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Caterpillar UPS 750

Maintenance schedule, common problems & OEM parts breakdown

The Cat UPS 750 is a stationary, battery-free flywheel energy-storage module rated 750 kVA (675 kW) at 480 volts, 60 Hz, three-phase, built to bridge a critical electrical load the instant utility power fails. In place of a bank of batteries it spins a steel flywheel up to speed and holds it there with a small trickle of charging current; when input power drops out, an IGBT-based bi-directional converter draws down the flywheel's stored momentum to keep output voltage clean for roughly fifteen seconds to a minute, long enough for a separate standby diesel generator set to start and take the load. A single cabinet weighs approximately 4242 kg (9350 lb) and can be run as a standalone Single Module System (SMS) or paralleled with up to six additional modules into a Multi-Module System (MMS) for greater capacity or N+1 redundancy. It sits in Caterpillar's flywheel UPS lineup alongside smaller single-module products and the newer, higher-capacity Z-Series modules, which parallel only with each other.

Successive versions of this power class have pushed power density up by roughly 50 percent over earlier flywheel designs while shrinking the footprint compared with traditional double-conversion battery UPS, and system efficiency now runs as high as 98 percent with a full 40°C rating across the entire unit including the energy-storage stage. Because the design stores energy mechanically rather than chemically, there is no battery string to age out and replace every few years; wear instead concentrates in the bearing cartridge, the vacuum pump that maintains the low-drag flywheel chamber, and the converter and switching electronics. That distinction matters in the used and parts market: data centers, hospitals, and other critical facilities value these modules for a long, predictable service life and a parts trail built around bearings, vacuum pumps, converter boards, and static switches rather than recurring battery replacement, making well-maintained used UPS 750 modules and their rebuild components a steady source of demand for facilities standardizing on flywheel backup power.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar UPS 750 specifications

Power System

ConfigurationStationary flywheel-based line-interactive static UPS module. IGBT bi-directional converter, no engine, fuel system, or crankcase. Single 750 kVA rating published; no lettered generations or series changes documented.
Rated power750 kVA (675 kW), 60 Hz, 480 V 3-phase
Normal AC input480 VAC 3-phase L-L plus ground; input voltage range +10%/-15% (programmable); frequency 60 Hz +/-10% max (programmable), +/-3% default; input power factor 0.99 at rated load and nominal voltage; max continuous input current 1200 A
Output480 VAC 3-phase, 3-wire plus ground; rated output current 903 A
System efficiencyUp to 97.5% per factory technical data table (dealer overview literature cites up to 98%)
ExpandabilityModules can be paralleled, rated for up to 7 units in a system

Weights

Module weight4242 kg (9350 lbs)
Configuration noteOne weight figure published for the 750 kVA / 480 V / 60 Hz module. No separate shipping weight or per-option weight breakout documented.

Dimensions

Depth998 mm (39.3 in)
Width3353 mm (132 in)
Height2032 mm (80 in)
Footprint / accessMarketed as the smallest available footprint in its power class; cable entry from top or bottom

Electrical Performance

Voltage regulation+/-2% of nominal for +/-10% input change (steady state); +/-1% within 50 ms for a 100% load step (transient); +/-1% steady state in flywheel mode
Frequency regulationInput-synchronized; +/-0.2% free-running; slew rate adjustable 0.2 to 3.0 Hz/second
Overload capabilityContinuous up to 105% of rating; under 110% for 10 minutes; under 125% for 5 minutes; under 150% for 10 seconds; under 200% for 10 milliseconds
Harmonic distortionInput current distortion under 3% at 100% linear load, under 4% at 100% non-linear load; output voltage THD under 3% at 100% resistive load, under 5% at 100% non-linear load per EN 62040-3
Flywheel ride-throughApproximate ride-through at rated frequency: 15 seconds at 100% load, 20 seconds at 75% load, 29 seconds at 50% load, 59 seconds at 25% load
Flywheel recharge timeUnder 2 minutes nominal at a 175 kW charge rate; 3 minutes at a programmable 100 kW charge rate

Environmental & Standards Data

Acoustical noiseUnder 83 dBA at 1 meter
Operating temperature0 to 40 C (32 to 104 F); full 40 C rating covers the entire system including energy storage
Storage temperature-25 to 70 C (-13 to 158 F)
Operating humidity5 to 95%, non-condensing
Operating altitudeUp to 1000 m (3280 ft) before derating is required
Heat rejection20.4 kW (69,757 BTU/hr) at rated load
Standards and approvalsSurge withstand per IEEE 587/ANSI C62.41; safety listed to UL 1778 and CSA C22.2; emissions/immunity per FCC Class A Part 15 Subpart J and EN 62040-2

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

Caterpillar UPS 750 maintenance schedule

Service intervalTasks
Every 10 h
  • Review the touchscreen operator interface for active alarms or logged events since the last check
  • Confirm all cooling fans are running freely and unobstructed
  • Listen for abnormal bearing noise or vibration from the flywheel enclosure
  • Verify room ambient temperature is holding within the rated range
  • Confirm inlet and exhaust airflow paths around the cabinet are clear of stored material
Every 250 h
  • Inspect and clean or replace the electronics cabinet air filters
  • Torque-check accessible power and control wiring connections
  • Download and review the event and alarm history from the monitoring software
  • Inspect static bypass switch status indicators for correct operation
  • Confirm remote monitoring (Ethernet and modem) connectivity is active
Every 500 h
  • Functionally test the static bypass switch transfer under a controlled load
  • Inspect redundant cooling fans for bearing wear or unbalanced airflow
  • Check flywheel field excitation and magnetic unloading operation through a start-stop cycle
  • Verify control power redundancy by simulating loss of the primary control supply
  • Inspect the converter cabinet for dust accumulation and clean as needed
Every 1,000 h
  • Perform a full insulation resistance check on windings and control wiring
  • Run a complete functional test of the flywheel from start-up through full charge
  • Inspect the vacuum pump for proper cycling and correct chamber vacuum level
  • Verify harmonic cancellation and voltage regulation performance against baseline readings
  • Torque-check all cabinet grounding connections
  • Test the remote EPO and alarm notification paths end to end
Every 2,000 h
  • Inspect flywheel bearing lubricant condition and check for purge or contamination signs
  • Record a vibration signature at the bearing housing and compare it to baseline
  • Inspect the flywheel enclosure vacuum seal for integrity
  • Verify converter cabinet capacitor bank condition
Every 4,000 h
  • Replace the flywheel bearing cartridge per its magnetic-unloading service window
  • Rebuild or replace static bypass switch contacts if wear is indicated
  • Recalibrate the touchscreen HMI and control sensors
  • Replace worn cooling fan assemblies
Every 8,000 h
  • Rebuild or replace the flywheel vacuum pump
  • Inspect, and if needed rebuild, the flywheel assembly and its containment enclosure
  • Replace aging capacitor banks and control power supplies in the converter cabinet
  • Perform a full system re-commissioning test after major component replacement

Servicing the UPS 750 beyond the schedule

Predictive Maintenance and Fluid Analysis

The UPS 750 has no engine oil to sample. Track flywheel bearing lubricant condition and purge patterns instead of an oil report, and log vacuum chamber pressure to catch pump wear before it shows up as bearing drag. Pull vibration signatures at the bearing housing at each inspection and compare them against the original commissioning baseline. Review the touchscreen HMI event history for early IGBT converter thermal warnings or repeated static switch transfers, both early indicators of component fatigue before a failure interrupts ride-through performance.

