspect the tine tips and edges for uneven wear, that tells you how hard the tool was worked. Check hose routing for chafe marks near the coupler and inspect the coupler mounting for cracks from prior over-travel contact. None of this is a deal-breaker on its own, but price in wear-item replacement.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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