Corrective and Common Repairs

Most UPS 750 service calls trace to the static bypass switch, the IGBT converter, or a cooling fan, not the flywheel itself. A stuck or slow-transferring bypass switch shows up as a bypass-to-online transfer glitch; replace the switch contacts rather than the whole assembly. Converter faults usually present as a derated output or a converter alarm on the HMI and call for module-level IGBT replacement. Redundant cooling fans should be swapped in pairs once one shows bearing noise or reduced airflow, protecting the electronics cabinet from heat soak.

Overhaul and Rebuild Points

Because the UPS 750 stores energy mechanically, its overhaul list looks nothing like an engine teardown. The flywheel bearing cartridge is the highest-wear item and is designed as a field-exchangeable unit; the magnetic-unloading system carries most of the rotor weight, but the cartridge still needs periodic replacement. The vacuum pump that maintains the low-drag chamber wears out on its own multi-year clock and should be rebuilt before it fails, not after. Converter capacitor banks age out over a similar horizon and are worth replacing together.

Seasonal and Environment Servicing

The UPS 750 cabinet is rated for 0 to 40°C ambient, so room cooling failures stress it as hard as any electronic switchgear. Confirm HVAC redundancy in the UPS room each season and temper expectations if the site sits above 1000 m elevation, where output derates. Humidity tolerance runs 5 to 95 percent non-condensing, but condensation risk climbs whenever the room cycles between hot and cool; keep the cabinet air filters clean and the intake and exhaust paths clear of dust and stored material to protect the converter and control electronics.

UPS 750 common service parts

Part numberPart
240-2526Filter Element-Encl AirCheck fitment →
180-6264Filter Element As-Encl AirCheck fitment →
180-6265Filter Element As-Encl AirCheck fitment →
259-3199Board As-CircuitCheck fitment →
180-6228Board AsCheck fitment →

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UPS 750 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
DC BUS OVER VOLTAGEDC link between the flywheel inverter and utility inverter has risen above safe limitsLoad rejection, regen event from the flywheel converter, or a bus capacitor/inverter control faultCheck load step history, inspect converter and bus capacitor bank, verify utility inverter regulation before reset
DC BUS UNDER VOLTAGEDC link voltage has dropped below the threshold needed to support the output inverterFlywheel discharged below usable energy, charger/converter fault, or input power loss beyond ride-throughConfirm utility input status, check flywheel charge state and converter output, inspect for tripped input breaker
FLYWHEEL OVERSPEEDFlywheel rotor speed exceeded its normal operating bandSpeed control/converter regulation fault or sensor fault feeding the flywheel driveTake module offline, verify flywheel speed sensor and inverter control loop before returning to service
FLYWHEEL UNDERSPEED / LOW ENERGYFlywheel rotor speed or stored energy has fallen below the level needed to ride through an outageExtended discharge event, bearing drag, or charge circuit fault preventing rechargeVerify recharge cycle completes per spec, check bearing and vacuum/containment health, inspect charge converter
STATIC SWITCH / TRANSFER FAULTStatic bypass switch failed to transfer load between inverter and bypass source as commandedSCR/thyristor fault in the static switch, control logic fault, or loss of sync between inverter and bypass inputCheck static switch SCR gating and cooling, verify bypass input sync status, do not leave load unprotected
CONVERTER / IGBT FAULTFault detected in the IGBT-based bi-directional converter (flywheel or utility inverter stage)IGBT overcurrent, overtemperature, gate-drive fault, or short circuit on the converter outputInspect converter heatsink and cooling, check for shorted output wiring, replace faulted IGBT module per dealer procedure
COOLING FAN FAULTOne or more redundant cooling fans reporting failure to run or reduced airflowFan motor failure, blocked filter/airflow path, or fan control board faultInspect and clean air filters, verify fan rotation, replace failed fan module; unit can run on remaining redundant fans short-term
CONTROL POWER FAULTLoss of one leg of the redundant control power supply feeding the logic/monitoring boardsFailed control power supply module or wiring faultCheck redundant control power supply status on the touch-screen, replace faulted supply, confirm backup leg is carrying control loads
MODULE ON BYPASSLoad has been transferred to the bypass/utility line and is not protected by the flywheel/inverter pathManual bypass command, inverter or static switch fault, or maintenance bypass in useDetermine why the module is on bypass, clear any underlying fault, return to normal (double-conversion/line-interactive) mode once cleared
LOSS OF REDUNDANCY / MODULE FAULT (PARALLEL SYSTEM)In a paralleled configuration (up to seven modules), one module has dropped offline, reducing system redundancyIndividual module fault (converter, static switch, or flywheel) taking that module out of the parallel busIdentify the faulted module from the system display or UPS View software, isolate it, and service before load grows beyond remaining capacity

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

UPS 750 attachments & work tools

Generator set start (cranking-assist) module

Optional module that draws on the flywheel's stored energy to give a companion standby genset a redundant, high-reliability cranking source. Intended for continuous-power configurations where the UPS and genset run together, improving start reliability over battery-only cranking.

Static bypass and maintenance bypass switching

A static bypass switch is standard, transferring load to raw utility power automatically on a UPS fault or overload. An external maintenance bypass control (a logic board operating motorized bypass and isolation breakers) is offered as an option so the module can be fully isolated for service without dropping the load.

Multi-module paralleling

Units can be paralleled up to 7 modules for added capacity or N+1 redundancy. Paralleled installations use a shared input/output cabinet with individual flywheel power units (FPUs); each module's line static switch and inverter can be taken offline independently for maintenance without interrupting the bus.

Remote monitoring and communications package

Optional remote SNMP/MODBUS monitoring, a remote status panel (eight status LEDs), and remote emergency-power-off wiring extend the standard integral modem, Ethernet/e-mail alerting, and real-time monitoring software to a building management or NOC system.

External synchronization

Optional input allowing the UPS output to synchronize to an external frequency reference instead of its own internal input, used where the module must track a separate source or genset.

Cabinet and enclosure arrangement

Base configuration is a single flywheel cabinet with integrated bypass; larger or paralleled installations add a separate system I/O cabinet and one Multi-Module Unit cabinet per additional flywheel/vacuum-pump set. Dual-input/dual-output wiring arrangements are supported through the one-line configuration rather than a bolt-on kit.

Operator interface and local controls

Standard 10 inch color touch-screen operator interface with local emergency-power-off control, programmable input/output contacts, and top or bottom cable entry; these are fixed standard equipment rather than selectable options.

All UPS 750 assemblies by section

Every catalogued assembly group for the Caterpillar UPS 750. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Electrical And Starting System
228-4095 Adapter Gp-Communication -Ethernet Hub
22***95Adapter Group-Communication; -Ethernet Hub1
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228-4090 Adapter Gp-Communication -Ethernet
22***90Adapter Group-Communication; -Ethernet1
30***89Adapter-Communication; (Ethernet Hub), Hexagon Head Cap Screw; M10 X 1.50 X 551
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228-4105 Adapter Gp-Communication -Ethernet Hub
22***95Adapter Group-Communication; -Ethernet Hub1
22***05Adapter Group-Communication; -Ethernet Hub1
26***28Cable; (6-Foot)1
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255-6646 Adapter Gp-Communication -Ethernet Hub
24***09Transformer1
25***46Adapter Group-Communication; -Ethernet Hub1
30***89Adapter-Communication; (Ethernet Hub), Hexagon Head Cap Screw; M10 X 1.50 X 551
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255-6649 Adapter Gp-Communication -Ethernet Hub
22***05Adapter Group-Communication; -Ethernet Hub1
25***49Adapter Group-Communication; -Ethernet Hub1
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206-8863 Adapter Gp-Communication
255-6647 Adapter Gp-Communication -Ethernet Hub
22***05Adapter Group-Communication; -Ethernet Hub1
24***09Transformer1
25***47Adapter Group-Communication; -Ethernet Hub1
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248-8796 Adapter Gp-Communication -Ethernet
24***96Adapter Group-Communication; -Ethernet1
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228-4094 Adapter Gp-Communication -Ethernet
22***94Adapter Group-Communication; -Ethernet1
22***05Adapter Group-Communication; -Ethernet Hub1
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255-6648 Adapter Gp-Communication -Ethernet Hub
22***95Adapter Group-Communication; -Ethernet Hub1
25***48Adapter Group-Communication; -Ethernet Hub1
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228-4089 Adapter Gp-Communication -Ethernet
22***89Adapter Group-Communication; -Ethernet1
22***05Adapter Group-Communication; -Ethernet Hub1
24***09Transformer1
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201-2605 Board As-Circuit -Fan Monitor
20***05Board As-Circuit; -Fan Monitor1
24***46Fuse; (3.15-Ampere)6
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226-5485 Board As-Circuit -System I/O, Daughter
20***59Cable As1
20***60Cable As1
22***85Board As-Circuit; -System I/O, Daughter1
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201-2604 Board As-Circuit -Ac Interface
18***60Fuse; (2-Ampere)1
20***04Board As-Circuit; -Ac Interface1
23***53Fuse; (5-Ampere)4
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235-6333 Board As-Circuit -Electro Magnetic Interference
23***51Capacitor3
23***33Board As-Circuit; -Electro Magnetic Interference1
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259-3199 Board As-Circuit -Emi Filter
24***51Capacitor6
25***99Board As-Circuit; -Emi Filter1
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201-3177 Board As-Circuit -Power Distribution
18***55Fuse; (3-Ampere)(Output)5
20***67Fuse; (1-Ampere)5
20***69Fuse; (2-Ampere)1
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243-2251 Board As-Circuit -Controller
20***71Diskette1
20***76Diskette1
23***29Battery; (Lithium)1
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243-2250 Board As-Circuit -Controller
23***29Battery; (Lithium)1
24***50Board As-Circuit; -Controller1
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242-9378 Board As-Circuit -Fan Monitor
24***46Fuse; (3.15-Ampere)6
24***78Board As-Circuit; -Fan Monitor1
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259-3201 Board As-Circuit -Interface
24***46Fuse; (3.15-Ampere)1
25***01Board As-Circuit; -Interface1
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201-2706 Board As-Circuit -Power Distribution
18***54Fuse; (20-Ampere)(Output)2
19***99Fuse; (10-Ampere)4
20***67Fuse; (1-Ampere)2
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201-2188 Board As-Circuit -System Input/Output
18***60Fuse; (2-Ampere)4
19***04Fuse; (3-Ampere)1
20***88Board As-Circuit; -System Input/Output1
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242-7424 Board As-Circuit
180-6221 Board As-Circuit -Static Switch Interface
18***21Board As-Circuit; -Static Switch Interface1
29***60Cable As1
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226-5486 Board As-Circuit -System I/O, Daughter
20***26Resistor; -Termination1
22***86Board As-Circuit; -System I/O, Daughter1
23***95Connector1
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201-2190 Board As-Circuit -System Input/Output
18***60Fuse; (2-Ampere)2
20***73Fuse; (1-Ampere)1
20***90Board As-Circuit; -System Input/Output1
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204-0303 Box Gp-Connection
18***28Board As; (Emi Filter)(Flywheel)1
19***75Fuse; (1000-Ampere)1
19***78Capacitor; (50vdc, Scr Term)2
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207-8642 Box Gp-Connection
20***42Box Group-Connection1
23***19Clamp1
23***20Diode2
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206-5380 Box Gp-Connection
20***80Box Group-Connection1
23***95Parts Group-Miscellaneous; (Genset Start Driver)1
23***34Parts Group-Miscellaneous; (Genset Start Driver)1
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208-2265 Box Gp-Junction
205-3120 Bus Bar Gp
203-4296 Cable As-Communication
203-4297 Cable As-Communication
203-4227 Cable As-Communication
203-5546 Cable Gp
18***67Cable As-Ribbon; (Ac Interface)1
18***70Cable As-Ribbon; (System Input, Output 1)1
18***72Cable As-Ribbon; (Static Switch)1
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249-5620 Circuit Breaker Gp -Generator Start, Dual
24***20Circuit Breaker Group; -Generator Start, Dual1
25***67Cable As2
29***26Circuit Breaker; (40-Ampere)2
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249-5617 Circuit Breaker Gp -Generator Start Module
24***17Circuit Breaker Group; -Generator Start Module1
25***67Cable As1
29***26Circuit Breaker; (40-Ampere)1
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249-5622 Circuit Breaker Gp -Generator Start, Dual
24***22Circuit Breaker Group; -Generator Start, Dual1
25***67Cable As2
29***26Circuit Breaker; (40-Ampere)2
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249-5619 Circuit Breaker Gp -Generator Start Module
24***19Circuit Breaker Group; -Generator Start Module1
25***67Cable As1
29***26Circuit Breaker; (40-Ampere)1
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249-5618 Circuit Breaker Gp -Generator Start, Dual
24***18Circuit Breaker Group; -Generator Start, Dual1
25***67Cable As2
29***59Kit-Circuit Breaker; (40-Ampere)2
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249-5621 Circuit Breaker Gp -Generator Start Module
24***21Circuit Breaker Group; -Generator Start Module1
25***67Cable As1
29***26Circuit Breaker; (40-Ampere)1
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207-4323 Conduit Gp
20***23Conduit Group1
22***87Conduit Group1
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226-4887 Conduit Gp
22***87Conduit Group1
27***83Cable; (24-Ga)2
27***84Cable; (24-Ga)1
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207-4320 Conduit Gp
20***20Conduit Group1
22***86Conduit Group1
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203-4683 Conduit Gp
226-4886 Conduit Gp
22***86Conduit Group1
27***83Cable; (24-Ga)2
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226-4883 Conduit Gp
22***83Conduit Group1
27***83Cable; (24-Ga)2
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207-8641 Conduit Gp
20***41Conduit Group1
22***88Conduit Group; (Fourth Enclosure)1
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207-4315 Conduit Gp
20***15Conduit Group1
22***83Conduit Group1
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203-5456 Connection Gp-Electrical
20***56Connection Group-Electrical1
23***75Harness As-Wiring; (Ground)1
25***84Panel Group-Electrical1
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203-4292 Connector -Ethernet
200-8330 Contact As-Electrical
20***30Contact As-Electrical1
24***25Contact1
24***26Bracket1
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229-2890 Conversion Gp-Communication -Modbus Functionality
22***90Conversion Group-Communication; -Modbus Functionality1
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228-4112 Conversion Gp-Communication
229-2889 Conversion Gp-Communication -Protocol Functionality
22***89Conversion Group-Communication; -Protocol Functionality1
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228-4114 Conversion Gp-Communication
226-5484 Conversion Gp-Communication
203-3971 Diskette
203-3976 Diskette
243-9258 Fuse Gp
18***54Fuse; (20-Ampere)(Output)1
19***99Fuse; (10-Ampere)2
23***55Fuse; (7-Ampere)2
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180-6295 Ground Gp-Electrical -Electrical Drain
18***95Ground Group-Electrical; -Electrical Drain1
20***30Contact As-Electrical1
23***35Seal-O-Ring1
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203-4293 Installation Gp-Adapter
20***93Installation Group-Adapter1
24***09Transformer1
30***89Adapter-Communication; (Ethernet Hub), Hexagon Head Cap Screw; M10 X 1.50 X 551
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293-5403 Kit-Switch -Emergency Power Off
28***13Switch As-Push Button; (Emergency Power Off)1
29***03Kit-Switch; -Emergency Power Off1
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293-5402 Kit-Switch -Emergency Power Off
28***13Switch As-Push Button; (Emergency Power Off)1
29***02Kit-Switch; -Emergency Power Off1
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203-5458 Panel Gp-Circuit Breaker
20***31Cable As; (Thyristor)1
20***90Fuse; (600-Ampere)1
20***71Diskette1
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207-8726 Resistor -Termination
222-5438 Resistor As
199-5096 Switch As -Static Bypass-Static
18***21Board As-Circuit; -Static Switch Interface1
19***96Switch As; -Static Bypass-Static1
20***61Switch; (Static)1
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251-4572 Switch As -Static Bypass
20***77Fuse; (200-Ampere)3
20***31Cable As; (Thyristor)1
20***06Board As; (Bypass Cabinet Control)2
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259-3200 Switch As -Static Bypass
18***21Board As-Circuit; -Static Switch Interface1
20***39Cable As; (Static Switch Thermistor)1
24***22Thyristor3
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203-5547 Switch As -Emergency Module Off
20***06Cable As; (System Cabinet Emo)1
20***47Switch As; -Emergency Module Off1
22***41Cover; (Switch)1
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250-5523 Switch As -Static Bypass
18***21Board As-Circuit; -Static Switch Interface1
20***39Cable As; (Static Switch Thermistor)1
20***89Suppressor As-Arc; (Static Switch)3
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294-5574 Switch As-Push Button -Emergency Power Off
28***13Switch As-Push Button; (Emergency Power Off)1
29***74Switch As-Push Button; -Emergency Power Off1
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294-7319 Switch As-Push Button -Emergency Power Off
28***13Switch As-Push Button; (Emergency Power Off)1
29***19Switch As-Push Button; -Emergency Power Off1
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203-4325 Switch Gp-Disconnect
20***07Varistor As; (Surge Protector)(Ac)2
20***08Disconnect; (400-Ampere, 3-Pole)8
20***25Switch Group-Disconnect1
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203-4324 Switch Gp-Disconnect
20***07Varistor As; (Surge Protector)(Ac)2
20***08Disconnect; (400-Ampere, 3-Pole)6
20***24Switch Group-Disconnect1
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203-4323 Switch Gp-Disconnect
20***07Varistor As; (Surge Protector)(Ac)2
20***08Disconnect; (400-Ampere, 3-Pole)4
20***23Switch Group-Disconnect1
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307-6546 Switch Gp-Disconnect
24***07Handle1
25***57Shaft1
30***46Switch Group-Disconnect1
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183-9379 Switch Gp-Remote
18***79Switch Group-Remote1
25***72Switch-Push Button; (Remote Emergency Stop)1
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254-9922 Transformer As
24***23Transformer1
25***22Transformer As1
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261-1004 Varistor As
Enclosures, Guards And Bases
199-5106 Fan As-Circulating
19***06Fan As-Circulating1
20***61Switch-Limit; (Fan)1
26***63Impeller; (230-Volt)1
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203-1007 Fan Gp-Circulating
19***25Damper As; (Fan)1
19***06Fan As-Circulating1
20***29Screen; (Fan)1
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203-5453 Fastener Gp-Enclosure -Template
20***53Fastener Group-Enclosure; -Template1
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203-5452 Fastener Gp-Enclosure
203-5451 Fastener Gp-Enclosure
258-8806 Handle As
24***13Handle; (Maintenance Bypass)3
25***06Handle As1
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258-8805 Handle As
24***13Handle; (Maintenance Bypass)3
25***05Handle As1
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203-4319 Kickplate
203-4322 Kickplate
206-8862 Kickplate
203-4320 Kickplate
203-4321 Kickplate
203-4318 Kickplate
Operator Station
201-7672 Control As-Synchronizing
20***63Fuse; (1.5-Ampere)3
20***72Control As-Synchronizing1
24***20Block-Fuse; (3-Pole)1
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130-3349 Control Gp-Alarm Module
13***49Control Group-Alarm Module1
3J***54Packing,Preformed Part Of Kit P/N 5r***271
9S***02Plug-O-Ring; (Straight Thread O-Ring)1
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207-8751 Conversion Gp-Load Cell
18***35Bearing As; (Upper Flywheel)1
20***51Conversion Group-Load Cell1
22***42Seal-O-Ring1
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202-7510 Filter As-Electrical -Phase C
18***43Resistor As; (Bleeder)4
20***46Capacitor16
20***10Filter As-Electrical; -Phase C1
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227-4834 Filter As-Electrical
20***28Capacitor12
22***34Filter As-Electrical1
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259-3197 Filter As-Electrical -Ac
24***42Capacitor; (600-Volt)6
25***97Filter As-Electrical; -Ac1
25***98Cable2
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222-5440 Filter As-Electrical
22***38Resistor As6
22***39Capacitor; (600vac)12
22***40Filter As-Electrical1
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202-7508 Filter As-Electrical -Phase B
18***43Resistor As; (Bleeder)4
20***46Capacitor16
20***08Filter As-Electrical; -Phase B1
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202-7507 Filter As-Electrical -Phase A
18***43Resistor As; (Bleeder)4
20***46Capacitor16
20***07Filter As-Electrical; -Phase A1
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250-5511 Filter As-Electrical -Ac
24***42Capacitor; (600-Volt)12
25***11Filter As-Electrical; -Ac1
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202-9760 Flywheel Gp-Power Supply
18***95Ground Group-Electrical; -Electrical Drain1
20***52. Coller, Sensor-Vacuum; (Flywheel Bearing)1
20***60Flywheel Group-Power Supply1
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227-7457 Flywheel Gp-Power Supply
19***80Kit-Shim; (Includes 15-Shims)(Upper Bearing)1
20***52. Coller, Sensor-Vacuum; (Flywheel Bearing)1
22***41Screw; (5/16-18x0.875-In)16
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244-1409 Flywheel Gp-Power Supply
22***41Screw; (5/16-18x0.875-In)16
22***42Seal-O-Ring1
22***90Kit-Shim; (Includes 5-Shims)(Lower Bearing)1
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201-2679 Module As -Systems User Interface
20***31Switch-Push Button; (Emergency Module Off)1
20***32Switch-Push Button; (Horn Silence)1
20***33Switch; (Key)(Emergency Stop)1
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259-3195 Module As -Controller
24***67Capacitor; (1200-Volt)3
24***68Capacitor; (500-Volt)6
25***95Module As; -Controller1
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202-7596 Module As -System User Interface
18***86Cable As-Ribbon; (User Interface Lcd)1
20***31Switch-Push Button; (Emergency Module Off)1
20***33Switch; (Key)(Emergency Stop)1
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250-5510 Module As -Field Coil Driver
259-3196 Module As -Utility
24***67Capacitor; (1200-Volt)3
24***68Capacitor; (500-Volt)6
25***96Module As; -Utility1
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250-7959 Module Gp-Alarm
13***49Control Group-Alarm Module1
19***39Film-Control Panel1
24***68Switch-Push Button; (Alarm Test)1
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200-6274 Module Gp-Converter -Rh
20***74Module Group-Converter; -Rh1
20***90Board As; (Skiip Interface)1
32***95Board-Electronic; (Right Skiip)1
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200-6276 Module Gp-Converter -Lh
20***76Module Group-Converter; -Lh1
20***90Board As; (Skiip Interface)1
23***64Module-Converter; (Lh)(Left Skiip)1
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203-2745 Module Gp-Maintenance Bypass
20***45Module Group-Maintenance Bypass1
24***07Handle3
25***18Panel Group-Electrical1
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209-5506 Module Gp-Maintenance Bypass
20***06Module Group-Maintenance Bypass1
24***07Handle3
25***18Panel Group-Electrical1
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203-5446 Module Gp-Static Bypass
18***21Board As-Circuit; -Static Switch Interface1
20***36Thyristor3
20***90Fuse; (600-Ampere)3
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203-2747 Module Gp-Static Bypass
20***77Fuse; (200-Ampere)3
20***38Module-Thyristor1
20***69Contactor1
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206-8860 Module-External Modem -Interface
20***88Board As-Circuit; -System Input/Output1
20***60Module-External Modem; -Interface1
24***09Transformer1
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206-8857 Module-External Modem -Interface
20***57Module-External Modem; -Interface1
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263-3458 Module-External Modem
24***09Transformer1
26***58Module-External Modem1
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263-3457 Module-External Modem
24***09Transformer1
26***57Module-External Modem1
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263-3455 Module-External Modem
24***09Transformer1
26***55Module-External Modem1
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263-3721 Module-External Modem
24***09Transformer1
26***21Module-External Modem1
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203-4295 Module-External Modem -Interface
20***95Module-External Modem; -Interface1
24***09Transformer1
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206-8861 Module-External Modem
20***88Board As-Circuit; -System Input/Output1
20***27Cable As-Communication1
20***61Module-External Modem1
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206-8858 Module-External Modem -Interface
20***58Module-External Modem; -Interface1
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203-3974 Module-External Modem -Interface
20***74Module-External Modem; -Interface1
24***09Transformer1
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206-8859 Module-External Modem -Interface
20***59Module-External Modem; -Interface1
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203-4222 Module-External Modem -Interface
20***22Module-External Modem; -Interface1
24***09Transformer1
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203-3975 Module-External Modem -Interface
20***75Module-External Modem; -Interface1
24***09Transformer1
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203-4221 Module-External Modem -Interface
20***21Module-External Modem; -Interface1
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263-3459 Module-Internal Modem
20***26Cable As-Communication1
24***09Transformer1
24***54Modem As1
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263-3330 Module-Internal Modem
20***26Cable As-Communication1
24***09Transformer1
24***55Modem As1
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206-8856 Module-Internal Modem
20***56Module-Internal Modem1
24***09Transformer1
24***55Modem As1
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206-8854 Module-Internal Modem
20***54Module-Internal Modem1
24***09Transformer1
24***55Modem As1
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203-4224 Module-Internal Modem
20***24Module-Internal Modem1
24***09Transformer1
24***54Modem As1
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263-3454 Module-Internal Modem
24***09Transformer1
24***54Modem As1
26***54Module-Internal Modem1
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203-3973 Module-Internal Modem
20***73Module-Internal Modem1
24***09Transformer1
24***54Modem As1
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206-8852 Module-Internal Modem
20***52Module-Internal Modem1
24***09Transformer1
24***54Modem As1
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263-3453 Module-Internal Modem
24***09Transformer1
24***55Modem As1
26***53Module-Internal Modem1
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203-3972 Module-Internal Modem
20***72Module-Internal Modem1
24***09Transformer1
24***55Modem As1
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206-8855 Module-Internal Modem
20***55Module-Internal Modem1
24***09Transformer1
24***54Modem As1
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203-4225 Module-Internal Modem
20***25Module-Internal Modem1
24***09Transformer1
24***55Modem As1
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236-4957 Panel Ar-Control
23***48Panel Group-Control; -Generator Start1
23***50Bracket2
23***57Panel Ar-Control; -Generator Start, Single1
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236-4956 Panel Ar-Control
23***48Panel Group-Control; -Generator Start2
23***50Bracket4
23***56Panel Ar-Control1
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236-4958 Panel Ar-Control
23***48Panel Group-Control; -Generator Start2
23***50Bracket4
23***58Panel Ar-Control; -Generator Start, Dual1
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236-4955 Panel Ar-Control
23***48Panel Group-Control; -Generator Start1
23***50Bracket2
23***55Panel Ar-Control1
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240-2510 Panel As-Electrical -Power Supply
20***77Fuse; (200-Ampere)1
20***69Contactor1
20***69Indicator; (Fuse)1
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256-3008 Panel As-Electrical -Static Bypass
18***21Board As-Circuit; -Static Switch Interface1
20***90Fuse; (600-Ampere)3
20***69Indicator; (Fuse)3
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252-4932 Panel As-Electrical -Lh
20***77Fuse; (200-Ampere)1
20***69Indicator; (Fuse)1
22***07Board As-Circuit; (Zig Zag Controller)1
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230-7666 Panel Gp-Annunciator
23***66Panel Group-Annunciator1
25***59Module Group-Alarm1
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203-4299 Panel Gp-Annunciator
20***59Cable As1
20***60Cable As1
20***99Panel Group-Annunciator1
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233-7648 Panel Gp-Control
23***48Panel Group-Control; -Generator Start1
23***53Capacitor2
23***57Fuse; (0.25-Ampere)2
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202-7511 Panel Gp-Electrical
18***09Resistor; (13-Watt)12
18***22Board As; (Dc Interface)1
20***28Capacitor12
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250-5521 Panel Gp-Electrical
20***32Power Supply; (350-Watt)2
25***21Panel Group-Electrical1
25***07Capacitor2
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258-9961 Panel Gp-Electrical
24***10Panel As-Electrical; -Power Supply1
25***22Transformer As1
25***61Panel Group-Electrical1
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256-7282 Panel Gp-Electrical
25***82Panel Group-Electrical1
25***03Panel Group-Electrical; -Disconnect Switch1
25***05Handle As1
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9e-5987 Panel Gp-Electrical
24***07Handle3
24***81Holder; (Fuse)4
25***58Switch As; (400-Ampere, 3-Phase, 4-Pole)3
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203-5457 Panel Gp-Electrical
20***57Panel Group-Electrical1
25***32Panel As-Electrical; -Lh1
25***22Transformer As1
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203-5455 Panel Gp-Electrical
20***55Panel Group-Electrical1
23***76Panel Group-Electrical1
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251-9618 Panel Gp-Electrical
20***82Switch Group-Disconnect3
24***81Holder; (Fuse)3
25***57Shaft2
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258-8803 Panel Gp-Electrical -Disconnect Switch
24***12Switch-Disconnect; (Maintenance Bypass)3
24***14Shaft1
24***15Shaft2
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258-8802 Panel Gp-Electrical
25***02Panel Group-Electrical1
25***03Panel Group-Electrical; -Disconnect Switch1
25***06Handle As1
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236-4176 Panel Gp-Electrical
23***32Relay; (1.8-Ampere, 3-Pole)(Overload)1
23***34Block-Terminal1
23***72Transformer; (10-Ampere)1
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251-3584 Panel Gp-Electrical
23***32Relay; (1.8-Ampere, 3-Pole)(Overload)1
23***34Block-Terminal1
23***72Transformer; (10-Ampere)1
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227-4833 Panel Gp-Electrical
22***33Panel Group-Electrical1
22***34Filter As-Electrical1
22***35Resistor2
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259-3194 Panel Gp-Power Supply
18***50Fuse; (300-Ampere)(Utility)3
20***65Fuse; (4-Ampere)2
20***66Fuse; (7-Ampere)2
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203-4373 Panel Gp-Power Supply
20***07Varistor As; (Surge Protector)(Ac)2
20***08Disconnect; (400-Ampere, 3-Pole)4
20***73Panel Group-Power Supply1
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203-4375 Panel Gp-Power Supply
20***07Varistor As; (Surge Protector)(Ac)2
20***08Disconnect; (400-Ampere, 3-Pole)8
20***75Panel Group-Power Supply1
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266-5937 Panel Gp-Power Supply
19***97Fuse; (3-Ampere)2
20***67Fuse; (1-Ampere)3
20***69Circuit Breaker As; (1200-Ampere)1
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203-4382 Panel Gp-Power Supply
18***55Fuse; (3-Ampere)(Output)3
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
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203-4383 Panel Gp-Power Supply
18***55Fuse; (3-Ampere)(Output)3
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
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250-3438 Panel Gp-Power Supply
19***97Fuse; (3-Ampere)2
20***67Fuse; (1-Ampere)3
20***61Panel As; (Input/Output)1
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230-7667 Panel Gp-Power Supply
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
19***89Contactor2
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266-5936 Panel Gp-Power Supply
19***97Fuse; (3-Ampere)2
20***67Fuse; (1-Ampere)3
20***69Circuit Breaker As; (1200-Ampere)1
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248-5465 Panel Gp-Power Supply
20***65Fuse; (4-Ampere)2
20***66Fuse; (7-Ampere)2
20***76Module Group-Converter; -Lh3
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202-7659 Panel Gp-Power Supply
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
19***97Fuse; (3-Ampere)4
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248-5467 Panel Gp-Power Supply
24***23Transformer1
24***11Handle; (Door)1
24***24Ring1
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203-3912 Panel Gp-Power Supply
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
19***89Contactor2
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250-6034 Panel Gp-Power Supply
25***34Panel Group-Power Supply1
25***59Module Group-Alarm1
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252-5011 Panel Gp-Power Supply
19***97Fuse; (3-Ampere)2
20***67Fuse; (1-Ampere)3
20***69Circuit Breaker As; (1200-Ampere)2
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203-4385 Panel Gp-Power Supply
18***55Fuse; (3-Ampere)(Output)3
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
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251-0043 Panel Gp-Power Supply
20***65Fuse; (4-Ampere)2
20***66Fuse; (7-Ampere)2
20***74Module Group-Converter; -Rh3
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202-7660 Panel Gp-Power Supply
20***40Door-Front1
20***48Panel-Access; (Top)1
20***80Panel As-Side1
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251-2177 Panel Gp-Power Supply
19***97Fuse; (3-Ampere)2
20***67Fuse; (1-Ampere)3
20***61Panel As; (Input/Output)1
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250-3437 Panel Gp-Power Supply
19***97Fuse; (3-Ampere)2
20***67Fuse; (1-Ampere)3
20***69Circuit Breaker As; (1200-Ampere)1
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202-7658 Panel Gp-Power Supply
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
19***89Contactor2
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248-5466 Panel Gp-Power Supply
20***48Panel-Access; (Top)1
24***11Capacitor; (Oil-Filled)1
24***11Handle; (Door)1
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255-0609 Panel Gp-Power Supply
25***09Panel Group-Power Supply1
25***65Panel Group-Power Supply1
25***94Panel Group-Power Supply1
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203-4374 Panel Gp-Power Supply
20***07Varistor As; (Surge Protector)(Ac)2
20***08Disconnect; (400-Ampere, 3-Pole)6
20***74Panel Group-Power Supply1
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251-2175 Panel Gp-Power Supply
20***65Fuse; (4-Ampere)2
20***66Fuse; (7-Ampere)2
20***52. Coller, Sensor-Vacuum; (Flywheel Bearing)1
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252-0570 Panel Gp-Power Supply
19***97Fuse; (3-Ampere)4
20***63Fuse; (1.5-Ampere)2
20***49Power Supply; (150-Watt)2
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258-9866 Panel Gp-Power Supply
24***11Capacitor; (Oil-Filled)1
24***23Transformer1
24***24Contactor1
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203-4384 Panel Gp-Power Supply
18***55Fuse; (3-Ampere)(Output)3
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
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255-0608 Panel Gp-Power Supply
25***08Panel Group-Power Supply1
25***66Panel Group-Power Supply1
25***94Panel Group-Power Supply1
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319-4158 Panel Gp-Power Supply
18***46Kit-Pump; (Vacuum)1
19***06Fan As-Circulating6
20***65Fuse; (4-Ampere)2
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250-3439 Panel Gp-Power Supply
19***97Fuse; (3-Ampere)2
20***67Fuse; (1-Ampere)3
20***69Circuit Breaker As; (1200-Ampere)2
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237-0175 Panel Gp-Power Supply
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
19***97Fuse; (3-Ampere)2
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258-9865 Panel Gp-Power Supply
20***48Panel-Access; (Top)1
24***11Capacitor; (Oil-Filled)1
24***24Contactor1
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202-7646 Power Gp-Uninterruptible
20***59Film Group1
20***46Power Group-Uninterruptible1
20***58Panel Group-Power Supply1
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202-7645 Power Gp-Uninterruptible
20***45Power Group-Uninterruptible1
20***58Panel Group-Circuit Breaker1
22***83Conduit Group1
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202-7643 Power Gp-Uninterruptible
20***43. Gear; Internal, Power Group-Uninterruptible1
20***60Panel Group-Power Supply1
20***12Panel Group-Power Supply1
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202-7648 Power Gp-Uninterruptible
20***58Film Group1
20***48Power Group-Uninterruptible1
20***58Panel Group-Power Supply2
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202-7649 Power Gp-Uninterruptible
20***57Film Group1
20***49Power Group-Uninterruptible1
20***58Panel Group-Power Supply3
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202-7650 Power Gp-Uninterruptible
20***57Film Group1
20***50Power Group-Uninterruptible1
20***58Panel Group-Power Supply3
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202-7647 Power Gp-Uninterruptible
20***47Power Group-Uninterruptible, .. Axle1
20***58Panel Group-Circuit Breaker1
22***83Conduit Group1
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204-0304 Power Gp-Uninterruptible
18***64Filter Element As-Encl Air1
18***65Filter Element As-Encl Air1
19***89Contactor2
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202-7644 Power Gp-Uninterruptible
20***44Power Group-Uninterruptible1
20***60Panel Group-Power Supply1
20***12Panel Group-Power Supply1
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234-7687 Power Supply Gp
20***32Power Supply; (350-Watt)1
23***87Power Supply Group1
23***88Capacitor; (450-Volt)2
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231-3504 Pump & Motor Gp-Vacuum
18***46Kit-Pump; (Vacuum)1
23***04Pump & Motor Group-Vacuum1
24***65Ring4
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Service Equipment And Supplies
200-1859 Film Gp
13***39Film-Stripe; (Red)(625cm)0
20***44Film; (Electric Power)1
20***59Film Group1
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200-1857 Film Gp
13***39Film-Stripe; (Red)(625cm)0
20***44Film; (Electric Power)1
20***57Film Group1
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200-1845 Film Gp
12***94Film-Stripe; (Black)(56cm)0
20***24Film; (Electric Power)1
20***25Film-Stripe; (Red)(44cm)0
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200-1858 Film Gp
13***39Film-Stripe; (Red)(625cm)0
20***44Film; (Electric Power)1
20***58Film Group1
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200-1856 Film Gp
13***39Film-Stripe; (Red)(625cm)0
20***44Film; (Electric Power)1
20***56Film Group1
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203-4716 Film Gp
20***16Film Group1
22***51Film; (Cat)1
22***52Film; (Electric Power)1
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245-0559 Kit-Sensor & Mounting
203-5447 Parts Gp-Miscellaneous
18***22Board As; (Dc Interface)1
18***49Fuse; (250-Ampere)(Flywheel)3
18***54Fuse; (20-Ampere)(Output)5
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230-4161 Parts Gp-Miscellaneous
18***54Fuse; (20-Ampere)(Output)5
18***55Fuse; (3-Ampere)(Output)5
18***60Fuse; (2-Ampere)10
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261-8122 Parts Gp-Miscellaneous
18***21Board As-Circuit; -Static Switch Interface1
18***50Fuse; (300-Ampere)(Utility)3
18***54Fuse; (20-Ampere)(Output)2
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230-4162 Parts Gp-Miscellaneous
18***55Fuse; (3-Ampere)(Output)10
18***60Fuse; (2-Ampere)10
18***61Fuse; (5-Ampere)10
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250-6033 Parts Gp-Miscellaneous
18***54Fuse; (20-Ampere)(Output)5
18***55Fuse; (3-Ampere)(Output)5
18***60Fuse; (2-Ampere)10
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203-5448 Parts Gp-Miscellaneous
18***55Fuse; (3-Ampere)(Output)10
18***60Fuse; (2-Ampere)10
18***61Fuse; (5-Ampere)10
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250-6032 Parts Gp-Miscellaneous
18***55Fuse; (3-Ampere)(Output)10
18***60Fuse; (2-Ampere)10
19***04Fuse; (3-Ampere)10
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UPS 750 serial number reference

On a Cat flywheel UPS the rating/PIN plate sits on the exterior of the power-supply enclosure (front or side access panel, near the main breaker or control touchscreen), not on an engine block, since the module has no internal combustion engine. The first three characters of the serial number are the prefix identifying model and build series; the digits after it are the sequential unit number, e.g. CD700001.

PrefixIdentifies
CD7UPS 750 single-module flywheel UPS - dedicated serial prefix

Frequently asked questions

What engine does the Cat UPS 750 use?

None. The UPS 750 is a battery-free, flywheel-based static UPS module, not an engine-driven generator set, despite sometimes being grouped under that category. It bridges the load electrically through a spinning flywheel and an IGBT-based bi-directional converter for roughly fifteen seconds to about a minute depending on load, long enough for a separate standby diesel generator to start and pick up the load.

What is the operating weight of the UPS 750?

A single UPS 750 power module weighs approximately 4242 kg (9350 lb). That figure is for one Single Module System (SMS) cabinet; total installed weight scales up accordingly when modules are paralleled into a Multi-Module System (MMS) for added capacity or redundancy.

What replaced the UPS 750?

Nothing has formally superseded it: the UPS 750 remains part of Caterpillar's current flywheel UPS lineup. Caterpillar has since added higher-capacity Z-Series flywheel modules for larger, factory-paralleled installations, giving customers a scale-up path above 750 kVA without discontinuing the 750 itself.

What UPS 750 owners discuss

Is the UPS 750 actually an engine or a generator set?
No. Despite the catalog label, the UPS 750 is a flywheel-based static UPS module, not an engine and not a genset. It stores energy mechanically in a spinning rotor housed in a vacuum enclosure, then discharges it through an IGBT converter to ride through a utility dip until a separate standby generator picks up the load. Rating is 750 kVA (675 kW) at 480 V, 60 Hz, three phase, roughly 0.9 power factor. Techs who service these units are quick to point out the UPS 750 itself has no combustion engine at all - the diesel genset it's paired with in a system is a separate machine entirely, and specs should never be crossed between the two.
What is the real-world service life of the flywheel bearings, and when do they need attention?
Bearing life is the main wear item on this design and the interval varies by generation. Older mechanical/ceramic bearing sets in similar-class flywheel UPS platforms are commonly replaced on a roughly 3 to 8 year cycle, with newer magnetic or hybrid bearing designs trending toward the longer end of that range. The rotor spins continuously in a vacuum, so bearing condition is normally tracked with vibration trend monitoring rather than waiting for a fault - a shift in vibration signature is the standard early warning sign of bearing wear before it becomes a shutdown event. Bearing replacement work involves rotating machinery under vacuum - have your dealer verify the correct interval and procedure for your specific serial/build.
How long does the vacuum pump on the flywheel module typically last, and what fails?
The external vacuum pump that maintains the rotor's low-friction environment is treated as a routine wear component, not a lifetime part. Field experience across this class of flywheel UPS puts typical pump life around 8 to 10 years before replacement is needed. Loss of vacuum shows up as increased windage drag on the flywheel, reduced discharge time, and higher running temperature - facilities staff are advised to log pump run hours and vacuum level rather than just calendar age, since duty cycle and ambient conditions affect wear more than age alone.
How reliable is the static bypass switch, and what do techs watch for?
Consensus among facilities engineers is that a properly designed, fully-rated static bypass switch (SCRs on heat sinks with active cooling) is very reliable, with field failure rates in the low single digits per million hours of operation. The known weak points are the cooling fans on the switch heat sinks and, on older or partially-rated designs, the transfer contactors - a shorted contactor failure is the one that actually drops the load, so it gets more attention during PM than the SCRs themselves. Redundant cooling fans are the standard mitigation. Because a bypass switch failure can de-energize a live critical load, have your dealer verify switch test results and fan condition during scheduled maintenance.
What causes cooling fan and IGBT converter problems on these units?
The bi-directional IGBT converter is the component that does the real work of turning flywheel kinetic energy into clean output power, and it runs hot under load. Redundant cooling fans are built in for this reason, and the recurring theme from people who maintain these systems is that fan failure or a clogged filter is what actually threatens the converter - the IGBT architecture itself is described as fault-tolerant, but only if airflow and ambient temperature stay within spec. Regular filter cleaning and fan function checks are treated as more important than any single electronic component swap. Any converter fault-code investigation involving live power electronics should be handed to your dealer.
Is the battery-free flywheel design actually better than a VRLA battery UPS?
Operators who have run both are generally positive about the flywheel trade, but with one caveat everyone repeats: ride-through time is short, typically in the range of 15 to 40 seconds at full load depending on configuration and loading, versus many minutes for a battery string. That's fine as long as the standby generator starts reliably on the first attempt - if it doesn't, the flywheel discharges before the generator picks up and the load is exposed. The upside cited most often is avoiding the recurring VRLA replacement cycle (batteries typically swapped multiple times over a 20 year facility life) and skipping the routine monthly/quarterly battery inspections that come with lead-acid strings. Sites that have had repeated battery failures despite good PM tend to be the ones that switch to flywheel and report high satisfaction afterward.
What should I check before buying or taking over a used UPS 750 installation?
Ask for the maintenance log first - bearing and vacuum pump service history tells you more than the unit's age. Confirm actual run hours and how many discharge cycles the flywheel has seen, not just calendar time. Check the self-diagnostic and alarm history on the touchscreen/monitoring interface for recurring converter, cooling-fan, or bypass-switch faults. Verify the static bypass switch has a current test record, since that is the safety-critical path if the converter ever faults. Confirm what standby generator the UPS 750 is actually paired with in the installation and get its maintenance records too, since a poorly maintained generator undermines the whole short-ride-through strategy. Physically inspect for unusual noise or vibration during a run demonstration, and check the vacuum enclosure and pump for any sign of degraded vacuum. Have your dealer run a full diagnostic and bypass-switch test before you rely on the unit for critical load.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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